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Cat 308

This document outlines the planned maintenance schedules for Caterpillar products. It lists the various preventative maintenance intervals such as every 250 hours, 500 hours, etc. and the specific maintenance tasks required at each interval, including replacing filters, checking fluid levels, lubricating parts, and taking oil samples for analysis. The longest interval is every 30,000 hours and includes cleaning the diesel particulate filter and replacing crankcase breathers.

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George Plishko
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© © All Rights Reserved
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471 views

Cat 308

This document outlines the planned maintenance schedules for Caterpillar products. It lists the various preventative maintenance intervals such as every 250 hours, 500 hours, etc. and the specific maintenance tasks required at each interval, including replacing filters, checking fluid levels, lubricating parts, and taking oil samples for analysis. The longest interval is every 30,000 hours and includes cleaning the diesel particulate filter and replacing crankcase breathers.

Uploaded by

George Plishko
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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9/22/2020 Planned Maintenance Schedules | Cat | Caterpillar

MAINTENANCE

PLANNED MAINTENANCE SCHEDULES

CATERPILLAR PRODUCT MAINTENANCE SCHEDULES

FIND A MAINTENANCE SCHEDULE

fJX07559 GO

PM 1 (250 HOUR INTERVAL)

JOB OPERATION REQUIRED QUANTITY PART NUMBER PART NAME

TAKE & ANALYZE SOS SAMPLE FROM 1 SOS OIL SAMPLE


ENGINE OIL

INSPECT V-BELT(S) 1 1440235 GAUGE-


TENSION

TAKE & ANALYZE SOS SAMPLE FROM 2 SOS OIL SAMPLE


FINAL DRIVE

LUBRICATE SWING DRIVE BEARING 1 4526006 CARTRIDGE-


GREASE

https://www.cat.com/en_US/support/maintenance/planned-maintenance.html 1/5
9/22/2020 Planned Maintenance Schedules | Cat | Caterpillar

PM 1F (250 HOUR INTERVAL)

JOB OPERATION REQUIRED QUANTITY PART NUMBER PART NAME

DRAIN / REFILL FINAL DRIVE 2 TDTO TRANSMISSION/DRIVE


TRAIN

REPLACE HYDRAULIC OIL FILTER 1 3621163 HOUSING-HYDRAULIC


RETURN OIL FIL

PM 2 (500 HOUR INTERVAL)

JOB OPERATION REQUIRED QUANTITY PART NUMBER PART NAME

REPLACE FUEL TRANSFER PUMP FILTER 1 1G7206 FUEL


FILTER

REPLACE WATER SEPARATOR ELEMENT 1 3635819 FILTER


ELEMENT-
FUEL

REPLACE ENGINE OIL & FILTER 1 3776969 FILTER-


ENGINE OIL

REPLACE ENGINE OIL & FILTER 11 DEO-ULS DIESEL


ENGINE OIL
- ULTRA
LOW

TAKE & ANALYZE SOS SAMPLE FROM 1 SOS COOL-1 LEVEL 1


ENGINE COOLANT LEVEL 1 COOLANT
CHECK

TAKE & ANALYZE SOS SAMPLE FROM 1 SOS OIL


HYDRAULIC SYSTEM SAMPLE

PM 2F (500 HOUR INTERVAL)

JOB OPERATION REQUIRED QUANTITY PART NUMBER PART NAME

https://www.cat.com/en_US/support/maintenance/planned-maintenance.html 2/5
9/22/2020 Planned Maintenance Schedules | Cat | Caterpillar

JOB OPERATION REQUIRED QUANTITY PART NUMBER PART NAME

TAKE & ANALYZE SOS SAMPLE FROM 1 SOS COOL-2 LEVEL 2


ENGINE COOLANT LEVEL 2 COOLANT
CHECK

PM 3 (1000 HOUR INTERVAL)

JOB OPERATION REQUIRED QUANTITY PART NUMBER PART NAME

CHECK INLET/EXHAUST VALVE 1 3879829 GASKET


CLEARANCE

LUBRICATE SWING CYLINDER 1 4526006 CARTRIDGE-


GREASE

PM 4 (2000 HOUR INTERVAL)

