Revision: Version 2.

0
Petroleum Development Oman LLC
Effective: Oct-16

APPENDIX-2: PIPE STRESS ANALYSIS CHECKLIST-INPUT/OUTPUT

SYS
PROJECT NAME
NO:
PROJECT NUMBER DATE
PIPING STRESS ANALYSIS CHECKLIST-INPUT
REMARKS/
SI.N Origin
DESCRIPTION Checker COMMENT
O ator
S
I GENERAL
Coordinate axis followed for input modeling -X = North, +Y = Up,
1
-Z = East.
Global coordinates (corresponding to piping stress isometric coordinates) entered
2
at first pipe element node.
II PSI FILE INTERFACING
Change the orientation as per the plant north direction (Rotate 9˚0about vertical
1
axis).
2 Model the equipment with nozzle connection.
3 Update the unit file as per the project requirement.
4 Update the design parameters.
5 Update special execution parameters.
6 Update bend angle and bend Radius.
Delete stiffness values and make it blank, this will allow giving the default value
7
1 x 10¹².
8 Material selection as per the piping class.
9 Add rigid weight for flanges, valves, Spectacle blind, Spacer.
III INPUT MODELLING
A PIPING
Piping Configuration defined correctly and Coordinates are matching as
1
provided in Isometric drawing.
2 Pipe data (OD, Thickness, Material, and Corrosion allowance.) verified.
3 Insulation (Thickness, Density) verified.
Process parameters (Operating temperature, Design temperature, Design NA N
4
pressure, Test pressure, Fluid density) defined correctly.
A
5 Is design temp > 82 deg C for un insulated A/G pipe
6 Is design temp > 65 deg C for U/G pipe NA N
7 Allowable stress selected on the first pipe element for each pipe material. NA A
N
8 Piping Code B31.3 - correctly defined. A
9 Bourdon effect consideration (Translation only).
10 Tank Settlement consideration. NA NA
NA N
A
Revision: Version 2.0
Petroleum Development Oman LLC
Effective: Oct-16

SYS
PROJECT NAME Marmul Polymer Phase 3 Project
NO:
PROJECT NUMBER C311756 DATE
PIPING STRESS ANALYSIS CHECKLIST-INPUT
REMARKS/
SI.N Origin
DESCRIPTION Checker COMMENT
O ator
S
11 Liberal Stress Allowable Off.
NA N
12 Activate Appendix P in Caesar-II Configuration file
A
For Pipe Diameter including Insulation > 200 mm, and > 10 m above,
13 Wind shape factor of 0.7, applied on the first pipe element. No wind shape factor NA
to be considered inside pipe racks and shelters in any case. N
A
B FITTING
1 Verify Type of bend (single/Double/No flange) identified.
2 Branch connections specified as per branch table.
3 RF Pad thickness considered for branch reinforcement, If applicable.
NA N
4 SIF for lateral branch connections (45°) specified.
SIF for GRP branch Connection specified. NA A
N
NA A
N
5 Type of reducer modelled properly.
A
Rigid weights (flange with bolts and nuts accounted for valves, Spectacle blind,
6
Spacer) considered.
7 Flanges & Valve modelled Separately.
8 Slug effects (if any) considered in analysis.
9 PSV Reaction Forces included. NA N
A
C EQUIPMENT
1 Equipment to be modeled as rigid.
2 Nozzles on Equipments are modeled anchor with Connecting node.
Equipment Skirt growth not considered
D SUPPORT
1 Friction coefficient 0.1 considered on all +Y restraints.
Trunnion modeled as pipe with diameter at least one size lower than that of main
2
pipe. Ambient temperature is considered for the trunnion.
3 Supports are modeled with "Gap=0". NA N
A
Variable Spring supports - Allowable load variation and Maximum
4
displacement shall be as per stress design basis.
NA N
Lines connected to the existing line - Existing line to be modelled till the
4 A
first line stop and next two guides.
E LOAD CASE EDITOR NA N
1 For Pumps Standby/Operating load Cases.
A
2 Compressors recycle case.

