Government of Karnataka

Department of Technical Education

Board of Technical Examinations, Bengaluru

Course Title: BASIC WORK SHOP Course Code: 15ME14P

PRACTICE-I
Credits (L:T:P) : 0:2:4 Core/ Elective: Core
Type of course: Demonstration & Total Contact Hours: 78
Practice
CIE- 25 Marks SEE-50 Marks
Prerequisites: NIL

COURSE OBJECTIVES
1. Students able to understand different tool &equipment for work shop practice.
2. Students acquire skills for the preparation of different Carpentry/fitting/welding models.
3. Students able to understand the safety precaution in the workshop
4. Student acquires skills of Application orientated tasks.

COURSE OUTCOMES
On successful completion of the course, the students will be able to attain CO:
CL Linked Linked Teaching Hrs
Course Outcome practices PO
Ability to prepare simple wooden ALL wood
joints using wood working tools joint
1,2,3,4,5,8,
U/A excises 22
9,10
CO1
Ability to Produce Fitting jobs as per ALL fitting
1,2,3,4,5,8,
specified dimensions U/A joint 28
CO2 9,10
excises
Ability to prepare simple lap, butt, T-, ALL
joint and Corner joints using arc welded 1,2,3,4,5,8,
U/A 28
welding equipment. joint 9,10
CO3
excises
Total
78
sessions

COURSE-PO ATTAINMENT MATRIX

Course Programme Outcomes

1 2 3 4 5 6 7 8 9 10
BASIC WORK SHOP
3 3 3 3 3 - - 3 3 3
PRACTICE- I

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Level 3- Highly Addressed, Level 2-Moderately Addressed, Level 1-Low Addressed.
Method is to relate the level of PO with the number of hours devoted to the COs which address the given PO.
If >40% of classroom sessions addressing a particular PO, it is considered that PO is addressed at Level 3
If 25 to 40% of classroom sessions addressing a particular PO, it is considered that PO is addressed at Level 2
If 5 to 25% of classroom sessions addressing a particular PO, it is considered that PO is addressed at Level 1
If < 5% of classroom sessions addressing a particular PO, it is considered that PO is considered not-addressed.

COURSE CONTENTS
UNIT:I CARPENTRY PRACTICE CONTACT HOURS:22 Hours
Study of the joints in roofs, doors, windows and furniture available in Polytechnic
Hands-on-exercise:
1. Demonstration of different wood working machines/ Power Tools
of different wood working process, like planning, marking, Chiseling, Grooving, turning of
wood etc.
2. Exercise on One simple Wood work joints like Mortise and tennon, dovetail joint by sawing,
planning and cutting.

UNIT:II FITTING SHOP CONTACT HOURS:28 Hours

Hands-on-exercise
1. Demonstration of different fitting tools and drilling machines and power tool
2. Demonstration of different operations like chipping, filing, drilling, tapping, cutting etc.
3. Exercise on One simple fitting job involving practice of chipping, filing, drilling, tapping,
cutting etc.

UNIT:III WELDING PRACTICE CONTACT HOURS:28 Hours

Hands-on-exercise
Study of the tools used in Arc and Gas welding practice.

1. Demonstration of different welding tools / machines.

2. Demonstration on Arc Welding, Gas Welding, gas cutting and rebuilding of broken parts with
welding.
3. Exercise on One simple job involving butt, lap, Tee and corner joint.

NOTE: FOR PRACTICAL CLASSES BATCH STRENGTH IS LIMITED TO 15 TO 20.

REFERENCES
1. Ramesh Babu.V., “Engineering Practices Laboratory Manual”, VRB Publishers Private
Limited, Chennai, Revised Edition, 2013 – 2014.
2. Jeyachandran.K.,Natarajan.S. andBalasubramanian.S., “A Primer on Engineering
PracticesLaboratory”, Anuradha Publications, 2007.
3. Bawa.H.S., “Workshop Practice”, Tata McGraw Hill Publishing Company Limited,
2007.
4. RajendraPrasad.A. andSarma.P.M.M.S., “Workshop Practice”, SreeSai Publication,
2002.
5. Kannaiah.P. andNarayana.K.L., “Manual on Workshop Practice”, Scitech Publications,
1999.

