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Fo-16e309all-Vms Parts Manual

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0% found this document useful (0 votes)
212 views

Fo-16e309all-Vms Parts Manual

Uploaded by

german gualavisi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 40

More time on the road®

Illustrated Parts List


FO-16E309ALL-VMS

November 2012
Contents
How To Use The Illustrated Parts List ................................................................................................................................ 3
AFTERMARKET TRANSMISSIONS ...................................................................................................................................... 4
AUXILIARY DRIVE GEAR ..................................................................................................................................................... 5
CASE (AUX) ........................................................................................................................................................................... 6
CASE (FRONT) ...................................................................................................................................................................... 8
COMBINATION CYLINDER ................................................................................................................................................. 11
CONTROLLER ECU & HARNESS ...................................................................................................................................... 13
COUNTERSHAFT & BRGS(AUX) ....................................................................................................................................... 14
COUNTERSHAFT ASSY...................................................................................................................................................... 15
ELECTRIC CLUTCH ACTUATOR ....................................................................................................................................... 17
FILTER REGULATOR .......................................................................................................................................................... 18
HEAT EXCHANGER ............................................................................................................................................................ 19
INPUT SHAFT & DRIVE GEAR ........................................................................................................................................... 20
INTEGRAL OIL PUMP ......................................................................................................................................................... 22
KITS & ASSEMBLIES .......................................................................................................................................................... 24
MAINSHAFT & SYNCHRO(AUX) ........................................................................................................................................ 26
MAINSHAFT ASSY .............................................................................................................................................................. 28
OIL FILTER ........................................................................................................................................................................... 30
REVERSE IDLER ................................................................................................................................................................. 32
SHIFT BAR HOUSING ......................................................................................................................................................... 35
SHIFT CONTROLS ............................................................................................................................................................... 37
X-Y SHIFTER MODULE ....................................................................................................................................................... 39

2
How To Use The Illustrated Parts List
The information contained in this document is subject to frequent updates. Therefore, for the latest information available,
please visit the interactive Electronic Parts Catalog at www.roadranger.com/epc.

Model Designation or Nomenclature


• For information regarding Model Designation and Nomenclature, visit www.roadranger.com.

Kits and Assemblies (K/A's)


• Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a
service problem.
• Kits and Assemblies are shown with applicable parts groupings in the parts listings.

Identifying Kits and Assemblies


A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies

K- Part numbers beginning with the letter 'K' are kits that are not assembled

S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies

• Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).

Illustrations
• Illustrations show parts in assembly groups.
• Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
• Notes are included on illustrations where additional information is needed.

Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for
servicing with the following categories

• Item Number - corresponding with numbers on illlustrations for part identification.


• Current Part - indentifies part as it is available for service.
• Description - specifies part name or description.
• Replaced Part - quantity quantity required for assembly.
• Quantity - defines unique characteristics or requirements.
• Notes - indicates Kits or Assemblies that contain a particular part.
• Kits/Assy's Where Used

3
Group: AFTERMARKET TRANSMISSIONS

UltraShift Plus Transmission

AFTMKT 09U-12 Generic Illustration - Not specific to part numbers listed below

AFTERMARKET TRANSMISSIONS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

TA-G27- FO-16E309ALL-VMS 1 WITH INTERNAL PUMP - NO


12X NEW SVC EXCH TRANS CLUTCH HOUSING

TN-G27- FO-16E309ALL-VMS 1 WITH INTERNAL PUMP


12R REMAN TRANS

TN-G27- FO-16E309ALL-VMS 1 WITH INTERNAL PUMP - NO


12X NEW SVC EXCH TRANS CLUTCH HOUSING

4
Group: AUXILIARY DRIVE GEAR

3 5
6

10486-9-94 C2

AUXILIARY DRIVE GEAR


Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 4306291 SPACER 1

2 5566508- BEARING 5566503,5566508 1 K-3942


BOX

3 4300894 RETAINER 1

4 X-8-645 CAPSCREW X 8 612 6 3/8"-16X1"

5 4303357 AUXILIARY DRIVE GEAR 1

6 16763 SNAP RING 1 K-3942,K-4140

5
Group: CASE (AUX)

14

20
18
1

17 2

19 3

8 5
19 16
4 15
9

10
11

13
11407A-10-11
12

CASE (AUX)
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 S-2501 SPEEDO ROTOR ASSY 4302242 1 MAGNETIC

