Thermostatic Expansion Valves - Alco: Operating Principles Procedure
Thermostatic Expansion Valves - Alco: Operating Principles Procedure
- Cooling capacity Qo Looking at the TI(E) Series nominal duties, it can be seen that this family is
- Nett pressure differential across the TEV Dp not large enough. Therefore referring to T Series we can establish that valve
- Evaporating temperature/pressure TCLE 550 @ 24kW nominal should be selected.
- Lowest possible condensing temperature/pressure
- Liquid temperature Optimised % = (20.82/24) x 100 = 86.7% loaded @ design conditions.
- Refrigerant
- Vertical liquid line lift from the receiver to the TEV (see below)
Guidelines
Static p (Receiver to TEV Lift) 1. When choosing the condensing temperature/pressure on systems with out
Refrigerant
6m 12m 18m 24m 30m any head pressure control, always estimate a lowest value, (i.e. winter
R22/R407C 0.7 1.4 2.1 2.8 3.5 operation) rather than the pressure at design summer ambient. Because the
R134a 0.7 1.4 2.1 2.8 3.6 valve capacity is proportional to the nett Dp, should the valve be dimensioned
R404A 0.6 1.3 1.9 2.5 3.2 at design condensing temperature/pressure, it may be undersized during
cooler times of the year. For systems employing head pressure control, use
As opposed to refrigerants where phase change takes place at a constant
design condensing temperature/pressure.
temperature/pressure, the evaporation & condensation of zeotropic blend
R407C is in a gliding form (e.g. at a constant pressure the temperature varies
2. Even without a subcooling circuit or suction/liquid line heat exchanger,
within a certain range) through the evaporator & condenser.
there will usually be some amount of subcooling, obtained through heat lost
through convection from the liquid refrigerant to the ambient air surrounding
Therefore the evaporating/condensing pressure must be determined at
the tube, especially systems employing head pressure control.
saturation temperatures bubble/dew for the dimensioning of the valve.
3. We have produced a table to give an indication of pressure loss due to the
Selection Example
liquid refrigerant working against gravity. Please note for effective operation of
System cooling capacity = 18kW
the valve the refrigerant entering should be 100% liquid, therefore systems
Condensing temperature (saturated liquid) = 35°C
with vertical lifts will require additional subcooling.
Condensing pressure = 15.5bar
Evaporating temperature (saturated vapour) = 0°C
4. The pressure drop through the distributor/evaporator is a function of
Evaporating pressure = 4.61bar
refrigerant type, mass flow & distributor type. Obviously small single circuit
Subcooling = 1K
coils will have little pressure drop, followed by venturi distributors then the
Pressure drop through the liquid line = 0.2bar
pressure drop type (versions fitted with an orifice). This is an estimation & will
Hydrostatic head due to liquid lift to TEV = 0.7bar
vary with each application.
Pressure drop type liquid distributor = 2bar
Refrigerant = R407C
5. When selecting a valve it should be noted that generally the maximum
capacity of the valve is usually 20% above nominal. Because oversizing the
To select a valve, the system cooling capacity has to be corrected to establish
valve can lead to hunting (especially on systems employing capacity control)
a nominal valve capacity, which can then be used to select a valve from the
try to size the valve as fully optimised as possible. Sometimes this may mean
list of nominal duties.
sizing the valve marginally above 100% rather than having a valve in the
system operating at a value far below its rated capacity.
Qn = Qo x Kt x KDp
Flare Inlet, Sweat Outlet Connections. Model Refrigerant MOP Evap Equ HRP Sales
The TIS/TISE thermostatic expansion No. Temp Range °C Code Cat
valve is a development of the well TIS MW R134a - -45/30 Int 212431 21A
TISE MW - -45/30 Ext 212458 21A
proven TI series featuring solder outlet
TIS HW R22 - -45/30 Int 214043 21A
and external equalisation connections
TISE HW - -45/30 Ext 214051 21A
to reduce the risk of system leaks. The
TIS HW 100 10°C -5/10 Int 212903 21A
valve retains the flare inlet connection
TISE HW 100 10°C -5/10 Ext 212954 21A
to allow interchanging of cage
TIS SW R404A / R507 - -45/30 Int 212911 21A
assemblies.
