Abb 2600T
Abb 2600T
Table of contents
Introduction.....................................................................
Instruction manual structrure...............................................
Models covered by this manual...........................................
Worlwide Service Support Centers......................................
Product description............................................................
4
4
4
4
4
Safety notes.........................................................................
General safety information..................................................
Improper use......................................................................
Technical lomit values.........................................................
Warranty prevision..............................................................
Plates and symbols............................................................
Operator liability..................................................................
Qualified personnel.............................................................
Returning devices...............................................................
Disposal.............................................................................
Information on WEEE Directive............................................
Transport and storage.........................................................
Safety information for electrical installation..........................
Saferty information for inspection and maintenance.............
5
5
6
6
6
6
7
7
7
7
7
7
7
8
Transmitter overview............................................................ 9
Transmitter components overview....................................... 9
Range and Span consideration......................................... 10
Opening the box................................................................
Packaging content............................................................
Identification.....................................................................
Optional wired-on SST plate (I1)........................................
Handling...........................................................................
Storage............................................................................
10
10
10
11
11
11
Mounting............................................................................ 12
General............................................................................ 12
IP protection and designation........................................... 12
Mounting the transmitter................................................... 12
Transmitter factory configuration consideration.............. 12
Hazardous area consideration....................................... 13
Pressure Equipment Directive (PED) (97/23/CE)............. 13
Devices with PS > 200 bar.......................................... 13
Devices with PS < 200 bar.......................................... 13
Mounting a differential pressure sensor transmitter......... 13
Bracket mounting.......................................................... 14
B2 Pipe and wall mounting bracket details.................. 18
B5 Flat type bracket details......................................... 19
Mounting a P Style pressure transmitter......................... 19
B1 and B2 Barrel housing bracket details...................... 20
B2 DIN housing bracket details...................................... 21
Transmitter housing rotation.............................................. 22
Integral display rotation..................................................... 22
Impulse piping connection for standard instruments........... 22
2 OI/266/HART-EN Rev. E | 2600T Series Pressure transmitters
57
57
57
57
57
59
Error messages...................................................................
LCD display.......................................................................
Error states and alarms......................................................
Error list...........................................................................
59
59
60
60
Maintenance.......................................................................
Returns and removal..........................................................
Pressure transmitter sensor...............................................
Removing / Installing the process flanges...........................
Pressure transducer replacement.......................................
63
63
63
64
65
66
66
70
70
71
71
71
71
71
71
71
71
71
72
72
72
72
72
72
72
72
73
73
73
73
73
74
Trouble sheet...................................................................... 75
Control of substances hazardous to health (C.O.S.H.H.) .. 76
EC Declaration of conformity............................................. 77
2600T Series Pressure transmitters | OI/266/HART-EN Rev. E 3
Introduction
Instruction manual structure
The present manual provides information on installing, operating, troubleshooting the 266 pressure transmitter. Every section of the
present manual is specifically dedicated to the specific phase of the transmitter lifecycle starting from the receipt of the transmitter
and its identification, passing to the installation, to the electrical connections, to the configuration and to the troubleshooting and
maintenance operations.
Models covered by this manual
The present manual can be used for all the 266 models with exception done for the 266C (multivariable version).
Worldwide Service Support Centers
ABB instrumentation products are supported worldwide by the local ABB Instrumentation branches. In case you fail to get in
touch with your country ABB Instrumentation office you may want to get in touch with one of the following center of excellence
for ABB Pressure products.
ABB S.p.A.
Via Statale 113,
22016 Lenno (Co) Italy
Tel: +39 0344 58111
Fax: +39 0344 56278
ABB Inc.
3450 Harvester Road
Burlington, Ontario L7N 3W5 Canada
Tel: +1 905 6810565
Fax: +1 905 6812810
ABB Ltd.
32 Industrial Area, NIT,
Faridabad - 121 001, Haryana India
Tel: +91 129 2448300
Fax: +91 129 2440622
ABB Inc.
125 E. County Line Road
Warminster, PA 18974 USA
Tel: +1 215 6746000
Fax: +1 215 6747183
Product description
The pressure transmitters model 266 is a modular range of field mounted, microprocessor based electronic transmitters, multiple
sensor technologies. Accurate and reliable measurement of differential pressure, gauge and absolute pressure, flow and liquid
level is provided, in the even most difficult and hazardous industrial environments. Model 266 can be configured to provide
specific industrial output signals according to 4...20mA with HART digital communication.
Safety notes
General safety information
The Safety section provides an overview of the safety aspects to be observed for operation of the device.
The device has been constructed in accordance with the state of the art and is operationally safe. It has been tested and left the
factory in perfect working conditions. The information in the manual, as well as the applicable documentation and certificates,
must be observed and followed in order to maintain this condition throughout the period of operation.
Full compliance with the general safety requirements must be observed during operation of the device. In addition to the general
information, the individual sections in the manual contain descriptions of processes or procedural instructions with specific safety
information.
Only by observing all of the safety information can you reduce to the minimum the risk of hazards for personnel and/or
environment. These instructions are intended as an overview and do not contain detailed information on all available models or
every conceivable event that may occur during setup, operation, and maintenance work.
For additional information, or in the event of specific problems not covered in detail by these operating instructions, please contact
the manufacturer. In addition, ABB declares that the contents of this manual are not part of any prior or existing agreements,
commitments, or legal relationships; nor are they intended to amend these.
All obligations of ABB arise from the conditions of the relevant sales agreement, which also contains the solely binding warranty
regulations in full. These contractual warranty provisions are neither extended nor limited by the information provided in this
manual.
Caution - Risk
Only qualified and authorized specialist personnel should be charged with installation, electrical connection, commissioning, and maintenance of the transmitter. Qualified personnel are persons who have experience in installation, electrical wiring connection, commissioning, and operation of the transmitter or
similar devices, and hold the necessary qualifications such as:
Training or instruction, i.e., authorization to operate and maintain devices or systems according to safety engineering standards for electrical circuits,
high pressures, and aggressive media
Training or instruction in accordance with safety engineering standards regarding maintenance and use of adequate safety systems
For safety reasons, ABB draws your attention to the fact that only sufficiently insulated tools conforming to DIN EN 60900 may be used.
Since the transmitter may form part of a safety chain, we recommend replacing the device immediately if any defects are detected.
In case of use in Hazardous Area non sparking tools only must be employed.
Improper use
It is prohibited to use the device for the following purposes:
As a climbing aid, e.g., for mounting purposes
As a support for external loads, e.g., as a support for pipes, etc.
Adding material, e.g., by painting over the name plate or welding/soldering on parts
Removing material, e.g., by drilling the housing.
Repairs, alterations, and enhancements, or the installation of replacement parts, are only permissible as far as these are described in
the manual. Approval by ABB must be requested for any activities beyond this scope. Repairs performed by ABB-authorized centers
are excluded from this.
Technical limit values
The device is designed for use exclusively within the values stated on the name plates and within the technical limit values specified
on the data sheets.
The following technical limit values must be observed:
The Maximum Working Pressure may not be exceeded.
The Maximum ambient operating temperature may not be exceeded.
The Maximum process temperature may not be exceeded.
The housing protection type must be observed.
Warranty prevision
Using the device in a manner that does not fall within the scope of its intended use, disregarding this manual, using under-qualified
personnel, or making unauthorized alterations, releases the manufacturer from any liability for any resulting damage. This makes the
manufacturers warranty null and void.
