MDP Module 2
MDP Module 2
Material Deformation
Theories
u1
u1
u = , or u = u2 e2
e1 x
u2 u
3 e3 u1
u3
z
Special Symbols
Kronecker Delta function
Equivalent to
1 if i = j jj = 11 + 22 + 33 = 3 change index j to
ij =
0 if i j i, or vice versa
Examples
– Matrix multiplication: C = AB Cij = AikBkj
– Trace operator: tr(A) = A11 + A22 + A33 = Akk
– Dot product: u v = u1v1 + u2v2 + u3v3 = uk vk
– Cross product: u v = ujvk ( ej ek ) = eijkujvk ei
Tensor and Rank
Tensor
– A tensor is an extension of scalar, vector, and matrix
(multidimensional array in a given basis)
– Tensors extend the description of vectors to geometric objects that
have magnitude and any number of directions
– A tensor is independent of any chosen frame of reference
Rank of Tensor
– No. of indices required to write down the components of tensor
– Scalar (rank 0), vector (rank 1), matrix (rank 2), etc
– Every tensor can be expressed as a linear combination of rank 1 tensors
– Rank 1 tensor v: vi 11 12 13
[ij ] = 21 23
Rank-2
– Rank 2 tensor A: Aij 22 stress
tensor
– Rank 4 tensor C: Cijkl 31 32 33
Tensor Operations
• Full definition of a second order tensor
𝑨 = 𝐴𝑖𝑗 𝒆𝒊 𝒆𝒋 = 𝐴𝑖𝑗
• Basic rules for tensors
Different notations
( TS)R = T(SR) TS = T S
T(S + R) = TS + TR
Identity tensor
( TS) = (T )S = T(S)
1 = [ij ]
1T = T1 = T
• Tensor (dyadic) product: increase rank
Body Forces: The forces which act at a distance on the internal particles of
a continuous medium
Examples: gravitational force, inertial forces, magnetic attraction forces
Forces acting on a Body – Surface Forces
Surface Forces: The forces which act on the boundary of the material
volume considered. They can be regarded as produced by the contact actions
of the particles located in the boundary of the medium with the exterior of
this medium.
Examples: gravitational force, inertial forces, magnetic attraction forces
Traction Vector
Normal
11 12
Shear
stress stress Dy
x y
Stress Tensor
– First index is the face and the second index is its direction
– When two indices are the same, normal stress, otherwise shear
stress.
– Continuation for other surfaces.
– Total nine components
– Same stress components are defined for the negative planes.
11
– Let’s use vector notation:
22 11 12 13
Cartesian components 33 [ij ] = 12 22 23
of stress tensor { } =
12 13 23 33
23
13
Stresses on Inclined Plane
S
Stresses on Inclined Plane
𝑛1 = 𝐴1 Τ𝐴; 𝑛2 = 𝐴2 Τ𝐴; 𝑛3 = 𝐴3 Τ𝐴
𝑥1
𝜎𝑛 = 𝑺 ∙ 𝒏 … (8)
𝑺 = 𝑆1 . 𝑒1 + 𝑆2 . 𝑒2 + 𝑆3 . 𝑒3 … (9)
𝒏 = 𝑛1 . 𝑒1 + 𝑛2 . 𝑒2 + 𝑛3 . 𝑒3 … (10)
𝜎𝑛 = 𝑆1 . 𝑛1 + 𝑆2 . 𝑛2 + 𝑆3 . 𝑛3
= 𝑆𝑖 . 𝑛𝑖 … (11)
❑ 𝑒1 , 𝑒2 , 𝑒3 are the unit vectors along 𝜎𝑛 = 𝜎𝑖𝑗 . 𝑛𝑖 . 𝑛𝑗 … (12)
𝑥1 , 𝑥2 , 𝑥3 directions, respectively
❑ 𝜎𝑠 is the shear component acting 𝜎𝑠 = 𝑆 2 − 𝜎𝑛2 … (13)
on the plane BCD
Principal Stresses
𝜎1 0 0
𝜎= 0 𝜎2 0
0 0 𝜎3
𝜎1 ≥ 𝜎2 ≥ 𝜎3
Principal Stresses
S
❑ For a given state of stress,
there is only one set of
three principal planes and
one set of three principal
stresses acting on them.
❑ For some orientation of
the generic inclined plane,
the shear stress
component will become
zero and the total stress
vector on these planes
would be directed in the
direction of their normal.