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SUGGESTED LIST OF STUDENT ACTIVITYS
Note: the following activities or similar activities for assessing CIE (IA) for 10 marks (Any one)
1. Each student should do any one of the following type activity or any other similar activity
related to the course and before conduction, get it approved from concerned Instructor
and Foreman with an intimation to HOD
2. Each student should conduct different activity and no repeation should occur
1 Take the students for local body Carpentry works observe the carpentry practices followed
in preparation of furniture/wood joints and Submit hand written report of 500 words
2 Take the students for local body Fitting works observe the fitting practices followed in
preparation of fitting joints and Submit hand written report of 500 words
3 Take the students for local body welding works observe the welding practices followed in
preparation of welding joints and Submit hand written report of 500 words

Course Delivery:
The course will be delivered through Demonstration and Shop practices

Course Assessment and Evaluation Scheme:

What To whom When/Where Max Evidence Course

(Frequency in Marks collected outcomes
the course)
CIE IA Students Activities 10 Report 1,2,3
Record- Average 15 Graded 1,2,3
marks of all exercises
Assessment

graded exercises
to be computed.
Direct

meth

SEE End End of the 50 Answer scripts 1,2,3

Exam course at BTE
Student Feedback Students Middle of the Feedback forms 1,2,3Delivery
on course course of course
End of Course End of the Questionnaires 1,2,
Survey course 3Effectiveness
Assessment

of Delivery of
Indirect

instructions &
Assessment
Methods
Note: 1. The activity related exercises shall be evaluated as per the Rubrics developed by the
concerned department related to the course.
2. The course related graded exercises to be evaluated as per performance mentioned in SEE
scheme of evaluation.

Questions for CIE and SEE will be designed to evaluate the various educational components (Bloom’s taxonomy) such as:
Sl. No Bloom’s Category % Weightage
1 Understanding 40
2 Applying the knowledge acquired from 50
3 Analysis 05
4 Evaluation& Creating new knowledge 05
Note to IA verifier: The following documents to be verified by CIE verifier at the end of
semester

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1. Student suggested activities report for 10 marks
2. Student feedback on course regarding Effectiveness of Delivery of instructions &
Assessment Methods.

SCHEME OF VALUATION
Note: Questions for the Semester End Exam will consist of
i. One Welding Model. - 15 marks
ii. Any One Model from Fitting OR Carpentry- 30 marks
Sl. no. Performance Fitting/ Max.Marks
carpentry Welding
1 Listing of tools and operations. 05 05 10
2 Planning and marking 05 --- 05
3 Performing of basic operations. 10 10 20
4 Dimensional accuracy 10 ----- 10
5 Oral ----- ----- 05
TOTAL 30 15 50

Tools-Fitter Section

Numbers
Sl. No. Name of equipment(Fitting shop) Required as
per norms
Flat file 14″ rough bastard file 20
1.
Try square 6″ 20
2.
Triangular file 10″ rough 20
3.
Half round file 10″ rough 20
4.
Hack saw frame solid 12″ 20
5.

6. Center punch 20
Ball peen hammer 11/2 Lbs 20
7.
Flat chisel 6″ 20
8.

9. Smooth file 10″ flat 20

Bench vice 8″ 20
10.
Leg vice 6″ 10
11.

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Power hack saw 01
12.
13. Bench grinding 01

Bench drilling machine up to 12mm cap 01

14.
Drill bit up to 12mm straight shunk 04
15.
Tap set and die set up to 1″ 01
16.
Vernier caliper 10
17.
Spring divider 20
18.
Steel scale 20
19.
Vernier height gauge 01
20.
Surface plate 2x3 feet 02
21.
Number punch 01
22.
Anvil 20
23.
V block 02
24.

Carpentry Tools required for –

Numbers
Sl. No Name of equipment(Carpentry shop) Required as
per Norms
Carpenter bench vice 20
1.
G or C clamp 6″ 20
2.
Marking gauge 20
3.
Try square 19mmx4″ 20
4.
Wooden mallet 20
5.

6. Firmer chisel 2″ 20
Firmer chisel 3/4″ 20
7.

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Mortise chisel 1/2″ 20
8.

9. Metal jack plane 9″ 20

Beveled square 6″ 20
10.
Hand saw or cross cut saw 20
11.
Steel scale 12″ 20
12.
Tools- welding
Numbers
Sl. No. Name of equipment(Welding shop) Required as
per norms
Arc welding transformer up to 03
1.
300Amps
Welding shield 20
2.
Ball peen Hammer 11/2 Lbs 10
3.
Chipping Hammer 10
4.
Wire brush 10
5.

