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01 Extent of Work 21-01-2021

This document outlines the scope of work for the Limkheda Regional Water Supply Scheme project in Dahod, Gujarat. Key aspects of the project include: 1) Construction of a 20.70 MLD conventional water treatment plant to treat raw water from the Kadana Dam bulk pipeline for 65 villages across 3 talukas. 2) Civil works like underground sumps, overhead tanks, pump houses, and laying of transmission and distribution pipelines to supply water to the villages. 3) Supply, installation, testing and commissioning of pumping machinery and 5 years of operation and maintenance after project completion. 4) Detailed surveys, designs, statutory approvals, and construction of all required

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Dhaval Parmar
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0% found this document useful (0 votes)
124 views

01 Extent of Work 21-01-2021

This document outlines the scope of work for the Limkheda Regional Water Supply Scheme project in Dahod, Gujarat. Key aspects of the project include: 1) Construction of a 20.70 MLD conventional water treatment plant to treat raw water from the Kadana Dam bulk pipeline for 65 villages across 3 talukas. 2) Civil works like underground sumps, overhead tanks, pump houses, and laying of transmission and distribution pipelines to supply water to the villages. 3) Supply, installation, testing and commissioning of pumping machinery and 5 years of operation and maintenance after project completion. 4) Detailed surveys, designs, statutory approvals, and construction of all required

Uploaded by

Dhaval Parmar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 48

CONTRACT NO.

GUJARAT WATERSUPPLY & SEWERAGE BOARD

GANDHINAGAR

(A WHOLLY OWNED GOVERNMENT OF GUJARAT UNDERTAKING)

Bid Document for Designing, Constructing, Testing & Commissioning of 20.70 MLD WTP
Pump house, RCC U.G. Sumps & RCC ESRs for Village level clusters, Providing,
Lowering, Laying, Jointing & Commissioning of MS pipes, DI pipes, PVC & HDPE pipes
for Raw & Clear Water Mains, Including Supply, Installation, Testing and Commissioning
of Pumping Machinery with all allied work complete including post completion O&M for Five
years for LIMKHEDA Regional Water Supply Scheme, Dist.- Dahod

VOLUME – II (B)

EXTENT OF WORKS

Chief Engineer

Gujarat Water Supply & Sewerage Board

Zone –I
Volume II (B): extent of Work LIMKHEDA RWSS

EXTENT OF WORKS

GWSSB, DAHOD Extent of Work 2


Volume II (B): Extent of Work

EXTENT OF WORK

1.0 DETAILS OF PROPOSED SCHEME

1.1 SOURCE:

The source of raw water is Bulkpipe line based on Kadana Dam. In the proposed scheme
Raw water is supplied at KARAMADI HW through Bulkpipe line based on KADANA Dam
reservoir.

Due to Uneven Ground, No Permanent Existing Ground Water Source and Subsequent
Depletion of Ground Water a Bulk Pipeline Scheme Namely Kadana Dam Bulk Pipeline based on
Intake Well in Kadana River near Bhanasimal Village of Santarmpur Taluka was Planned and
Approval was Given by Goverment for the Scheme.

In this scheme total 65 villages of three talukas are included. Limkheda taluka-42
villages,Singvad Taluka-13 villages and Jhalod TYaluka 04 villages consist of total population
133276 as per 2020 year(present stage) and 204056 as per 2050 year ultimate stage.

It is proposed to tap water from KADANA DAM bulk pipe line at village KARMADI Main
Head works at G.L.R.L. @ 297.00 mtr. 20.70 MLD capacity water treatment plant is to be
constructed and 136.00 LL capacity Clear water sump. From KARMADI MHW water will be
pumped to (1)KARMADI HGLR S H W at G.L.R.L. 378.00 mtr. For 60 villages. (2)KARMADI ESr
at G.L.R.L. 301 for 03 villages.(3) and water will be supplied through gravty for Other 02 villages.
From KARMADI HGLR water will be supplied (1)SARJUMI Line ( 11 Villages) (2)CHOKI HGLR
( 08 villages) (3)SINGAPUR BPT ( 13 villages) (4) Mundha Sump for SUTHARWASA Zone (11
villages) (5)ZAROLA HGLR (07 villages) (6)LIMKHEDA zone ( 13 villages)Than after all village
level sumps are connected by Gravity network pipeline. In this scheme civil structures like
ESR/HGLR,Pump House and Rising main pipe line,Pumping machinaries are also included as
Faliya connectivity work.

This LIMKHEDA RWSS Schemes is summarized below:

The scope of work also includes post implementation operation and maintenance of the
constructed facilities under the package for a period of 5 (five) years.

The successful bidder shall have to undertake site surveys, route surveys for ascertaining the
terrain for planning and designing of the schemes in consultation with Engineer-in-charge, as
Structure as to conduct geotechnical investigations for designing of foundation system of various
Volume II (B): Extent of work LIMKHEDA RWSS

structures. The bidders shall submit actual path of laying of transmission network based on actual
site condition and shall submit hydraulic design of transmission network to Employer/Consultant
for review/approval and thereafter as per approved hydraulic design pipelines should be laid.

Civil, Mechanical, electrical & Instrumentation works shall include design, manufacture,
performance testing at manufacturer’s works, painting, supply, delivery at site, storage at site,
installation / erection, testing and commissioning at site, final painting and handing over followed
by Operation and maintenance for 5 years.

The scope of work shall also include obtaining necessary statutory approvals for the components
as required. The statutory approvals shall include but not limited to Load Sanction from GEB/Load
Release from GEB/ No Objection Certificates from Gujarat Electricity Board (GEB) / Electrical
Inspector / relevant government agencies / any other statutory authority as applicable. The same
shall be in the scope of contractor.

GWSSB will be responsible to get all other statutory permissions and clearances from the
concerned central / state or local statutory authorities. However, the contractor shall have to
manage the day-to-day co-ordination and follow up activities based on these clearances on site.

In the work of construction of structures, if the following condition like ground situation, SBC
reports, type of strata encountered in foundation, natural rainfall drain patterns, Ground water table
of locations, etc. occurs and the engineer in charge feels the necessity of consideration of ground
water table, the structural design shall be incorporate necessary water uplift pressure. The
decision of engineer-in-charge shall be binding to the bidder. Bidders are advised to quote the rate
keeping in view this point as no extra payment shall be given for this. In case of any ambiguity, the
decision of Superintending Engineer shall be final and binding to the bidder.

Before starting the actual work, the contractor has to provide and fix necessary DISPLAY
BOARDS at all works site as per design, details, including writing with paints necessary details as
directed by Engineer-in-charge at Contractor’s own cost. No extra payment shall be made for this
work. These shall be property of GWSSB / Client after completion of works.

 After Detailed survey the hydraulic design is to be prepared by the Agency


and the design is approved after verification by the PMC and GWSSB
Engineer. Also the Design of Rising Main, Distribution Network and Pumping
Machinery should get approved at Chief Engineer level and then after the
work should be started.

GWSSB, DAHOD Extent of Work 4


Volume II (B): Extent of work LIMKHEDA RWSS

1.2 CIVIL WORKS FOR RWSS

2.2.2 Water Treatment Plant

The scope of work under this Single Responsibility Contract includes construction of all
works as described in subsequent paras to achieve the objective to treat the raw water as
per the stipulated treatment quality / standards as per good and acceptable engineering
practices and workmanship manner.

The scope of work will be in general but not limited to Design & Detailed Engineering,
Procurement & Construction of Civil, Mechanical, Electrical, Instrumentation, &
Interconnecting Pipe works including erection, testing, trial runs, commissioning,
guaranteeing and comprehensive operation and maintenance with repairing work (including
spares) of Conventional water Treatment plant of capacity 20.70 MLD net treated water
output at WTP Outlet in 22 hours (941 m3/hr) as per the detailed technical specifications
and data sheet. For the purpose of this tender, wherever 20.70MLD in 22 hours (941
m3/hr) capacity of the proposed WTP is mentioned, it shall be meant & considered as
20.70 MLD in 22 hours excluding 3% treatment losses (2% with Clariflocculator sludge &
1% with sludge from dirtybackwash water) at outlet of the plant (Net output after treatment).
Since Plant capacity is more than 20.70 MLD, Dirty backwash water after settling in Dirty
backwash recirculation sump shall be recycled/pumped back to inlet of raw water channel.

The proposed water treatment plant will have to be designed & constructed considering the
given hydraulic flow levels for the raw water at first unit of WTP on one side and FSL of
clear (treated) water sump (reservoir) on the other side.

The tentative flow balance Diagram, enclosed with tender.

The scope also includes geotechnical survey of plot to derive soil bearing capacity, strata
classification and details of water table etc. Contractor shall also prepare survey report
including Contour plan at site. Bidder to note that FGL (Finished Ground level) selected of
site should be atleast 500 mm above HFL (High Flood level) at site & FGL should be
atleast 300 mm above nearby road level to prevent Flooding at site. Further one common
FGL should be adopted by Contractor until unless agreed & approved by Engineer
incharge based on site conditions.

The scope also includes providing of inlet isolation butterfly valve with chamber on raw
water incoming pipe within WTP premises and providing onwards piping up to first

GWSSB, DAHOD Extent of Work 5


Volume II (B): Extent of work LIMKHEDA RWSS

receiving unit of WTP / at cascade aerator including it’s connection with puddle pipe at
cascade aerator along with required set of flanges of matching size.

Similarly on outlet side, the scope also includes providing pipe of required size beyond
Chlorine contact tank. The treated water of proposed water treatment plant shall be
conveyed to UGSR (Clear Water Sump).

The scope also includes complete system for dirty back wash water Collection, settling,
recycling/pumping , clarifier sludge & backwash settled sludge collection and disposal
system as described in detail in datasheet & specifications.

All M.S. Pipeline within the scope of this work shall be spirally welded and having outer
coating with epoxy paint & inner coating with food grade epoxy paint except for raw water
inlet pipeline.

All outside surface of civil structures including columns, etc. shall be painted with a
minimum of two coats of snowmen paint and all inner surfaces of various pump house and
buildings (chemical house, filter house, guard room, HT/PMCC rooms, etc.) shall be
painted with a minimum of two coats of Distemper paint as per civil specifications. The
paint shall be of Asian / Berger / Shalimar make only. The colour shade shall meet
approval of client.

The contractor shall also undertake the operation and maintenance of system for 5 (three)
years after completion of works & 3 Months trial runs.

The scope shall also include development of lawns, landscaping, and plantation along the
periphery of the site proposed for construction of WTP including maintenance of all during
entire O&M period.

Trial run of water treatment plant with allied works for a period of three (3) months and
operation and maintenance of water treatment plant (WTP) for a period of 60 calendar
months after successful completion of trial run, commissioning and acceptance of the plant
by employer. Only raw water, & power shall be supplied free by client during trial run and
O&M period (up to the guaranteed levels & anything beyond guarantees shall be charged
at double the normal supply rates) and rest all expenses including chemicals,
consumables, spares, manpower, etc. shall be borne by the successful bidder.

Wherever reference is made of the employers design, drawings, or concept, it may be


understood that these are concepts of the employer and the responsibility for correctness
of designs, drawings and safety of equipment/structure shall rest on the contractor. Bidders

GWSSB, DAHOD Extent of Work 6


Volume II (B): Extent of work LIMKHEDA RWSS

are advised to inspect the site for further clarifications and to understand the scope of work.
It is the bidder’s responsibility to carry out all the works required to complete the scheme
under this project whether it has been mentioned or not.

All the material / bought-out items shall be procured as per approved make / vendor list
only and in absence of such a list for any item, the same shall be procured with prior
approval for such make from client.

2.2.2.1. Terminal Points for WTP:

[A] Supplying & interconnecting the raw water inlet pipe to first receiving unit of WTP / at
cascade aerator including it’s connection with puddle pipe at cascade aerator along
with required set of flanges of matching size shall be in Bidders scope. Inlet Isolation
butterfly valve with valve chamber shall be provided by bidder on raw water inlet pipe.
[B] The treated water of proposed water treatment plant shall be brought to UGSR (Clear
Water Sump) from where it shall be pumped for onward distribution.
2.2.2.2. Major component of work
The major treatment units proposed to be provided for water treatment plant shall comprise
of the following component as a minimum requirement:

Providing & interconnecting with Raw water main along with provisions of necessary valves
& valve chamber at inlet of WTP.

 Cascade Aerator
 Raw water channel including Parshall Flume for Flow Measurement
 Distribution Chamber (as applicable)
 Flash Mixer
 Clari-Flocculator
 Filter House based declining rate rapid gravity sand filters
 Chlorine Contact Tank
 Overhead Backwash storage tank with Pump House (PH) & Backwash Tank Filling
Pumps.
 Pre-Chlorination and Post-Chlorination system with 100% standby for chlorinators &
tonners
 Clear (Treated) Water Sump / Reservoir & Pump House with Clear Water Pumps (if its
part of WTP contract)
 Dirty Backwash Water Recirculation sump & Pump house with Backwash water
recycling pumps and related piping work

GWSSB, DAHOD Extent of Work 7


Volume II (B): Extent of work LIMKHEDA RWSS

 Sludge disposal pumps to pump sludge from Dirty Backwash Water Recirculation
sump to Sludge disposal chamber provided at WTP.
 Chlorination room (s) including chlorination system (chlorinator & chlorine tonner
house)
 Chemical House including Chemical Storage Room, Chlorinator & Chlorine Tonner
Room, Chemical Dosing Tanks / Area, LT (MCC) Room, Laboratory, Office Room
along with necessary office furniture, Control room with necessary furniture, Toilet
Block, etc. This Building building shall be a two storeyed building (GF + FF).
 Bypass arrangements
 Electric HT Substation comprising of HT & LT (PMCC) rooms, switch yard /
transformer yard, etc. as applicable
 Guard Room near Main Entry of plant (having min. 9-10 sq.m. area)
 Drinking water & service water piping / network
 Service / Drinking Water Tanks of adequate capacity at Chemical House /
Administration Building.
Note:

1) All the interconnecting piping for all the units, bypass and final disposal piping including
fittings and valves for treatment plant, water supply & service water lines shall be
provided.
2) All necessary electrical (power & control) and instrumentation (signal, communication,
control & power) cabling for HT, LT power distribution, & instrumentation system shall
be provided.
The other units required are:

a) Approach road to WTP from the main road as required, all Internal Roads including
approach and surrounding roads for proposed WTP, Storm Water Drainage (wherever
required), Plant Pathways (min 2 m wide concrete pathways), Plinth Protection &
Roads. Width of bitumen carpeting shall be 5.00 mtr. having berm as 2 mtr. on both
sides. As per cross section, drains on both the sides with kerb stones and interlocking
tiles arrangements shall be provided by bidder.
b) Water distribution network for drinking purpose/service water within the plant premises
and sewage disposal.
c) Bidder shall consider in his scope to provide lawns, plantation and landscaping within
the WTP battery limit. Plantation shall be provided along the plant roads, plot
periphery, open areas and others at places as directed by engineer in-charge.

GWSSB, DAHOD Extent of Work 8


Volume II (B): Extent of work LIMKHEDA RWSS

The plantation shall be provided with necessary protection (Tree guard) and the
species selected shall be suitable for the site environment and must be shade giving
trees. Contractor shall consider to provide saplings such that minimum 80-100
surviving trees are available. Bidder shall submit the Landscaping Design for approval
of CLIENT during detailed engineering and shall carry out the work as per approval
and direction of engineer-in-charge.

Contractor shall commence this work during 3 months perod of trial runs and
commissioning and complete the same in all respects within 6 months from the date of
works completion i.e. during first 6 months of O&M period, to the satisfaction of
engineer-in-charge.

The maintenance of these lawns, plantation & landscaping works shall be in the scope
of contractor during O&M period.

Earth filling, leveling and dressing around the treatment unit including cutting of trees,
removal of debris, shrubs, etc. within the premises of treatment plant & filling, to bring
the site up to formation level, landscape, tree plantation, shall be included in the scope
of work of this contract.

The scope of work shall also include:

 Pre-commencement surveying and mapping which include Topographical Survey of


proposed site with Total Station,
 Detailed sub-soil investigations to assess the safe bearing capacity, and the
physical and chemical characteristics of the soil.
 All interconnecting pipes, channels, valves, fixtures, appurtenances.
 Supply, erection, testing, commissioning of various mechanical, piping, electrical &
instrumentation equipment required for the smooth working of the water treatment
plant, including the 5 years O&M of entire treatment facility.
 Construction and equipping of testing laboratory for routine testing of water quality
parameters.
 Instituting a Quality Control System during construction.
 Integration and tuning of the system.
 Any other item not indicated above but necessary, essential or incidental to the
completion of the above works and making them operational / All other accessories,
whether specified or not, but required for complete shall form a part of contractors
scope.

GWSSB, DAHOD Extent of Work 9


Volume II (B): Extent of work LIMKHEDA RWSS

 Preparation of plant layout; process design/unit sizing calculations; hydraulic


calculations and flow diagram including pump head calculations; P&I Diagram; civil,
mechanical, piping, electrical & instrumentation design, drawings, data sheets,
sizing calculations, etc. as applicable including architectural drawings for
construction after review and approval and as built drawings.
 Remedy for any defects during the Contract Period.
 Obtaining Power connection for designed power load for running and operation of
treatment plant and other units within the project campus area from the power
supply company (as applicable) including all required liasoning. Only the applicable
statutory fees shall be borne by the employer.
 Obtaining statutory approvals for the entire WTP facility including electrical
inspector, chlorine tonner storage & filling, etc.
 Preparation and submitting of operation and maintenance manual for plant and
equipment in six copies.
 Operation and maintenance of all components of project for the defined period of
operation and maintenance after successful trial run for defined period and
commissioning.
 Providing training services to CLIENT’s engineers or related departments engineers
as per the direction of engineer-in-charge.
 Providing inspection and testing of all equipments(s) and material(s) required for
execution of the work at his own cost.
 Providing spare parts and specialized tools in accordance with the schedules, and
at the Owner’s option.
 All erection/ construction tools and tackles, cranes, hoisting equipment, etc. as
required.
 All instruments and controls as mentioned in data sheets and the description of this
specification to make system complete.
 All instruments shall be supplied by the Vendor. It shall be the Vendor’s
responsibility that proper controls are established to ensure trouble free smooth
operation of the plant.
 All Electrical components as per Typical Single Line diagram and as mentioned in
data sheets and description of this specification to make system complete.
 All interconnecting piping, valves, supports, plate, grouting & excavation as
required.
 Final painting at site.
 Packing, forwarding, delivery to site, unloading at site.

GWSSB, DAHOD Extent of Work 10


Volume II (B): Extent of work LIMKHEDA RWSS

 All chemicals and consumables till the plants are handed over to the Purchaser.
 All other equipment/services required to make system complete & those not
mentioned specifically in equipment and services by others will form part of scope.
 Sampling points to be provided at all required points to measure the quality of water.
 The lighting system at treatment plant area.
 Lab testing, chemicals and reagents for commissioning / testing of various water
samples.
 This work also includes design and construction of Roads, Storm water drains,
Waste water drainage, Street lighting, Compound wall along plot boundary, site
grading, area development, landscaping for entire site.
2.2.2.3. Trial Run Period:
Trial run period for water treatment plant shall be Three (3) month after the date of
completion of construction works in all respect. The trial run and acceptance of the
plant after stipulated guarantee run shall be carried out based on the quantity of raw
water made available by employer at the time of trial run and commissioning including
guarantee run of the plant.

2.2.2.4. General Principles


The bidder shall carryout all works wholly in accordance with the terms and conditions
of the contract to ful fill the requirement of the project. All the material used, and the
equipment installed shall be as per the specifications defined in the contract and the
work shall be executed with good engineering practices.

Generally, the following activities shall be carried out for each component of this
contract but shall not be limited to.

(i) Submission of all documents required according to the Contract (security


money/guarantee, insurance policies, if any etc.)
(ii) Preparatory Work:
The Contractor shall use the land earmarked to accommodate for sitting of all the units
of the final capacity of proposed works. The Contractor shall construct approach roads
connecting to all treatment units, and ancillary civil structures to be constructed within
the campus from the main road up to Plant site. The contractor will have to use the
same for transporting the materials to the site. The Contractor shall construct a bench
mark at a suitable location within the campus to establish a GTS bench mark at a
suitable location within the site and transfer level from the existing bench mark, as
approved by the Engineer-in-charge. All levels shall be deemed to refer to that

GWSSB, DAHOD Extent of Work 11


Volume II (B): Extent of work LIMKHEDA RWSS

benchmark. The Contractor may establish other secondary benchmarks on the site,
where required.
(iii) Soil Investigation:
The Contractor in co-ordination with the Engineer in Charge has to determine at each
location of a building or a water retaining structure the soil characteristics (safe bearing
capacity, angle of friction, cohesion etc.) in order to design the dimensions of the
foundations. It is also important to assess the potential of changes in water table,
erosion and exposure of foundations and the stability of the soil with a view to the
lateral resistance to be taken into account. The soil conditions have to be analysed for
all important structure of the water treatment plant. The required soil analyses are:
a) Penetration tests
 Standard penetration test to a depth corresponding to at least 1.5 times the width of
the building/foundation.
b) Plate load tests:
 To assess soil bearing capacity at the foundation level (Plate test)
 To take samples for laboratory analyses
c) Laboratory analyses for
 Granulometry
 Cohesion
 Angle of friction
 Proctor density
If the standard penetration tests give a sufficiently clear picture of the soil bearing
capacity the number of test pits can be reduced.
In addition, to the above, the following soil data shall be obtained from the test
pits:
 Composition and classification of the soil (sand, clay, silt, organic matter etc, soft,
medium, hard, decomposed rock, rock etc.) with view to:
 Excavation
 Need to support walls of trenches
 Compacting
 Permanent or temporary groundwater (waterlogging)
 Hard pans below the sand (depth, thickness, type of layer)
 Clay lenses

The results of the survey, the sampling, the laboratory analyses and the calculations
shall be presented in a report in three copies to the Engineer in Charge. The execution

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Volume II (B): Extent of work LIMKHEDA RWSS

of the foundations shall be started only after approval of the Engineer in Charge. The
contractor however will be responsible for design of the structures based on the results
of these investigations.

Note: Soil investigation report for the proposed water treatment plant site is enclosed
with this tender for bidder’s guidance only. However, if required, bidders may carry out
the additional soil investigation/analysis at their own cost to ascertain the type of
foundation before bidding. If required bidders may consider soil stabilization/ or any
other type of foundation in their cost while quoting job. The successful contractor shall
carry out detailed soil investigation at sufficient number of places as per design
requirement at his own cost. If the data of this report differs from the data given in the
tender then structural design of all the units shall invariably based upon the most
critical conditions of soil investigation. For any increase in foundation depth or type of
foundation etc., no extra claim by the contractor shall be made.

(iv) Along with the excavation for the buildings and underground sump etc., the Contractor
shall assess all the necessary parameters such as type of soil, the strata, the level of
groundwater and other indicators important for structure. He has to establish soil
profiles and submit these to the Engineer in Charge for approval of the following:
(a) Carrying out necessary Topographical Survey for all the units, pipeline etc. road
works and campus development within the limits of the contract in consultation
with the Engineer in Charge.
(b) Preparation and submission of the layout plans of entire treatment system with
ancilliary structures, cross sections and conceptual drawings etc. of all
components of the project. The drawings must be on scales as appropriate subject
to the prior approval of the Engineer in Charge.
(c) Additionally he has to assess the type of soil, the strata, the level of ground water
and other indicators if any and establish soil profiles and submit these to the
Engineer in Charge.
(d) Submission of the process design, hydraulic calculations for the design of the
water treatment plant, inter connecting pipe, channels etc., layout and P&I
diagram.
(e) The Contractors will have a choice to make use of the data/information/reports etc.
placed in this volume but the department does not stand guarantee to the data /
information / reports / designs / drawings included in this volume. The Contractors
will be solely responsible for preparing and submitting required drawing after

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Volume II (B): Extent of work LIMKHEDA RWSS

carrying out appropriate field surveys, data collection, designs etc. for approval of
Engineer-in-Charge.
(f) Approval of all design and drawings, material to be used, equipment specifications
and the samples, shall be obtained from engineer-in-charge prior to
commissioning of work on site. Unless mentioned otherwise, if for any specific
provision / references have been made in more than one specifications, the
provision which is more stringent of the lot shall be applicable and shall be binding
upon contractor.
(g) Submission of the design, specifications, catalogues and the technical data sheets
of all the equipment, electrical system, design of the electrical components and the
switchyard, shall be made taking into account the interfaces to the other project
components /packages and the second phase of Project.
(h) Preparation and submission of all detailed working drawings on the basis of
conceptual designs and plans approved by the Engineer in Charge.
(i) Providing adequately planned plinth protection works for all structures to be
constructed.
2.2.2.5. Design / Drawing / Document Submission
a) Along with Bid for Evaluation Purpose
 All drawings/documents/design submitted along with the offer shall be for bid
purpose only. These shall be subject to modification/approval at the time of
detailed Engineering. Such changes will not have any techno-commercial
implications.
 The documents as specified elsewhere for submission with bid shall be submitted
in two sets in hard copy as well as in soft copy along with on-line submission
b) Design / Detailed Engineering / Construction Drawings for Review &
Approval
All the drawings enclosed with this tender like- layout plan, Hydraulic flow diagram
etc. are given for general guidance only.
After award of work and before starting of any construction activities including
excavation etc., Flow balance diagram, process / unit size calculations, unit layout
plan, hydraulic design calculations & hydraulic flow diagram, P&I diagram, Single
line diagram & G.A. drawings of all the units, , Datasheets & drawings for related
Mechanical, Electrical & instrumentation works of the plant shall have to be
prepared based on the scope of work & datasheet given in this tender and
submitted by the contractor for approval of Client (Employer) / Consultant within 1
month of award of contract. Hence, it is to be very clearly understood by the
contractor that concept, shape, specifications, minimum volume, size,

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Volume II (B): Extent of work LIMKHEDA RWSS

capacity etc. given for any unit, item, etc. given in this tender shall have to
be followed strictly in submission of all drawings by the contractor. After
getting the approval for the same from client, the contractor shall submit structural
(RCC/steel) drawings with design calculations for approval of Client / Consultant.
The piping, electro-mechanical and instrumentation design shall also require to be
approved from the Client / Consultant .
Similarly the successful contractor shall submit data sheets / drawings for all
piping, mechanical, electrical, and instrumentation/automation works conforming to
tender specifications for approval from Client / Consultants prior to going ahead
with manufacturing / procuring these material at site.
All Designs, Drawings and calculations shall be approved by the consultant
of Client. Any drawing can be released for construction / manufacturing only
after getting final approval in writing from Client / Consultant.

 Contractor shall carry out basic design and detail engineering work for WTP and
submit various drawings and documents for approval of client / consultant before
these are released for construction or manufacturing.
 On award of the work the contractor shall hold a design conference with client /
consultant to discuss and finalise various parameters before the start of actual
basic engineering at no extra cost to owner. As this is a lumpsum contract, any
changes suggested due to sound engineering practice shall be incorporated at no
extra cost to the client.
 Contractor shall initially submit six sets (two set for client, two sets for consultants
and two sets (office & site copy) for contractor) of each of the design, detailed
engineering drawings & documents in hard copy for review and approval of client /
consultants. In addition contractor shall also submit these drawings & documents
in two sets in soft copy to client / consultants in suitable format for review of client /
consultants. Client / consultants shall review and approve or else furnish their
comments / observations, if any. Only the approved drawings can be released for
construction / manufacturing, subject to compliance of comments, if any, furnished
with the drawings or documents approved by client / consultants.
 In the event of comments or non-approval of drawings or documents submitted by
contractor, the contractor shall re-submit the concerned drawing or documents
within 10 days from the date of issue of comments by e-mail or letter, as
applicable & whichever is earlier, in required number of sets and type as
mentioned above for initial submission for review and approval of client /
consultants. All revision number of the drawing / documents shall be revised for

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each re-submission (i.e. initial submission shall be considered as Revision 0 and


subsequent submission shall be treated as Revision 1, 2, 3 and so on till the
subject drawing or document is approved for construction) and all the revisions
shall be marked in the revised drawings.
 Contractor shall retain the set of original as well as a copy of all drawings and
documents at site duly approved for construction / manufacturing. All construction
and manufacturing shall be as per approved drawings only and shall be subject to
compliance of comments.
 However reviewing of design / drawings / documents is not obligatory on the part
of client / consultants and complete correctness / soundness of the design /
drawings and their execution at site shall be the sole responsibility of the
contractor irrespective of the fact whether the same has been reviewed / approved
by client/consultants or not. Any defect observed during commissioning and / or
operating the plant shall be rectified by the contractor by carrying out the
necessary modification or rectifications, as applicable.
 All hard copies shall be submitted to client along with required covering letter
through courier or in person and soft copies may be submitted either in person or
through courier (in CD) or through e-mail to client as well as consultants.
c) As-Built Drawings
 Contractor shall submit five sets (two sets for client, two sets for consultants and
one set for contractor for records) and two sets in soft copy (one set each for client
and consultants) of each of as-built design and detailed engineering drawings &
documents in hard copy duly incorporating the changes, if any, during the
construction phase and duly approved by client with respect to the approved
drawings for records of client / consultants. The contractor shall get the as-built
drawings / documents reviewed and certified by client’s engineer and project
management consultants or Third Party Inspection Agency (if applicable)
representative at site prior to submitting these documents for records.
 Contractor shall submit as-built drawings of all civil works (Civil / Mechanical G.A.
Drawings), piping layout and piping drawings/isometrics, electrical SLD, electrical
and instrument cable layouts, earthing layout in two sets in autocad format
(suitable revision to be conveyed later during detailed engineering) for records and
future use of client.

d) O&M Manual / Commisioning Related Documents


Following Documents shall be submitted as a minimum:
 Plant Operating Manual

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It shall include:

 Plant Units operation philosophy


 Instrumentation philosophy
 Operational-Control Logic
 Initial start-up
 Abnormal operating conditions
 Shutdown and emergency procedures
 Precautions and hazards
 Routine checks & operations
 Process Upsets & Recommended corrective action
 Recommended spare parts list for two years smooth, trouble free
operation after handing over of plant i.e. after 5 years O & M
 Equipment Operation & Maintenance Manuals
 Operation / maintenance manuals supplied by respective vendors for
all equipment / units in consolidated form (Preferably in volumes
covering each treatment section).
 Any specific requirement.
 Suggested PGTR Procedures
 Initially two sets of each of the above documents in hard copy shall be
submitted for review and approval of client / consultants. Client /
consultants shall furnish their comments / observations, if any.
 Contractor shall incorporate the comments / observations furnished by
client / consultants and shall submit each of the above documents duly
approved by client/consultants in five sets in hard copy (Three sets for
Client, One set for Consultant and One set for Site) and Two sets in
soft copy (on two separate CDs, one each for client and consultant’s
records)

2.2.2.6. TENDERING INFORMATION


(i) Technical / Design Criteria :
a) Plant Capacity:
Conventional water Treatment plant of capacity 20.70 MLD net treated water output
at WTP Outlet in 22 hours (941 m3/hr) as per the detailed technical specifications
and data sheet. For the purpose of this tender, wherever 20.70 MLD in 22 hours
(9411m3/hr) capacity of the proposed WTP is mentioned, it shall be meant &
considered as 20.70 MLD in 22 hours excluding 3% treatment losses (2% with

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Clariflocculator sludge & 1% with sludge from dirtybackwash water) at outlet of the
plant (Net output after treatment). Since Plant capacity is more than 20.70 MLD,
Dirty backwash water after settling in Dirty backwash recirculation sump shall be
recycled/pumped back to inlet of raw water channel.

b) Overloading of units of Treatment Plant


All interconnecting pipelines/channels/launders (water conveying system) within
WTP shall be designed for 20% hydraulic overload. However, individual filter Inlet &
outlet system shall be designed for 100% hydraulic overload condition. The design
flow rates shall be calculated considering 22 hours of pumping per day.
c) Source of Raw Water
Source of raw water for this treatment plant is Kadana dam.

d) Quality of Raw Water


The quality of water from Kadana dam is quite well. However it is expected that
such quality may not prevail at other times particularly during the monsoon.

Raw water characteristics vary considerably. Turbidity of raw water may go as high
as up to 1000 NTU in rainy season.

The quality of raw water considered for the design shall be as given below:

Sr. Parameters Value Unit


No.
1. pH 7–9

2. TDS < 300 mg / L

5-500 NTU (non Monsoon)


3. Turbidity
< 1000 NTU (Monsoon)

Though the turbidity of water is expected to remain within 25 NTU throughout the
year; in rainy season turbidity is expected to shoot up to 200 NTU & above for two
to three weeks. Turbidity may remain above 500 NTU for shorter period. Hence the
plant should be able to take shock load of 500 NTU for one month and 1000 NTU
for few days in a year.

The above parameters are for guidance only and client assumes no responsibility
for the correctness of the same and it is the responsibility of bidder to carry out the
sampling tests of raw water by themselves to ascertain the raw water quality for

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treatment process at no extra cost to design the plant for worst conditions. The
Employer will not be responsible for the above and no relaxation will be given to the
guarantee conditions of desired treated water quality. For design purposes the
lower parameters than the above mentioned parameter shall not be allowed.

e) Treatment Plant Performance Guarantees:


The individual components of the plant will be designed for the design rated
capacity. However all the units must have a capacity to hydraulically pass through
additional 20% of plant capacities. The treated water quality on the design flow rate
shall be as defined below in the table for individual clarifiers, filters and the
combined stream in the filter clearwater channel and CWR.

Process guarantees

turbidity of the settled water at outlet of the Not exceeding 10 NTU during
clarifiers Normal season & 20 NTU
during Monsoon.

suspended solids in settled water at outlet of not more than 8 mg/l


the clarifiers

total aluminium in settled water at outlet of the not more than 0.5 mg/l
clarifiers

Turbidity of the Filtered water < 1 NTU

minimum filter run period at any time of the year 20 hours


between successive backwashing

minimum filter run during 90% of the year 36 hours

maximum backwash water during any period of 3 % of Filtered water output


7 consecutive days at any season of the year

In extreme conditions during monsoon, when the raw water turbidity changes, the
operator should make changes in alum dosage by Jar Test; so the filters should
receive above quality of settled water.
If at any time during testing, commissioning and defects liability period, any of the
quality and process parameters cannot be reached, the Contractor shall at his
expenses carry out all necessary modifications to the civil structures, the

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mechanical, hydraulic, electrical and other components of the plant, or modify the
operation procedures and the chemical dosing parameters in order to achieve the
required performance of the plant.
f) Treatment Plant Process
It should be ensured by intending tenderers that the scheme of treatment is
designed to give adequate operational flexibility & reliability. During the works
performance test and trials, the contractor will be required to demonstrate and
optimize performance abilities of the works.
g) Treated Water Quality

1) In general, the treated water leaving the plant shall be consistently as per the
following standards:-
Treated Water Parameters

Sr. No. Characteristics Proposed Treated water


quality limits

1. Turbidity < 1.0 NTU

Colour < 5 (units on platinum cobalt


2.
scale)

3. Taste & odour Unobjectionable

4. pH 7.0 – 8.50

5. Total Dissolved Solids < 500 mg/l

6 Total hardness (as CaCo3) < 200 mg/l

7. Chloride (as Cl) < 200 mg/l

8. Sulphate (as SO4) < 200 mg/l

9. Fluoride (as F) < 1.0 mg/l

10. Iron (as Fe) < 0.1 mg/l

Residual chlorine content of the 0.4 mg/l


treated water, 30 minutes after the
11.
contact in the chlorination
chamber.

12. Faecal coli form number/100ml Nil

13. Coli form organism number/100ml Nil

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In addition to above, treated water quality parameters shall be as per table no. 2.2
and 2.3 of latest edition of CPHEEO manual & is extracted here under Table#1.

The tenderer shall give guarantee for the degree of purification as specified. In
addition, treated water quality at WTP outlet should also be well within prescribed
limits as per Indian & international drinking water standards as mentioned in Table #
1 given below. To establish the quality of filtrate and performance of other units
as specified above, the tenderer shall have to arrange for taking samples and
send them to recognized laboratory and get the raw, clarified, and filtered water
samples analyzed for physical, chemical and bacteriological qualities of all the
three raw, clarified, and filtered water. The tests are to be taken by the tenderer at
his cost during the period of trial run of the plant.

2) During trial runs, however, the turbidity to be achieved, should be less than 1.0 NTU
since the plant designed for this requirement will be able to produce water of
acceptable standard even if adequate operating conditions cannot be guaranteed
continuously. The contractor shall at his own cost undertake the necessary
sampling and testing to prove that the treated water conforms to the foregoing
standards. If the tests show that the water quality has not been reached to specified
levels, the contractor shall submit his proposals for meeting guaranteed
requirements to the Engineer. The contractor shall have to carry out at his cost
whatever measures; such as improvements, additions, alternative or additions to
the plant and equipment (Civil, electrical, mechanical, instrumentation works) that
are required to be taken to achieve specified water quality. No charge will be levied
to the contractor for water used during testing. However, energy charges will be
charged as per actual.

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Table # 1: GUARANTEE OF FINAL TREATED WATER QUALITY REQUIREMENTS:

Following Table gives Indian standard and international standard of drinking water.

Sr. Parameter Indian Standards International Standard


No.
Acceptable Cause for Acceptable Cause for
Rejection Rejection
1 Turbidity (NTU) 2.5 10.0 5.0 25.0
2 Colour (On pt.Co- 5.00 25.0 5.0 5.0

Scale)
3 Taste Unobjectionable Unobjectionable Unobjectionable Unobjectionable

4 Odour Unobjectionable Unobjectionable Unobjectionable Unobjectionable

5 PH 7.00 6.50 to 9.00 7.00 to 8.50 6.50 to 9.20


6 Total dissolved solids 500.00 1500.00 500.00 1500.00

7 Total hardness (mg/l as 200.00 600.00 100.00 500.00


CaCO3)

8 Chlorides 200.00 1000.00 200.00 600.00


9 Sulphate 200.00 400.00 100.00 400.00
(mg/l as SO4)
10 Fluorides 45.00 1.500 0.60 1.70
(mg/I as F)
11 Nitrates 45.00 45.00 45.00 45.00
(mg/I as No3)
12 Calcium 75.00 200.00 75.00 200.00
(mg/l as Ca++)
13 Magnesium (mg/I as Mg++ 30.00 150.00 75.00 200.00
If there are 250 mg/I of If there are 250 mg/I of
sulphates sulphates Mg++ content
Mg++content can be increased can be increased to
14 Iron (mg/l as Fe) 0.100 1.000 0.100 1.00
15 Manganese mg/l as 0.050 0.500 0.0500 0.500

16 Copper(mg/l as Cu.) 0.050 1.500 0.50 1.50

17 Zinc(mg/l as Zn) 5.000 15.000 5.00 15.00


18 Phenolic (mg/l as 0.001 0.002 0.001 0.002

phenol)
19 Anionic detergents 0.200 1.000 0.200 1.00

(mg/l as MBAS)
20 Mineral oil (mg/l) - - 0.10 0.300

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21 Arsenic mg/l as As) 0.050 0.050 - 0.050


22 Cadmium (mg/l1 as Cd) 0.010 0.010 - 0.010
23 Chromium (mg/l as Cr) 0.50 0.50 - -
24 Cyanides 0.040 0.0050 - 0.050
25 Lead (mg/l as CN) 0.100 0.100 - 0.100
26 Selenium (mg/l as Sc) 0.10 0.10 - 0.100
27 Mercury (Total)(mg/l 0.001 0.001 - 0.001
28 Polyncular aromatic 0.200 0.200 - 0.200

hydrocarbons (PHA
29 Gross alpha Activity 3 3 3 3

30 Gross Beta activity(Pcl/1) 30.00 30.00 30.00 30.00

31 E.-coli count(per 100 ml) Must not be detectable in any 100 ml sample

32 Coliform organisms(per 100


ml)

Source :

1) Manual on water supply and treatment “Central Public Health and Environmental
Engineering Organization, Ministry of Works and Housing, New Delhi-1979.

2) CPHEOO Manual 1991 Addition, the criteria should be provided.

3) International standard for drinking water world health organization Geneva, 1971
(3rd Edition).

h) Plant Layout Considerations:


 The water levels at the inlet and outlet shall be as mentioned in tender
documents & shall be governed by the loss of head across the treatment
plant. The principal considerations for a good layout of the plant shall be

 Smooth flow of water from inlet to outlet
 Foundations and floors firmly resting on naturally consolidated soil
 Working space between structures
 Isolation of hazardous areas
 Easy vehicular approach to all equipment/material handling areas / units
 Well connected drainage system up to disposal point
 Stair access to high level outdoor operation areas with hard standing at the
foot

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 Security of the main operation areas


 Economic area lighting
 Architecture and aesthetics
 Adequate earth cover to buried pipes and ducts
 Birds / reptiles / insects menace
 Contractor to adopt/adhere to the general engineering specifications and
practice given below while designing the treatment plant which shall form
as part of specific requirements and shall supersede general
requirements specified elsewhere in tender when observed to be in
conflict to below requirements:

(i) Monorail and chain pulley block (manually operated) shall be provided at
all pump houses (both under ground and above ground) for handling of
dirty water / sludge pumps, backwash pumps, etc.; at blower room for
handling backwash air blowers; at chemical house for handling alum, etc.;
where as Monorail with Electrically operated Hoist & Trolley/EOT as
specified shall be provided at Chlorine Tonner Room for handling chlorine
tonners, etc. as required and each shall be of adequate capacity (min. 1.5
times the weight of the equipment / single heaviest component). Monorail
/ Rail shall be extended outside the pumphouse / building to facilitate
loading / unloading of equipment directly on vehicle, for which ramp
approach shall be given.
(ii) Adequate measure shall be taken to prevent dry running of the pump in
all modes of operation i.e. manual as well as auto mode. Low level to trip
the pump shall be above the top of pump casing. The sump floor shall
slope towards suction pit / channel. Care must be taken especially for
under ground sludge sumps to provide suction pit of adequate size for
emptying the sump for ease of maintenance.
(iii) All pumps shall be provided with flooded suction. Effective liquid depth of
units shall be considered between levels corresponding to lowest liquid
level and highest liquid level as per design. Accordingly all sumps/tanks
shall be provided with required suction pit flooded suction requires that
lowest liquid level shall not be lower than the the top of suction pipe.
Displacer / Float type Level switches (in addition to level transmitter
where specified for auto operation / alarms) shall be provided for dry run

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protection of pumps to trip the pumps irrespective of auto or manual mode


of operation of the pumps.
(iv) Operating platforms shall be provided for operation of any equipment and
to take care of valves causing inconvenience to operate from ground/floor
level. For this 1.5m width or adequate height of operating platform with
sufficient head room must be provided. Platform shall have minimum
width of 900mm with galvanized grating / chequered plate.
(v) All pump areas / pedestals shall be provided with kerb walls and suitable
arrangement for collection of leakage and connection to the nearest
piping/unit, keeping in mind the process requirement. In dry wells,
necessary drain collection pit and dewatering pump of sufficient capacity
and head requirement for auto operation with low & high level switches
and alarm with high-high level switch shall be provided in all pump
houses, especially underground pump house for this purpose.
(vi) Vehicular approaches shall be provided to the units for operation and
wherever required maintenance .
(vii) Flushing connections shall be provided for all sludge handling units and
sludge lines.
(viii) Access to all units / walkways / platforms shall be by RCC stairways
except for valve and such operating platforms requiring occasional use
where access with ladders shall be accepted.
(ix) Hand rails shall be of 40mm dia. (or 38mm OD) medium duty MS pipes.
(x) The clear distance between adjacent pump / blower pedestal shall be
minimum 1000mm. The clear distance from pedestal to internal face of
end walls shall not be less than 1500mm. The clear distance from
pedestal to internal face of walls on suction and motor side of the pumps
shall not be less than 2000mm.
(xi) Minimum clearance of 1000mm shall be provided around pumps, blowers,
equipment pedestal for paving etc.
(xii) Motors of all outdoor equipment shall be covered with canopy.
(xiii) Mixers in chemical solution tanks without baffle shall be located off-centre
to avoid vortex.
(xiv) All chemical dosing pumps shall be provided with pulsation dampeners.
Metering pumps shall have bypass with valves and external pressure
safety valves.
(xv) Safety shower and eye wash facility, and service water connection shall
be provided near chemical handling areas, especially at chlorination area.

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(xvi) All instrument indication facility shall be readable from grade.


(xvii) All below grade valves shall be operable from grade by providing
extended spindle and hand wheel arrangement.
(xviii) Epoxy lining in alum tanks and any other units as required, shall be
provided. Complete wetted surface including free board and top of walls
shall be lined.
(xix) All overhead units, underground tanks where specified, & other units as
required shall be able to be segregated for manual desludging / draining,
whenever required, alongwith drain piping and valve. The purpose is to
have possibility to drain all the tanks and other applicable units to make
empty for cleaning / maintenance purpose. The drain pipe / drain valve
(sluice valve) shall be of minimum 150mm size.
(xx) Common delivery header and suction header of pumps (and blowers)
shall be provided with a blind flange on one end. All Sludge Pump shall
be provided with indicidual suction line.
(xxi) Backwash air blowers shall be located inside the blower room with
necessary acoustic hoods (to maintain noise level below 85 db at 1.86 m
distance from blower) complying with statutory and safety norms.
(xxii) Clear Distance between two Civil units shall not be less than 5 m.
(xxiii) Knife Gate valves shall be provided for sludge application.
(xxiv) Doors, Windows and Ventilators shall be of aluminum glazed type with EZ
section.
(xxv) All sludge lines shall be of minimum 200mm dia. Size.
(xxvi) The plinth level of all the building shall be min. 600 mm above formation
level (FGL). The roof of the building (bottom of slab) shall be min. 3.6 m
above plinth level or higher as required.
(xxvii) All the building shall be provided with 1000 mm wide plinth protection of
75 mm thick CC 1:2:4 laid over 150 mm consolidated rubble soling.
(xxviii) All cables within building shall be laid on cable trays or in cable trenches
or both and for cables on walls / platforms of various buildings or civil
units shall be laid on cable trays and rest all cables to be laid outside the
building / outdoors shall be laid buried in ground. All cables trays shal be
of medium duty GI and cable trenches shall be constructed in RCC.
(xxix) Except for pipes / channels for which minimum sizes are specified in
tender specifications and in this specific requirement, fluid velocity to be
considered in the design of balance pipes / channels and all valves /
gates shall be sized as under:

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For gravity flow : 0.9 m/sec max.


For pump discharge : 2.5 m/sec max
For Pump Suction : 1.2-1.5 m/sec max

For Air line : 20 m/sec max

1.2.1 Civil Works for filtered water Sumps:

The Scope includes detailed design, civil general arrangement drawings, structural
drawings (including reinforcement) / construction drawings of all civil works for Sump and
pumping station and detailed design and drawings of all mechanical, electrical and
instrumentation system and equipment on the basis of the approved design, layout and
general arrangement. Construction of sump and pumping station, Building of all civil works
including associated electrical works, and other building services, water supply, storm
water drainage, etc. as per the specification. Mechanical Scope of work includes the
Design, manufacture, shop testing, inspection, transportation to site, installation, testing of
all mechanical and instrumentation and control equipment and systems as per the
specification.

The major dimensions/sizes and capacities are as follows:

Sr. No. Name of villages Capacity of ump


IN LL

At H/W and S H/W-SUMP

1 Rectangular sump at C/W KARMADI AT KARMADI MHW 136.00

2 Circular sump For MUNDHA SHW 22.00

3 circular sump For HATHIYAVAN BOOSTING 0.50

HGLR

4 Rectangular sump at KARMADI 38.00

5 circular sump For ZAROLA HGLR 12.60


6 circular sump For KAKRIDUNGRI HGLR 8.90
7 circular sump For SINGAPUR HGLR 7.50
8 circular sump For NAVAVADIYA HGLR 6.60

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9 circular sump For CHOKI HGLR 5.60


10 circular sump For SARJUMI HGLR 2.80
BPT
11 circular sump For SARJUMI BPT 3.80
12 circular sump For PAHAD BPT 3.60
13 circular sump For DAKARA BPT 2.40
14 circular sump For KHADADA BPT 0.60
15 circular sump For HATHIYAVAN BPT 0.50
16 circular sump For KARMADI BPT 0.30
Sump/HGLR up to village level
17 circular sump For AAMBA 7.20
18 circular sump For SUTHARWASA 6.00
19 circular sump For LIMKHEDA 4.20
20 circular sump For ZERJITGADH<DUDHIYA 3.30
21 circular sump For SUDIYA 3.00
22 circular sump For DATIYA 2.90
23 circular sump For HATHIYAVAN 2.80
24 circular sump For PAHAD 2.70
25 circular sump For SARJUMI 2.50
26 circular sump For PADALIYA-THALALIMDI 2.40
27 circular sump For PIPALI 2.20
28 circular sump For GORIYA-HIRAPUR 2.00
29 circular sump For BHILPANIYA 1.80
30 circular sump For JUNAVADIYA,ZAROLA 1.70
31 circular sump For NINAMA NI VAV 1.60
32 circular sump For CHOPAT PALLI,KATARA ni PALLI, SINGAPUR 1.40

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33 circular sump For MUNAVANI,BARA,KAKRIDUNGRI 1.30


34 circular sump For FULPARI,MOTIVASVANI,DUNGRA,VAtEDA 1.20
35 circular sump For ZALIYAPADA 1.10 1.2.2 C
36 circular sump For VADAPIPAL,PADA 1.00 i

37 v
circular sump For FOFAN,JAMRI 0.90
i
38 circular sump For ANOPPURA,KALIYA RAI,NANI VASVANI 0.80 l
39 circular sump For CHOKI,KARMADI 0.70
W
40 circular sump For KELKUVA,CHATKI,SANAGIYA 0.40
o
FALIYA CONNECTIVITY r
k
41 circular sump at SINGAPUR 0.70
s
42 circular sump at ZALIYAPADA,DUNGRA 0.60
43 circular sump at ANOPPURA,NINAMA NI VAV-2 0.50 P
u
44 circular sump at CHOKI-NINAMA NI VAV-1 0.40
m
45 circular sump at SANAGIYA 0.20 p

Houses:

The Scope includes detailed design, civil general arrangement drawings, structural
drawings (including reinforcement) / construction drawings of all civil works for Pumping
Stations, building services, water supply, storm water drainage, sewerage, and waste water
system and detailed design and drawings of all mechanical, electrical and instrumentation
system and equipment on the basis of the approved design, layout and general
arrangement.The major dimensions/sizes and capacities are as follows:

PUMP HOUSES:-

Size Of Pump No of Pump


Sr. No. Location
House-Sq.mtr. House

1 (1)At Main Head works site-KARMADI 160 1

2 (2)At Mundha SHW 96 1

3 (3)At Hathiyavan Boosting 24 1

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Village Level
4 9 28

Pannel Room,Battery Room,Control Room:-

Size Of Pump No of Pump


Sr. No. Location
House-Sq.mtr. House

1 (1)At Main Head works site-KARMADI 140 1

2 (2)At Mundha SHW 84 1

3 (3)At Hathiyavan Boosting 42 1

Staff Quarters:-

Size Of Pump
Sr. No. Location No of Pump House
House-Sq.mtr.

1 At Diff H/W or as per required 75 3

COMPOUND WALL with WIRE FENCING:-

Sr. No. Location Size Of Pump House-Rmt.

1 At Diff H/W or as per required 1700.00

APPROACH ROAD:-

Sr. No. Location Size Of Pump House-Rmt.

1 At Diff H/W or as per required As per requirement

1.2.3 Civil Works for ESR:

a. Scope:

The scope includes designing and constructing R.C.C. Overhead service reservoirs of
various capacity as mentioned in table below, each with specified staging height including
providing lowering, laying erecting, hoisting and jointing of C.I D/F pipe assembly for inlet,

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outlet, wash out, overflow and by pass arrangements as specified, providing & fixing
accessories such as Aluminium ladder, C.I. manhole frame & covers, electronic water level
indicator, lightening conductor, G.I. pipe railing around bottom slab walk way & top slab,
Stainless steel grating over outlet pipe and drain pipe, designing providing R.C.C. staircase
from ground level to bottom slab level covered by slab at top level and M.S. ladder from
bottom slab level walkway to roof slab, Rolling shutter of 2.5 m height with locking
arrangement of approved design, B.B. masonry chambers for all valves, ventilating shaft &
C.I. ventilators at roof slab, providing & applying three coats of approved cement paint to
the structure from outside and solvent free epoxy (food grade) painting to internal surface
of container & bottom of roof slab, anti termite treatment for underground parts of the
structure and giving satisfactory water tightness test as per I.S. code. The job also includes
painting the name of the scheme and other details on the container wall as directed by
Engineer, providing drainage arrangement of R.C.C. NP3 pipe of 300 mm diameter up to
100 meter length to nearby nallah, providing plinth protection 1.5 meter wide around the
structure with interlock C. C. Blocks fixed on 150 mm thick P. C. C. M 15 grade complete
as directed by Engineer.

b. Proposed ESRs:

The list of proposed ESR with planned capacity is as detailed below:

Sr. Name of villages Capacity of Height of


No. ESR In LL ESR ( M)

HWS SITE

1 ESR at Village SUTHARVASA 5.50 12

2 ESR at Village KARMADI 1.40 12

Up to village level 12

3 ESR at Village JETPUR 3.80 12

4 ESR at Village MOTA HATHIDHARA 2.50 12

5 ESR at Village MOTA MAL,NANI VAV 2.30 12

6 ESR at Village MOTA VAV-2 2.10 12

7 ESR at Village MOTA VAV-1 2.00 12

8 ESR at Village DUDHIYADHARA,AANTARASUMBA 1.80 12

9 ESR at Village GUMNI 1.70 12

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Volume II (B): Extent of work LIMKHEDA RWSS

10 ESR at Village GOLANA 1.60 12

11 ESR at Village DHANPUR,NANA HATHIDHARa,SATI FALIA 1.50 12

12 ESR at Village NAVA VADIYA 1.40 12

13 ESR at Village BHIMPURA,SASHTA 1.30 12

14 ESR at Village KHADADA,UMEDPURA 1.10 12

15 ESR at Village FATEPURA,PIPLAPANI 0.90 12

16 ESR at Village DAKARA 0.80 12

17 ESR at Village PATDI 0.70 12

18 ESR at Village KOTHARA 0.60 12

FALIYA CONNECTIVIT

19 ESR at Village AAMBA 3.70 15

20 ESR at Village DUDHIYA 1.70 12

21 ESR at Village SUDIYA,SUTHARVASA-2 1.60 12

22 ESR at VillageSUTHARVASA-1-15 mtr ht. 1.50 12

23 ESR at Village THALA LIMDI 1.30 12

24 ESR at Village PIPLI,LIMKHEDA-1, LIMKHEDA-2 1.10 12

25 ESR at Village MUNAVANI 0.70 12

26 ESR at Village PADA,VATEDA 0.60 12

27 ESR at Village KALIYA RAI,NANI VASVANI 0.40 12

28 ESR at Village CHATKI 0.30 12

Inlet and Outlet diameters of ESR should be of CI / DI and the sizes are as per the
respective rising/gravity inlet main and rising/gravity distribution outlet mains. The
contractor should provide inlet and outlet, over flow and wash out up to 5 m horizontal
length. The size of over flow pipe should be the same size of outlet diameter. In addition to
the above, provision should be made for future requirements i.e., one more inlet and one
more outlet of the same diameters should be kept with fixing of blank flange at the end. For
inlet, outlet, overflow and wash out pipes should provided with duck foot bend and crippling
flanges.

GWSSB, DAHOD Extent of Work 32


Volume II (B): Extent of work LIMKHEDA RWSS

1.2.4 Civil Works for Transmission and Distribution Piping:

2.0 The schematic diagram for Rising pipeline is as shown in the bid drawings. This is
only for reference and the selected bidder have to prepare the route map after
carrying out necessary survey and fix the alignment in consultation with the
Engineer in Charge.

3.0 The scope of works comprises the following:

METALLIC PIPE
126.00 100 MM DIA-D.I. K-7
3858.00 150 MM DIA-D.I.K-7
12019.00 300 MM DIA-D.I.K-9
2700.00 350 MM DIA –D.I.K-7
25351.00 350 MM DIA-D.I.K-9
707.00 500 MM DIA-D.I.K-9
NON METALLIC PIPE
1775.00 75 mm PVC Pipe 6 Kgs

21111.00 90 mm PVC Pipe 6 Kgs

26408.00 110 mm PVC Pipe 6 Kgs

28723.00 125 mm PVC Pipe 6 Kgs

1864.00 125 mm PVC Pipe 10 Kgs

24014.00 140 mm PVC Pipe 6 Kgs

2048.00 140 mm PVC Pipe 10 Kgs

17252.00 160 mm PVC Pipe 6 Kgs

13194.00 180 mm PVC Pipe 6 Kgs

23195.00 200 mm PVC Pipe 6 Kgs

9119.00 225 mm PVC Pipe 6 Kgs

19273.00 250 mm PVC Pipe 6 Kgs

6195.00 280 mm PVC Pipe 6 Kgs

683.00 315 mm PVC Pipe 6 Kgs

GWSSB, DAHOD Extent of Work 33


Volume II (B): Extent of work LIMKHEDA RWSS

 Route Survey.
 Geotechnical survey along the pipe route.
 Excavation of pipe trenches in soil, soft rock, hard rock, WBM and concrete roads,
including dewatering.
 Supplying and Laying of DI pipes of various design diameters with all specials along the
route as per the route map (to be surveyed and prepared by the selected bidder).
 Supplying and Laying of uPVC pipes of various design diameters with all specials as per
the route map (to be surveyed and prepared by the selected bidder).
 Transportation of pipes and materials to fabrication/ erection site including loading and
unloading.
 Contractor shall plan and accordingly phase the supply of items according to his
requirement to best utilize the available storage space at site.
 Providing coating/ lining/ painting as specified in this tender specification.
 Providing and fixing sluice valves, Scour valves and Air Valves on the existing as well as
new pipeline, as specified in relevant datasheets, detailed technical specifications,
particular technical specifications and BOQ.
 Providing tapings as required.
 Providing pipe bedding as per the requirements.
 Preparation of fabrication drawings for steel structures, supply of structural materials,
Fabrication and Erection of steel structures.
 Backfilling of pipe trench with selected soil immediately after erection of pipe excluding pipe
joints.
 Encasing of underground pipelines as per specifications.
 Hydro testing of pipeline in segments.
 Backfilling of pipe trench at pipe joints.
 Providing and fixing electromagnetic flow meter on Existing and New pipelines at specified
locations.
 Construction of RCC Sluice/ Butterfly Valve Chambers as per design and drawing. A typical
valve chamber drawing is enclosed for reference.
 Supplying and fixing MS cages for air valves as per design and drawings.
 Connection of newly laid pipes with existing pipes.
 Cutting of old as well as new pipe lines of D.I., C.I. or M.S. as required.
 Construction of RCC Thrust blocks, Saddles, Anchor blocks & cross drainage works etc. A
typical drawing is enclosed for reference.
 Reinstatement of WBM, Tar and Concrete Roads after laying and testing of pipeline.
 Demolishing old structures in the route of pipeline, if required.

GWSSB, DAHOD Extent of Work 34


Volume II (B): Extent of work LIMKHEDA RWSS

 Construction of culverts / saddles for pipe laying in Nallah Portion.


 Flushing of entire pipeline with clean water at least for 24 hours.
 Testing, disinfection and commissioning all the laid Rising/gravity mains and feeder mains.
 Preparation of as-built drawings.

Summary of transmission and distribution pipelines, along with the pipe materials, Diameter
and lengths are mentioned below.

3.1.1 Valve chambers

Contractor shall carry out the construction of valves chambers in consultation with the
engineer in charge. Typical valve chamber drawing is given for reference.

3.1.2 Anchor/Thrust Block

Anchor/thrust blocks shall be provided wherever necessary in consultation with engineer in


charge. Contractor to carry out the design and submit the same for review and approval
before execution.

3.1.3 Civil Works for Village Level Facilities for RWSS:

A pump house/Panel Room of 3m x 3m size for further distribution of water for each cluster
of village habitation will be provided.

HORIZONTAL SPLIT CASING CENTRIFUGAL PUMP WITH INDUCTION


MOTOR:

Motor rating 150 KW, Capacity:415 m3/hr, Head:94 mtrs (2W+1S) For 3.00
Karmadi CWS to Karmadi HGLR
Motor rating 75 KW, Capacity: 212 m3/hr, Head: 82 mtrs (1W+1S)
2.00
For: Mundha CWS to Suthar wasa ESR
Motor rating 22 KW, Capacity:115 m3/hr, Head:50 mtrs (1W+1S)
2.00
For Hathiyavan Boosting
Motor rating 3.7 KW, Capacity:30 m3/hr, Head:27 mtrs (1W+1S) Karmadi
2.00
CWS to Karmadi ESR( For Anoppura Line)
MONO SUBMERGED PUMPSET: Village Level Sump
Rating :12.5 HP,Capacity:725-210 LPM,Head:35-50 mtrs (SM-2.6)(1W)
5.00
For:Anoppura and Ninama ni vav-2 and Kaliya Rai and Choki and Vateda

Rating :25 HP,Capacity:2400-1000 LPM,Head:26-42 mtrs (SM-4.7)(1W)


1.00
For:Aamba

GWSSB, DAHOD Extent of Work 35


Volume II (B): Extent of work LIMKHEDA RWSS

Rating :25 HP,Capacity:850-575 LPM,Head:60-75 mtrs (SM-2.10)(1W)


2.00
For:Ninama ni vav-2 and Singapur
Rating :10 HP,Capacity:690-294 LPM,Head:27.5-37.5 mtrs (SM-2.5)(1W)
4.00
For:Chatki and Dudhiya-2 and Sanagiya-2 and Munavani-1
Rating :5.5 HP,Capacity:450-300 LPM,Head:20-26 mtrs (SM-2.2)(1W)
1.00
For:Piplapani
Rating :15 HP,Capacity:790-350 LPM,Head:38-54 mtrs (SM-2.8)(1W)
1.00
For:Dungra
Rating :20 HP,Capacity:1400-810 LPM,Head:30-45 mtrs (SM-3.6)(1W)
1.00
For:Dudhiya-1
Rating :6.5 HP,Capacity:560-260 LPM,Head:20-32 mtrs (SM-2.5.2)(1W)
3.00
For:Munavani-2 and Limkheda-1 and Limkheda-2
Rating :15 HP,Capacity:600-220 LPM,Head:42-62 mtrs (SM-2.9)(1W)
3.00
For:Zaliyapada and Nani vasvani and Vateda
Rating :15 HP,Capacity:750-560 LPM,Head:35-50 mtrs (SM-2.7)(1W)
1.00
For:Thala Limdi-1
Rating :6.5 HP,Capacity:540-198 LPM,Head:17.5-27.5 mtrs (SM-2.3)(1W)
1.00
For:Thala Limdi-2
Rating :25 HP,Capacity:1200-750 LPM,Head:50-66 mtrs (SM-2.5.6)(1W)
2.00
For:Sutharvasa-1 and Sutharvasa-3
Rating :17.5 HP,Capacity:1600-800 LPM,Head:22-38 mtrs (SM-3.5)(1W)
1.00
For:Sutharvasa-2
Rating :15 HP,Capacity:960-400 LPM,Head:35-50 mtrs (SM-2.5.5)(1W)
1.00
For:Sudiya
Note: SM= Submersible Monoblock

The Scope includes detailed design, civil general arrangement drawings, structural
drawings (including reinforcement) / construction drawings of all civil works for Pumping
Stations, building services, water supply, storm water drainage, sewerage, and waste water
system and detailed design and drawings of all mechanical, electrical and instrumentation
system and equipment on the basis of the approved design, layout and general
arrangement. Building and all civil works including associated electrical works, and other
building services, water supply, storm water drainage, etc. as per the specification.
Mechanical Scope of work includes the Design, manufacture, shop testing, inspection,
transportation to site, installation, testing of all mechanical and instrumentation and control
equipment and systems as per the specification.

GWSSB, DAHOD Extent of Work 36


Volume II (B): Extent of work LIMKHEDA RWSS

3.2 OPERATING UNITS

For effective running of pumping machinery, operating staff is required to stay at HW site,
hence provision is made for operating units at different head works site as per requirement
along with site engineer's office cum residence.

4.0 WORKS LIFE EXPECTANCY

The bidder shall design the works for a life expectancy as follows:

Concrete Structures 60 Years

Mechanical Plants 15 Years

Electrical Plants 15 Years

Buried Earth Electrical System 50 Years

Control Panels 25 Years

External Instrumentation Systems 15 Years

Computer Systems 12 Years

EXTENT OF WORKS- Electrical Work:

The Electrical Extent of Works of this specification is as given below.


i. The scope of services covers the design, detailed engineering, preparation of construction
drawing, manufacture, acceptance testing at manufacturer’s works or at any accredited
agency, supply, packing, forwarding and delivery from place of storage/ manufacturer’s
works to erection site including transit insurance, unloading, storage at site, assembly,
erection, testing, installation, Commissioning & performance demonstration, Operation &
Maintenance (O&M) for Five (5) years and handing over after Five (5) years along with all
necessary spares of original ratings & specifications on DBO basis. Inland and overseas
transit insurance, transport, testing at site shall be Contractor scope. Tender BOQ and
drawings are for reference purpose only which are the minimum requirements; Contractor
to ensure that design & equipments are as per specification requirements.

ii. The Contractor shall prepare design calculations based on parameters/design criteria
indicated in the specification. The Contractor shall prepare detailed engineering and
construction purpose drawings to make his/her own estimate of ratings & quantities
(minimum requirements as per price schedule & Key SLD) for entire electrical
system including all items, systems such as equipments, power & control cables/

GWSSB, DAHOD Extent of Work 37


Volume II (B): Extent of work LIMKHEDA RWSS

cabling system, lighting system, earthing, lightning protection, auxiliary power


distribution, civil works required for completion of Electrical Works.

iii. Contractor shall take due care of the site Seismic conditions while design of all equipments/
components used in entire electrical system covered in this specification. Contractor shall
furnish list of additional design parameters considered in design to fulfill above requirement.

iv. Design and detailed engineering of the materials procured by Contractor is included in
scope. Contractor shall submit each document/ calculations of system which is included in
scope to Employer/Consultant for review/approval. All design documents/ calculations
prepared by Contractor shall be with ISO documentation i.e. with duly singed by qualified
authorities and stamped. Design documents/ calculations prepared by sub-Contractors
shall be approved by Contractor and stamped copy of approval along with no-deviation
sheet from sub-contractor shall be submitted by the Contractor to Employer/Consultant for
final review/ approval.

v. Expert or manufacturer supervision for sub-contractor supplied material shall be provided


by Contractor and included in offer.

vi. Contractor shall be solely responsible for any shortages or damages in transit for his supply
scope, handling and/ or in storage of any materials and erection of the equipment, supply of
erection tools at site. Contractor shall ensure that it will not affect any activity or project
schedule. Any demurrage, wharfage and other such charges claimed by the transporters,
railways etc. shall be to the account of the Contractor.

vii. Contractor shall identify activities and mile stones of the work forecasted for next month
with optimistic and pessimistic dates of work completion. Contractor shall prepare program
evaluation and review techniques to identify critical path of project and activity sequences.
The project schedule shall be prepared and updated fortnightly in MS Project.

viii. Contractor shall be solely responsible for any shortages or damages in transit for his supply
scope, handling and/ or in storage of any materials and erection of the equipment, supply of
erection tools at site. Contractor shall ensure that it will not affect any activity or project
schedule. Any demurrage, wharfage and other such charges claimed by the transporters,
railways etc. shall be to the account of the Contractor.

ix. Contractor shall identify activities and mile stones of the work forecasted for next month
with optimistic and pessimistic dates of work completion. Contractor shall prepare program
evaluation and review techniques to identify critical path of project and activity sequences.
The project schedule shall be prepared and updated fortnightly in MS Project.

GWSSB, DAHOD Extent of Work 38


Volume II (B): Extent of work LIMKHEDA RWSS

x. Nothing in this specification shall be constructed to relieve the Contractor of his/her


responsibilities towards following best engineering practice established in the country.

xi. All Liaisoning for - Obtaining approval including Load Sanction from Gujarat
Electricity Board (GEB), No Objection Certificates & Load release from GEB/PGVCL,
Electrical Inspector(CEIG), relevant government agencies, statutory authority, as
applicable is included in Contractor’s scope.

xii. All necessary legal fees required for various applications to GEB(UGVCL) / Electrical
Inspector(CEIG), relevant government agencies, statutory authorities shall be paid
by the Employer. The GEB deposit required to be paid for Load Release shall be
borne by the Employer.

xiii. The CONTRACTOR’s scope shall also include measurement of soil resistivity at site by
Wenner’s four electrode method as per IS: 3043 – 1987 at minimum four locations for
Proposed site. The earthing shall be designed for the actual mean soil resistivity value
obtained.

xiv. Even if all components of a system included in this specification are not explicitly identified
and/ or listed herein, these shall be supplied under this contract to ensure completeness of
the system and facilitate proper operation and easy maintenance of the plant. Any and all
other works not indicated above but necessary/ required to complete the job in all aspects,
are included in the CONTRACTOR’s scope.

xv. The CONTRACTOR shall include start up spares, essential spares, recommended spares
and a set of special tools necessary for operation, routine maintenance of equipment
supplied for a period of five years.

xvi. Whether specifically called for or not, all accessories required for normal and satisfactory
operation (as deemed by the Employer) of the equipment shall be considered to be a part
of the Contractor’s basic scope of supply and/ or work and no claims whatsoever, for extra
payment on these grounds, will be accepted.

xvii. Contractor should visit site and get himself/herself ascertained regarding the scope of work
for the complete Electrical works before submission of quote/offer.

xviii. All government departmental permission Like Road crossing , Railway crossing , Forest
permission , Gas / Oil pipeline permission etc. all liaison work and document collection from
revalant authority is done by Agency. And also do necessary follow up with lion department
by Agency

2 The Contractor has to manage following register and Record in each project site.

GWSSB, DAHOD Extent of Work 39


Volume II (B): Extent of work LIMKHEDA RWSS

3 All Register will be maintain properly by contractor with signature of engineer in


charge.

Sr. No. Name of Register

1 Concrete Pour Card

2 Cube Testing Register

3 Steel Testing Register

4 Cement Consumption Register

5 Daily Progress Register

6 Site Visit Register

7 Pipeline Laying Register

8 Drawing Register

9 Steel Purchase Register

10 Steel Consumption Register

11 Daily log Register

12 Level Register

13 Hydraulic Testing Pipeline, Sump, ESR

14 Work Order Register

15 Labour Register

16 Safety Plan

17 Work Plan

18 QA and QC Plan

19 Pile Log Bore

20 Bar Bending Register

GWSSB, DAHOD Extent of Work 40


Volume II (B): Extent of work LIMKHEDA RWSS

21 Field Dry Density Register

22 Aggregate Sieve Analysis

23 Cement Testing Register

24 Aggregate Test report

25 Hindrance Register

26 Material rejected Register

27 Brick Testing Register

28 Silt Content Register

Coarse Aggregate (Elongation & Flakiness index)


29
Register

30 Other Registers As Directed By Engineer-in-Charge

31 Weekly Progress Report

32 Monthly Progress report

GWSSB, DAHOD Extent of Work 41


Volume II (B): Extent of work LIMKHEDA RWSS

6 2.6 Check list :

7 The Check list given below has to be filled up by the Agency and to be submitted at
Division office/ During review meeting.

Project Name :

Tender ID :

Agency Name :

LOI Issue Date :

Qty Qty
as (Desi Submis Appro
Appro Rema
Sr No Component Unit per gn sion val
ved By rks
Ten Stag Date Date
der e)

Design
Stage

1 Bar Chart & Methodology All

Working Survey with L-


2 Section

Source (Intake, Canal Off-


take etc) No

Pipeline Mt

HW countour No

Hydraulic Design as per


3 working survey

Source (Canal Off-take etc.)

Pumping main design No

Network design Mt

GWSSB, DAHOD Extent of Work 42


Volume II (B): Extent of work LIMKHEDA RWSS

Pumping machinery design No

WTP No

Surge Analysis Design No

5 Layout-Plan

Source with PM
arrangement (Intake, Canal
off-take etc.) No

Main HW development No

Sub HW development No

WTP No

Mechanical-Electrical
4 Design

CDR (All component design


& sizing ) No

6 QAP

Pipeline Mt

Pipeline Valves
(SV,AV,BV,SCV,ZVV,NRV,
SAV Etc) No

Pump No

Motor No

Pump House Valves


(SV,BV,DPCV,NRV,RV,SR
V,AV etc) No

Expansion Bellows No

Piping of pump house Mt

GWSSB, DAHOD Extent of Work 43


Volume II (B): Extent of work LIMKHEDA RWSS

No/
MS Specials Kg

Pressure gauge No

Crane No

Flow meter No

DP Structure No

VCB HT Panel No

Transformer No

HT/LT Starter Panel No

Capaitor /APFC Panel No

Other if any All

Civil Structures - Structural


7 Design

Source (Intake, Canal Off-


No
take etc)

WTP No

ESR No

Sump / HGLR No

Pump House No

Compound Wall No

Staff Quarters No

Inspection Bunglows No

Panel Room No

Material Safety Room No

GWSSB, DAHOD Extent of Work 44


Volume II (B): Extent of work LIMKHEDA RWSS

Pipe pedestals No

Pipe Thrust Block No

Pipe Thickness (For MS


Pipe Only - Above/Below No
Ground)

Pipe crossing work (Bridge,


No
Encasing etc)

Main Pipe Valve Chambers No

TR Platform No

Pump foundation No

Thrust Blocks (PH Piping) No

Pump Header Valve


No
Chambers

1 PROJECT INFORMATION - ELECTRICAL

Reference ambient temperature for design of all electrical 50C


equipment

Nominal System Voltage

Incoming Supply 11 kV,3 Phase,3


wire,50 Hz

Plant power distribution 433 V, 3 ph, 4


wire, 50 Hz, AC

General Lighting & Space heating 240 V, 1 ph, 2


wire, 50 Hz, AC

DC alarm, control, protection and emergency lighting 110 V, 2 wire DC

Potential transformer secondaries 110 V, 3 ph, 50


Hz, AC

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Volume II (B): Extent of work LIMKHEDA RWSS

Voltage variation

Incoming (11 kV)  10%

Plant power( 433 V)  10%

Frequency variation  3%

Combined voltage and frequency variation 10%

System Earthing

11 kV, 3 ph AC system Neutral solidly


earthed

433 V, 3 ph, AC system Neutral solidly


earthed

240 V, 1 ph, AC system Neutral solidly


earthed

2 DETAILED SCOPE OF WORK – ELECTRICAL :

The Contractor’s scope shall include design, manufacture, testing, commission, operation
and maintenance of following equipments/ systems as per tender specifications, BOQ and
reference SLD.

 11kV HT / 415 V LT - Tariff Metering arrangement as applicable (as per GEB/PGVCL


requirements)

 11kV GOD (including operating handle and vertical lock), Two Pole structure (along with
necessary earthing, fence and gate), 10kV LAs and Drop Out Fuses (wherever applicable
for transformer fed directly from DP structure) for the 11kV Power supply obtained through
11kV transmission line/cable.

 11kV indoor HT VCB Switchgear Panel (Applicable Where Connected load demand
exceeds 1000 kVA)

 11kV/0.433kV Oil type, ONAN, Dyn11, distribution transformers with OCTC (Applicable
Where Working load demand exceeds 100 kVA)

 415V LV Panels including Power & Motor Control Centre Panel (PMCC) -((including motor
feeders, equipments as per SLD & technical specification requirements), PDBs, Sub DBs,
Lighting DBs, Receptacle DBs for utilities. Local Start/Stop push button stations shall be

GWSSB, DAHOD Extent of Work 46


Volume II (B): Extent of work LIMKHEDA RWSS

provided near those motors which are not controlled from a local console/panel. Provision
for Continuous Monitoring of Electrical Parameters like Voltage, Current, Power factor,
Frequency, Kilo Watts, Kilowatt-hours etc shall be provided in PMCC panel.

 DOL/Star Delta/ATS/Microprocessor based Electronic Soft Starters/Panel for LV Motors.

 415V Automatic power factor correction Panels (APFC) consisting of LV capacitor bank
with control panel consisting of automatic power factor correction (APFC) relay to improve
the plant power factor upto 0.98. These panels shall be provided on both bus sections of
the PMCC as indicated in the reference SLD.

 Cabling system will consists of various 11 kV (E) / 1.1 kV grade, XLPE/PVC insulated,
multistranded Cu/Al, GI wire/ strip armoured power & control cables, GI perforated / ladder
type Cable Trays & associated accessories including support structures.

 Earthing & Lightning Protection system for 11 kV and 415 V equipments and lightning
protection system for all buildings in the Pumping stations & all the locations under
GaraduRWSS Pumping Station. The general design shall be on the basis of following
codes and standards (their latest amendments) in line with design criteria & specification
requirements.

IS 3043-2007: Code of practice for Safety Earthing

IS 2309-1989: Code of Practice for the protection of buildings and allied structures against
lightning.

Indian Electricity Rules – 1956

 Lighting system for Outdoor area, indoor areas like electrical room, pumping station
indoor/outdoor lighting. The lighting system will be controlled by lighting panels installed in
respective plant / station areas, which will be fed from the main lighting DB/PDB.

 Relay setting calculation. Relay co-ordination shall be carried out in ETAP 12.5 version (or
latest available during detailed engineering).

 Mandatory Spares

 Maintenance & Testing equipment

 Any other item required for successful commissioning of pumping station.

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Civil works:

 All civil works required for electrical equipment / structure such as: equipment foundations,
indoor & outdoor trenches, equipment support structures, electrical switchgear rooms, oil
pits, all excavation works including those for earthing, cabling etc, de-tanking area, soak
pits, burnt oil pits etc.

 Complete fence and gate work.

 Access roads for Switchyard and Switchgear room

3 WORKS LIFE EXPECTANCY

The Contractor shall design the works for a life expectancy as follows:

Electrical Plants 15 Years

Buried Earth Electrical System 50 Years

Control Panels 25 Years

GWSSB, DAHOD Extent of Work 48

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