Future State Model
Future State Model
document.
Review the Guidance and Checklist instructions, then delete the prescriptive
information before sharing the initial version of this document with the customer.
Optionally, keep a copy of the document with the Guidance and Checklist
sections (or copy them to a separate document) for your own reference.
Refer to the Infor Deployment Method BRE-050 task – here.
Guidance
This artifact work product contains the Implementation Accelerator (IA 4.0) processes for the
Food and Beverage industry. The major part of this document is periodically created by
exporting the Business Processes from the Infor Process Manager web portal.
Session objectives:
• The purpose of this workshop is to gather the process details and sample data required
to build the first customer prototype (to be reviewed at CRP 1) and as input for
generating the initial draft of the business blueprint (BRE-140)
• Identify preliminary process ownership per process and role.
Note: Do not include integrations during CRP 1. Gather all information at an early stage to
identify major gaps in the standard IA processes to be able to initiate in tegrations.
✓ Identify who will add items to the “parking lot” list or MoSCoW list as new
topics are identified during the discussion. Plan to have the MoSCoW open (i.e.
Solution Architect /
from the IPON site) to quickly add new topics.
Functional Leads
✓ Ideally the MoSCoW list is the “parking lot” to avoid having to re-enter topics
raised during the session
✓ Ensure the MoSCoW list
Solution Architect (BRE-100_MoSCoW_Requirements_Traceability_Matrix.xlsx) is loaded to the
IPON site or otherwise available
Example of Table of Contents with “gray highlight” to indicate the SOW has an “Issue to
Resolution” or as processes “out of scope” as well as :
• If a process (e.g. Order to Cash [level 1] or Subcontracting…[level 2]) isn’t in the SOW
o DON’T raise the topic to a room full of customer project team members during the walk-thru
▪ Customer management didn’t feel it was needed in the sales cycle
▪ Customer might not have arranged to have the correct key users present in the session
▪ Consultants haven’t prepared to speak about it
▪ There’s no time in the SOW to cover it
o DO phrase discovery questions like, “Now that we’ve reviewed the Purchase Order process, are
there related purchase order scenarios that are critical to your business not covered by this
process?”
o DON’T phrase questions like “Do you need to issue RFQs to suppliers?” (if RFQs aren’t in scope)
o DON’T asked open-ended questions (Be “prescriptive”)
o If the out of scope topics are raised by customer team members
▪ Just like any other requirement discovered in the session, make note in the parking lot /
MoSCoW
▪ Discuss with the PM about how to address it (Can it be fit in at the end of the session after
in-scope topics are addressed? Does it need a CR? Should it be scheduled for a future
session?)
o If customers raise out of scope topics that are critical to their business, and if there is time in the
engagement (e.g. after all planned topics are discussed), DO try to capture details about that
process.
▪ If out of scope processes match IA processes, review those IA models.
▪ If out of scope processes aren’t standard IA processes, use an appropriate method to
document the high-level business flow and specific requirements (Use Case model, etc.).
The created process model will be needed by the PM, SA, and customer leads to
determine if this additional process should be brought into the project scope (and how to
document it in a CR).
Document Properties
Author <Author>
Creation Date 2/26/2020
Last Updated 12/18/2020
Document Reference <Document Reference Number>
Version <DRAFT 1A>
Approvals Position
<Approver 1>
<Approver 2>
Description
Page - 14
2 ORDER TO CASH
The customer order to cash process starts with the receipt of an actual demand from a customer.
The process contains activities from capturing the order, delivering the goods and finally
receiving payment from the customer.
Page - 15
2.1 Order Receipt to Batch Order Creation
The f irst part of the f ull order to cash end -to-end process involves the creation of a customer
order through to the optional printing of an external order conf irmation document. This
considers orders which can be received f rom an external source and processed using batch
order f unctionality, as well as those entered using the more traditional manual data-entry
method. Special sections handle the detailed instructions explaining the setup of various
supporting order entry f eatures.
Page - 16
2.2 Create Customer Order Header
The entry of a customer order involves specifying header inf ormation which is applicable to
all items added to the order. In addition to order header details, this section also describes
the setup of business chains, assortments and credit checking.
Further overview details can be f ound in the related document attachment below.
Page - 17
2.3 Create Customer Order Lines
A customer order header has been manually created; it is now time to supplement the order
with items. There are some relevant M3 f eatures utilized by the CO line entry activities such
as alternate units of measure, alias numbers, reasonability checks and s alesperson
selections at line level. Day-to-day customer order processing expects all this set up to have
been completed, but this process outlines the possibility of introducing these additional
f eatures and how the sales manager would be responsible f or carrying out all the setup.
Input
Apart f rom setting up the f eatures mentioned above, entering customer order lines requires
knowledge of the item, quantity, the delivery date and optionally price and discount
inf ormation.
Output
The output to this process is a completed customer order ready f or optionally printing on a
conf irmation document and prepared f or the next stages in the Order to Cash process –
monitoring and stock allocation.
