Service Manual

Chapter 5 - Tooling
Tooling ............................................................................................................................................................... 5-3
1.1 Hydraulic........................................................................................................................................... 5-5
1.2 General ............................................................................................................................................. 5-23
1.3 Electric .............................................................................................................................................. 5-34
2 Annexes............................................................................................................................................ 5-47
2.1 Special wrench to remove and install the piston on hydraulic cylinders................................. 5-47
2.2 Mounting device for disassembly and assembly of brake housing / disk brake on swing gear Lieb-
herr SAT 220 / 225 / 250 / 275 / 300 / 325 / 350 / 400 /450 ...................................................... 5-48
2.3 To remove or / and tighten of the slotted nut on the output / swing gear SAT 225 / 250 / 275 / 300
/ 325 / 350 / 400 / 450................................................................................................................ 5-48
3 Installation of the pump control box .................................................................................................. 5-52
3.1 Installation of the pump control box for R/P 996..................................................................... 5-52
3.2 Installation of the pump control box for R/P 995..................................................................... 5-53
3.3 Installation of the pump control box for R/P 9250 and 9350................................................... 5-54
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Service Manual

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Service Manual Tooling

5 Tooling
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Tooling Service Manual

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5-4 R 9250 from 13466

MJFCIFSS
Service Manual
Hydraulic

5.1 Hydraulic

Model
Representation No. Description Size Order No. Application
R9250 R9350 R995 R996

10 Pipe adapter NW 10 7002404 X X X X

15 NW 12 7008668 X X X X

20 BSP coupling R 1/2" 7002436 X X X X

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Service Manual
Hydraulic

Model
Representation No. Description Size Order No. Application
R9250 R9350 R995 R996

30 Direct gauge cou- R 1/2" 7002435 X X X X

pling

40 High pressure hose 1000 mm 7002437 X X X X To connect pressure gauges

42 1500 mm 7002475 X X X X on all check points (pipe adap-
44 4000 mm 7009134 X X X X ter No 1/2 and gauge coupling
46 5000 mm 7363732 X X X X 10 - 13).
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Service Manual
Hydraulic

Model
Representation No. Description Size Order No. Application
R9250 R9350 R995 R996

50 Gauge coupling M10x1 5608462 X X X X

52 M12x1,5 7407071 X X X X
54 M14x1,5 7406865 X X X X
56 M16x1,5 5609815 X X X X
58 R 1/4" 7409720 X X X X

60 Hydraulic pressure 0 - 2,5 bar 7361292 X X X X Used to check system pressu-

gauge re in one or more hydraulic
62 0 - 10 bar 5002865 X X X X systems.
64 0 - 40 bar 7361288 X X X X
66 0 - 60 bar 5002867 X X X X
68 0 - 600 bar 7361294 X X X X

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Hydraulic

Model
Representation No. Description Size Order No. Application
R9250 R9350 R995 R996

70 Short cycle digital GTH 1150 7020372 X X X X Used to monitor the tempera-
thermometer ture of any liquid (using probe)
resp. the housing temp. of any
component (using magnetic
sensor).

80 Sampling pump 8145666 X X X X Used to take samples for oil

85 Sampling valve for oil 7019068 X X X X analysis.
samples alternative
to the sampling pump
no. 31
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Service Manual
Hydraulic

Model
Representation No. Description Size Order No. Application
R9250 R9350 R995 R996

90 Oil analysis set* No. 1 7018368 X X X X 6 samples

92 Oil analysis set* 8145660 X X X X 1 sample
94 Oil analysis set** 8503561 X X X X 6 samples
96 Oil analysis set** 10017814 X X X X 1 sample
*Analysis at WAER
CHECK Germany.
Analysis report in
German language.
**Analysis at WAER
CHECK Belgium.
Analysis report in
French language.

100 Pump control box 8504397 X X X X To change manually the wor-

king pumps flow (flow max,
flow min, flow half) while hy-
draulic adjustment. For more
details see the part 7 "Installa-
tion of the pump control box".

