Problems, Causes and Cures: of Hardwood Floors
Problems, Causes and Cures: of Hardwood Floors
C200
Price: $30
PROBLEMS,
CAUSES AND
CURES
OF HARDWOOD FLOORS
2nd Edition
CONTENTS
PROBLEMS, CAUSES, AND CURES
3 INTRODUCTION
How to inspect a floor
Shellout/Dishout of Springwood
Slivers/Splinters
Tools for inspection Squeaky/Loose Floors (“Popping”)
Determine the problem Sticker/Stick Stain
Find the cause Unevenness of Entire Floor
Questions for the consumer
Questions about the history of the
job site 14 FINISH PROBLEMS
Applicator Streaks
Questions about the job site at the Bleed Back
time of inspection Bubbles
Questions about the home’s exterior Chipping
Questions about the history of the Cloudy Finish
wood flooring
Cratering
Crawling
6 JOB-SITE PROBLEMS
Buckling Discoloration
Early Finish Wear
Chatter/Wave Marks
Checks Fish Eyes
Crowning Peeling
Endlifting Stains
Panelization
Picture Framing (“Halo”)
22 SOURCES AND CREDITS
Sanding Marks
Shake
23 RESOURCES
NO GUARANTEE OR WARRANTY
The information contained in this publication represents widely accepted industry practices. There are, however, no universally
approved methods of troubleshooting wood floors. The National Wood Flooring Association accepts no risk or liability for application
of the information contained in this publication.
PROBLEMS, CAUSES
AND CURES
widths of strips, etc.
INTRODUCTION • POCKET KNIFE OR DEPTH GAUGE: can be inserted
I
n a perfect world, this technical manual between boards to determine the wear layer depth.
wouldn’t be necessary. Every wood flooring • FLASHLIGHT: to look in crawlspaces. Also can
installation would be flawless, every con- be used to throw shadows to determine if a single
tractor would get paid, and every customer strip is moving up and down.
would be happy. Of course, that is not the case. • EARTH MAGNETS: to locate flooring cleats or staples.
Many variables go into the installation, sand- • HAMMER: to drive in moisture meter probes and
ing and finishing of hardwood floors. Sometimes aid in removing flooring samples.
things go wrong, and sometimes there are pre- • BLADE AND PHILLIPS SCREWDRIVERS: to scrape
existing problems with a job site that could not and pry with; also useful for working on moisture
be detected at the time the floor was installed or meters.
sanded and finished (flooring contractors are not • THIN “FEELER GAUGE” OR TAPER GAUGE: both
responsible for such pre-existing problems). are used to measure the width of gaps. The taper
Even when there is a problem, the floor doesn’t gauge is easier to use.
have to be a failure. If the cause can be pinpoint- • NOTEPAD AND PEN/PENCIL: to record data.
ed and corrected in a timely, professional manner, • MICROMETER: to measure the width of the ma-
the contractor still can have a satisfied customer. terials for comparison to original manufactured
width.
• CAMERA (DIGITAL PREFERRED): to create a vi-
HOW TO INSPECT A FLOOR sual record of observations.
Inspection of wood floors should be done from • THERMOMETER: for checking surface tempera-
a standing position (5 feet up and 2 feet away) ture. Electronic hygrometers also may do this.
with normal lighting. Glare, particularly from • STRING (ABOUT 15 FEET): can be pulled taut
large windows and flood lighting, magnifies any across boards to determine if the floor is flat.
irregularity in the floors and should not deter- • LIT MAGNIFYING GLASS: Commonly available at
mine acceptability. electronics stores, this is useful for seeing scratch
Just as no two floors are the same, the inspec- patterns and debris on the floor.
tion process varies for each floor problem. How-
ever, there are two basic goals every time you go
to inspect a floor: DETERMINE THE PROBLEM
1 - DETERMINE WHAT THE PROBLEM IS. The first step in the inspection is talking to the
2 - FIND THE CAUSE OF THE PROBLEM. client to discover exactly what he or she is un-
Sometimes it may be necessary to remove and happy about. Sometimes floors that are a “prob-
replace a limited number of flooring boards dur- lem” to the customer are well within industry
ing the inspection. standards. Such situations often are a case of
misunderstood customer expectations.