𝑺 = 𝜎 ∙ 𝒏 … (14) ❑ In such cases, the stress
vector will be a scalar
multiple of unit normal
𝑆1 = 𝜎𝑛1 ; 𝑆2 = 𝜎𝑛2 ; 𝑆3 = 𝜎𝑛3 … (15) vector
Principal Stresses
𝜎 3 − 𝐼1 𝜎 2 + 𝐼2 𝜎 − 𝐼3 = 0 … (19)
𝐼1 = 𝜎11 + 𝜎22 + 𝜎33 … 20
2 2 2
𝐼2 = 𝜎11 𝜎22 + 𝜎22 𝜎33 + 𝜎33 𝜎11 − 𝜎12 − 𝜎23 − 𝜎31 … 22
2 2 2
𝐼3 = 𝜎11 𝜎22 𝜎33 + 2𝜎12 𝜎23 𝜎31 − 𝜎11 𝜎23 − 𝜎22 𝜎31 − 𝜎33 𝜎12 … 23
Stress Invariants
𝜎 3 − 𝐼1 𝜎 2 + 𝐼2 𝜎 − 𝐼3 = 0 … (19)
n3
Spherical and Deviatoric Stress Tensor
The stress tensor can be separated into two components.
❑ One component is a spherical or hydrostatic stress [𝜎𝐻 =
1
𝜎 + 𝜎22 + 𝜎33 ] that acts to change the volume of the material
3 11
only;
❑ The other is the deviatoric stress that acts to change the shape
only.
The stress state at a point is given by the three principal stress 100,
120 and 200 N/mm2. Determine the shear and normal stresses on a
plane which has normal with direction cosines 1Τ√2 , 1Τ√2 , 0
Equations of Motion
A solid body is in static equilibrium when the resultant force and moment
on each axis is equal to zero. This can be expressed by the equilibrium
equations.
Equations of Motion
Equations of Motion
For equilibrium, the resultant forces along each of
the three axes must be zero. Let 𝑓1 , 𝑓2 , 𝑓3 be the
body forces acting along 𝑥1 , 𝑥2 , 𝑥3 , respectively
𝜕𝜎11
𝜎11 + 𝑑𝑥1 𝑑𝑥2 𝑑𝑥3 − 𝜎11 𝑑𝑥2 𝑑𝑥3 +
𝜕𝑥1
𝜕𝜎21
+ 𝜎21 + 𝑑𝑥2 𝑑𝑥1 𝑑𝑥3 − 𝜎21 𝑑𝑥1 𝑑𝑥3 +
𝜕𝑥2
𝜕𝜎31 𝑑𝑣1
+ 𝜎31 + 𝑑𝑥3 𝑑𝑥1 𝑑𝑥2 − 𝜎31 𝑑𝑥1 𝑑𝑥2 + 𝑓1 𝑑𝑥1 𝑑𝑥2 𝑑𝑥3 = ρ 𝑑𝑥1 𝑑𝑥2 𝑑𝑥3 … (24)
𝜕𝑥3 𝑑𝑡
where 𝑑𝑥1 , 𝑑𝑥2 , 𝑑𝑥3 are the dimensions of the parallelepiped and 𝜌 is the density of the
material. The RHS represents the acceleration force along 𝑥1 axis and 𝑣1 is the velocity
𝜕𝜎11 𝜕𝜎21 𝜕𝜎31 𝑑𝑣1
+ + + 𝑓1 = ρ … (25)
𝜕𝑥1 𝜕𝑥2 𝜕𝑥3 𝑑𝑡
𝜕𝜎12 𝜕𝜎22 𝜕𝜎32 𝑑𝑣2
+ + + 𝑓2 = ρ … (26)
𝜕𝑥1 𝜕𝑥2 𝜕𝑥3 𝑑𝑡
𝜕𝜎13 𝜕𝜎23 𝜕𝜎33 𝑑𝑣3
+ + + 𝑓3 = ρ … (27)
𝜕𝑥1 𝜕𝑥2 𝜕𝑥3 𝑑𝑡
Equilibrium Equations
In steady state,
accelerations are zero and
the equations of motion are
called equilibrium
equations
Dx2
P Dx1 Du1 P
Du1 u1
11 = lim =
Dx1 → 0 Dx1 x1
Du2 u2
22 = lim =
Dx2 → 0 Dx2 x2
u1 u1
u1Q = u1 + Dx1 u1R = u1 + Dx2
x1 x2
u2 u2
R'
x1
x3
Displacement Field
