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FPC Flexible Circuit Board Constituting Process

Flexible circuit board is a highly reliable, excellent flexible printed circuit board which is made of polyimide or polyester film. Called soft board or FPC, with a high wiring density, light weight, thin features.

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Yuan Yong Quan
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140 views

FPC Flexible Circuit Board Constituting Process

Flexible circuit board is a highly reliable, excellent flexible printed circuit board which is made of polyimide or polyester film. Called soft board or FPC, with a high wiring density, light weight, thin features.

Uploaded by

Yuan Yong Quan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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FPC flexible circuit board constituting process

Edited by Colorsunny Electronic Limited

Website: http://www.darlox.com

http://www.topflexcircuit.com

Brief introduction
Flexible circuit board is a highly reliable, excellent flexible printed circuit board which is
made of polyimide or polyester film. Called soft board or FPC, with a high wiring density,
light weight, thin features.
The FPC is mainly used in mobile phones, laptops, PDA, digital cameras, LCM, and many
other products.
Prenatal treatment
Make a fine texture of the FPC board must have a complete and reasonable production
process, from pre-pre-production to final delivery, every program must be rigorous execution.
In the production process, in order to prevent short-circuit and scrap caused by drilling,
rolling, cutting and other problems, and assess how the selection

is most suitable for reach

customers, prenatal pretreatment is particularly important.


Prenatal pretreatment, three aspects need to be addressed, these three aspects are done
by engineers. The first is the FPC board engineering assessments, primarily to assess
whether the FPC board could be produced or not, if the company's production capacity
could meet customer's requirements or not. If the engineering assessment through, then
you need to immediately preparation to meet the various production processes the supply of
raw materials. Finally,

deal with customer's CAD chart, gerber line materials and other

project files to produce specifications for the production environment and production
equipment, and then the production drawings and MI (engineering processes card), etc.

delegated to Production departments and document control, purchasing, etc., into the
conventional production processes.
Production Process
Double side board:
Is expected to open drilling PTH plating Pre-treatment paste dry to bits
exposure development stripping pattern plating pretreatment paste dry
alignment exposure development etching Tuomo surface treatment affixed
cover film suppress curing ENIG printed characters shear measuring
punching final inspection packaging shipping
Single panel system
Drilling is expected to open paste dry alignment exposure development
etching Tuomo surface treatment paste cover film suppress curing surface
treatment ENIG printed characters shear measuring punch cut final
inspection packaging shipping
Production Process
Surface treatment: Immersion Gold, oxidation, zinc, tin spray
Shape processing: hand shape, CNC (CNC machine tools) cutting, laser cutting
Copper thickness: 1/3 oz, 1/2 oz, 1 oz, 2 oz, 4 oz
Detector

According to the widely applcation of the flexible circuit board and the features of material, in
order to more effectively save volume and up to a certain precision,

characteristic

three-dimensional and thin thickness better applied to digital products, mobile phones and
laptop computers. Flexible circuit board (FPC) to detect the use of instruments for the optical
image measuring instrument.

Features:
1. Rapid: fast assembling processes
All lines are configured. Eliminating unnecessary drain line connection

work

2. Small: small volume PCB


Can effectively reduce the volume of the products. Increase the convenience of carrying on
3. light: light weight ratio of PCB (hardboard)
You can reduce the weight of the final product
4. thin: thickness thinner than PCB
Can improve softness strengthen as three-dimensional assembly within limited space
Application
mobile phone
Focus on weight and thin thickness of the flexible circuit board light can effectively save the
product volume, easily connect the battery, microphone, with buttons made one.
Computer and the LCD screen
Use one line configuration of the flexible circuit board, and a thin thickness. The digital signal
converted into the picture, through the liquid crystal screen presents
CD Walkman

Focusing on three-dimensional characteristics of the flexible circuit board assembly with a


thin thickness. The large CD into carry-on companion
Drives
Whether hard drive or floppy disk, are very dependent on high softness FPC and the
ultra-thin thickness of 0.1mm, complete fast read data. Whether PC or NOTEBOOK.
New Uses
Components of a hard disk drive (HDD, hard disk drive) suspension circuit (Su printed
ensi.n cireuit) and xe packaging board, etc.
Wireless charging coil array, the electromagnetic concentrated in a certain region, to reduce
the space consumption is passed, thereby improving power conversion efficiency.
Basic structure
Copper Film

Copper: basically divided in two copper and rolled copper thickness of common 1oz 1 / 2oz
and 1/3 oz.
The substrate film: a common thickness 1mil and 1 / 2mil two kinds.
Glue (adhesive): Thickness determined according to customer requirements.
Covering membrane protective film (Cover Film)
Covering membrane protective film: surface insulation thickness 1mil common and 1 / 2mil..
Glue (adhesive): Thickness determined according to customer requirements.

Release paper: Avoid adhesive buildup before pressing foreign body; easy job.
Reinforcing plate (PI Stiffener Film)
Reinforcement plate: reinforcing FPC mechanical strength, easy surface-mounting
operation common thickness 3mil to 9mil..
Glue (adhesive): Thickness determined according to customer requirements.
Release paper: Avoid adhesive buildup before pressing foreign body.
EMI: electromagnetic shielding film, within the protective circuit board from the outside world
(strong electromagnetic region or area susceptible to interference) interference.
Pros and cons
Advantages of multi-layer circuit board: high packing density, small size, light weight, high
density mounting because of reduced wiring, components (including spare parts) between,
thereby increasing the reliability; increase the wiring layer, and then increase the design
flexibility; impedance can be configured circuit can be formed with a certain speed
transmission circuit, it can set the circuit, electromagnetic shielding layer, metal core can be
installed to meet the special needs of thermal insulation, and other functions; easy
installation, high reliability.
Shenzhen multilayer pcb board shortcomings (failure): the high cost, long cycle; test
methods that require high reliability. Multilayer printed circuit is a product of electronic
technology, multi-functional, high-speed, large-capacity small size direction. With the
development of electronic technology, especially large-scale and widespread application of
VLSI, high circuit density multilayer printed fast, high-precision, high number of fine lines
change direction.

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