ABB «Marubeni B-EKawasaki GEER ouco f : Reni ie ‘Address: CH-5401 Baden, Satzoland Plant Procedures Plant: LIMAY / BATAAN 300 MW COMBINED CYCLE POWER PLANT,PHILIPPINES Customer: REPUBLIKA NG PILIPINAS PAMBANSANG KORPORASYON SA ELEKTRISIDAD (NATIONAL POWER CORPORATION) Contract no.: KWGV 05004 C ABB order no.: 1-359 270 KHI order no.: 94101 MC order no.: RD 080000 omar Togs ntusors shu be ta lor arning ary lan, pmaon mara cep ay th ert ha te considers the inaructions to be unclear or Iuficlont ABB, should be contacted priot tothe porformancs ot ary acy an aricaton sought These nsfustone may ony be medifed in wien lorm by an authorises represemtaive ct AGB. ructons do not purprt to cover all equipment detals nor to provide fer every pessble contingency tobe met in connection stalaon, “ena maintenance ot fepar of ie equipment a at peed, maniainod and rpaied nat accordance with thes instucton. Falur to do 20 git Foe deat ipo ir jamage to propety. The egupment should nat be used together win other rsnutschrers ‘gipment wihowt AbEe expres au “The plant procoduros are exclusively for our customers’ own use and may not be copied or made known to thitd persons or atherwise pubtated oso or the sont and matters fatotal fae Soossed ees pasionccedoe Kae Fo plan procedures and ine formation sotaned fares Copyright ¢ 1988, ASEA BROWN BOVER! FomereABB Synopsis of Contents Service Documentation Value volume Voume Voure Ident serial” Designation Ident saral Designation fication number fication number 4200 1-10 Gas turbine plant 7450 1-2 Static starting device, switch over unit 4400 1-3 Steam turbine plant 7500 1 SkV outdoor single row walk in switchgear 4500 1-2 — Generator plant (GT) 2 Low voltage distribution board 3 Generator plant (ST) and DC distribution board 5440 1 Condenser cleaning system 7530 1 Voltage reguiation equipment (st) 5530 1 Fire and gas protection system 2 Voltage regulation equipment sn 5700 1 Valves 7540 1 Generator protection system @SXx10 (GT) 5900 1 GT acoustical enclosure, ST generator acoustical enclosure 2 Generator protection system GSx10 (ST) 6600 1-3 Instrumentation and control ‘equipment 7600 1 Module “AA” "BB" "CC" 23° Module "DD" 6610 1 Emmission monitoring system 6620 1 Turbine supervision system BENTLY NEVADA 6650 1-3 Local control board metering panels 6660 1-8 — Procontrol P, MMI - POS, PMS device manuals 7200 1-9 Grid and distribution system, 230 KV switchyard 7400 1 Generator leads. 2 Generator main transformers 3 LVand MV transformers, rant LIMAY BATAAN ABB.Order no. 4-959 270 Modification B Page no. 10f1|ASEA BROWN BOVERI ‘STEAM TURBINE PLANT 14MA HP - TURBINE 14MAA VOL. 1 BEARINGS 44MAD CONDENSING SYSTEM 44MAG ‘TRANSMISSION GEAR BETWEEN PRIME MOVER AND DRIVEN MACHINE, INCL, TURNING GEAR 44MAK VOL. 2 ‘TURBINE BYPASS STATION, INCL. DESUPERHEATING SPRAY SYSTEM 444243MAN LUBRICANT SUPPLY SYSTEM 14MAV SEALING, HEATING AND COOLING STEAM SYSTEM 14MAW NON-ELECTRIC CONTROL AND PROTECTION VOL. 3 EQUIPMENT, INCL. FLUID SUPPLY SYSTEM 14Max CONTROL AIR SUPPLY 14QFM LIMAY BATAAN VOL. 4400/ 1-3Guideline for the Identification and Ordering of Parts Dear Sirs, In order to supply you promptly with information and, arts for our delivery, we need a detailed specification. We recommend to proceed as follows: 4 Youvwill find the necessary specifications for part identitication in the plant procedures. 2 Please send us the following information: * Code word of the plant") e.g. name of the plant * ABB order number") * Designation of part or component, unit, system * KKS number (power station designation system) or number of diagram * Number of operating Instructions and part (ifnot available, number of drawing and part) * Quantity *) see front page of the plant procedure books 2.1 Manufacturing number (according to rating plate), especially for motors, generators, exciters, ‘ete or parts thereof. 2.2 Designation, manutacturer, type (for parts of electrical components also coil voltage, frequency, type of current etc.) it identification according to the diagrams is not possiole.- 3 Ifthe necessary details listed under 2 cannot be found, the part should be described and eithera hand-drawn sketch with dimensions ora photograph be enclosed, or, if possible, the part be sent to ASEA BROWN BOVERI. 4” When reordering parts which we supplied previously, please state the identification numbers provided on the labels of the parts supplied and the former ABB order number. If possible, the label or a copy thereof should be attached fo the order. Please send all enquiries and orders for parts to the aduiress listed on the front page’). Yours sincerely ASEA BROWN BOVERI Ltd, Example of an identification: Example 1 Example 2 * Code word of the plant Shidongkou ‘Shidongou ABB order number 4 - 350 240 1 - 350 240 * Designation of part Pad for bearing 1 Relay © KKS number mao21 BFA40 CAO01 * Number of operating instructions andpart(P .... ): HTGD 690 143 P62 ~ ‘or number of diagram: = HTDC 601 057 ‘and number of part - HTDG 301 965 - K15 * Quantity: 1 2 renee close mets:ABB List of Documents Service Documentation Sex Power talon Designation Dooument re. Te 10. designation orcrss ference. in 14MAa STEAM TURBINE PLANT ot MA/owa7 List of test certificates, HP turbine HTGD 479 426 D oz MArcwae List of test certificates, heat exchengers HTDM405000 A 03 MA HAg00 Turbine and contol toolslist, complete HTGD 484 060 A 04 MA HAgD4 Flared tube fiting TRIPLE-LOK HTGD 691 639 R0001 A 05 MA_HAg0s Erection instruction for dilo-pipe unions in the pressure classes 100, H100 and 1000 HTGD 8060 =e 08 MA HA907 Erection insruton for ermeto-pipe unions HTGD 80603 E 07 MA HAg08 Locking wire, assembly instruction HTGD s06ts =D Plant LIMAY BATAAN ‘Volume identification: 4400 ABB. Onlern0 369270 Tab 14a Moet Page ne toftbocument ae. | Designation cr | Qperating instruc |r Lr anette na HTGD 457 119] HP-Outer casing checking the bolt 1 prestress HTGD 457 282 | Expansion sleeve coupling a ‘ HTGD 457 371| Test of oi1 supply and speed monitoring $83T front bearing ped. HTGD 457 448 | Servomotor ASTV 160 HTGD 457 485 | EHT-Adjusting diagram HTGD 457 605 | Clearances of oil