TISE SW - -45/30 Ext 212512 21A
TISE SAD -20 -20°C -45/-27 Ext 212687 21A
TIS NW R407C - -45/30 Int 212741 21A
TISE NW - -45/30 Ext 212768 21A
TILE ZW R410A - -45/65 Ext 212436 21A
TILE ZW 175 17.5°C -45/65 Ext 212438 21A
Connections: 3/8" flare inlet, 1/2" sweat outlet, 1/4" sweat ext equalisation where indicated
TI Cage Assemblies
Part Size Nominal Capacity Qn (kW) HRP Sales
No. R134a R22 R404A R407C R410A Code Cat
TIO-00X 00 0.3 0.5 0.4 0.5 0.6 219712 21A
TIO-000 0 0.8 1.3 1.0 1.4 1.5 219713 21A
TIO-001 1 1.9 3.2 2.3 3.5 3.7 219714 21A
TIO-002 2 3.1 5.3 3.9 5.7 6.3 219715 21A
TIO-003 3 5 8.5 6.2 9.2 10.0 219716 21A
TIO-004 4 8.3 13.9 10.1 15.0 16.3 219717 21A
TIO-005 5 10.1 16.9 12.3 18.3 19.9 219718 21A
TIO-006 6 11.7 19.5 14.2 21.1 23.0 219719 21A
At +4°C evap, +38°C condensing, 1K subcooling
TCL E 700 RW 65 1B
Valve series
Externally equalised
Nominal duty (TR)
Refrigerant symbol
Power assembly charge
MOP value
Capillary length
T Series - R407C
Features:
• Balance port construction for constant superheat operation over a wide application range
• Six sizes up to 87 kW (R 407C)
• Compact size
• Hermetic design
• Brazing connections with straight through configuration.
• Long life laser welded stainless steel power element resists corrosion
• Large diaphragm eliminates disturbances to the valve and provides smoother and consistent valve control
• Bi-flow capability for heat pump applications
• Tailored charges for different applications
• External equalizer
• External superheat adjustment
• Brass body
R410A
Liquid Temp @ Evaporating Temperature (°C)
Valve Inlet (°C) 20 15 10 05 -5 -10 -15 -20 -25 -30 -35 -40 -45 - -
65 1.75 1.76 1.78 1.80
1.83 1.86 1.89 2.18 2.55 3.05 3.69 4.49 5.46 6.62 - -
60 1.49 1.50 1.51 1.53
1.54 1.57 1.59 1.83 2.14 2.55 3.08 3.73 4.52 5.45 - -
55 1.31 1.32 1.33 1.35
1.36 1.38 1.40 1.61 1.87 2.23 2.68 3.25 3.92 4.72 - -
50 1.19 1.20 1.20 1.21
1.23 1.24 1.26 1.44 1.68 2.00 2.40 2.90 3.49 4.20 - -
45 1.09 1.09 1.10 1.11
1.12 1.13 1.15 1.32 1.53 1.82 2.18 2.63 3.17 3.80 - -
40 1.01 1.01 1.02 1.03
1.04 1.05 1.06 1.21 1.41 1.67 2.01 2.41 2.90 3.48 - -
35 0.94 0.94 0.95 0.96
0.97 0.98 0.99 1.13 1.31 1.55 1.86 2.24 2.69 3.21 - -
30 0.88 0.89 0.89 0.90
0.91 0.91 0.92 1.06 1.22 1.45 1.74 2.09 2.50 2.99 - -
25 0.83 0.84 0.84 0.85
0.85 0.86 0.87 0.99 1.15 1.36 1.63 1.96 2.35 2.80 - -
20 0.79 0.80 0.80
0.81 0.81 0.82 0.94 1.09 1.29 1.54 1.84 2.21 2.64 - -
Correction Factor Kp
p (bar) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Kp 3.74 2.65 2.16 1.87 1.67 1.53 1.41 1.32 1.25 1.18 1.13 1.08 1.04 1.00 0.97 0.94
p (bar) 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Kp 0.91 0.88 0.86 0.84 0.82 0.80 0.78 0.76 0.75 0.73 0.72 0.71 0.69 0.68 0.67 0.66
Valve Model Nominal Capacity Qn (kW) Power Assembly Orifice Cage Flange
R134a R22 R404A R407C Model HRP Code Sales Cat Model HRP Code Sales Cat Model HRP Code Sales Cat
LCLE1-CL-2B XB1019-CL-2B 216283 21A
LCLE1-GL-2B 1.5 1.9 1.3 2.1 XB1019-GL-2B 216313 21A X22440-B1B 213314 21A C501-5 216763 21A
LCLE1-UL-2B XB1019-UL-2B 216429 21A
LCLE2-CL-2B XB1019-CL-2B 216283 21A
LCLE2-GL-2B 2.9 3.7 2.6 4.0 XB1019-GL-2B 216313 21A X22440-B2B 213330 21A C501-5 216763 21A
LCLE2-UL-2B XB1019-UL-2B 216429 21A
LCLE3-CL-2B XB1019-CL-2B 216283 21A
LCLE3-GL-2B 6.1 7.9 5.6 8.5 XB1019-GL-2B 216313 21A X22440-B3B 213357 21A C501-5 216763 21A
LCLE3-UL-2B XB1019-UL-2B 216429 21A
LCLE3.5-CL-2B XB1019-CL-2B 216283 21A
