ZT HD

Owner/Operator Manual

Models
991037 – ZT 2552HD
991038 – ZT 2760HD
991041 – ZT 2660HD
991050 – ZT 2444HD
991051 – ZT 2648HD

03253200A 5/08
ENGLISH
Printed in USA
TABLE OF CONTENTS
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Storage . . . . . . . . . . . . . . . . . . . . . . . . . 28
Assembly . . . . . . . . . . . . . . . . . . . . . . . . 9 Accessories . . . . . . . . . . . . . . . . . . . . . 29
Controls and Features . . . . . . . . . . . . 11 Service Parts . . . . . . . . . . . . . . . . . . . . 29
Operation . . . . . . . . . . . . . . . . . . . . . . . 12 Specifications . . . . . . . . . . . . . . . . . . . 30
Maintenance Schedule . . . . . . . . . . . . 16 Warranty. . . . . . . . . . . . . . . . . . . . . . . . 32
Service and Adjustments . . . . . . . . . . 17

INTRODUCTION
NON-ENGLISH MANUALS THE MANUAL
Manuals in languages other than Before operation of unit, carefully and
English may be obtained from your completely read your manuals. The contents
Dealer. Visit your dealer or will provide you with an understanding of
www.ariens.com for a list of safety instructions and controls during normal
languages available for your operation and maintenance.
equipment. All reference to left, right, front, or rear are
Manuals printed in languages other given from operator sitting in the operation
than English are also available as a position and facing the direction of forward
free download on our website: travel.
http://www.gravely.com SERVICE AND REPLACEMENT
MANUALES EN IDIOMAS PARTS
DIFERENTES DEL INGLES When ordering publications, replacement
parts, or making service inquiries, know the
Puede obtener manuales en
Model and Serial numbers of your unit and
idiomas diferentes del inglés en su
engine.
distribuidor. Visite a su distribuidor
o vaya a www.ariens.com para Numbers are located on the product
obtener una lista de idiomas registration form in the literature package.
disponibles para su equipo. They are printed on a serial number label,
located on the frame of your unit (Figure 1).
También puede imprimir manuales
en idiomas diferentes del inglés
descargándolos gratuitamente de Serial Number Label
nuestra página Web:
http://www.gravely.com

Manuels non anglais

Des manuels dans différentes
langues sont disponibles chez
votre revendeur. Rendez-vous
chez votre revendeur ou allez sur
le site www.ariens.com pour
consulter la liste des langues
disponibles pour votre équipement.
Les manuels imprimés dans des
langues différentes de l’anglais
sont également disponibles en
téléchargement gratuit sur notre OF1612
site Web : Figure 1
http://www.gravely.com

GB - 2
• Record Unit Model and Serial numbers DEALER DELIVERY
here.
Dealer should:
1. Test brakes after unit is assembled to be
sure adjustment has not been disturbed
in shipment (See Parking Brake
Interlock System on page 12). Wheel
• Record Engine Model and Serial numbers brakes are properly adjusted at factory.
here. 2. Check the safety interlock system to
make sure that it is functioning properly.
With operator on seat, unit must not start
unless steering levers are in neutral (N)
and Power Takeoff (PTO) is disengaged
(Off). Engine must stop if operator
PRODUCT REGISTRATION leaves seat when steering levers are in
The Gravely dealer must register the product any drive position or PTO is engaged
at the time of purchase. Registering the (On). See Safety Interlock System on
page 12.
product will help the company process
warranty claims or contact you with the latest 3. Fill out Original Purchaser Registration
Card and return the card to Gravely.
service information. All claims meeting
requirements during the limited warranty 4. Explain Limited Warranty Policy.
period will be honored, whether or not the 5. Explain recommended lubrication and
product registration card is returned. Keep a maintenance. Advise customer on
adjustments. Instruct customer on
proof of purchase if you do not register your controls and operation of unit. Discuss
unit. and emphasize the Safety Precautions.
Customer Note: If the Dealer does not Give customer Owner/Operator, Parts,
register your product, please fill out, sign and and Engine Manuals. Advise customer
return the product registration card to Gravely to thoroughly read and understand them.
or go to www.gravely.com on the internet. Customer Note: Your Dealer has been
provided complete set-up and preparation
UNAUTHORIZED REPLACEMENT instructions which must be completed prior to
PARTS you taking delivery of this unit. The dealer is
required to review important information in
Use only Gravely replacement parts. The
this manual with you before or upon delivery
replacement of any part on this equipment
of the unit or attachment.
with anything other than a Gravely authorized
replacement part may adversely affect the
performance, durability, and safety of this unit
and may void the warranty. Gravely disclaims
liability for any claims or damages, whether
regarding warranty, property damage,
personal injury or death arising out of the use
of unauthorized replacement parts.
NOTE: To locate your nearest Gravely
Dealer, go to www.gravely.com.

