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The document contains a maintenance schedule listing 30 maintenance tasks for various components of a chiller system. For each task it lists the action, standard, responsible person, frequency, time required, and recommended action for abnormalities. The schedule is intended to help maintain the system in good working order through regular cleaning and inspections.

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Sangavi Kavi
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0% found this document useful (0 votes)
67 views

5

The document contains a maintenance schedule listing 30 maintenance tasks for various components of a chiller system. For each task it lists the action, standard, responsible person, frequency, time required, and recommended action for abnormalities. The schedule is intended to help maintain the system in good working order through regular cleaning and inspections.

Uploaded by

Sangavi Kavi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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SN Action Standard Method Resp Freq Time Action if Abnormal

1 Clean To be free from Dirt,Dust Opr Daily 5 sec Clean


and Rust.

2 Inspect No water Leakage / Rust Opr Daily 5 sec If rusted, remove the rust by
polishing with emery paper
and repaint it. If leakage is
observed, find out the point of
leak and arrest it.

3 Clean To be free from Dirt,Dust Opr Daily 5 sec Clean


and Rust.

4 Inspect No water Leakage / Rust Opr Daily 5 sec If rusted, remove the rust by
polishing with emery paper
and repaint it. If leakage is
observed, find out the point of
leak and arrest it.

5 Clean Free from dust and dirt. Opr Fort 5 sec Open and clean using Vacuum
Cleaner

6 Inspect No Discoloration of the Opr Fort 5 sec Retighten the terminal bolts
ends of the cables. and nuts. Or recrimp the cable
(should not be blackened) if needed.

7 Clean Free from dust and dirt. Opr Fort 5 sec Open and clean using Vacuum
Cleaner

8 Retighten Should not be loose Opr Monthly 2 min Retighten

9 Inspect To be within the marked Opr Daily 5 sec Retrieve the Oil from the
range evaporator. Call the authorised
service agent.

10 Inspect 30 to 35 deg C Use Thermal Opr Daily 5 sec Control the Chilled water flow
Stickers throught the Oil cooler and
check the Oil Heater also.
SN Action Standard Method Resp Freq Time Action if Abnormal
11 Clean Free from dust and dirt. Opr Daily 20 Sec Clean

12 Inspect No Discoloration of the Opr Fort 5 sec Retighten the terminal bolts
ends of the cables. and nuts. Or recrimp the cable
(should not be blackened) if needed.

13 Inspect Area of Contact to be Opr Monthly 1 min Replace the contactor kits
minimum 50 %

14 Inspect Current Setting to be 330 Opr Monthly 1 min Adjust


Amps

15 Clean To be free from Dirt,Dust Opr Daily 5 sec Clean


and Rust.

16 Inspect No water Leakage / Rust Opr Daily 5 sec If rusted, remove the rust by
polishing with emery paper
and repaint it. If leakage is
observed, find out the point of
leak and arrest it.

17 Clean To be free from Dirt,Dust Opr Daily 5 sec Clean


and Rust.

18 Inspect No water Leakage / Rust Opr Daily 5 sec If rusted, remove the rust by
polishing with emery paper
and repaint it. If leakage is
observed, find out the point of
leak and arrest it.

19 Clean Free from Dust & Dirt Opr Daily 1 min Clean

20 Clean Free from Dust & Dirt & Opr Daily 1 min Clean
Sweating
SN Action Standard Method Resp Freq Time Action if Abnormal
21 Inspect Free from Damages Repair the damages

22 Clean Free from Dust & Dirt & Opr Daily 1 min Clean
Sweating

23 Clean Free from Dust & Dirt & Opr Daily 2 min Clean
Sweating

24 Clean Free from dust and dirt. Opr Daily 20 Sec Clean

25 Inspect Should not be Loose Opr Monthly 1 min Retighten

26 Clean Free from Dust & Dirt & Opr Daily 1 min Clean
Sweating

27 Inspect No Abnormal Noise Opr Daily 5 sec Check the Assembly of the fan

28 Clean To be free from Dirt,Dust Opr Daily 5 sec Clean


and Rust.

29 Inspect No water Leakage / Rust Opr Daily 5 sec If rusted, remove the rust by
polishing with emery paper
and repaint it. If leakage is
observed, find out the point of
leak and arrest it.

30 Inspect No Abnormal Noise Opr Daily 5 sec Check the bearings


SN Action Item Resp Freq
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1 Clean Condenser Opr Daily
inlet and out
let pipe lines.
2 Inspect Condenser Opr Daily
inlet and out
let pipe lines.
3 Clean Condenser Opr Daily
inlet and outlet
Valves
4 Inspect Condenser Opr Daily
inlet and outlet
Valves
5 Clean Main 440 v Opr Fort
CABLE Entry
Box
6 Inspect Main 440 v Opr Fort
CABLE Entry
Box
7 Clean Control Box Opr Fort

8 Retighten Terminals in Opr Month


the Control ly
Box
9 Inspect Oil Level in Oil Opr Daily
Cooler

10 Inspect Temperature Opr Daily


of the Oil

11 Clean Starter panel Opr Daily


(Outside &
Inside)
12 Inspect Terminals Opr Fort
inside the
starter panel
13 Inspect Contactor Opr Month
Terminals ly

14 Inspect OverLoad Opr Month


Relay ly
SN Action Item Resp Freq
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
15 Clean Chiller inlet Opr Daily
and out let
pipe lines.
16 Inspect Chiller inlet Opr Daily
and out let
pipe lines.
17 Clean Chiller inlet Opr Daily
and outlet
Valves
18 Inspect Chiller inlet Opr Daily
and outlet
Valves
19 Clean Condenser Opr Daily
Body

20 Clean Chiller Body Opr Daily

21 Inspect Chiller Body Opr Daily

22 Clean Compressor Opr Daily


Body

23 Clean Oil Cooler Opr Daily


Body

24 Clean Display Panel Opr Daily


( Out Side &
Inside)
25 Inspect Firmness of Opr Month
All ly
connections
26 Clean Exhaust Fan Opr Daily

27 Inspect Exhaust Fan Opr Daily

28 Clean Condenser Opr Daily


Pump for DG
Cooling Tower
SN Action Item Resp Freq
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
29 Inspect Condenser Opr Daily
Pump for DG
Cooling Tower
30 Inspect Condenser Opr Daily
Pump for DG
Cooling Tower

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