Plates and symbols
Danger <Serious damage to health/risk to life>
minor injuries. This may also be used for property damage warnings.
area.
Important
This symbol indicates operator tips or particularly useful information. It does not indicate a dangerous or damaging situation.
Operator liability
Prior to using corrosive and abrasive materials for measurement purposes, the operator must check the level of resistance of all parts
coming into contact with the materials to be measured.
ABB will gladly support you in selecting the materials, but cannot accept any liability in doing so.
The operators must strictly observe the applicable national regulations with regard to installation, function tests, repairs, and maintenance of electrical devices.
Qualified personnel
Installation, commissioning, and maintenance of the device may only be performed by trained specialist personnel who have been
authorized by the plant operator. The specialist personnel must have read and understood the manual and comply with its
instructions.
Returning devices
Use the original packaging or suitably secure shipping package if you need to return the device for repair or recalibration purposes.
Fill out the return form (see the end of the document) and include this with the device.
According to EC guidelines and other local laws for hazardous materials, the owner of hazardous waste is responsible for its
disposal. The owner must observe the proper regulations for shipping purposes.
All devices sent back to ABB must be free from any hazardous materials (acids, alkalis, solvents, etc.).
Disposal
ABB actively promotes environmental awareness and has an operational management system that meets the requirements of DIN
EN ISO 9001:2000, EN ISO 14001:2004, and OHSAS 18001. Our products and solutions are intended to have minimum impact on
the environment and persons during manufacturing, storage, transport, use and disposal.
This includes the environmentally friendly use of natural resources. ABB conducts an open dialog with the public through its
publications.
This product/solution is manufactured from materials that can be reused by specialist recycling companies.
Information on WEEE Directive 2002/96/EC (Waste Electrical and Electronic Equipment)
This product or solution is not subject to the WEEE Directive 2002/96/EC or corresponding national laws (e.g., the ElektroG Electrical and Electronic Equipment Act - in Germany).
Dispose of the product/solution directly at a specialist recycling facility; do not use municipal garbage collection points for this
purpose. According to the WEEE Directive 2002/96/EC, only products used in private applications may be disposed of at municipal
garbage facilities. Proper disposal prevents negative effects on people and the environment, and supports the reuse of valuable raw
materials.
ABB can accept and dispose of returns for a fee.
Transport and storage
After unpacking the pressure transmitter, check the device for transport damage.
Check the packaging material for accessories.
During intermediate storage or transport, store the pressure transmitter in the original packaging only.
For information on permissible ambient conditions for storage and transport, see Technical data. Although there is no limit on the
duration of storage, the warranty conditions stipulated on the order acknowledgment from the supplier still apply.
Safety information for electrical installation
Electrical connections may only be established by authorized specialist personnel in accordance with the electrical circuit diagrams.
The electrical connection information in the manual must be observed; otherwise, the applicable protection type may be affected.
Ground the measurement system according to requirements.
when the housing cover is open. There are electric circuits within
media.
connection.
Transmitter overview
Transmitter components overview
Important
These two pictures
show only two different
kinds of transmitters
2
ABB S.p.A.
Made in Italy
PRODUCT CODE
SEAL-H
SPEC.REQUEST
SERIAL\NUMBER
SEAL-L
HW Rev.
MD:
SEAL
SENSOR DIAPH.-FILL
FLANGE/CONN.-GASKET/S
H DIAPH.-FILL
L DIAPH.-FILL
PED:
OUTPUT SIGNAL
POWER SUPPLY
PS
TS
MWP/OVP
LRL/URL
SPAN LIMITS
2600T
PRESSURE TRANSMITTER
ABB S.p.A.
Lenno (Co) Italy
Calib.
Range
Tag
Number
US
0474
0722
US
US
FM
APPROVED
FM
APPROVED
FM
APPROVED
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB
CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC
DDDDDDDDDDDDDDDDDDDDDDDDDDDDDDDD
Figure 4: 4-line layout of the optional wired-on Stainless Steel plate
Storage
The instrument does not require any special treatment if stored
as dispatched and within the specified ambient conditions.
There is no limit to the storage period, although the terms of
guarantee remain as agreed with the Company and as given in
the order acknowledgement.
Mounting
General
Study these installation instructions carefully before proceeding. Failure to observe the warnings and instructions may cause a
malfunction or personal hazard.
Before installing the transmitter, check whether the device design meets the requirements of the measuring point from a
measurement technology and safety point of view.
This applies in respect of the:
Explosion protection certification
Measuring range
Gauge pressure stability
Temperature
Operating voltage
The suitability of the materials must be checked as regards their resistance to the media. This applies in respect of the:
Gasket
Process connection, isolating diaphragm, etc.
In addition, the relevant directives, regulations, standards, and accident prevention regulations must be observed (e.g., VDE/VDI
3512, DIN 19210, VBG, Elex V, etc.).
Measurement accuracy is largely dependent on correct installation of the pressure transmitter and, if applicable, the associated
measuring pipe(s). As far as possible, the measuring setup should be free from critical ambient conditions such as large
variations in temperature, vibrations, or shocks.
Important
If unfavorable ambient conditions cannot be avoided for reasons relating to building structure, measurement technology, or other issues, the measurement
quality may be affected. If a remote seal with capillary tube is installed on the transmitter, the additional operating instructions for remote seals and the related
data sheets must be observed.
PRODUCT CODE
SEAL-H
SPEC.REQUEST
SERIAL\NUMBER
SEAL-L
HW Rev.
SEAL
SENSOR DIAPH.-FILL
FLANGE/CONN.-GASKET/S
H DIAPH.-FILL
L DIAPH.-FILL
MD:
PED:
OUTPUT SIGNAL
POWER SUPPLY
PS
TS
MWP/OVP
LRL/URL
SPAN LIMITS
Important
In case of a High Static differential pressure transmitter, please
notice that the Vent/Drain valves can be configured only on the process axis (V1).
