Fluidization Post Laboratory Report
Fluidization Post Laboratory Report
ChE 422L
Chemical Engineering Laboratory 1
Fluidization
(Fluidization of a Packed Bed of Particles)
By
1. Introduction
In a packed bed of small particles, when a fluid enters enters at sufficient velocity
from the bottom and passes up through the particles, the particles are pushed upward
and the bed expands and becomes fluidized (Geankoplis, 2003). Fluidization is the
operation by which the fine solids are transformed into a fluid-like state through
contact with a gas or liquid (Kunii et al, 1991). Fluidized beds find use in a variety of
industrial process such as drying, mixing, granulation, coating, heating, and cooling.
Two general types of fluidization can occur: particulate fluidization and bubbling
fluidization (Geankoplis, 2003). Particulate fluidization is characterized by the beds
continuous expansion and homogeneity for a time as the fluid velocity continues to
increase. This type of fluidization is very desirable in promoting intimate contact
between gas and solids. Bubbling fluidization is characterized by the passage of gas,
the fluidizing medium, through the bed as voids or bubbles which contain few
particles and only a small percentage of the gas passes in the spaces between
individual particles. The expansion of the bed is small as gas velocity is increased.
Little contact occurs between the individual particles and the bubbles. Classification
of particles according to their density and diameter ranges has been provided by
Geldart (Geldart, 1973).
Fluidization proceeds as follows: a fluid, air or water, is passed upward through a bed of
granular materials. If fluid is admitted at a very low rate, it merely percolates through the
void space between the stationary materials, not causing the materials to move (static
condition) or an increase in flow rate will cause the materials to move apart and vibrate and
move about in restricted regions (expanded bed). Through the process of increasing the
velocity, the pressure drop over the bed increases and will eventually equal the force of
gravity on the particles and the grains begin to move. The bed expands slightly with the
grains still in contact. The porosity increases, and the pressure rises more slowly than before.
As the velocity is increased, the grains separate and true fluidization occurs. The bed is
fluidized and is characterized by the particles moving about, traveling in random directions
resembling a boiling liquid. The linear velocity of the fluid between the particles is much
higher than the velocity in the space above the bed. Only the smallest grains are entrained in
the fluid, even with rigorous fluidization. If the fluid velocity is reduced to and below the
minimum velocity required for fluidization, the bed collapses once more; the pressure drop
again follows the relationship for the fixed bed. The porosity may be higher than in the
original bed. The pressure drop for a given velocity may be lower than what was before.
As mentioned previously, when a fluid flows upward through a packed bed of particles at
low velocities, the particles remain stationary. As the fluid velocity is increased, the pressure
drop increases according to the Ergun equation (Geankoplis, 2003)
v
( ')2 L 1
1.75
Dp
3
2
150 v ' L ( 1 )
p=
+
D2p
3
(1.1)
where p is the pressure drop across the bed, and is the viscosity and the density
of the fluidizing medium, respectively, is the porosity of the bed at the given bed
height L, Dp is the particle diameter and v is the superficial fluid velocity. This is
characterized by line AB of Fig.2. Upon further increase in velocity, conditions
finally occur where the force of the pressure drop times the cross-sectional area
equals the gravitational force on the mass of particles, characterized by point B.
Minimum fluidization occurs as the particles begin to move, characterized by point C.
The fluid velocity at which fluidization occurs is called the minimum fluidization
3
velocity and is based on the empty cross section of the tower. With any further
increase in the velocity of the flow, the particles move in more rapid and more
independent motion. Points D to E describes that
large increments in velocity will only yield slight
changes in pressure drop.
The porosity of the bed during fixed
bed operation remains constant with
increasing velocities until point B in Fig.
2 is reached. The porosity then increases
Figure 2. The effect of v on the p for
a fluid flowing upward through a bed
of closely-packed particles
velocity of
the
individual
before
particle
motion
Thermometer
4
Analytical Balance
Weigh boat
3.2 Procedure
3.2.1 Preliminary Steps
The average size, the average density and the percent void of the
particles were determined. The average size was determined by taking 5
representative samples of the packing with the use of a Vernier caliper. The
average density was determined by weighing a representative quantity of the
material and dividing the amount by the corresponding volume. The percent
void was determined by slowly introducing a measured amount of water
into a graduated cylinder containing pellets up to a desired level.