DISCLAIMER
Gravely reserves the right to discontinue,
change, and improve its products at any time
without public notice or obligation to the
purchaser. The descriptions and
specifications contained in this manual were
in effect at printing. Equipment described
within this manual may be optional. Some
illustrations may not be applicable to your
unit.

GB - 3
SAFETY

WARNING: This cutting machine WARNING: POTENTIALLY

is capable of amputating hands HAZARDOUS SITUATION! If not
and feet and throwing objects. avoided, COULD RESULT in
Failure to observe the safety death or serious injury.
instructions in the manuals and
on decals could result in serious
injury or death.
Slopes are a major factor related CAUTION: POTENTIALLY
to loss-of-control and tip-over HAZARDOUS SITUATION! If not
accidents. Operation on all slopes avoided, MAY RESULT in minor
requires extra caution. or moderate injury. It may also be
used to alert against unsafe
Tragic accidents can occur if the practices.
operator is not alert to the
presence of children. Never
assume that children will remain NOTATIONS
where you last saw them. NOTE: General reference information for
Gasoline is extremely flammable proper operation and maintenance practices.
and the vapors are explosive, IMPORTANT: Specific procedures or
handle with care. information required to prevent damage to
Disengage attachment, stop unit unit or attachment.
and engine, remove key, engage
parking brake, and allow moving PRACTICES AND LAWS
parts to stop before leaving Practice usual and customary safe working
operator’s position. precautions, for the benefit of yourself and
others. Understand and follow all safety
messages. Be alert to unsafe conditions and
SAFETY ALERT the possibility of minor, moderate, or serious
SYMBOL injury or death. Learn applicable rules and
These are safety alert laws in your area, including those that may
symbols. They mean: restrict the age of the operator.

OL1253
•ATTENTION! REQUIRED OPERATOR
•YOUR SAFETY IS
INVOLVED! TRAINING
When you see this symbol: Original purchaser of this unit was instructed
•BECOME ALERT! by the seller on safe and proper operation. If
unit is to be used by someone other than
•OBEY THE MESSAGE!
original purchaser (loaned, rented or sold),
OL3900 ALWAYS provide this manual and any
needed safety training before operation.
SIGNAL WORDS SAFETY DECALS AND
The safety alert symbols above and signal LOCATIONS
words below are used on decals and in this ALWAYS replace missing or damaged Safety
manual. Decals. Refer to Figure 2 for Safety Decal
Read and understand all safety messages. locations.

DANGER: IMMINENTLY
HAZARDOUS SITUATION! If not
avoided, WILL RESULT in death
or serious injury.

GB - 4
6
2

4 1

OF1625
Figure 2

1. DANGER! TO AVOID SERIOUS Go up and down slopes, not

INJURY OR DEATH across.
Read Owner/Operator Manual. DO NOT operate on slopes
over 10°.
OL4450

• If machine stops going uphill, stop

OL1801 blade and back down slowly.
Keep children and others away • Avoid sudden turns.
from unit while operating. • Keep safety devices (guards, shields,
switches, etc.) in place and working.
• Check interlock system per manual
before use.
OL4370 • Understand location and function of all
Never direct discharge toward controls.
other people. Thrown objects • Never allow operation by untrained
can cause injury. Remove persons.
objects that could be thrown by
the blade. 2. DANGER! ROTATING PARTS
OL0910 Always keep feet and hands
away from rotating parts.