Page - 18
2.4 Order Confirmations
The order conf irmation (or “acknowledgement” as it is sometimes known) is a document sent
to the customer to conf irm the details of the order placed and include item, quantity, price,
discount and sales tax/VAT inf ormation together with order ref erences. Although
conf irmations can be printed individually, they are generally printed in a daily batch. The print
jobs can be scheduled to occur at the same time every day. For f urther details relating to the
Customer Order Conf irmation document, please ref er to the f ull process description below.
Page - 19
2.5 Order Monitoring to Order management
Daily monitoring of customer orders is an important activity carried out by customer services and
sales management roles. When a customer order is placed, and there is enough stock to meet
the requested delivery date, the order to cash process should operate ef ficiently and without
external intervention. It is not always possible to guarantee a perf ect scenario, so this section
describes how to utilize and conf igure monitoring tools and how to identif y and deal with
situations outside the norm. The f ollowing sub-processes are covered here:
• Toolbox management
• Customer order rescheduling
• Product shortages
• Deleting customer order lines
• Lost sales
• Closing customer order lines
• Automatic rejection of customer orders which cannot be f ulf illed
• Generation of order survey reports
Page - 20
2.6 Confirmed Orders to Allocation
Af ter customer orders have been entered into the system and conf irmed, they need to be
f ulf illed. The next actions are to allocate stock to the order lines when the time is right and
arrange f or picking lists to be printed. These act as an instruction to the warehouse staf f
identif ying where the stock is located and when it needs to be picked.There are many rules
which can be applied to the stock allocation methods, and different ways in which it can be
carried out (automatically, manually, through a batch job or via ‘sof t’ allocation techniques).
This section of the order to cash end -to-end scenario introduces some usef ul f unctionality
around strict rotation; it describes all the dif ferent allocation procedures
Page - 21
Page - 22
2.7 Shipment Planning to Pick List Release
Following the successf ul allocation of customer order lines, when the time is right, picking
lists need to be printed to initiate actions in the warehouse. This section of the order to cash
end-to-end scenario explains how those picking lists are generated . Pick lists are released in
a controlled manner f rom shipments which in turn are automatically generated based on
connections of places and routes. Conf iguration of routes and planning of shipments are also
covered in this section. Pick f ace replenishment methods with or without the use of Factory
Track are documented in this section too.
Page - 23
2.8 Picking to Packing
Warehouse dispatch activities related to customer orders cover the areas of picking, packing
and dispatch to the customer. Variants relating to soft allocation techniques (where actual
picked balance IDs must be f ed back to the system) are described here in addition to normal
activities. In M3, packing can take place in a simple or an advanced manner; the def inition,
setup, and processing of these actions are also described in this section. When Factory
Track technology has been adopted, a separate process has been described to explain how
these warehouse activities are carried out.
Page - 24
2.9 Loading to Delivery Note
Af ter the goods have been picked and packed, loading lists and transport labels can be
printed, and dispatch confirmation can be confirmed. This part of the order to cash process
ends with the production of delivery notes to accompany the goods. When Factory Track
technology has been adopted, a separate process has been described to explain how these
warehouse activities are carried out.
Page - 25
2.10 Picking to Dispatch Using Factory Track
This process describes some typical pick and pack processes, using Factory Track methods, that
start from the generation of pick lists and stop before the delivery issue; the delivery issue may
be executed in the same flow.
Page - 26
2.11 Proof of Delivery to Invoice
Proof of delivery (POD) is an optional step that can be introduced into an order to cash
process f low. When activated, deliveries cannot be opened f or invoicing before recording
conf irmation f rom the goods receiver that the items were delivered accurately and
undamaged. Any applicable f reight charges can be added to the delivery at this stage. We
are now ready f or invoicing which can take place in a batch or on an individual shipment
basis. When bonus or commission agreements are applicable to the delivery, reservations
are made as part of the invoicing routine.
Page - 27
2.12 Invoice Payment to Statistics
When payment has been received f rom the customer, the details must be registered against
the original invoices. Payment details are theref ore recorded, and various accounts
receivable statuses are updated. Prepayments can also be made directly into the accounts
receivable system and dif f erent types of documents can be generated to assist in this
process. When invoices have been raised, even if payments not been received, updates are
made to invoicing statistics. Gathering this inf ormation requires the setup of datasets. This
section explains how to def ine those datasets and the type of information held there. Reports
can also be def ined and run against the statistical data held in those datasets.
Page - 28
2.13 Goods Return to Credit
For varying reasons, customers often return goods to their suppliers. This section describes the
processes and controls involved when goods are returned to our warehouse which originated
from a customer delivery. In summary, we record the fact that the goods are expected, they are
received into stock, inspected and a credit is usually issued to the customer.
Page - 29
2.14 Invoicing Adjustments
The sales processes included in this section relate to some specific af ter-sales scenarios
which of ten arise:
Price Adjustments In addition to returned goods, the invoice value f or dispatched goods may
have been incorrect. This process description also deals with the steps involved in issuing a
debit note f or an undercharged amount or a credit note when there has been an overcharg e.
Corrective Invoicing This is a mechanism f or correcting invoices in a controlled and
unambiguous manner, providing a greater level of traceability as a result. Price adjustment
order types also exist to control over or undercharged amounts.
