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The Federation of Motor Sports Clubs of India: 2 Wheeler FMSCI Homologation Form

The document provides specifications for the 2008 Honda CBF Stunner 125cc motorcycle. It includes details such as the manufacturer, engine specifications including bore, stroke and compression ratio. Additional details include specifications for the carburetor, valves, ignition, transmission, chassis, brakes and photos of the motorcycle from different angles. The specifications are part of an application to the Federation of Motor Sports Clubs of India for homologation of the Honda Stunner motorcycle model.

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100% found this document useful (1 vote)
1K views

The Federation of Motor Sports Clubs of India: 2 Wheeler FMSCI Homologation Form

The document provides specifications for the 2008 Honda CBF Stunner 125cc motorcycle. It includes details such as the manufacturer, engine specifications including bore, stroke and compression ratio. Additional details include specifications for the carburetor, valves, ignition, transmission, chassis, brakes and photos of the motorcycle from different angles. The specifications are part of an application to the Federation of Motor Sports Clubs of India for homologation of the Honda Stunner motorcycle model.

Uploaded by

rudey18
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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The Federation of Motor Sports Clubs of India

"Krishna Towers - I", VI Floor, Apt. 25 New No.50, Sardar Patel Road, Chennai 600 113 Phone : +91-44-22352673, Fax : +91-44-22351684 email : [email protected], website : www.fmsci.org

2 Wheeler FMSCI Homologation Form No.208MC0002 Valid From : 8th Sep 2008 Valid to :

Article

Description 1. General

101

Manufacturer's Name

Honda Motorcycle & Scooter India Pvt. Ltd.

102

Manufacturer's address

Plot No.1 & 2,Sec:3, I.M.T Manesar, Gurgaon, Haryana

103 104

Brand name Model Model Year Model Identification Name Beginning Serial No. End Serial No.

CBF STUNNER CBF125M 2008 KWFA ME4JC404 88000001 SELF DISC 105.5 KG 2. Engine Four Stroke 1 52.4 mm 57.8 mm 96 mm 124.7 cc 10.54 cc 9.2:1

105 106 201 202

Type Minimum weight (Without fuel/fairings/rider) Type of Engine Number of Cylinders a) Bore

203

b) Stroke c) Conrod length

204 205 206

Cubic capacity Minimum Volume of Cylinder Head Compression Ratio Piston a) Material

ALUMINIUM ALLOY 101.85 GMS 3 0.5 mm

207

b) Minimum Weight c) No. of Rings / Piston d) Piston pin offset

FMSCI

Honda Stunner

Page : 1

e) Piston pin material Material 208 a) Crankcase b) Cylinder barrel c) Cylinder head d) Generator cover e) Primary case cover f) Clutch cover g) Crankshaft cover h) Gear Box cover i) Ignition cover k) Cylinder head cover (valve) Quantity of Spark Plug / Cylinder

CHROMIUM MOLYBEDENUM STEEL

ALUMINIUM ALLOY CAST IRON ALUMINIUM ALLOY ALUMINIUM ALLOY NA ALUMINIUM ALLOY ALUMINIUM ALLOY ALUMINIUM ALLOY PLASTIC ALUMINIUM ALLOY 1 Material Weight 3.169 KG 150 GRAMS 0.25MM 15 FORWARD LEAVING FROM VERTICAL. Air NOT APPLICABLE YES, PCr-FC NO Others :

Crank shaft Conrod 209 210 211 212 213 214 Thickness of tightened cylinder head gasket Position of Cylinder & head relative to the Crank Case a) Method of cooling b) Type of liquid Does the cylinder have a sleeve or liner If yes, material Cylinder barrel coating

STEEL STEEL

Method of Induction A) Fuel feed by Carburettor a) Make b) Type / Model

Reed valve

KIEHIN C.V. TYPE CABURETOR 24 mm 0.25 mm 26 mm NOT APPLICABLE

215

c) Venturi diameter d)Maximum diameter of Carburettor exit port e) Length of adaptor

215

B) Fuel feed by Injection a) Make b) Model NOT APPLICABLE NOT APPLICABLE

FMSCI

Honda Stunner

Page : 2

Mechanical c) Kind of fuel measurement Hydraulic

Electronic

d) Dimensions of intake pipe at the throttle or slide location e) Number of effective fuel outlets f) Position of injectors f1) Manifold / Cylinderhead

NOT APPLICABLE NOT APPLICABLE NOT APPLICABLE NOT APPLICABLE NOT APPLICABLE NOT APPLICABLE

g) Sensors of injection system h) Actuators of injection system For Two Strokes Only a) Number of Ports Total 216 Intake Transfer Boost Exhaust b) Height of Ports 216 Intake Transfer Boost Exhaust c) Width of Ports 216 Intake Transfer Boost Exhaust For Four Strokes only Inlet valves a) Number 217 b) Diameter c) Stem dia d) Overall length e) Weight 218 Exhaust valves a) Number b) Diameter

mm mm mm mm

mm mm mm mm

1 27 mm 4.975~4.990 mm 83.5 mm 26 GRAMS

1 23 mm

FMSCI

Honda Stunner

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c) Stem dia d) Overall length e) Weight Maximum valve lift 219 a) Intake b) Exhaust 220 Type of valve operation Ratio 221 a) Rocker Arm b) Oscillating lever c) Rocker Arm weight 222 223 224 225 Overhead valve Overhead CAM Pushrod Method of Cam shaft drive CAM Timing a) Inlet opens 226 b) Inlet closes c) Exhaust opens d) Exhaust closes 227 CAM dimensions a) Inlet A= B= b) Exhaust A= B= c) Weight of the Cam d) Weight of the bush / es e) Dimension of the bush / es