3.2.2
Fluidization Experiment
The sump tank was filled with water to 2/3 its capacity. Valves were
labeled according to the specifications in the manual. Valves V1, V2, V4 and
V7 were fully opened while valves V3, V5 and V6 were closed. The water
pump was switched on. Water was allowed to fill the small column and this
was done by slowly opening valve V3 while simultaneously closing valve
V2. Valve V3 was further turned counterclockwise until the U-tube
manometer gave a pressure drop reading. The flow rate was determined
manually using a stopwatch and a graduated cylinder. The corresponding
bed height was recorded and this was labeled as point A. V3 and V2 was
regulated to adjust the flow rate. The flow rates at which the following
7
conditions were observed, were noted: B-the point when the topmost
particles of the bed begins to move in their places, C-the point when all of
the bed particles are moving but not necessarily expanded to full column
height, and D-when the bed has expanded to full column height. V1 was
regulated to further increase the flow rate. At most 5 different flow rates and
their corresponding pressure drops and bed heights in between the given
conditions were measured and recorded. The water pump was then shut off.
The steps were repeated using the bigger column.
4. Results and Discussion
4.1 Operating Conditions
Table 1. Values of constants
5.65
2.2048
0.539
935
9
35
59
0.0009621
0.002734
32.5
13515.245
994.820
0.000793
0.00152
4.3429E-05
15.8
0.000196
Experimental
P (kPa)
P (W)
Theoretical
P (kPa)
P (W)
Percent
Difference
8
(m)
0.035
0.059
9542.8280
16832.4882
0.4880
2.4263
9158.1931
9157.8681
0.4683
1.3201
4%
84%
Table 2 shows how power requirement for fluidization varies with the diameter
of the fluidization column. It can be observed that the power for the large column
(D = 0.059m) is higher compared to that of the small column (D = 0.035m). This
is because the volume of the bed in the large column is larger, thus offering more
resistance to flow due to drag. The larger the bed volume, the higher the contact
area and the more packing the fluidizing medium has to flow past through. This
means that more driving force is required to make the fluidizing medium flow.
With regard to comparison between experimental and theoretical power
requirement values, it is notable that the percent difference for the small column is
very small compared to the large column. It is expected that the difference
between calculated and observed power requirement values is large mainly due to:
a.) the equipment and b.) the method of measuring of volumetric flow rate. The
equipment has aged considerably thereby increasing the possibility of inaccurate
parameter readings. Some scraped-off paint particles was observed in the bed,
contributing to the resistance. The volumetric flow rate has to be obtained
manually, yielding values that are not as accurate as those obtained if the
equipment is appropriate and in good condition.
Figure 6. Logarithm of the pressure drop versus the logarithm of the velocity and
determination of minimum fluidization velocity
10
Figure 7. Logarithm of the void fraction versus the logarithm of the Reynolds
number and determination of minimum fluidization velocity
Table 3. Visual observations at different points
Point
A-B
B-C
C-D
D
Observations
No significant change in bed height, manometer shows reading
Topmost part of the bed shows movement, bed height is constant
All of the particles start moving, bed height increases
Particles are all moving, bed height is at maximum
Both the visual observation and graphical method yielded approximately the
same values of minimum fluidization velocity regardless of column diameter. This
is because at minimum fluidization velocity, the terminal velocity of the particles
equals the velocity of the fluidizing medium. The column diameter has no effect
on the terminal velocity this is dictated by drag caused by the particles shape
and surface.
Before fluidization is reached, the pressure drop increases with an increase in
the fluid velocity according to the Ergun equation (Geankoplis, 2003). When
fluidization starts, pressure drop only changes slightly while porosity increases
with increasing velocity (and accordingly, Reynolds number). This trend is
reflected on Figure 7 but not in Figure 6. The opposite is shown instead: with
11
P (W)
4
3
2
1
0
0.000E+00
1.000E-04
2.000E-04
3.000E-04
v (m/s)
D=0.035m
D=0.059m
Figure 8 shows the relationship between power input and flow rate of the
fluidizing medium. The general trend observed is that an increase in the flow rate
corresponds to an increased power input.
Figure 9 however displays a relationship that changes at a certain point in the
graph.
12
8
7
6
5
P (W)
4
3
2
1
0
0.5000
0.6000
0.7000
0.8000
0.9000
1.0000
D=0.035m
D=0.059m
For both the small and large columns, the power requirement is independent of
porosity at some point the power requirement increases with the same value of
porosity. However, at higher power inputs the relationship changes to that of an
exponential increase of power input with respect to porosity. This change in
relationship marks the start of fluidization where the bed height increases, resulting in
increasing porosity.
