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Sigma Level Calculator

The document contains calculations to determine sigma levels for counted defects and measured data. For counted defects, the sigma level was 3.28 in the short term and 1.78 in the long term based on defects, opportunities per unit, and units produced. For measured data using process mean, standard deviation, and specification limits, the short term sigma level was -1 and long term was -2.5 based on z-scores and proportions of units above and below specifications.

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0% found this document useful (0 votes)
132 views2 pages

Sigma Level Calculator

The document contains calculations to determine sigma levels for counted defects and measured data. For counted defects, the sigma level was 3.28 in the short term and 1.78 in the long term based on defects, opportunities per unit, and units produced. For measured data using process mean, standard deviation, and specification limits, the short term sigma level was -1 and long term was -2.5 based on z-scores and proportions of units above and below specifications.

Uploaded by

chemist_tma
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Calculating Sigma Level for Count

Data Collected
Defects 744808

Opportunities Per Unit 1

Units Produced 19816538

Calculated Values
DPMO 37585.1725462843

Short Term Sigma Level 3.28

Sigma Shift 1.5

Long Term Sigma Level 1.78

Calculating Sigma Level for Meas

Data Measured
Process Mean 13

Process Standard Deviation 1

Upper Specification Limit (USL) 12

Lower Specification Limit (LSL) 8

Calculated Values
Zusl -1.0

Zlsl 5.0

Proportion of Units Above Spec (PAS) 0.841344746

Proportion of Units Below Spec (PBS) 0.000000287

Total Proportion of Units Out of Spec (TPOS) 0.841345033

Short Term Sigma Level -1.00

Long Term Sigma Level -2.50


ting Sigma Level for Counted Defects

Excel Formulae
(do not include spaces and use numbers instead of labels)

= (Defects / (Opportunities per Unit * Units Produced) x 1000000

= Long Term Sigma Level + Sigma Shift

Based on empirical evidence

= NORMSINV(1- (Defects / (Opportunities Per Unit * Units Produced))

ating Sigma Level for Measured Data

Excel Formulae
(do not include spaces and use numbers instead of labels)

= (USL - Mean) / Std Dev

= (Mean - LSL) / Std Dev

= 1 - NORMSDIST(Zusl)

= 1 - NORMSDIST(Zlsl)

= PAS + PBS

= NORMSINV (1 - TPOS)

= Short Term Sigma Level - Sigma Shift

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