JOB OPERATION REQUIRED QUANTITY PART NUMBER PART NAME

REPLACE SECONDARY AIR 1 4152593 FILTER ELEMENT AS-


FILTER ELEMENT AIR

TAKE & ANALYZE SOS SAMPLE 1 SOS COOL-2 LEVEL 2 COOLANT


FROM ENGINE COOLANT LEVEL 2 CHECK

DRAIN / REFILL FINAL DRIVE 2 TDTO TRANSMISSION/DRIVE


TRAIN

REPLACE HYDRAULIC OIL FILTER 1 3621163 HOUSING-HYDRAULIC


RETURN OIL FIL

REPLACE AIR CONDITIONER 1 4155056 RECEIVER AS.


RECEIVER/DRYER

WHEN REQUIRED (30000 HOUR INTERVAL)

JOB OPERATION REQUIRED QUANTITY PART NUMBER PART NAME

REPLACE SECONDARY AIR FILTER 1 4152592 FILTER


ELEMENT PRIMARY ELEMENT
AS-AIR

https://www.cat.com/en_US/support/maintenance/planned-maintenance.html 3/5
9/22/2020 Planned Maintenance Schedules | Cat | Caterpillar

JOB OPERATION REQUIRED QUANTITY PART NUMBER PART NAME

LUBRICATE MACHINE 1 4526006 CARTRIDGE-


GREASE

REPLACE CAB AIR FILTER RECIRCULATING 1 4352997 FILTER

REPLACE CAB AIR FILTER FRESH 1 3866124 FILTER


ELEMENT-
CAB AIR

PM1500 (1500 HOUR INTERVAL)

JOB OPERATION REQUIRED QUANTITY PART NUMBER PART NAME

REPLACE CRANKCASE BREATHER 1 4211888 ELEMENT AS-


ELEMENT BREATHER

PM6000 (6000 HOUR INTERVAL)

JOB OPERATION REQUIRED QUANTITY PART NUMBER PART NAME

CLEAN DIESEL PARTICULATE FILTER 3 4360862 GASKET

REPLACE CRANKCASE BREATHER 1 4211888 ELEMENT


ELEMENT AS-
BREATHER

ADD ENGINE COOLING SYSTEM COOLANT 0.5 1195152 COOLANT


EXTENDER EXTENDER

DRAIN / REFILL HYDRAULIC TANK 51 HYDO 10 HYDO


ADVANCE 10

REPLACE SEAT BELT 1 2416149 SEAT BELT


GP

REPLACE SEAT BELT 1 4931544 SEAT BELT


GP

PM3000 (3000 HOUR INTERVAL)

https://www.cat.com/en_US/support/maintenance/planned-maintenance.html 4/5
9/22/2020 Planned Maintenance Schedules | Cat | Caterpillar

JOB OPERATION REQUIRED QUANTITY PART NUMBER PART NAME

CLEAN DIESEL PARTICULATE FILTER 3 4360862 GASKET

REPLACE CRANKCASE BREATHER 1 4211888 ELEMENT AS-


ELEMENT BREATHER

DRAIN / REFILL HYDRAULIC TANK 51 HYDO 10 HYDO ADVANCE


10

REPLACE SEAT BELT 1 2416149 SEAT BELT GP

REPLACE SEAT BELT 1 4931544 SEAT BELT GP

PM12000 (12000 HOUR INTERVAL)

JOB OPERATION REQUIRED QUANTITY PART NUMBER PART NAME

CLEAN DIESEL PARTICULATE FILTER 3 4360862 GASKET

REPLACE CRANKCASE BREATHER 1 4211888 ELEMENT AS-


ELEMENT BREATHER

FLUSH ENGINE COOLING SYSTEM 15 COOLANT EXTENDED


EXTENDED LIFE (ELC) LIFE
COOLANT

ADD ENGINE COOLING SYSTEM COOLANT 0.5 1195152 COOLANT


EXTENDER EXTENDER

DRAIN / REFILL HYDRAULIC TANK 51 HYDO 10 HYDO


ADVANCE 10

REPLACE SEAT BELT 1 4931544 SEAT BELT


GP

REPLACE SEAT BELT 1 2416149 SEAT BELT


GP

https://www.cat.com/en_US/support/maintenance/planned-maintenance.html 5/5

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