ESX-3CM

ESX control units

KEY FEATURES TECHNICAL DATA ACCESSORIES

• Control specially designed for use in harsh • TriCore TC 1798 32 bit, 300 MHz • Debug Adapter
mobile applications
• 288 kB SRAM internal, 8 MB SDRAM external • Debugger
• Flexible programming in C, IEC 61131-3
• 4 MB Flash internal • Compiler
(­CODESYS V3.5 or logi.CAD 3) and Matlab
• 32 kB EEPROM • ESX-Testbox Adapter
• Suitable for safety-related applications
­a ccording to IEC 61508:2010 or according to • 4 CAN interfaces (CAN 1 with wake-up function), • StarterKit
EN ISO ­13849-1:2015 1 RS232 interface, 1 Ethernet interface
• Component Deployment C, CODESYS V3.5,
– CODESYS: SIL 1 / PL c • 28 inputs (SENT support) ­logi.­CAD and Matlab
– C: SIL 2 / PL d
– logi.CAD 3: currently no safety release • 28 outputs • Mating Plug

• Lifecycle Tool openSYDE Sensor-Technik Wiedemann GmbH

Am Bärenwald 6
87600 Kaufbeuren
+49 8341 9505-0
[email protected]
www.stw-mm.com

Subject to change without notice Data sheet ESX-3CM | ESX control units | 20190911-75694 Page 1 | 10
BLOCK DIAGRAM

Vehicle Battery

+Ue +UB1 +UB2 +UB3 +UB4

Voltage supply 8 V … 32 V

Ignition switch Switch on  System Supervisor 

(KL15) (ignition) with watchdog

Main Switch  Main Switch  Main Switch  Main Switch 

„Power ON“ LED 1 2 3 4
Controller System

User LED TriCore
32 bit, 300 Mhz

SRAM 288 kB internal

8 x OP2A  4 x OP4A  8 x OP2A  8 x OD2A

Flash 4 MB internal Output Output Output optional
8 x PVG
Output
8 x IACV 
Input

8 x IDA5V 
Input Sensor supply voltage
5 V

12 x IDA35V 
Input Sensor supply voltage
SDRAM 8 MB external 8.5 V

EEPROM 32 kB Sensor supply voltage
5 … 12 V

RS232 CAN 1 CAN 2 CAN 3 CAN 4  ETH 1

Wake-up RS485* Ethernet
*This interfaces share the same IO-pins, either CAN4 or RS485 can be used.

Subject to change without notice Data sheet ESX-3CM | ESX control units | 20190911-75694 Page 2 | 10
TECHNICAL DATA
Processor and memory Inputs

Type Properties Features Type Max. Configuration Measurement Options / Dependencies

Quantity
TriCore TC1798 32 bit @ 300 MHz
Analog Input 8 Voltage 0 … 12 V
SRAM 288 kB internal
IACV
Current 4 … 20 mA
SDRAM 8 MB external Available space for customer application (non-safety):
in C: 7,80 MB Digital Voltage Cutoff frequency: 100 Hz
in CODESYS: 3,00 MB
Edge Evaluation Events, rising/
Flash 4 MB internal Available space for customer application (non-safety): falling edges
in C: 3,75 MB
in CODESYS: 2,00 MB Multi Function 8 Analog Voltage 0 … 5 V e.g. PT1000, KTY
Input IDA5V
EEPROM 32 kB Available space for customer application (non-safety): Digital Low-Active Programmable pull-up
in C: 24 kB resistor 1 kΩ to 5 V
in CODESYS: 24 kB High-Active External pull-down
Communication Interfaces resistor required

Type Max. Quantity Configuration Frequency 0,6 Hz … 20 kHz

Edge Evaluation Events, rising/

CAN 4 CAN 2.0 B, Low-/High-Speed max 1 Mbit/s
falling edges
CAN 1: Wake-up functionality
SENT Interface
CAN 4: CAN or configurable as RS 485, half-duplex, baud
rate up to 115 kbit/s