Although handling complaints from unhappy
TOOLS FOR INSPECTION clients probably is your least favorite aspect of
• MOISTURE METER(S): (for wood and concrete): being a wood flooring contractor, there are steps
to get an average reading of the flooring moisture you can take to minimize the grief involved, espe-
content percentage, and also to get an average cially when customers are really angry. Here are
reading at various levels through the wood floor some things to keep in mind when meeting with
and subfloor (for the latter, moisture meters with the unhappy client:
11⁄8-inch pins are commonly used). • LISTEN. Except for the few “professional com-
• ELECTRONIC HYGROMETER/THERMOMETER: to plainers” who use complaints to avoid contractual
measure temperature, relative humidity and dew obligations, most clients first need to vent their
point. frustration—and you need to know the problem.
• TAPE MEASURE: to measure distances, aggregate So, listen all the way through customers’ re-
ered with 6- to 8-mil black polyfilm or equivalent? Questions about the history of the wood
• Is there a 6-mil polyfilm or equivalent moisture flooring:
retarder beneath the slab? • Who manufactured the products (wood flooring,
finish, adhesive, etc.)?
• What is the moisture content of the subfloor and
what is the relative humidity of the job site? (Ide- • When were the products manufactured?
ally, relative humidity should be between 30-50 • Does the manufacturer have records of the wood
percent, although it may vary according to geo- flooring moisture content at time of shipment?
graphic region.)
• When was the wood flooring delivered to the dis-
• Is the concrete slab’s moisture level suitable for tributor warehouse?
installation? How old is the concrete slab? In a
• Was the wood flooring unloaded in a covered
new building, it must be at least 30 days old be-
warehouse?
fore you can consider moisture testing.
• Was the wood flooring completely covered and
• Are all major appliances and systems properly
protected on the truck at time of arrival?
vented to release warm, moist air? Visually inspect
plumbing in the area where the floor is installed. • Did the distributor check the moisture content,
grade, and appearance of the wood flooring at time
• Is there a sense of damp, moist or stagnant air
of delivery?
when entering the home? Check the interior with
a hygrometer. Are the heating and air conditioning • When was the wood flooring delivered to the job
systems operational? Ideally, temperatures of the site? Was it in an enclosed delivery truck and pro-
subfloor, adhesives and flooring should be over 60 tected during transfer to the job site?
degrees Fahrenheit during installation. • What were the weather conditions when the
• Are the HVAC systems in place and working? wood flooring was unloaded at the job site?
The intent is for flooring be be installed as close to • What were the job-site conditions at time of delivery?
normal living conditions as possible.
• At time of delivery to the job site, what was the
• What type of heating is it? Radiant, baseboard, moisture content and overall condition, grade and
radiator, forced air (electric or gas)? (Baseboard appearance of the flooring?
or radiator heat may overdry adjoining flooring;
• Where was the wood flooring placed at the job
radiant heat may cause problems if the correct
site? Did it remain there until it was installed?
procedures were not followed for wood flooring
installation.) • Was the flooring acclimated correctly?
• Is the heating system equipped with a humidifier? • Was the wood flooring completely unwrapped/
unpacked at time of delivery?
• When did flooring installation begin and end?
Questions about the home’s exterior:
• Check the eave overhang on the building. Is all • At time of installation, was the job site at or near
rain water funnelled away from the foundation? normal living conditions? What were the environ-
mental conditions of the job site?
• Check the gutters and downspouts. Is all rain
water properly diverted away from the foundation? • At time of installation, what were the moisture
During a rain, the depressions below the spouts can content and conditions/appearance of the flooring
fill with water that eventually finds its way indoors. and the subflooring?
• Are there raised flower beds or planter boxes • Where did flooring installation begin and how did
adjoining the building’s foundation? If so, a special it proceed through the house?
moisture membrane should be installed. Are land- • What are the fasteners? How far apart are they?
scape sprinklers directed away from the house? Were the tools pneumatic or manual?
