How To Get Costing of Labor?: Preparing Detailed Estimate
How To Get Costing of Labor?: Preparing Detailed Estimate
BUILDING TECHNOLOGY 4
201420240 T 12PM-1PM & TH 12-3PM
HOW TO GET COSTING OF LABOR?
Construction labors influence every part of a project. They operate
equipment and fabricate and install materials. Detailed estimate requires
the breakdown of project costs into the labor, material and equipment
costs. Thus type of estimate need to have a design available to get such
required details. This chapter introduces the details of estimating labor,
equipment and material costs as the basis for detailed cost estimate of
construction projects
TWO: Review the drawings to visualize the building size, height, shape,
function, basements, and so on. Start with floor plans, cross-sections,
exterior finish system, and the roof. Note all unusual construction
procedures, building systems, and materials that have been specified.
SEVEN: Visit the project site and have with you the project manager or field
engineer.
EIGHT: Call a meeting with the personnel who will hold the key supervisory
positions. Establish with them the general guidelines for quantities take off
and pricing.
TEN: Following the site visit and staff consultation, develop a list of items to
be considered for jobsite overhead and general overhead that need to be
priced later.
ELEVEN: Start the quantities takeoff for the category of construction work
selected to be done in house (most often site work, foundations, and
concrete work). When taking off quantities, break each item down by size,
type of material, and workmanship. Also list the type of construction
equipment needed for each phase.
Example 5: Assume that a crew for a work item includes three bricklayers
and two helpers. The crew works for three days (8-hr/day) to complete the
work package. The wage rate for each bricklayer is LE28.55 and each
helper is LE22.40. Find the total cost of the crew.
Solution
In this instance, the total cost of crew is calculated as follows:
Total cost = 3 × 3 × 8 × 28.55 + 2 × 3 × 8 × 22.4 = LE3131
Example 6: If the daily production rate for a crew that works in an activity is
175 units/day and the total crew cost per day is LE 1800. The material
needed for daily work is 4.5 units at LE 100/unit.
a. Calculate the time and cost it takes the crew to finish 1400 units
b. Calculate the total unit cost. Consider an eight hour work day.
Solution
a. Duration (units of time) = Quantity / Production per unit of time x number
of crews
= 1400 / 175 × 1 = 8 days Cost (labor cost) = Duration (units of time) x
crew cost per unit of time
= 8 days × LE 1800 / day = LE 14400 Total direct cost = Le 14400 + 4.5
units of material × LE 100 / day × 8 days
= LE 18000
b. Unit cost = total cost / quantity = LE 18000 / 1400 = LE 12.86 / unit
Equipment Characteristics
Equipment characteristics are related to equipment
capabilities (capacities and versatility) and costs. Capacity can
be in the form of maximum allowable payload and maximum
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volume that can be handled. It can also relate to the power,
mobility, or maneuverability of a piece of equipment. Versatility
refers to the degree of applicability of a unit to perform many
different operations. For example, a dozer can be adapted to
perform many tasks by simply changing a blade or adding
additional attachments. Versatility can make a piece of
equipment more useful on a site, thus replacing the need for
more specialized units. Cost is certainly an important
consideration in equipment selection.
All the above factors can be related and they all must be
considered together in equipment selection. Equipment
planning can yield many solutions. Many decisions involve
trade-offs that must be properly analyzed to identify the best
solution. For example, choosing two smaller pieces of
equipment instead of one larger unit may mean higher unit
production costs, but there is a redundancy in the system that
can be good insurance if one unit should break down and work
can be kept moving. Considering the above factors that can
influence equipment selection, the outcome of equipment
planning should yield a solution that satisfies the following three
underlying objectives in equipment selection: feasibility,
efficiency, and economy.
The feasibility refers to the selection of equipment that
can carry out the tasks in a satisfactory manner. This is
determined by the nature of the work that the equipment will
perform and the condition in which the equipment will do the
work. Efficiency refers to the selection methods that maximize
efficiency of the construction operation such as those decisions
that can reduce the number of equipment pieces through
selecting higher capacity units. Efficiency in operation may not
have a direct effect on the direct cost of the project but may
have an indirect effect on other aspects of the construction
project, such as minimizing site congestion leading to higher
productivity, while decreasing the likelihood of accidents and
promoting communication and coordination. Finally, the
selected pieces of equipment and methods that produce the
lowest cost are ideal for the project as they directly contribute to
lower construction costs, which is one of the goals of every
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construction project.