Charge Only Orders Separate routines are conf igured to deal with correcting errors in
previously billed order charges.
Page - 30
2.15 Order to Cash, Simple Order Flow
Most of the documented steps in the transport planned order to cash process are also
applicable f or simple customer orders; they must still be entered, allocation must take place,
a pick list must be generated, goods must be picked, packed, delivered and invoiced. The
dif f erence here is that there is no transport planning, so the steps which are initiated f rom the
shipment toolbox are now carried out through the delivery toolbox. Also, a “f ast” order type
has been conf igured which removes the need to release the orders f or allocation and pick list
printing. This section describes the preconf igured order f low when f ull shipment planning is
not necessary, and it explains the dif f erences between techniques which adopt route
handling within deliveries and those that do not.
Page - 31
3 PRICING TO CUSTOMER AGREEMENTS
The f ollowing pricing concepts are included in the IA solution:
1. Price Lists
2. Price Simulations
3. Customer (blanket) agreements
4. Discount Models
5. Bonus and Commission Agreements
6. Trade Promotion Agreements
Further overview details can be f ound in the related document attachment below.
Page - 32
3.1 Sales Prices and Discounts
When a new line is added to a customer order, the sales price is retrieved f rom a pricing
hierarchy. The most common place for a price to be retrieved within this hierarchy is a sales
price list. Prices are maintained at each item level. When a new line is added to a customer
order, any applicable discount is retrieved f rom a discount model. Discount percentages or
amounts are maintained against up to six discount numbers on the model, each number can
be conf igured in a vast number of different ways, but the def inition of the IA model is f ocused
on the most common discounting methods. This section shows how the discount models
have been preconf igured and explains some of the more relevant options available to
companies in this industry.
Page - 33
3.2 Customer Agreements
Most businesses develop sales models that reward their customers f or continued business
and their agents f or handling the relationships and sales f or them. The bonus and
commission agreement f acilitate a system that provides payments retrospectively to
customers or agents depending on the volume of sales made during an agreement period.
Customer blanket agreements allow you to create specif ic contracts with customers or
groups of customers and are typically date and quantity controlled. These agreements can
be established at the customer or a business chain level. The agreement can automatically
be proposed, and the quantity reduced as goods are delivered. Subsequent progress and
status of call off against the contract can be viewed and managed. Promotion agreements
tend to be short term agreements made with a customer to allow special prices and / or
discounts to be applied to affected customer order lines
Page - 34
4 PROCURE TO PAY
The Procure to Pay area is divided into several sub -processes.
The main process starts f rom the planned purchase orders created as a result of the
Demand to Plan process. It is intended to manage the complete procurement process for
raw materials, packaging, etc. used in the production process.
If the received goods are not f ully approved, the creation of a claim may be triggered. The
claim is then processed. In addition to the main process for raw materials, f ull processes are
described f or indirect materials and f or grower agreements. Further overview details can be
f ound in the related document attachment below.
Page - 35
4.1 Proposal to Purchase Order
The Procure to Pay process is a core process at the top level starting with the need to
acquire materials f or production. The process is triggered by the purchase proposals
automatically generated by the materials requirement planning (MRP). The f irst step in the
process is then to group and adjust PO-proposals in order to prepare f or generating relevant
purchase orders based on those proposals. The main process is f ocused on procurement of
direct material f or production. Depending on the Company organization and on the item,
purchase orders may be processed either by the planning or by the purchasing service. In
the latter case, an authorization activity will of ten take place bef ore the purchase order
proposals can be released.
Page - 36
4.2 Indirect Procurement
The process of purchasing indirect materials may be a main process in itself requiring
solutions such as e-procurement. But f or many small companies a simplistic process for
managing manual purchasing of indirect- or non-MRP driven materials needed to support the
main operations is needed. These materials include categories such as equipment, spare-
parts, cleaning materials, of fice supplies etc.
Further overview details can be f ound in the related document attachment below.
Page - 37
4.3 Prepare to Report Goods Receipt
Prepare Goods Receipt to Inspection / Stats is a sub -process which is part of the core process
“Procure to Pay”. It is divided into two sub -processes:
The process contains activities from unloading the goods, putting them away, inspecting them.
Such activities as quality control, claiming or invoice control are linked with this sub -process and
may be triggered by some activities in the
process. This process will cut across organizational boundaries such as the supplier itself , the
purchasing service, logistics, warehousing (warehouse goods receipt and warehouse storage)
and laboratory. Further overview details can be f ound in the related document attached below.
Page - 38
4.4 Put-away to Inspection / Stats
Prepare Goods Receipt to Inspection / Stats is a sub -process which is part of the core process
“Procure to Pay”. It is divided into two sub -processes:
The process contains activities from unloading the goods, putting them away, inspecting them.
Such activities as quality control, claiming or invoice control are linked with this sub -process and
may be triggered by some activities in the process. This process will cut across organizational
boundaries such as the supplier itself , the purchasing service, logistics, warehousing (warehouse
goods receipt and warehouse storage) and laboratory.