RS 232 1 baud rate up to 115 kbit/s

Ethernet 1 Hardware-variant with additional connector. speed up to

100 Mbit/s

Subject to change without notice Data sheet ESX-3CM | ESX control units | 20190911-75694 Page 3 | 10
TECHNICAL DATA
Inputs Outputs (All outputs are short circuit protected)

Type Max. Configuration Measurement Options / Dependencies Type Max. Configura- Range Property Features
Quantity Quantity tion

Multi Function 12 Analog Voltage 0 … 35 V Digital-/ 16 Digital 0 … 2,5 A Current On / Off High side switch
Input IDA35V PWM- Out- Current control with 2 %
NAMUR sensors PWM 0 … 100 % max.
put OP2A accuracy
1000 Hz
Digital Low-Active Programmable pull-up Digital Feedback
(1 kΩ to 8,5 V) or pull-down Cut-off at overcurrent
High-Active (> 4,6 A ±20 %)
resistors
Several outputs in
Frequency 0,6 Hz … 20 kHz A maximum of 8 Inputs parallel circuit for up
can be used for the to 15 A
function "Average Group 1
Frequency Measurement" 8 outputs
Edge Evaluation Events, rising/ Group 3
falling edges 8 outputs

Incremental Position or angle Pairs of 2 inputs can be all outputs per group

Input change connected to a maximum in summary max. 15 A
of 4 incremental encoder Digital-/ 8 Digital 0 … 2,5 A Current On / Off High side switch
inputs PWM- Out- Voltage measurement
PWM 0 … 100 % max.
Outputs (All outputs are short circuit protected) put OD2A with ±3 % accuracy
1000 Hz
Current detection
Type Max. Configura- Range Property Features
Quantity tion Group 4
all outputs per group
Digital-/ 4 Digital 0 … 4 A Current On / Off High side switch in summary max. 15 A
PWM-Out- Current control with
PWM 0 … 100 % max. optional PVG 160 Hz ... Voltage feedback,
put OP4A 2 % accuracy
1000 Hz PVG 20 kHz digital feedback
Digital feedback
Cut-off at overcurrent
(> 7,5 A ±20 %)
Sensor sup- 3 Programm- 5 … 12 V 100 … 250 mA
Several outputs in
ply UExt able
parallel circuit for up
to 15 A Fixed Voltage 8,5 V Max. Current
250 mA
Group 2 Fixed Voltage 5 V
all outputs in summary
max. 15 A

Subject to change without notice Data sheet ESX-3CM | ESX control units | 20190911-75694 Page 4 | 10
51mm
TECHNICAL DATA TECHNICAL DRAWING
138 mm LED´s

System Data 100 mm

4x 7,5 mm
Type Property Values

Supply Voltage Direct Current (DC) 8 … 32 V

Power Consumption Without external load < 400 mA at 12 V supply Voltage

< 240 mA at 24 V supply Voltage

Standby (ignition off) < 1 mA

Maximum load current 60 A

165,5 mm
Temperature Chassis Temperature −40 °C … +85 °C
−40 °F … +185 °F

217 mm
Connector Automotive Type (Tyco / 81 Pins

~252 mm
AMP): 4-pin M12 sleeve with D-Code
Ethernet-Variant:

Indicators 2 LED 1 x for system status and 1 x freely

programmable

Housing Die-cast aluminum GORE-TEX® Membrane for pressure

equalization

Dimensions Standard Variant 217 mm x 138 mm x 51 mm

Variant with Ethernet-con- 217 mm x 152,5 mm x 51 mm
nector

Weight Ca. 1.3 kg (2.9 lbs)

Degree of Protection Variant without Ethernet IP6k7, IP6k9k (IP6k9k is not available
125 mm
connector for the Ethernet variant)
installation space for cables
Variant with Ethernet IP6k7
Connector 152 mm

Certificates and Qualified to the applicable standards for automotive, agricultural