2 5568511 -O- RING 1 K-2918,S-2501,S-


3106

3 K-2918 OIL SEAL KIT 4302322 4302323 1 "FOR MAGNETIC COVER" K-3942

4 X-8-0801M CAPSCREW 2 M8 X 1.25 X 12MM S-3106

5 S-3106 REAR BEARING COVER 4306498 1


ASSY

6 1009551 GASKET - RED EDGE 1 K-2918,K-3940,S-


MOLDED 3106

7 X-8L-611 CAPSCREW 4 3/8"-16X3-1/4" S-3106

6
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

7 X-8L-614 CAPSCREW 2 3/8"-16X2" S-3106

8 X-8L-602 CAPSCREW 16 3/8"-16X1-1/2"

8 X-8L-614 CAPSCREW 2 3/8"-16X2" S-3106

8 X-8L-616 CAPSCREW X 8 616 1 3/8"-16X2-3/4"

9 4302320 COVER 21346 2

10 4305978 GASKET 4302246 2 K-3547,K-3940

11 K-2805 SHIM KIT 21452 K - 2106 1 K-3942

12 14335 GASKET 1 K-3940

13 4306306 REAR HOUSING 1

14 5505547 YOKE-1810 HALF ROUND 1

15 20815 LIFTING EYE 17105 2

16 X-8L-604 CAPSCREW 8 3/8"-16X1-1/4" K-3547

17 X-8C-409 CAPSCREW 1 1/4"-20X5/8" K-3938,K-3947,K-


4060,K-4061,S-3111

18 K-3947 DIRECTIONAL SPEED 4306497 1


SENSOR KIT

19 K-3523 SPEEDO PLUG KIT 4302707 2

20 4304653 SHIELD 1 S-3106

7
Group: CASE (FRONT)

27 29
36 37
28 30
31 38

24
40 1
23
45
22

2
21
18 42
41 2
39
4
5
43
46 7 6
3

20

17 16

15 10
14
11
12
9 13
19
20445-12-10

CASE (FRONT)
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 S-3125 CASE ASSY 4306101 1