5. Conclusion
The power requirement for fluidization for the bigger tower diameter is greater as
compared to the power requirement for fluidization for the smaller tower diameter. A
bigger tower diameter will allow for a greater drag. A bigger tower diameter will also
allow for a greater volume of packing to resist flow. To overcome this resistance, a
greater driving force should be applied.
13
14
7.
Appendix
7.1 Tables
Table A-1. Diameter of Paticles
Sample
1
2
3
4
5
Average
Diameter [mm]
5.65
5.65
5.6
5.65
5.7
5.65
Mass [g]
1
2
3
4
5
1.0399
1.0381
1.0636
1.0434
1.0204
Volume of a
particle [cm3]
0.0944
Number of
particles
Density of
particles [g/cm3]
Average
2.2023
2.1985
2.2525
2.2097
2.1610
2.2048
Bed Height
[cm]
9
9
Cross-sectional
area [m2]
0.0009621
0.0027340
50.5
60.5
100
21.5
10
0.5349
Height [mm]
Small
Large
935
935
Inside
Diameter [mm]
35
59
15
A
1
2
B
1
2
3
4
C
1
2
3
4
5
D
Volume
[ml]
17.0
100.0
675.0
725.0
505.0
825.0
840.0
868.0
987.5
1000.0
862.5
875.0
864.0
911.0
900.0
time
[s]
60.54
5.98
17.98
20.00
13.04
19.76
18.31
18.54
19.31
15.09
8.28
6.51
3.92
4.01
3.90
h2
[cm]
22.30
22.30
22.50
22.70
22.75
22.85
22.95
23.00
23.00
23.20
23.65
24.20
26.10
31.45
32.90
h1
[cm]
16.40
16.45
16.30
16.25
16.10
15.95
15.90
15.85
15.80
15.56
15.25
14.65
12.55
7.40
6.05
h
[cm]
5.90
5.85
6.20
6.45
6.65
6.90
7.05
7.15
7.20
7.64
8.40
9.55
13.55
24.05
26.85
h2
[cm]
23.20
23.90
23.75
24.90
25.00
25.10
25.15
25.20
25.40
25.70
27.65
28.15
28.40
28.70
29.35
29.50
h1
[cm]
15.90
15.55
15.30
14.30
13.90
13.70
13.50
13.45
13.30
13.00
11.60
11.25
10.55
10.13
9.80
9.60
h
[cm]
7.30
8.35
8.45
10.60
11.10
11.40
11.65
11.75
12.10
12.70
16.05
16.90
17.85
18.57
19.55
19.90
A
1
2
3
B
1
2
3
4
C
1
2
3
4
5
D
Volume
[ml]
79.0
911.0
575.0
875.0
862.5
843.0
893.0
862.5
907.0
800.0
998.0
879.0
929.0
725.0
875.0
812.5
time
[s]
16.73
12.28
8.24
7.44
6.94
6.47
6.78
6.44
6.29
5.55
4.68
3.78
3.88
2.90
3.25
3.13
16
T [C]
Density [kg/m3]
Density [kg/m3]
Viscosity [Pas]
Surface Roughness [mm]
Relative Roughness
Inner Diameter [mm]
Cross-sectional area [m2]
32.5
13515.245
994.820
0.000793
0.00152
4.3429E-05
15.8
0.000196
A
1
2
B
1
2
3
4
C
1
2
3
4
5
D
v (m/s)
0.0002919
0.0173809
0.0390201
0.0376775
0.0402520
0.0433951
0.0476832
0.0486613
0.0531531
0.0688787
0.1082687
0.1397015
0.2290877
0.2361283
0.2398567
log vo
-3.5348
-1.7599
-1.4087
-1.4239
-1.3952
-1.3626
-1.3216