11
(0.43)
89 (3.48)
72 (2.83)
(*)
116 (4.57)
142 (5.59)
113 (4.45)
Figure 7a: Differential Pressure Style transmitter with barrel housing installed on a horizontal pipe with optional bracket (B2)
18 (0.71)
210 (8.28)
179 (7.02)
91 (3.58)
18 (0.71)
29 (1.14)
18 (0.71)
58 (2.28)
18 (0.71)
9 (0.35)
41.3 (1.63)
210 (8.28)
145 (5.70)
91 (3.58)
179 (7.02)
55 (2.17)
65 (2.53)
54 (2.13)
96.8 (3.81)
100 (3.94) for NACE bolting
102 (4.02)
29 (1.12)
29 (1.14)
58 (2.28)
55 (2.17)
18 (0.71)
11 (0.43)
(*)
113 (4.43)
123 (4.86)
210 (8.28)
18 (0.71)
179 (7.02)
91 (3.58)
72 (2.83)
113 (4.45)
142 (5.59)
Figure 8: Differential Pressure Style transmitter with barrel housing installed on a vertical pipe with optional bracket (B2)
29 (1.14)
18 (0.71)
113 (4.45)
129 (5.06)
197 (7.73)
178 (6.99)
18 (0.71)
72 (2.83)
87 (3.42)
116 (4.57)
183 (7.19)
136 (5.35)
55 (2.17)
Figure 9: Differential Pressure Style transmitter with DIN housing installed on a Vertical pipe with optional bracket (B2) installation for AIR/GAS measurements
29 (1.14)
116 (4.57)
136 (5.35)
87 (3.42)
183 (7.19)
55 (2.17)
18 (0.71)
83 (3.28)
65 (2.54)
4.4 (0.17)
18 (0.71)
Figure 10: Differential Pressure Style transmitter with DIN housing installed on a Vertical pipe with optional bracket (B2) installation for LIQUID measurements
1/4 or
1/2 NPT
210 (8.28)
179 (7.02)
91 (3.58)
29 (1.14)
18 (0.71)
58 (2.28) 55 (2.17)
18 (0.71)
54 (2.13)
89 (3.48)
72 (2.83)
113 (4.45)
116 (4.57)
Figure 11: Differential Pressure Style transmitter with barrel housing and Kynar inserts installed on a horizontal pipe with optional bracket (B2)
58 (2.28) 55 (2.17)
29 (1.14)
18 (0.71)
210 (8.28)
179 (7.02)
91 (3.58)
18 (0.71)
54 (2.13)
113 (4.43)
123 (4.86)
72 (2.83)
113 (4.45)
Figure 12: Differential Pressure Style transmitter with barrel housing and Kynar inserts installed on a vertical pipe with optional bracket (B2)
1
4
Figure 13: Pipe and wall mounting bracket kit (B2)
29 (1.14)
58 (2.28)
18 (0.71)
55 (2.17)
70 (2.75)
84 (3.31)
117 (4.60)
166 (6.53)
11 (0.43)
179 (7.02)
91 (3.58)
210 (8.28)
18 (0.71)
(*)
70 (2.75)
142 (5.59)
95 (3.72)
174 (6.86)
Figure 14: Differential Pressure Style transmitter with barrel housing installed on a box pipe with optional bracket for SST housing (B5)
4 - B5 bracket
2
Figure 15: Flat type mounting bracket kit (B5)
29 (1.14)
18 (0.71)
18 (0.71)
1/2 - 14 NPT
32 (1.26) width across
flats of exagon
65 (2.56)
117 (4.60)
140 (5.54)
18 (0.71)
16 (0.63)
39 (1.54)
54 (2.13)
145 (5.71)
91 (3.58)
49 (1.93)
Figure 16: Model 266H or 266N Hi overload resistant P-Style transmitter with barrel housing installed on a 2pipe with optional bracket
(B1 carbon steel or B2 Stainless Steel 316L)
2600T Series Pressure transmitters | OI/266/HART-EN Rev. E 19
111 (4.37)
29 (1.14)
18 (0.71)
91 (3.58)
145 (5.71)
55 (2.17) Max.
18 (0.71)
1/2 - 14 NPT
CH 22
65 (2.56)
70 (2.75)
140 (5.54)
Figure 17: Model 266G or 266A P-Style transmitter with barrel housing installed on a 2pipe with optional bracket (B1 carbon steel or B2 Stainless Steel 316L)
1 - U-bolt
2 - U-bolt fixing bolt and washer
3 - Transmitter fixing bolts
4 - B1 or B2 bracket
3
Figure 18: Pipe and wall mounting bracket kit (B1 and B2) for P style transmitter with Barrel housing
18 (0.71)
29 (1.14)
18 (0.71)
30 (1.19)
122 (4.80)
66 (2.60)
11 (0.43)
145 (5.71)
85 (3.35)
49 (1.93)
18 (0.71)
1/2 - 14 NPT
32 (1.26) width across
flats of exagon
39 (1.54)
65 (2.56)
16 (0.63)
54 (2.13)
72 (2.83)
72 (2.83)
128 (5.04)
117 (4.60)
105 (4.13)
Figure 19: Model 266H or 266N Hi overload resistant P-Style transmitter with DIN housing installed on a 2pipe with optional bracket (B2 Stainless Steel 316L)
105 (4.13)
30 (1.19)
120 (4.72)
66 (2.60)
11 (0.43)
72 (2.83)
29 (1.14)
18 (0.71)
145 (5.71)
18 (0.71)
56 (2.20) max.
83 (3.27)
1/2 - 14 NPT
22 (0.87) width across
flats of exagon
72 (2.83)
128 (5.04)
117 (4.60)
Figure 20: Model 266G or 266A P-Style transmitter with DIN housing installed on a 2pipe with optional bracket (B2 Stainless Steel 316L)
4 - B2 bracket
3
Figure 21: Pipe and wall mounting bracket kit (B2) for P style transmitter with DIN housing
Installation recommendations
Impulse piping configuration depends on the specific measurement application.
Steam (condensable vapor) or clean liquids flow
measurement
Place taps to the side of the line.
Mount beside or below the taps.
Mount the drain/vent valve upward.
In case of steam application fill the vertical section of the
connecting lines with a compatible fluid through the
dedicated filling tees.
The process fluid must enter the transmitter primary:
Open equalizing valve (C)
Close low pressure (B) and high pressure (A) valves .
Open gate valves
Slowly open high pressure (A) valve to admit process fluid to
both sides of primary.
Vent or drain the primary unit and then close the valves.
Open the (B) valve and close the equalizing valve.
Figure 26: Steam or clean liquid flow measurement (transmitter and manifold)
Figure 31: Gauge or absolute pressure measurement on a tank with DP and P style transmitter
Dirty fluids
Dirty fluids
Clean fluids
Clean fluids
Figure 32: Gauge or absolute pressure measurement of a liquid in a pipe with DP and P style transmitter
Figure 33: Gauge or absolute pressure measurement of condensable vapor in a pipe with DP and P style transmitter (filling tee installed)
Figure 34: Gauge or absolute pressure measurement of gas in a pipe with DP and P style transmitter
Transmitter wiring
Warning - General risks
Observe the applicable regulations governing electrical installation. Connections must only be established in a dead-voltage state. Since the transmitter has
no switch-off elements, overvoltage protection devices, lightning protection, and voltage separation capacity must be provided at the plant (overvoltage/
lightning protection is optional). Check that the existing operating voltage corresponds to the voltage indicated on the name plate.
The same lines are used for both the power supply and output signal. In case the surge protection option is present and the transmitter is installed in a
Hazardous area, the transmitter has to be power supplied from a voltage source isolated from mains (galvanic separation).
Furthermore the potential equalization for the entire powering cable must be guaranteed since the intrinsic safety circuit of the transmitter is grounded.
shock.
Cable connection
Depending on the design supplied, the electrical connection is established via a cable entry, M20 x 1.5 or 1/2-14 NPT thread, or
Han 8D plug (8U) (PROFIBUS PA and FOUNDATION Fieldbus: M12 x 1 or 7/8 plug). The screw terminals are suitable for wire
cross sections of up to 2.5 mm2 (AWG 14).
Important
With Category 3 transmitters for use in Zone 2, a qualified cable gland for this type of protection must be installed by the customer (see the section
Hazardous Area Consideration). An M20 x 1.5 threads is located in the electronics housing for this purpose.
For transmitters with Flameproof enclosure (Ex d) type of protection, the housing cover must be secured using the locking screw.
The screw plug that may have been supplied with the transmitter must be sealed at the plant using Molykote DX.
The installer assumes responsibility for any other type of sealing medium used.
At this point, we wish to draw your attention to the fact that increased force will be required to unscrew the housing cover after an interval of several
weeks.
This is not caused by the threads, but instead is due solely to the type of gasket.