shields HTGD 457 661 | HP-Casing/bearing pedestal connection HTGD 457 801 | Valve arrangement HTGD 457 803 | Leveling records HTGD 457 807 | Differential and absolute expansion HTGD 457 810] Fixing and guide elements HTGD 457 818| Turbine instruments HTGD 457 821 | Axial guide key HTGD 457 827 | Sealing air HTD 457 913] Grounding brush HTGD 457 920| Elongation studs recorded prestress (cold tightened) HTD 457 925 | Position of rotor in casing 1 HTGD 457 927 | Balance piston clearances of 1 seal strips HTGD 457 928| HP-Gland seal clearances of seal 1 strips HTGD 457 930| Balance piston clearances fixing 1 and guide elements HTGD 457 931| Blade carrier support guide and 2 Fixing elements HTGD 457 933] Turbine fixing and guide elements 1 vesued | 92-12-18 KWDT262 [erecres | xwoT233 | (= Subject HP Dee [Replaces Tee A | 93-02-15 93-03-23 Sedanctn 93-07-16 94-03-14 Revision MA icw47 Lous 0 Page ne. , [Total 9p. of page 1 2 List_of test certificates TBE order no. (WBZ) Plan Document, fo. w 4-359 271 Lisayiiataaniat HTGD 479 425 00 23Number ; Rew. ow Operating instruc ocument no. | Designation or | oF fo ie e sheets | Hone ond varonte: |Site HTGD 457 934 | Backlash 1 HTGD 457 935 | Combined two-collar thrust and 3 journal bearing HTGD 457 960 | HP-Rotor balancing weight 1 distribution/radial run-out test HTGD 457 964 | Alignment diagram of rotor line 1 A \D HTGD 457 967 | Warping test connection of 2 LP-Turbine/condenser HTGD 457 969 | LP-Gland seal clearances of seal ate strips HTGD 457 980 | Trouble shooting control block S83T | 1 Hreo 457 985 | Stop valve (SSV) dimensional and 1 stroke check HTe0 457 990 | Disposition of slings 2 HTGD 457 999 | Prestress values and tightening torques for metric thread HTGD 479 124| Control valve (STV) dimensional 1 and stroke check HTGD 479 178 | Electrohydraul ic transducer ZAS74 2 HT@D 479 214 | Functional test of SB3TEDN 1 emergency unit HTGD 457 376 | Prestressed foundation bolts 1 A HT@0 479 319 | Thermocouple installed 1 HTGD 479 364 | Differential expansion transmitter 1 JAJA HTGD 479 408 | Speed sensor 1 ; HTGD 479 426 | Rotating and stationary blades 10 assembly HTGD 479 321 | Position check of inner parts in 3 AIA the outer casing HTeD 479 476 |Cross flange checking the bolt 1 new] B prestress HTGD 457 916 | Foundation levelling points 1 new| C Issued | 92-12-18 wor 262 joes | wor 233 [( ena Deved jepleces HP ‘a | 93-02-15 Turbine 5| 8 | 93-03-23 5 eergnaton J é{_c | 93-07-16 2 MA (cwaT 3] |b | 94-03-14 . da List of test certificates eos 05 eg ee | 7B order vo, WE) Flont ¢ Dasarment no ' a 1-359 271 Piteay Paea HTGD 479 425Test Certificate Ah L PAll 1921 ee s7Ten ge Distibuton 4 gl th és o-4 = G5FFTS ze seoueeE a 2022 sued WDT262 ‘Lacation code 1-6 le2-t2-40 Bolt n0. 19-20 7-8 9-18 om | Wont na. =] HTana29861P Toes HTEDz29663P 1076 |FTGD229B6IP1080 WOTIIg | Matra of bok : St460TS. ‘St460TS St4G0TS rar dy mm M80 mio0 M100 ae L om 640. 760 800, laze “Temp. during operation c 400 am 489 an a Yoo 2,0 2,0 2,0 e fa speak 6X bata 1000 bar 1000 bar 1000 bar Comp. dt | Torgue spec:tion No =| ssessss== = = ‘agle ofrouton spect Sxl at = = = Location cade 21-22 Issued by Boke, DaelVise | Ment no = _[HTed231505P 1102 Material of bolt = ‘St460TS ds om wg0 L mm 1020 ‘Temp. during operation c 4a ¢ Ye 2,0 os jae pe epee 6x] barns | 1000 bar Toraue epee 10%] Nm Angle of ction spect: Sad a? reall bolts tightened within the specified value? : Operating hours ofthe turbine Ta Lubricant aS | Opsrating hours ofthe ebongaton bs Spocil grease 7 DateiVes | Important: Elongation bolts with an operating temperature > 420 °C and 0 service life exceeding 150 000 hours are to be replaced. Powersaen destin yp, ‘| RO-aTT Oa Tate ta ontean Post 14 van | Reeder aber WAI Toon | Seam fear ined tee toaniniiy 4-359271 -KHD=114 eft |i] Dooninaion HP - Outer casing Det ce. Docorantno. checking the bol prestress fe HTeD 457 119 L141 | Wentfeatonro. Tgp 021 907 A ear Tea ShawData Sheet Fig. 101 Fig. 102 “Standard” "Combi" HP.IP coupling Ea? at | é Yy 8. ! a] 8 7 Up ae WN sl 4 YW SS Na] 8) Hydraulic tool ‘Shaft- Flange Bore Hydraulic tool @ 0.0. @ Variant @ "1100", Figure D Dr Ds Ident. no. (my (mm) (mm) HTGD 7 973 250-315 10 50 339 Fig, 102 (355 - 425 850 63 339 975 315 500 50 339 973 355 560 56 | 339 974 400 630 63 339 975 425 670 67 399 976 450 710 mW 339 977 nz 475 750 75 2399 978 paoe-o3] 500 800 80 339 979, Haske 530 850 85 339 980 od 500 00 0 rent ie eget faa 600 950 95 339 982 630 1000 100 339 983 koreee 670 4060 406 339 984 cosall 740 1120 412 339 985 \eonnaa—| 750 1180 118 339 986 Drza3 800 1250 125 339 987 Q 850 1320 132 339 988 i 300 +400 140 339 989 Fai Tau Radar 8D) Taoem | Sam roa Pinay eaceanie, [ 1-359271-KuD~110 e | a|3 Savaraion Expansion sleeve coupling Coo (1100 bar tensioning too!) MAK al HITGD 457 262 Teo ti 5 jfication HTGD 021 900 bs re enueTest Certificate Gap, ie trop) Zero mark DETTE Dilterence (8), Gap, eight Ss Loeedoutenad 7 ca (esta) eee Direction of numbering £B (vertical opposite to direction of rotation Parallelism a (mm)_1) Meas point gap tert Rioht | Top | Bottom Hd [Intia position |Rotated_90° e AL. [ois 180° Ging [tsteed270 IKwoT262;o4m ass | revenge (Average, cap toate (iference. cap Checked: _[Wtax. diff. | pa=1.8bar) [073%] winimum ecie y. ctating grain po = Pc + 0.1 (pc ~ pa) bar 2 gauge pressure Pant ; cpu [AB der number WBZ) Tooune | Sm oe Etagy Baba ae 41-369271-KWD-615, ere ee 1 Devonination ENT - Adjusting diagram Docament eo. MAX 26 / / _/ AU O0t Hep 457 485 Téenteation oo " IoditieatinFA DID Distribution ‘aaa cart tener 100 AAZ S&S Issued: tal - TED 457 B01 Tdentification no A Modification ron232/F1 07156Test Certificate Distribution AAZ Issued bear watdi: Checked: + NDT233 4 72-42-08) = crosswater Relessed 1233| +—- =m = alongwater 2 ee au Comp dt { Measuring points with 0.1/1000 water balance graduation inswedby DatelVia or point | 1 2 3 4 5 6 7 2 4 SV vere > | Right Chet Daeivisa |g. | Point 1 2 3 4 5 6 7 3 | tert S | Right Aatoriy DatelVisa Powe station designation To. of Tp Tetra rrr MAA 10 + Fant « TAH SD ederouner WAI Toomm | Sew rae Bimy aren 4-359271-KWD-111 Ee Devoninalon 1 eyeing