LCLE3.5-GL-2B 9.3 11.9 8.4 12.9 XB1019-GL-2B 216313 21A X22440-B3.5B 214019 21A C501-5 216763 21A
LCLE3.5-UL-2B XB1019-UL-2B 216429 21A
LCLE4-CL-2B XB1019-CL-2B 216283 21A
LCLE4-GL-2B 13.5 17.3 12.2 18.7 XB1019-GL-2B 216313 21A X22440-B4B 213373 21A C501-5 216763 21A
LCLE4-UL-2B XB1019-UL-2B 216429 21A
LCLE6-CL-2B XB1019-CL-2B 216283 21A
LCLE6-GL-2B 17.3 22.2 15.7 24.0 XB1019-GL-2B 216313 21A X22440-B5B 213403 21A C501-7 216798 21A
LCLE6-UL-2B XB1019-UL-2B 216429 21A
LCLE7-CL-2B XB1019-CL-2B 216283 21A
LCLE7-GL-2B 23.6 30.4 21.5 32.9 XB1019-GL-2B 216313 21A X22440-B6B 213438 21A C501-7 216798 21A
LCLE7-UL-2B XB1019-UL-2B 216429 21A
LCLE9-CL-2B XB1019-CL-2B 216283 21A
LCLE9-GL-2B 32.0 41.1 29.0 44.4 XB1019-GL-2B 216313 21A X22440-B7B 213454 21A A576 216690 21A
LCLE9-UL-2B XB1019-UL-2B 216429 21A
LCLE10-CL-2B XB1019-CL-2B 216283 21A
LCLE10-GL-2B 37.2 47.8 33.8 51.7 XB1019-GL-2B 216313 21A X22440-B8B 213470 21A A576 216690 21A
LCLE10-UL-2B XB1019-UL-2B 216429 21A
LJRE11-CL-2B XB1019-CL-2B 216283 21A
LJRE11-GL-2B 45.0 58.0 40.0 62.0 XB1019-GL-2B 216313 21A X11873-B4B 213578 21A 10331 216887 21A
LJRE11-UL-2B XB1019-UL-2B 216429 21A
LJRE12-CL-2B XB1019-CL-2B 216283 21A
LJRE12-GL-2B 57.0 74.0 51.0 80.0 XB1019-GL-2B 216313 21A X11873-B5B 213586 21A 10331 216887 21A
LJRE12-UL-2B XB1019-UL-2B 216429 21A
LERE13-GL-2B XC726-GL-2B 216496 21A
71.0 91.0 63.0 99.0 X9117-B6B 213594 21A 9153 216933 21A
LERE13-UL-2B XC726-UL-2B 216518 21A
LERE14-GL-2B XC726-GL-2B 216496 21A
81.0 104.0 72.0 112.0 X9117-B7B 213608 21A 9153 216933 21A
LERE14-UL-2B XC726-UL-2B 216518 21A
LERE15-GL-2B XC726-GL-2B 216496 21A
112.0 143.0 99.0 155.0 X9117-B8B 213616 21A 9153 216933 21A
LERE15-UL-2B XC726-UL-2B 216518 21A
LERE16-GL-2B XC726-GL-2B 216496 21A
135.0 174.0 120.0 188.0 X9117-B9B 213624 21A 9153 216933 21A
LERE16-UL-2B XC726-UL-2B 216518 21A
LIRE17-GL-2B XC726-GL-2B 216496 21A
174.0 223.0 154.0 241.0 X9116-B10B 213632 21A 9153 216933 21A
LIRE17-UL-2B XC726-UL-2B 216518 21A
Nominal capacities 38°C condensing, 4°C evaporating & 1K subcooling at the valve inlet. For optimised valve selection please refer to the selection protocol & correction
table on the following page.
Features
· Fully hermetic design
· Stepper motor driven
· Positive shut-off function to eliminate use of additional solenoid valve
· Wide capacity range
· Continuous modulation of mass flow, no stress (liquid hammering) in the refrigeration circuit
· Ceramic slide and port for highly accurate flow and minimal wear
· Corrosion resistant stainless steel body
· Compatible with all CFCs, HCFCs and HFCs
(1)
Model Capacity Inlet Outlet Nominal Cooling Capacity (kW) HRP Sales
Regulation ODF ODF R410A R407C R134a R404A Code Cat
EX5-U21 10 to 100% 5/8” 7/8” 58.0 53.0 39.0 35.0 216676 21C
EX6-I21 10 to 100% 7/8” 1-1/8” 140.0 126.0 93.0 84.0 216675 21C
EXV-M30 Cable and connector assembly for EX5 / EX6 216677 21C
(1)
The nominal capacity based on 4°C evaporating, 38°C condensing and 1K subcooling.
Superheat Controller
EC3-X33 is a stand-alone universal superheat controller for air conditioning, refrigeration and industrial
applications such as chillers, industrial process cooling, rooftops, heat pumps, package unit, close
control, cold room, food process and air driers. The optional ECD-002 Display/keypad Unit is necessary
for setup but not for operation of the controllers. ECD-002 can be connected or disconnected to EC3-
X33 at anytime.