Look down and behind before

and while backing.
OL3030
Always stand clear of discharge
OL4460
area. Do not direct discharge
Keep children out of work area toward other people.
and under watchful care of a
responsible adult.
OL0910
Keep people away from unit
OL4470 while operating.
NEVER CARRY CHILDREN.

OL3292

OL4480

GB - 5
Shut off engine, remove key, Complete a walk around inspection of unit
read manual before you adjust and work area to understand:
or repair unit. • Work area • Your unit • All safety decals
Determine which attachments are needed
and can be used safely.
OL4010
NO STEP! Always keep feet Inspect unit before each use for: missing or
away from rotating parts. damaged decals and shields, correctly
operating safety interlock system, and
deterioration of grass catchers. Replace or
repair as needed.
OL4420 ALWAYS check overhead and side
clearances carefully before operation.
3. WARNING! ALWAYS be aware of traffic when operating
Do not operate mower unless guards are in along streets or curbs.
operating position or bagger is attached. Keep children and people away.
Always stand clear of discharge Keep children out of work area and under
area. watchful care of a responsible adult.
Keep area of operation clear of all toys, pets,
and debris. Thrown objects can cause injury.
OL4430 Check for weak spots on docks, ramps or
Do not operate mower unless floors. Avoid uneven work areas and rough
bagger is attached or guards terrain. Stay alert for hidden hazards or traffic.
are in operating position. DO NOT operate near drop-offs, ditches, or
embankments. Unit can suddenly turn over if
a wheel is over the edge of a cliff or ditch, or if
OL3320
an edge caves in.
4. HOT SURFACES! Data indicates that operators, age 60 and
above, are involved in a larger percentage of
DO NOT touch parts which riding mower related injuries. These
are hot from operation. operators should evaluate their ability to
ALWAYS allow parts to cool. operate the riding mower safely enough to
protect themselves and others from serious
injury.
OS0731
Read the entire Owner/Operator manual and
5. ROTATING PARTS other training material. If the operator or the
AVOID INJURY. Stay clear of mechanic cannot read the manual, it is the
rotating parts. owner’s responsibility to explain it to them.
Only the user can prevent and is responsible
for accidents or injuries occurring to
OF3450 themselves, other people or property.
6. DANGER! Only trained adults may operate or service
unit. Training includes actual operation.
AVOID INJURY. Stay clear of
rotating parts. Local regulations may restrict the age of the
operator.
NEVER allow children to operate or play on
OL4730 or near unit. Be alert and shut off unit if
children enter area.
SAFETY RULES
NEVER operate unit after or during the use of
Read, understand, and follow all safety medication, drugs or alcohol. Safe operation
practices in Owner/Operator Manual before requires your complete and unimpaired
beginning assembly. Failure to follow attention at all times.
instructions could result in personal injury
and/or damage to unit. DO NOT wear loose clothing or jewelry and
tie back hair that may get caught in rotating
ALWAYS remove key and/or wire from spark parts.
plug before assembly. Unintentional engine
start up can cause death or serious injury. Wear adequate outer garments.

