MONITOR/DEFIBRILLATOR

H E A R T S TA R T M R x
Service Manual

M3535A
M3536A
1Table of Contents
1 Introduction 1

Who Should Use This Manual 1

Overview 1
Features and Capabilities 2
Tour of the Device 3
Right Side 4
Left Side 5
Rear 6
Top 7
General Service Information 8
Installation 8
Display Menus 8
Passwords 8
Upgrades 8
Preventive Maintenance 8
Repair Philosophy 9
Accessing Service Mode 10
Navigating in Service Mode 11
Service Mode Functions 12
Other Resources 16

2 Maintenance 17

Overview 17
Maintenance Tools and Equipment 18
Checking the NBP Module 19
NBP 19
Checking the CO2 Module 23
CO2 23

3 Troubleshooting 33

Overview 33
Troubleshooting Tools and Equipment 34
Obtaining Replacement Parts 34
Ready For Use Indicator 35
Automated Tests 36
Automated Test Summary 36

iii
Operational Check 39
Operational Check Report 43
Operational Check Summary 44
Service Mode Tests 44
Troubleshooting Methodology 45
Troubleshooting Flowcharts 47
Troubleshooting Tables 53
Audio Tones 54
Status Log Errors 55
Startup Errors 62
General Problems 63
ECG Monitoring Problems 64
NBP Monitoring Problems 66
SpO2 Monitoring Problems 67
CO2 Monitoring Problems 68
Defibrillation Problems 70
Pacing Problems 73
Printing Problems 74
Display Problems 75
Audio Problems 75
Controls Problems 76
Internal Memory Problems 77
External Data Card Problems 77

4 Repair 79

Overview 79
Who Should Perform Repairs 80
Repair Philosophy 80
Calling for Service 81
Repair Notes 82
Safety Precautions 82
Flex Circuit Connections 82
Flex Circuit Handling 83
Internal Connections 83
Cable and Assembly Placement 83
Device Reassembly 83
Disposal 84
Disposing of Empty Calibration Gas Cylinders 84
Repair Tools and Equipment 85
Key Components 85

iv
External Assemblies 86
Accessory Pouches 87
Bedrail Hook Mount 89
Therapy Knob 90
Labels 91
Printer Assembly 93
Paddle Tray 95
Paddle Tray 50 ohm Load Resistor 98
Handle and Cap Plate 100
Opening the case 102
Discharge the Power Supply Capacitors 102
Separate the Case 102
Discharge the Therapy Capacitor 105
Disconnect the Case Halves 106
Internal Assemblies - Front Case 107
Overview of Front Case 108
PCMCIA Hole Plug 109
Speaker and Microphone Assembly 111
Internal Memory Card 113
SpO2 PCA 115
Measurement Module Panel 117
Therapy Switch 119
Fan Assembly 121
Processor PCA 123
Clock Battery 132
Printer Connector PCA 133
Display Assembly 135
Ready For Use Indicator 138
Front Panel Buttons 140
Front Case Assembly 141
Internal Assemblies - Rear Case 144
Overview of Rear Case 145
Therapy Capacitor 146
Power PCA 148
NBP and CO2 Module Tray 152
Therapy PCA 154
Therapy Port 158
NBP Module 160
CO2 Module 162
CO2 Compartment Door 167
Battery Connector PCA 169
Rear Case Assembly 174
Closing the case 176

v
5 Performance Verification 179

Overview 179
Required Testing Levels 180
External Repairs/Replacements 180
Printer Replacement 181
Internal Repairs 181
Verification Test Equipment 182
Test and Inspection Matrix 184
Performance Verification Procedures 190
Visual Inspection 191
Service Mode Tests 192
Functional Checks 200
Safety Tests 208

6 Parts and Accessories 211

Overview 211
Parts and Accessories Notes 212
Ordering Replacement Parts 212
Ordering Supplies and Accessories 212
Key Component Tracking 212
Replacement Parts 213
Electrical Assemblies 214
Processor PCA 214
Other Replacement PCAs 215
Other Electrical Assemblies 216
Individual Electrical Parts 216
External Electrical Components 217
Internal Cables 218
Paddles 219
Mechanical Assemblies 220
Replacement Mechanical Assemblies 220
Individual Mechanical Parts 221
Labels 222
Instruction Label Sets 222
Hazardous Shock Warning Label Set 223
Branding Label Set 223
Speaker Label Set 223
Connector Label Set 223
Supplies and Accessories 224
Key Components 229

vi
7 Theory of Operation 233

Overview 233
Schematic Diagrams 235
System Level Interconnections 236
Signal and Data Flow 237
ECG Signal Flow 238
Functional Descriptions 239
Processor PCA 239
Therapy PCA 240
Power PCA 240
Battery Connector PCA 240
Power/Batteries 240
Display Assembly 241
Indicators 242
RFU Indicator 242
Front Panel Buttons 242
Therapy Knob 242
Paddle Indicators and Controls 242
Printer Assembly and Printer Connector PCA 243
ECG Monitoring Functions 243
Defibrillation 244
Transcutaneous Pacing 246
Audio 246
Data Storage 247
Clock Backup Battery 247
NBP Module 247
SpO2 PCA 247
CO2 Module 248

vii
8 Specifications and Safety 249

Specifications 249
General 249
Defibrillator 249
ECG and Arrhythmia Monitoring 252
Display 254
Battery 254
Thermal Array Printer 255
Noninvasive Pacing 255
SpO2 Pulse Oximetry 256
NBP 256
EtCO2 257
AwRR 258
Calibration Gas for CO2 Measurement System 259
12-Lead ECG 259
Patient Data Storage 259
Environmental (M3535A) 259
Environmental (M3536A) 261
Symbol Definitions 263
Safety Considerations 266
General 266
Defibrillation 268
Battery 268
Electromagnetic Compatibility 270
Reducing Electromagnetic Interference 270
Restrictions for Use 270
Emissions and Immunity 270
Guidance and Manufacturer’s Declaration 271
Waveforms 278

1 Index 283