2 4304023 PLUG 4303747 2 1-1/16" MAGNETIC, O-RING


INCLUDED

3 A-7822 EXTENDED LUBE TUBE 4306102 1


ASSY

4 4305310 GASKET 4302810 1 K-3940

5 4302809 PTO COVER 16596 ,4300571 1

6 X-8-725 CAPSCREW X 8 724 8 7/16"-14X7/8"

8
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

7 4306584 CLUTCH HOUSING 4304815,4305668 1 K-3940,K-4145


GASKET

8 A-8117 CLUTCH HOUSING ASSY 4307000 1 STANDARD K-4060

8 A-8118 CLUTCH HOUSING 4306906 1 NODAL K-4061


ASSY, NODAL

8 K-4060 CLUTCH HOUSING A-7965 1 REPLACES OLD STYLE


REPLACEMENT KIT, ULTRASHIFT PLUS STANDARD
STANDARD CLUTCH HOUSING

8 K-4061 CLUTCH HOUSING A-7872 1 REPLACES OLD STYLE


REPLACEMENT KIT, ULTRASHIFT PLUS NODAL
NODAL MOUNT CLUTCH HOUSING

9 X-8C-401 CAPSCREW 1 1/4"-20X1-1/8" K-4088

10 K-4088 HAND HOLE COVER KIT 4306459 1

11 4306583 STUD 5966 4 FOR CLUTCH HOUSING

11 5577005 STUD 2 (.625 X 3.75), FOR LCIB

12 X-10-1005 WASHER X 3 1000 ,X10 1000 6 1.23 X 6.60 K-4134


,X10 1004

13 X-1-1012 HEX NUT X-1-1005 6 .625-18 K-4134

14 4308012 FRONT BEARING COVER 1 MUST BE USED WITH 4308011 K-4144,K-4145


INPUT SHAFT

14 K-4144 INPUT SHAFT 4306466 1


REPLACEMENT KIT

15 X-8L-604 CAPSCREW 6 3/8"-16X1-1/4" K-3547

16 K-3938 SPEED SENSOR KIT 1

17 14311 GASKET 1 K-3940,K-4142

18 12815 BUSHING 2 K-4036

19 X-8-423 CAPSCREW 2 1/4"-20X1/2" K-4088

20 X-8C-830 HEX HEAD X-8C-826 6 .500-13 X 1.490


SCREW/WASHER ASSY

21 4305550 SIGHT PLUG (1-5/8) 4304123 1

22 X-8-686 CAPSCREW 6 3/8"-16X3/4"

23 14575 PTO COVER 4302254 1

24 4305309 GASKET 1684 1 K-3940

27 14373 MAGNET 3 S-3125

28 18128 PIN 2

29 X-1-1012 HEX NUT 2 .625-18 K-4134

30 X-10-1005 WASHER X 3 1000 ,X10 1000 2 1.23 X 6.60 K-4134


,X10 1004

9
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

31 14554 STUD 1632 ,6579 2 5/8" X 2-3/16"

36 23104 PLUG 1712 2

37 X-8-1005 CAPSCREW 2 5/8"-11X1-1/4"

38 20814 SPACER 2

39 X-12-802 PIPE PLUG X12 800 1 1/2"

40 691447 PIN 1

41 13835 -O- RING 2

42 13653 -O- RING 2 K-2908

43 5568544 -O- RING 1

45 X-12-1212 PIPE PLUG 1

46 13834 -O- RING 1

10
Group: COMBINATION CYLINDER

Solenoid Valve
22

20

21
14 16
18
8 9
6 19
5 7

3
4

17
1

13
12
15 11
10
2

10476-10-11

COMBINATION CYLINDER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 A-5159 YOKE ASSY 21333 1 RANGE

2 A-5160 YOKE ASSY 21335 1 REDUCTION

3 4306470 CYLINDER 1

4 21332 GASKET 1 K-3940,K-4014

5 14765 -O- RING 1 K-4014

6 14341 PISTON 23353 1

7 14345 -O- RING 1 K-4014

8 14344 -O- RING 1 K-4014

9 X-1-1010 NUT 1 5/8"-18 K-4014

10 14644 -O- RING 1 K-4014

11 K-2427 PISTON KIT 21337 ,4301320 1

11
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

12 20423 -O- RING 1 K-4014

13 X-1-803 NUT 1 1/2"-20 K-4014

14 K-4013 COMBINATION 4306420 1


CYLINDER COVER KIT

15 4301348 -O- RING 1 K-2427,K-4014

16 X-8C-631 SCREW, HEX 3 .375-16X3.500


HD/WASHER ASSY

17 X-8C-6119 SCREW, HEX 2 .375-16 X 6.750


HD/WASHER ASSY

18 4306435 CYLINDER COVER 1 K-3940,K-4013,K-


GASKET 4014

19 X-12-208 PIPE PLUG 4 K-4013

20 K-3682 RANGE/SPLITTER VALVE 5561801 ,5561804 ,K - 2


KIT 2907

21 X-8-264 HEX FLANGE HEAD X 8 259 8 #10-24 X 1 1/4


SCREW

22 K-2908 -O- RING KIT 2 FOR SOLENOID VALVE

12
Group: CONTROLLER ECU & HARNESS

Solenoid Valve
6

20322A-10-11

CONTROLLER ECU & HARNESS


Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 K-3931 ECU ASSEMBLY KIT 1


(VMS)