records Det DOEMTERTE argy 457 B03 ||| | Preentiatnne WIND 040 270 HTGD O21 907 __HTGD 021 969 Factory" Siete Shar 9 == =Data Sheet iT = $0! = wal + Wo 1 | ne uu, wrod issued a RWOTZED a ta daoor we J Gamp-cept| 0T233| @ Casing -+--- Shoft Blade corrier 6 Fixpoint of casing Front “38 order number (WAZ) Tage reat ho Limay Bataan "A" 1-359 271 e | 1] 2 Denomination Differential and absolute expansion Document me: Tgp 457 807 Teniieation 65. rop=232/n 0215 ¢ Hosification)Differential expansions + Shoft expands more than casing = Shoft expands less thon casing (seen from thrust bearing) Data Sheet Stationary Transient 100% No-Toad_op- Location condensation | with excited Minimum — | Naximum point 2 ‘Generator HP—Gland seal 0.1 Ot 0.0) O4 Dummy piston casing] 0.3 0.3 =0.1 0.4 Blade carrier 1 0.3 0.3 =0.1 0.6 Blade corrier 2 0.6 0.6 0.0 4.2 Blade carrier 3 =3.2 =3.5, 0.2 24 LP—Gland seal =2.1 =1.7 0.2 28 = Turbine shat mz 4 Elongation in driven side direction ery = Elongation in non driven side direction a oe Location condensation | with excited | Givortee io=loat Issued fo point 2 gerierator G te operation ore eee | 20 | 16 [20 | -18 ‘aalll, | Front bearing pedestal ~146 ~147 compan ree eatery a wear ED) mom Saas Limay Bataan "A {359 271 el 2 2 Sean Teaneat Differential and absolute expansions HTGD 457 807 Tientiication ne MosicationTest Certificate A Front FAEDID bearing pedestal (eI ¥ jisteibution| aa | in [Disb By pasa eee eect _ “sam le 4 a = ‘300 “k00 AAZ_| N| issod enor262 Checked kkuT233 f72-42-08) aeased 233} ie mension Comp. dpt. 104 [Specified 404 ferry lactiat Dimension fm =| 106 |Spectied z =| 408 |Specified 0,20-0,50 isvedby_| | val a [Actual Drews | 2 Dimension fn] 2 1 2 [Dimension (mm S| 108. |specifies 0,15-0,20 5 specified 7 [Acual g factual 2 [Dimension fam] 2 2 [Dimension fm) u| 204 {Specified 0,15-0,20 « |Specified [Actual Z| Actual, 3 Dimension tnmd| did : [Dimension fmm) GA-det. S| 206 |Specitied 0,03-0,15 J [Specified Darvisa | + [Actual 2 cual § [Dimension (mm)| 2 g [Dimension (mm) | 208 |Specitiod 0.45020 = ISpecities er ie cial Dimension fam)| —_* [Dimension ( 304 {Specified ‘020050 Specified Autor lactual Actual a DaterVisa loimension(mam)|_—_*. [Dimension (mmm) 308 |Speciied | 020-050 Specified = Factual Actual Power station designation Wi. of Tan Teno eee MAA_10 e fens . “ad de rab WE Goan | bee pow Liimiay Bataan, “A! 41=-359271-KWD-711 e | 144 Beraninalon cing and guide elements Dslr Dacoreee yargy 457 B10 jentification 00, a Lt} Wena HTGD 127 410 a Tes Pee ered pancaaonl Bet ee FS Ene date wfvere applcate ——tonrcenaee a ee tenes wadTest Certificate Enter dar whee aopheable fo ereeteneed Bo oe) Shaft position monitor ‘Shaft vibration pick up HAZ test —| a sor? toni” Chaced RAD T233 le- 2-07 Faeased 1233 Eccentricity transmitter QL | aart vibration pick up Shaft position wonttor Comp. dt. ce D [So8eSTreasurementtmen)| 1cSe | vide | Measurerent(mm) ® ‘Specified 4,520,2|1,520,2| Specified 1.5202 Tami} Bearies 1 WABTO Tek, Honttar 1 WADTO KKS Ne: _cyo20 | 777 KKS Nez cyott Searing 7 fet. Hotter 2 MADTO ieee ne - fener" * evo Bening 3 cceentricity transaitter Bearing aes Eccentricity transmitter Bearing ¢ ae Specifedimmy 15402] Tearing 5 bona |_Kis we ‘Actual Dates Differential expansion transmitter Measurement (mm) F specified HO/NO ‘Authority actual HO_KKS Nr. Posslia ‘actual _NO_KKS Nr | ower siaion designation Neat pn Tein on oneare MAD10 i Fane wae | ROB aed mbar ZT Toner] Bom oa Limay Bataan A’ 1=359271-KHD-410 ett | Denomination Turbine Det ep. Dooument to Instruments eT] HTGD 457 818 |_| Identification no, a HIND 040 270 A fear TE 7 octavian) ser | ha@ Test Certificate * tur date where appeabe tore faved [Distribution Front Sear pedost ees Steam a: BAZ ee ioe KWD1262| fanve-ea nal: MI Checked t lypress i 4 lig t Taeased g 4 i 7233 KN “ Comp. dpe suede [Dimension(menl] Vi + V2 ses | || 106 | specifies 0,05 - 0,10 3 actual ie IDimenston(awni] Vi + V2 3 206 | specified a actual ama | lOimoncion ani] Vie Va Dasa] 2 aaecitiad — g actual 2 [Dimension (ram)] Vi+ V2 2 specified | fesse actual Aaa Datel ower sation digation Noo pan Testes eee WAA_10 Fant wan [RB order narber 821 Tanne | Beam Poca Limay Botaart 1-359271-KWD- 110 E | rt erorinaton a Bacuent no Deroninal ‘Axial guide key pete HTGD 457 821 ianieaion > yp pao 270 A Factory* Besa Wear Sex asTest Certificate [Diseuton od Poy |_rewires 2 (bar) | measured Pon required | J? | 4 [bar] | measured BAZ =} = L esas iKuoT262| pe-vo nt “or Checked wgoresg - 4e-08 min. Be Po | Menuires | 5,0 Tuleseed aaa [mbar] | measured . 4 dla) measured! Como. de [sued loaenier | Vacuum in bearing pedestal min. required | ~ 2 HP-end measured [ min. required Lp-end |-——_t- — a measured Dateien Pap [ain required ag timbary [measured 10mmWs = 1 mbar Pelee @ di (in) measured! Powe aon enaon Nov ot aT pia Testo Toa nate MAD 10. Fai ; wan [ABB order wae G2) Tapas | Bem fone Piney ene 1-359271-KND-712 ae aa Dencnaten| a Def. Documenta Sealing air te] HTGD 457 827 | Pienitcaroere rtp aan S14 |_| Tar Ideal Se 7 Gaede whe aepbeable TouercroasteneonedData Sheet Bearing pedestal Tasaion = al Cinosone Radial distance between brush holder and rotor [Ancol s 2.3mm Rada distance Between brush holder ar and rr ABGD |X | 10...175 mm A z 35° Angle with rotor axis 8 B 80 c é 65° D 7 20° Number of brushes 4 Dimension of brushes 12.5 x25 x50 mm ‘Quality of brushes* EG. 8004 [AUT] Brush pressure 1.8 N/em? IB" — Spring force of brush holder sping? SEN | Walt Cont irface of brush tact Sura teen ives HDT252| Rewothing of rush contact cua eee (of new oF partly worn brushes) Pie Comp. dt Depth of slot HDT233 i Remarks: ‘ The brush type shall only be changed after consultation with the manufacturer 2 The spring force must comply with the above mentioned values. Ifthe spring force liffers | from the nominal value by more than +/- 15 9, the springs have to be replaced by new | ones ant 7a ade narbe WED Toreae | Pace fowa aaa a moo | Beam fn yaaa 41-359271-KWD-111 eet Deraminaion ri Grounding Brush Denumennres rey 457 913 Tenieatonna os HTeD 125 193 HTGD 690 593 E reos7/0215¢Test Certificate Distibution 4 Issued: KNDT26q It- 10-20 wath (Checked WOT 233, = 62-04 Released 16.78.40 fe (Comp. dpt.