• Is there an outdoor pool or body of water elevat- • What kind of adhesive was used? Was the correct
ed above the home’s foundation that could over- spread rate followed? Was the right trowel used?
flow or leak into the home’s foundation?
• Is there a moisture retarder between the subfloor
• What is the lot’s relationship to the street, to the and flooring? What is it?
neighboring site, to a nearby hillside, to a nearby
pool? The site should be properly graded to divert • Where did sanding and finishing of the flooring
water away from the foundation. begin and end?
• Does the driveway slope away from the house? • What is the finish? How was it applied? What
was the sanding sequence and finishing process?
• Are the roof, windows and doors all in place and
weather-stripped? • When was the job site occupied?
• Has any action been taken to correct the prob-
lem? What has been done?
Job-Site Problems
or have compressed rubber. Also,
BUCKLING - Poor splice/seams on the abrasive belt, drive
What it is: belts and fan belts
Excessive expansion - Running the big machine in the wrong direction
causing the wood - Bad bearings in the fan housing.
flooring to release • Most wave marks are caused by imperfections
from the subfloor. already present on the floor that are transferred
through the wheels of the big machine to the
Cause: sanding job.
• Moisture caused by: • Wheels on the big machine that are out of
- Excessive job-site round or dirty.
moisture (airborne, • Improper electrical hookup—voltage that is too
subfloor or flooding). high or low.
- A house left vacant • Undulation of the floor from joist truss deflection.
with no HVAC operating or inadequate HVAC
(“greenhouse effect”). Cure:
- Grade conditions. First, the problem with the big machine must be
- Pipe leaks. determined and fixed. Then, use a hard plate,
- A wet slab. paper disc or multi-disc sander. A sanding screen
- Excessive humidity. only highlights the chatter and causes the floor to
Excessive moisture is always the main cause of dish out. Use a disc sander and hard plate while
buckling. Factors that may aggravate the problem working right to left, traveling down and back in
include these improper installation techniques: the same path and working the disc sander at
• For nail down products, inadequate nailing, in- slight angles for the best cut of the unit. Repeat
correct fasteners, incorrect subfloor construction. the same procedure, overlapping the last cut one-
• For glue-down products, incorrect adhesive, half the size of the first disc.
insufficient adhesive, the wrong trowel used, Another technique is to do a light sanding with
inadequate adhesive transfer, subfloor separa- the big machine at a 7-15 degree angle, then go
tion, improper subfloor preparation or subfloor over the floor again, this time straight.
contamination. If using a multi-disc sander, walk slowly with
• Inadequate expansion space. the grain from side to side, always overlapping
the unit as you move from right to left. This
Cure: blends in the floor and prevents deep scratches.
Fix the high-moisture condition (including the If joist design or loose flooring is the problem,
use of dehumidifiers) and allow the floor and the structural flaws must be corrected before the
subfloor to dry to normal levels. Release stress on floor is resanded and refinished.
the floor by providing relief at all vertical obstruc-
tions (walls, cabinets, etc.) and possibly remov-
ing a row of flooring. If caught early, spot repair/
replacement may be possible. In many cases,
CHECKS
complete replacement is necessary. What it is:
Separations of the
wood that normally oc-
cur across or through
CHATTER/WAVE MARKS the annual rings.
What it is:
Chatter marks are consistent sanding imperfec- Cause:
tions across the grain of the wood varying from 1⁄4 • Loss of moisture
inch to 1 inch apart. Wave marks are two or more due to drying pro-
irregularities in a floor occurring along the direc- cesses during manu-
tion of travel of a sander. They generally are 1 to facturing, or environ-
3 inches from peak to peak. mental conditions
during storage or after installation.
Cause:
• Most chatter marks are caused by the sand- Cure:
ing drum. It may be out of balance, out of round, Board replacement, with a recoat if necessary.
have hard spots, have incorrect paper installation
Cure: Cause:
Replace the affected boards. In most cases, the • Using the wrong angles while sanding with the
delamination will affect only a small number of big machine.
boards—not the entire floor. • Using a too-flexible pad on the buffer during the
screening process.