-1.3128
-1.2745
-1.1619
-0.9655
-0.8548
-0.6400
-0.6269
-0.6200
log P
3.8932
3.8895
3.9147
3.9319
3.9452
3.9612
3.9705
3.9767
3.9797
4.0054
4.0466
4.1023
4.2543
4.5035
4.5513
17
A
1
2
3
B
1
2
3
4
C
1
2
3
4
5
D
v (m/s)
0.0017272
0.0271348
0.0255239
0.0430171
0.0454575
0.0476573
0.0481757
0.0489868
0.0527427
0.0527234
0.0779993
0.0850557
0.0875770
0.0914421
0.0984761
0.0949478
log vo
-2.7627
-1.5665
-1.5931
-1.3664
-1.3424
-1.3219
-1.3172
-1.3099
-1.2778
-1.2780
-1.1079
-1.0703
-1.0576
-1.0389
-1.0389
-0.9903
log P
3.9857
4.0440
4.0492
4.1477
4.1677
4.1792
4.1887
4.1924
4.2051
4.2261
4.3278
4.3502
4.3740
4.3912
4.4135
4.4212
18
0.534
9
0.534
9
0.534
9
0.534
9
0.534
9
0.534
9
0.534
9
0.534
9
0.534
9
0.632
8
0.768
7
0.834
5
0.940
6
0.949
2
Efr,bed
(J/kg)
NRe
0.1988
13.3680
11.8633
796.0815
26.7046
1787.1985
25.7815
1725.7057
27.5519
1843.6246
29.7149
1987.5851
32.6684
2183.9850
33.3426
2228.7878
36.4406
2434.5211
22.6088
3154.7829
12.6862
4958.9244
9.3468
6398.6121
10492.679
1
10815.154
3
4.4801
3.9885
Ff (J/kg)
hex
hc
1.196
9
0.020
1
0.009
0
0.009
3
0.008
7
0.008
0
0.007
3
0.007
2
0.006
6
5.447E06
3.244E04
7.283E04
7.032E04
7.513E04
8.099E04
8.900E04
9.082E04
9.921E04
2.837E03
5.845E03
9.037E03
2.138E02
2.271E02
5.400E07
1.915E03
9.652E03
9.000E03
1.027E02
1.194E02
1.441E02
1.501E02
1.791E02
1.504E03
3.716E03
6.186E03
1.664E02
1.767E02
3.730E07
1.323E03
6.668E03
6.217E03
7.095E03
8.247E03
9.957E03
1.037E02
1.237E02
1.039E03
2.567E03
4.273E03
1.149E02
1.221E02
0.0112
0.009
3
0.008
7
0.007
6
0.007
6
F
0.1988
11.8669
26.7216
25.7974
27.5700
29.7359
32.6937
33.3689
36.4719
22.6142
12.6983
9.3663
4.5297
4.0411
P
(Pa)
PT
(W)
log
P
log
9121.
9
9133.
6
9148.
4
9147.
5
9149.
3
9151.
5
9154.
4
9155.
1
9158.
2
9144.
3
9134.
4
9131.
1
9126.
3
9125.
8
0.002
6
0.152
7
0.343
4
0.331
6
0.354
3
0.382
1
0.420
0
0.428
6
0.468
3
0.606
0
0.951
5
1.227
3
2.011
5
2.073
2
3.960
1
3.960
6
3.961
3
3.961
3
3.961
4
3.961
5
3.961
6
3.961
7
3.961
8
3.961
2
3.960
7
3.960
5
3.960
3
3.960
3
0.2717
0.2717
0.2717
0.2717
0.2717
0.2717
0.2717
0.2717
0.2717
0.1987
0.1142
0.0786
0.0266
0.0226
log
Nre,p
1.1261
2.9010
3.2522
3.2370
3.2657
3.2983
3.3392
3.3481
3.3864
3.4990
3.6954
3.8061
4.0209
4.0340
19
0.239856
7
0.000291
D
9
5
0.955
2
0.534
9
3.6166
10985.924
7
0.1988
13.3680
0.007
6
1.196
9
2.344E02
5.447E06
1.824E02
5.400E07
1.260E02
3.730E07
3.6709
0.1988
9125.
4
9121.