• Coordinates of P, Q, and R before and after deformation
P : (x1 , x2, x3 )
Q : (x1 + Dx1 , x2, x3 )
R : (x1 , x1 + Dx2, x3 )
P : (x1 + u1P , x2 + u2P , x3 + u3P ) = (x1 + u1, x2 + u2, x3 + u3 )
Q : (x1 + Dx1 + u1Q , x2 + u2Q , x3 + u3Q )
u1 u u
= (x1 + Dx1 + u1 + Dx1 , x2 + u2 + 2 Dx1 , x3 + u3 + 3 Dx1 )
x1 x1 x1
R : (x1 + u1R , x2 + Dx2 + u2R , x3 + u3R )
u1 u u
= (x1 + u1 + Dx2 , x2 + Dx2 + u2 + 2 Dx2, x3 + u3 + 3 Dx2 )
x2 x2 x2
( ) +( ) +( )
2 2 2
PQ = x1P − x1Q x2P − x2Q x3P − x3Q
Deformation Field
• Length of the line segment P'Q'
2 2 2
u1 u2 u3
PQ = Dx1 1 + + x + x
x1 1 1
2 1/2
2 2
u1 u1 u2 u3
= Dx1 1 + 2 + + +
x1 x1 x1 x1
u1 1 u1
2
1 u2
2 2
1 u3 u1
Dx1 1 + + + + Dx 1 +
x1 2 x1 2 x1 2 x1 x
1
Linear Nonlinear Ignore H.O.T. when displacement
gradients are small
• Linear normal strain
PQ − PQ u1
11 = =
PQ x1
u2 u3
22 = , 33 =
x2 x3
Deformation Field
• Shear strain 𝛾𝑥𝑦
– change in angle between two lines originally parallel to x– and y–axes
x2Q − x2Q u2 x1R − x1R u1
q1 = = q2 = =
Dx1 x1 Dx2 x2
u1 u2
g12 = q1 + q2 = +
x2 x1
u2 u3
g23 = + Engineering shear strain
x3 x2
u3 u1
g13 = +
x1 x3 Different notations
1 u u
= 1 + 2
1 ui uj
12 ij = +
2 x2 x1
2 xj xi
u
1 u
23 = 2 + 3
2 x3 x2 ij = 21 (ui,j + uj,i )
1 u3 u1
13 = +
2 x1 x3
= sym(u)
Compatibility Equations
1 𝜕𝑢1 𝜕𝑢2
𝜖12 = 𝜖21 = +
2 𝜕𝑥2 𝜕𝑥1
Compatibility Equations
𝜕 2 𝜖12 1 𝜕 3 𝑢1 𝜕 3 𝑈2
= 2 + 2
𝜕𝑥1 𝜕𝑥2 2 𝜕𝑥2 𝜕𝑥1 𝜕𝑥1 𝜕𝑥2
1 𝜕 2 𝜕𝑢1 𝜕 2 𝜕𝑢2
= 2 + 2
2 𝜕𝑥2 𝜕𝑥 𝜕𝑥1 𝜕𝑥2
B
Engineering Stress – Strain
Engineering stress
(nominal stress) is
defined as the ratio of
the applied load, P, to
the original cross-
sectional area, Ao, of
the specimen
𝑃
𝑠=
𝐴0
Engineering strain
is the change in length
to original length
Hooke’s Law
𝑙 − 𝑙0
𝑒=
𝑙0 𝐸 = 𝜎Τ𝑒
True Stress – Strain
True stress is defined
as the ratio of the load,
P, to the actual
(instantaneous,
hence true) cross-
sectional area, A, of the
specimen
𝑃
𝜎 = = 𝑠(1 + 𝑒)
𝐴
True strain is the ratio
of change in
instantaneous length to
instantaneous length
𝑙
𝜀 = 𝑙𝑛
𝑙0
= ln(1 + 𝑒)
Elastic – Plastic Regions
https://msestudent.com/true-stress-strain-vs-engineering-stress-strain/