| Maximal permissible relaxation must not exceed 1 % of -original length. L Location A 8 c D Code = 4,10 16,22 | 28,34 | 40,46 Date/Visa dy M36-TK M36-TK M36-TK M36-TK L 200 200 200 200 T|mm| 146 146 146 146 ‘Muza 0,22 0,22 0,22 0,22 [eran semana MOM ET ERD 1,5 135 15 tet mac [— fp Sta60Ts | Stasots | Stacors | sta6oTs QA-dot. O29 | Location 5 Code 4 [| | L i _| ‘Authority to |mm 7 a DateVisa | Alcae eel Es € | Mo i ae Mac_|— ower tation designation Wo: oT pa Teatro voaatom MAA1O Fonte qn [AB debe WED Tone | Seam ferro 2 ENay- Bataan 174 1+359271-KND- 110 | e|1|6 : Denomination Elongation studs recorded — [Det Documenta a Pre-stress (cold tightened) HT6D 457 920 BLL [interme rn a0 363 Seas nea GHGs r| Fin Te —- & “eerie arco 7 ooze a2Test Certificate ABB Distibution| Z Geioecatenng Gede"| oo ah mm A [4 0 B 16. 28 34 40 46 Issued: KNOT 262| 2-40-20 wate (Checked: jeuot233 - pea Released 1233 Qe dk issued b Date/Vise Chapt DatelVisa Ratharity DateiVisa Power staiondbsation Tooltips Tiara MARIO saw [0 err numer WB) Tamar | Be ora Rey ania 1-359271-KHD-110 e | 2/6 Denomination ‘ation studs recorded —DeLen Documenta Pre-strese. (eald tightened te HTGD 457 920 aniston, ry 440 363 HTGD 90 167 Plant Fac" Dae Sie" Shas He Teh d Gave Modan me 6 = Eerie wee “Far oastascc F587 MO Ne 7 Bi roo-a32/1 0289 ©Test Certificate Distribution wit BAZ issued: KWOT26 sectoipe ph Checked | peas el Oe a: Foessed \6 7233 se a Comp. gpk] Maximal permissible relaxation must not exceed 1 % of original length. Beebe Cra Geneon | coh 8 c > imdb I Code NAAT AADI2|MAATZ AROTZ [MARTZ ADI ]MAATI AAOTT Datel Visa dy M36-TK M36-TK M36-TK | M36-TK t 200 200 200 200 t_ Jom {146 146 146. 146 ‘Mlneoe 0,22 0,22 0,22 0,22 € |%| 15 7,5 1,5 15 ican Mat. |— | StaoTs | staeoTs | stasors | stasoTs het DHES5 | Location y Code jit L a Aamony |b |mm Date/Visa | Alinese |__| € | %e Mat_|— Power station designation Woof pane Testa i da | MAALO Pant 5 qn [88 order nomibr WBZ) Ton | Bam forsee S| Limay Bataan "A 1-359271-KuD~ 110 e|3 | 6 4 Denomination Elongation studs recorded [Oef-rep. Documenta * Pre-stress (cold tightened) cal HTGD 457 920 " Mdentfcatonna. TMD 160 094 cue HTD 90 167 “| Facer? Bia [Moaicatio) seer Ea wars cwene * er date where applet Frees ene FSR7 MO Ne 7 etTest Certificate Distribution Baore iahraring co al, issued: KNOT 262 lte- 40-20 [Checked KWOT233 Date/Visa Ott DatelVisa authariy Date/Visa Power station designation No.of FT plan Testno ‘Wed veins NAAIO Pant“ Limay Bataan "A" [ABB -oréer umber WBZ) Term. [ease 1-359271-KWD-110 ela le Dwraninaion Elongation styds recorded [Ost Doconentno Pre-stress (cold tightened on HTeD 457 920 “deatficatione. TMD 160 094 sum HTD 90 167 Fao Ta Wodicaton] Se au waa ave ® Z et AAZ i issued WOT 262 eedlvo2 conde Checked: t KunT233, 92-42-08 Vertical pA Tiation is Faleosed ae ‘ule Tom dt Dim. ami Vv . | 103. | specified 0,08 - 0,13 a aetwal 2 Dim. (mmi| Wy + We issvedby_| 8 DacWie | §| 106 |srecified | 0,03- 0,08 a factual 1 Dim. Tani v { 3 | 109 [specifies 0,08 - 0,13 | = actual L 2 Dim. (mm [OA-dot._| & ‘specified {[Datervise | * Scial [Rathonty Datevisa | Power station designation No. of 4 plan: Testno, nul iclowwra MAA 10 Pant « order aber WEZ) Town | Bae Ponte inay Bataan 1-359271-KND-113 elif Denomination Balance piston clearances [Delp Documentno Fixing-and Guide elements i HT@D 457 930 Teaieaton%e. wrap 236 500 aay ae Nodficaton| Sie lasLBD ——__________ Test certificate Al Distributor BAZ issued KwoT262 fe2-42-02 opt Checked KwoT233| (ae Relecsed Ve 1233] Blade carrier] Blade carrier] Blade carrier] Blade carrier] Blade carrier Pione+Locality| 1 2 3 4 5 Comp. deel Bione 100 D D D D D Spec. (mm) Actuol_ 101 Tesued by] Actuol_ 104 dete/sion. | Actual 105 ‘Actual 107 ‘Actual 108 Actual 111 Plane 100 F F F F F onmdeot.| Spec. (mm) | 0,10-0,18 | 0,100.15 re Actual 103 ameter ‘Actual 109 ay Plone 100 [er + €2 | E1 +2 | £1 +€2 | €1 + £2 | E1 + 2 __| Spec. (mm) | 0,08 ~ 0,13 | 0,08 - 0,13 Author Retcal 108 = Datei. Power station cesignation Toot TT pan Test a6, Yana poe NAA Pant a 7B order nunibar WAR Tarmiae Pe wa Limay Bataan "A’ 1-359271-KWD-112 e/if{ 2 a Denomination Blade i 142 Der vep ‘Document no. q Support guide and fixing elements [eal] HIGD 457 931 Taentifcaton no Op ae gq HTGD 021 902 / HTGD 021 903 SLL Frat eS [Besn nog Y aaa Z SPT si . Tee rosea eon 5 @Test Certificate ADB : poet | Distribution] fs 7 fore on BAZ 100 200 eat KWOT262| Z KWDT233] mea i ! aay Released ce Zi Comp. dpt. iGuelby | pune stocoty ) Wade caver | bedecorier | blade covier | Ohdecawier | blade crier Date/Visa 1 ol 2 3 4 5 Prane 100 F F F F F ‘Specmm 0,10 - 0,15 et 103 sei 108 7 ‘OAdpt Plane 100 Ey + Ez E; + Ez E) + Ez Erte rae | Soe Dae act. 106 Plane 200 F F F F F Soe 0.10 ~ 0,15| xt 203 = 208 atoity - Dateviss | Plane 200 er +E Ei +2 e+e: ert es Socemm 0,03 - 0,08 _| et. 206 Power sation designation No.of Tp Testros Perea MACtO Font 1g wae | ROB dere WD Toman | orm fora Pinay veetaann 4-359271-KWD-112 | e 12 |2 Denonaten Blade carrier. 3 Beis [Sno Support, guide and fixing elements fo WTGD 457 931 Tiieion?® wren opt 908 Factory” Brain Wotton se Sia rd nhac ape tooaneaaaetTest Certificate —— Front {Distribution} bearing pedestal +e 6 baeeeee Pi Lo lane Issued: |KWDT 262) se on Checked: IKuDT233 (92-42-08 Released Nt 233| Comp. dot. we Dim. (nm) Ww Qi + @ Yi + ¥2 mes 1 1203 | Spec. 0,10-0,20 | 0,02 - 0,05 0,0 - 0,03 3 Act. s Din. (mm) W U+@ Yi + v2 8| 209 | Spec. 0,10- 0,20 | 0,02-0,05 | 0,0-0,03 3 Act. ‘Giedoe | $ Dim. (mm) | DatelVisa | = Spec. s Act. 2 Dim. (mm) = Spec. Act. ‘utharity DatefVisa Power station designation To. off plan Tesino: loa —_ AAO Pant Tan | ABB order number WBZ com | Secs Posi Piney eeeean inn | 1-359271-KWD-410 | E 1 i 1_| Denomination Turbine Det ep. Documenta Fixing-and Guide elements ee HVGD 457-933 JTenifeaionee. ry gag 270 x [Facer Ea Modification! Ses | ____(Sfuwe Eu date whee apheable er oes eres© Test Certificate * otra where spicata too-222/. 