Tribological Properties of Vegetable Based Universal Tractor Transmission Oil
Tribological Properties of Vegetable Based Universal Tractor Transmission Oil
TRIBOLOGY
CONFERENCE
24-26 September 2003
221
ABSTRACT
Universal Tractor Transmission Oil (UTTO) is multipurpose tractor oil
formulated for use in transmissions, final drives, wet brakes and hydraulic systems
of tractors employing a common oil reservoir. In the present work the development
of biodegradable vegetable based UTTO oil has been described. The properties of
formulated rapeseed and high oleic sunflower based oils were investigated in the
standard test procedures and compared with the commercially available mineral
UTTO oil. Tribological performances of the fluids were demonstrated by using SRV
high frequency test device, Four Ball test rig and FZG spur gear test. For final tests a
laboratory hydraulic system and a spur gear test rig were used.
KEY WORDS: biodegradable oils, vegetable oils, hydraulic oils, gear oils, oxidative stability.
1. INTRODUCTION
Increasing attention to the environmental issues
and more restrictive environmental regulations drives
the lubricant industry to increase the ecological
friendliness of its products. For the last three decades,
the industry has been trying to formulate
biodegradable lubricants with technical characteristics
superior to those based on mineral oils. Vegetable oils
are a candidate for replacement of mineral oils due to
their inherent biodegradability, and excellent
lubricity. Additionally, vegetable oils are renewable
resource, and their cost is reasonable compared with
that of other alternative biodegradable fluids.
The agricultural equipment is ideally suited to
use vegetable based lubricants, because it operates
close to the environment where lubricant can easily
come into contact with the soil, ground water and
crops. The opportunity exists to create a continuous
cycle in which the agricultural equipment is
lubricated by the oil from a plant growing in the field
being cultivated by that same equipment [5].
Universal Tractor Transmission Oil (UTTO) is
multipurpose oil widely used in agricultural and
working machines such as tractors, harvesters, etc. In
these vehicles, the multifunctional oil meet complex
requirements including cold starts, dirty environment,
water ingress, massive loads, etc.
The main functions of UTTO are [4, 6]:
Lubrication of transmission, differentials, and
final drive gears,
Transmitting power for steering and braking,
2. SAMPLE PREPARATION
2.1. Oil samples
Two different vegetable based UTTO oils were
formulated for the investigation, Fig 1.
The first formulation was based on the rapeseed
oil, while the second base stock was high oleic
sunflower oil (HOSO). The same additive system was
used for both formulations. The properties of these
two fully formulated vegetable based UTTO oils were
compared to the commercially available synthetic
ester UTTO and conventional mineral based UTTO.
Most tractor lubricants have a kinematic viscosity at
100C between 9 and 11mm2/s. This viscosity is
found to offer sufficient thickness to promote good
transmission protection and antisquawk performance,
yet still be of a suitable viscosity for the hydraulic
system. As shown by Table 1, the viscosity characteristics of all three ester based UTTO reveal them to be
thicker at 100C and have significantly higher viscosity index compared with the mineral based UTTO
labeled M.
NATIONAL
TRIBOLOGY
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24-26 September 2003
222
Oil type
IV
Oil
code
R
Rapeseed oil
Biodegradable UTTO
48.8
10.4
209
Biodegradable UTTO
51.4
10.6
203
Synthetic ester
Biodegradable UTTO
51.3
10.9
211
Mineral oil
Mineral UTTO
55.1
9.2
150
2.3. Additives
The ED-XRF spectrometry has been used to obtain
the elemental composition of additives for test oils. It
can be seen from figure 1 that the elemental composition of additives is quite similar for the fully formulated vegetable based oils R and S, and reference synthetic ester E. The reference mineral based oil M contains significantly higher level of phosphorous, calcium
and sulphur than ester based oils. Zinc and phosphorous are parts of AW/EP additive package, while
calcium is a typical element in a detergent additive.
Ester based oils are generally lower additivated
than mineral oils because they posses good lubricating
properties due to their polar nature. This provides
good metal wetting attraction and also makes them
good solvents for sludge and dirt, which would
otherwise deposit on the metal surfaces. Because of
these properties, it may be possible to reduce the
amount of friction modifiers, antiwear agents, and
0.66
0.35
0.3
Ca
Zn
0.25
0.2
0.15
0.1
0.05
0
R
Oil
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Four-ball is a simple test rig for testing the antiwear properties of lubricating oils. Three stationary
12.7mm diameter chrome alloy bearing steel balls are
clamped together and pressed with a force against the
upper one, which is held in the ball chuck and rotates
at a defined speed. The balls are immersed in the test
oil. The load of 392N is applied to the balls by
weights on a load lever. The test run was carried out
at 1500 rpm with test duration of 60min. The test oil
temperature of 65C was the requirement of the OEM
specification Massey Ferguson M1139. For test 10-12
ml of test oil is used in each run. The wear scar
diameter that the rotating makes on the fixed balls was
measured at the end of the test using an optical
microscope. The test measures only sliding wear.