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Hydraulic

Model
Representation No. Description Size Order No. Application
R9250 R9350 R995 R996

110 Revolution - indicator DT 205 7364284 X X X X To check the RPM via reflec-
tions stripe.

130 Vacuum pump with TF63/2-24V 7405073 X X Used to retain content of hy-
vacuum valve draulic tank during repair work
135 Vacuum valve 5006213 X X in the hydraulic system.

140 Spool travel measu- 8007363 X X To measure the strokes of the

ring tool spool in the control valves.
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Hydraulic

Model
Representation No. Description Size Order No. Application
R9250 R9350 R995 R996

150 Spevcial wrench SW 17 9359414 X X X X To adjust primary and secon-

155 SW 19 9210371 X X X X dary relief valves on control
valves.

160 Drain hose 9331004 X Use for the draining of the oil.
165 9396155 X

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Hydraulic

Model
Representation No. Description Size Order No. Application
R9250 R9350 R995 R996

170 Mounting sleeve Ø 210 9192854 For assembly of the o-ring and
171 Ø 220 9113008 X stepseal-ring on the hydraulic
172 Ø 230 9144914 X cylinder-piston.
173 Ø 240 9115709
174 Ø 250 9125925
175 Ø 260 9211325 X X
176 Ø 280 9144915 X
177 Ø 300 9135351 X
178 Ø 310 9244536
179 Ø 320 9211323 X X
180 Ø 340 9244537 X X
181 Ø 360 9900868
182 Ø 380 9914370 X
183 Ø 400 9244538
184 Ø 420 9211324 X

185 Spreader sleeve Ø 210 9192853

186 Ø 220 9113009 X
187 Ø 230 9144912 X
188 Ø 240 9115707
189 Ø 250 9125924
190 Ø 260 9211322 X X
191 Ø 280 9144913 X
192 Ø 300 9138351 X
193 Ø 310 9244539
194 Ø 320 9211323 X X
195 Ø 340 9244540 X X
196 Ø 360 9900869
197 Ø 380 9914371 X
198 Ø 400 9244541
199 Ø 420 9211321 X
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Hydraulic

Model
Representation No. Description Size Order No. Application
R9250 R9350 R995 R996

200 Piston wrench 9131373 X

202 9131376 X
204 9249886
206 9249741 X X
208 9243215 X X

For details to manufactured,

see the part 6.1 Special
wrench to remove and install
the piston on hydraulic cylin-
ders.

210 Filter wrench 7402924 X X For loosen the filter (see ope-
215 8502013 X X rating manual Cummins).

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Hydraulic

Model
Representation No. Description Size Order No. Application
R9250 R9350 R995 R996

220 Breaker tool 8503640 X X For freeing tubes from rubber

seal for Messabi radiator co-
res.

230 Installation tool 7371131 X For removing and installing tu-

bes for Messabi radiator.
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Hydraulic

Model
Representation No. Description Size Order No. Application
R9250 R9350 R995 R996

240 Belt tensioning tool 7371131 X For measuring the belt tension
(see operating manual Cum-
mins).

250 Filter cutter 10001479 X X Used to cut the filter for analy-
sis

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Hydraulic

Model
Representation No. Description Size Order No. Application
R9250 R9350 R995 R996

260 Bubbles catcher 10007318 X X To verify if there are bubbles in

the fuel system.
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Hydraulic

Model
Representation No. Description Size Order No. Application
R9250 R9350 R995 R996

270 Injector puller 10007316 X X For the extraction of the injec-

275 7402973 X tors (see operating manual
Cummins).

280 Quick coupling 5613345 X X

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Hydraulic

Model
Representation No. Description Size Order No. Application
R9250 R9350 R995 R996

290 Engine diagnostic 10007478 X X

box

300 Pressure gauge 0 / 400 PSI 10007315 X X Used to control the fuel pressu-
re.
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Hydraulic

Model
Representation No. Description Size Order No. Application
R9250 R9350 R995 R996

310 Vacuum pressure 7361795 X X

gauge

320 Torque wrench 10007312 X X

330 Fleetguard coolant 5608459 X X X To check the DCA4 concentra-

test kit tion level. Instructions are in-
cluded with the test kit.