Construction Equipment
Modern construction is characterized by the increasing utilization of
equipment to accomplish numerous construction activities. Equipment
refers to all the equipment, tools, and apparatus necessary for the proper
construction and acceptable completion of a project. In a construction
project, equipment costs are typically divided into portions. The first and
bigger portion covers the cost of equipment and is often referred to as
equipment cost. It represents the cost of acquiring the equipment and the
cost of operating that equipment during the construction processes. The
second and smaller portion covers the cost of hand tools. This represents a
smaller portion of the project cost and is often calculated as a percentage
of payroll costs. It is added to the indirect cost under the jobsite overhead.
Equipment costs
The cost per unit of time of owning an item of equipment has to be
determined. Costs associated with owing equipment called the ownership
costs. Estimating equipment cost involves identifying the ownership and
operating costs. Ownership costs include: initial cost, financing
(investment) costs, depreciation costs and taxes and insurance costs. The
operating costs include: maintenance and repair costs, storage costs and
fuel and lubrication costs.
Initial cost
The initial cost is the total cost required to purchase a
piece of equipment. This initial cost is the basis for determining
other costs related to ownership as well as operating costs.
Generally, initial cost is made up of: price at the factory or used
equipment price, extra options and accessories, sales tax,
freight and assembly or setup charges. The initial cost is very
straight forward, whereas the other costs require more analysis
and computation.
Investment cost
The purchase of construction equipment requires a
significant investment of money. This money either be
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borrowed from a lender, or it will be taken from reserve fund of
the contractor. Either the lender will charge an interest rate for
the borrowed money, or the contractor will lose any interest
money that could be gained if the contractor invest that amount
of money used to purchase a piece of equipment.
In order to calculate the cost of finance (or investment
cost) of an equipment, both the purchase price, P, and the
salvage value, F, should be converted into uniform annual
values using Eqs. 4.10 and 4.8 respectively. In this situation,
the purchase price is considered as a present value invested
for n yeas as a series of uniform payments (equipment useful
life) and the salvage value is considered as a future sum of
money to be discounted for n years as a series of uniform
payments.
Depreciation
The depreciation in defined as ―the decrease in market
value of an asset‖. A machine may depreciate (decline in value)
because it is wearing out and no longer performing its function
as well as when it was new. Many kinds of machinery require
increased maintenance as they age, reflecting a slow but
continuing failure of individual parts. Also, the quality of outputs
may decline due to wear in components. Another aspect of
depreciation is that caused by obsolescence. A machine is
described as obsolete when the function it performs can be
done in some better manner. A machine may be in excellent
working condition, yet may still be obsolete. For example,
electronic machines, computers, etc.
As asset always has a different value: initial value, book
value, salvage value and market value. The initial value
represents the purchase price of an asset. Salvage value
represents the expected price for selling the asset at the end of
its useful life. The book value represents the current value in
the accounting systems. The book value equals the initial
equals the market value.
Depreciation is an accounting charge that allows for the
recuperation of capital that was used to procure equipment or
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other physical assets. There are three common methods for
calculating depreciation expense for financial accounting
purposes: straight-line, sum-ofyears digits and the sinking fund
method. Each method involves the spreading of the amount to
be depreciated over the recovery life of an asset in a systematic
manner.
Each depreciation method selected produces different
patterns of depreciation expense per period. The straight-line
method assumes linear depreciation or the depreciation cost is
allocated equally over the asset useful life. The sum-of years
digits assumes high rate of depreciation at the early age of an
asset and decreasing rate at its aged life. The Third method
assumes lower rate at the early ages and faster rate at the late
age.
Straight-Line method
The simplest and best known of the various
depreciation methods is the straight-line
depreciation method. In this method a constant
depreciation charge is made. To obtain the annual
depreciation charge at any year, Dn, the total
amount to be depreciated (initial value, P – salvage
value, F) is divided by the useful life in years, N.