2 K-3983 TRANSMISSION 1
HARNESS KIT

4 K-3682 RANGE/SPLITTER VALVE 5561801 ,5561804 ,K - 1


KIT 2907

5 X-8-264 HEX FLANGE HEAD X 8 259 4 #10-24 X 1 1/4


SCREW

6 K-2908 -O- RING KIT 1 FOR SOLENOID VALVE

13
Group: COUNTERSHAFT & BRGS(AUX)

2
3

10445-12-93 AUXCS

COUNTERSHAFT & BRGS(AUX)


Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 A-6844 WELDED A - 6431 ,A - 6842 2 D/G 4303938 - C/S 4303936


COUNTERSHAFT ASSY

2 4302074- BEARING 21343,4302074 4 K-3942


BOX

3 21342 SPACER 2

14
Group: COUNTERSHAFT ASSY

10
11

13 12

15 2 1
4 3
5
14 6
7
8
9

10364-11-96 CS/RT

COUNTERSHAFT ASSY
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 14317 SNAP RING 2 K-3942,K-4140

2 4303031 BEARING 14366 2 K-3942

3 4304733 CNTRSHFT W/REV & LO 2

4 X-6-E KEY 2

5 62511 ROLL PIN 2

6 4304840 KEY 19673 2

7 21025 1ST GEAR-CNTRSHFT 2

8 21264 2ND GEAR-CNTRSHFT 2

9 21262 OD GEAR-CNTRSHFT 2

10 15953 PTO GEAR - LOWER 1

10 20840 PTO GEAR - UPPER 1

11 4305665 DRIVE GEAR-CNTRSHFT 21018,4305069 2

12 19198 SNAP RING 2 K-3942,K-4140

13 4304599 BEARING 4302677, 4304598, 2 K-3942


4306332

14 4304605 RETAINER 2

15 X-7-1005 CAPSCREW 2 5/8"-18X1-3/4"

15
16
Group: ELECTRIC CLUTCH ACTUATOR

20404-12-10
2

ELECTRIC CLUTCH ACTUATOR


Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

0 K-4103 ECA SHIELD KIT A-8155, A-8602 1 NOT PICTURED

1 K-3936 ECA INLINE KIT 1

2 X-8L-609 CAPSCREW 4 K-3936,K-4036

17
Group: FILTER REGULATOR

NSS

2
2 -O- Ring/Element Kit
2

5 4
1
10131-12-93 AFR/AS NSS - Not Sold Separately

FILTER REGULATOR
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 K-2170 FILTER REG KIT A - 5454 1

2 K-1698 -O- RING/ELEMENT KIT 1 FOR FILTER REGULATOR

3 X-8C-412 CAPSCREW X 8S 412 2 1/4"-20X2-1/4"

4 15114 -O- RING 2 K-2170,K-4013,K-


4014

5 X-12-208 PIPE PLUG 3 1/8" NPT K-4013

18
Group: HEAT EXCHANGER

3
To Oil Pump
"A" Port

To Oil Pump
"B" Port

4 Connect to Hose
From Oil Pump
"A" Port
2 1
5

Connect to Hose
6 From Oil Pump
"B" Port

11526-01-11

HEAT EXCHANGER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 5586645 HEAT EXCHANGER 1

2 X-8C-604 CAPSCREW 2 3/8"-16X1-1/4"

3 5588108 OIL HOSE ASSEMBLY 5586908 1 52"

3 5588110 OIL HOSE ASSEMBLY 1 57.5", FOR USE WITH OIL FILTER

4 5588107 OIL HOSE ASSEMBLY 5586907 1 45"