340 Shim set 10007319 X X

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Hydraulic

Model
Representation No. Description Size Order No. Application
R9250 R9350 R995 R996

350 Quickcheck 10007314 X X

360 Wiring harness 9 pin 10007310 X X

370 Faultfinding and re-

pair handbook - Ger-
man
372

374
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Hydraulic

Model
Representation No. Description Size Order No. Application
R9250 R9350 R995 R996

380 DDEC data reader 8504228 X

382 Printer for data rea- 8504230 X
der
384 Paper for data reader 8504229 X
printer

390 DDC software DDDL 10009446 X

4.1

400 Connecting wire A 7373124 X Connect to engine

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Hydraulic

Model
Representation No. Description Size Order No. Application
R9250 R9350 R995 R996

410 Connecting wire B 10007873 X Between wire A and box

420 Connecting wire C 10007877 X Between box and laptop

430 Connecting box 10007883 X Between wire A and box

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General

5.2 General

Model
Representation No. Description Size Order No. Application
R9250 R9350 R995 R996

440 Torque wrench 60 - 300 Nm 8503048 X X X X To tighten the bolt to the pres-
442 140 - 760 Nm 7362441 X X X X cribed torque.
444 750 - 2000 Nm 8503600 X X X X
446 1500 - 3000 Nm 8503601 X X X X

450 Hydraulic wrench Hy- 3 - XLT 7373023 X X To tighten the big bolt to the
torc prescribed torque.
452 5 - XLT 8502890 X X
454 10 - XLT 8503882 X X X X
456 30 - XLTC 8503881 X X X X

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General

Model
Representation No. Description Size Order No. Application
R9250 R9350 R995 R996

460 Socket 30 mm 8589150 X X

461 32 mm 8565020 X X
462 36 mm 8589770 X X
463 41 mm 8502436 X X
464 46 mm 8502461 X X
465 50 mm 8501975 X X
466 55 mm 8589940 X X
467 65 mm 7362130 X X
468 75 mm 8503884 X
469 85 mm 7373022 X

470 Tool for swing box 9393900 X X X X For disassembly and assembly
brake of brake housing / disk brake
on swing gear SAT. For de-
tails, see the part 6.2 "Moun-
ting device for disassembly
and assembly of brake hou-
sing / disk brake on swing gear
Liebherr SAT 220 / 225 / 250 /
275 / 300 / 325 / 350 / 400 /
450".
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General

Model
Representation No. Description Size Order No. Application
R9250 R9350 R995 R996

480 Slotted nut wrench SAT 400 9960374 X To remove or / and tighten the
for swing gear slotted nut on the output /
485 SAT 450 9960410 X X X swing ring SAT. For details to
manufacture, see the part 6.3
"To remove or / and tighten of
the slotted nut on the output /
swing gear SAT 225 / 250 / 275
/ 300 / 325 / 350 / 400 / 450".

490 Work pump mounting 9828586 X X X X For assembly or disassembly

tool of the working and the swing
pumps on the splitterbox.

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Service Manual
General

Model
Representation No. Description Size Order No. Application
R9250 R9350 R995 R996

500 Travel gear mounting 9683324 X For assembly or disassembly

tool of the travel gear on the under-
carriage.
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General

Model
Representation No. Description Size Order No. Application
R9250 R9350 R995 R996

510 Uppercarriage lifting 9396426 X For the lifting of the complete

tool uppercarriage without the
512 9861962 X counterweight and the attach-
514 9873578 X ment.

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General

Model
Representation No. Description Size Order No. Application
R9250 R9350 R995 R996

520 Pin puller 9683704 X For the attachment pins.

522 9829046 X
524 7361259 X X
526 Accessory for pin pul- 7361720 X X
ler

530 Lifting eye M24 8566100 X X X For the lifting of different com-
ponents of the excavator.
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General

Model
Representation No. Description Size Order No. Application
R9250 R9350 R995 R996

540 Template for sproc- 9683291 X For the mounting or the dis-
ket mounting of the sprocket
wheel and its lifting.

550 Track press 300 T 7367002 X For fuel powered.

555 300 T 7367535 X For electric powered.

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General

Model
Representation No. Description Size Order No. Application
R9250 R9350 R995 R996

560 Hydraulic power sta- 5617336 X X X X Hydraulic pump for supply of

tion 380 V - 50 Hz - the bolt tensioning cylinder
1,1 kW (1410 bar).
562 480 V - 60 Hz - 1,1 5615144 X X X X
kW
564 High pressure T con- 5612980 X X X X
nection
566 High pressure hose 5612976 X X X X

570 Tensioning cylinder ES 48 5617337 X To tensioning and tightening

with sleeve and slee- the mounting bolt of the swing
ve ring to the uppercarriage and
571 ES 42 5617338 X the undercarriage.
572 ES 36 5617448 X X
573 Seal kit for ES 48 5616971 X
574 ES 42 10001082 X
575 ES 36 10001081 X X

580 Tension sleeve SW 75 7370548 X

581 SW 65 7372412 X
582 SW 55 7373195 X X
583 Sleeve M48x5 7370547 X
584 M42x4,5 7372411 X
585 M36x4 7373196 X X
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General

Model
Representation No. Description Size Order No. Application
R9250 R9350 R995 R996

590 Lifting device for bea- FAT 1100/ 8504349 X To lift and to install the bea-
ring 104 rings on the travel gears FAT.
595 FAT 1500/ 5617454 X
107

600 Installation tool for FAT 1100/ ??? X To install the slipring seals on
slipring seals 104 the travel gears FAT.
605 FAT 1500/ ??? X
107

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General

Model
Representation No. Description Size Order No. Application
R9250 R9350 R995 R996

610 Retaining tool 9395040 X X X X

620 Lifting device for side 9397651 X X X X

frame
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General

Model
Representation No. Description Size Order No. Application
R9250 R9350 R995 R996

625 Lifting device for 9014822 X

swing gear

Electric

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General

Model
Representation No. Description Size Order No. Application
R9250 R9350 R995 R996

630 CA-COM (CAN- 7367086 X X X X Tool to crimp contacts of con-

NON) connectors nectors type CA-COM (after
and DEUTSCH con- MIL-C-5015, VG 95234, VG
nectors crimp tool 9553342).

640 Crimp turret for CA- 15S/16S 7367084 X X X X

COM 15/16
25/12
645 Crimp turret CA- KPS, KPT, 7409779 X X X X
COM / DEUTSCH DT
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General

Model
Representation No. Description Size Order No. Application
R9250 R9350 R995 R996

650 Insertion tool CA- 7367017 X X X X Tool to insert crimped contacts

COM contact (sizes 15S and 16S) into the in-
sulator of the connectors CA-
COM.

660 Extraction tool CA- 7367019 X X X X To push a crimped contact (si-

COM contact ze 15S and 16S) out of the in-
sulator of the connector CA-
COM.

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General

Model
Representation No. Description Size Order No. Application
R9250 R9350 R995 R996

670 Solenoid tester 6204661 X X X X

680 Heat gun 10024185 X X X X With laser targeting.

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General

Model
Representation No. Description Size Order No. Application
R9250 R9350 R995 R996

690 Multimeter with digi- Chauvin Ar- 8502956 X X For voltage, current and resis-
tal display noux Max tance measurements of electri-
3000 cal systems and electrical
valves.

700 Test fitting for pump 6001232 X X To check the electronical hor-
sepower limiter.

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General

Model
Representation No. Description Size Order No. Application
R9250 R9350 R995 R996

710 Crimping tool for the 8503647 X X X X

stamped contact of
the connectors type :
DEUTSCH (size 20,
16, 12)

720 Crimping tool for the 7367025 X X X X

stamped contact of
the connectors type :
SURE-SEAL
MATE-N-LOK 1,5 mm²
FASTON 0,5 - 2,1 mm²

730 Crimping tool for the 7366314 X X X X

contacts of the con-
nectors type :
MATE-N-LOK 2,5 mm²
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General

Model
Representation No. Description Size Order No. Application
R9250 R9350 R995 R996

740 Pneumatic power 8504158 X X X X

crimp equipment
HDP 400. Crimping
inserts for connectors
DEUTSCH
742 Size (sockets and 8504159 X X X X
pins) 4
744 8 8504160 X X X X
746 12 8504161 X X X X
748 16 8504162 X X X X

750 Insertion tool to insert 7367023 X X X X

crimped into the con-
nectors SURE-SEAL

1 Contact
2 Cable
3 Tool

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Service Manual
General

Model
Representation No. Description Size Order No. Application
R9250 R9350 R995 R996

760 A : extraction tool for 7367020 X X X X

pin contacts of con-
nectors SURE-SEAL
762 B : extraction tool for 7367022 X X X X
socket contacts
764 C : extraction tool for 7370373 X X X X
contacts of connec-
tors MICROTIMER
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General

Model
Representation No. Description Size Order No. Application
R9250 R9350 R995 R996

770 Auxiliary tool for hol- 7367021 X X X X

ding SURE-SEAL
connectors with 2, 3
and 4 contacts during
insertion and extrac-
tion of crimped con-
tacts
775 The same tool as 7367085 X X X X
342, for connections
with 5, 6 and contacts

780 Kit for field repair 7015073 X X X X

contents special tools
306, 321, 322A and
B, 324, operating ins-
truction and lubrica-
ting fluid

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Service Manual
General

Model
Representation No. Description Size Order No. Application
R9250 R9350 R995 R996

790 Extraction tool to 7366655 X X X X

push a crimped con-
tact of the MATE-N-
LOK connectors

Extraction tool to re-

move contacts of
connectors
DEUTSCH
Size Wire range
800 20 8503630 X X X X
801 16 (thin wall wire 8145673 X X X X
seal)
802 16 8503631 X X X X
803 12 8145674 X X X X
804 8 8503632 X X X X
805 4 8503633 X X X X
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General

Model
Representation No. Description Size Order No. Application
R9250 R9350 R995 R996

Contacts for...
AMP / MATE-N-LOK
810 Socket contact 1,5 mm² 6202619 X X X X
811 2,5 mm² 6202591 X X X X
812 Pin contact 1,5 mm² 6202620 X X X X
813 2,5 mm² 6202592 X X X X
DEUTSCH / DT; HD; DRC
814 Socket cont. (sz 20) AWG 0,8 - 1,3 mm² 6003031 X X X X
16-18
815 (size 16) AWG 14-16 1,31-2,08 mm² 7368405 X X X X
816 (size 12) AWG 12-14 1,95-3,31 mm² 6905272 X X X X
817 (size 8) AWG 8-10 5,26-8,4 mm² 7369773 X X X X
818 (size 4) AWG 6 7369772 X X X X
819 Pin contact (sz 20) AWG 0,8 - 1,3 mm² 7368251 X X X X
16-18
820 (size 16) AWG 14-16 1,31-2,08 mm² 7368406 X X X X
821 (size 12) AWG 12-14 1,95-3,31 mm² 6905271 X X X X
822 (size 8) AWG 8-10 5,26-8,4 mm² 7369775 X X X X
823 (size 4) AWG 6 7369774 X X X X
CANNON / CA-COM
824 Socket contact 1,5 mm² 6202638 X X X X
CANNON / SURE SEAL
825 Socket contact 1,5 mm² 6202434 X X X X
826 Pin contact 1,5 mm² 6202444 X X X X
AMP; BOSCH / MICROTI-
MER
827 Socket contact 1,5 mm² 6202010 X X X X

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General

Model
Representation No. Description Size Order No. Application
R9250 R9350 R995 R996

830 Protective glasses 8503766 X X X X

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General

Model
Representation No. Description Size Order No. Application
R9250 R9350 R995 R996

840 Gloves II size B 8503765 X X tested at 10000 V

842 Gloves II size C 8503764 X X tested at 10000 V
844 Gloves II size B 8503762 X X X X tested at 20000 V
846 Gloves II size C 8503763 X X X X tested at 20000 V

850 Voltage detector 8503757 X X X X Voltmetre

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General

Model
Representation No. Description Size Order No. Application
R9250 R9350 R995 R996

860 Insulating carpet X X

870 Multi-function tool 8503758 X X X X

880 Multi-voltage tool 8503759 X X X X

890 Earthing tool 8503760 X X X X

900 Insulated telescopic 8503761 X X X X

rod
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Service Manual
Annexes

5.3 Annexes

5.3.1 Special wrench to remove and install the piston on hydraulic cylinders

Dimensions are in mm (mm x 0. 3937 = inches)

Ø Piston* a b c d e f g h Id. No.

70 52 38 75 200 10 8 8 15 9131359

85 - 90 60 44 85 200 14 10 10 15 9131362

90 68 52 100 220 14 10 10 15 9231993

100 - 110 75 - 80 54 110 200 14 12 10 20 8007364

120 - 125 88 63 120 250 14 12 10 20 8007365

130 - 160 100 78 135 260 14 14 10 20 8007366

140 115 88 150 300 14 14 10 20 9919856

150 - 180 125 97 170 320 14 14 10 25 9196978

150 - 180 130 97 170 320 14 18 15 25 9196978

180 - 210 145 113 185 380 14 18 15 25 8007367

210 - 260 175 135 215 450 14 20 19 25 9131373

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280 - 310 220 156 280 500 14 30 28 40 9131376

320 250 204 310 600 14 30 28 30 9249886#

320 260 176 330 600 19 36 35 40 9249741

340 - 420 280 206 354 650 19 36 35 40 9243215

* The indication of the piston diameter related to the wrench size is only for your guidance. For indication of the
piston wrench Id. No., refer to the spare part list of the corresponding hydraulic cylinder.

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#
This wrench is used for the hydraulic cylinder of the track tension unit.

5.3.2 Mounting device for disassembly and assembly of brake housing / disk brake
on swing gear Liebherr SAT 220 / 225 / 250 / 275 / 300 / 325 / 350 / 400 /450

Size Id. No. A B C D E F G H

Swing gear Mounting
device

SAT 200 9206110 252 40 12 10 10 14 90 110

SAT 225 9202825 268 40 12 10 10 16 100 117

SAT 250 9199319 300 40 12 10 10 18 110 131

SAT 275 9202826 326 40 12 10 10 18 120 143

SAT 300 9202827 364 50 20 15 15 22 130 157

SAT 325 / 204 9202828 390 50 20 15 15 22 142 170

SAT 350 / 205 9202829 410 50 20 15 15 22 154 180

SAT 400 / 206

9393900 440 50 20 15 15 18 175 202.5
SAT 450 / 207
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5.3.3 To remove or / and tighten of the slotted nut on the output / swing gear SAT

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225 / 250 / 275 / 300 / 325 / 350 / 400 / 450

Gear - Typ. Id. No.

SAT 225 9202820

SAT 250 9199665

SAT 275 9202821

SAT 300 9202822

SAT 325 9202823

SAT 350 9202824

SAT 400 9960374

SAT 450 9960410

Drawing, see overleaf

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SAT A B C D E F G H J K L M N O

225 90 50 30 55 71,5 77 100 95 3,8 80 35 30 40 7,8

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250 100 55 46 60 81,5 86 110 105 3,8 90 35 30 50 7,8

275 110 55 46 70 92,2 95 120 105 3,8 90 35 30 50 7,8

300 125 55 46 80 106,5 110 140 120 3,8 105 35 30 50 7,8

325 126,5 55,5 46 50 115 115,5 150 115,5 3,8 94 35 30 55 7,8

350 137,5 55,5 46 50 125 126,2 160 113,5 3,8 92 35 30 55 7,8

400 173,5 60 46 60 144,3 146 189,5 145 6,7 117 35 30 85 19,7

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SAT A B C D E F G H J K L M N O

450 179 50 30 0 164 166 198 127 6,5 107 35,47 33 76 20

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Installation of the pump control box

5.4 Installation of the pump control box

5.4.1 Installation of the pump control box for R/P 996

5.4.1.1 Connection

Connect the control box (ident. Nr.) to the connectors X104 and X105 of the printplate in the switching box
E1005 of the cab.

5.4.1.2 Verification of the flow reduction values

On the display, select the i-machine.

Turn the rotary switch of the control box in the position 1 (middle position) : the flow reduction for all pumps
must be 35% (input I4 with option 1 activated). The left figure must be displayed on the screen.
Turn the rotary switch of the control box in position 2 (full position) : the flow reduction for all pumps must be
100% (input I3 with option 1 activated). The middle figure must be displayed on the screen.
If necessary, activate the opt1 for in3 and in4 with the menu set option. For in4, opt1 the right figure must be
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displayed on screen.

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5.4.1.3 Adjustment of the flow reduction values for input 3 and 4

If the values are not correct, adjust the settongs with the menu set pumps (accessible in level 2 with a coded
plug). For the setting procedure see subgroup 13 (the frame on the figure must look like the screen).
The pumps reduction valves have be setted separately for eng1 (engine 1) and eng2 (engine 2).

5.4.2 Installation of the pump control box for R/P 995

5.4.2.1 Connection

Connect the control box (Ident. Nr 8504397) to the connectors X104 and X105 of the printplate A1003 in the
switching box E1005 of the cab (see subgroup 13 for connector location).

5.4.2.2 Verification of the flow reduction values

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On the display, select the menu i-I/0.

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Installation of the pump control box

Turn the rotary switch of the control box in position 1 (middle position) : the flow reduction for all pumps must
be 40% (input I4 activated for EV1, EV2 and EV3). The left figure must be displayed on the screen.
Turn the rotary switch of the control box in position 2 (full position) : the flow reduction for all pumps must be
100% (input I3 activated for EV1, EV2 and EV3). The right figure must be displayed on the screen.

5.4.2.3 Adjustment of the flow reduction values for input 3 and 4

If the values are not correct, adjust the settings with the menu set pumps (accessible in level 2 with a coded
plug). For the setting procedure, see subgroup 13 (the frame on the screen must look like the left figure for
adjustment of I4 and to the right figure for adjustment of I3).

5.4.3 Installation of the pump control box for R/P 9250 and 9350

5.4.3.1 Connection

Connect the control box (Ident. Nr 8504397) to the connectors XT104 and XT105 in the switching box E1005
of the cab (see electrical system chapter for connectors location).
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Installation of the pump control box

5.4.3.2 Verification of the flow reduction values

On the display selct the menu i-I/0.

Turn the rotary switch of the control box in position 1 (middle position) : the flow reduction for all pumps must
be 40% (input I4 activated for EV1, EV2 and EV3). The left figure must be displayed on the screen.
Turn the rotary switch of the control box in position 2 (full position) : the flow reduction for all the pumps must
be 100% (input I3 activated for EV1, EV2 and EV3). The right figure must be displayed on the screen.

5.4.3.3 Adjustment of the flow reduction values for input 3 and 4

If the values are not correct, adjust the settings with the menu set pumps (accessible in level II with a coded
plug). For the setting procedure, see subgroup (the frame on the screen must look like to the left figure for ad-
justment of I4 and to right figure for adjustment of I3).
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