Cure:
Resand the floor using a slight angle with the big
machine; do not cross borders at a right angle. A
hard plate or multi-disc sander may be needed.
Cure: Cause:
Eliminate the cause, then restore normal humid- Buildings closed up with no air control or air ex-
ity levels. After the floor has stabilized, use filler change. Sunlight through windows can generate
in gaps that are small enough to be filled (typical- heat, creating condensation and abnormal hu-
ly up to 3⁄32 inch) and recoat the floor. For larger midity levels. Noticeable shrinkage or expansion
gaps, use a sliver/“Dutchman” or wider board to will occur when an attempt is made to stabilize
fill in the gap. the atmosphere.
Cure:
After the environment becomes stable, follow
GAPS, NORMAL cures discussed for cupping floors, buckling or
What it is: gaps. Controlling the atmosphere during and
Gaps that appear between individual boards and after the installation is critical to avoid issues
open and close with changes in humidity. caused by the greenhouse effect.
Cause:
• Most normal gaps are caused by seasonal fluc-
tuations in relative humidity—the floor expands
INSECTS
with high humidity and contracts during periods What it is:
of low humidity. This type of expansion and con- A sagging surface
traction is considered to be normal and expected or small fresh holes
for wood floors. Wider boards have even wider surrounded by a halo
gaps. of fine dust or small
• Square-edged floors show gaps more than bev- holes appearing in
eled floors, and light-colored floors show gaps the surface of the
more than dark floors. flooring.
Cure: Cause:
Normal gaps can be minimized by using the • If the surface of the
HVAC system to control fluctuations in humid- flooring is sagging, it
ity in the building. The use of humidifiers and/ is likely that termites have created eating cor-
or dehumidifiers can narrow the overall range of ridors beneath the surface. Termites are white or
humidity fluctuation. cream-colored.
• If fresh holes, often surrounded by a light-
colored powder, about 1⁄16-inch wide are found,
powderpost (lyctid) beetles are probably the cause.
GRADE PROBLEMS • Small holes that are present at the time of
What it is: installation or appear at a later date may be evi-
Unhappiness with the floor due to the appearance dence of pin worms, which are often misidentified
(i.e., knots, grain pattern, color variation, etc.) as powderpost beetles.
Cause: Cure:
• Unrealistic customer expectations. Almost all wood flooring is kiln-dried, and proper
• Ordering mistake by supplier, distributor or kiln-drying will kill any insects and larvae in
installer. the wood. However, new material quickly may
• Poor grading at the mill. become infested by insects entering through
• Improperly labeled product. windows, in firewood, etc., and the life cycle from
eggs to live insects is very short. Also, check all
Cure: surroundings for infested wood molding and fur-
Replacing the offensive boards may be necessary. niture (especially bamboo, mesquite and ash).
(See Technical Manual A500: Grading and Packag- For termites, a professional exterminator
ing) should eliminate the insects. Then, structural
damage should be repaired. Damaged floorboards
should be pulled and replaced. Termite infesta-
tion is not related to wood flooring manufacturing
or installation; it is a site-specific condition.
Cure:
For factory-finished flooring, correct the problem,
then replace the affected boards.
For unfinished flooring, correct the problem,
then resand the floor if necessary.
Finish Problems
A
lthough many problems can result with
finish, the source is not necessarily the
BLEED BACK
finish itself. Consult the following list for What it is:
some of the most common problems and solu- Bleed back of oil-
tions. If you have questions not covered here, based stain occurs
members can call the NWFA’s technical hotline when excess stain
at 800/422-4556 or 636/519-9663 (local and seeps up after it has
international). been applied on open
grain or from the
gaps between boards.
APPLICATOR STREAKS Cause:
What it is: • Excessive stain ap-
After the floor dries, plication.
marks still are vis- • High-viscosity or highly pigmented stain.
ible from the path • Excessive heat during drying.
of the applicator. It • Knots or burl areas.
usually is associat-
ed more with water- Cure:
based finishes If bleed back occurs before the finish is applied,
than other types of wipe off the excess stain or burnish/buff the floor
finishes, although it with a white pad to remove the excess and even
may affect all other out the stain color. Then, let the stain dry thor-
finish types, as well. oughly before applying another coat.