4 5588111 OIL HOSE ASSEMBLY 1 50", FOR USE WITH OIL FILTER

5 K-3902 MOUNTING BRACKET 4306412 1

6 X-8C-609 SCREW 5 3/8 - 16 X 1-3/4 K-3902

19
Group: INPUT SHAFT & DRIVE GEAR

8
7

6
4 5

3
2*

* For Shipping Only - Do Not Replace

LATEST DESIGN
11
7
10
9
6
4 5

10370C-01-11

INPUT SHAFT & DRIVE GEAR


Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

2 5568554 O-RING 1 NOT SOLD FOR SERVICE

3 16980 SNAP RING 1 K-3942,K-4140,K-


4143,K-4145

4 4301417 BEARING 1 K-3942,K-4145

5 16463 SPACER 1

6 14750 SNAP RING 1 K-3942,K-4140,K-


4145

7 22961 MAIN DRIVE GEAR 1

20
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

8 K-4144 INPUT SHAFT 4306467,S-3078 1


REPLACEMENT KIT

9 16566 BUSHING 1 K-3942

10 K-4142 SEAL KIT 23559 1 K-4143,K-4145

11 K-4143 INPUT SHAFT KIT 4308011,S-3127 1 MUST BE USED WITH 4308012 K-4144
FRONT BEARING COVER

21
Group: INTEGRAL OIL PUMP

13
Indicates part of item 999

12
19 15 14

17 11
16

9
18

10
26 27
6

11521B-10-11 5
4

INTEGRAL OIL PUMP


Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

4 20823 PLUG 1

5 14765 -O- RING 1 K-4014

6 K-4126 FASTENER KIT 20824, X-8-448 1 KIT CONTAINS 3 FASTENERS AND K-3367
3 WASHERS

8 20825 DOWEL PIN 1

9 4303773 RETAINER 1

10 K-3367 OIL PUMP KIT 4301829 ,4301948 1


,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

11 K-3367 OIL PUMP KIT 4301829 ,4301948 1


,4303776 ,4304529
22
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

,4304572 A - 6963 ,A -
7173

12 20509 KEY 1

13 14853 SNAP RING 2

14 4303774 PUMP DRIVE GEAR 4304880 1

15 K-3367 OIL PUMP KIT 4301829 ,4301948 1


,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

16 X-14-700 STEEL BALL 1 7/16"

17 4303775 SPRING 1

18 4305713 SUCTION TUBE 4304628 1 O-RING INCLUDED ON SUCTION K-3367


TUBE

19 4304629 PLUG 1

26 X-8-447 SCREW 2

27 20225 -O- RING 1

999 K-3367 OIL PUMP KIT 4301829 ,4301948 1


,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

23
KITS & ASSEMBLIES
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

K-1698 -O- RING/ELEMENT KIT 1

K-2170 FILTER REG KIT 1

K-2427 PISTON KIT 1

K-2805 SHIM KIT 1 K-3942

K-2908 -O- RING KIT 1

K-2918 OIL SEAL KIT 1 K-3942

K-3367 OIL PUMP KIT 1

K-3438 POSITION SENSOR KIT 1

K-3441 OIL FILTER/ADAPTER 1


KIT

K-3492 SYNCHRONIZER KIT 1

K-3523 SPEEDO PLUG KIT 1

K-3682 RANGE/SPLITTER VALVE 1


KIT

K-3734 TRANS CONTROLLER 1


MOUNTING KIT

K-3784RX REMAN EXCH GEN 3 X-Y 1


SHIFTER KIT

K-3902 HEAT EXCHANGER 1


MOUNTING BRACKET
KIT

K-3931 ECU ASSEMBLY KIT 1


(VMS)

