100% found this document useful (1 vote)
129 viewsMazda Engine BP-B6 Workshop Manual PDF
Uploaded by
Juan David AriasCopyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
100% found this document useful (1 vote)
129 viewsMazda Engine BP-B6 Workshop Manual PDF
Uploaded by
Juan David AriasCopyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
/ 58
Engine
Workshop
Manual
B6-DOHC
BP-DOHCWARNING
Servicing a vehicle can be dangerous. If you have not received
service-related training, the risks of injury and property damage
increase. The recommended servicing procedures for the
le in this workshop manual were developed with Mazda-
trained technicians in mind. This manual may be useful to non-
Mazda trained technicians, but a technician with our service-re-
lated training and experience will be at less risk when performing
servicing operations. However, all users of this manual are
expected to know general safety procedures.
This manual contains “Warnings” and “Cautions” applicable to
risks not normally encountered in a general technician's experi-
ence. They should be followed to reduce the risk of injury and the
risk that improper service or repair may damage the vehicle or
render it unsafe. It is also important to understand that the
“Warnings” and “Cautions” are not exhaustive. Itis impossible to
warn of all the hazardous consequences that might result from
failure to follow the procedures.
‘The procedures recommended and described in this manual are
effective methods of performing service and repair. Some
require tools specifically designed for a specific purpose. Nonre-
‘commended procedures and tools should include consideration
for safety of the technician and continued safe operation of the
vehicle.
Parts should be replaced with genuine Mazda replacement
parts, not parts of lesser quality. Use of a nonrecommended
replacement part should include consideration for safety of the
technician and continued safe operation of the vehicle.Mazda
Engine
Workshop
Manual
B6—DOHC
BP-—DOHC
FOREWORD
This manual explains the disassembly,
inspection, repair, and reassembly proce-
dures for the above-indicated engine. In
order to do these procedures safely, quick-
ly, and correctly, you must first read this
manual and any other relevant service ma-
terials carefully
The information in this manual is cur-
rent up to June, 1994. Any changes that
occur after that time will not be reflected
in this particular manual. Therefore, the
contents of this manual may not exactly
match the mechanism that you are cur-
rently servicing.
Mazda Motor Corporation
HIROSHIMA, JAPAN
CONTENTS
Title
jeneral Information|
(Engine Overhaul
[Lubrication System)
© 1994 Mazda Motor Corporation
PRINTED IN JAPAN, July '94
Form No. 1425-10-94G
Part No. 9999-95-EWBP-95GENERAL INFORMATION
GlGI SAFETY INFORMATION, HOW TO USE THIS MANUAL
SAFETY INFORMATION
LUBRICANTS
‘Avoid prolonged and repeated contact with petroleum-based oils. Used oil may irritate the skin, and can
cause skin cancer and other skin disorders.
Wash thoroughly after working with oil. We recommend water soluble hand cleaners. Do not use kero-
sene, gasoline, or any other solvent, to remove oil from your skin.
If repeated or prolonged contact with oil is necessary, wear protective clothing. Soiled clothing, particu-
larly those soiled with used oils and greases containing lead, should be cleaned at regular intervals.
HOW TO USE THIS MANUAL
ADVISORY MESSAGES
You'll find several Warnings, Cautions, and Notes in this manual.
Warning
* AWarnil
ignored.
indicates a situation in which serious injury or death could result if the warning is.
Caution
A Caution indicates a situation in which damage to the vehicle could result if the caution
ignored.
Note
* ANote provides added information that will help you to complete a particular procedure.
PREPARATION
This points out the needed SST for the service operation. Itis best to gather all necessary SSTs before
beginning work.
Example:
FRONT AXLE
PREPARATION SST NUMBER USAGE
Sst | {
8 0110 as0c = For
a9 0118 @s0c For : Femoval of te roo
Ga» emo! Yeo Pte, bal it oa
Poul, bal jon |e |
t t—
SST NAME ‘SST ILLUSTRATION
REPAIR PROCEDURE
1. Most repair operations begin with an overview illustration. It identifies the components, shows how the
parts fit together, and describes visual part inspection. If a damaged or worn part is found, repair or
replace it as necessary.
2. Expendable parts, tightening torques, and symbols for oil, grease, and sealant are shown in the over-
view illustration.
3. Pages related to service procedures are shown under the illustration. Refer to this information when
servicing the related part.
GI-2HOW TO USE THIS MANUAL
Gl
Exampl
‘SHOWS SPECIAL
SERVICE TOOL
(SST) FOR SER.
VIGE OPERATION)
stiows
ExpeNbaBLe
rans
snows
Sboticanion
pomnt OF Ot,
are.
stiows Hore
mecaten | aren
Peceron | fast
‘SERVICE 8 Lockout
SYMBOLS
Ste
epee
17 spacer
18 Oe pion
sper pines a ein owe samage
‘essen ota ge Nee
The numbers (©, etc.) refer to part identification and servicing procedures.
SHOWS
TIGHTENING
TORQUE
‘SPECIFICATIONS
SHOWS
TIGHTENING.
‘TORQUE UNITS
‘SHOWS VISUAL
INSPECTION
INFORMATION
There are seven symbols indicating oil, grease, and sealant. These symbols show the points of applying
such materials during service.
‘Symbol
Meaning
Kind
Apply oil (except ATF and brake fluid)
[New engine oil as appropriate
Dy |povratcse Appropriate grease