If finish already has been applied over bleed
Cause: back, a complete resand is often required.
• Using an applicator that has hardened spots Trowel filling a floor may help reduce the poten-
in the fibers. tial for bleed back from very grainy wood. Cover
• Finish not applied evenly, with inconsistent windows during application to prevent hot spots
finish thickness. on the floor. Make sure that stain is not left to
• Excessive air movement and abnormally high puddle for a long time on a floor before it is wiped
temperatures causing the finish to dry too off.
quickly, resulting in a wet edge of finish being
pulled over one that has already started to dry.
• Applying a satin or semi-gloss finish that has
not been stirred properly, resulting in flatten-
BUBBLES
ing agents leaving dull streaks when they are What it is:
spread out. Dried bubbles are
• Applying finish in directly sunlit areas that are visible on the surface
too hot to be coated successfully. of a finish.
• Areas where direct airflow dries the finish
faster than on the remainder of the floor (for Cause:
example, in front of heating registers or directly • Overworking finish
in front of a refrigerator, where warm air blows during application.
over the finish). • Too much air move-
ment across the floor,
Cure: drying bubbles into
Abrade/screen and recoat under favorable ap- place before they
plication conditions after the finish has dried have a chance to pop and flow out.
sufficiently. Follow the finish manufacturers’ • Applying finish to a floor that is too warm, re-
directions. sulting in the finish drying too fast.
• Floor not being abraded/screened or sufficiently
cleaned between coats of finish.
• Using an improper applicator.
Cure:
Abrade/screen and recoat, being sure to increase
the dry time between coats. Check with a damp
rag before abrading/reapplying finish to make
sure the cloudiness has disappeared. If the finish
Cure:
Abrade/screen and recoat. Select the recom-
mended applicator for the product being applied.
Make sure that the floor and the product applied
have adjusted to proper temperature; consult
with the finish manufacturer. A wood floor may
take a few days to warm up in very cold climates,
so allow for this.
Cause:
• Generally, poly beads are associated with oil- SIDEBONDING
based polyurethane finish, particularly higher What it is:
solids/viscosity products, with a slow drying With sidebonding, the
condition and excessive amount of sealer and/or edges of the individu-
finish that seeps into small gaps between boards. al boards are “glued”
When the product dries/skins over, the solvent together by the fin-
may be trapped in the still-wet finish between the ish. It can occur with
boards and tries to evaporate, forming beads on all types of finish,
the surface where the wet finish oozes out. although it happens
more frequently with
Cure: water-based prod-
Check with the finish manufacturer for its recom- ucts. (Panelization
mendation. Time will allow the floor to expand and sidebonding may
and contract, eventually allowing all of the un- appear similar but are different problems. For
dried finish to surface. When soft, the beads can panelization, see page 11.)
smear, leaving an unsightly appearance; consult
with the manufacturer regarding how to remove Cause:
the beads when soft. For hardened beads, the so- • Sidebonding results from the finish seeping
lution is to first gently remove them with a sharp- down into the spaces between boards and gluing
edged tool (i.e., scraper, plastic putty knife or the boards together. It is usually noticeable only
the edge of an old credit card) and, if necessary, after a drastic decrease in humidity.
abrade/screen and recoat. Do not attempt to just
abrade/screen the hardened beads, as that may Cure:
easily cause circular scratches within the finish. Restoring normal humidity levels may return the
floor to an acceptable appearance. If there are
still gaps, see the “Cure” for “Gaps, Abnormal” on
ROUGHNESS/GRAIN RAISE page 9.
Staining or sealing floors with a specifically
What it is: designed sealer may reduce sidebonding. Consult
The surface of the
your finish manufacturer for other preventive
wood floor is rough to
steps.
the touch.
Cause:
• Inadequate sand-
ing, including skip-
ping too many grits.
• Contamination of
the finish during dry
time.
• Not allowing sufficient dry time for waterborne
sealers to flatten.
• Moisture causing the wood grain to rise.
• Not using enough coats of finish.
• Not abrading well enough between coats.
