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This document outlines the objectives and content of the ME6403 Engineering Materials and Metallurgy course. The course aims to impart knowledge about the structure, properties, treatment, testing and applications of metals and non-metallic materials. The course is divided into 5 units that cover alloys and phase diagrams, heat treatment of metals, ferrous and non-ferrous metals, non-metallic materials like polymers and ceramics, and mechanical properties and deformation mechanisms of materials. Upon completing the course, students will be able to apply different materials and processing methods to suitable applications in mechanical engineering.

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113 views

Emm

This document outlines the objectives and content of the ME6403 Engineering Materials and Metallurgy course. The course aims to impart knowledge about the structure, properties, treatment, testing and applications of metals and non-metallic materials. The course is divided into 5 units that cover alloys and phase diagrams, heat treatment of metals, ferrous and non-ferrous metals, non-metallic materials like polymers and ceramics, and mechanical properties and deformation mechanisms of materials. Upon completing the course, students will be able to apply different materials and processing methods to suitable applications in mechanical engineering.

Uploaded by

Balaji King
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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ME6403 ENGINEERING MATERIALS AND METALLURGY L T P C

3003
OBJECTIVES:
To impart knowledge on the structure, properties, treatment, testing and applications of
metalsand non-metallic materials so as to identify and select suitable materials for various
engineering applications.
UNIT I ALLOYS AND PHASE DIAGRAMS 9
Constitution of alloys Solid solutions, substitutional and interstitial phase diagrams,
Isomorphous,eutectic, eutectoid, peritectic, and peritectoid reactions, Iron carbon
equilibrium diagram.Classification of steel and cast Iron microstructure, properties and
application.
UNIT II HEAT TREATMENT 10
Definition Full annealing, stress relief, recrystallisation and spheroidising normalising,
hardeningand Tempering of steel. Isothermal transformation diagrams cooling curves
superimposed on I.T.44 diagram CCR Hardenability, Jominy end quench test Austempering, martempering casehardening, carburizing, Nitriding, cyaniding,
carbonitriding Flame and Induction hardening Vacuumand Plasma hardening. .
UNIT III FERROUS AND NON-FERROUS METALS 9
Effect of alloying additions on steel- and stabilisers stainless and tool steels HSLA,
Maragingsteels Cast Iron - Grey, white, malleable, spheroidal alloy cast irons, Copper
and copper alloys Brass, Bronze and Cupronickel Aluminium and Al-Cu precipitation
strengthening treatment Bearing alloys, Mg-alloys, Ni-based super alloys and Titanium
alloys.
UNIT IV NON-METALLIC MATERIALS 9
Polymers types of polymer, commodity and engineering polymers Properties and
applications ofvarious thermosetting and thermoplastic polymers (PP, PS, PVC, PMMA,
PET,PC, PA, ABS, PI, PAI,PPO, PPS, PEEK, PTFE, Polymers Urea and Phenol
formaldehydes)- Engineering Ceramics Properties and applications of Al2O3, SiC, Si3N4,
PSZ and SIALON Composites-Classifications- MetalMatrix and FRP - Applications of
Composites.
UNIT V MECHANICAL PROPERTIES AND DEFORMATION MECHANISMS 8
Mechanisms of plastic deformation, slip and twinning Types of fracture Testing of
materials undertension, compression and shear loads Hardness tests (Brinell, Vickers and
Rockwell), hardnesstests, Impact test lzod and charpy, fatigue and creep failure
mechanisms.
TOTAL : 45 PERIODS
OUTCOMES:
Upon completion of this course, the students can able to apply the different materials, their
processing, heat treatments in suitable application in mechanical engineering fields.
TEXT BOOKS:
1. Avner,, S.H., Introduction to Physical Metallurgy, McGraw Hill Book Company,1994.
2. Williams D Callister, Material Science and Engineering Wiley India Pvt Ltd, Revised
Indian
Edition 2007
REFERENCES:
1. Raghavan.V, Materials Science and Engineering, Prentice Hall of India Pvt. Ltd., 1999.
2. Kenneth G.Budinski and Michael K. Budinski, Engineering Materials, Prentice Hall of
India
Private Limited, 4th Indian Reprint 2002.
3. Upadhyay. G.S. and Anish Upadhyay, Materials Science and Engineering, Viva Books
Pvt.
Ltd., New Delhi, 2006.
4. U.C.Jindal : Material Science and Metallurgy, "Engineering Materials and Mettalurgy",
First

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