K-3936 ECA INLINE KIT 1

K-3938 SPEED SENSOR KIT 1 FOR USE AT INPUT SHAFT,


MAINSHAFT AND CLUTCH
LOCATIONS

K-3940 GASKET KIT 1 K-3942

K-3942 BASIC REBUILD KIT 1

K-3947 DIRECTIONAL SPEED 1 USED IN OUTPUT SHAFT


SENSOR KIT LOCATION

K-3983 TRANSMISSION 1
HARNESS KIT

K-4009 XY SHIFTER REPAIR KIT 1

K-4012 PTO BRACKET KIT 4306528 1

24
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

K-4013 COMBINATION 1
CYLINDER COVER KIT

K-4014 COMBINATION 1
CYLINDER O-RING KIT

K-4035 OUTPUT YOKE / FLANGE 4306303 1 K-4140


RETAINER KIT

K-4036 CROSS-SHAFT 1 K-4145


ASSEMBLY KIT

K-4037 ECA CLUTCH GREASE 1 K-4060,K-4061


LINE KIT

K-4058 ECA SPEED SENSOR 1


JUMPER HARNESS KIT

K-4060 CLUTCH HOUSING A-7965 1 REPLACES OLD STYLE


REPLACEMENT KIT, ULTRASHIFT PLUS STANDARD
STANDARD CLUTCH HOUSING

K-4061 CLUTCH HOUSING A-7872 1 REPLACES OLD STYLE


REPLACEMENT KIT, ULTRASHIFT PLUS NODAL
NODAL MOUNT CLUTCH HOUSING

K-4088 HAND HOLE COVER KIT 1

K-4103 ECA SHIELD KIT A-8155 1

K-4134 LCIB BRAKE ASSY KIT 1271043 1

K-4140 SMALL PARTS KIT 1

K-4142 SEAL KIT 1 K-4143,K-4145

K-4143 INPUT SHAFT KIT 1 K-4144

K-4144 INPUT SHAFT S-3078 1


REPLACEMENT KIT

K-4145 CLUTCH INSTALLATION K-4059 1


KIT

S-2501 SPEEDO ROTOR ASSY 1

S-3022 SHIFT BAR HOUSING 1 HOUSING ONLY


ASSY

S-3106 REAR BEARING COVER 1


ASSY

S-3110 MAINSHAFT ASSY 4306315 1

S-3111 SHIFT BAR HOUSING 1 COMPLETE


ASSY

S-3125 CASE ASSY 4306101 1

25
Group: MAINSHAFT & SYNCHRO(AUX)

8
7
4 5 6

1 3
2
15

14

13
12
11 10
10

12 20
oke
al J oint Y
17 Un ivers 19
16 18

10438C-10-11

MAINSHAFT & SYNCHRO(AUX)


Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 14897 SPRING 3 K-3492,K-3942,K-


4140

2 A-7331 SYNCHRONIZER ASSY 4304396 4304397 A - 1 HI RANGE K-3492


5917

3 20323 SLIDING CLUTCH 1

4 A-7254 SYNCHRONIZER A - 4937 A - 5876 1 LO RANGE K-3492


ASSEMBLY

5 21365 NUT 1

6 17332 DOWEL PIN 1

7 21347 WASHER 1

8 21350 WASHER 1

9 4302468 REDUCTION GEAR 4302446 1

26
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

10 21352 BUSHING 2 A-5156,K-3942

11 A-5156 MAINSHAFT ASSY 21351 1

12 21652 PIN 2

13 4306142 SLIDING CLUTCH 1

14 4306304 MAINSHAFT 1

15 21354 WASHER 1

16 4300677 DEEP REDUCTION GEAR 1

17 21358 WASHER 1

18 K-4035 OUTPUT YOKE / FLANGE 1 K-4140


RETAINER KIT

19 X-8-1209M HEX FLANGE HEAD 2 M12X1.25X60 K-4035


SCREW

20 5556507 TAPERED ROLLER 1 K-3942


BEARING

27
Group: MAINSHAFT ASSY

11 14

12 9

14
16

13

8 14

10 9

14
15

3 1
2

5
4

7 6
17

11322-11-10

MAINSHAFT ASSY
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 S-3110 MAINSHAFT 4306315 1