Compliance and construction industries optional M12 connector

CE 51mm

RoHS

E1: All Vehicle types with a 12 V resp. 24 V – electrical wiring and
138 mm LED´s
battery (−) at the body.
100 mm
Subject to change without notice Data sheet ESX-3CM | ESX control4x
units7,5 mm
| 20190911-75694 Page 5 | 10
PIN ASSIGNMENT
Pin Assignment 81 Pin Connector: 4 5 24 43 6 25
Pin Description Pin Description

1 UB: Power supply for the digital outputs 26 CAN bus 1 low

of type OD2A 27 CAN bus 3 low
2 GND 28 Analog Input IACV_3
3 UB: Power supply of the PWM outputs of 29 Multi Function Input IDA35V_11
type OP4A 30 Multi Function Input IDA35V_7
4 UB: Power supply of the PWM outputs of 31 Multi Function Input IDA35V_3
type OP2A 32 Digital-/ PWM-Output OP2A_1 1 3 2 81 62 63 44
5 UB: Power supply of the PWM outputs of 33 Digital-/ PWM-Output OP2A_2 Pin Description Pin Description
type OP2A 34 CAN bus 1 low
6 UE: Power supply Electronic 35 Analog Input IACV_6 55 Digital-/ PWM-Output OP4A_4 75 Digital-/ PWM-Output OP4A_1
7 CAN bus 1 high 36 Digital-/ PWM-Output OP4A_3 56 Analog gND 76 Multi Function Input IDA5V
8 Can bus 3 high 37 Multi Function Input IDA5V 57 Multi Function Input IDA5V 77 Digital-/ PWM-Output OP2A_14
9 Analog Input IACV_2 38 Digital-/ PWM-Output OP2A_16 58 Digital-/ PWM-Output OP2A_13 78 Digital-/ PWM-Output OP2A_10
10 Multi Function Input IDA35V_10 39 Digital-/ PWM-Output OP2A_12 59 Digital-/ PWM-Output OP2A_9 79 Multi Function Input IDA5V
11 Multi Function Input IDA35V_6 40 Analog gND 60 Multi Function Input IDA5V 80 Digital-/ PWM-Output OD2A_7
12 Multi Function Input IDA35V_2 41 Multi Function Input IDA5V 61 Digital-/ PWM-Output OD2A_6 81 Digital-/ PWM-Output OD2A_3
13 Digital-/ PWM-Output OP2A_5 42 Digital-/ PWM-Output OD2A_5 62 Digital-/ PWM-Output OD2A_2
14 Digital-/ PWM-Output OP2A_6 43 Digital-/ PWM-Output OD2A_1 63 RS 232 (Rx)
15 CAN bus 1 high 44 RS 232 (Tx) 64 CAN bus 2 low
16 Analog Input IACV_5 45 CAN bus 2 high 65 CAN bus 4 low
17 Digital-/ PWM-Output OP4A_2 46 CAN bus 4 high 66 Sensor supply UExt
18 Multi Function Input IDA5V 47 Analog gND 67 Analog Input IACV_1
19 Digital-/ PWM-Output OP2A_15 48 Multi Function Input IDA35V_12 68 Multi Function Input IDA35V_9
20 Digital-/ PWM-Output OP2A_11 49 Multi Function Input IDA35V_8 69 Multi Function Input IDA35V_5
21 Multi Function Input IDA5V 50 Multi Function Input IDA35V_4 70 Multi Function Input IDA35V_1
22 Digital-/ PWM-Output OD2A_8 51 Digital-/ PWM-Output OP2A_3 71 Digital-/ PWM-Output OP2A_7
23 Digital-/ PWM-Output OD2A_4 52 Digital-/ PWM-Output OP2A_4 72 Digital-/ PWM-Output OP2A_8
24 Sensor supply UExt 53 Sensor supply UExt 73 Analog Input IACV_8
25 Ignition (KL15) 54 Analog Input IACV_7 74 Analog Input IACV_4

Subject to change without notice Data sheet ESX-3CM | ESX control units | 20190911-75694 Page 6 | 10
PIN ASSIGNMENT
Pin Assignment Ethernet Connector:

Pin Description

1 Ethernet 1 (Tx+)
2 Ethernet 1 (Rx+)
3 Ethernet 1 (Tx-)
4 Ethernet 1 (Rx-)

4 1

3 2

Subject to change without notice Data sheet ESX-3CM | ESX control units | 20190911-75694 Page 7 | 10
QUALIFICATION DETAILED QUALIFICATIONS
Norm Description EMC industrial (CE)

ISO/IEC 17050-1 Conformity Emission DIN EN 61000-6-3

Electrostatic Discharge (ESD) direct DIN EN 61000-4-2:2009-12

KBA (Kraftfahrt- Certification Electrostatic Discharge (ESD) indirect hCP DIN EN 61000-4-2:2009-12
Bundesamt)
Electrostatic Discharge (ESD) indirect VCP DIN EN 61000-4-2:2009-12
E1 This approved device can be used on any Vehicle
type with the following restrictions: All Vehicle ty- Limits and methods of measurement of radio distur- DIN EN 61000-6-2:2006-03
pes with a 12 V respectively 24 V - electrical wiring bance; characteristics for the protection of receivers
and battery(-) at the body used on board Vehicles
RoHS Restriction of hazardous substances Burst DIN EN 61000-4-4:2013-04

Surge DIN EN 61000-4-5:2007-06

Immunity DIN EN 61000-4-6:2014

EMC automotive

Emission IEC/CISPR25:2008/ECE R10

Immunity ISO 11452-2:2004-11

Immunity ISO 11452-4:2011-12

Immunity ISO 11452-5:2002-04

Emission 12 V: (pos) + 100 V, (neg) - 150 V ISO 7637-2:2nd edition

2004+AMD1:2008

Emission 24 V: (pos) + 200 V, (neg) - 600 V ISO 7637-2: 2nd edition
2004+AMD1:2008

Subject to change without notice Data sheet ESX-3CM | ESX control units | 20190911-75694 Page 8 | 10
DETAILED QUALIFICATIONS
EMC automotive Electrical tests

Road Vehicles, electrical disturbance by conduction ISO 7637-2: 2nd edition Overvoltage ISO 16750-2: 2012-11
and coupling 2004+AMD1:2008 12 V: 60 min, Voltage supply = 18 V, T = 65 °C / 149 °F, 1 Cycle
Pulse 1 (12 V): - 100 V, 2 ms, 2 Ω, 5000 pulses 24 V: 60 min, Voltage supply = 18 V, T = 65 °C/ 149 °F, 1 Cycle
Pulse 1 (24 V): - 600 V, 1 ms, 50 Ω, 5000 pulses
Superimposed alternating Voltage ISO 16750-2: 2012-11
Pulse 2a (12 V): + 50 V, 0.05 ms, 2 Ω, 5000 pulses
12 V: severity 4: Upp = 2 V, 10 min
Pulse 2a (24 V): + 50 V, 0.05 ms, 2 Ω, 5000 pulses
24 V: severity 2: Upp = 4 V, 10 min
Pulse 2b (12 V): + 10 V, 1 s, 10 pulses
Pulse 2b (24 V): + 20 V, 1 s, 10 pulses Slow decrease and increase of supply Voltage ISO 16750-2: 2012-11
Pulse 3a (12 V): - 150 V, 150 ns, 50 Ω, 1 h
Pulse 3a (24 V): - 200 V, 150 ns, 50 Ω, 1 h Momentary drop in supply Voltage ISO 16750-2: 2012-11
Pulse 3b (12 V): + 100 V, 150 ns, 50 Ω, 1 h 12 V: single Voltage drop to 4.5 V
Pulse 3b (24 V): + 200 V, 150 ns, 50 Ω, 1 h 24 V: single Voltage drop to 9 V
Pulse 4 (12 V): - 7 V, 1 pulse Reset behavior at Voltage drop ISO 16750-2: 2012-11
Pulse 4 (24 V): - 16 V, 1 pulse 12 V: Voltage drops in 5 % steps until 0 V, drop duration 10 s
Pulse a (12 V): - 60 V, 10 min 24 V: Voltage drops in 5 % steps until 0 V, drop duration 10 s
Pulse a (24 V): - 80 V, 10 min
Pulse b (12 V): + 40 V, 10 min Starting profile switch-on hysteresis ISO 16750-2: 2012-11
Pulse b (24 V): + 80 V, 10 min 12 V: Testlevel 4
24 V: Testlevel 3
Emission IEC/CISPR25:2008
Load Dump ISO 16750-2: 2012-11
Electrostatic Discharge (ESD) ISO 10605:2008-07 12 V Impulse a: Usmax = 70 V, 10 Pulses
330 Ω / 330 pF, 12 V Impulse b: Usmax = 70 V, 5 Pulses
contact: +/- 2 kV, +/- 4 kV, +/- 6 kV, +/- 8 kV 24 V Impulse a: Usmax = 70 V, 10 Pulses
330 Ω / 150 pF 24 V Impulse b: Usmax = 70 V, 5 Pulses
+/- 6 kV, +/- 8 kV, +/- 15 kV, +/- 25 kV
Reversed Voltage case 2: Duration 1 min. ISO 16750-2: 2012-11

