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SPC (Dim 4)

This document contains statistical process control (SPC) study results for an adaptor part measuring 0.9615 +/- 0.0015 inches. The SPC study included 25 sample measurements and generated X-bar and R-charts to analyze the central tendency and variability of the measurements. The calculations show the process is in control with Cp=0.006 and Cpk=2.325, indicating the variability of the measurements is low relative to the specification limits.

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shobha shelar
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191 views

SPC (Dim 4)

This document contains statistical process control (SPC) study results for an adaptor part measuring 0.9615 +/- 0.0015 inches. The SPC study included 25 sample measurements and generated X-bar and R-charts to analyze the central tendency and variability of the measurements. The calculations show the process is in control with Cp=0.006 and Cpk=2.325, indicating the variability of the measurements is low relative to the specification limits.

Uploaded by

shobha shelar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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DOC NO-QAD-F-11/A

STATISTICAL PROCESS CONTROL STUDY REV-00


DATE 01.03.2012
PART NAME: ADAPTOR 8" INSTRUMENT: Vernier Calliper L.COUNT: 0.02 5-Nov
PART NO.: 50620 SPECIFICATION: 0.9615+/- 0.0015 MACHINE: 350T
SAMPLE SIZE: 25 OPERATION: InprocesInspection DOC.NO./DATE
USL 0.963 RANGE
X - CHART R - CHART HISTOGRAM DIFF. 0.003 0.00025
X - CHART LSL 0.96 FOR 12
UCL AVG LCL UCL AVG LCL RANGE -8
FREQ. HISTOGRAM
0.963 0.963 0.96 0.9635 0.002 0.000 0.000 FIRST LAST
0.963 0.961 0.960 0.963 0.002 0.000 0.000 0.96 0.96025 0 0
0.9625 20
0.963 0.963 0.960 0.002 0.000 0.000 0.96025 0.9605 0 0
0.962
0.963 0.962 0.960 0.002 0.000 0.000 0.9605 0.96075 0 0 15
0.9615
0.963 0.962 0.960 UCL 0.002 0.000 0.000 0.96075 0.961 18 18
0.961 AVG 10
0.963 0.963 0.960 0.002 0.000 0.000 0.961 0.96125 0 18
0.9605 LCL
0.963 0.963 0.960 0.96
0.002 0.000 0.000 0.96125 0.9615 0 18 5
0.963 0.963 0.960 0.9595 0.002 0.000 0.000 0.9615 0.96175 0 18
0
0.963 0.963 0.960 0.959 0.002 0.000 0.000 0.96175 0.962 0 18
0 1 1 1 1 2 2 2 2 3 3 3
0.963 0.963 0.960 0.9585 0.002 0.000 0.000 0.962 0.96225 10 28 96 .96 .96 .96 .96 .96 .96 .96 .96 .96 .96 .96
0. 0 0 0 0 0 0 0 0 0 0 0
0.963 0.963 0.960 0.958 0.002 0.000 0.000 0.96225 0.9625 0 28
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
0.963 0.961 0.960 0.002 0.000 0.000 0.9625 0.96275 0 28
0.963 0.963 0.960 0.002 0.000 0.000 0.96275 0.963 0 28
0.963 0.961 0.960 R - CHART 0.002 0.000 0.000
0.963 0.962 0.960 0.003 0.002 0.001 0.000
CALCULATION FOR Cp/Cpk
0.963 0.963 0.960 0.002 0.000 0.000 FOR N - SAMPLE SIZE = 5
RANGE

0.963 0.963 0.960 0.002 0.002 0.000 0.000 A2 D3 D4 d2


CONSTANT :
0.963 0.963 0.960 0.002 0.000 0.000 0.577 0 2.114 2.325
0.963 0.963 0.960 0.002 UCL
0.002 0.001 0.000
0.963 0.963 0.960 AVG 0.002 0.000 0.000 24.066 0.006
X = 0.963 R= 0.00024
0.963 0.963 0.960 0.001 LCL 0.002 0.002 0.000 25 25
0.963 0.963 0.960 0.002 0.000 0.000 0.000
0.963 0.963 0.960 0.001 0.002 0.000 0.000 s = R / d2 2.325
0.000 A2.R = 0.577 X 0.000 0.000

0.963 0.963 0.960 0.002 0.000 0.000


UCLX = X + A2.R 0.963 UCLR = D4 .R 0.001
0.963 0.963 0.960 0.000 0.002 0.002 0.000
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Graphical X UCL 0.963 Graphical R UCL 0.002
SAMPLES LCLX = X - A2.R 0.962 LCLR = D3 .R 0.000
Graphical X LCL 0.961 Graphical R LCL 0.000
T = TOTAL TOLERANCE
PROCESS CAPABILITY IS EXCELLENT Cp 4.844 Cp = T/ 6s 4.84 ( USL-LSL )
0.003

IMPROVEMENT IS REQUIRED Cpk 1.188 Cpk = ( USL X - X )/ 3s 1.19 FOR Cpk TAKE MINIMUM VALUE FOR BOTH SIDE
TOLERANCE & FOR SINGLE SIDE TOLERANE DO
Cpk = ( X - LSL X )/ 3s 8.50 NOT CONSIDER MINIMUM VALUE.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
X1 0.963 0.961 0.963 0.963 0.962 0.963 0.963 0.963 0.963 0.963 0.963 0.961 0.963 0.961 0.962 0.963 0.963 0.963 0.963 0.963 0.963 0.963 0.963 0.963 0.963
X2 0.963 0.961 0.963 0.963 0.962 0.963 0.963 0.963 0.963 0.963 0.963 0.961 0.963 0.961 0.962 0.963 0.963 0.963 0.963 0.963 0.963 0.963 0.963 0.963 0.963
X3 0.963 0.961 0.963 0.963 0.962 0.963 0.963 0.963 0.963 0.963 0.963 0.961 0.963 0.961 0.961 0.963 0.963 0.963 0.962 0.963 0.963 0.963 0.963 0.963 0.963
X4 0.963 0.961 0.963 0.963 0.962 0.963 0.963 0.963 0.963 0.963 0.963 0.961 0.963 0.961 0.962 0.963 0.963 0.963 0.963 0.963 0.963 0.963 0.963 0.963 0.963
X5 0.963 0.961 0.963 0.963 0.962 0.963 0.963 0.963 0.963 0.963 0.963 0.961 0.963 0.961 0.962 0.963 0.963 0.963 0.963 0.963 0.961 0.963 0.963 0.963 0.961
SX 4.815 4.805 4.815 4.815 4.810 4.815 4.815 4.815 4.815 4.815 4.815 4.805 4.815 4.805 4.809 4.815 4.815 4.815 4.814 4.815 4.813 4.815 4.815 4.815 4.813
X 0.963 0.961 0.963 0.963 0.962 0.963 0.963 0.963 0.963 0.963 0.963 0.961 0.963 0.961 0.962 0.963 0.963 0.963 0.963 0.963 0.963 0.963 0.963 0.963 0.963
R 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.001 0.000 0.000 0.000 0.001 0.000 0.002 0.000 0.000 0.000 0.002
C.MOHAN ITPL

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