NA N
A
Revision: Version 2.0
Petroleum Development Oman LLC
Effective: Oct-16

PROJECT NAME

PROJECT NUMBER
PIPING STRESS ANALYSIS CHECKLIST-INPUT
REMARKS/
SI.N Origin
DESCRIPTION Checker COMMENT
O ator
S
3 Pump minimum flow recirculation case.
NA N
4 Caesar II start run option performed and all warning messages reviewed.
A
5 Load cases are built as per Appendix - 1 of design basis.
6 Thermal stress range from maximum to minimum temperature.
Revision: Version 2.0
Petroleum Development Oman LLC
Effective: Oct-16

PROJECT NAME SYS NO

PROJECT NUMBER DATE
PIPING STRESS ANALYSIS CHECKLIST-OUTPUT
REMARKS/
SI. Origina Chec
DESCRIPTION COMMENT
NO tor ker
S
I STRESSES/MODAL ANALYSIS
1 Stress summary are within the corresponding code limits.
2 Slug or Two phase flow – Natural frequency > 4 Hz
II DEFLECTION/DISPLACEMENTS
Vertical deflection (sag) of pipe, in sustained cases limited to 15mm maximum
1
(Including Hydro-Test case).
2 Interference with adjacent pipe due to thermal displacement.
3 Check for expansion loop requirement.
Anchor-free analysis requirement for rotating equipment
4 < 3 mm in axial direction and
< 2 mm in the lateral direction.
The maximum shoe displacement is limited to 125 mm. Displacement more
5
than 125 mm to be highlighted for the selection suitable shoe length. NA N
III FORCES AND MOMENTS - EQUIPMENT NOZZLE A
The Piping loads on Nozzles of Rotating Equipments are assessed on face of
1
Nozzle flange.
The Piping loads on Nozzles of Pressure Vessels are assessed at the
2
intersection between Nozzle axis and external surface of Pressure vessel.
NA NA
IV NOZZLE LOADS QUALIFICATION
1 Nozzle load as per allowable of clause 9.5 of design basis.
V FORCES AND MOMENTS - SUPPORT
Vertical loads on all "+Y" restraints are acting downwards (-FY Load) in all
1
operating load cases.
For Supports, hold down requirements for uplift force checked and highlighted.
2

Check for excessive forces and moments in the supporting elements and loads
3
optimized.
VI FLANGE LEAKAGE CHECK
1 Flange leakage check performed as per stress design basis.
VII STRESS REQUIREMENTS IN MARKUP ISO
1 Coordinate Axis indicated on PDMS Extracted
CAESAR II isometrics.
The location of supports, support types (using Conventional symbols) and
Node number correctly marked on PDMS Extracted isometrics as per the
2
analysis performed and transmitted to layout/supports group. CAESAR II
Revision: Version 2.0
Petroleum Development Oman LLC
Effective: Oct-16

PROJECT NAME SYS NO

PROJECT NUMBER DATE
PIPING STRESS ANALYSIS CHECKLIST-OUTPUT
REMARKS/
SI. Origina Chec
DESCRIPTION COMMENT
NO tor ker
S
3 Nozzle Node Number at which Nozzle loads are assessed is marked.
Supports from equipment if any, highlighted and transmitted to vendor for vessel
4
clips through supports group.
First support from rotating equipment nozzle is indicated as adjustable
5 NA
support. NA
6 Rest support on inlet line close to PSV is indicated as hold down.
Supports special considerations - gaps, sliding plate, hanger, rigid strut etc.
7
shall be indicated.
8 Supports rising up in operation noted as "Rise up in operation".
Loads occurring during Design conditions and Occasional condition also to be
9
provided for Support design.
Changes in layout configurations if any to be drawn in the isometric
10
drawing, and coordinated with the Piping engineer/Piping Designer.
Changes in proposed support locations if any highlighted in the Stress
11
Isometrics.
For lines on Pipe Rack, Axial Stop diagram prepared and transmitted to
12
Structural department
NA N
13 Spring data sheet prepared and transmitted to Supports.
A
Displacement greater than 30 mm in lateral direction to be marked on the stress NA N
14.
sketches. A
NA N
A