Ground reference and supply offset ISO 16750-2: 2012-11

Open circuit test - single line interruption ISO 16750-2: 2012-11

Open circuit test - Multiple line interruption ISO 16750-2: 2012-11

Short circuits - signal lines ISO 16750-2: 2012-11

Short circuits - load lines ISO 16750-2: 2012-11

Subject to change without notice Data sheet ESX-3CM | ESX control units | 20190911-75694 Page 9 | 10
DETAILED QUALIFICATIONS
Climatic and mechanical tests Climatic and mechanical tests

Resonance search DIN EN 60068-2-64: 2009-04 Damp heat, steady state DIN EN 60068-2-78: 2014-02

ISO 16750-3: 2012-12 Tmax: 40 °C/ 104°F; Relative humidity: 85 % RH; ISO 16750-4: 2010-04
Duration: 21 days
Shock (50 g / 6 ms, halfsine wave, 10 shocks / axis) DIN EN 60068-2-27: 2010-02
ISO 16750-3: 2012-12 Dewing test DIN EN 60068-2-30: 2006-06
ISO 16750-4: 2010-04
Free fall DIN EN 60068-2-31: 2009-04
ISO 16750-3: 2012-12 Corrosion test with flow of mixed gas DIN EN 60068-2-60: 1996-09
ISO 16750-4: 2010-04
Vibration (sinusoidal) DIN EN 60068-2-6: 2008-10
ISO 16750-3: 2012-12 IP Protection classes IP6KX and IPX5 ISO 20653: 2013-02

Shock (Pulse shape: half-sine Control strategy: single DIN EN 60068-2-27: 2010-02 Chemical resistance ISO 16750-5: 2010-04
channel; Acceleration: 50 g; Pulse duration: 11 ms ISO 16750-3: 2012-12
Life test (Weibull) DIN EN 60068-2-14: 2010-04
Number of tested axes: 3; Number of shocks:
3 positive, 3 negative per axis

Bump DIN EN 60068-2-27: 2010-02

Low temperature, storage DIN EN 60068-2-1: 2008-01

ISO 16750-4: 2010-04

High temperature, storage DIN EN 60068-2-2: 2008-05

ISO 16750-4: 2010-04

Temperature step test ISO 16750-4: 2010-04

Rapid change of temperature DIN EN 60068-2-14: 2010-04

ISO 16750-4: 2010-04

Temperature cycle with specified change rate DIN EN 60068-2-14: 2010-04

ISO 16750-4: 2010-04

Salt spray corrosion test DIN EN 60068-2-52: 1996-10

ISO 16750-4: 2010-04

Salt spray, leakage and function test DIN EN 60068-2-11: 2000-02

ISO 16750-4: 2010-04

Damp heat, steady state DIN EN 60068-2-38: 2010-06

Tmax: + 65 °C/ 149 °F; Tmin: - 10 °C/ 14 °F;
Duration: 240 h (10 cycles a 24 h)

Subject to change without notice Data sheet ESX-3CM | ESX control units | 20190911-75694 Page 10 | 10