6. Anvil 01
Hand Gloves 05
7.
Flat tongs 10
8.

9. Steel scale 10
Flat file 14″ rough bastard file 10
10.
Oxygen cylinder 01
11.
Acetylene cylinder 01
12.
13. Gas welding torch 05

14. Spark lighter 05

15. Gas welding goggles 10

16. Gas cutting torch 02

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17. Try square 6″ 10

DEPARTMENT OF MECHANIACL ENGG.

COURSE TITTLE:BASIC WORKSHOP PRACTICE-1

TIME: 3 HOURS MARKS:50

One Welding Model is compulsory and any one Model from Fitting OR
carpentry

(Out of two models 30 marks for Fitting OR carpentry and 15 marks for
welding)

FOR CARPENTRY SHOP

1.

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2.

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3.

4.

5.

FOR FITTING SHOP

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1.

2. 3.

4.

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5.

FOR WELDING SHOP

Copy the given sketch of the joint ,then make the joint using the given
MS flat piece.

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CARPENTRY SHOP
1. Differentiate between soft wood and hard wood.
2. Give the list of the common names of timber suitable for carpentry work.
3. Describe the term plywood. How it is obtained as large size sheets.
4. What are the marking tools used in wood working.
5. What is meant by marking gauge? How it is used for marking.
6. Give a list of the saws used for cutting wood.
7. What is cross cut saw and tenon saw.
8. What are the types of chisels used for wood working?
9. What is meant by mallet? What is the use of mallet?
10. Give the list of the plaining tools used in carpentry shops.
11. Describe briefly the construction of use of a wooden jack plane.
12. Name the types of work holding devices used for carpentry work.
13. Explain the use of bench vice.
14. Describe the working principle of band saw and circular saw.
15. What are the common defects in timber?
16. Mention the important carpentry tools.
17. What are the marking and measuring tools used in carpentry?
18. Mention the different types of saws and explain.
19. What is spokes have?
20. What is boring tools? And its uses.
21. What are the striking tools and its uses?
22. What are the holding tools and its uses?
23. What is uses of the Rasps and Pincer
24. What are the carpentry processes used in wooden construction.
25. Mention the types carpentry joints

FITTING SHOP
1. Give a list of types of tools used in fitting operations.
2. Explain the types of work holding devices used in fitting.
3. Describe briefly the types of files used in fitting.
4. Explain the construction of a hack saw.
5. What are the types of cold chisels and for what purposes they are used.
6. Describe briefly the types of hammers used.
7. Define the term twist drill; distinguish a drill from a reamer.
8. What is a surface plate? For what purpose it is used.
9. What are the types of tools used for marking?
10. Explain the use of steel rule and a vernier caliper.
11. Explain the use of the different types of inside and outside calipers.
12. What is the use of combination set?
13. Describe how a micrometer is used for measuring a size.
14. Mention the commonly used in bench and fitting work.
15. Name the parts of a hand hammer.
16. What are the classifications of hammers?
17. What is the use of the flat, cross-cut, half round, diamond point, side chisels.
18. What is chipping?
19. Name the different parts of a file.

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20. What is single cut and double cut of a file.
21. Mention the most commonly used shapes in files.
22. What is filing and mention the method of filing.
23. What is cross filing, straight filing and draw filing
24. What is a scraper and mention types of scraper.
25. What is the use of hacksaw and mention its types.
26. Mention the tools used for making.
27. What are the uses of Surface plate, Scriber, Punch, V-block, Angle plate, andtrysquare?

WELDING SHOP
1. What is welding
2. How u classify welding.
3. What is arc welding
4. What is an arc
5. What is the equipment used for arc welding.
6. How you set the voltage in arc welding
7. What is normal temperature for arc welding?
8. What are latest techniques used in arc welding.
9. What is an edge preparation?
10. Which type of electrode used in arc welding?
11. What is gas welding?
12. Name the different gases used in gas welding.
13. What are the applications of gas welding?
14. What is the equipment used in gas welding.
15. What is a flame?
16. Name the different types of flames.
17. What are the differences between Arc & Gas welding?
18. Which type of welding is used for sheet metals?
19. What are the defects in welding?
20. What are the precautions to be taken for welding?
21. Name the different safety devices used in welding
22. Name the different joints in welding.
23. What is a torch? Which welding used the torch?
24. What is Nozzle?
25. What is filler material in welding?
26. What are differences between welding & soldering?

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