2 62504 ROLL PIN 1 S-3110

3 4306293 KEY, MAINSHAFT 1


(SPECIAL)

4 4306308 SNAP RING 1 K-3942,K-4140

5 4306282 REVERSE GEAR- 1


MAINSHAFT

6 4306292 SPACER 1 K-4140

28
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

7 4306541 MAINSHAFT SLEEVE 1

8 4306299 LO GEAR-MAINSHAFT 1

9 4303603 WASHER 2 K-4140

10 4305909 1ST GEAR-MAINSHAFT 4303408,4303420 1

11 4302394 2ND GEAR-MAINSHAFT 1

12 4305667 OD GEAR-MAINSHAFT 4305070,4302393 1

13 4306540 SLIDING CLUTCH 1 1ST / REVERSE

14 4302398 WASHER 4 K-4140

15 4305997 SLIDING CLUTCH 1 2ND / 3RD

16 4305996 SLIDING CLUTCH 1 OD / DIRECT

17 16763 SNAP RING 1 K-3942,K-4140

29
Group: OIL FILTER

Oil Filter Cover Kit 9


11 1 2
(not pictured)
4
- Contained in Item #11

3
10
2

2 6
5
7
8

10539-3-00

OIL FILTER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 19419 CONNECTOR 1 K-3441,K-3547

2 X-8-453 SCREW 4 K-3441

3 X-8-452 SCREW 1 K-3441

4 4304820 GASKET 1 K-3441,K-3940

5 4301123 ELBOW 1 K-3441

6 K-3441 OIL FILTER/ADAPTER A - 7174 1


KIT

7 4304827 OIL FILTER ELEMENT 1 K-3441,K-3547

8 17007 ELBOW 1 K-3441

9 K-3441 OIL FILTER/ADAPTER 1


KIT

10 A-7300 AUX COUNTERSHAFT 1 K-3547


COVER ASSY

11 K-3547 OIL FILTER COVER KIT 1 CONTAINS A-7300

30
31
Group: REVERSE IDLER

8
5 9
3

4
3
8

11382A-10-04

REVERSE IDLER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

3 4302982 WASHER 14282 4

4 14287 BEARING 4305020 2 K-3942

5 16757 REVERSE IDLER GEAR 22409 2

8 4303336 RETAINING RING 4

9 4305513 IDLER SHAFT 2

32
Group: SHIFT BAR HOUSING

33
14 19
13
20
12 34
34
18
17
36
35
37 39
35
38
21 16
36
39 22 15

16
39
1
16
2

15 7 16
999
5

40
10
11
16
39 39

25
26
23
26
33
24
28
27
32 24
26

31

30

26
26

29

3420239-12-10
SHIFT BAR HOUSING
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 S-3022 SHIFT BAR HOUSING 4305895 1 HOUSING ONLY