Features
• Superheat control in conjunction with EX5 and 6
• Limitation of evaporating pressure (MOP)
• Low superheat alarm
• Monitoring of sensors and sensor wiring and detection of sensor and wiring failures
• Intelligent alarm management in order to protect the compressor i.e fail safe operation
• Integral rechargeable battery in case of power loss
• Electrical connection via plug-in type screw terminals
• Aluminium housing for DIN rail mounting
Refrigerant Model Alco HRP Sales Refrigerant Model No. Alco HRP Sales
No. Part No. Code Cat Part No. Code Cat
R134a XB 1019MW - -1B 802947 219614 21A R134a XB 1019MW - -2B 803392 219619 21A
XB 1019MW 55 -1B 803379 219622 21A XB 1019MW 55 -2B 803439 219627 21A
XB 1019MW 35 -1B 803381 219630 21A XB 1019MW 35 -2B 802803 219637 21A
XC 726MW - -2B 803384 213985 21A XB 1019MW 55 -4B 803433 219629 21A
XC 726MW 55 -2B 803391 213993 21A XC 726MW 55 -4B 803441 213996 21A
XC 726MW 35 -2B 803436 214000 21A R404A/507 XB 1019SW 80 -2B 803455 214367 21A
R404A/507 XB 1019SW - -1B 803443 214345 21A XB 1019SW 40 -2B 803453 214357 21A
XB 1019SW 40 -1B 803452 214353 21A R22 XB 1019HW 100 -2B 803054 214949 21A
XB 1019SW 55 -1B 803474 214359 21A XB1019HW 65 -2B 803049 214868 21A
XB 1019SW 80 -1B 803454 214361 21A XB1019HW 35 -2B 803047 214795 21A
XC 726SW - -2B 803451 214310 21A XB1019HW 100 -4B 803061 214957 21A
XC 726SW 40 -2B 803456 214329 21A XB1019HW 65 -4B 803060 214876 21A
XC 726SW 55 -2B 803476 214331 21A XC 726HW - -4B 802847 215120 21A
XC 726SW 80 -2B 803457 214337 21A XC 726HW 100 -4B 803080 215325 21A
R22 XB 1019HW - -1B 802931 214671 21A XC 726HW 65 -4B 803078 215201 21A
XB 1019HW 100 -1B 803043 214930 21A R407C XB 1019NW - -2B 803481 216002 21A
XB 1019HW 65 -1B 803039 214841 21A XB 1019NW 100 -2B 803483 216006 21A
XB 1019HW 35 -1B 803035 214787 21A
XC 726HW - -2B 802933 215112 21A
XC 726HW 100 -2B 803070 215309 21A Power Assemblies for Series 935
XC 726HW 65 -2B 803067 215198 21A & L, R12, 22 & 503
XC 726HW 35 -2B 803065 215155 21A
R407C XB 1019NW - -1B 803480 216000 21A
XB 1019NW 100 -1B 803482 216004 21A
XC 726NW - -2B 803484 216008 21A
XC 726NW 100 -2B 803485 216010 21A Valve Model No. Alco HRP Sales
Part No. Code Cat
935 Series XB 1019JL -2A 802829 216453 21A
Power Assemblies for CPHE Valves XB 1019YL -2A 803155 216453 21A
XB 1019LL -2A 802810 216364 21A
L Series XB 1019CL -2B 803141 216283 21A
XB 1019UL -2B 803152 216429 21A
XB 1019GL -2B 803143 216313 21A
Model Alco HRP Sales XC 726GL -2B 802808 216496 21A
No. Part No. Code Cat XC 726UL -2B 803166 216518 21A
X7118-4 Power Assembly 803202 219681 21A XB 1019UL -4B 803154 216445 21A
X7428-2 Power Assembly 803203 219703 21A
Part Valve Type Alco HRP Sales Part Connections Alco HRP Sales
No. Part No. Code Cat No. Part No. Code Cat
X22440.B1B 803210 213314 21A
X22440.B2B 803211 213330 21A TCLE/TLE/LCLE/935/CHPE1, 2/ZZCE1
X22440.B3B TCLE/LCLE1/LCLE2/LCLE3/LCLE4 803212 213357 21A C501-5 3/8" x 5/8" sw angle 803232 216763 21A
X22440.B3.5B 803462 214019 21A 9761-3 3/8" x 5/8" sw straight 803240 216968 21A
