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Detailed Process Flow Chart Pulp and Puree Concentrate

This document outlines a 38 step process for producing pulp and puree concentrate from fruits. Key steps include: 1) Receiving and quality checking fruits, 2) Ripening, washing, and trimming fruits, 3) Pulping and fine pulping fruits to create a pulp, 4) Preheating, concentrating, and standardizing the pulp through evaporation, 5) Aseptically filling and labeling the concentrated puree into barrels for storage and distribution.

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307 views

Detailed Process Flow Chart Pulp and Puree Concentrate

This document outlines a 38 step process for producing pulp and puree concentrate from fruits. Key steps include: 1) Receiving and quality checking fruits, 2) Ripening, washing, and trimming fruits, 3) Pulping and fine pulping fruits to create a pulp, 4) Preheating, concentrating, and standardizing the pulp through evaporation, 5) Aseptically filling and labeling the concentrated puree into barrels for storage and distribution.

Uploaded by

Kevin
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 4

DETAILED PROCESS FLOW CHART PULP AND PUREE CONCENTRATE

1. Receipt of Fruits Water Source


Bore wells

2. Quality Check for raw Rejection of damaged and


fruit immature fruit

3. Unloading of raw fruit Preparation of ripening


in ripening sheds/ECRC
Overhead Tank sheds Overhead Tank

4. Sorting

Softening Plant
5. Good Ripen Fruit

6. Transferring of Ripened
fruits to Fruit Washer Boiler
Roller Conveyor

7. Inspection conveyor

8. Fruit Washing
Cl2: 10 – 20 ppm OPRP

9. Second wash with


portable water

10. Trimming of fruits on


the Belt conveyor

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11.Inspection for removal of any
blemishes / foreign material

12. Destoner
(Coarse Pulping)

Removal of Waste
14. Pulper and Finisher
(Fine Pulping)

15. Collection of Pulp in


Collecting Tank

Transportation of Waste to
Wastage Area by tractor

CIP of Preheating 16. Preheating


Section (Min 55 - 75 oC) OPRP

17. Storage Tank

Waste
18. Centrifugal Decanter

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19. Standardization

OPRP

21. Double effect


evaporation / 21. Buffer Tank
20.
Concentration

22.Brix 23. Product storage Tank

Receipts and Storage of


Barrels Cleaning and
Preparing the Barrels
24. Collection of
Product into Aseptic
Feed Tank
Receipts and Storage of
Polythene Liners &
Thermocole

25.Strainer/Filter Insertion of Polythene


liners into Barrels

26 Sterilization (107± 3OC) Receipts and Storage of


Holding & Cooling Aseptic Bags Insertion of
CCP Aseptic Bags into lined
Barrels

Conveying the Barrels


27. Aseptic Filling for Filling

28. Check for Cap Closure


OPRP
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29.Outer Cleaning of
Condensate

30. Folding of Bags

31. Placing of thermocole


Sheets on the filled Bags

32.Closing of Barrels

33. Labeling of Barrels

34. Storage & Incubation


for 3 days

35. Inspection Not Ok Disposal

Ok
36. Ware housing

Container Inspection

37. Pre-Despatch Inspection

38. Dispatch

OPRP:Operational Prerequisite Programme


CCP:Critical Control Points

Page 4 of 4

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