ASSY

2 4302676 GASKET 14918 1 K-3940,S-3022,S-


3111

5 20332 AIR VALVE SHAFT 17177 1 S-3111

7 X-12-603 PIPE PLUG X12 602 1 3/8" NPT S-3111

10 21966 PLUNGER 1

11 4301372 SPRING 1

12 17179 GASKET 1 K-3940,S-3022,S-


3111

13 4303655 PLUG 17178 1 S-3022,S-3111

14 22941 NEUTRAL LIGHT SWITCH 12639 1 SWITCH NORMALLY CLOSED

15 20815 LIFTING EYE 17105 2

16 X-8L-602 CAPSCREW 5 3/8"-16X1-1/2"- TWO FOR LIFTING


EYES, 2 FOR HARNESS BRACKET
AND 1 FOR STRAIN RELIEF VALVE

16 X-8L-604 CAPSCREW 2 3/8"-16X1-1/4" K-3547

17 15899 PIN 1

18 15900 GASKET 1 K-3940,S-3022,S-


3111

19 22940 REVERSE LIGHT 16830 1 SWITCH NORMALLY OPEN


SWITCH

20 4303656 PLUG 15917 1 S-3022,S-3111

21 691661 COMPRESSION SPRING 3 K-4140,S-3111

22 X-14-800 STEEL BALL 3 1/2" K-4140,S-3111

23 4306286 SHIFT YOKE 1 REVERSE/1ST S-3111

24 X-14-1200 STEEL BALL 2 3/4" S-3111

25 14658 SHIFT BLOCK 1 2ND/3RD S-3111

26 3220 LOCKSCREW 5 S-3111

27 1634 INTERLOCK PIN 1 K-4140,S-3111

28 14659 SHIFT BLOCK 1 4TH/5TH S-3111

29 691601 SHIFT YOKE 4302212 1 4TH/5TH S-3111

30 4301366 YOKE BAR 1 4TH/5TH S-3111

31 691600 SHIFT YOKE 4302994 1 2ND/3RD S-3111

32 4301365 YOKE BAR 1 2ND/3RD S-3111

35
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

33 4301364 YOKE BAR 1 REVERSE/1ST S-3111

34 K-3938 SPEED SENSOR KIT 2 SINGLE PICK-UP (2 PIN)

35 14142 -O- RING 2 S-3111

36 X-8C-409 CAPSCREW 2 1/4"-20X5/8" K-3938,K-3947,K-


4060,K-4061,S-3111

37 4303656 PLUG 15917 3 S-3022,S-3111

38 15900 GASKET 3 K-3940,S-3022,S-


3111

39 4305869 SCREW 9 3/8 & 5/16

40 4305870 NUT ASSEMBLY 3 5/16-18 K-3734,K-3931

999 S-3111 SHIFT BAR HOUSING 1 COMPLETE


ASSY

36
Group: SHIFT CONTROLS

5
3
VOLUME
CONTROL 1
R
2
N
SERVICE
D
4
MANUAL

SHIFT

LOW
EATON FULLER
TRANSMISSIONS

7
PUSHBUTTON ASSEMBLY
COBRA LEVER - only for 6
use with 10MY559M
Mack Swing Arm Bracket

Indicates part of Item 5

COBRA LEVER - Latest Design - for all


applications with the exception of
10209-06-09
units using the 10MY559M Mack
Swing Arm Bracket (see illustration
to the left)

SHIFT CONTROLS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 4306043 PUSHBUTTON ASSY A - 7466,S-3007 1

2 K-3997 COBRA SHIFT LEVER KIT 4305447,K-3680 1 (LEFT HAND DRIVE), ALSO
(RHO) W/MACK SWING KNOWN AS (RHO) RIGHT HAND
ARM OPERATION - FOR UNITS USING
THE MACK 10MY559M SWING
ARM BRACKET

3 5505111 SHIFT LEVER KNOB 1


DECAL

4 5505110 SHIFT LEVER POSITION 1


STRIP

5 K-3980 COBRA SHIFT LEVER KIT K-3680 1 (LEFT HAND DRIVE), ALSO
(RHO) KNOWN AS (RHO) RIGHT HAND
OPERATION

6 A-7982 JUMPER HARNESS 1


ASSY

37
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

7 K-3979 SPACER KIT 1 INCLUDES (4) SPACER


MOUNTING SCREWS

38
Group: X-Y SHIFTER MODULE

2
7 XY Shifter Repair Kit
20230-09-01

X-Y SHIFTER MODULE


Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed

1 K-3784RX REMAN EXCH GEN 3 X-Y A - 7670,K-3665,K- 1


SHIFTER KIT 3784

2 4305452 GASKET 4301958 1 K-3940,K-4009

3 K-3438 POSITION SENSOR KIT 691551 ,691926 2

4 X-8C-615 CAPSCREW 4

5 4304602 BREATHER 23605 1 1/4" NPT

7 K-4009 XY SHIFTER REPAIR KIT 1

39
40

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