X22440.B4B 803213 213373 21A C501-7 1/2" x 5/8" sw angle 803234 216798 21A
X22440.B5B TCLE/LCLCE/CPHE1 803214 213403 21A A576 5/8" x 7/8" sw angle 803238 216690 21A
X22440.B6B 803215 213438 21A
X22440.B7B TCLE/LCLE 803216 213454 21A TJRE/LJRE/935/CPHE3/ZZJRE
X22440.B8B 803217 213470 21A 10331 7/8" x 7/8" sw angle 803338 216887 21A
X11873.B4B TJRE/LJRE 803348 213578 21A 10332 7/8" x 7/8" sw straight 803324 216895 21A
X11873.B5B TJRE/LJRE/CPHE3 803349 213586 21A
X9117.B6B TERE/LERE 803341 213594 21A TERE/TIRE/LIRE/LERE/CPHE3.5, 4, 5/ZZERE/ZZIRE
X9117.B7B TERE/LERE/CPHE3.5 803342 213608 21A 9153 7/8" x 7/8" sw angle 803244 216933 21A
X9117.B8B TERE/LERE 803343 213616 21A 9152 7/8" x 7/8" sw straight 803286 216925 21A
X9117.B9B TERE/LERE/CPHE4 803344 213624 21A
X9166.B10B TIRE/LIRE/CPHE5 803347 213632 21A THRE/ZZHRE/CPHE6
X9144.B11B THRE 803345 213640 21A 9149 7/8" x 7/8" sw angle 803284 216917 21A
X9144.B13B THRE/CPHE6 803346 213659 21A 9148 7/8" x 7/8" sw straight 029512 216909 21A
X10110.B1B 803274 219355 21A
X10110.B2B 803275 219363 21A
X10110.B3B 803276 219371 21A Cage Gasket Set
ZZCE, R22/23/502/13B1/13
X10110.B4B 803277 219401 21A
X10110.B5B 803278 219436 21A Part Alco HRP Sales
X10110.B6B 803279 219452 21A No. Part No. Code Cat
X10110.A1B 803393 214526 21A X13455 027579 216658 21A
X10110.A3B 935 803395 214272 21A
X10110.A5B 803397 214299 21A
X10110.B1B 803274 219355 21A
X10110.B2B 803275 219363 21A
X10110.B3B 803276 219371 21A
935
X10110.B4B 803277 219401 21A
X10110.B5B 803278 219436 21A
X10110.B6B 803279 219452 21A
X10110.C2B 803390 214396 21A
X10110.C3B 935 803358 214418 21A
X10110.C4B 803385 214426 21A
(1)
Two R407C valves listed (HRP Codes 300402 & TZ2 068Z3502 R407C - N -40/10 Int. 300402 30B
300404) are metric 10mm x 12mm & have 6mm TZ2 068Z3329 R407C 15 N -40/10 Int. 300406 30B
sweat external equalisation (where applicable). TEZ2 068Z3446 R407C - N -40/10 Ext. 300408 30B
(1)
TEZ2 068Z3503 R407C - N -40/10 Ext. 300404 30B
All valves omit the necessary orifice assembly, TEZ2 068Z3447 R407C 15 N -40/10 Ext. 300410 30B
filter cone & flare nuts.
TN2 068Z3383 R134a - N -40/10 Int. 300009 30B
TN2 068Z3387 R134a 15 N -40/10 Int. 300463 30B
TEN2 068Z3385 R134a - N -40/10 Ext. 300461 30B
TEN2 068Z3389 R134a 15 N -40/10 Ext. 300465 30B
(1)
Orifice Assembly with Filter Model Part Nominal Duty (kW)
For use with the above series of expansion R134a R12 R22/R407C (2) R502 R404A HRP Code Sales Cat
valves which use the solder inlet adaptor in order 0X 068-2089 0.40 - 0.50 - 0.38 300025 30B
to comply with the sealing requirements of 0 068-2090 0.90 0.70 1.00 0.70 0.70 300049 30B
DIN8964. 1 068-2091 1.80 1.00 2.50 1.00 1.60 300051 30B
2 068-2092 2.60 1.70 3.50 2.10 2.10 300053 30B
3 068-2093 4.60 3.50 5.20 3.50 4.20 300055 30B
4 068-2094 6.70 5.20 8.00 5.20 6.00 300057 30B
5 068-2095 8.60 7.00 10.50 7.00 7.70 300059 30B
6 068-2096 10.50 10.50 15.50 10.50 9.10 300061 30B
(1)
5°C evaporating, 32°C condensing & 4K subcooling.