0225 8 “ie oss ened Daieaen voz v Tua IKWDT262 fevweccn aah Checked OT ZIS 92-42 - Released rae (Comp. dot Backlash a Dim. (mm) N Datel Via ; specified | 0,3- 1,0 Turning gear oo ae specified Main oil pump actual That specified Dalia Governor drive |—a ‘borg DatelVisa Power sation desgation Tool aT par Tesino Tate MADIO_ Fant 78 order nar WBE) ee] am Peewee Eley: Bataan 1-359271-KWD410 elr{4 Denomination BacEsch pet ep. Document no. HTGD 457 934 TaRUTEaTERT®. ray gay a7 : IMociicaion] sue" | ‘hase =Test certificate Bearing? .250...... mm ‘Adjustment of spring ring support rust col .. mm Thrust colla® . . 456 Sepals Darian Measuring | actuel mm point mm (only tor preassemly) 102 Max 104 deviation of valuos 108 S actual 110 £002mm S = Boating body + shim rings Intermediate ring Note: Thickness of shim ring and intermediate rings (and ‘number) must be the same on uppar and lower hal, Adjustment of axial shim plates on bearing body ied IKNDT262 ¥ y f te @en04 | Measuring | A actual | Bactual oath LS point mmm mm roc ae WOT233 re} "ee 102 Max. deviation Foard 2 of values Tass 10 A actual 108 and B ectual ae 10 £0.02 mm Con ok ‘A= Thickness of shim plates and shims B = Total dimonsion (including shim plates and shims) eve n Note: Thickness A and total dimension B must be the Dain ‘AB ‘same on both sides of upper and lower halt Plane 100 c ‘Axial clearance of rotor = Clearance | Clearance a] : 4 2) Measurement actual speciied Datos ey mmm ram mie | co | Besieaboay 8.020 Bale Boating casing ae) P| beating boay eae a er Bi si Daas cap] Beating casing 0.18..0.25 ) Power Gaon OSION yp oo Taare [onctpaeeie Pie qe | Sar BE) a or Limay Bataan "A' 1-359271-KWD-410 E 1 7 Denaciaton Combined 0 collar Decamactra thrustfournal besrng standard 0 420.920 Hee Worl O09 157 JOpiniene. _ ATGD 690707 A oat Ta pro rani pa Secon Trae Fie seco pert, ers eeTest Certificate Radial clearance of bearing easing / bearing body Ee Dimension (mm) E Fi+Fo y spectiod 0.003" 0.0.05 || ectuat || © Note: in individual cases vibrations can cause friction || wear on the agusting plates. By clamping the bearing A within 0.03... 0.05 mn (dimension €) the problem can be —|—-N\F4 corrected. WE a Fy [e- \ Radial clearance of bearing shelvjournal ee — Dimension (i ¥ Bearing Paes specttied [0,375 - 0,475 | wadll 250 Checked actual jar 233 re Tease a orp Radial clearanes of floating rings Issued by Plane 100 Piane 200 Daesion teas. | Gract. | Meas. | Gzact point | mm | point | mm 103 203 Gi/Ge spec. eae 112 212 0.2-0,4 Pear Drain orifices in bearing body spectiod actual Om omm Plane 100 12 [ny Plane 200 12 aSipn E Fen IN yay ea Tp Mike Tan pa Taw [Reeder aanberVE gag [Seam ede Limay Bataan “A 1-359271 -KWD-410 E 2 3 Denomination Combined two-collar” Del. rep. Document no. r¢ thrust / joumal bearing standard D 420 920 fae en ores Triana Op fe. D009 157 A HTGD 690 701 an [ron indcaien [i oo paar rane pa Senin ee — Fie sevice repr no. rendosure FL 1002 “Ge inane ccs[oisroaien | ABB Clearance of measuring pins In the spring rings (after operation, on dismantling) Test Certificate Bearing . 250... mm Collar surface 500. cm Thrust colar -456._ mm ‘Segment surtace 4555 om™ Control end Generator ond Plano 100 Piane 200 ‘earance | clearance | learance | clearance Segment |" a » a 6 no, | measured| measured | measured] measured mm | mm | mm | mm 7 2 3 4 5 WE . 7 3 ae IkwOT262, = lato: 24 10 wall ae measuring piny rts WOT 233, R re ‘ wes, clearance a on reassembly eI 38: 0.05 mm wren ail host, numberof a per segment [kN] * sogmonts Con. = [rm ttt ona = [rea Number of segments... ead iy ‘nox ctl nial, tow segment DateSion. thuse Nd Ste fem = | mest tron Tig tecing (Mem spring travel mmm] ox o8 Da Sion. o7 06 05 of 03 02 the Tao on torsoumentiet} Dain. 0 oO Note: This sheet applies ony to spring ring design with measuring pins Power an Sea yy Teas Ta ha Wane pa : vga | Nir abo) oa ore ery Limay Bataan “A’ 4-359271-KWO-410 Boao as [Denomination Combined two-collar Det. rep. [Documert no. thst journal bearing standard D 420.920 [en nae Tanalenme agg 457 ie Oph TGD 690701 aa Rat aniar Nosteion |v iota perio apa Soa @ me ld ev opto, FoneTest Certificate dh ED ED FAEDED Distibution] [Radial rur-out test in Max. highest point in mm [Lecation of highest point | A tat =H as Contra ms = = # a ise w 0 86 t= 12-08 Zable | 1. Enver measurement planes for radial run-out test Checked] 2) Diection of rotation seen trom contol end HDTZII] 3) Zero mack in alignment with # 0° 2-72-00 Plane 100 | Plane 200 | Plane 300 | Plane Plane Febosed |e 2 Ve ea \ oy a Pa \o omp. ds. ec 270°] 270 soe 204 issedby ae ae v0" DatelVisa Fe VEEL PSR] TE] eT ge RE I] Fe PRR S| ge [ee] ama | eee ae Daterviea Sees Tater} | | fee ee See Datei L eae Power savon designation Wosof TT pn 1 Test Vd hae NAA 10 ee i ant wa Ar amber Tem | Bom Px bape teers 1-359271-553-114 e | tft Denomination TP = Rotor GaTancing [Delp Doamenao 4g weight distribution/radial run-out test |" eee Wdetiieaionn®. —— yirg) 24 900 [| Free a locaton] sie@ > c 8 2 Zs a 2 a Zio 5 3 2 z = os Greed KkwoT233 sy 92-42-08 ° Reteosed TUR ceN ERR a oy tt ap opt Bearing no. 1 2 3 4 | 5 a ‘vy! Specified values “= TLirt (mm) 0.00] 0.18 | 0.81 | 1-39] --- Inclination (mm/m)|_0.18| 0.03 | -0.47 | -0.40 | --- Load (kN) 99. | 273. 134, | 6.400 | --- Actual values (fit irst_ assembly) ae Sat/an | Lift. (men) Actual values (overhaul Lift_(mm) Author, Date/sien Power atalion designation Ne ot WT par re Poe >] Pont amar ‘ABB order number (WBZ) [iangvage [arent vo] IT] Limay Bataan "A" 1-380 271 el 3 Denomination Alignment diagram = Document no. | oF rotor tine fet HTGD 457 964 a ‘eentiication no, 5 Op a “| = ey, Peccatien| sa aaa Pasa mats aces 3@ (Dstribato Test_certificate RAZ Tesued Ikwor262 Checked wDT233 72-22-08 | leased ey Lh Fo" ce ood *1.Measurement = Basis of mecsurement issued bY! Megsurements Measuring points Daten | MESSY 1,273 7475s [6,7 {890 RR Prior to tock=weld ‘nd. welding 7 Miter welding of wo layers ae Difference Bueron | result 1 3 Mer welding bead Difference matory | result 2 antes Power sation designation Too Far a Fant 7 Sqn | REE wer mater WEY cme Poe epee Ee iniay anaatias 189271 W111 e {| 1] 2 3 Denomination Warping test,connection of