4
0
5
20
8
60
40
Kent-Taylor
9
80
10
M+
10
2
2 - External
ground termination
3 - Hand-held communicator
F1
F2
F3
6 - Power source
691HT
4 - Line load
5 - Remote indicator
point
4
F4
PV
REVIE W
CONF
SERIAL
LINK
TRI M
A B C
D E F
G H I
J K L
M N O
P Q R
S T U
V W X
Y Z #
@ %
& /
+
-
4
7
5
8
0
6
9
HART hand-held communicator may be connected at any wiring termination point in the loop, providing the minimum resistance
is 250 ohm. If this is less than 250 ohm, additional resistance should be added to allow communications. The handheld terminal
is connected between the resistor and transmitter, not between the resistor and power source.
Supply requirement
For signal/power connection use twisted, stranded pairs of wiring no 18 to 22 AWG / 0.8 to 0.35mm2 up to 5,000 feet (1500
meters). Longer loops require larger wire. If a shielded wire is used, the shield should be grounded only at one end, not both
ends. In case of wiring at transmitter end, use the terminal located inside the housing marked with the appropriate sign.
The 4 to 20 mA dc output signal and the dc power supply to the transmitter are carried from the same pairs of wires. The supply
voltage at the transmitter terminals must be between the limits of 10,5 and 42V dc.
For Ex ia and intrinsically safe (FM, CSA and SAA) approval power supply must not exceed 30 Vdc. In some countries the
maximum power supply voltage is limited to a lower value. For maximum power supply voltage please refer to the top
identification plate of the transmitter.
The actual possible line length of the electrical circuit depends on the total capacitance and resistance, and can be estimated
using the following formula:
Where:
L = Line length in meters
L = 65 x 106
Cf + 10000
R = Total resistance in (ohms)
RxC
C
C = Line capacitance in pF/m
Cf = Maximum internal capacitance of the HART field devices
located in the circuit, in pF
Avoid routing cables with other electrical cables (with inductive load, etc.) or near large electrical equipment.
Wiring procedure
Follow these steps to wire the transmitter:
Remove the temporary plastic cap from one of the two electrical connection ports located at both sides in the upper part of
the transmitter housing.
These connection ports may have a 1/2 inch internal NPT or M20 threads. Various adaptors and bushings can be fitted to
these threads to comply with plant wiring (conduit) standards.
Remove the housing cover of the field terminals side. See the indication on the label on top of the housing. In an ExplosionProof/Flame-Proof installation, do not remove the transmitter covers when power is applied to the unit.
Run the cable through the cable gland and the open port.
Connect the positive lead to the + terminal, and the negative lead to the terminal.
Plug and seal the electrical ports. Make sure that when the installation has been completed, the electrical ports are properly
sealed against entry of rain and/or corrosive vapors and gases.
Warning - General risks
Cable, cable gland and unused port plug must be in accordance with the intended type of protection (e.g. intrinsically safe, explosion proof, etc.) and
degree of protection (e.g. IP6x according to IEC EN 60529 or NEMA 4x). See also the addendum for EX SAFETY ASPECTS AND IP PROTECTION. In
particular, for explosion proof installation, remove the red temporary plastic cap and plug the unused opening with a plug certified for explosion
containment
If applicable, install wiring with a drip loop. Arrange the drip loop so the bottom is lower than the conduit connections and the
transmitter housing.
Put back the housing cover, turn it to seat O-ring into the housing and then continue to hand tighten until the cover contacts
the housing metal-to-metal. In Ex-d (Explosion Proof) installation, lock the cover rotation by turning the set nut (use the 2mm
Allen key supplied with the instrument).
Electrical connection via connectors
Harting connector (HART output versions) on DIN housing
3
1 - DIN Housing with Harting angle connector
2 - DIN Housing with Harting straight connector
3 - Harting Han 8D socket insert for mating plug supplied (view of sockets)
1 - Socket
2 - Contact
3 - Housing
4 - Gasket (can be cut)
5 - Clamping ring
6 - PG 11 set screw
7 - Cable (diameter 5 - 11 mm or 0.20 - 0.43 inch)
Figure 37: Socket connector components
Grounding
A terminal is available on both the outside of the housing and in the plug for grounding (PE) the transmitter. Both terminals are
electrically connected to one another.
Protective Grounding
All transmitters are supplied with an external ground connection
for protective grounding.
Wire this ground connection to a suitable earth ground. For a
transmitter measuring loop an earth ground should maintain a
resistance of 5 ohms or less.
Use a heavy duty conductor, at least 15 AWG / 1,6 mm2 .
Warning - General risks
A protective grounding connection is absolutely necessary to insure
personnel protection, to protect against surge (in case of installation
of this option) and to prevent explosions in potentially explosive
environment.
Commissioning
Once the transmitter has been installed, it is put into operation by switching on the operating voltage.
Check the following before switching on the operating voltage:
Process connections
Electrical connection
The impulse line/s and the measuring chamber of the measuring equipment must be completely filled with the measuring
medium.
The transmitter can then be put into operation. To do this, the shut-off valves must be actuated in the following sequence (in the
default setting, all valves are closed).
(Differential models) 266Dx or 266Mx
Open the shut-off valves on the pressure tap connection (if present).
Open the pressure equalization valve of the manifold.
Open the positive shut-off valve (on the manifold)
Open the negative shut-off valve (on the manifold)
Close the pressure equalization valve.
To put the transmitter out of operation, carry out the steps in reverse order.
(Gauge & Absolute models) 266Gx, 266Ax, 266Hx, 266Nx, 266Px, 266Vx, 266Rx
Open the shut-off valve on the pressure tap connection (if present).
Open the positive shut-off valve.
To put the transmitter out of operation, carry out the steps in reverse order.
Important
For the absolute pressure transmitters model 266AS, 266NS, 266RS or 266VS with sensor range C, F or G, please be aware that the measuring equipment
will have been overloaded by the atmospheric pressure due to the long periods of transport and storage involved.
For this reason, you will need to allow a starting time of approx. 30 minutes for 266Vx, 266Rx and 266Nx models and approx. 3 hours for 266Ax models
after commissioning, until the sensor has stabilized to such an extent that the specified accuracy can be maintained.
If, when using intrinsically safe transmitters, an ammeter is connected to the output circuit or a modem is connected in parallel while there is a risk of
explosion, the sums of the capacitances and inductances of all circuits, including the transmitter (see EC-type-examination certificate) must be equal to or
less than the permissible capacitances and inductances of the intrinsically safe signal circuit (see EC-type-examination certificate for the supply unit).
Only passive or explosion-proof devices or indicators may be connected.
If the output signal stabilizes only slowly, it is likely that a large damping time constant has been set on the transmitter.
Important
A brief interruption in the power supply results in initialization of the
electronics (program restarts).
Write Protection
Write protection prevents the configuration data from being
overwritten by unauthorized users. If write protection is enabled,
the Z and S buttons are disabled. However, it is still possible
to read out the configuration data using the graphical user
interface (DTM) or another, similar communication tool. The
control unit may be leaded if required.
Write protection is activated as follows (also refer to the symbols
on the plate):
First, use a suitable screwdriver to press the switch down fully.
Then turn the switch clockwise by 90.
Important
To deactivate the switch, push it down slightly and then turn
counterclockwise by 90.
Figure 39: Write-protection pushbutton
Important
The button unit must be available for this purpose.
Operating the buttons using a magnetic screwdriver is not permitted because it may generate some interferences with the magnetic pickup system.
1 - Identification nameplate
2 - Zero pushbutton
3 - Span pushbutton
4 - Write-protection pushbutton
Factory settings
Transmitters are calibrated at the factory to the customers specified measuring range. The calibrated range is provided on the
name plate whereas the tag number on the additional tag plate.