4.955~4.970 mm 82.5 mm 23 GRAMS

7.6 mm 7.2 mm Tappet Rocker arm

25.2/18.00 NOT APPLICABLE 56 GRAMS No Yes No CAM CHAIN DRIVE

10 BTDC 35 ABDC 35 BBDC 5 BTDC

19.39 0.1 mm 14.00 0.1 mm 19.14 0.1 mm 14.00 0.1 mm 300 GRAMS NOT APPLICABLE NOT APPLICABLE

Applicable to both 2 & 4 Stroke Engines 228 229 230 Type of Ignition Starting Devices a) Clutch b) Method of operation c) Weight of Clutch Basket 231 Transmission Primary Drive a) Method of primary drive Gear DC-CDI Both Wet Cable 1.780 KG

FMSCI

Honda Stunner

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b) If gear drive Primary Drive Ratio If gears / Chain a) No. of teeth b) Thickness if belt a) Diameter of pulleys Gear Box 232 a) Shell Material b) No. of speeds c) Material of gears Gear Ratio

Straight cut

3.350 67/20 30.5 MM

ALUMINIUM CASTING 5 SPEEDS CHROMIUM MOLYBEDENUM STEEL No. of teeth Drive Driven 13 18 19 21 26 Drive 13.1 10.35 29.2 15 11.6 Thickness Driven 10.5 9.5 14.1 29 24.5

First Second Third Fourth Fifth Sixth

3.076 1.944 1.473 1.190 10.38

40 35 28 25 27

FMSCI

Honda Stunner

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Cam lift in mm (dismounted camshaft) Intake Rotation Angle in Degrees 0 -5 -10 -15 -30 -45 -60 -75 -90 -105 -120 -135 -150 +5 +10 +15 +30 +45 +60 +75 +90 +105 +120 +135 +150 Lift in Mm Rotation Angle in Degrees Lift in mm 0 0.0269 0.0553 0.0836 0.1686 0.3115 1.2705 3.1979 4.8167 5.3872 4.9093 3.4742 1.7044 Rotation angle in Degrees 0 -5 -10 -15 -30 -45 -60 -75 -90 -105 -120 -135 -150 +5 +10 +15 +30 +45 +60 +75 +90 +105 +120 +135 +150 Exhaust Lift in Mm Rotation angle in Degrees Lift in mm 0 0.0280 0.0576 0.0872 0.1759 0.2875 1.0906 2.8810 4.5097 5.1324 4.7325 3.3979 1.6940

A shift of +/- 2 degrees of the whole measurement is accepted Secondary Drive a) Method of Secondary Drive 233 b) Secondary Drive Ratio c) If chain, No. of teeth d) If belt, diameter of pulleys 3 301 a) Main frame type b) Material (Gussets / Tubes) Front Suspension 302 a) Method of suspension b) Front tube O.D. c) Lower Slider O.D. Rear Suspension 303 a) Method of suspension b) Swinging Arm Type c) Material Twin Shock Rectangular Box Section STEEL TELESCOPIC HYDRAULIC 39.5 mm 30 mm Chain 3.076 118 NOT APPLICABLE Chassis and Suspension DIAMOND TYPE STEEL

FMSCI

Honda Stunner

Page : 6

Wheels 304 a) Front wheel rim diameter b) Width 305 306 a) Rear wheel rim diameter b) Width Oil Tank Capacity Fuel Tank 307 a) Capacity b) Material 308 Has the fuel system an electrical pump Exhaust System 10 Litres 17 Inches 1.85 Inches 17 Inches 2.15 Inches 1.1 LITRES AFTER DISMANTLING

ZINC NICKLE COATED STEEL No

401

Detachable baffles Weight of the silencer system with bolts for fixing the same Inner diameter of the bend of the silencer

No

402

6.29 KG

403

22.7 mm

501

5. Brakes Front a) Number of pistons per caliper b) OD of piston in caliper c) Drum Brakes c1) Internal diameter c2) Number of linings per wheel c3) Developed length of lining c4) Width of lining d) Disc Brakes d1) Number of pads per wheel d2) Number of calipers per wheel d3) Caliper Material d4) Thickness of new disc d5) External diameter of disc 2 25.918~25.968 mm Yes 130 1.5 mm 2 75.6 1.5 mm 27.3 1.5 mm Yes. 2 1 AC 2A 4 1.5 mm 240 1.5 mm Rear NA NA Yes 130 1.5 mm 2 75.6 1.5 mm 27.3 1.5 mm No NA NA NA NA NA

FMSCI

Honda Stunner

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d6) External diameter of pads rubbing surface d7) Internal diameter of pads rubbing surface d8) Overall friction length of pads d9) Ventilated discs

1.5 mm 1.5 mm
75.6 1.5 mm Yes

NA NA NA NA

FMSCI

Honda Stunner

Page : 8

Right side view of the vehicle

Left Side view of the vehicle

FMSCI

Honda Stunner

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Carburettor showing exit port

Frame

FMSCI

Honda Stunner

Page : 10

View of Engine / Crankcase Assembly (Left side / Right side / Front side)

LH SIDE VIEW

FR SIDE VIEW

RH SIDE VIEW

FMSCI

Honda Stunner

Page : 11

View of the Engine / Crankcase Assembly (Rear view / Top view / Bottom view

REAR VIEW

TOP VIEW

BOTTOM VIEW

FMSCI

Honda Stunner

Page : 12

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