aecee | Doctrine g Lp-Turbine_ 7” condenser HIGD 457 967 : Ten Tan G21 969 a (seees ie Papin Sonal na noes Aes aaron Had ever reat a: 7 eke Z& Test certificate Top-232/n 728 8 patible TAL ied rewOTaBD fiat 08 oad Checked kwoT233 We-da-al? Released ae ie Comp. cok #1.Measurement = Basis of measurement ie jjecaurementa Measuring points Dalen [12 [13 [14 PR Prior to tock—weld and’ welding 2 Mier welding of two layers | QA-sept. | Difference | i varessin | pee 3 Miter welding bead Difference aor] result 2 ales Power sation deagnaton Toot lon Tata faa pa Fat sqa | FR order name RZ} Raga for ae a Limay Bataan "A\ 4=359271-KWD-111 elo 2 Deneninalion Warping test,connection of ergs [Dosim ne Lp-Turbine_/ condenser ext] HTGD 457 967 Tanta om HTeD 021 969 rar | he Sprain mow port 3 satin Z perenne | 1 eee ;6 Test Certificate ABB Tiarbaion al i = eres. =| jen pea a Pane 130 rd | J AB Cc op i- a ay P Pri. x ' med mon | kwor262 SSS 12-08-24 T x will s; Checked |KWOT 233 feo 28 i s Tolased 1238 & Comp dot Heasuring Point D [Specimen Lo 103 fact: ued | 2 afm Dawives |e| 106 [eor® z [Specimm) =| 109 face 3 Spectra EL 112 face 7 [SpecJmml tan) §| 203 — ‘DatelVisa | im | — ew |] 206 Ft = [Specjmm) =| 209 [ee [Specie 212 ~ Ty DatelVisa Power sain designation To. oT pan Taino Vind ra MAC 10 Plant i oye |ABB -order number (WBZ) Language | Sheet no, [Nos cf sheets] Piney eaaenee 1-359271-KWD-113 eli [4 Denomination 1p - Gland seal pet Document TED 457 969 Tenino. tgp 231 301 Ne Factor™ Seat 7 Waco] sen Eh “sed wher wpe “ine won Too-232/61 0228.0Test Certificate ABB Diskibuton Trouble shooting weamurtag parne tescuring point Test [* Ensure operationay readiness iansariag port fe, | after each test a aay px fon 63/4 437 paw 437 Jan 27 Te ee eae {]Pperationat-readiners per ofe«fofos]o pe] +P aletoste TAK TD Aw ODL, HOA Fa OL and Toe zap a pux ts ot AUZ se lags] | 3lkctoste PACS MAO, FUN US AAS and [poy i fsa ts ots a a + | ajactuate MAX 43 AA O13 end MAK 43 AA OL, per issued: P48 MA O21 ea KQWOT2BD) =) sleet AS me OS woe FS mC, pe 08 ay pez FY eficeaate Checked: 6]Actuate MAX 43 AA OLL pet 186-23 | shee mS Pet z Ze nee Raed —|* | Otte FO and 2 oars =a Jreousty (2sec.)s perform tests 9-14 successive TGE-23 at : pea afScitch off pressure generator , stow pressure [pes [2720.2 Ter (We | | i a Comp. dpt. [= “Trolrest 8, then release by actuating briefly Jpey|4.0-0,3/ 0 o 0 TGE-23 15 OS pen| LEP [Mest then valease by ectusting brierty [ey ote [a Issued by £6 Bim OS KIS MA Sn. a re 7 Pieffese 8, then actuate WAX 1G Aa SOMA a0] 0 _[-a Die front indousty and MAK 45 AR OLS briefly his |aiaes, uc ann ms Sa ape Jcntinvousty and RAK 4B AA 023 riety + taffest 8, then actuate MAK 52 AA COL [pes [2.0043 a 240 Fez orn Datei “1,0 MPa = 10,0 bar ‘uathorty Date/Visa Power station designation To, ofr pn Testo es a MAK 43 Pint ven [AOB-oder number WBZ) Toren | Swe Fs Limay Bataan "A 1-359 271 -KuiD-615 Enna Denoninain Trouble Shooting Dat ep Dosumenta Control Block § 83 T ox] | HTGD 457 980 entation ean O18 aoe A HTGO 690 523 E Fae? Rate [Modification] Site* Behe @ Edi wha aie 7 EnsrcotweanedTest Certificate Es date whee sale *Enereoas ered Disb \ Ay, Z s. y AS X aap SS 4 ae | , ART, beara sa KwDT262| avo 2 Checked: kur 14g iy, Rased ts Bim Main stroke and plot stroke Comp 6p ‘sSV ant Pilot stroke Reference dim. | Reference dim. ‘Main stroke Reference KKS-No. R $ s Passe z Tam] __on 250 [Spec] 8,0 a - 96 2,0 78 - 85 | 219 - 226 Dateise | HARTY AAOOT | Ace MAA12 AAQO1 | Act. et et OE Valve casing] Diftusor | Clamping | Bush ‘Bush Spinde | Suction Dawe] SY fxm | da | a. | er a | da aa, | compete A 2 | aos c ° 4 ae PN 250 _| spec. |s40-s40,00] $49-288" | s2-2,002 | s2-se.ce2 | 92-92,062 | 31,708-91,8| 921-922 NAAT AAOOT | act. ‘Authority | MAA12 AAOOT } act. Dalvie rs Power sation designation To. oT pla Teno Vind teas see above Fang wae [ABO order mabe WAI Toone | Bag Jesu Eiay Bataan "A 1-359271-KWD-516 e |? fi Denomination Stop valve (SSV) Def. rep. ‘Document no, Bironctonalandotroke chock fest HTD 457 985 Naertfcatonne. HTM 060 039 R2 B | Facto” | oe oo ciation) se5000 mm Sequence of assombly: 1,2,3 Turbine jin face ‘Sequence of disassembly: in reverse order wo Pastis Data Sheet we Crane hook height from joint face = 5000 mm Turbine part which has to be lifted Slings Tentcaton] pr] weignt | EOE om) Tap gber Spa | cra eaeg 1% Ports t LA [8 _[ C_| com) | sitios | conus | carmen oh KWOT262] HPaLP case een | See 23,0 5088 | 7046 | ze18| 3120] 2 | 8 | 39| 18,4 oath Coma der {euor233 | Ye Plot “Limay Bataan "A" BB order number (WET) 41-359271-KuD~ 718 oom et wn or a eEjilz2 Penomination Disposition of slings MAA1O Document ne. HTGD 457 990 rop-as2/n. o215 ¢ Madiieaton Taentificalion noData Sheet [Aaz_| Height of crane hook 5000 mm Turbine part which has to be lifted Q Slings Taentcstionl mal weigm | Measurements (mm) Ruger Raber Sing | Crem issued [°" Pats tA B C_| tm) _| stings | cords | onm)] stings: (rn) KWOI262] HPAP casing Keren eal 32,0| 4738 | 7930 | 2650] 4800 | 2 8 [39] 18,4 eeitll | poor 23,6| 5598 | 3110] 4517] ae00 | 1 a [sa] tte Comp.dep KupT233 & 3 Fant qe] ABE ard pambor WOT) ioe aaa 3 Cimay Bataan A’ 135927 1-KUD-718, [ Ee l2 q Penemineton Disposition of slings waaro [Tey 457 990 ql Tear caion Fo ShireatonData Sheet ak ee Disbuton © The following torques apply as guide lines to all screwed joints which are not checked aee, to spe- cial instructions. © All screwed joints which do not come into contact with oll or control fluid must be costed with lu- bricant contact surface ondetreed) | Hexagon head bolts and socket head screws (Reference HZN 404 322, w= 0.05 + 0.112 ) Boltsize Tightening torque Boltsize Tightening torque AUz Nm+10% Nm£10% Vy. ae m2 56 M36 1710 mia a9 mao 2210 ieued mi6 138 maz 2750 KNDT262 MiB 196 M45 3437 no ey M20 275 mas 4110 a M22 384 M52 5364 ee M24 485 Mss 6485 KWDT233| M27 77 M60 8341 fe ge M30 975 Mea 10000 Released M33, 1335 M68 11678 ae Elongation studs and bolts Comp dot Prestress values Bolt size | with torque wrench Issued by 115 %o 10 % (Nm) DatlViso ma? 50 M16 100 M 20 200 M 24 300 M 27 480 Cen M 30 550 DatelVisa Mad 800 M 35 200 M_39 