The calibrated range and tag number are provided on the name plate. If this data has not been specified, the transmitter will be
delivered with the following configuration:
Parameter
Factory setting
Important
Lower Range Value (LRV) (4 mA)
Zero
modified either via the optional LCD HMI, with an HART handheld
Linear
Damping
Transmitter failure (alarm)
1 second
flange type and material, O-ring materials, and filling liquid type is
Configuration types
Pressure transmitters can be configured as follows:
Configuration of the parameters for the lower and upper range values (via Zero and Span pushbuttons), without an integral LCD HMI.
Configuration of the pressure transmitter using the integral LCD HMI (menu-controlled)
Configuration with a handheld terminal
Configuration using a PC/laptop via the graphical user interface (DTM)
Configuring the transmitter without an integral LCD HMI
The lower range value and span parameters can be set directly on the transmitter using the External pushbuttons.
The transmitter has been calibrated by the manufacturer based on the order information. The tag plate contains information on the
lower range value and upper range value set. In general, the following applies:
The first pressure value (e.g., 0 mbar) is always assigned to the 4 mA signal (or 0%), while the second pressure value (e.g., 400
mbar) is always assigned to the 20 mA signal (or 100%). To change the transmitter ranging apply the pressure for the lower range
value and upper range value to the measuring equipment. Make sure that the measuring limits are not exceeded.
Important
Important
266Ax and 266Nx) with a measuring range less than or equal 650
When making the connection, please ensure that there are no resid-
mbar abs., please be aware that the measuring equipment will have
ual fluids (for gaseous testing materials) or air bubbles (for fluid
testing materials) in the impulse lines, since these can lead to errors
periods of transport and storage involved. For this reason, you will
during inspection. Any potential measuring error for the pressure gen-
266Rx and 266Nx models and 3 hours for 266Ax models after
Important
This configuration procedure only changes the 4 20 mA current signal; it does not affect the physical process pressure (PV value) also shown on the
digital display or user interface. To avoid potential discrepancies, you can use follow the procedure below. After performing a correction, you must
check the device configuration.
Configuration of the pressure transmitter using the optional integral LCD HMI (menu-controlled)
The integral LCD HMI is connected on the 266 communication board. It can be used to visualize the process measured variables
as well as to configure the display and the transmitter.
In addition, diagnostic information is provided. To access the functionality of the HMI an activation procedure needs to be carried
out. The keypad activation procedure is different between the TTG (Trough The Glass) version and the conventional HMI.
The keys (1), (4), (2) and (3) are available for the menu-controlled configuration.
The menu/submenu name is displayed above in the LCD
display.
The number/line of the currently selected menu item is displayed in the upper right of the LCD display.
A scroll bar is located on the right edge of the LCD display
which shows the relative position of the currently selected menu
item within the menu.
Both of the keys (1) and (4) can have various functions. The
meaning of these buttons is displayed below in the LCD display
above the respective button.
You can browse through the menu or select a number within
a parameter value using both keys (2) and (3). The button (4)
selects the desired menu item.
Meaning
Meaning
Exit
Exit menu
Select
Select submenu/parameter
Back
Edit
Edit parameter
Cancel
Ok
value
Next
This menu allows the verification and the parameterization of the basic
configuration of the 266 pressure transmitter. The menu driven structure will
guide you to the choice of the interface language, the tag number configuration,
the engineering units, the URV and LRV (Upper range value and lower range
value), the transfer function (linear or square root) the damping time, the auto set
zero (set the input measured value to 4 mA and the PV value to 0), the display
visualization mode (the value that need to be visualized on the LCD).
This menu allows the verification and the parameterization of the entire device
The menu driven structure includes the write protection enabling, process
variable settings (unit, LRV and URV), transfer function selection (linearization type
and low flow cut-off) and output scaling (unit according to the measurement and
LRV/URV). The last selectable sub-menu allows user to reset all the parameters
to the default configuration.
This menu allows the set-up of different functions relevant to the display itself.
The menu driven structure will guide you through the choice of some functional
aspects as the display language and contrast. Moreover, it is possible to
choose in details what you want to see on the display: one or two lines with or
without bargraph. Inside this menu there is the possibility of setting a
protection password (security) and the display scaling (linearization type, unit,
LRV, URV). Display revision number available.
This menu allows the parameterization of the process alarm. The menu driven
structure will guide you through the choice of the fail safe functions such as
the saturation limits and the fail level (upscale or downscale).
This menu allows the local calibration of the instrument. The menu driven
structure will guide you through the choice of pressure sensor trimming (low
or high), the output setting (set to 4 or 20 mA) and at the end you can reset
these parameters (to factory sensor trimming, to user sensor trimming or to
factory output trimming).
This menu allows the set-up of the on-board totalizer. The menu driven structure
will guide you through the selection of the totalizer input parameters (run/stop
totalization), the choice of the totalization mode (normal, batch, forward/reverse,
forward + reverse and forward reverse), the configuration (unit and conversion
factor of totalizer 1 and 2). Furthermore, it is possible to set up the values of the
batch totalizer (count direction, present value and reload). User will be able to
add/change/delete the password as well as to reset all totalizers.
The last section of this structured and driven menu gives you the possibility of
changing the communication tag and the MULTI-DROP mode with HART
address numbers of the device.
Easy Set-up
Press key (4) and select the language. After
entering the settings, press key (1) to move to
the next menu item.
Once in the alphabetic menu use Next (1) key
to position the cursor on the character that
you want to change. Scroll the character list
with (2) + (3), once on the selected one press
next key (1) once completed press ok (4).
Press the (4) key Scroll the eng. units list with
(2) + (3) and select with (4) key. Press the (1)
key to move to the next menu item.
Device Set-up
Display
Process Alarm
This menu allows the complete configuration of the analogue output in case of saturation and alarm. The output signal will range
from 4 to 20 mA in case the process variable is within the calibrated span limits. In case the process variable (PV) will be below
the LRV (lower range value) the signal will be driven to the Low Saturation limit (which is configurable), in case the PV will be
above the URV (upper range value) the signal will be driven to the High Saturation limit (which is configurable too).
In case the transmitter diagnostic detects a failure the signal will be driven upscale or downscale according to the user
preferences (the failure direction is selected via the dip switch 4 and 5 on the communication board). The exact value to which the
signal will be driven can be configured via the above menu (Alarm limits). As a convention the Low Alarm limit must be < the Low
Saturation limit and the High Alarm limit must be > than the High Saturation limit.
Calibrate
Totalizer
Diagnostics
Device Info
Communication
Damping (DAMPING)
Pressure transmitter output signals that are noisy as a result of the process can be smoothed (damped) electrically.
The additional time constant can be set between 0 s and 60 s in increments of 0.0001 s. Damping does not affect the value
shown on the digital display as a physical unit. It only affects the parameters derived from this, such as the analog output current,
free process variable, input signal for the controller, and so on.
The damping adjustment can be performed in different ways:
Via the the local HMI:
Enter the menu: > Device Setup > Output Scaling > Damping
Set the damping to the desired value.
Via the Asset Vision Basic Software:
See Asset Vision Software Operating Instructions
Via the Hand Held Terminal
See relevant operating instruction
Transfer function
The 266 Pressure Transmitter provides a selection of output functions, as follows:
Linear for differential, gauge and absolute pressure or level measurements
Sq. Root (x) for flow measurements using restriction type primary element, like orifice plate, integral orifice, Venturi or Dall tube
and similar.