Stress – Strain Relationship
True Stress – Strain
Flow Curve
A true stress-strain curve (in the log-log scale) is frequently called a flow
curve because it gives the stress required to cause the metal to flow
plastically to any given strain
𝜎 = 𝐾𝜀 𝑛
𝑛 is the strain
hardening
component and
constant 𝐾 is
called the strength
coefficient
Idealized Stress – Strain Curves
1 1
𝜖11 = 𝜎11 − 𝜈 𝜎22 + 𝜎33 𝛾12 = 2𝜖12 = 𝜎12
𝐸 𝐺
1 1
𝜖22 = 𝜎22 − 𝜈 𝜎33 + 𝜎11 𝛾23 = 2𝜖23 = 𝜎23
𝐸 𝐺
1 1
𝜖33 = 𝜎33 − 𝜈 𝜎11 + 𝜎22 𝛾31 = 2𝜖31 = 𝜎31
𝐸 𝐺
𝜎𝑙𝑗ሶ = 𝜆𝜖𝑘𝑘 𝛿𝑖𝑗 + 2𝜇𝜖𝑖𝑗 E = Young’s modulus
𝜖𝑘𝑘 = 𝜖11 + 𝜖22 + 𝜖33 G = shear modulus
𝜇 3𝜆 + 2𝜇 𝜆 B = bulk modulus
𝐸= ;𝜈 = 𝜈 = Poisson’s ratio
𝜆+𝜇 2 𝜆+𝜇
𝜆, 𝜇 = Lame’s Constant
𝐺 = 𝜇; 𝐵 = 3𝜆 + 2𝜇 Τ3
Plastic Stress – Strain Relationship
Flow Curve: 𝜎 = 𝐾𝜀 𝑛
𝑛 is the strain hardening component and constant 𝐾 is called
the strength coefficient
𝑃
2 1
𝑑𝜖11 = 𝑑𝜆 𝑑𝜎11 − 𝑑𝜎22 + 𝑑𝜎33
3 2
𝑃
2 1
𝑑𝜖22 = 𝑑𝜆 𝑑𝜎22 − 𝑑𝜎33 + 𝑑𝜎11
3 2
𝑃
2 1
𝑑𝜖33 = 𝑑𝜆 𝑑𝜎33 − 𝑑𝜎11 + 𝑑𝜎22
3 2
𝑃
𝑑𝜖12 = 𝑑𝜆𝑑𝜎12
𝑃
𝑑𝜖23 = 𝑑𝜆𝑑𝜎23
𝑃
𝑑𝜖31 = 𝑑𝜆𝑑𝜎31
Prandtl-Reuss Equations
❑ Prandtl Reuss equations gives the relationship between stress
and strain for elastic-plastic material
❑ Elastic strain increments are considered
❑ No strain hardening taken into account
❑ Components of the strain increments are related to the both
the elastic and plastic stresses during deformation
𝑒
𝑑𝜖𝑖𝑗 is the elastic part of the strain
Total strain increment, 𝑃
𝑒 𝑃 increment and 𝑑𝜖𝑖𝑗 is the plastic part
𝑑𝜖𝑖𝑗 = 𝑑𝜖𝑖𝑗 + 𝑑𝜖𝑖𝑗
of the strain
𝑒 1 + 𝜈 ′ 1 − 2𝜈 𝑑𝜎𝑘𝑘
𝑑𝜖𝑖𝑗 = 𝑑𝜎𝑖𝑗 + 𝛿𝑖𝑗
𝐸 𝐸 3
𝑃
𝑑𝜖𝑖𝑗 = 𝑑𝜆 𝑑𝜎𝑖𝑗′
Prandtl-Reuss Equations
𝑑𝜖11
1 2 1
= 𝑑𝜎11 − 𝜈 𝑑𝜎22 + 𝑑𝜎33 + 𝑑𝜆 𝑑𝜎11 − 𝑑𝜎22 + 𝑑𝜎33
𝐸 3 2
𝑑𝜖22
1 2 1
= 𝑑𝜎22 − 𝜈 𝑑𝜎33 + 𝑑𝜎11 + 𝑑𝜆 𝑑𝜎22 − 𝑑𝜎33 + 𝑑𝜎11
𝐸 3 2
𝑑𝜖33
1 2 1
= 𝑑𝜎33 − 𝜈 𝑑𝜎11 + 𝑑𝜎22 + 𝑑𝜆 𝑑𝜎33 − 𝑑𝜎11 + 𝑑𝜎22
𝐸 3 2
1+𝜈
𝑑𝜖12 = 𝑑𝜎12 + 𝑑𝜆𝑑𝜎12
𝐸
1+𝜈
𝑑𝜖23 = 𝑑𝜎23 + 𝑑𝜆𝑑𝜎23
𝐸
1+𝜈
𝑑𝜖31 = 𝑑𝜎31 + 𝑑𝜆𝑑𝜎31
𝐸
Octahedral Stress
Consider the
principal
directions as the
coordinate axes.
The plane whose
normal vector
forms equal
angles with the
coordinate
system is called
octahedral plane.
There are eight
such planes
forming an
octahedron.
