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Busduct
Bus duct criteria
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Busduct
Bus duct criteria
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DESIGN OF MEDIUM VOLTAGE Prepared by A.Srinivasan,B.E., SREE SWITCHGEARS & CONTROLS. COIMBATORE.« Peddilddd tdi ddd ddd dd dd | A oh AR RR teeter meme gargs sant ane = I thank all the members of ‘Electrical Installation Engineers Welfare Association’ having given me an opportunity to share the technical knowledge as I know to some extend thro’ this write up on Medium Voltage Busbar & Busduct Design. 1 hope this will be useful to the Practising Engineers & Contractors. I hope that I have covered all the area pertaining to Busbar Design. If at all any particulars left out or wrongly specified please feel free to inform me for further correction, deletion & addition. Regards A.SRINIVASAN Prete tee eee a aet t MEDIUM VOLTAGE BUSDUCT DESIGN In ‘ion : Busbar is a device to receive the total power from the source & distribute to various circuits connected to that. It consists of solid Electrical conducting material such as Aluminium or Copper. Normally in M.V. installation the busbars made out of Aluminium / Copper sections fixed on the insulators enclosed in ; } } i : i non magnetic or magnetic enclosures. While transmitting higher current in M.V.Installation we have to provide number of L.T.Cables. Wherein connecting the same to Transformer / Generator Terminals and switch boards is a cumbersome work. To avoid this solid Copper / Aluminium bars are used in an enclosure. The performance of busbar in the enclosure for indoor / outdoor use is subject to following parameters. 1) Conductivity of materials used. 2) Temperature rise during full load current & short circuit. She eee 6 beeen eee eeedaee a, SEEIES ESE IIE EIIIE IV IEE?Pbdd ES ddd bdbddddddd ddddd ld ld lll lle | 3) Power losses & voltage Drop 4) Forces acting on busbar during short circuit & withstanding capacity. 5) Altitude above mean sea level where we are using. 6) Skin Effect & Proximity effect 7) Painting of busbars. While designing the Busbar / Busduct we have to take into account the above and suitable derating factors should be applied and adequacy of Electrical & Mechanical features verified. Now we can discuss the above in details re oaths tn ee Aetna eae FreeeUSES II EIS o db ddd db d Ji IIIT LEE Se Jeera ena a ear ae a REE A RR AE te AAR A 1) Temperature Rise : 1) The operating temperature rise of busbar must be imited to a level at which there should not be a) Long term deterioration of the conductor, joints or the equipments connected to bus. b) A reduction Mechanical strength of busbar. 2) In Normal practice the temperature rise must not exceed 50°C on an ambient having a peak value of 40°C & average value of 35°C. Hence the total temperature should not exceed 85°C. The ambient temperature given here is not atmospheric temperature. It Is the temperature surrounding busbar. 3) The busbar material may be either Copper or Aluminium. Hence the busbar carrying the same current must dissipate the same amount of heat per unit surface area for equal Temperature Rise. AE EE HR dicted cele ed eddie led de te ede tee© ‘ I i } ; ‘ { ; ‘ ‘ i ; ; é i i ‘ i i i ; : ; ; ; i ‘ é ‘ i ; i i i ; ; i t a 4) To have the same Temperature Rise for the same current in Aluminium bar compared to Copper bar following measures should be taken case. a) The thickness of Aluminium bar should be increased 50% of Copper thickness. Example : Cu.100x6mm., Al: 100 x 9mm. In this case weight ratio will be 2.9 b) Alternatively increase the width of Al. by 25% of width of copper.In this case weight Ratio will be 2.63. 5) Ratio of Cross sectional Area of busbar to Enclosure Area plays a major role in limiting the Temperature e. The deratign#factor is to be applied as per the tabulation enclosed (Annexure ~ II) 2) Voltage Drop 1) This is mainly due to Reactance which can be minimized by making the busbar spacing small. 2) In multiple runs of busbar / phase if close spacing is provided between the busbar without Proximity effect will araise which will increase the resistive voltage Drop & corresponding Losses. bn ane hannah eae ete geen hte Ate te ana eet th ana eee ee. ddbdddddddddd du SEITE TIS EI Sd ag 2 ¢ FAP EAL ALAA ATE 3) Moreover the effect of reducing space will increase the Electro-magnetic force on busbar for a given fault current. 4) This must be countered by providing stronger or closer supports: 5) Larger spacing will save the cost of supports i 6) The ideal spacing between busbars of same phase should be thickness of bar used. For a 415V busbar the min. clearance should be a) To earth in air 19mm (Open) 16mm (Enclosed) b) Between Pharas in 25mm (Open) 19mm (Enclosed) 3) Alti The busbar intended for use at high altitude is tested near Sea Level, the limit of temperature rise should be reduced by 1% for each 300mts. excess of 1000 Mtrs. above sea level at which busbar is to be installed. The correction factor should be applied as per the table given in the Annexure-III-A. goes than a siete ste dec tech deleted tenet e-t-testetelteteteete teetePYveeseeVveseveeyvusevuvvuuvseeueunvvuVvVdv Ve suger pep eeeace eases ne cccecrecetoecasseaseeescuseereecest 4) Forces acting on Busbar + a) Weight b) Expansion Force c) Electromagnetic Force 1) Expansion joints should be provided at the interval of every 5Mtrs. and the ends of connecting equipments to arrest the longitudinal force which will stress the material & damage the insulators due to short circuit forces. 2) Electromagnetic force which is larger than all forces running perhaps to 100 Kgm? / Mtr. run or even more under the mostsevere short circuit conditions. 3) Electromagnetic force will act in the same direction as the weight. 4) Hence it is suggested to have a support at every 500mm & Provide the busbar arrangement invertical position to avoid heavy damage during short circuit. 5) If 2 or more runs of Busbars are provided spacer equivalent to Bus thickness should be provided at every 500mm interval. é Jie ae eet ere ete te Et ah ah REE A} Ii Ye A RT Rt At tt aan 5) Current Distribution & Inductive Effects : 1) A.C. Current Distribution is controlled by Inductive effect as well as by Resistance. ‘e i i i ; i ¢ 2) Hence the current density varies over the section in magnitude & phase based on the magnetic flux produced in the base. 3) The inductive effect due to the current in the conductor itself is known as SKIN EFFECT which results higher Uniform current density in the outer section of the conductor. ; i i i & * : I conductor varies depends on the SKIN DEPTH i; character of material i 5) The Current density may be distorted by the current in i adjacent conductors. This effect is called PROXIMITY i EFFECT. : 6) Due to Proximity effect the Current density of the i outer surface of the conductors facing each other will t } i : i : { a ¢ 4 ‘ 4 ; ‘ ‘ i } ' t t : ‘ ‘ ; } 4) The current density on the outer section of the i t 4 ‘ } } ; ; e é ‘ ‘ ‘ i. be reduced. 4 ; : i ‘ IEE IIS IIIS IS LI IIE EEE IF I IE ISSA T =, » 4Jee ET EL RT ew Joining of Busbar : 1) The joining of busbars may be done by two methods as normal practice. 1) Over lapping each other
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