Page - 39
4.5 Claim to Resolution
Claim to Resolution is a sub-process which aims at managing claims towards the supplier.
It applies to different types of contexts:
• Either the quality control has f ailed and a claim has been created automatically,
• Or a claim needs to be created and managed f or any other reason (late delivery f or
example).
The process described applies to automatically created claims but may be used in other
circumstances.
The tasks in the warehouse (send the goods back to the supplier, receive replacement
deliveries) may be reported either using M3 screens, or using Factory Track and mobile devices.
Further overview details can be f ound in the related document attachment below.
Page - 40
4.6 Grower Purchase to Final Settlement
Companies buying crops, livestock or aqua culture f rom their suppliers of ten do this based on an
agreement stating what to deliver, how much to deliver, what quality, where to deliver f rom and
how the settlement f or the delivery will be calculated against a complex pricing model. The f inal
settlement with the grower is a self -billing process where the receiver calculates what to pay the
supplier. A settlement document is produced listing the details of what has been delivered and
what additions and/or deductions have been made to the base price. Both the base price and the
bases f or additions/deductions are of ten changed af ter an initial settlement and payment, and
this requires the settlement to be re-calculated a number of times, and the dif ference to be p aid
or claimed.
Page - 41
5 DEMAND TO PLAN
The Demand to Plan process incorporates the f ollowing activities:
1. Demand Management
2. Material (and Distribution) Requirements Calculation (MRP/DRP)
3. Master Planning
4. Purchase Planning
5. Production Planning & Scheduling
6. Internal Distribution Planning
Further overview details can be f ound in the related document attachment below.
Page - 42
5.1 Demand Capture to Forecast
Further overview details can be f ound in the related document attachment below.
Page - 43
5.2 Planning Calculations to Actions
This sub-process within demand to plan incorporates reorder point planned items, how to
perf orm material requirements planning (MRP) routines and describes master planning activities.
The related documents attachment below describes two distinct process variants f or f resh and
non-f resh f oods.
Page - 44
5.3 Master Plan to Action
Action Messages
Action messages are signals to the planner to suggest which areas of the material plan need
addressing. This section shows how to display and deal with many of the assigned action
messages f rom the MRP run using the Action Message f unction.
Manufacturing Planning and Scheduling
The main f eature of this process lies in the f act that multiple processes run in parallel with
overlapping activities. This creates a challenge since plans may have to be decided upon
bef ore knowing the f inal demand and picking and packing of orders must start without being
able to allocate all products. This very f ast-moving process puts extreme demands on timely
reporting and data capture. The allocation of customer orders relies on products being
reported as put away in productio n. Shortage products may require pre-allocation or specif ic
routines related to allocation to make sure customers are served according to priorities.
Page - 45
6 WAREHOUSE MANAGEMENT
Apart f rom actions directly related to customer, purchase, distribution and manuf acturing orders,
the f ollowing supporting processes must be managed within the warehouse:
1. Count to correct.
2. Lot handling to tracing.
3. Reclassif ication to inventory movements.
4. Miscellaneous warehouse management f unctions.
Further overview details can be f ound in the related document attachment below.
Page - 46
6.1 Count to Correct
Page - 47
6.2 Reclassification to Inventory Movements
Page - 48
6.3 Lot Handling to Tracing
Page - 49
6.4 Miscellaneous Warehouse Management
Functions
Page - 50
7 PRODUCTION TO INVENTORY
Production to Inventory is a core operational process at the top level starting with the
production department receiving f irmed planned manuf acturing orders or released
manuf acturing orders (MO). The process contains activities from preparing the actual launch
of production against an MO until f inalizing and closing the same MO. Thereby this process
will cut across organizational boundaries such as production, logistics, warehousing,
planning, laboratory & quality and f inance.
Process Purpose
Further overview details can be f ound in the related document attachment below.
Page - 51
7.1 Prepare to Produce
Page - 52
7.2 Light Manufacturing
The “Light Manuf acturing” process variant relates to the same business process as the main
Production to Inventory process. The dif f erence is how you decide to utilize the M3 system in
relationship to the actual tasks and activities carried out in
the manuf acturing environment. The original Production to Inventory process covers more or
less all business activities and maps them ag ainst system activities in M3. The Light
Manuf acturing process however minimizes the utilization of M3 during the actual
manuf acturing process. Its main goal is to make sure stock f igures on materials and end -
products are correct and to secure a proper handling in relationship to quality assured
products. Everything else has been excluded and it is assumed that all other inf ormation is
kept and stored outside M3
Page - 53
7.3 Process Manufacturing
Process manuf acturers are commonly f ound in the Food & Beverage, Pharmaceutical and
Chemical industries.
The M3 Process Manuf acturing solution provides a set of f unctions/features that support
customers’ operations in this environment, such as:
Page - 54
7.4 Receipt to Approval
The receipt and put-away f rom production include a number of steps performed by
a number of persons in the organization. Theref ore, we have separate process -maps
covering the steps included in this sub -process.
The sub-process includes three major variants to be used in dif ferent scenarios
with dif ferent level of automation and need f or controlling the process. Three
separate process variants are described in this chapter:
Page - 55
30/10 Activity Details
Document detailed information for each step in the process flow.