• Insufficient cleaning between coats.
Cure: Cure:
When one board or several boards scattered • The coating and the discoloration needs to be
throughout the floor will not take stain or finish, removed down to bare wood in the affected area
the most common solution is to repair the floor before recoating. Small areas can be taken care of
by replacing the boards. using a sharp scraper and sandpaper, but when
the discoloration is widespread across the floor, it
is often best to resand the floor.
• First apply a specially designed sealer (as rec-
ommended by the manufacturer of the finish) for
reducing/preventing tannic acid discoloration.
Apply this consistently, without leaving heavy
spots or thin spots.
• When the sealer is abraded, abrade it lightly,
moving along swiftly without abrading through
the sealer coat.
• Apply waterborne finish coats evenly without
leaving puddles of finish in one area for too long,
as puddles may cause an adverse reaction with
tannic acid in the wood.
• A thinner first coat of finish will reduce the like-
lihood of adverse reactions with tannic acid in the
Cure:
Abrade/screen and recoat. If lighting is the
cause, discuss with the customer the reasonable
inspection position for looking at a hardwood
floor—from a standing position under normal
lighting conditions.
WRINKLING
What it is:
Once the finish starts
to dry, it takes on
the appearance of
the skin of a dried
prune. Wrinkling may
happen with all types
of floor finish, but is
more likely to oc-
cur with oil-modified
polyurethane.
Cause:
• A coat of finish applied over a previous coat that
has not dried/cured sufficiently for recoating.
• Solvent in the applied coat softening the layer
beneath, such that when the newly applied finish
coat starts to dry, it begins to move along with
the coat below, causing wrinkling.
• A finish coat applied in excess, creating pud-
dles.
• A floor too cold for application, such as over a
cold crawl space.
• An incompatible finish applied over another fin-
ish, such as conversion varnish over waterborne
or oil-modified polyurethane finish.
Index
Applicator Streaks. . . . . . . . . . . . . . . . . . . . . 14 Insects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Crowning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Roughness/Grain Raise . . . . . . . . . . . . . . . . 18
Cupping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Sanding Marks . . . . . . . . . . . . . . . . . . . . . . . 12
Delamination . . . . . . . . . . . . . . . . . . . . . . . . . 8
Shake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Dents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Shellout/Dishout of Springwood . . . . . . . . . . 12
Discoloration. . . . . . . . . . . . . . . . . . . . . . . . . 16
Sidebonding . . . . . . . . . . . . . . . . . . . . . . . . . 18
Dish Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Slivers/Splinters . . . . . . . . . . . . . . . . . . . . . . 13
Dishout of Springwood (see “Shellout/
Splinters (see “Slivers/Splinters”) . . . . . . . . . 13
Dishout of Springwood” . . . . . . . . . . . . . . . . 12
Endlifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Stains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Photo Credits
• Cover: Background photo courtesy of Harris-
Tarkett. Inset photo by Dale Hall Photography.
• Page 6: Buckling photo courtesy of Action
Inspection Service. Checks photo by Kim
Wahlgren, Hardwood Floors.
• Page 7: Crowning photo courtesy of Craig
DeWitt, RLC Engineering. Cupping photo
courtesy of Genia Smith, Accent Hardwood
Flooring.
• Page 8: Dents photo by Kim Wahlgren,
Hardwood Floors. Dish out photo by Steve
Tregeagle Photography.
• Page 9: Face-checking photo courtesy of Roy
Reichow, National Wood Floor Consultants.
• Page 10: Photo courtesy of Matt Skowron, The
Floor Detective.
• Page 12: Sanding marks photos by Kim
Wahlgren, Hardwood Floors. Shellout/dishing
of springwood photos by Steve Tregeagle
Photography.
• Page 14: Applicator streaks photo by Steve
Tregeagle Photography. Bleed back and bubbles
photos by Kim Wahlgren, Hardwood Floors.
• Page 15: Chipping photo by Steve Tregeagle
Photography. Cratering photo courtesy of Craig
Dupra, Installers Warehouse Inc.
Resources
For more technical information, consult the other chapters in the NWFA’s Technical Manual Series: