1640e Operator's Manual
1640e Operator's Manual
917388/
SL1640E
BP0310
English
SL1640E (EU)
Skid-Steer Loaders
Operator’s Manual
Gehl Company, in cooperation WRONG
with the American Society of
Agricultural Engineers and the
Society of Automotive Engineers, has
adopted this Safety Alert Symbol to
pinpoint precautions which, if not
properly followed, can create a safety
hazard. When you see this symbol in this
manual or on the machine itself, you are Never use loader
reminded to BE ALERT! Your personal without ROPS/FOPS.
safety is involved! Never modify the
ROPS/FOPS
structure.
Operators must have instructions
before running the machine.
Untrained operators can cause
injury or death.
WRONG
CORRECT
CORRECT WRONG
TABLE OF CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Controls and Safety Equipment . . . . . . . . . . . . . . . . . . . 17
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Table of Common Materials and Densities . . . . . . . . . . . 71
Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
917388/BP0310 1
Loader Identification
8
3
4 7
5
6
1. Front Work Lights 5. Attachment Bracket
2. Handholds 6. Tires
3. Auxiliary Hydraulic 7. Lift Cylinder
Couplers 8. Lift Arm
4. Tilt Cylinders 9. Upright
6
2
5
3
4
2
3
4
2 917388/BP0310
Control/Indicator Symbols
Volume – Full Volume – Half Full Volume – Empty Pre-Heat Diesel Fuel
N
Lift Point Neutral Safety Alert Chaincase Oil Seatbelt – Lap Only
Engine Air Filter Engine Oil Engine Oil Filter Engine Oil Pressure Fuel Filter
Engine Coolant Hydraulic System Hydraulic Oil Hydraulic Oil Filter Grease Lubrication
Temperature Temperature Point
917388/BP0310 3
Notes
4 917388/BP0310
CHAPTER 2
SAFETY
This safety alert symbol means Attention! Become alert! Your safety is
involved! It stresses an attitude of safety awareness and can be found
throughout this Operator’s Manual and on the decals on the machine.
Before operating this machine, read and study the following safety information.
Be sure that everyone who operates or works with this machine, whether family
member or employee, is familiar with these safety precautions. It is essential to
have competent and careful operators, who are not physically or mentally
impaired, and who are thoroughly trained in the safe operation of the machine
and the handling of loads. It is recommended that the operator be capable of
obtaining a valid motor vehicle operator’s license.
The use of skid-steer loaders is subject to certain hazards that cannot be eliminated
by mechanical means, but only by exercising intelligence, care and common sense.
Such hazards include, hillside operation, overloading, instability of the load, poor
maintenance and using the equipment for a purpose for which it is not intended or
designed.
Gehl ALWAYS considers the operator’s safety when designing its machinery,
and guards exposed moving parts for the operator’s protection. However, some
areas cannot be guarded or shielded in order to assure proper operation. Further-
more, this Operator’s Manual and decals on the machine warn of additional haz-
ards and they should be read and observed closely.
Some photographs in this manual may show doors, guards and shields open or
removed for illustrative purposes only. Be sure that all doors, guards and shields
are in their proper operating positions before starting the engine to operate the
unit.
Different applications may require optional safety equipment, such as a back-up
alarm, mirror, strobe light or an impact-resistant front door. Be sure you know
the job site hazards and equip your machine as needed.
“DANGER” indicates an imminently haz-
DANGER ardous situation, which, if not avoided, will
result in death or serious injury.
“WARNING” indicates a potentially hazardous
WARNING situation, which, if not avoided, could result
in death or serious injury.
“CAUTION” indicates a potentially hazardous
CAUTION situation, which, if not avoided may result in
minor or moderate injury. May also alert against unsafe practices.
917388/BP0310 5
Mandatory Safety Shutdown Procedure
Before cleaning, adjusting, lubricating, servicing the unit, or leaving it
unattended:
1. Move the drive control handle(s) to the neutral position.
2. Lower the lift arm and attachment completely. If the lift arm must be left in
the raised position, BE SURE to properly engage the lift arm support device
(page 20).
3. Move the throttle to the low idle position, shut off the engine and remove the
key.
4. Before exiting, move the lift/tilt control(s) to verify that the controls do not
cause movement of the lift arm or attachment.
Safety Reminders
Before Starting
¾ Do not modify the ROPS/FOPS unless instructed to do so in installation
instructions. Modifications such as welding, drilling or cutting can weaken
the structure and reduce the protection it provides. A damaged ROPS/FOPS
cannot be repaired – it must be replaced.
¾ To ensure safe operation, replace damaged or worn-out parts with genuine
Gehl service parts.
¾ Gehl skid-steer loaders are designed and intended to be used only with Gehl
attachments or approved referral attachments. Gehl cannot be responsible for
operator safety if the loader is used with a non-approved attachment.
¾ Remove all trash and debris from the machine each day, especially in the
engine compartment, to minimize the risk of fire.
¾ Always face the loader and use the handholds and steps when getting on and
off the loader. Do not jump off the loader.
¾ Never use starting fluid (ether).
¾ Walk around the machine and warn all nearby personnel before starting the
machine.
¾ Always perform a daily inspection of the machine before using it. Look for
damage, loose or missing parts, leaks, etc.
6 917388/BP0310
During Operation
¾ Machine stability is affected by: the load being carried, the height of the load,
machine speed, abrupt control movements and driving over uneven terrain.
DISREGARDING ANY OF THESE FACTORS CAN CAUSE THE
LOADER TO TIP, THROWING THE OPERATOR OUT OF THE
SEAT OR LOADER, RESULTING IN DEATH OR SERIOUS INJURY.
Therefore: ALWAYS operate with the seatbelt fastened and the restraint bar
lowered. Do not exceed the machine’s Rated Operating Load. Carry the load
low. Move the controls smoothly and gradually, and operate at speeds appro-
priate for the conditions.
¾ When operating on inclines or ramps, always travel with the heavier end of
the loader toward the top of the incline for additional stability.
¾ Do not raise or drop a loaded bucket or fork suddenly. Abrupt movements
under load can cause serious instability.
¾ Never activate the float function with the bucket or attachment loaded or
raised, because this will cause the arm to lower rapidly.
¾ Do not drive too close to an excavation or ditch; be sure that the surrounding
ground has adequate strength to support the weight of the loader and the load.
¾ Never carry riders. Do not allow others to ride on the machine or attachments,
because they could fall or cause an accident.
¾ Always look to the rear before backing up the skid-steer loader.
¾ Operate the controls only from the operator’s seat.
¾ Always keep hands and feet inside the operator’s compartment while oper-
ating the machine.
¾ New operators must operate the loader in an open area away from bystanders.
Practice with the controls until the loader can be operated safely and
efficiently.
¾ Always wear safety goggles, ear and head protection while operating the
machine. Operator must wear protective clothing when appropriate.
¾ Exhaust fumes can kill. Do not operate this machine in an enclosed area
unless there is adequate ventilation.
¾ When parking the machine and before leaving the seat, check the restraint bar
for proper operation. The restraint bar, when raised, deactivates the lift/tilt
controls and auxiliary hydraulics, and applies the parking brake.
Maintenance
¾ Never attempt to by-pass the keyswitch to start the engine. Use only the jump
starting procedure detailed in the Operation chapter of this manual.
¾ Never use your hands to search for hydraulic fluid leaks. Instead, use a piece
of paper or cardboard. Escaping fluid under pressure can be invisible and can
penetrate the skin and cause serious injury. If any fluid is injected into your
skin, see a doctor at once. Injected fluid must be surgically removed by a
doctor or gangrene may result.
917388/BP0310 7
¾ Always wear safety glasses with side shields when striking metal against
metal. In addition, it is recommended that a softer (chip-resistant) material be
used to cushion the blow. Failure to heed could lead to serious injury to the
eyes or other parts of the body.
¾ Do not smoke or have any spark-producing equipment in the area while filling
the fuel tank or while working on the fuel or hydraulic systems.
Potential Hazards
A skid-steer loader operator must ALWAYS be conscious of the working envi-
ronment. Operator actions, environmental conditions and the job being done
require the full attention of the operator so that safety precautions can be taken.
ALWAYS maintain a safe distance from electric power lines and avoid contact
with any electrically charged conductor or gas line. Accidental contact or rupture
can result in electrocution or an explosion. Contact the North American One-Call
Referral System at 8-1-1 in the U.S., or 1-888-258-0808 in the U.S and Canada,
for the local “Digger's Hotline” number or the proper local authorities for utility
line locations BEFORE starting to dig!
Exposure to crystalline silica (found in sand, soil and rocks) has been associated
with silicosis, a debilitating and often fatal lung disease. A Hazard Review
(Pub. No. 2002-129) by the U.S. National Institute for Occupational Safety and
Health (NIOSH) indicates a significant risk of chronic silicosis for workers
exposed to inhaled crystalline silica over a working lifetime. NIOSH recom-
mends an exposure limit of 0.05 mg/m3 as a time-weighted average for up to a
10-hr workday during a 40-hr workweek. NIOSH also recommends substituting
less hazardous materials when feasible, using respiratory protection and regular
medical examinations for exposed workers.
Safety Decals
The skid-steer loader has decals that provide safety information and precautions
around the loader. These decals must be kept legible. If missing or illegible, they
must be replaced promptly. Replacements can be obtained from your Gehl
dealer. New equipment must have all decals specified by the manufacturer
affixed in their proper locations.
8 917388/BP0310
Safety Decals inside the ROPS/FOPS
137683 – Located on
ROPS left panel
137639 – Located on
ROPS left panel
917388/BP0310 9
Safety Decals on the outside of the Skid Loader
10 917388/BP0310
Safety Decals in the Engine Compartment
137658 – On radiator
917388/BP0310 11
ISO-Style (used Internationally)
Safety Decals inside the ROPS/FOPS
Safety alert:
A – Check machine before
operating; Service per Operator’s
Manual. Contact dealer (or
manufacturer) for information and
service parts.
A B B – Maintain 3-point contact during
entry and exit.
C – Inspect work area. Avoid all
C D hazards. Look in direction of travel.
Keep children and bystanders away.
D – Start and operate machine only
E F from seat.
E – Keep away from power lines;
avoid contact.
F – Wear any needed Personal
137849 – Part of
Protective Equipment. Do not wear
left instrument
loose clothing while operating or
panel
servicing machine.
A B C D
12 917388/BP0310
ISO-Style (used Internationally) Safety Decals
on the outside of the Skid-Steer Loader
A B
B D
C
917388/BP0310 13
ISO-Style (used Internationally)
Safety Decals in the Engine Compartment
A B C D E F
A B
14 917388/BP0310
Product and Component Plate Locations
3
4
7 6
917388/BP0310 15
Notes
16 917388/BP0310
CHAPTER 3
CONTROLS AND SAFETY EQUIPMENT
Become familiar with and know how to use all
CAUTION safety devices and controls on the skid-steer
loader before operating it. Know how to stop loader operation before
starting it. This Gehl loader is designed and intended to be used
only with a Gehl attachment or a Gehl-approved referral attachment
or accessory. Gehl cannot be responsible for operator safety if the
loader is used with a non-approved attachment.
917388/BP0310 17
Operator’s Seat
The seat is mounted on rails for backward
1
or forward repositioning. A spring-loaded
latch handle activates the seat adjustment
mechanism.
2
Suspension seat (optional): A weight
adjustment knob is provided with this
seat for operator comfort. 3
Restraint Bar
With the engine running, raise the restraint bar. Move each of the controls.
There should be not more than a slight movement of the lift arm, attachment
and machine. If there is any significant movement, troubleshoot and correct the
problem immediately. Contact your dealer if necessary.
Seat Switch
With the engine off and the restraint bar lowered, unfasten the seatbelt. Lift
your weight up off the seat. Try to start the engine. If the engine starts, turn off
the engine, and troubleshoot and correct the problem. Contact your dealer if
necessary.
18 917388/BP0310
ROPS/FOPS
The ROPS/FOPS (Roll Over/Falling Object Protective Structure) is designed to
provide protection for the operator from falling objects and in case the loader tips
or rolls over, provided the operator is secured inside the ROPS by the seatbelt
and restraint bar.
Never operate the loader with the ROPS/FOPS
WARNING removed or locked back.
Parking Brake
This skid-steer loader is equipped with a
spring-applied hydraulic-released parking
brake. The parking brake engages when
the operator lifts the restraint bar, leaves
the operator’s seat or shuts off the engine.
The brake can also be applied manually
by using the switch located on the right
control panel of the ROPS. The red indi-
cator on the switch lights when the parking
brake is applied. Figure 2 Parking Brake Switch
917388/BP0310 19
Lift Arm Support Device
The lift arm support device on the left lift cylinder is used as a cylinder lock to
prevent the raised lift arm from unexpectedly lowering. Be sure to engage the
support device when the lift arm is raised for service. When the support device is
not being used, store it under the lift arm using the slide latch. The support device
is a safety device that must be kept in proper operating condition at all times. The
following steps ensure correct usage:
The safest method of engaging the lift arm sup-
WARNING port device requires two people – one person
inside the loader and another person to engage the support device.
Note: With the keyswitch OFF and the solenoid valve working, the lift arm will
stay raised when the lift control is moved to lower the lift arm. If the valve does
not hold the lift arm and it begins to lower, do not leave the operator’s compart-
ment. Instead, have someone store the support device for you. Then, contact your
Gehl dealer immediately to determine why the lift arm lowers while the keyswitch
is OFF.
Engagement
Always engage the lift arm support device
WARNING before leaving the operator’s compartment to
work on the loader with the lift arm raised.
To engage the lift arm support device:
1. Raise the lift arm fully.
2. Stop the engine.
3. Remove the lift arm support device from it’s
storage location (Figure 5).
4. Place the lift arm support device on the left
cylinder rod (Figure 4).
5. Return to the operator’s compartment and
start the engine.
Figure 4 Lift Arm Support
6. Slowly lower the lift arm until the support Device Engaged
device contacts the top end of the lift cylin-
der. Then, stop the engine, remove the key
and leave the operator’s compartment.
20 917388/BP0310
Disengagement
Never leave the operator’s compartment to dis-
WARNING engage the lift arm support device with the
engine running.
To return the lift arm support device to its
storage position:
1. Raise the lift arm completely.
2. Stop the engine, remove the key and
take it with you.
Accessory Outlet
The 12-volt accessory outlet is located at the bottom of the right instrument
panel.
917388/BP0310 21
Engine Speed Control
A right-hand controlled throttle lever is provided on all models for adjusting the
engine speed. Move the control forward to increase the engine speed and rear-
ward to decrease the engine speed.
A right-foot operated accelerator pedal is
provided to control the engine speed.
The pedal linkage is spring-loaded to
return to the hand throttle setting.
22 917388/BP0310
Right Instrument Panel
The instrument panel contains the following
switches and indicators. Symbols on the panel
represent various functions and conditions, and
are visible only when indicator lamps are on.
1. Fuel Level Gauge – Displays the amount of 1
fuel in the tank.
2. Engine Coolant Temperature Gauge –
Indicates the engine coolant temperature.
Note: Items 3 through 8 are indicator lamps
which display the following:
3. Engine Coolant Temperature – Lights if
the engine coolant becomes too hot, warning 2
the operator to stop the engine. Allow the
engine to cool, determine the cause for the
high temperature and correct the problem
before restarting the engine. During normal
operation this indicator should be OFF.
4. Hydraulic Oil Temperature – Lights if the
5
hydraulic oil becomes too hot, warning the
operator to stop engine. Allow the hydraulic
system to cool and determine the cause of
the high temperature. During normal opera- 3 6
tion this indicator should be OFF.
5. Fasten Seatbelt – A momentary visual (and 7
audible) indicator to remind the operator to
fasten the seatbelt.
6. Engine Oil Pressure – Lights if the engine 4 8
oil pressure drops too low, warning the
operator to immediately stop the engine and
determine the cause for the pressure drop.
During normal operation this indicator
should be OFF. Figure 8 RIght Instrument
7. Battery – Lights if the charging voltage is Panel
too high or too low. During normal opera-
tion this indicator should be OFF.
8. Preheat Indicator Lamp – Lights when the preheat switch is pressed. Dur-
ing normal operation this indicator should be OFF.
917388/BP0310 23
Left Instrument Panel
1. Hourmeter – Displays the total operating
hours on the loader.
2. Light Switch – Controls all the lights on the
loader. Symbols denote the four positions of
the light switch. In a clockwise direction 1
these are:
• OFF
• Tail lights ON
• Front work lights with tail lights ON
• both front and rear work lights
For the lights to function, the keyswitch
must be in the RUN position. 2
3. Parking Brake Switch – Used to manually
apply the parking brake. The red indicator
on the switch lights when the parking brake
is applied.
4. Keyswitch – In a clockwise rotation, these 3 6
positions are:
OFF Position – With the key vertical,
power from the battery is disconnected to
the controls and instrument panel electrical
circuits. This is the only position the key can
be inserted or removed from the keyswitch.
4
ON (or Run) Position – With the key
turned one position clockwise from vertical,
power from the battery is supplied to all
control and instrument panel electrical cir-
5
cuits.
START Position – With the key turned
fully clockwise, the electric starter ener-
gizes, to start the engine. Release the key to
the RUN position after the engine starts.
Figure 9 Left Instrument
Note: The engine cannot be started unless the Panel
operator is sitting in the seat, the restraint bar
is lowered, and the auxiliary hydraulic control is in “neutral.”
5. Accessory Outlet – 12-volt DC power outlet.
6. Preheat Switch – Use to preheat the engine for starting in cold conditions.
24 917388/BP0310
T-Bar Controls
The Gehl loader is equipped with T-Bar
controls. The left T-Bar controls the
drive, and the right T-Bar controls the
lift/tilt.
1 2
Drive Controls
Forward, reverse, speed and turning
maneuvers are controlled by movement of
Figure 10 T-Bar Controls
the left T-Bar. To go forward, push the 1. Drive Control
control forward; for reverse, pull the con- 2. Lift/Tilt Control
trol rearward. To turn right, twist the con-
trol clockwise; to turn left, twist the con-
trol counterclockwise. For gradual turns, twist the T-Bar slightly clockwise or
counterclockwise. For sharp turns, twist the control fully clockwise or counter-
clockwise.
Moving the T-Bar farther from neutral increases the speed steadily to the max-
imum travel speed. Tractive effort decreases as speed increases. For maximum
tractive effort, move the T-Bar only slightly from the neutral position. The
engine will stall if the control is moved too far forward when loading the bucket.
Be sure the controls are in neutral before
WARNING starting the engine. Operate the controls grad-
ually and smoothly. Excessive speed and quick control movements
without regard for conditions and circumstances are hazardous and
could cause an accident.
Lift/Tilt Control
Moving the lift arm and tilting the attachment are accomplished by movement of
the right T-Bar. To raise the lift arm, pull the control straight rearward; to lower
the lift arm, push the control straight forward. To tilt the attachment down-
ward, twist the control clockwise; to tilt the attachment up or back, twist the
control counterclockwise.
Note: The speed of the lift/tilt motion is directly proportional to the amount of
T-Bar movement and engine speed.
To place the lift arm into the detent (“float”) position, push the right T-Bar all the
way forward into the detent. This position allows the lowered lift arm to “float”
while traveling over changing ground conditions.
Never push the lift/tilt T-Bar control into the
WARNING float position with the attachment loaded or
raised, because this will cause the lift arm to lower rapidly.
917388/BP0310 25
Auxiliary Hydraulic System
Auxiliary hydraulics are used with an
attachment that has a mechanism
requiring hydraulic power of its own.
Important: Always be sure the auxiliary
hydraulic control is in neutral before
starting the loader or removing the auxil-
iary hydraulic couplers.
Figure 13 All-Tach®
Bracket Mechanism (Hitch)
26 917388/BP0310
CHAPTER 4
OPERATION
Before starting the engine and operating the
WARNING loader, review and comply with all safety
recommendations in the Safety chapter of this manual. Know how to
stop the loader before starting it. Also, be sure to fasten and prop-
erly adjust the seatbelt and lower the operator restraint bar.
917388/BP0310 27
Cold Starting Procedure
28 917388/BP0310
Jump Starting the Engine
If the battery becomes discharged or does not have enough power to start the
engine, use jumper cables and the following procedure to jump-start the loader
engine.
The ONLY safe method for jump starting with
WARNING a discharged battery is for TWO PEOPLE to
perform the following procedure. The second person removes the
jumper cables so that the operator does not have to leave the
operator’s compartment with the engine running. NEVER make
jumper cable connections directly to the starter solenoid of either
engine. DO NOT start the engine from any position other than on
the operator’s seat and then ONLY after being sure ALL controls
are in “neutral”.
Closely follow the procedure, in order, to avoid personal injury. In
addition, wear safety glasses to protect your eyes and avoid
leaning over the batteries while jump-starting.
DO NOT jump-start the battery if it is frozen, because it may rupture or explode.
Note: BE SURE the jumper battery is a 12-volt D.C. battery.
1. Turn the keyswitches of both vehicles to OFF, be sure the vehicles are in
“neutral” and NOT touching each other.
2. Connect the positive (+) jumper cable to the positive (+) battery terminal on the
disabled loader first. DO NOT allow the positive clamps to touch any metal
other than the positive (+) battery terminals or the positive jump stud (if
equipped.)
3. Connect the other end of the positive jumper cable to the jumper vehicle’s bat-
tery positive (+) terminal.
4. Connect the negative (-) jumper cable to the jumper vehicle’s battery negative
(-) terminal.
5. Make the final negative (-) jumper cable connection to the disabled loader’s
engine block or loader frame (ground) – NOT to the disabled battery’s negative
post. If connected to the engine, keep the jumper clamp away from the battery,
fuel lines and moving parts or the negative jump stud (if equipped.)
6. Start the loader. If it does not start at once, start the jumper vehicle engine to
avoid excessive drain on the booster battery.
7. After the disabled loader is started and running smoothly, have the second
person remove the jumper cables (negative (-) jumper cable first) from the
jumper vehicle’s battery and then from the disabled loader while being sure
NOT to short the two cables together.
Allow sufficient time for the skid-steer loader alternator to build-up a charge in
the battery before attempting to operate the loader or shut the engine off.
917388/BP0310 29
Changing Attachments
Connecting an Attachment
1. Rotate the latch levers to a vertical
position to fully retract the latch pins.
2. Start the loader engine and make sure
the lift arm is lowered and in contact 2 2
1
with the loader frame. 1
3. Align the loader squarely with the
back of the attachment.
4. Tilt the attachment bracket forward Figure 15 Hitch – disengaged
until the top edge of the bracket is 1. Latch Levers
below the flange on the back side of 2. Latch Pins
the attachment and centered between
the vertical plates.
5. Slowly drive the loader forward and, at the same time, tilt the attachment
bracket back to engage the flange on the back side of the attachment.
6. Stop forward travel when the flange is engaged, but continue to tilt the attach-
ment bracket back to lift the attachment off the ground.
7. Exercise the MANDATORY SAFETY SHUTDOWN PROCEDURE
(page 6).
8. With the loader engine OFF, leave the operator’s compartment and rotate the
latch levers to a horizontal position to fully engage the latch pins.
Important: To check that the attachment is properly installed, apply down pres-
sure to the attachment prior to operating.
30 917388/BP0310
Removing Attachments
1. Tilt the attachment bracket back until the attachment is off the ground.
2. Exercise the MANDATORY SAFETY SHUTDOWN PROCEDURE
(page 6).
3. Relieve any hydraulic pressure in the auxiliary and attachment lines.
a. Turn the key switch, but do not start the engine.
b. With the restraint bar down, move the auxiliary hydraulic control back and
forth. This will relieve the pressure in the hydraulic system.
4. With the engine OFF, leave the operator’s compartment, disconnect the auxil-
iary hydraulic hoses and rotate the latch levers completely vertical to fully
retract the latch pins.
5. Start the engine and be sure that the lift arm is fully lowered and in contact
with the loader frame.
6. Tilt forward and slowly back the loader until the attachment is free from the
loader.
Self-Leveling (optional)
The feature is designed to keep the attachment level while the lift arm is being
raised.
Using a Bucket
Driving On an Inclin0
When traveling up or down on an incline, travel with the heavy end pointing
uphill. Try to avoid traveling on an incline, but always travel with the bucket as
low possible to maintain stability.
917388/BP0310 31
Loading a Bucket
Approach the pile with the lift arm fully
lowered and the bucket tilted slightly for-
ward until the edge contacts the ground.
Drive forward, lifting the lift arm and
tilting back the bucket to fill it. Back
away from the pile.
Figure 16 Loading
32 917388/BP0310
Dumping the Load Into a Box
Carry the loaded bucket low and approach
the vehicle or bin. Stop your approach as
close to the side of the box as possible
while allowing for clearance to raise the
lift arm and loaded bucket. Next, raise the
lift arm until the bucket clears the top of
the box and move the loader ahead, to
position the bucket over the inside of the
box, slowly dump the bucket. After the
material is dumped, back away from the Figure 18 Dumping Into a Box
box while tilting the bucket back and low-
ering the lift arm.
Highway Travel
If it becomes necessary to move the loader a long distance, obtain and use a
properly rated trailer. For short distance highway travel, attach an SMV (Slow
Moving Vehicle) emblem (purchased locally) to the back of the loader. For
highway operation, obtain and install dual amber flashers or a strobe light. Check
state and local laws and regulations.
WARNING
• Before lifting, check the lift kit for proper installation.
• Never allow riders in the operator’s compartment while the
loader is lifted.
• Keep everyone a safe distance away from the loader while it is
lifted.
• Loader may only be lifted with an empty bucket or empty pallet
forks, or with no attachment. Never lift the loader with attach-
ments other than those stated.
Lift equipment used and its installation is the responsibility of the party con-
ducting the lift. All rigging MUST comply with applicable regulations and
guidelines.
1. Using suitable lift equipment, hook into the lift eyes. Adjust the length of the
slings or chains to lift the loader level.
Note: The loader my be slightly off level (10 degrees max.) when lifted.
2. Center the hoist over the ROPS/FOPS. To prevent shock loading of the equip-
ment and excessive swinging, slowly lift the loader off the ground. Perform all
movements slowly and gradually. As needed, use a tag line to help position the
loader and keeps it from swinging.
34 917388/BP0310
4. Add stabilizer to the fuel per the fuel supplier’s recommendations.
5. Remove the battery, charge fully and store in a cool, dry location.
6. Protect against extreme weather conditions such as moisture, sunlight and
temperature.
917388/BP0310 35
Notes
36 917388/BP0310
CHAPTER 5
SERVICE
Before servicing the machine, unless expressly
WARNING instructed to the contrary, exercise the MAN-
DATORY SAFETY SHUTDOWN PROCEDURE (page 6).
After service has been performed, be sure to restore all guards,
shields and covers to their original positions before resuming
loader operation.
This Service chapter details procedures for performing routine maintenance
checks, adjustments and replacements. Most procedures are referred to in the
Troubleshooting and Maintenance Schedule chapters of this manual. Refer to the
separate engine manual provided for engine-related adjustments, lubrication and
servicing procedures.
Note: All service procedures, except those described under the “Dealer Services”
topic are owner-operator responsibilities.
Important: More frequent service than the recommended intervals may be
required under severe operating conditions. You must decide if your operation
requires more service.
Important: Always dispose of waste lubricating oils and hydraulic fluids
according to local regulations or take to a recycling center for disposal. Do not
pour onto the ground or down the drain.
917388/BP0310 37
Dealer Services
The following areas of component service, replacement and adjustments require
special tools and knowledge for proper servicing and should be performed only
by your authorized Gehl skid-steer loader dealer: hydrostatic components,
hydraulic system gear pump, valves, cylinders, electrical components (other than
the battery, circuit breakers).
2 1 10
9
7
6
3
4
8
6 7
5
Figure 23 Engine Compartment
1. Engine Oil Dipstick 6. Radiator/Cooler
2. Air Cleaner 7. Fuel Pump
3. Fuel Filter 8. Water Trap
4. Engine Oil Filter 9. Hydraulic Oil Filter
5. Coolant Recovery Tank 10. Muffler
38 917388/BP0310
Loader Raising Procedure
To raise the skid-steer loader so all four tires are off the ground, use the
procedure below:
Do not rely on a jack or hoist to maintain the
WARNING “raised” position without additional blocking
and supports. Serious personal injury could result from improperly
raising or blocking the skid-steer loader.
1. Using a jack or hoist capable of lifting the fully-equipped weight of the loader
(with all attached options), lift the rear of the loader until the rear tires are off
the ground.
2. Stack wooden blocks under the flat part of the loader chassis. They should
run parallel with, but not touch, the rear tires (Figure 25).
3. Slowly lower the loader until its weight rests on the blocks. If the tires still
touch the ground, raise the loader again, add more blocks and lower again.
4. Repeat Steps 1 through 3 for the front end. When the procedure is finished, all
four tires will be off the ground so they can be removed.
917388/BP0310 39
Replacement Parts
Note: Part numbers may change. Your Gehl dealer will always have the latest
part numbers.
Adjustments
Control Handles
The control handles do not require routine adjustment. Refer to the Service
Manual for the initial setup procedure.
Fuel Sender
The fuel sender, located in the fuel tank, sends a signal to the fuel gauge indi-
cating the amount of fuel left in the fuel tank.
Check the fuel sender periodically to ensure that the mounting screws are tight
and that there is no fuel seepage around the gasket. If replacement is required,
apply an RTV or gasket sealant around the gasket when restoring the fuel sender.
Drive Chains
The drive chains do not require routine adjustment. Refer to the Service Manual
for the initial setup procedure.
40 917388/BP0310
Lubrication
Listed below are the locations, temperature ranges and types of recommended
lubricants to be used when servicing this machine. Refer to the separate engine
manual for more information regarding recommended engine lubricants, quanti-
ties required and grades.
Refer to the following figure for grease fitting locations. Wipe dirt from the fit-
tings before greasing them to prevent contamination. Replace any missing or
damaged fittings. To minimize dirt build-up, avoid excessive greasing.
4
Figure 26 Grease Every 10 Hours (or daily)
1. Lift arm pivots (2)
2. Lift cylinder pivots (4)
3. Tilt cylinder pivots (2)
4. Attachment Bracket pivots (2)
917388/BP0310 41
Engine Air Cleaner
Access
1. Open the rear door and engine access cover.
2. Unlatch the clamps on the air cleaner and remove the cover. Clean out any
dirt built up in the cover assembly.
Outer Element
1. Carefully pull the outer element out of the housing. Never remove the inner
element unless it is to be replaced.
2. Clean out any dirt built up in the housing. Leave the inner element installed
during this step to prevent debris from entering the engine intake manifold.
3. Replace the outer element.
Note: Gehl does not recommend cleaning the outer element.
42 917388/BP0310
4. Use a trouble light inside the outer element to inspect for spots, pinholes or
ruptures. Replace the outer element if any damage is noted. The outer element
must be replaced if it is oil- or soot-laden.
Inner Element
Note: Replace the inner element only if it is dirty or if the outer element has been
replaced three times.
1. Before removing the inner element from the housing, clean out any dirt built
up in the housing. Leave the inner element installed during this step to pre-
vent debris from entering the engine intake manifold.
2. Remove the inner element.
Reinstallation
1. Check the inside of the housing for any damage that may interfere with the
elements.
2. Be sure that the element sealing surfaces are clean.
3. Insert the element(s), making sure that they are seated properly.
4. Secure the cover to the housing with clamps.
5. Check the hose connections and be sure they are all clamped and tightened
properly.
6. Reset the restriction indicator by pressing the reset button.
Engine Service
917388/BP0310 43
Changing Engine Oil and Filter
1. Run the engine until it is at operating
temperature. Stop the engine. Remove
the rear belly pan.
2. Remove the drain plug.
3. From the engine compartment,
remove the oil filter. Clean the filter
sealing surface.
4. Put clean oil on the new oil filter Figure 29 Rear Belly Pan
gasket. Install the filter and tighten 3/4
of a turn past the point where the gasket contacts the filter head.
5. Reinstall and tighten the drain plug.
6. Remove the oil cap and add the recommended oil. Refer to the “Lubrication”
topic in this chapter for oil specifications and capacities.
7. Start the engine and let it run for several minutes at low idle. Stop the engine.
Check for leaks at the oil filter, drain plug and remote oil drain hose. Check
the oil level. Add oil if it is not at the top mark on the dipstick.
For a replacement element, refer to the Replacement Parts topic (page 40).
44 917388/BP0310
Servicing Water Separator
Periodically check for water in water separator by checking level of float in water
separator bowl. If water is present:
1. Shut off the fuel supply by turning the fuel shutoff valve on top of the water
separator.
2. Turn nut to release the bowl from the valve head. Dispose remaining fuel and
water.
3. Clean bowl and filter element with warm water until all foreign material is
removed. Replace fuel filter if damaged. Refer to Parts Manual for part num-
ber.
4. Place element onto valve head. Lubricate o-ring on bowl with diesel fuel and
place on valve head. Turn nut to tighten.
5. Turn on fuel supply.
Alternator/Fan Belt
Refer to the separate engine manual for setting proper belt tension. If the belt is
worn, cracked or otherwise deteriorated, replace the belt by following the proce-
dure in the separate engine manual.
917388/BP0310 45
Hydraulic System
46 917388/BP0310
Cooling Systems
Important: Check the cooling system every day to prevent overheating, loss of
performance or engine damage.
917388/BP0310 47
5. Fill the radiator fully and the recovery
tank half full with the premixed
coolant.
6. Reinstall the radiator cap.
7. Run the engine until it is at operating
temperature. Stop the engine and let it
cool. Check the coolant level. Add
more coolant if required.
Draining Oil
1. Raise the rear of the machine to aid in draining the chaincases.
2. Remove the drain plug on each chaincase and drain the oil into a suitable
container.
3. Reinstall and tighten the drain plugs.
4. Refill the chaincases at the check plugs.
48 917388/BP0310
Wheel Nuts
Wheel nut torque must be checked before initial operation and every two hours
thereafter until the wheel mounting hardware torque stabilizes at the
recommended setting of 120-130 ft-lbs (161-175 N·m). When tires are removed
and replaced, this procedure must be repeated.
Tires
Rear tires usually wear faster than the front ones. To keep tire wear even, rotate
the tires from front to rear and rear to front.
It is important to keep the same size tire on each side of the loader to prevent
excessive wear on tires or other damage. If different sizes are used, each tire will
be turning at different speeds, causing excessive wear.
The tread bar of all tires must face the same direction.
Mounting Tires
Inflating or servicing tires can be dangerous.
WARNING When possible, trained personnel should
service and mount tires. To avoid possible death or serious injury,
follow the safety precautions below.
1. Be sure the rim is clean and free of rust.
2. Lubricate the tire beads and rim flanges with a soap solution. Do not use oil
or grease.
3. Use a clip-on tire chuck with remote hose and gauge, allowing you to stand
clear while inflating the tire. Do not place your fingers on the tire bead or rim
during inflation.
4. Never inflate beyond 35 psi (240 kPa) to seat the beads. If the beads have not
seated by the time the pressure reaches 35 psi (240 kPa), deflate the assembly,
reposition the tire on the rim, lubricate both parts and re-inflate. Inflation
pressure beyond 35 psi (240 kPa) with unseated beads may break the bead or
rim with explosive force sufficient to cause death or serious injury.
5. After seating the beads, adjust the inflation pressure to the recommended
operating pressure.
6. Do not weld, braze or otherwise attempt to repair and use a damaged rim.
917388/BP0310 49
Checking Tire Pressure
Inflation Pressure
Tire Size
psi kPa
23 x 8.5x–12 6-ply Heavy-Duty Flotation 60 414
5.70x–12 4-ply Chevron 50 345
Correct tire pressure should be maintained for all tires to enhance operating
stability and extend tire life. Refer to the above chart for the proper inflation
pressure.
When installing tires, be sure they are the same size and style on each side of the
loader. Always replace tires with the same size as the original equipment.
Electrical System
Circuit Breakers
The circuit breakers for the loader are located on the rear right panel. There is
also a 35-amp main circuit breaker located on the left side of the engine compart-
ment, directly behind the ROPS/FOPS.
50 917388/BP0310
Battery
Before servicing the battery or electrical
WARNING system, be sure the battery disconnect switch
(if equipped) is in the “OFF” position. If not equipped with a discon-
nect switch, disconnect the ground (-) terminal from battery.
The battery on the loader is a 12-volt, wet-cell battery. To access the battery,
remove front floor panel.
The battery top must be kept clean. Clean it with an alkaline solution (ammonia
or baking soda and water). After foaming has stopped, flush the battery top with
clean water. If the terminals and cable connection clamps are corroded or have a
build-up, disconnect the cables and clean the terminals and clamps with the same
alkaline solution.
Explosive gas is produced while a battery is in
WARNING use or being charged. Keep flames or sparks
away from the battery area. ALWAYS charge the battery in a well-
ventilated area.
Never lay a metal object on top of a battery, because a short circuit
can result.
Battery acid is harmful on contact with skin or fabrics. If acid spills,
follow these first-aid tips:
1. Immediately remove any clothing on which acid spills.
2. If acid contacts the skin, rinse the affected area with running
water for 10 to 15 minutes.
3. If acid contacts the eyes, flood the eyes with running water for 10
to 15 minutes. See a doctor at once. Never use any medication or
eye drops unless prescribed by the doctor.
4. To neutralize acid spilled on the floor, use one of the following
mixtures:
a. 1 pound (0.5 kg) of baking soda in 1 gallon (4 L) of water
b. 1 pint (0.5 L) of household ammonia in 1 gallon (4 L) of water
Whenever the battery is removed, be sure to disconnect the nega-
tive (-) battery terminal connection first.
917388/BP0310 51
Notes
52 917388/BP0310
CHAPTER 6
TROUBLESHOOTING
Electrical System
Problem Possible Cause Remedy
Battery disconnect switch is Turn battery disconnect
OFF. switch to ON.
15-ampere breakers tripped. Check circuit and locate
trouble before resetting
breaker.
Entire electrical
Main wiring harness Check main harness
system does not
connectors at rear of ROPS connectors.
function.
not properly plugged in.
Battery terminals or cables Clean battery terminals and
are loose or corroded. cables and retighten them.
Battery is faulty. Test battery and replace as
needed.
25 ampere breakers are Check circuit and locate
No instrument panel tripped. trouble before resetting
lamps with keyswitch breaker.
turned to “ON.” Battery terminals or cables Clean battery terminals and
are loose or corroded. cables and retighten them.
Seatbelt buzzer not Buzzer is disconnected. Reconnect wires to buzzer.
sounding when key
Faulty buzzer. Replace buzzer.
turned to “ON,”
indicator lamps work
properly.
Faulty fuel gauge sender. Replace fuel gauge sender.
Fuel gauge does not Faulty fuel gauge. Replace fuel gauge.
work. Loose wiring/terminal Verify wiring connections.
connections.
Faulty temperature sender. Replace temperature sender.
Engine temperature Faulty temperature gauge. Replace temperature gauge.
gauge does not work.
Loose wiring/terminal Verify wiring connections.
connections.
Loose wiring/terminal Verify wiring connections.
Hourmeter does not connections.
work. Faulty alternator. Repair the alternator.
Faulty hour meter. Replace hour meter.
917388/BP0310 53
Electrical System
Problem Possible Cause Remedy
Seat, restraint bar switch or Replace switches as needed.
neutral auxiliary hydraulics is If engine still doesn’t start,
malfunctioning or not contact your dealer.
activated.
Poor connections to starter Verify relay connections.
relay in instrument panel.
Battery terminals or cables Clean terminals, cables and
loose or corroded. retighten.
Lift/Tilt and/or drive Faulty seat or restraint bar Contact your dealer.
lock solenoids do not switch.
work. Faulty solenoid valve coil. Contact your dealer.
Faulty hydraulic solenoid Contact your dealer.
relay in instrument panel.
54 917388/BP0310
Engine
Problem Possible Cause Remedy
Engine cranking speed too Battery requires recharging
slow. or replacing, or, in cold
temperatures, pre-warm the
engine.
Auxiliary hydraulics valve Return control valves to
engaged. neutral.
Fuel tank empty or faulty fuel Refill fuel tank. Replace fuel
gauge sender. gauge sender.
Engine turns over Glow plug module Check connection and
but will not start. malfunctioning. voltage, replace as needed.
Fuel shut-off solenoid not Check electrical connections
energizing. and voltage to shut-off
solenoid.
Engine oil not warm enough. Install a pan or block heater.
Ambient temperature is too Install a pan or block heater.
low.
Fuel pump not working. Contact your dealer.
Crankcase oil level too low or Add or remove oil as
too high. required.
Fan air circulation blocked or With engine OFF, remove
restricted. blockage or restriction.
Fan shroud improperly Contact your dealer.
Engine overheats. positioned.
Grade of oil improper or Drain and replace with
excessively dirty. proper grade new oil.
Exhaust restricted. Allow exhaust to cool,
remove restriction.
Air filter is restricted. Replace the filter(s).
917388/BP0310 55
Hydrostatic System
Problem Possible Cause Remedy
Hydraulic oil viscosity is too Allow longer warm-up or
heavy. replace existing oil with the
No response from
proper viscosity oil.
either hydrostatic
drive or the lift/tilt Hydraulic oil supply is too Check for low oil level in
systems. low. reservoir. Add oil.
Drive coupling failure. Replace the coupling.
Parking brake is engaged. Disengage parking brake.
Hydraulic oil supply is low. Check for low oil level in
reservoir. Add oil.
Control rod linkage Check linkage connection at
Traction drive will
disconnected. control levers and neutral
not operate in either
centering mechanisms.
direction.
Reconnect linkage.
Low or no charge pressure. Contact your dealer.
Hydrostatic pump(s) relief Contact your dealer.
valves are malfunctioning.
Air in hydraulic system. Cycle lift and tilt cylinders to
maximum stroke and
maintain pressure for a short
time to clear air from system.
Also check for low oil level in
reservoir, fill as needed.
Automatic parking brake Contact your dealer.
Sluggish response partially engaged.
to acceleration.
Hydraulic oil supply is too Check for low oil level in
low. reservoir. Add oil.
Low hydrostatic system Contact your dealer.
charge pressure.
Drive motor(s) or hydrostatic Contact your dealer.
pump(s) have internal
damage or leakage.
56 917388/BP0310
Hydrostatic System
Problem Possible Cause Remedy
Drive system overloaded Improve efficiency of
continuously. operation.
Lift/tilt or auxiliary system Improve efficiency of
overloaded continuously. operation.
Drive motor(s) or hydrostatic Contact your dealer.
Hydrostatic drive pump(s) have internal
is overheating. damage or leakage.
Oil cooler fins plugged with Clean oil cooler fins.
debris.
Loader being operated in a Reduce duty cycle; improve
high temperature area with air circulation.
no air circulation.
917388/BP0310 57
Hydrostatic System
Problem Possible Cause Remedy
Hydraulic oil viscosity is too Allow longer warm-up or
heavy. replace existing oil with the
proper viscosity oil.
Air in hydraulic system. Cycle lift and tilt cylinders to
maximum stroke and
Hydrostatic (drive) maintain pressure for a short
system is noisy. time to clear air from system.
Also check for low oil level in
reservoir, fill as needed.
Drive motor(s) or hydrostatic Contact your dealer.
pump(s) have internal
damage or leakage.
Relief valves on rear Contact your dealer.
Right side doesn’t hydrostatic pump
drive in either malfunctioning.
direction. Left side Control rod linkage to rear Attach control rod linkage.
operates normally. hydrostatic pump
disconnected.
Relief valve on rear Contact your dealer.
Right side doesn’t hydrostatic pump is
drive in forward malfunctioning.
direction. Rear hydrostatic pump Contact your dealer.
malfunctioning.
Relief valves on front Contact your dealer.
Left side doesn’t hydrostatic pump
drive in either malfunctioning.
direction. Right side Control rod linkage to front Attach control rod linkage.
operates normally. hydrostatic pump
disconnected.
Relief valve on front Contact your dealer.
Left side doesn’t hydrostatic pump is
drive in one malfunctioning.
direction. Front hydrostatic pump Contact your dealer.
malfunctioning.
58 917388/BP0310
Hydraulic System
Problem Possible Cause Remedy
Hydraulic oil viscosity is too Allow longer warm-up or
heavy. replace with proper viscosity
oil.
Hydraulic oil level is low. Check oil level in reservoir. If
oil is low, check for an
Lift/Tilt controls external leak. Repair and
fail to respond. add oil.
Solenoid valve(s) Check electrical connections
malfunctioning. to lift solenoid and repair.
Restraint bar or seat switch Check switches.
malfunction.
Restraint bar is raised. Lower the restraint bar.
Lock solenoid malfunctioning Check electrical connections
to lock solenoid and repair
connections as needed. If
lock solenoid is still not
functioning properly, contact
Auxiliary hydraulics
your dealer.
do not function.
Restraint bar switch Check electrical connections
malfunctioning. to restraint bar switch and
repair connections as
needed. If switch is still not
functioning properly, contact
your dealer.
Low engine speed. Operate engine at higher
speed.
Hydraulic oil viscosity is too Allow longer warm-up or
heavy. replace existing oil with
proper viscosity oil.
Control linkage is restricted. Check for control linkage
restriction and adjust.
Hydraulic oil leaking past Contact your dealer.
cylinder piston seals.
Hydraulic cylinder
action is slow for lift Worn gear pump. Contact your dealer.
and/or tilt functions. Solenoid valve(s) Check electrical connections
malfunctioning. to lift solenoid and repair
connections as needed. If lift
solenoid valve is still not
functioning properly, contact
your dealer.
Relief valve in control valve Contact your dealer.
not functioning correctly.
(Squealing noise should be
evident while operating.)
917388/BP0310 59
Hydraulic System
Problem Possible Cause Remedy
Seat or restraint bar switch Check electrical connections
malfunction. to the switches. Replace as
needed.
Jerky lift arm and Air in the hydraulic system. Cycle lift/tilt cylinders to
bucket action. maximum stroke and
maintain pressure for short
time to clear air from system.
Oil in hydraulic reservoir is Check and add oil.
low.
Oil leaking past tilt cylinder Contact your dealer.
seals (internal or external).
Bucket drifts Self-leveling valve is Contact your dealer.
downward with tilt malfunctioning.
control in neutral.
Leaking hydraulic hoses, Inspect hoses and tubes,
tubes, or fittings between tighten fittings. Replace
control valve and cylinders. hoses or tubes as needed.
Control valve in float Take control out of float
position. position.
Tilt cylinders are Contact your dealer.
No down pressure malfunctioning.
on the bucket.
Relief valve in control valve Contact your dealer.
not functioning properly.
(Squealing noise should be
evident while operating.)
Tilt solenoid valve Check electrical connections
malfunctioning. to tilt solenoid and repair
connections as needed. If tilt
solenoid valves are still not
Bucket will not tilt, lift functioning properly, contact
arms work properly. your dealer.
Tilt spool in control valve not Check valve control linkage
actuated or leaking. and/or tube connections to
valve.
Lift solenoid valve could be Check electrical connections
malfunctioning. to lift solenoid and repair
Lift arm does not
connections as needed. If lift
raise, bucket tilt solenoid valve is still not
works properly. functioning properly, contact
your dealer.
Lift spool in control valve not Contact your dealer.
actuated or leaking.
60 917388/BP0310
Hydraulic System
Problem Possible Cause Remedy
Oil leaking past lift cylinder Contact your dealer.
seals (internal or external).
Oil leaking past lift spool in Contact your dealer.
Lift arm doesn’t control valve.
maintain raised
position with lift Self-leveling valve Contact your dealer.
control in NEUTRAL. malfunctioning.
Leaking hydraulic hoses, Inspect hoses and tubes,
tubes or fittings between tighten fittings as needed.
control valve and cylinders. Replace as needed.
Lift arm support device Raise lift arm and disengage
engaged. support device.
Lift solenoid valve Check electrical connections
malfunctioning. to solenoid. Repair or
Lift arm will not lower replace as needed.
or raise.
Restraint bar not lowered. Lower restraint bar.
Seat or restraint bar switch Check electrical connections
malfunction. to the switch. Replace switch
as needed.
917388/BP0310 61
Notes
62 917388/BP0310
CHAPTER 7
MAINTENANCE SCHEDULE
This Maintenance Interval Chart was developed to match the Service chapter of
this manual. Detailed information on each service procedure can be found in the
Service chapter. A Maintenance Log follows the chart for recording the mainte-
nance performed. Recording the 10-hour (or daily) service intervals would be
impractical and is therefore not recommended.
Important: Under severe operating conditions, more frequent service than the
recommended intervals may be required. You must decide, based on your use, if
your operation requires more frequent service.
917388/BP0310 63
Maintenance Log
Date Hours Service Procedure
64 917388/BP0310
Maintenance Log
Date Hours Service Procedure
917388/BP0310 65
Notes
66 917388/BP0310
CHAPTER 8
SPECIFICATIONS
Loader Specifications
Specification 1640E/1640E (EU)
1. Weight of base unit with standard equipment, 5.70 tires, 5.3ft3 (0.15m3) bucket and 175
lbs. (79kg) operator.
2. Rated Operating Capacity per SAE J818 and ISO 14397.
917388/BP0310 67
Standard Features
¾ T-Bar Controls ¾ Lift Arm Support Device
¾ Fuel Gauge ¾ Hydraloc™ System – Brakes and
¾ All-Tach® Attachment System Interlock for Starter, Lift/Tilt
(Universal-Type) Cylinders, Auxiliary Hydraulics,
¾ Warning Lamps and Buzzer – and Wheel Drives
Engine and Hydraulic ¾ Front and Rear Work Lights
Oil Temperature ¾ Removable Belly Plate and
¾ Battery Charge Indicator Lamp Access Cover
¾ Low Oil Pressure Light and Buzzer ¾ Dual-Element Air Cleaner with
¾ Seatbelt Indicator Lamp and Visual Indicator
Buzzer ¾ Vandalism Lock Provisions
¾ Coolant Temperature Gauge ¾ Top and Rear Windows
¾ Hourmeter ¾ Spark Arrestor Muffler
¾ Manual-Control Hydrostatic Drive ¾ Headliner and Acoustical Interior
¾ ROPS/FOPS - Level II – Overhead ¾ Adjustable Seat
Guard ¾ Front Auxiliary Hydraulics with
¾ Independent Hydraulic Reservoir 3/4-inch Flat-Faced Couplers
and Hydraulic Oil Cooler ¾ Number 60HK Drive Chain
¾ Foot and Hand Throttles ¾ Powerview® Lift Arm
¾ Operator Restraint Bar ¾ Visual Hydraulic Filter Indicator
¾ Glow Plug Starting Assist (Manual) ¾ Power Plug (12-V)
¾ Adjustable Seatbelt ¾ Side Windows
Optional Features
¾ Audible Back-Up Alarm ¾ Centrifugal Pre-Cleaner
¾ Engine Block Heater ¾ Strobe Light
¾ Horn* ¾ Impact-Resistant Door
¾ Suspension Seat ¾ Four-Point Lift Kit
¾ Cab Door with Wiper ¾ Battery Disconnect Switch*
¾ Heater/Defroster ¾ Bucket Bolt-On Cutting Edge
¾ 3-inch Wide Seatbelt – When ¾ Diesel Engine Exhaust Purifier
Required by Law ¾ Self-Leveling Lift Action
¾ Rear View Mirror ¾ EU Sound Kit
¾ Interior Dome Light
* Included in EU kit
917388/BP0310 68
Dimensional Specifications
A
G
B
F
C
R Q
W O
I
S Z
P X Y
V
D
917388/BP0310 69
Capacities and Ratings
Note: Use the Table of Common Materials and Densities (page 71) for selecting
the appropriate bucket.
Dirt/Construction Buckets
Rated Operating Capacity
Description Weight
SL1640E
36 in./5.3 ft3 (914 mm/0.15 m3) 133 lbs. 850 lbs.
(60 kg) (386 kg)
44 in./7.4 ft3 (1118 mm/0.21 m3) 161 lbs. 830 lbs.
(73 kg) (376 kg)
Utility Buckets
48 in./9.8 ft3 (1219 mm/0.28 m3) 315 lbs. 730 lbs.
(143 kg) (331 kg)
Pallet Forks
15.74in. (400 mm) Forks with Back- 248 lbs. 610 lbs.
rest Rating per EN474-3 (112 kg) (227 kg)
19.68in. (500 mm) Forks with Back- 248 lbs. 570 lbs.
rest Rating per EN474-3 (112 kg) (259 kg)
24in. (670 mm) Forks with Backrest 248 lbs. 510 lbs.
Rating per SAE J1197 (112 kg) (231 kg)
70 917388/BP0310
Table of Common Materials and Densities
Density
Material
lbs/ft3 kg/m3
Ashes 35-50 560-800
Brick-common 112 1792
Cement 110 1760
Charcoal 23 368
Clay, wet-dry 80-100 1280-1600
Coal 53-63 848-1008
Concrete 115 1840
Cinders 50 800
Coal-anthracite 94 1504
Coke 30 480
Earth-dry loam 70-90 1121-1442
Earth-wet loam 80-100 1281-1602
Granite 93-111 1488-1776
Gravel-dry 100 1602
Gravel-wet 120 1922
Gypsum-crushed 115 1840
Iron ore 145 2320
Lime 60 960
Lime stone 90 1440
Manure-liquid 65 1040
Manure-solid 45 720
Peat-solid 47 752
Phosphate-granular 90 1440
Potash 68 1088
Quartz-granular 110 1760
Salt-dry 100 1602
Salt-Rock-solid 135 2160
Sand-dry 108 1728
Sand-wet 125 2000
Sand-foundry 95 1520
Shale-crushed 90 1440
Slag-crushed 70 1120
Snow 15-50 240-800
Taconite 107 1712
Note: The densities listed are average values and intended only as a guide for
bucket selection. For a material that is not in the table, obtain its density value
before selecting the appropriate bucket.
917388/BP0310 71
Bucket Selections
To use the table, find the material to be loaded and its maximum density. Then
multiply the volumetric rating of the attachment by the material density to deter-
mine if the attachment can safely be used. See page 70 for a listing of attach-
ments and their ratings.
Note: Where the material density is listed as a range (snow at 15-50 lbs./ft3, for
example), always use the maximum density (50 lbs./ft3 in this example) for
making calculations. Also, see the following examples.
Example 1: If snow (density of 15-50 lbs./ft3) is to be hauled using an SL1640E
model loader using Dirt/Construction Bucket, the bucket capacity is 5.3 ft3 and
the Rated Operating Capacity is 850 lbs. Multiply the density of snow (50
lbs./ft3) by the capacity of the bucket (5.3 ft3) to achieve the weight being carried
(50 lbs./ft3 x 5.3 ft3 = 265 lbs.). This number is less than the machine rating, so
you could safely use this bucket in this application.
Example 2: If charcoal (density of 368 kg/m3) is to be hauled using a SL1640E
model loader using a 914mm Dirt/Construction bucket, the bucket capacity is
0.15 m3 and the Rated Operating Capacity is 386 kg. Multiply the density of
charcoal (368 kg/m3) by the capacity of the bucket (0.15 m3) to achieve the
weight to be carried (368 kg/m3 x 0.15 m3 = 55.2 kg). This number is less than
the machine rating, allowing safe use of this bucket in this application.
72 917388/BP0310
CHAPTER 9
TORQUE SPECIFICATIONS
Use these torque values when tightening hardware (excluding: locknuts, and
self-tapping, thread forming, and sheet metal screws) unless otherwise specified.
*All Torque Values are in ft-lbs. except those marked with an *, which are in-lbs.
For metric torque value (N·m), multiply ft-lbs. value by 1.355 or the in-lbs. value by
0.113.
917388/BP0310 73
GEHL COMPANY
WARRANTY
GEHL COMPANY, hereinafter referred to as Gehl, warrants new
Gehl equipment to the Original Retail Purchaser to be free from
defects in material and workmanship for a period of twelve (12)
months from the Warranty Start Date.
GEHL WARRANTY SERVICE INCLUDES:
Genuine Gehl parts and labor costs required to repair or replace
equipment at the selling dealer’s business location.
74 917388/BP0310
INDEX
A Check Coolant Level . . . . . 47
A ........................ 26 Clean . . . . . . . . . . . . . . . . . 47
Accessory Plug . . . . . . . . . . . . 21 Drain/Flush . . . . . . . . . . . . . 47
Adjustments . . . . . . . . . . . . . . . 40 D
Control Handles . . . . . . . . . 40 Dealer Services . . . . . . . . . . . . 38
Drive Chains . . . . . . . . . . . . 40 E
Engine Speed Control . . . . 40 Emergency Exit . . . . . . . . . . . . 19
Fuel Sender . . . . . . . . . . . . 40 Engine Air Cleaner . . . . . . . . . 42
Alternator/Fan Belt . . . . . . . . . . 45 Engine Mounting Hardware . . . 43
Attachments . . . . . . . . . . . . . . . 26, Engine Service . . . . . . . . . . . . 41
30
Change Fuel Filter . . . . . . . 44
Auxiliary Hydraulic System . . . . 26
Change Oil and Filter . . . . . 44
B Check Oil . . . . . . . . . . . . . . 43
Battery . . . . . . . . . . . . . . . . . . . 51 Engine Speed Control . . . . . . . 22
Jump Starting the Engine . . 29 G
Bucket Cutting Edge . . . . . . . . 48
Guards and Shields . . . . . . . . . 17
Bucket, Usage . . . . . . . . . . . . . 31
H
Digging with a Bucket . . . . . 32
Driving On an Incline . . . . . 31 Highway Travel . . . . . . . . . . . . 34
Driving Over Rough Hydraulic System . . . . . . . . . . . 46
Terrain . . . . . . . . . . . . . . . 31 Change Oil . . . . . . . . . . . . . 46
Dumping Into a Box . . . . . . 33 Change Oil Filter . . . . . . . . 46
Dumping Onto a Pile . . . . . 32 Check Oil Level . . . . . . . . . 46
Dumping the Load Over I
an Embankment . . . . . . . 33
Instrument Panel . . . . . . . . . . . 23
Leveling the Ground . . . . . . 33
INTRODUCTION . . . . . . . . . . . 1
Loading a Bucket . . . . . . . . 32
L
Scraping with a Bucket . . . . 33
Lift Arm Support Device . . . . . . 20
C
Loader
Capacities and Ratings . . . . . . 70
Lifting . . . . . . . . . . . . . . . . . 34
Chaincases . . . . . . . . . . . . . . . 48
Lowering Procedure . . . . . . 39
Checking and Adding Oil . . 48
Raising Procedure . . . . . . . 39
Draining Oil . . . . . . . . . . . . . 48
Storing . . . . . . . . . . . . . . . . 34
Circuit Breakers . . . . . . . . . . . . 50
Transporting . . . . . . . . . . . . 35
Cold Starting Procedure . . . . . . 28
Lubrication . . . . . . . . . . . . . . . . 41
Control/Indicator Symbols . . . . 3
M
CONTROLS and SAFETY
EQUIPMENT . . . . . . . . . . . . . 17 MAINTENANCE SCHEDULE . 63
Cooling System . . . . . . . . . . . . 47 Maintenance Log . . . . . . . . 64,
917388/BP0310 75
65 Tires . . . . . . . . . . . . . . . . . . . . 49
Mandatory Safety Shutdown Checking Tire Pressure . . . 50
Procedure . . . . . . . . . . . . . . . 6 Mounting Tires . . . . . . . . . . 49
Model Identification . . . . . . . . . 2 TORQUE SPECIFICATIONS . 73
O TROUBLESHOOTING . . . . . . 53
OPERATION . . . . . . . . . . . . . . 27 Electrical System . . . . . . . . 53
Operator Restraint Bar . . . . . . 17 Engine . . . . . . . . . . . . . . . . 55
Operator’s Seat . . . . . . . . . . . . 18 Hydraulic System . . . . . . . 60
P Hydrostatic System . . . . . . 56,
58
Parking Brake . . . . . . . . . . . . . 19
Parking the Loader . . . . . . . . . 28
W
Potential Hazards . . . . . . . . . . 8 WARRANTY . . . . . . . . . . . . . . 74
R Wheel Nuts . . . . . . . . . . . . . . . 49
Rear Window . . . . . . . . . . . . . . 19
ROPS/FOPS . . . . . . . . . . . . . . 19
S
SAFETY . . . . . . . . . . . . . . . . . . 5
Safety Decals . . . . . . . . . . . . . 8
New Decal Application . . . . 8
No-Text Decals . . . . . . . . . 12
Safety Interlock System . . . . . . 18
Testing . . . . . . . . . . . . . . . . 18
Safety Reminders . . . . . . . . . . 6
Self-Leveling . . . . . . . . . . . . . . 31
SERVICE . . . . . . . . . . . . . . . . . 37
Spark Arrestor Muffler . . . . . . . 45
SPECIFICATIONS . . . . . . . . . . 67
Accessories . . . . . . . . . . . . 68
Standard Features . . . . . . . 68
Starting the Engine . . . . . . . . . 27
Before Starting
the Engine . . . . . . . . . . . . 27
Stopping the Loader . . . . . . . . 28
Switches, Seat
and Restraint Bar . . . . . . . . . 48
T
Table of Common Materials
and Densities . . . . . . . . . . . . 71
T-Bar Controls . . . . . . . . . . . . . 25
Drive Controls . . . . . . . . . . 25
Lift/Tilt Controls . . . . . . . . . 25
76 917388/BP0310
WRONG WRONG
WRONG WRONG
WRONG
Gehl Company One Gehl Way, P.O. Box 179, West Bend, WI 53095-0179 U.S.A.
www.gehl.com