Sq. Root (x3) for open channel flow measurements using rectangular or trapezoidal weir
Sq. Root (x5) for open channel flow measurements using V-notch (triangular) weir.
Bidirectional Flow
Custom linearization table
Cylindrical lying tank
Spherical tank
These output functions can be activated using a Configuration Tool (Digital LCD Integral Display, Hand Held Communicator or PC
based software as Asset Vision Basic). The transfer function can be applied to the analog signal 4 to 20 mA only or also to the
indication (in engineering units).vant operating instruction
Transfer functions description
Linear
Using this function, the relationship between the input
(measured value), expressed in % of the calibrated span and
the output is linear (i.e.: at 0% input, corresponds 0% output 4mA, at 100% input corresponds 100% output - 20mA).
No further settings are possible here.
Square root
Using the Square Root function, the output (in % of the span) is
proportional to the square root of the input signal in percentage
of the calibrated span (i.e.: the instrument gives an analog
output proportional to the rate of flow).
The possibility to have the full Square Root function is given.
To avoid the extremely high gain error with the input approaching
zero, the transmitter output is linear with the input up with a
slope of 1 up to 0.5% and then still linear with the appropriated
slope to a programmable percentage value between 10 % and
20%. This option is offer in order to ensure a more stable output
when the signal is close to zero avoiding errors due to the high
gain of the square root.
To neglect the values with the input approaching zero, the
transmitter output is zero with the input up to a programmable
percentage value between 0 % and 20%. This option is offer in
order to ensure a more stable flow measure. This option is
possible for all the listed output functions. ).vant operating
instruction
Figure 47: Tanks (respectively rectangula weir, trapezoidal weir and V-notch weir)
Bidirectional Flow (to be used when the transmitter is connected to a bidirectional flow element)
Main characteristics
The bidirectional function, applied to the transmitter input (x) expressed in percentage of the calibrated span, has the following form:
Output = + sign (x) x
where x and Output should be normalized in the range 0 to 1 for calculation purpose, with the following Output meaning:
Output = 0 means Analog out 4 mA;
Output = 1 means Analog out 20 mA.
This function can be used for flow measurement purpose when the flow is in both the directions and the primary elements are
designed to perform this type of measure.
As an example, if we have a bidirectional flow measurement application with the following data:
Max reverse flow rate: -100 l/h
Max flow rate:
+100 l/h
The differential pressure generated by the flow primary is for the maximum flow rate 2500 mmH2O, for the max reverse flow rate
2500 mmH2O.
The transmitter will have to be configured as follows:
Calibrated span: 4mA = LRV = -2500mmH2O
20mA = URV = +2500mmH2O
Transfer function: Bidirectional flow
Once configured as above the transmitter will deliver:
flowrate 100 l/h reverse: output= 4 mA
no flowrate:
output= 12 mA
Flow rate 100 l/h:
output= 20 mA
Cylindric lying tank
This function is used to measure the volumetric level into a cylindrical horizontal tank with flat ends. The transmitter calculates the
volume from the measured filling level.
Spherical Tank
This function is used to measure the volumetric level into a spherical tank. The transmitter calculates the volume from the measured
filling level.
Configuration with the PC/laptop or handheld terminal
A graphical user interface (DTM) is required for configuration of the transmitter via PC or laptop. For operating instructions, please
refer to the software description.
The 266 transmitters can be configured by either one of the following device.
- Hand Held terminals like the ABB 691HT, ABB DHH800-MFC, Emerson Process 375 and 475 provided the 266 EDD has been
downloaded and enabled in the terminal.
- ABB Asset Vision Basic, a new free of charge software configurator downloadable at www.abb.com/Instrumentation
- Any DTM based software for HART instruments configuration provided it is compatible with EDD or DTM.
You can use a handheld terminal to read out or configure/calibrate the transmitter. If a communication resistor is installed in the
connected supply unit, you can clamp the handheld terminal directly along the 4 ... 20 mA line. If no communication resistor is
present (min. 250 ), you will need to install one in the line. The handheld terminal is connected between the resistor and transmitter,
not between the resistor and supply unit.
A - Transmitter
B - Supply unit
(communication resistor not
provided in supply unit)
A - Transmitter
B - Supply unit
(communication resistor not
provided in supply unit)
Figure 49: Connection examples with communication resistor in the connection line
For additional information, refer to the operating instructions included with the handheld terminal.
If the transmitter has been configured in the factory according to customer specifications for the measuring point, all you have to
do is mount the transmitter as prescribed (to correct potential zero shifts, refer to the section Correcting the zero shift), and
switch it on. The measuring point will now be ready for use.
If, however, you wish to make changes to the configuration, a handheld terminal or - preferably - a graphical user interface (DTM)
is required. This DTM tool renders the device fully configurable. It supports both the HART protocol and PROFIBUS PA fieldbus
protocol, and can be run on a PC or laptop, or as part of an automation system. Where FOUNDATION Fieldbus is concerned, the
device description (DD), which can be loaded onto various configuration tools, is required for configuration purposes.
Refer to the installation manual provided with the software for the steps required to install the operating tool. The most important
parameters can be set via the path Parametrize_Differential Pressure Measurement.
The program offers the option of configuring, polling, and testing the transmitter.
In addition, offline configuration can be performed by means of an internal database.
Each configuration step is subject to a plausibility check. You can call up context-sensitive help at any time by pressing the F1
key. Immediately after you have received the transmitter or before you change the configuration, we recommend that you save the
existing configuration data to a separate data storage medium, via the path File_Save.
Configuration with the graphical user interface (DTM)
System requirements
Operating control program (e.g., ABB Asset Vision Basic version 1.00.17 or higher)
DTM (Device Type Manager; graphical user interface)
Operating system (depending on the respective control program)
To operate the Asset Vision Basic please refer to the relevant operating instruction.
Error messages
LCD Display
The LCD HMI in case of transmitter errors or malfunctioning is capable of displaying specific error/fault messages to help the user
in identifying the problem and resolve it.
In case of an alarm, a message consisting of an icon and text appears at the bottom of the process display. Use the (1) key to call
up the information level. Use the Diagnostics menu to call up the error description with a help text.
In the error description, the error number is displayed in the second line (M028.018). Two further lines are used to describe the
error. The device status is divided into four groups.
Icon
Description
Error / Failure
Maintenance required
The message text beside this icon in the display provides information about where to look for the error.
There are the following areas: Electronic, Sensor, Configuration, Operanting and Process.
Possible cause
Suggested action
Tx response
F116.023
F108.040
no effect
no effect
F106.035
Calibrated/Trimmed
F106.035
replaced
Check the device configuration
configured
Sensor Invalid
Sensor Invalid
Possible cause
Suggested action
The sensor model/version is no longer compatible with the The sensor must be replaced
Tx response
Analog Signal to Alarm
Analog Signal to Alarm
F114.000
Mechanical damage to the sensor. Loss of fill fluid from the The sensor must be replaced
Static Pressure
Sensor Fail
failed.
Sensor Temperature
Fail
failed.
NV Sensor Memory
Burn Error
no effect
successful
as soon as possible.