9
2.105
9
0.002
6
3.960
3
3.960
1
0.0199
0.2717
4.0408
1.1261
20
Efr,bed
(J/kg)
NRe
0.0017272
0.5349
1.1766
133.3540
0.1200
0.0271348
0.5349
18.5432
0.0255239
0.5349
17.4389
0.0430171
0.5349
29.4547
0.0430171
0.5349
31.1351
0.0454575
0.5349
32.6506
0.0476573
0.5349
33.0079
0.0481757
0.5349
33.5670
0.0489868
0.5349
36.1575
0.0527427
0.5349
36.1441
0.0527234
0.6328
25.6390
0.0779993
0.6569
23.4036
0.0850557
0.6730
21.3843
0.0875770
0.6805
21.1264
2095.051
8
1970.676
7
3321.313
5
3509.735
5
3679.578
3
3719.602
4
3782.230
4
4072.221
5
4070.724
9
6022.259
1
6567.072
7
6761.744
2
7060.163
5
0.0076
0.0081
0.0112
0.0107
0.0107
0.0107
0.0102
0.0098
0.0098
0.0090
0.0088
0.0088
0.0088
Ff (J/kg)
1.134E05
1.782E04
1.676E04
6.563E04
7.017E04
7.713E04
7.881E04
7.787E04
8.670E04
8.664E04
1.735E03
2.025E03
2.147E03
2.341E03
P
(Pa)
hex
hc
2.571E-05
1.523E-05
1.17664
9122.9
6.345E-03
3.759E-03
18.5535
9140.3
5.614E-03
3.326E-03
17.448
9139.2
7.973E-04
4.724E-04
29.4566
9151.2
8.903E-04
5.275E-04
31.1372
9152.9
9.786E-04
5.798E-04
32.653
9154.4
1.000E-03
5.925E-04
33.0103
9154.7
1.034E-03
6.126E-04
33.5694
9155.3
1.199E-03
7.101E-04
36.1602
9157.9
1.198E-03
7.096E-04
36.1469
9157.9
2.621E-03
1.553E-03
25.6449
9147.4
3.117E-03
1.847E-03
23.4106
9145.1
3.305E-03
1.958E-03
21.3917
9143.1
3.603E-03
2.135E-03
21.1345
9142.9
PT
(W)
log
P
log
0.043
1
0.678
1
0.637
7
1.076
2
1.137
5
1.192
8
1.205
8
1.226
2
1.320
5
1.320
1
1.950
7
2.126
6
2.189
2
2.285
7
3.960
1
3.961
0
3.960
9
3.961
5
3.961
6
3.961
6
3.961
6
3.961
7
3.961
8
3.961
8
3.961
3
3.961
2
3.961
1
3.961
1
0.2717
0.2717
0.2717
0.2717
0.2717
0.2717
0.2717
0.2717
0.2717
0.2717
0.1987
0.1825
0.1720
0.1672
log
Nre,p
2.1250
3.3212
3.2946
3.5213
3.5453
3.5658
3.5705
3.5777
3.6098
3.6097
3.7798
3.8174
3.8301
3.8488
21
0.0914421
0.6876
20.0229
0.0984761
0.6922
21.6728
7060.163
5
7894.751
5
0.0085
0.0085
2.253E03
2.817E03
3.603E-03
2.135E-03
20.0309
9141.8
4.178E-03
2.669E-03
21.6828
9143.4
2.285
4
2.556
1
3.961
0
3.961
1
0.1627
0.1598
3.8488
3.8973
22
1
volume of a particle= D3p
6
1
3
3
volume of a particle= (0.00565 cm) =0.094437 c m
6
Density of Particles
density of particles=
mass of particles
( no . of particles ) ( volume of particles)
density of particles=
1.0399 g
g
=2.2023 3
3
(5)(0.094437 cm )
cm
10 mL
=0.5349
21.5 mL
Volumetric Flowrate
volume of water
V =
time
V =
0.000017 m3
m3
=2.808 107
60.54 s
s
kg
m
9.81 2 ( 0.059 m) =7819.8 Pa
3
m
s
Efr,bed
L
( 1 ) 170 ( 1 )
Efr , bed = 3
+1.75 bed v 2
v D p
Dp
Efr , bed =
( 10.5349 )
( 0.5349 )3
[(
170 ( 10.5349 )
95 mm
m 2
J
+1.75
0.0002919
=0.1988
5.65 mm
s
kg
kg
m (
994.82 3 0.0002919
0.00565 m )
s
m
)(
23
Reynolds Number
Dv
N =
( 0.059 m ) 0.0002919
N =
m
kg
994.82 3
s
m
)(
793.2705 10 Pa s
) =12.8
F f =4 ( 1.2490 )
925 mm
35 mm
0.0002919
2
m
s
) =5.684 10
J
kg
Expansion Head
A pipe 2 v 2
hex = 1
A acrylic 2
(
(
2 2
hex = 1
0.000196 m
0.000962m 2
0.0002919
m
s
2 ( 1.5 )
) =5.4 10
J
kg
Contraction Head
A pipe v 2
hc =0.55 1
A acrylic 2
(
(
hc =0.55 1
0.000196 m
2
0.000962 m
0.0002919
m
s
2 ( 1.5 )
) =3.73 10
J
kg
24
Ptheo=994.82
kg
m
J
J
9.81 2 ( 0.935 m ) +0.1988 =9121.9
3
kg
kg
m
s
Power
PT =V P
PT =2.808 107
m3 (
9121.9 Pa )=0.0026 W
s
Percent Difference
Ptheo Pexp
diff =
100
Ptheo
0.4880 W
|0.4683W
|100 =4
0.4683 W
diff =
25