(2)
R407c duties are +/-5% of these values
Latest Generation - Reference Table for Complete Valve Replacement - (Range N: te = +5°C, tc = +32°C, tl = +28°C)
R22 R407C R134a R404A/507 HRP Code Sales
Orifice N°
Model N° (kW) Model N° (kW) Model N° (kW) Model N° (kW) Cat
0.5 TEX 5-3 11.1 TEZ 5-3 10.8 TEN 5-2 7.0 TES 5-2.5 8.7 300117 30B
1 TEX 5-5.5 18.8 TEZ 5-5 18.3 TEN 5-3.5 12.0 TES 5-4 14.6 300149 30B
2 TEX 5-7.5 26.1 TEZ 5-7.5 25.6 TEN 5-5 16.9 TES 5-6 20.1 300151 30B
3 TEX 5-10 33.9 TEZ 5-9.5 33.0 TEN 5-6 21.7 TES 5-7.5 26.3 300153 30B
4 TEX 5-13 44.8 TEZ 5-12.5 43.9 TEN 5-8.5 29.0 TES 5-10 34.6 300155 30B
5 TEX 12-17 60.0 TEZ 12-17 58.8 TEN 12-11 39.0 TES 12-14.5 50.6 300591 30A
6 TEX 12-21 72.7 TEZ 12-20.5 71.2 TEN 12-13.5 47.5 TES 12-17.5 61.0 300119 30B
7 TEX 12-24 84.5 TEZ 12-23.5 81.4 TEN 12-16 55.8 TES 12-20 70.6 300123 30B
8 TEX 20-32.5 113.6 TEZ 20-29.5 104.0 TEN 20-20 69.5 TES 20-22 77.6 300595 30A
9 TEX 20-37.5 131.5 TEZ 20-32.5 113.5 TEN 20-22.5 78.4 TES 20-24 84.5 300125 30B
10 TEX 55-44.5 156.3 TEZ 55-42.5 148.4 TEN 55-29.5 102.8 TES 55-34 118.4 300127 30B
11 TEX 55-54 190.0 TEZ 55-50.5 177.4 TEN 55-35.5 124.7 TES 55-41 143.2 300131 30B
12 TEX 55-65.5 228.8 TEZ 55-61.5 215.3 TEN 55-44 154.7 TES 55-48.5 170.3 300134 30B
13 TEX 55-80 281.0 TEZ 55-78 273.6 TEN 55-54.5 190.8 TES 55-60 209.8 300136 30B
Previous Generation - Reference Table for Service Replacement of the Orifice Only - (Range N: te = +5°C, tc = +32°C, tl = +28°C)
R22 R407C R134a R404A/507 HRP Code Sales
Orifice N°
Model N° (kW) Model N° (kW) Model N° (kW) Model N° (kW) Cat
01 TEX 5-3 19.7 TEZ 5-3.2 21.3 TEN 5-3.7 12.9 TES 5-3.7 13.0 300149
(1)
02 TEX 5-4.5 26.9 TEZ 5-5.5 29.0 TEN 5-5.4 19.1 TES 5-5.0 17.6 300151
30B
03 TEX 5-7.5 38.8 TEZ 5-8.0 42.0 TEN 5-8.3 29.1 TES 5-7.2 25.3 300153 (1)
(1)
04 TEX5-12 55.3 TEZ 5-13 60.0 TEN 5-11.2 39.6 TES 5-10.3 36.2 300155
01 TEX 12-4.5 26.8 TEZ 12-5.0 29.0 TEN 12-4.7 16.7 TES 12-4.2 14.8 300585
02 TEX 12-7.5 43.4 TEZ 12-8.0 47.0 TEN 12-7.7 27.2 TES 12-6.8 23.9 300587
30A
03 TEX 12-12 64.0 TEZ 12-13 70.0 TEN 12-11.4 40.0 TES 12-10.0 35.2 304502
04 TEX 12-18 84.4 TEZ 12-19.5 91.0 TEN 12-15 53.0 TES 12-13.4 47.1 300591
TEX 20-30 108.0 TEZ 20-32.5 116.0 - - - - 300595
01 - - - - TEN 20-18 65.0 - - 300593 30A
- - - - - - TES 20-16.5 59.0 300597
01 TEX 55-50 239.0 TEZ55-54 259.0 - - - - 300833
30A
02 TEX 55-85 356.0 TEZ55-92 385.0 - - - - 300835
01 - - - - TEN 55-41 145.0 - - 300829
30A
02 - - - - TEN 55-62 220.0 - - 300831
01 - - - - - - TES 55-37.0 130.0 300837
30A
02 - - - - - - TES 55-56.0 197.0 300839
(1) Change to TE5 valve body and element. These cannot be replaced by the new orifice range, because TE 5 has taken over these capacity areas. In case of
a cage replacement, the entire valve (valve body, orifice and element) must be replaced.
Connection
Valve Body Code No.
Inlet x Outlet
Type Flare Solder Solder Solder
(") (mm) Angleway Sales Cat Angleway Sales Cat Straightway Sales Cat Flanges Sales Cat
HRP Code HRP Code HRP Code HRP Code
1/2 x 5/8 - 300225 30B 300217 30B 300213 30B - -
1/2 x 7/8 - - - 300219 30B 300215 30B - -
TE 5
5/8 x 7/8 - - - 300221 30B - - - -
- 12 x 16 300225 30B - - - - - -
(1)
5/8 x 7/8 - - - 300729 30A 300725 30A 300733 30A
(1)
TE 12 7/8 x 1 - - - - - - - 300735 30A
7/8 x 1-1/8 (2) - - - 300731 30A 300727 30A - -
TE 20 7/8 x 1-1/8 (2) - - - 300731 30A 300727 30A - -
TE 55 - 22 x 28 (3) - - 300883 30A 300881 30A - -
(1) (2) (3)
ODF x ODF ODF x ODM ODM x ODM
The evaporator capacities used must be corrected if subcooling deviates from 4 K. The corrected capacity can be obtained by dividing the required evaporator capacity by the
correction factor below. Selections can then be made from the tables above.