Suggested action
Input Simulation
Active
Tx response
no effect
input simulation)
C088.030
Input Simulation
Active
put is derived by the value simulated in input device back in to normal operating mode (Remove the
Input Simulation
Active
input
input simulation)
the configuration
no effect
input simulation)
C088.030
M014.037
Configuration Error
no effect
no effect
Replace Info
changed but the replacement operation has mode -Select the SW 2 the element that has been
not been executed
no effect
M020.042
Replace Info
no effect
Replace Info
changed,
The replacement has been enabled but with SW 2 to New Sensor (1)-Power Cycle the device-Move
a wrong direction (SW 2 = 0).
Possible cause
Suggested action
acceptable limit
acceptable limit
Electronic Temperature
Out of Limits
Tx response
no effect
Electronic Temperature
Out of Limits
no effect
Pressure Overrange cess, (valves..). Exceeding the pressure range can cause
Suggested action
Tx response
F102.004
The static pressure of the process exceeds the limit of the sen- The compatibility of pressure transF100.005
S054.006
Static Pressure Out sor. Exceeding the Static Pressure can reduce accuracy,
of Limits
has to be checked.
been selected.
is required.
Out of Limits
has to be checked.
replacement.
no effect
no effect
sure Exceeded
has to be checked.
Analog Output
scaling limit and no longer represents the true applied process. Adjust the Saturation Limit or the
Saturated
no effect
Analog Output
scaling limit and no longer represents the true applied process. Adjust the Saturation Limit or the
Saturated
no effect
M016.039
PILD Output
sensor and the process is blocked either by plugging or closed Clean impulse line if necessary and
valves.
PILD-Changed
Operating
Conditions
no effect
no effect
Maintenance
If transmitters are used as intended under normal operating conditions, no maintenance is required. It is sufficient to check the
output signal at regular intervals (in accordance with the operating conditions), as described in the instructions in the section
Operation resp. Configuration of the transmitter. If deposits are expected to accumulate, the measuring equipment should be
cleaned on a regular basis, in accordance with the operating conditions. Cleaning should ideally be carried out in a workshop.
Repair and maintenance activities may only be performed by authorized customer service personnel.
When replacing or repairing individual components, original spare parts must be used.
Attention Potential damage to parts
electronic components.
damaged components.
Important
In the case of oil and grease-free designs, clean the measuring chambers again if necessary once the process flange has been installed.
Respect the below table indications for reinstalling the process flanges.
Transmitter model and range
Procedure
266DSH.x.H
Use a torque wrench to tighten the process flange nuts to a torque of 40 Nm, let the flange
stabilize for an hour, unscrew the nuts and tighten again to 31 Nm.
266DSH range A
Use a torque wrench to tighten the process flange screws/nuts to a torque of 14 Nm. Please be
(1KPa)
All gaskets
All bolting
aware that in case of bottom work disassembly and reassembly the original performances can not
266DSH / 266PSH
All gaskets
All bolting
be guarantee anymore.
with Kynar inserts
First, use a torque wrench to tighten the process flange screws/nuts to a joining torque of
- MJ = 2 Nm (0.2 kpm), working in a crosswise manner.
- Then tighten them with a torque MJ = 10 Nm (1.0 kpm), working in a crosswise manner
266MSx / 266RSx
All gaskets
All bolting
- Then tighten them fully by turning each nut or screw again (in a crosswise manner) by the
tightening angle A = 180, working in two stages of 90 each.
Some transmitter versions are using screws with size M10. If this screws are used the tightening
angle A = 270, working in three stages of 90 each.
a
Figure 51: Bracket fixing bolts
You should now open the communication board housing compartment cover
as shown by the figure here on the right.
Unscrew the fixing bolts from the transducer and remove the
process flanges.
The orings placed between the diaphragm and the flange
(Viton or PTFE) must be replaced after every disassembly.
Reassemble the flanges following the steps above in reverse
order.
Figure 55: Communication flat between the sensor and the electronic module
Important
The number close to the CE marking of the transmitter safety label identifies the Notified Body which has responsibility for the surveillance of the production.
The other marking refers to the protection type used according to relevant EN standards:
Ex ia: Intrinsic safety, protection level a
IIC: Gas group
T4: Temperature class of the transmitter (which corresponds to 135C max) with a Ta from -50C to +85C
T5: Temperature class of the transmitter (which corresponds to 100C max) with a Ta from -50C to +40C
T6: Temperature class of the transmitter (which corresponds to 85C max) with a Ta from -50C to +40C
About the applications, this transmitter can be used in Zone 0 (Gas) and Zone 20 (Dust) classified areas (continuous hazard) as
it is shown on the following sketch:
Application for pressure transmitter Ex ia categories 1G and 1D
Application with Dust
Zone 20
266 Tx Category 1G Ex ia
Tank
Zone 0
Zone 1
Silo
Note: the transmitter can be connected to either [ib] or [ia] supply
(associated apparatus)certified
[Ex ia]
Zone 20
Zone 21
Primary transducer
Dangerous
medium
(process)
266 Tx
Category 1/2 G Ex ia
Dangerous
medium
(process)
266 Tx
Category 1/2 D Ex ia
Zone 0 / Zone 1
separation element
Tank
Zone 0
Silo
Zone 1
Zone 20
Zone 21
Primary transducer
Dangerous
medium
(process)
266 Tx
Category 1/2 G Ex d
Dangerous
medium
(process)
266 Tx
Category 1/2 D Ex d
Zone 0 / Zone 1
separation element
IP code
About the degree of protection provided by the enclosure of the pressure transmitter, the 2600T SERIES has been certified IP67
according to EN 60529 standard. The first characteristic numeral indicates the protection of the inside electronics against ingress of
solid foreign objects including dusts.
The assigned 6 means an enclosure dust-tight (no ingress of dust).
The second characteristic numeral indicates the protection of the inside electronics against ingress of water. The assigned 7means
an enclosure water-protected against a temporary immersion in water under standardized conditions of pressure and time.
According to ATEX Directive (European Directive 94/9/EC of 23 March 1994) and relative Standards which can assure compliance
with Essential Safety Requirements, i.e., EN 60079-0 (General requirements) EN 60079-15 (Specification for electrical apparatus
with type of protection n) EN 61241-0 (General requirements), the pressure transmitters of the 2600T SERIES have been
certified for the following group, categories, media of dangerous atmosphere, temperature classes, types of protection.
Examples of application are also shown below by simple sketches.
d) Certificate ATEX II 3 G Ex nL IIC T4/T5/T6 (for T4 = -50C Ta +85C), (for T5 and T6 = -50C Ta +40C) and II 3D Ex tD
A22 IP67 T85C. FM Approvals Certificate number FM09ATEX0025X (Lenno products) and FM09ATEX0070X (Minden products)
Important
Important
Zone 22
266 Tx Category 3G Ex nL
Ci= 5nF
Li= uH
Imax mA
Power W
T4
T135C
-50C
+60C
100
0,75
T4
T135C
-50C
+60C
160
T5
T100C
-50C
+56C
100
1,75
T6
T85C
-50C
+44C
50
0,4
Ii= 360 mA
Pi= 2,52 W
Ci= 5nF
Li= 10 uH
T4
T135C
-50C
+60C
T5
T100C
-50C
+56C
T6
T85C
-50C
+44C
Ii= 380 mA
Pi= 5,32 W
Ci= 5nF
Li= 10 uH
T4
T135C
-50C
+60C
T5
T100C
-50C
+56C
T6
T85C
-50C
+44C
Additional instruction for IEC61508 certified device (digits 8 or T under output options)
Safety philosophy
The 266 Pressure Transmitters are field devices designed according to the requirements of the standard IEC61508 for the Safety
Related Systems. Standard currently used focus on individual parts of all the safe instrumentation used to implement a safety
function. The IEC61508 defines requirements related to all the system that normally comprises initiating devices, logic solver and
final elements. It also introduces the concept of Safety lifecycle defining the sequence of activities involved in the implementation
of the safety instrumented system from conception through decommissioning. For a single component it is not correct to define
a SIL level. The term SIL (Safety Integrity Level) refers to the complete safety loop therefore the single device shall be designed in
order to be suitable to achieve the desired SIL level in the entire Safety Loop.
