Fo-16e309all-Vms Parts Manual
Fo-16e309all-Vms Parts Manual
November 2012
Contents
How To Use The Illustrated Parts List ................................................................................................................................ 3
AFTERMARKET TRANSMISSIONS ...................................................................................................................................... 4
AUXILIARY DRIVE GEAR ..................................................................................................................................................... 5
CASE (AUX) ........................................................................................................................................................................... 6
CASE (FRONT) ...................................................................................................................................................................... 8
COMBINATION CYLINDER ................................................................................................................................................. 11
CONTROLLER ECU & HARNESS ...................................................................................................................................... 13
COUNTERSHAFT & BRGS(AUX) ....................................................................................................................................... 14
COUNTERSHAFT ASSY...................................................................................................................................................... 15
ELECTRIC CLUTCH ACTUATOR ....................................................................................................................................... 17
FILTER REGULATOR .......................................................................................................................................................... 18
HEAT EXCHANGER ............................................................................................................................................................ 19
INPUT SHAFT & DRIVE GEAR ........................................................................................................................................... 20
INTEGRAL OIL PUMP ......................................................................................................................................................... 22
KITS & ASSEMBLIES .......................................................................................................................................................... 24
MAINSHAFT & SYNCHRO(AUX) ........................................................................................................................................ 26
MAINSHAFT ASSY .............................................................................................................................................................. 28
OIL FILTER ........................................................................................................................................................................... 30
REVERSE IDLER ................................................................................................................................................................. 32
SHIFT BAR HOUSING ......................................................................................................................................................... 35
SHIFT CONTROLS ............................................................................................................................................................... 37
X-Y SHIFTER MODULE ....................................................................................................................................................... 39
2
How To Use The Illustrated Parts List
The information contained in this document is subject to frequent updates. Therefore, for the latest information available,
please visit the interactive Electronic Parts Catalog at www.roadranger.com/epc.
K- Part numbers beginning with the letter 'K' are kits that are not assembled
S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies
• Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).
Illustrations
• Illustrations show parts in assembly groups.
• Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
• Notes are included on illustrations where additional information is needed.
Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for
servicing with the following categories
3
Group: AFTERMARKET TRANSMISSIONS
AFTMKT 09U-12 Generic Illustration - Not specific to part numbers listed below