Add rows as needed
Identify in column 30/10 whether the activity is part of the 30% or 10% of the 60/30/10 concept
(Remove comment before presenting to customer)
Page - 56
7.5 Subcontracted Operations
• Location characteristics = 3 (Full mix): when lots are blended, a new lot number is
created as a result of the blending
• A manuf acturing process with a f ull-mix semi-f inished item being used in a ‘normal’
f inished item.
Page - 57
• The receive and put-away process f or the semi-f inished item is made of the f ollowing
steps:
• Receive in an empty production tank through f unction ‘Manuf act. Order. Report Receipt’
(status 1)
• Inspect and release (status 2)
• Transf er to put-away tank which might not be empty
• If the put-away tank is not empty, blending occurs and a new lot number is created
During production of the f inished item, issues from the put -away tank occur until the tank is
almost empty. New receipts f or the semi-f inished item may occur though during this time.
When necessary, the tank is cleaned / emptied through a manual transaction.
Page - 58
7.7 Consumption to Statistics
Page - 59
7.8 Make to Order
Some items are not normally kept in stock and will be manuf actured only if a f irm customer
order is received. These items are not planned with f orecasts and their minimum stock and
reorder point is zero. Instead, their production is triggered by customer orders. This is a
“make-to-order” process which dif fers f rom the more usual “make-to-stock” process. When a
customer order line is entered f or such an item, a linked manuf acturing order proposal is
created. The manuf acturing order proposal will be released to a manuf acturing order.
When the manuf actured product is received, the linked customer order line is allocated and
can be dispatched.
Page - 60
7.9 Manufacturing schedules
• Manuf acturing orders are grouped into schedules, based on selected criteria - Material
issues are reported against schedules: they are either picked, using the delivery toolbox
(issue method 1), or manually issued against a schedule (issue method 2).
• Operations may be reported f or a schedule or f or individual manuf acturing orders.
• Receipts are reported against individual manuf acturing orders which may be identif ied as
part of a manuf acturing schedule.
Page - 61
8 MAINTENANCE TO WORK ORDER
Effective equipment maintenance is critical to all organizations in this industry to not
only maximize product output but to also help ensure the quality and safety of the end
product as well as helping to protect the significant investment that is made in the
production equipment. Infor M3’s Maintenance Management module was originally
designed based on the requirements of manufacturing companies. Its capabilities allow
customers to manage all the different types of maintenance required in that industry,
including scheduled maintenance and inspections, breakdown maintenance, planned
shutdowns as well as statutory inspections. This section describes the processes from
setting up maintenance data and equipment, through the management of work orders
which in turn feed statistical information.
Page - 62
8.1 Maintenance Settings to Equipment
Creation
The following master data and asset implementation configuration is detailed in this
section:
1. General settings.
2. Personnel records.
3. Work centers.
4. Positions hierarchy.
5. Equipment creation.
6. Service definitions.
Page - 63
8.2 Work Orders to Statistics
Page - 64
9 MAINTENANCE TO WORK ORDER
The Food & Beverage industry is subject to particularly strict regulations on Quality and
safety of its products. Mistakes or lack of Quality control could result in serious
consumer’s health problems. Recalls can be damaging for the reputation of the
company.
The Quality Management System (QMS) in M3 provides a best of breed Quality system
with the goal of providing all the data for the user to make better decisions and creat e
new controls and corrective actions.
QMS is used in grower contracts in specific ways, as described in the ‘Grower Purchase
to Final Settlement’ process.
Page - 65
9.1 Acquire to Inspect
Procurement
The “QMS Integration in Procurement” process description shows where and when the
specifications and tests are created for purchased lots and how QMS is integrated in the
procurement flow. Purchased items may be ingredients or finished products.
Manufacturing
The “QMS Integration in Manufacturing” process description shows where and when the
specifications and tests are created for manufactured lots and how QMS is integrated in
the production flow. Manufactured products may be semi-finished or finished products.
QI requests may be created at manufacturing order creation, which allows for quality
inspection during production and/or product receipt.
Page - 66
9.2 Inspect to Approved or Rejected Stock
The ‘Report Tests and QI Requests Results’ process description is valid for purchased items
and for manufactured products.
It describes how test results, and then how QI requests results are reported, lots approved
or rejected, and certificates of analysis printed.
Page - 67
9.3 Inspect to Approved or Rejected Stock
Page - 68
30/10 Activity Details
Document detailed information for each step in the process flow.
Add rows as needed
Identify in column 30/10 whether the activity is part of the 30% or 10% of the 60/30/10 concept
(Remove comment before presenting to customer)
Page - 69
10 GRAPHICAL LOT TRACKER
M3 Graphical Lot Tracker (GLT) is a powerful and configurable web-enabled application with
capability to query and visualize M3 supply chain data. Through the population of a
purpose-built database based on M3 stock transaction history, M3 Graphical Lot Tracker
provides the ability to perform these activities:
• Trace the supply chain, through all steps, occurrences, and activities, from the semi-
finished or finished product to the original raw materials lots.