Application
The 266 Pressure Transmitters are intended to be applied for safety relevant application in the process industry. They are suitable
to be used in SIL2 applications when applied as single channel and in SIL3 applications when applied with a double channel with
architecture 1oo2. Special attention has to be given to the separation of safety and non safety relevant use.
Physical environment
The transmitters are designed for use in industrial field environments and must be operated within the specified environmental
limits as indicated in the Transmitter Data Sheet.
Role and responsibilities
All the people, departments and organizations involved in the life-cycle phases which are responsible for carrying out and
reviewing the applicable overall, E/E/PES (Electrical/Electronic/ Programmable Electronic System) or software safety lifecycle
phases of a Safety Instrumented System shall be identified. All those specified as responsible for management of functional
safety activities shall be informed of the responsibilities assigned to them. All persons involved in any overall, E/E/PES or
software safety lifecycle activity, including management activities, should have the appropriate training, technical knowledge,
experience and qualifications relevant to the specific duties they have to perform.
Management of functional safety
For each application the installer or the owner of a safety system must prepare a Safety Planning which must be updated
throughout the Safety Life-cycle of the Safety Instrumented System. The safety planning shall include the Safety instrumentation
management.
The requirements for the management of functional safety shall run in parallel with the overall safety lifecycle phases.
Safety Planning.
The Safety Planning shall consider:
policies and strategies for achieving safety;
safety life-cycle activities to be applied, including names of responsible persons and departments;
procedures relevant to the various life-cycle phases;
audits and procedures for follow up.
Information requirements (to be made available by the plant owner)
The information shall comprehensively describe the system installation and its use in order that all phases of the overall safety
lifecycles, the management of functional safety, verification and the functional safety assessment can be effectively performed.
Overall safety life-cycle information
The overall safety lifecycle shall be used as the basis for claiming conformance to the standard IEC61508. The lifecycle phases
consider all the activities related to the Safety Instrumented System (SIS) from the initial concept through design, implementation,
operation and maintenance to decommissioning.
Applicable laws and standards
All applicable general Laws and Standards related to the allowed operations of the equipment, as EU-Directives shall be collected. The plant owner shall produce a Regulatory Requirements List document.
2600T Series Pressure transmitters | OI/266/HART-EN Rev. E 71
Proof tests
Safe undetected faults could occur during the operation of the transmitters. These failures do not affect the transmitter operations.
To maintain the claimed Safety Integrity Level (SIL 2) a proof test procedure is requested every 10 years.
The proof tests consist in the following operations:
Switch off the device.
Assure that the Write Protect Mode switch is in Write Protect condition.
Power-on the transmitter: the transmitter performs automatically a self-test that consists in the operations below:
ROM test
RAM test
Test of the analog output stage and of the feedback A/D converter
Test of the power supply voltage
Non volatile memory test
Apply pressure up to 50% of the calibrated range and check the output value. It shall be within the stated safety accuracy (2%
of sensor range).
2600T Series Pressure transmitters | OI/266/HART-EN Rev. E 73
In case the tests would fail the transmitter will drive the output to the alarm values. In this case a correction action consists in the
re-calibration of the D/A converter. In case the normal functionality will be not re-established, the transmitter shall be considered
failed and not possible to use.
Safety-related parameters
The Safety 266 pressure transmitters product meets the SIL2 requirements of IEC 61508 in low as well as high demand mode of
operation. The total PFD in low demand mode for 10 years proof test interval in the worst case is less than the 15% of the range
defined in IEC 61508-1. The relevant numbers are stated in the table below:
266DXX, 266VXX,
266MXX, 266CXX,
266MXX, 266CXX,
266GXX, 266AXX
266PXX, 266HXX,
266JXX, 266RXX
266JXX, 266RXX
266GXX, 266AXX
266NXX
(range R)
(except range R)
dd
du
sd
su
2,62E-07
4,11E-07
3,94E-07
4,05E-07
4,13E-07
6,82E-08
6,87E-08
6,85E-08
6,85E-08
6,90E-08
3,37E-07
2,45E-07
2,39E-07
2,40E-07
2,40E-07
3,01E-07
3,55E-07
3,53E-07
3,42E-07
3,18E-07
HFT
T1
SFF
92,95%
93,63%
93,51%
93,51%
93,37%
9,68E-07
1,08E-06
1,06E-06
1,06E-06
1,04E-06
MTBF
118
106
108
108
110
MTTR
DC
8 hours
D: 79%
D: 86%
D: 85%
D: 86%
D: 86%
C: 53%
C: 41%
C: 40%
C: 41%
C: 43%
PFD (1 year)
2,99E-04
3,01E-04
3,00E-04
3,00E-04
3,02E-04
PFH (1 year)
6,82E-08
6,87E-08
6,85E-08
6,85E-08
6,90E-08
2,98E-03
3,00E-03
2,99E-03
2,99E-03
3,01E-03
6,82E-08
6,87E-08
6,85E-08
6,85E-08
6,90E-08
Testing time
< 20 s
< 20 s
< 20 s
<5s
< 70 s
< 30 s
< 30 s
< 30 s
< 30 s
< 70 s
ABB
TROUBLE SHEET
WARRANTY REPAIR
REPAIR ORDER
copy attached
not available
IDENTIFICATION
Customer
Purchase order No
Plant
Name of person to contact
Instrument Tag No
Model
Serial Number
OPERATING CONDITIONS
Specify location, environmental conditions, type of service and approximate number of operating hours or
date of installation if known
DANGEROUS FLUIDS
In case of toxic or otherwise dangerous fluid, please attach the relevant Material Safety Data Sheet
Trouble found during.
Installation
At start up
Commissioning
On service
Maintenance
Date
Signature
Originator
ABB S.p.A
Process Automation Division
Sales Office: Via Statale, 113 - 22016 Lenno (CO) Italy
Tel. +39 0344 58 111
Fax +39 0344 56 278
e-mail: [email protected]
ABB
Description
Return authorization no.
Model number
Serial number
A)
B)
C)
The above equipment has not been in contact with any material which is hazardous to health.
The above equipment has been in contact with the material(s) noted below but that it has now been
completely de-contaminated and is now safe to handle and dismantle without any special precautions.
Material(s) which have been in contact with this equipment:
If A) or B) are not applicable full instructions for the safe handling of this equipment for disposal must be
supplied.
Please delete A), B) or C) above as applicable, complete the signature section below, then send the completed
declaration either with the returned items, or by fax for the attention of the Calibration & Repair Centre..
Note no action to examine or repair equipment will be undertaken until a valid COSHH declaration has been
received, completed by an authorized officer of the end user company.
Signed
Name
Position
Date
ABB S.p.A
Process Automation Division
Uffici Commerciali / Sales Office:
Via Statale, 113 - 22016 Lenno (CO) Italy
Tel. +39 0344 58 111
Fax +39 0344 56 278
e-mail: [email protected]
Note
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possible lack of information in this document.
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