What Is The Difference Between Ferritic
What Is The Difference Between Ferritic
The vast majority of metals have a crystalline structure in their solid state, meaning that they
are made up of crystallised lattice structures of atoms. By definition, all steels, including
stainless steels, are primarily made up of crystallised iron atoms with the addition of carbon.
The iron in steel can exist in several different crystalline structures, dependent on the
conditions of its creation. Ferrite, austenite, and martensite are all examples of iron’s crystal
structures, and all are found within different types of steel. One of the defining differences
between these crystal structures is the amount of carbon they can absorb - a greater carbon
content generally, though not always, makes a steel harder, but more brittle.
As a liquid, molten iron is not crystalline, and crystals are only formed when the material
cools. When the material cools, steel solidifies as individual crystals forming gradually,
which can mean that any one type of steel is actually made up of several crystal types as the
metal slowly forms crystals through multiple temperature stages. This means that regardless
of their defining crystal structure, it is not uncommon for steels to contain small mixed
amounts of ferrite, austenite, and cementite.
While the information below covers ferritic, austenitic, and martensitic steels, almost all of
Accu's stainless steel components have an austenitic crystalline structure. For more specific
information on exact austenitic steel grades, please see our article on the many different
grades of austenitic stainless steel.
Body centred
cubic crystalline structure of ferrite and martensite.
Ferritic stainless steels are less widely-used due to their limited corrosion resistance and
average strength and hardness.
Austenitic stainless steels contain austenite, a form of iron which can absorb more carbon
than ferrite. Austenite is created by heating ferrite to 912 degrees C, at which point it
transitions from a body centred cubic crystal structure to a face centred cubic crystal
structure. Face centred cubic structures can absorb up to 2% carbon.
When austenite cools, it generally reverts back to its ferrite form, which makes austenite
difficult to utilise at anything below the extreme temperatures of a smelting furnace.
Austenite can be forced to retain its crystal structure at low temperatures with the inclusion of
chemical additives, such as the nickel and manganese found in many austenitic stainless
steels.
Austenitic stainless steels cannot be significantly hardened by heat treatment, but can be
hardened by cold working. Austenitic stainless steels are widely used, particularly
in stainless steel screws, due to their excellent resistance to corrosion.
Cementite
Cementite is a form of iron which contains even more carbon than ferrite and austenite.
Cementite contains up to 6.67% carbon. Because of its increased carbon content, cementite is
hard and brittle, and its presence is usually a byproduct, rather than by design. Cementite
commonly occurs in steels when excess carbon, such as left-over carbon which cannot be
absorbed into ferrite, must be used for the formation of crystals.
Pearlite
As iron cools, austenite crystals transition back into ferrite crystals, losing excess carbon
which cannot be properly absorbed by the newly formed ferrite. The excess carbon creates
patches of crystals with a mixture of low-carbon ferrite and leftover high-carbon cementite,
and these mixed crystals are known as pearlite.
This video from Real Engineering does a great job of explaining how the crystalline structure
of steel affects the physical properties of the material - the key points are discussed at 2:55:
Martensite is a body centred cubic form of crystallised iron which is created when heated
austenite is rapidly cooled by quenching. The increased rate at which Martensite crystals are
created prevents cementite from being formed, and causes carbon atoms to become
unnaturally trapped in crystals which would ordinarily expel excess carbon during gradual
cooling.
Martensitic stainless steels can be heat treated and hardened, but have reduced chemical
resistance when compared to austenitic stainless steels. Martensitic stainless steel is often
used when hardness is critical, such is in knives, where surface hardness creates a sharper
blade.