1.300 M42 1350 M 43 1950 uibory M 56 3050 DatelVise i ea 000 Plant as a [ABB -order number (WBZ) ‘anginge | Sie. flo een Limay Bataan "A 1.360 271 : 1 1 | [Denomination Prestress values and tight- Document ro. ening torques for metric thread leaders ienifieationne a F LI Fac Bata Modification} Site* Siow © (tee whee ppeae[Distribution] Test certificate voz be 10-35 2 be [issued | IKWOT262| e-40-48 atl: Checked: WOT 144) 30-7 Released kuoT 144 pe (Comp. dpt. stv KKS-No, iesuedby on 112 Dim i s Stroke | Reference dim, (valve closed) Reference dim, 2 da. ° Valve body dia. 4 Valve spindle Spec] 34,6 - 36,4] 112 - 116 WT STS 468,425 28,04 - 28,073] 27,779 - 27.8 Dateivisa | MATT AAOTI | Acc MAAIT AAOI2 | Act MAAI2 AAQI1 | Act MAAI2 AAOI2 | Act dimensional and stroke check # [Spindle guide] Seating | valve bell Ditusor aS | cy, | mmf dia element | dia on A dae | e ON 112 | Spec e8(04-28,079] 279-2702] {ada | BS" fetode | 182935” MAAN AAQI1 | Ace \ Rathoriy | MAAN AADI2 | Ace SatelVisa | MAAI2 AOI | Act MAAIZ AAO12 | Act ower station designation Toff FT pane Tear) Perera see above i Fa aya | A-orer nrrber WBZ) Taam | Bape Prose tense Betaen HA 41-359271-KWD-518 era eee a Denommation Control valve (STV) Def. rep, ‘Document no. HTGD 479 124 Tdenilication no HTMD 160 094 Rtvrurprotokott Test cert fi | FA eae ‘Cicherheltssyatorn Druck Distibuton Soy syscmpese [Schreyer Pach [fey ase x 9 Tiyarautieaystem Po / hydraulic System x © [Bemconion Pa cont gem x x [snc cchae 3 7 @ | tecage sage x x | Wetationton Po Tyee aim] —X x a | tecags stage xx 7 [Sctertanem Pach atey asenl x. VOZ F-o8-06 “2 Technische Daten ie Technical-data issued KHOT262) py = ..A0.+ 2 bar Pst min = 4:6. bar") let ee] Psich = 49. 22 bar Pst max. =20..85bar ") puree toe = 50 +5 °C : 8 Teuchspulennummer .. Number of immersed coil z aced KUD, Psich - Blende P .291 (P.10 Zchng.) nach Zeichnung ..HTGR 104072 R8 Camp.dpt.| Psich- orifice P.291 (P.10 drawing) ace. to drawing RUckfahrstrom beim Anschlag des Steuerschiebers = ....4... mA Return voltage with control slide open to stop Tesuedby DatelVisa RicktUhrstrom bet Pst min. = oun Return voltage at Riickfilhrstrom bel Pst max Return voltage at TA Cr DatelNisa mA, f c 8250+ ma & t Authority 4 th ay {] : DatefVisa 2 7S i a Be Pam 1) Barometrischer Ueberdruck / gauge pressure ower tation designation Toca aT pan Teatro do tees ‘14MAx26 —AUOO1 Font wae [ABS adeno WTA ee ra ero Linay Bataan 1-359271-KuD-615 e|1|2 Denomination —Elektrohydraulscher Wandler ZAST4 [Det rep Document no | ___Ekettohydraulc transducer ZAS74 fiw HTGD 479 178 Tension tgp 022 121 M2 | Feciony™ ee | a [Modification| se Tie | eer earene 7 vcamn ote a “lam conemaae [F587 wor Zerurprowoxon Test certificate ih FANDED [Distribution] w Sollwert fr Posit. Reg) set value to posit controller Vor isf-06 - 06 nee 44g eetdle Checked: KWDT22 \i2-24-26) a Wa (Comp. det. issuedby Date/Visa| [OAdpt Date/Vise Rathoty DarelVisa Power station designation To.ot TT pa Teatro Td ome 14NAX26 UDO! Ponta wan [ASD-oerramber EZ Tooen| Sew fred Limay Bataan "A 4=359271-KHD-61 e lz [2 Denomination Elektrohydraulischer Wandler ZAS 74 Def. rep. ‘Document no. Eleotohycrauie ansduer AS 74 fmf] HTGD 479 178 Mentifeatonro. TaD 022 121 M2 Fes” A s jection] Se" | enraree Z ® “ie wre ae iwc tenon [FOR7 tw. /0c Se soo2s2/t. 0235 8/ADED Test Certificate [Bexebaton| ‘SPECIFIED ACTUAL Solenoid valves Voltage 24 V MAX 50 AA 002 Current type DC Feed pressures py Lube oil bar 1.5401 Eimeryaneyoll Gar Bre Safety oil bar 40 +2.0 Operating pressures of pressure switches: py iz MAX 50 CP 002 Increasing bar 0.6... 0,9 [5-06-09 Decreasing bar 0,7 05 eRe = Operating pressures of emergency oll relay: pe ued] MAX 50 AA.001 IkWOT262| Increasing bar 0.6 1.2 Ia 49- le Decreasing bar 0:9..05 Sats Discharge volume flow: V MAX 50/65 em?/min, |go-11-26) MAX 50/8P 001 dm?/min. va MAX 50 A002 dm?/min.| Roeased KWD? } Comp. dpt. issuedby Dates |Dateivisa | | | | Power sation designation Wo, af gan Tesine Tart eae 1aMax50 Madiicatan| Plant Limay Bataan "A" ‘AGO order aumber (WBZ) 1-359271-KWD-610 E De [roar 1 1 Osnomination Functional test of Def. rep 83 TEDW emergency unit Docureniro rem azo 214 _| J ensticatonna ten 019 708 R3 Foy iH ue 7 28h Ener dae where applicable ** Emus cose erected@ Test Certificate Dion 5 2 a. a 4 a w nani nate &@ & 2 * | O é VOZ gSor pea Tesued: a Specified value Initial erection| issued: _!Location of| Ident. no. of f | Boltsize| pretension Oitpressure | Date: - {KNDT262!installaiton| tensioning device er dae teieee j teorciteiees ae 5-8 | Arab 339985 P1| M 80x6| 835 | 1,0 | 68 | 680 | Commissioning WOT 233] ‘ Enter measured valoes and then aduat 33-2328 inspection... yoarsatter erection: natpeNecata Taleastd | Location of 1 yoor 2 years ‘ayoare Tyears Me installation | kn Mea | kN | MPa kN MPa kN MPa Comp. det. | { 4 g 4 iesuedty_|-—3 | DateiVisa 7 t | 8. “J QA-dpt. T Oatlvis cee Scere) t Tato fa Dstelviss }-—>— Sign: oe at : Power station designation y ie apn Taine Fan 14 Tq | ABS dor nao WEE) Toma | Beam a tetmay ‘Pateanl A 1-359271-KWD-711 ei} a] Denomination Pre-Stressed Deep Socamertra Foundation Bolts [ne 60 457 376 Tanifesionre rey 197 a10 a acon? Bae [Modification] site* Situ ener dae where opicaie Too-2a2/t1 02284 terran i eeaes@ Test Certificate [Dieu AUZ Rost oa ? z bz =5 = mes a Checked aa KWDT233| 20 se aus Released 7 KWOT2T4] gs = 31-09-25 tS a ala pasar zs é 3 Sal Talal telat KWOT2 14) a 3 SEL EIS) IEE awa | ec ={6 a= [6/2 [EIS rm = - | f-lels fewer = 2] 2] TS Ss | = sl ewer ae fs 3 ala] lala! |elel rere SL} a} «21 2/2) 2] a} -] 212) 218) 3) (/ 213) (S13 1 RROTAL, AXTAL CLEARANCE CLEARANCE FRE GATT TEST: Ta Tae ke HARI OHB400 Ee LIMAY BATAAN 1-369271-553-00110 E 3 | 10 oBuecT TF REF TST ROTATING BLADES/ASSEMBLY a HTGD 479 426 ooieicar ferre—= ‘fre Te ENTER CRORE TF EHETETI TI) ABB | T Pre] «8 § |_| Lt 1 z ~/3]3 AAZ “| 2 | Jal S/S 3/3 1S ={3 | ral = lass a) bsenes & Ee ale 2 z IRNDT262 |g ala) [28 EE 24 Jee ad =| 5] ol-|_ {e| lrccreo (als RNDT2TE = = 1-09-14 Pet =} {3/3 a3) [ele Vorimce = | CONTROL € RAZ |—— é hssaear 5 KWDT262] = [Recver 2 KWDT2T Z er 0975, pas e bettreen = KWOTeya) aay