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224
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4. TEST RESULTS
4.1. Oxidation stability
The ester based oils R, S, and E gave higher
viscosity increase than the mineral based UTTO
labeled M, but all test oils were within the upper pass
limit of 10 % viscosity increase (Fig. 4).
2.9
2.5
E
0.8
Coefficient of friction
0.25
0.2
0.15
0.1
R
Oil
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TRIBOLOGY
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24-26 September 2003
0.3
M
0.2
0.1
0
0
0.1
0.2
0.3
0.4
30
25
20
15
10
5
0
R
0.5
25
10
400
300
200
100
15
10
5
20
40
60
Working hours
S, viscosity
S, TAN
M, viscosity
M, TAN
12
10
8
6
4
2
0
0
11
20
10
500
S
Oil
225
0.5
500
1000
1500
2000
Working hours
Oil
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24-26 September 2003
226
M, viscosity
M, TAN
18
over the
critical value
S, viscosity
S, TAN
15
12
9
6
3
0
0
150
300
450
600
750
900
Working hours
1000
WPC
S
M
100
10
0
150
300
450
600
750
Working hours
900
5. DISSCUSION
Vegetable oils are by their chemical nature long
chain fatty acid triesters of glycerol. The alcohol
component (glycerin) is the same in all vegetable oils.
The fatty acid components are plant-specific and
therefore variable. The fatty acids differ in chain
length and number of double bonds. Main fatty acids
with double bonds are linolenic, linoleic and oleic.
The oxygen absorption rate is 800:100:1 respectively,
therefore less double bonds in a carbon chain result in
better oxidation stability [9]. Oxidation performance
results presented in Fig. 4 are in good agreement with
these data.
Vegetable based oils have excellent viscosity
properties. Their viscosity indexes (VI) exceed 200,
while VI for mineral UTTO equals 150, Table 1. The
higher VI allows the formation of the thicker
lubrication film and better separation of the contact
surfaces at working temperatures [1]. The UTTO oils
are of the same ISO grade viscosity, however pitting
resistance test shows a great differentiation in the
results. Beside the lubricant viscosity, great influence
on the pitting resistance has lubricant base stock,
while the additive type and concentration have only a
minor influence. The pitting test results also follow
the SRV investigations. The FZG pitting test conditions correspond to a Hertzian point contact pressure
of 1.65GPa, while contact pressure at start on the
SRV test was 1.5GPa. The higher number of cycles
until failure for the high oleic sunflower oil
formulation S in FZG pitting test is thus a function of
the lower sliding friction at the point of contact, lower
temperature, and consequently, lower tangential
stresses on the surface, which can efficiently prevent
fatigue failure associated with surface-initiated cracks
[2].
Wear particle concentration of mineral based oil
on spur gear test system was found to be lower
compared to the high oleic sunflower oil formulation,
(Fig. 12). Mineral oil also resulted in the lowest wear
on the SRV wear test (Fig. 5). These data quite follow
the results of the published wear studies under
boundary lubrication conditions [11]. This
phenomenon is explained by competition between
polar base oil ester molecules and polar AW/EP
additives for the same space on the metal surface.
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6. SUMMARY
The following conclusions can be derived from
this study:
Ester based oils show lower friction coefficient
than higher additivated mineral based oils, but
promote higher wear.
FZG gear test rig results show that gear
protection properties of the vegetable based oils are
better or equivalent than of the mineral based UTTO.
FZG pitting resistance investigations show
significantly better results for the ester based oils,
especially for the high oleic sunflower oil
formulation. Better FZG test results for vegetable
based oils are in the relation with the relatively short
test times, where oil ageing hardly occurs.
Laboratory hydraulic system test results show
that the high oleic sunflower oil formulation could
match mineral based UTTO for applications where
operating temperatures are reasonable (70 C in
steady state).Investigations in a spur gear test rig
show better thermal oxidative stability for mineral
UTTO compared to the high oleic sunflower oil
formulation. High oleic sunflower UTTO provides
sufficient gearbox lubrication for 700 operating hours
at the maintained oil temperature in the range of 78 to
82C.
227
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