GB - 6
NEVER wear open sandals or canvas shoes Dust, smoke, fog, etc. can reduce vision and
during operation. Wear adequate safety gear, cause an accident. Mow only in daylight or
protective gloves and footwear. good artificial light.
Wear proper footwear to improve footing on Avoid slippery surfaces. Always be sure of
slippery surfaces. your footing.
Always wear safety goggles or safety glasses DO NOT mow on wet grass. Reduced
with side shields when operating mower. traction could cause sliding and effect the
Moving parts can cut or amputate fingers or a machine’s stability.
hand. Wrap blade(s) or wear gloves to Watch for traffic when operating near or
service. On multiblade mowers, rotation of crossing roadways.
one blade will cause all blades to rotate. Never carry passengers.
NEVER place your hands or any part of your DO NOT try to stabilize the machine by
body or clothing inside or near any moving putting your foot on the ground.
part while unit is running.
Never direct discharge towards persons or
ALWAYS keep hands and feet away from all property that may be injured or damaged by
rotating parts during operation. Rotating parts thrown objects. Use extreme caution on
can cut off body parts. gravel surfaces.
ALWAYS keep body and hands away from Always stand clear of the discharge area.
pin holes or nozzles which eject hydraulic
ALWAYS disengage PTO, stop unit and
fluid under pressure.
engine, remove key, engage parking brake
DO NOT touch parts which are hot. Allow and allow moving parts to stop before leaving
parts to cool. operator’s position.
ALWAYS keep hands and feet away from all Never engage PTO while raising attachment
pinch points. or when attachment is in raised position.
Fumes from the engine exhaust can cause DO NOT operate at too fast a rate. DO NOT
death or serious injury. DO NOT run engine in change engine governor settings or over-
an enclosed area. Always provide good speed engine. Slow down before turning.
ventilation.
DO NOT operate in reverse unless absolutely
Read, understand, and follow all instructions necessary. ALWAYS look down and behind
in the manual and on the machine before before and while backing.
starting. Understand:
Stop and inspect equipment if you strike an
• How to operate all controls object or if there is an unusual vibration.
• The functions of all controls Repair, if necessary, before restarting. Never
• How to STOP in an Emergency make adjustments or repairs with the engine
• Braking and steering characteristics running.
• Turning radius and clearances Mower blades are sharp and can cut you.
Keep safety devices or guards in place and Wrap the blade(s) or wear gloves, and use
functioning properly. NEVER modify or extra caution when servicing them. NEVER
remove safety devices. weld or straighten mower blades.
Do not operate without either entire grass Rotation of one blade may cause rotation of
catcher or the discharge guard in place. the other blades.
Stop engine before removing grass catcher or Take all possible precautions when leaving
unclogging chute. unit unattended. Shut off engine. Remove
Ensure Safety Interlock System is functioning wire from spark plug and secure it away from
properly. DO NOT operate unit if safety spark plug.
interlock is damaged or disabled. ALWAYS remove key to prevent unauthorized
Start and operate unit only when seated in use.
operator’s position. Steering control levers Know the weight of loads. Limit loads to those
must be in neutral, PTO disengaged and you can safely control and the unit can safely
parking brake set when starting engine. handle.
Use care when approaching blind corners, Disengage PTO when attachment is not in
shrubs, trees or other objects that may use. ALWAYS turn off power to attachment
obscure vision. when travelling, crossing driveways, etc.
Mow up and down slopes, not across them.

GB - 7
Do not operate on slopes over 10° NO smoking, NO sparks, NO flames.
ALWAYS allow engine to cool before
maximum. servicing.
Use of a Rollover Protection System (ROPS) NEVER fill fuel tank when engine is running
is recommended for slope operation. See or hot from operation.
Attachments and Accessories.
NEVER fill or drain fuel tank indoors.
Always wear a seat belt when operating unit
Replace fuel cap securely and clean up
using a Rollover Protection System (ROPS).
spilled fuel.
Keep all movements on the slope slow and
gradual. Do not make sudden changes in Never fill containers inside a vehicle or on a
speed or direction. truck or trailer bed with a plastic liner. Always
place containers on the ground away from
Avoid starting or stopping on the slope. If tires
your vehicle before filling.
lose traction, disengage the blades and
proceed slowly straight down the slope. When practical, remove gas-powered
equipment from the truck or trailer and refuel
If you cannot back up a slope or you feel
it on the ground. If this is not possible, then
uneasy on it, do not mow it.
refuel such equipment on a trailer with a
DO NOT park on slopes unless necessary. portable container, rather than from a
When parking on slope always chock or block gasoline dispenser nozzle.
wheels. Always set parking brake.
Keep the nozzle in contact with the rim of the
Use a slow speed. Tires may lose traction on fuel tank or container opening at all times until
slopes even though the brakes are fueling is complete. Do not use a nozzle lock-
functioning properly. open device.
Do not bypass transmission when on a slope. If fuel is spilled on clothing, change clothing
Tow only with a machine that has a hitch immediately.
designed for towing. Do not attach towed Avoid Electric Shock. Objects contacting both
equipment except at the hitch point. battery terminals at the same time may result
Follow the manufacturer’s recommendations in injury and unit damage. DO NOT reverse
for weight limits for towed equipment and battery connections.
towing on slopes. Reverse connections may result in sparks
NEVER allow children or others in or on which can cause serious injury. Always
towed equipment. connect positive (+) lead of charger to
On slopes, the weight of the towed equipment positive (+) terminal, and negative (-) lead to
may cause loss of control. negative (-) terminal.
Travel slowly and allow extra distance to stop. ALWAYS disconnect negative (-) cable FIRST
Use extra care when loading or unloading and positive (+) cable SECOND. ALWAYS
unit onto trailer or truck. connect positive (+) cable FIRST, and
negative (-) cable SECOND.
Secure unit chassis to transport vehicle.
NEVER secure from rods or linkages that Explosive Gases from battery can cause
could be damaged. death or serious injury. Poisonous battery
fluid contains sulfuric acid and its contact with
DO NOT transport machine while engine is skin, eyes or clothing can cause severe
running. chemical burns.
ALWAYS turn off power to attachment and No flames, No sparks, No smoking near
shut off fuel when transporting unit. battery.
Keep unit free of debris. Clean up oil or fuel ALWAYS wear safety glasses and protective
spills. gear near battery. Use insulated tools.
This product is equipped with an internal DO NOT TIP battery beyond a 45° angle in
combustion type engine. DO NOT use unit on any direction.
or near any unimproved, forest-covered or
ALWAYS keep batteries out of reach of
brush covered land unless exhaust system is
children.
equipped with a spark arrester meeting
applicable local, state or federal laws. A spark Battery posts, terminals and related
arrester, if it is used, must be maintained in accessories contain lead and lead
effective working order by operator. compounds, chemicals known to the State of
California to cause cancer and reproductive
Fuel is highly flammable and its vapors are
harm. Wash hands after handling.
explosive. Handle with care. Use an
approved fuel container.

GB - 8
ALWAYS block wheels and know all jack Shut off fuel and allow engine to cool
stands are strong and secure and will hold completely before storing in closed area or
weight of unit during maintenance. covering unit.
Release pressure slowly from components Clean grass and debris from unit, especially
with stored energy. from around muffler and engine, to help
NEVER attempt to make any adjustments to prevent fires.
unit while engine is running (except where For extended storage, shut off fuel and clean
specifically recommended). Stop engine, unit thoroughly. See engine manual for proper
remove key or spark plug wire and wait for all storage.
moving parts to stop before servicing or Lower cutting deck unless a positive
cleaning. mechanical lock is used.
Check parking brake operation frequently. Use only attachments or accessories
Adjust and service as required. designed for your unit.
ALWAYS maintain unit in safe operating Check all hardware at regular intervals,
condition. Damaged or worn out muffler can especially blade attachment bolts. Keep all
cause fire or explosion. hardware properly tightened.
Maintain or replace safety and instruction Check attachment components frequently. If
labels, as necessary. worn or damaged, replace with
NEVER store unit with fuel in fuel tank, inside manufacturer’s recommended parts.
a building where any ignition sources are
present.

ASSEMBLY

WARNING: AVOID INJURY. CAUTION: Avoid injury! Explosive

Read and understand entire separation of tire and rim parts is
Safety section before proceeding. possible when they are serviced
incorrectly:
• Do not attempt to mount a
UNIT ASSEMBLY tire without the proper
equipment and experience
Package Contents: to perform the job.
Unit, Mower Deck and Literature Pack • Do not inflate the tires
above the recommended
Preparation Checklist pressure.
Refer to the Owner/Operator manual as • Do not weld or heat a wheel
required. and tire assembly. Heat can
1. Unpack Unit - Remove shrink wrap and cause an increase in air
packaging materials. pressure resulting in an
2. Remove Unit From Container - Open explosion. Welding can
structurally weaken or
Bypass Valves (dump valves) (See
Moving the Unit with the Engine Off on deform the wheel.
page 15). • Do not stand in front or over
Push unit from container onto a level the tire assembly when
inflating. Use a clip-on
surface. Close the bypass valves. chuck and extension hose
3. Tires - See Specifications on page 30. long enough to allow you to
stand to one side.
4. Seat - See Seat Adjustments on
page 13 and Service Position on
page 17.
5. Position Steering Levers - Rotate
eccentric spacers to align handlebars.
Tighten hardware securely. See Aligning
the Steering Levers (Figure 14) on
page 23.

6. Battery - Remove battery from unit and

charge (See Battery on page 21).

GB - 9
7. Check Engine Crankcase - Check and
add oil if needed. See Engine Manual for 1 2
specifications. 1
8. Fill Engine Fuel Tank - Add clean fuel to
the fuel tank. 3
IMPORTANT: Refer to Engine Manual for fuel
type.
9. Hardware - Check for loose hardware.
10. Check Safety Interlock System - Check
to see that the interlock system operates
correctly (See Safety Interlock System
on page 12).

WARNING: FAILURE OF
INTERLOCK together with
improper operation can result in
severe personal injury.

11. Lubrication - Lubricate all fittings per

maintenance label under seat and check
hydrostat oil level (See Lubricate Unit on 1. Steering 3. Mounting
Levers Hardware
page 22).
2. Seat
12. Level Deck - Check unit to ensure deck
level set at factory has been maintained
(See Leveling the Mower Deck on Figure 3 OF3141
page 27).
13. Check Function of all Controls - Ensure
unit runs and performs properly.

WARNING: FAILURE OF
CONTROLS could result in death
or serious injury.

GB - 10
CONTROLS AND FEATURES

16 10

15 2
3

1
9 13

4 11
7 14

8 12

OF4035
OF4095
OM4090
OM4085

Figure 4

1. Fuel Tanks and Caps 9. Battery

2. Steering Levers 10. Fuel Shut Off Valve
3. Hydraulic Oil Reservoir 11. Mower Lift Pedal
4. Ignition Switch 12. Mower Deck
5. Hour Meter 13. Mower Lift Lock
6. Throttle Lever 14. Seat Adjustment Lever
7. Choke Control 15. Parking Brake
8. Power Take Off (PTO) Switch 16. Bypass Valve Lever

GB - 11
OPERATION
Steering Levers
WARNING: AVOID INJURY.
Read and understand entire
Safety section before proceeding.
A B
CONTROLS AND FEATURES
See Figure 4 for Controls and Features
locations.
Safety Interlock System C D