a THE ASSEMBLY CLEARANCE APPLIES ONLY PRIOR TO THE SHRINK RING INSTALLATION. leorr-oer JOR AFTER THE PRELIMINARY BOLTING GF THE BLADE CARRIER HALVES ra FF barernee PhS) | OLFF EXPANSION (HHH) © = IN STEAM FLOW | stace | oPeration| max HIN 1-7 0.300 0.600 -0.100 jagTHoRTTY 8-15 0.600 1.200 0.000 joare7viER 16-19 3.200 2.400 3.500 Maal OHA4OO FORT LIMAY BATAAN 1-359271-023-00110 TREE SHEET WG WT OFF — [6 |10 ‘OBE STATIONARY BLADING/ASSEMBLY Pee DEL REF TCR HTGD 479 426 orca. [aE = ENTER DATE WAERE APPCTCRATE TF ERECTjorsreroUTs + ala co] =| 8 8} S18) © alg etal ale all telal Tele! 6 aly S333} el a} 1] =the =) 6 Lee ala rams 8 3 | Este ele KkwOT262 ig | —] 1 a eof -[218 SEREEREE RZ af 2 rae PEE 8 KaDT262 &| = 8 88) 13/8) |8/8) seca 2 = 6 sles] fusfesl Jot oi athe = fencers —| pas 7 8 KWDT2 14, z = 92-09-24 a] @ Iai 8 3) 8 Wawa 5 FES ei fecenoto a 3 7 ata sis NDT2 14) a a Pe ipo a i a8 iy | = g| fewer e} (cis rere] mets slat (all (2) a * Pele a dee ioe z {J folg el] TY Talal Lolz] ul g 2 ye) ful a wy] josh SS] of eal S} fad © Jel |gla/e}e}g}el2/a) gis} g)a}2|4)/ el 9) 4) alo] aig RADIAL AXIAL CLEARANCE CLEARANCE FORE BYATTON BERTON we Tee TETAS RESTO Ae HARI OHAAOO oar i aoc |unecninset TREE] EET OT LIMAY BATAAN 1-359271-023-00110 e [es | 10 ‘EET EL AEP Tae STATIONARY BLADING/ASSEHBLY a HTGD 479 426 FRETR Tra o-rapevenics ———] froorricar [are Wee Oe © ERTER GATE WE. BPPCTCRBCE He EATER CROCE TF ExECUTE7 ~12)5 BAZ ofgle rT | EE eS ar ele ae RWOT ZED w & Jol-(3]/8 eel eal st-og-ta ad FECES al sla one [5 ae (eco of 813 i ag KWOT2 14) Ble oes a Byaye 44 feteses as sess ear eg sle|_[sls|_{sls aren 3 peso =| [ele slsl_Lélel lela pes wo [EEL LI a bem & fel-l2l2 af} fale} |e bavereres = es slal [ela [els beget 3 a 3 al] [eT rs TS = [elo sf Te]-/elole) [8] | Te] | 73 a = | (S2lglelelellelelelaeteis|elzisieleiial a 3 2) 2|2| 2) 2) 2] 2/2) eS Sel 22) el z|e|e)2|e|2 —e © |sall lalalalale| |alalalals| (els |als| |3 RAD TAL AXTAL I CLEARANCE CLEARANCE Fo TATION STE aoa a STA aT HE A MAAIOHA4OO ca toa-onoca wareen7) TaN BREET nS OFF LIMAY BATAAN 1-359271-023-00110 aut is | 0 STATIONARY BLADING/ASSEMBLY Bs ATG) 479 426 veicarfarre aa wees & TATER GATE WHERE PLT GLE Se ETER GROG TF CHECITEABB prereranr- Lt [“aaZ_] feicenes —] KWDT214 095] uDTzTa Lad 08) ca ie 2 7 lesercerr z 3 ae ist [8 fetal | ES td dete reewer-ar| = = ale gel Teel lelel loarerviea a i alel felel fsfel lear ol -[2)2 PTT TT] Vast feist fis frervise {teil lal [elel_ [she RADTAL ‘i RXTAL CLEARANCE CLEARANCE aE ATTN BESTE we ae ee oa MARI OHASOO ae tT rere TE TRE REET WORE HFT LIMAY BATAAN 1-369271-023-00110 — {10 | 10 OOsECT TEL FEF TRS STATIONARY BLADING/ASSEMBLY Ga HTGD 479 426 FRR aT TERE ore ieat pave + Ter ove TER TRIE WERT TTT Se ERIE CSE TF ETEDistribute ‘Bp Suunson BAZ Tesued KWOTDSD las-0f-48 HTD 021904 Checked IKWOT233 93-r A Za Released aes (see!) amp. apt HTGD 021903 issued by Dates. (e"e002) HT¢D r 902 Gan dept ‘ote ain, [Ratoni Date/sin & Power tation Seagraton teat aa | || [PE si tateon a eee ebro i GmonTaten Postion oheck of Inner pars mee TPT ry 479 301 da TaeTeaIO Fe wsGy gg 920 oe SL LL | reteon [eis | ——___reretan nats 3 seibaoae = 7 8 a ald serie pr no enue ZTest_certificate pirate [RAZ Tesaed wore tong? | al Checked at Ss =| IRNDT233, ® 2 3 93-04-13 a g = Reteosed . me 3 Sn 2 = Tied by Datei o ltle [slelole ol ‘Measuring a >’ © d e f 9 ea] pont ml sos tos [sos [sos [sos | sos [aos Specified 2665, 2731 2797 2863 2943 3009. 3105, Actual 3 Actual 6 Actual 9 Tato Tower aation designation Too ar Test no Yio we : Fat Gqe | RRR order amber WIZ) Tapa foe ry Binava Babee 1-359271-KuD-810 e | 2 | Denomination Position check of inner parts — [o= Document no. 4 in the outer casing = HTGD 479 321 E WeaTeatan 70. arg O92 920 on hai ha ae ele Operation manual part 3 section/pa: [eaineatn| sie rtm | Ha see pot 7 SO 7 toonzs0/r1 0775 8Test_certificate [ousiabator] Piston ula BAZ ‘al Tssued A | 0,1 JAB) eWOT26o sof woul Inner gland Checked inlet casing IKNDT233 Inner gland ps2) exhaust, Released e : 3 mp. ae B | Tssaed by] Doles. Dummy piston Joummy piston] Inner gland | Inner gland ‘Adept stage 1 stage 2 inlet casing | exhaust on Treasure aC 6D OE OF mm | +925 +93 +9325 492 18% 233 i 8 Specified 801 1160 560.9 370 horizontal Authority (Vertical Oates Pawar slaion designation Te oT pore Feat no, at pre Fat Tan | MBB onder number (WBZ) Tama Poe = a Limay Bataan “A 1-359271-KWD-810 a des Serorinatan Foafion, cheek of inner parte [xem [PMT iran 479 321 TEATTEGTGR Fo. ggp 920 oe Taare Tee. ee 7 [eae te li rant sav aga o- 7 aici Z ton232/n1 0225 8Test certificate [Sistilion AK fss-aa-te Pw Tasued KWOTZ62} Ig2~02-25 Wits Checked KwOT233| %as,23 Tereased Come. cer Location 2-20 code 102 ~120 pat Hesued blah M56-TK 56-TK eorert Eee 250 250 i cee 169.5 169.5 AL tear 0,25 0,25 AU wor. TA=dept_ | AU. a Doie/sion, € 15 1,5 Mat. | —— ‘St4607S St460TS Lubricant: Moxiral permissible relaxation must not exceed 1% of original length. Special grease 7 Tatar Dalen Ponar lation designation Naat THT pla a AMO Plant me TSE order number (WAT) Pow ae arm Limay Bataan "A 1-359271-KWD-111 E 1 1 > ‘Denomination Cross flange ep | DBSUTMEAT He 3 checking the bolt_prestress HTGD 479 476 "| TERSTTESTGN 7 re ao 7agg x ea SEL freer re sicsieetaseeeeeas Berl Ste eres Fiat serdice report ao. 7 encosue ieeeTest Certificate Distribution] o + $ 1 2 3 ra s~ tof = jab=Ja - | 6 5 4 6 Ps * mm Higher + ised WOTZ62 07. 46 KEE ovation o | + Checked: kyot233 75-22-de wee. | 205500 towor — 1238 mm Comp. dpt._ Remarks: Leveling points numbered in clock wise direction. Staring on contal sige, lft reference points sways pot 1 iesuedby DateiVsa | Measuring instrument: IA On first erection prior to start-up, 1B Attertct erection when chacking the beatings OC Betoreovermau, ater. operating ours ap 3 [4 ]Tslfe Dae | vis. QA-dot. DatelVisa a atom : “ Date Vise E _| Poner stan designation No.of aT pln T= Tat ea Plant aaa "ane-order number (WET) Fare Jovaaen| |"* _Linay Bataan "A ree ala Denomination Foundation levelling points Det. re Docunentra. HTGD 457 916 Taenfeatonce | [reer Neization| Sue * rye dae where apcale Ene crosil exeote