t 1K 4K 10 K 15 K 20 K 25 K 30 K 35 K 40 K 45 K 50 K
Correction factor 0.97 1.00 1.07 1.13 1.18 1.23 1.28 1.32 1.37 1.42 1.46
The evaporator capacities used must be corrected if subcooling deviates from 4 K. The corrected capacity can be obtained by dividing the required evaporator capacity by the
correction factor below. Selections can then be made from the tables above.
t 1K 4K 10 K 15 K 20 K 25 K 30 K 35 K 40 K 45 K 50 K
Correction factor 0.96 1.00 1.08 1.16 1.23 1.30 1.37 1.43 1.49 1.55 1.62
The evaporator capacities used must be corrected if subcooling deviates from 4 K. The corrected capacity can be obtained by dividing the required evaporator capacity by the
correction factor below. Selections can then be made from the tables above.
t 1K 4K 10 K 15 K 20 K 25 K 30 K 35 K 40 K 45 K 50 K
Correction factor 0.96 1.00 1.08 1.15 1.21 1.27 1.33 1.38 1.44 1.49 1.55
The evaporator capacities used must be corrected if subcooling deviates from 4 K. The corrected capacity can be obtained by dividing the required evaporator capacity by the
correction factor below. Selections can then be made from the tables above.
t 1K 4K 10 K 15 K 20 K 25 K 30 K 35 K 40 K 45 K 50 K
Correction factor 0.95 1.00 1.11 1.20 1.28 1.36 1.44 1.52 1.59 1.67 1.75
On plants using AKV 15 a filter must be mounted in front of the valve. AKV 10 has built-in filter, so external filter is not
required.
Valve Assembly
Coils
These encapsulated coils are fitted to the valves by means of an integrated spring lock system, incorporating a terminal box (IP67).
EVR Valves - Normally Open Model Danfoss Conn Kv Description HRP Sales
All valves supplied without coils No. Code Size m3/hr Code Cat
EVR 6NO 032F1290 3/8" sw 0.8 - 301225 30B
EVR 10NO 032F1293 1/2" fl 1.9 - 301229 30B
EVR 10NO 032F1291 1/2" sw 1.9 - 301227 30B
EVR 15NO 032F1299 5/8" sw 2.6 - 301235 30B
EVR 15NO 032F3270 7/8" sw 2.6 - 301275 30B
EVR 20NO 032F1260 7/8" sw 5.0 - 301213 30B
EVR 20NO 032F1269 1-1/8" sw 5.0 - 301219 30B
EVR 22NO 032F3268 1-3/8" sw 6.0 AC only 301273 30B
Flange Sets for EVR, EVRA/T, PMLX Flange Danfoss Conn HRP Sales
Each set consists of two flanges only, no gaskets or bolts. Type Code Size Code Cat
1.3 027N1112 3/8" weld 303477 30A
027N1115 1/2" weld 303479 30A
027L1117 5/8" sw 303441 30A
027N1120 3/4" weld 303481 30A
027L1123 7/8" sw 303445 30A
3 027N1220 3/4" weld 303483 30A
027L1223 7/8" sw 303447 30A
027N1225 1" weld 303485 30A
027L1229 1-1/8" sw 303449 30A
10 027N2332 1-1/4" weld 303491 30A
027L2335 1-3/8" sw 303451 30A
027N2340 1-1/2" weld 303493 30A
11 027N2440 1-1/2" weld 303495 30A
027L2441 1-5/8" sw 303453 30A
027N2450 2" weld 303497 30A
12 027N2550 2" weld 303499 30A
027L2554 2-1/8" sw 303455 30A
027N2565 2-1/2" weld 303501 30A
13 027N2665 2-1/2" weld 303503 30A
027N2680 3" weld 303505 30A
The are a replacement for the previous 018Z range, but do not replace the UL listed coils, type GP. The 018F
coils fulfil the same technical specifications and dimensions as the previous 018Z range and are totally
compatible with Danfoss solenoid valves. They offer improved sealing , a reduction in components and easy
installation.