• Track raw material lots along the supply chain to the semi-finished or finished
product supplied to the customer
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10.1 GLT Setup
Some settings must be checked or setup in M3 and GLT before the initial data loading
and subsequent updates and operations.
The settings in M3 must be checked and completed first because there needs to be an
enabled user for the GLT settings administration and data loading.
Some settings in M3 may however be performed later, to enable the lot reclassification,
to get the customer contact details or to complete the settings to use the ‘Compare raw
material usage’ report.
The settings in GLT are initiated with default values which enable the GLT processes.
They must be checked and changed if necessary.
Page - 71
10.2 Trace and Recall General Process
The trace and recall general process explains how to trace, hold and recall all lots that
may be defective due to an identified item and lot. The item may be any type of item:
raw material, resale item, manufactured semi-finished or finished item.
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10.3 Supplier recall a Component
This process explains how, starting from a supplier recall, defective items and lots are
identified and then how to trace, hold and recall all lots that may be defective due to the
recalled items and lots. If there is a single item and lot, then the general trace and recall
process may be used to perform the following tasks: hold lots in stock, recall from
customers and perform lot-audit.
Page - 73
10.4 Distribution Quality Issue
This process explains how, starting from a quality issue identified during a warehouse
transfer, defective items and lots included in the delivery are identified and then how to
trace, hold and recall all lots containing these items and lots that may be defective.In
this process, we assume that more than one item and lot were included in the delivery,
and so we will use the GLT Group features. Most of them have been explained in the
‘Supplier recall a component’ process, so we will refer to this process when the activity is
performed in the same way
Page - 74
10.5 Manufacturing Quality Issue
It has been identified that a work center caused defective items and lots during a period.
This process explains how to identify the items and lots produced with this work center
during this time, and then how to trace, hold and recall all lots containing these items
and lots that may be defective. In this process, we assume that more than one item and
lot are concerned, and so we will use the GLT Group features. Most of them have been
explained in the ‘Supplier recall a component’ process, so we will refer to this process
when the activity is performed in the same way.
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10.6 Customer Initiated Complaint
The customer-initiated complaint process explains, starting from one (scenario 1) or more
(scenario 2) customer complaints, how to trace, hold and recall all lots that may be defective.
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10.7 Attribute and Item
Quality issues have been encountered because of items and lots having an attribute
value below a certain limit. Attributes are often used to store quality results, physical or
chemical properties and measurements attached to the lot. The attribute values may be
filled in at lot receipt or later, typically after laboratory inspection. The goal of this
process is to identify the wrong lots and then trace, hold and recall all items and lots
containing these defective lots. Wrong lots mean in this example an attribute value
below a certain limit.
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10.8 Compare Raw Material Usage
The starting point for this process is typically a quality problem that may be encountered at
different levels, for example:
• During the process: either quality test results close to the accepted limits or
technical problems in the process that may be linked to the characteristics of a raw
material.
• Quality test results for received semi-finished or finished items close to or outside of
the accepted limits.
• Customer complaints about different items and lots: the original defect is being
searched.
The report may also be used to find correlations between the raw material characteristics
and the test results, to improve the quality of the end-products or to avoid problems during
the production process by optimizing the raw materials characteristics required from the
suppliers.
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10.9 Audit MO Reporting in M3 from GLT
M3 Graphical Lot Tracker provides a tool for identifying and analyzing issues linked to
components reporting or components quality issues in the manufacturing process.
The components may be raw materials as well as semi-finished items. Most of these
audits should be performed on a regular basis to identify the different issues listed
above and take corrective or pro-active actions
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11 FREIGHT COSTS TO CHARGES
The process scope includes:
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11.1 Freight Agreement to Charge Confirmation
The freight agreement is where you define how you are using freight cost management.
In the IA preconfigured database, example agreements are provided to automate the
distribution of freight costs and the purchase order process flow.
If your companies freight agreements are set the same way, then the process flow will
remain the same. Freight accessorials are additional items or services, requested from
the freight forwarder for a shipment or delivery. For example, frozen goods may need to
be transported at a specific temperature to remain frozen; trucks may
need to be cleaned before and after transportation of certain goods to avoid cross
contamination etc. Accessorials can be automatically or manually attached to a
shipment or delivery.
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11.2 Detention Charges to Invoicing
Freight forwarders may charge the company a detention charge if their truck is
unexpectedly delayed during loading. There may be an agreed detention free time
which can be deducted when the detention charge is calculated. The customer order is
progressed and may be stopped if freight information is missing. Once everything is
correct and complete the freight costs can be confirmed and the goods issued. Prior to
invoicing the customer freight charge is generated.
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11.3 Receive Freight Invoice to Accounting
When freight costs are distributed on the customer order, creation of the purchase
transactions is automatically triggered and set to be automatically processed (as per the
IA preconfigured settings). The freight purchase order will be updated to status 75-put
away complete, ready for invoice matching. When the freight agent’s invoice is received,
it is matched against this purchase order and then can be paid when it becomes due.
For supplier invoice matching and supplier payments, please refer to the Accounts
Payable process flows. The internal account entries generated, and confirmation of the
shipment or delivery, create accounting transactions which update the financial ledgers.