AFTERMARKET TRANSMISSIONS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
4
Group: AUXILIARY DRIVE GEAR
3 5
6
10486-9-94 C2
1 4306291 SPACER 1
3 4300894 RETAINER 1
5
Group: CASE (AUX)
14
20
18
1
17 2
19 3
8 5
19 16
4 15
9
10
11
13
11407A-10-11
12
CASE (AUX)
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
3 K-2918 OIL SEAL KIT 4302322 4302323 1 "FOR MAGNETIC COVER" K-3942
6
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
7
Group: CASE (FRONT)
27 29
36 37
28 30
31 38
24
40 1
23
45
22
2
21
18 42
41 2
39
4
5
43
46 7 6
3
20
17 16
15 10
14
11
12
9 13
19
20445-12-10
CASE (FRONT)
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
8
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
28 18128 PIN 2
9
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
38 20814 SPACER 2
40 691447 PIN 1
10
Group: COMBINATION CYLINDER
Solenoid Valve
22
20
21
14 16
18
8 9
6 19
5 7
3
4
17
1
13
12
15 11
10
2
10476-10-11
COMBINATION CYLINDER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
3 4306470 CYLINDER 1
11
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
12
Group: CONTROLLER ECU & HARNESS
Solenoid Valve
6
20322A-10-11
2 K-3983 TRANSMISSION 1
HARNESS KIT
13
Group: COUNTERSHAFT & BRGS(AUX)
2
3
10445-12-93 AUXCS
3 21342 SPACER 2
14
Group: COUNTERSHAFT ASSY
10
11
13 12
15 2 1
4 3
5
14 6
7
8
9
10364-11-96 CS/RT
COUNTERSHAFT ASSY
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
4 X-6-E KEY 2
9 21262 OD GEAR-CNTRSHFT 2
14 4304605 RETAINER 2
15
16
Group: ELECTRIC CLUTCH ACTUATOR
20404-12-10
2
17
Group: FILTER REGULATOR
NSS
2
2 -O- Ring/Element Kit
2
5 4
1
10131-12-93 AFR/AS NSS - Not Sold Separately
FILTER REGULATOR
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
18
Group: HEAT EXCHANGER
3
To Oil Pump
"A" Port
To Oil Pump
"B" Port
4 Connect to Hose
From Oil Pump
"A" Port
2 1
5
Connect to Hose
6 From Oil Pump
"B" Port
11526-01-11
HEAT EXCHANGER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
3 5588110 OIL HOSE ASSEMBLY 1 57.5", FOR USE WITH OIL FILTER
4 5588111 OIL HOSE ASSEMBLY 1 50", FOR USE WITH OIL FILTER
19
Group: INPUT SHAFT & DRIVE GEAR
8
7
6
4 5
3
2*
LATEST DESIGN
11
7
10
9
6
4 5
10370C-01-11
5 16463 SPACER 1
20
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
11 K-4143 INPUT SHAFT KIT 4308011,S-3127 1 MUST BE USED WITH 4308012 K-4144
FRONT BEARING COVER
21
Group: INTEGRAL OIL PUMP
13
Indicates part of item 999
12
19 15 14
17 11
16
9
18
10
26 27
6
11521B-10-11 5
4
4 20823 PLUG 1
6 K-4126 FASTENER KIT 20824, X-8-448 1 KIT CONTAINS 3 FASTENERS AND K-3367
3 WASHERS
9 4303773 RETAINER 1
,4304572 A - 6963 ,A -
7173
12 20509 KEY 1
17 4303775 SPRING 1
19 4304629 PLUG 1
26 X-8-447 SCREW 2
23
KITS & ASSEMBLIES
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
K-3983 TRANSMISSION 1
HARNESS KIT
24
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
K-4013 COMBINATION 1
CYLINDER COVER KIT
K-4014 COMBINATION 1
CYLINDER O-RING KIT
25
Group: MAINSHAFT & SYNCHRO(AUX)
8
7
4 5 6
1 3
2
15
14
13
12
11 10
10
12 20
oke
al J oint Y
17 Un ivers 19
16 18
10438C-10-11
5 21365 NUT 1
7 21347 WASHER 1
8 21350 WASHER 1
26
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
12 21652 PIN 2
14 4306304 MAINSHAFT 1
15 21354 WASHER 1
17 21358 WASHER 1
27
Group: MAINSHAFT ASSY
11 14
12 9
14
16
13
8 14
10 9
14
15
3 1
2
5
4
7 6
17
11322-11-10
MAINSHAFT ASSY
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
28
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
8 4306299 LO GEAR-MAINSHAFT 1
29
Group: OIL FILTER
3
10
2
2 6
5
7
8
10539-3-00
OIL FILTER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
30
31
Group: REVERSE IDLER
8
5 9
3
4
3
8
11382A-10-04
REVERSE IDLER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
32
Group: SHIFT BAR HOUSING
33
14 19
13
20
12 34
34
18
17
36
35
37 39
35
38
21 16
36
39 22 15
16
39
1
16
2
15 7 16
999
5
40
10
11
16
39 39
25
26
23
26
33
24
28
27
32 24
26
31
30
26
26
29
3420239-12-10
SHIFT BAR HOUSING
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
10 21966 PLUNGER 1
11 4301372 SPRING 1
17 15899 PIN 1
35
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
36
Group: SHIFT CONTROLS
5
3
VOLUME
CONTROL 1
R
2
N
SERVICE
D
4
MANUAL
SHIFT
LOW
EATON FULLER
TRANSMISSIONS
7
PUSHBUTTON ASSEMBLY
COBRA LEVER - only for 6
use with 10MY559M
Mack Swing Arm Bracket
SHIFT CONTROLS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
2 K-3997 COBRA SHIFT LEVER KIT 4305447,K-3680 1 (LEFT HAND DRIVE), ALSO
(RHO) W/MACK SWING KNOWN AS (RHO) RIGHT HAND
ARM OPERATION - FOR UNITS USING
THE MACK 10MY559M SWING
ARM BRACKET
5 K-3980 COBRA SHIFT LEVER KIT K-3680 1 (LEFT HAND DRIVE), ALSO
(RHO) KNOWN AS (RHO) RIGHT HAND
OPERATION
37
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
38
Group: X-Y SHIFTER MODULE
2
7 XY Shifter Repair Kit
20230-09-01
4 X-8C-615 CAPSCREW 4
39
40