Technical Data
PKV/VS Evaporator Pressure Regulator Model Nom Duty kW Range Connection HRP Sales
Servo operated modulating valves for N° R134a R22 R404A bar Size Code Cat
use in low temperature applications PKV 15 11.7 15.7 14.0 0-6 1-3/8" sw 301955 30A
where minimal pressure drop is PKV 20 19.2 25.9 22.8 0-6 1-5/8" sw 301957 30A
required. PKVS valves are fitted with a PKVS 12 7.3 9.9 8.7 0-6 1-1/8" sw 301959 30A
solenoid facility to enable closure PKVS 15 11.7 15.7 14.0 0-6 1-3/8" sw 301961 30A
when used with hot gas defrost. PKVS 20 19.2 25.9 22.8 0-6 1-5/8" sw 301963 30A
KVR Condensing Pressure Regulator Model Nom Duty kW Range Connection HRP Sales
N° R134a R22 R404A bar Size Code Cat
Used to maintain correct and constant KVR 12 26.5 28.1 20.5 5-17.5 1/2" sw 301919 30A
condensing pressure in air cooled KVR 15 5/8" sw 301925 30A
systems. Fitted with 1/4" access valve KVR 22 7/8" sw 301921 30A
for pressure reading. Used together KVR 28 67.6 71.7 52.3 5-17.5 1-1/8" sw 301923 30A
with NRD valve. KVR 35 1-3/8" sw 301927 30A
KVC Capacity Regulator Model Nom Duty kW Range Connection HRP Sales
Hot gas bypass valves providing N° R134a R22 R404A bar Size Code Cat
compressor capacity control by KVC 12 4.8 7.5 6.9 0.2-6 1/2" sw 301931 30A
imposing a lower limit on KVC 15 9.4 15.0 13.6 0.2-6 5/8" sw 301935 30A
compressor suction pressure. KVC 22 12.0 19.0 17.4 0.2-6 7/8" sw 301933 30A
CPCE Capacity Regulator Model Nom Duty kW Range Connection HRP Sales
Designed for installation in bypass N° R134a R22 R404A bar Size Code Cat
between high and low pressure sides CPCE 12 6.8 15.5 14.7 0-6 1/2" sw 301947 30A
of the system. Hot gas injection CPCE 15 9.9 22.8 21.7 0-6 5/8" sw 301949 30A
should be arranged to occur through CPCE 22 13.0 30.2 28.7 0-6 7/8" sw 301951 30A
an LG liquid gas mixer at TEV outlet.
LG Liquid Gas Mixers Model TEV Connection Size Liquid HRP Sales
N° Hot gas Dist Code Cat
LG 12-16 5/8" sw 1/2" sw 5/8" sw 303985 30A
LG 12-22 7/8" sw 1/2" sw 7/8" sw 303987 30A
LG 16-28 1-1/8" sw 5/8" sw 1-1/8" sw 303989 30A
KVL Crankcase Pressure Regulator Model Nom Duty kW Range Connection HRP Sales
Fitted in the suction line to protect the N° R134a R22 R404A bar Size Code Cat
compressor against overload during KVL 12 5.3 7.6 6.3 0.2-6 1/2" fl 301903 30A
start-up from high pressure in the KVL 12 1/2" sw 301907 30A
evaporator. KVL 15 5/8" fl 301905 30A
KVL 15 5/8" sw 301913 30A
KVL 22 7/8" sw 301909 30A
KVL 28 12.0 19.5 14.2 0.2-6 1-1/8" sw 301911 30A
KVL 35 1-3/8" sw 301915 30A
AIR CONDITIONING OTHER INDUSTRY TRAINING
Mitsubishi accreditation gained with the following modules: Hydrocarbons ‐ Safe handling & Awareness Course
Module 2 ‐ RAC (Splits) & PAC (Multi‐Splits) City & Guilds 2399 ‐ Heat Pumps
Module 3 ‐ KX VRF Application & Selection 2399‐31 ‐ Level 3 Installation of Heat Pumps
Module 4 ‐ KX VRF Operation, Installation & Service 2399‐32 ‐ Level 3 Installation & Maintenance of Heat Pumps
Module 7 ‐ SLA & SLB Control Systems & Operation CITB ‐ Refrigeration Controls (2 day)
Module 8 ‐ Installing MHI R410A onto existing R22 pipelines Basic Refrigeration (5 day)
Module 9 ‐ Mente PC KX & KXR System Monitoring CO2 Training (2 day)
Module 10 ‐ Commissioning KX & KXR Systems CITB ‐ Pipework & Brazing (1 or 2 day)
Module 11 ‐ Installation & Troubleshooting of Split Systems CITB ‐ Essential Electrics (3 day)
Module 12 ‐ Intensive Troubleshooting & Diagnostics (3hr) CITB ‐ Portable Appliance Testing (1 day)
REFRIGERATION We can also provide tailored courses to suit specific needs. Please
On the 4 July 2011 it was a legal requirement for engineers who contact us to discuss your requirements.
install, commission, service, maintain, recover and leak check
all RAC systems to gain the 2079 qualification. To book a course today or for further information, please contact
the Technical Centre:
CAT 1 2079 City & Guilds F‐Gas (3 day or 5 day)
CAT 4 2079 City & Guilds F‐Gas (2 day)
J11 2079 CITB F‐Gas (3 day or 5 day)
T: 01753 495 702
J14 2079 CITB F‐Gas (2 day) F: 01753 495 701
w: www.hrponline.co.uk
The refrigeration courses include theory and practical
assessments and an exam leading to City and Guilds or CITB
certification.