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12 DISTRIBUTION TO INTERNAL INVOICE
The Distribution to Internal Invoice process is used when transferring stock from one
warehouse to another warehouse.
The most typical case in the Food & Beverage Industry is a stock transfer between a
main warehouse where the goods have been either produced or received from a
supplier, and a regional warehouse where small quantities are kept in stock; but the
process applies to all kinds of warehouse transfers, which may occur for different
reasons.
The process starts from the creation of a distribution order proposal as a result of the
MRP calculation and ends with the internal invoice between the Divisions, if we assume
that the warehouses belong to different Divisions in a common Company.
An alternative to this main process is when an item, which is normally stored in the
main warehouse but not in the regional warehouse, must be delivered to a customer
from the regional warehouse. In this case, a distribution order is created from a
customer order; both orders are linked.
The transactions may be reported either through M3 in an interactive mode, or through
Factory Track, using a portable device.
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12.1 Plan to Distribution Allocation
The first part of the full Distribution to Internal Invoice process involves the
creation of a distribution order in different ways:
The distribution order is linked to a shipment, allocated and the picking list is released
and printed.
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12.2 Picking to Internal Invoicing
The second part of the full Distribution to Internal Invoice process involves the picking,
packing and delivery of the distribution order, then its receipt and finally the internal
invoicing and accounting.
Different variants of the process are described.
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12.3 Simple Distribution Flow
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13 INVENTORY TO MANAGED PACKAGES
In the Food and Beverage Industry a lot of the purchased / manufactured ingredients or
finished goods are being shipped from the supplier / production site to a warehouse or
to the customer. For transport purpose the goods are being packed to prevent them
from being damaged but also to be able to handle the goods in an easy manner; we
have the ability to receive the packed finished goods or the ingredients, store them,
move them, issue them etc., without having to work on the detailed content level.
Package management in M3 is the ability of working with packages throughout the
supply chain; from inbound delivery, in stock, outbound delivery, requires a certain set
up of the master data.
Package management can be applied to all purchased, distributed and manufactured
products. Transactions such as receiving, manufacturing, packing, moving, issuing may
be reported either through M3 in an interactive mode, or through Factory Track using a
portable device.
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13.1 Inbound Process
We focus on three different process flows that deal with inbound packages. We
consider:
• The procurement process: how to report advanced shipping notes (ASN) with the
packaging information.
• The production process: how to move and issue packed components and how to
report packed produced goods.
• The distribution process: how to move packages between warehouses, keeping
the package structure and dealing with deliveries / packages
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13.2 Warehouse Activities
When packages have been received into stock through the inbound processes, they can
be displayed, moved and adjusted whilst in the warehouse prior to being engaged in the
outbound processes.
The process descriptions show how these actions are carried out on a step-by-step
basis.
• Display Packages
• Package Operations
• Physical Inventory
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13.3 Outbound Process
Packages are received into stock through the inbound processes, they are further
controlled whilst in the warehouse and then they leave the warehouse typically to be
delivered to customers or other warehouses. The Outbound process descriptions show
how these actions are carried out on a step-by-step basis. A dedicated process
description explains how to perform operations with delivery packages using Factory
Track transactions.
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14 FINANCIAL PLAN TO REPORT
Within Financial Plan to Report the following process areas are covered; Cost
Accounting; Accounts Payable; Accounts Receivable; General Ledger; Current Assets;
Fixed Assets; Taxation; Risk Management; Reporting and Budgeting; Audit and
Accounting.
Please also refer to the Master Data section where processes to help you establish the
correct company structure and finance data are covered, among other areas covering
the creation of essential master data, transactions to archive, GDPR, job scheduler and
miscellaneous master data processes are covered.
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14.1 Cost Accounting
1. How average costing and standard costing works for purchased goods.
2. Manual costing and market price updates for grower contract management
items.
3. Creating a standard product cost.
4. How cost information can be displayed.
5. Creating the internal accounting for integrated processes and how the results
can be monitored, corrected and updated.
6. Internal accounting transactions specifically for manufacturing orders.
7. Multi-unit coordination – the accounting transactions generated when the
demand from a customer order is fulfilled from another facility’s (& division’s)
warehouse.
8. Accounting for catch weight.
9. Accounting for grower contract management.
10. Accounting for freight management.
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14.2 Account Payable – Invoices without PO’s
to Display
The IA solution assumes invoices are coded to the correct account but are not approved
for payment (FAM function 115). A separate approval process is then carried out before
the invoice is approved for payment. Alternative processes would be;
• To register supplier invoices as they are received by the business. Using this
process the invoices are booked as unapproved onto a ‘clearing account’ code.
All invoices processed in this way must then be recoded. This does, however, add
an extra step to the supplier invoice process. The configuration for registering
invoices is provided (FAM function 110).
• To process the invoices as approved and correctly coded (FAM function 120).
Using this process would mean that the invoice approval process is done off-
system prior to the invoice being entered into M3.
There are various display functions available within Accounts Payable, which can
obviously be used at any time within the Accounts Payable process flow.