(Annual depreciation charge) Dn = (P – F) / N (9)
Sum-of-years digits method
Another method for allocating the cost of an
asset minus its salvage value over its useful life is
called sum-of-years digits depreciation method. This
method results in faster depreciation at the early life
of an asset. Larger depreciation charges than
straight-line depreciation during the early years of
an asset and smaller charges as the asset nears
the end of its estimated life. Each year, the
depreciation charge is computed as the remaining
useful life at the beginning of the year divided by the
sum of the years digits for the total useful life, with
this ratio multiplied by the total amount of
depreciation (P – F). Thus means that the
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depreciation is calculated as the percentage of the
remaining life to the original life.
For an asset with useful life N, to obtain the
annual depreciation charge, Dn, at any year n, can
be calculated as follows:
Dn = (Remaining useful life at beginning of
a year / Sum of years digits) × (P – F)
o Sinking fund method
This method assumes that a uniform series of end-
of-payments are deposited into an imaginary sinking fund
at a given interest rate i. The amount of the annual
deposit is calculated so that the accumulated sum at the
end of the asset life, and at the stated interest rate, will
just equal the value of the asset depreciated (i.e., P – F).
The amount of yearly depreciation is invested in a
compound manner for the remaining period as a uniform
series of payments using Eq. 4.10 as follows:
C = (P-F)x{i/[(1+i)^ n-]} (10)
Then the depreciation value, Dn, at any year n is
calculates using the following equation.
Dn = C × (1 + i)^(n-1); n = 1, 2, 3, …….. ……., N (11)
Operating costs
Operating cost accrue only when the unit of equipment is
used, whereas ownership costs accrue whether or not the
equipment is used. Operating costs include maintenance and
repairs, fuel, oil and lubricants. The amounts consumed by a
piece of equipment vary with the type and size of equipment,
the conditions under which it is operated. An equipment is
seldom used its total horse power and also it is seldom to work
for 60 minute/hour. Thus, the fuel consumed should be based
on the actual operating conditions. Perhaps the average
demand on an engine might be 50 percent of its maximum
power for an average 45 minutes/hour.
o Maintenance And Repair Costs
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The cost for maintenance and repairs include the
expenditures for replacement parts and the labor required to
keep the equipment in good working condition. Historical cost
records of maintaining and servicing equipment are the most
reliable guide in estimating maintenance and repair cost. The
manufacturers of construction equipment provide information
showing recommended costs for maintenance and repairs for
the equipment they manufacture. The annual cost of
maintenance and repairs is often expressed as a percentage of
purchase prices or as a percentage of the straight-line
depreciation costs.
o Fuel consumption
When operating under standard conditions, a gasoline
engine will consume approximately 0.06 gallon of fuel for each
horsepower-hour developed. A diesel engine will consume
approximately 0.04 gallon of fuel for each horsepower-hour
developed.
o Lubricating oil consumption
The quantity of lubricating oil consumed by an engine
varies with the size of the engine, the capacity, the equipment
condition and the number of hours between oil changes.
o Cost of rubber tires
Many types of construction equipment use rubber tires,
whose life usually will not be the same as the equipment on
which they are used. For example, a unit of equipment may
have an expected useful life of six years, but the tires on the
equipment may last only for two years. Therefore, a new set of
tires must be placed on the equipment every two years, which
would require three sets of tires during the six years the
equipment will be used. Thus, the cost of depreciation and
repairs for tires should be estimated separately from the
equipment.
CANTUBA, CASSANDRA B. BUILDING TECHNOLOGY 4
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REFERENCES
http://osp.mans.edu.eg/elbeltagi/Cost%20Ch4.pdf
http://www.architectureboard.ph/9%20PRACTICE%20DOCS,%2
0ETC11/x901%20GenericPracticeDocs/Sample%20Archl%20Do
cs/Architect'sCostEstimate.pdf
http://www.dlsu.edu.ph/research/centers/aki/participant/trainings/
workingPapers/2015-24.pdf