Octahedral Stress
𝜎1 0 0
𝜎= 0 𝜎2 0
0 0 𝜎3
1
𝑛1 = 𝑛2 = 𝑛3 =
3
1 1
𝜎𝑜𝑐𝑡 = 𝜎1 + 𝜎2 + 𝜎3 = 𝜎𝐻 = 𝐼1
3 3
1 2 2 2 1Τ2 2 ′
𝜏𝑜𝑐𝑡 = 𝜎1 − 𝜎2 + 𝜎2 − 𝜎3 + 𝜎3 − 𝜎1 = 𝐼
3 3 2
Effective Stress and Effective Strain
2 2 2 2 1Τ2
𝜎ത = 𝜎1 − 𝜎2 + 𝜎2 − 𝜎3 + 𝜎3 − 𝜎1
2
2 2 2 2 1ൗ2
𝑑𝜖 ҧ = 𝑑𝜖1 − 𝑑𝜖2 + 𝑑𝜖2 − 𝑑𝜖3 + 𝑑𝜖3 − 𝑑𝜖1
2
1ൗ
2 2
𝑑𝜖 ҧ = 𝑑𝜖12 + 𝑑𝜖22 + 𝑑𝜖32
3
3 𝑑𝜖 ҧ
𝑑𝜆 =
2𝜎ത
Yield Criterion
❑ Analysis of metal forming processes requires knowledge of
the yield criterion, work hardening and stress-strain relations
❑ Yield conditions are functions of stresses
A, B, C, D, E, … are constants
Yield Criterion
Von-Mises’ Yield Criterion
❑ Von-Mises proposed that yielding would occur when the
second invariant of the stress deviator would exceed some
critical value
𝑰′𝟐 = 𝒌𝟐
Where 𝑘 is a constant which may be related to the material
properties
𝜎1 − 𝜎2 2 + 𝜎2 − 𝜎3 2 + 𝜎3 − 𝜎1 2 = 6𝑘 2
𝜎0
Under uniaxial tension, 𝜎1 = 𝜎0 , 𝜎2 = 0, 𝜎3 = 0 ⇒ 𝑘 =
√3
Von-Mises’ Yield Criterion
Von-Mises’ Yield Criterion
Tresca Criterion
2
Von Mises and Tresca criteria on p plane
Experimental Verification of Yield Surface
❑ In the uniaxial tensile test, the
condition for the beginning of
plastic flow was described by the
yield strength, giving the axial
normal component of stress at
which practically important
plastic deformation was
observed.
❑ When several components of
stress are present, yielding must
depend on some particular
combination of these
components.
❑ Experiments have been carried
out thin-walled tubes with
various amounts of axial load
applied to determine under what
combinations of these two
normal components of stress the
material will yield.
Experimental Verification of Yield Surface
Strain Hardening
In the elastic range the force-displacement behavior for most
engineering materials is linear. After passing the elastic limit the
material “gives” and is said to undergo plastic flow. Further
increases in load are usually required to maintain the plastic
flow and an increase in displacement; this phenomenon is
known as work-hardening or strain-hardening.
Strain Hardening
The true stress-strain
can be approximated by
a power law expression
𝜎 = 𝐾𝜀 𝑛
𝑛 is the strain hardening
component and
constant 𝐾 is called the
strength coefficient
❑ The yield surface remains the same shape and size. It is rigid
transformation
❑ The entire yield surface transforms in the direction of the
strain vector
❑ The extend of shift is related to the magnitude of the strain
suffered
Bauschinger Effect
If one takes a virgin sample and
loads it in tension into the plastic
range, and then unloads it and
continues on into compression, one
finds that the yield stress in
compression is not the same as the
yield strength in tension, as it
would have been if the specimen
had not first been loaded in tension.
In fact the yield point in this case
will be significantly less than the
corresponding yield stress in
tension. This reduction in yield
stress is known as the
Bauschinger effect.
Bauschinger Effect
The lowering of the yield
stress in reversed loading is
mainly caused by residual
stresses that are left in the
specimen on a microscopic
scale due to the different
stress states in the individual
crystals. The Bauschinger
effect can, therefore, be
largely removed by a mild
annealing. In the theory of
plasticity, it is generally
necessary to neglect the
Bauschinger effect, the
material being assumed to
have identical yield stresses
in tension and compression
irrespective of the previous
cold-work.
Strain Rate
Infinitesimal rectangular
material element ABCD
on a sheet that deforms
within an infinitesimal
time dt under the action
of internal forces into the
rhombus
A'B'C'D'