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14.3 Account Payable – Invoices with PO’s to
Month End
The IA solution assumes automatic matching by entering the purchase order number
which returns the goods receipt details. FAM functions 700 (next manual function 7) and
500 (next manual function 5) are included within the process flow.
Approved supplier invoices will be included within the payment proposal when due for
payment. Confirming the proposal will create the output according to the suppliers
payment method.
At the month end, the supplier records and balance accounts should be checked and
reconciled to ensure financial records are correct and complete.
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14.4 Account Receivable – Invoicing to
Reminders
Manual invoices may be processed for items not normally sold by the business. The
majority of sales invoices will be processed via a customer order and will automatically
update Accounts Receivable and the General Ledger. These invoices will be shown as
open items on the account and will become due for payment based upon the agreed
payment terms. Payment reminder rules are created in line with your business
relationship and credit agreements with customers. Payment reminders can be
produced and sent to customers. The customer can then check your invoices have been
received, processed and approved and so avoid late payments. Customer statements
are created to aid account reconciliation and avoid late payment issues with customers.
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14.5 Account Receivable – Customer Payments
Customer orders are raised and, once invoiced, the customer record in accounts
receivable will be updated along with the general ledger. These invoices will become due
for payment based upon the agreed payment terms.
As payments are received from customers, they should be processed in a timely fashion
to keep the customer accounts up-to-date. Payments will be received for an amount in a
certain currency and can be processed onto the customer account in a number of
different ways, depending upon the details of the payment itself.
Debit notes may also be received from customers reducing the payment amount. These
can be processed and then accepted with a credit memo or rejected with a bill back.
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14.6 Account Receivable – Direct Debits to
Month End
Customers may choose to pay via direct debits or the company may want to factor
some debt to improve the short-term cash flow.
Various display programs are available to analyze customer accounts and check the
customer’s open items and payments received.
Once all transactions are up-to-date as possible within accounts receivable, the period
end reconciliations and checks should be done to ensure everything is correct and
complete before the financial reports are produced.
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14.7 General Ledger Processes
When reviewing the financial information, you would generally start at a high level
within the general ledger and then drill down to analyze the information further. For
example, at month end, the financial information can be checked by producing reports
or by displaying the GL Balance File. See the Reporting and Budgeting section for more
details on reporting in M3.
The information within the general ledger is held at an aggregated level as well as at the
lowest detail level. The aggregated level of information is stored against balance file
keys. These relate to each of the 7 dimensions within the
accounts and so allow a quick analysis of the financial information using the different
dimensions. Other information can also be stored against balance file keys, for example
account group, customer, supplier group, and salesperson.
Further transactions can be processed, and any necessary corrections made to ensure
the financial records are correct and complete.
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14.8 General Ledger – Period and Year End
At the month and year end, once all the financial information is complete, correct,
reconciled and reported, the setup needs to be done in preparation for the new period
or financial year and the previous period or year can be closed
and historic data may be archived.
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14.9 Fixed Assets Set-up to Asset Register
Fixed Assets are registered against a fixed asset type and so the fixed asset types and
other fixed asset settings, relevant for your business, need to be decided. Once the
setup is complete fixed assets can be entered into the fixed
asset register. Examples have been preconfigured, but the settings should be changed
and updated to reflect your business requirements. Assets can be entered into the fixed
asset register manually or by processing a fixed asset invoice.
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14.10 Fixed Assets Depreciate to Month End
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14.11 Current Assets
Infor M3 Current Assets is the Module for Inventory and Work-in-Progress (WIP)
Reconciliation and Valuation. The tools enable you to value your inventory using a
number of different methods or principle. These methods include financial or
regulatory reporting, internal measurement or tax accounting.
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14.12 Taxation - EU
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14.13 Taxation - USA
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14.14 Risk Management
Infor M3 Risk Management is a sophisticated tool that assists you in protecting your
organization’s more liquid assets. A broad range of features provides for defining,
identifying, analyzing and processing corporate assets and related
transactions. As an advanced tool for all aspects of risk management, including trading,
currency and customer risks, Risk Management offers flexibility when tracking,
monitoring and enforcing an organization’s risk management policies.
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14.15 Reporting and Budgeting
Infor M3 Report Generator allows specific, customized reports to be created for on and
off-line use. The IA solution includes a preconfigured Income Statement Example report
preconfigured in the divisions and three Finance Key Ratio Reports preconfigured at the
company/blank division level. These reports are a monthly and quarterly balance sheet,
profit and loss and ratio report which should be run in that order and feed into the M3
Analytics solution. The Finance Key Ratio reports include the SEC (Securities and
Exchange Commission) requirement from 2017 for public companies to disclose the
CEO pay ratio.
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14.16 Audit and Accounting
It has become more common that auditors and some governments require audit
information in electronic formats. The global standard was originally set by the OECD
with their SAF-T format and this original standard has been well adopted and is being
adjusted by the tax authorities in many countries around the world.
Infor M3 provides a standard audit function that extracts SAF-T information from
various financial tables. An electronic file is produced in XML format that is the basis
required for auditing.
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