07757600B
WARNING: Safety interlock
system failure and improper
operation of unit can result in The steering levers control speed and
death or serious injury. Test this direction. In addition, they will stop the unit.
system each time the unit is
operated. If this system does not A. For reverse travel, pull both steering
function as described, do not control levers backward.
operate until repairs are made. B. For straight forward travel, push both
steering control levers forward.
Perform the following tests to ensure the C. To turn left, pull the left back or push
safety interlock system is working properly. If the right steering control lever forward
the unit does not perform as stated, contact or a combination of both.
your Gravely dealer for repairs. D. To turn right, pull the right back or
NOTE: When the parking brake is engaged, push the left steering control lever
the steering levers are locked in neutral. forward or a combination of both.
To stop, return both steering levers to neutral.
Test Steering PTO Parking Engine
NOTE: The steering controls are
Levers Brake mechanically locked in neutral whenever the
STARTING INTERLOCK parking brake is engaged.
NOTE: Aggressive turning can scuff or
1 Neutral Off Engaged Starts
damage lawns. ALWAYS keep both wheels
2 Neutral On Engaged Doesn’t rotating when making sharp turns. DO NOT
Start make turns with inside wheel completely
stopped. To obtain minimum turning radius,
3 Neutral Off Dis- Doesn’t slowly reverse inside wheel while moving
engaged Start outside wheel slowly forward.
OPERATING INTERLOCK (ENGINE ON) Ignition Switch
4* Neutral On Engaged Shuts Off Operate the ignition switch
with the removable key.
5* Neutral Off Dis- Shuts Off The switch has three
engaged positions: Off (1), On (2)
* Operator lifts off seat. and Start (3). To start the
OF1750 engine, turn the key to
Parking Brake Interlock System Start, then release to On.
With the parking brake engaged, the steering To stop the engine, turn
levers must be locked in neutral. the key to Off.
With the parking brake disengaged, the
engine must not start and the engine must
shut off if the operator leaves the seat.

GB - 12
Choke Control Mower Lift Pedal
Push the choke lever
forward to start a cold
engine. Pull the choke
OF1700
lever to the rear when the
OF1680 engine gets warm. Mower lift pedal raises and lowers mower
deck for mowing or transport.
Throttle Lever Transport:
The throttle lever changes Push mower lift pedal all the way forward until
1 lift lock engages.
the engine speed. Move
the throttle lever to Fast (1) Cutting Height:
to increase engine speed. Put cutting height adjustment pin in desired
Move the lever to Slow (2) hole. Push mower lift pedal forward and hold
to decrease engine speed. it while pushing down on the lift lock. Slowly
lower mower lift pedal until deck lift contacts
cutting height adjustment pin.
Fuel Shut-Off Valve
2 Use this valve to control
OFF LEFT fuel flow from left or right
TANK
OF1700 fuel tank.
RIGHT Open the valve to
Drive
Bypass Valve Lever TANK
operate the engine. Turn
Pull the lever back to set OF1881 the valve to "Off" when
the pump in neutral and storing or transporting
move the unit with the the unit.
engine off.
Push the lever in to set the Parking Brake Lever
pump in the drive position 1. Pull lever up to engage
and operate the unit. parking brake.
2. Push lever down to
disengage parking brake.
OF1740
Neutral
Seat Adjustments

ON Power Take Off (PTO)

Switch WARNING: Make all seat
adjustments with unit stationary,
Power take off (PTO) parking brake on and engine shut
switch engages and off.
disengages the mower
blades.
Pull the power take off To adjust seat forward or backward:
(PTO) switch to "On" 1. While seated, pull seat adjustment lever
OFF OE0261 position to engage mower outward and slide seat into desired
blades. position.
2. Release lever and slide seat forward or
Push the power take off back to lock seat into position.
(PTO) switch to "Off" position to disengage
mower blades.
NOTE: The engine will not start unless the
steering control levers are in the neutral
position, the PTO switch is in the “Off”
position and parking brake is set.

GB - 13
Hour Meter 4. Check Tire Pressure
Records total number of 5. Check Hydraulic Fluid Level
hours the engine has
been run. 6. Adjust Seat
IMPORTANT: Keep a Be sure all controls can be reached safely
record of Hour Meter from operator’s position.
readings for
recommended Lubrication 7. Set Cutting Height
and Maintenance Make sure the deck is set to the correct
intervals. cutting height.
NOTE: For accurate readings be sure Ignition
Switch is OFF when unit is not in operation. STOPPING IN AN EMERGENCY
The unit can be stopped immediately at any
FILLING FUEL TANK time by turning the ignition key to the "Off"
position.
WARNING: AVOID INJURY.
Read and understand entire STARTING AND SHUT OFF
Safety section before proceeding.
CAUTION: Read entire
Add fuel to Fuel Tank as needed. See your Owner/Operator Manual, Clutch
Engine Manual for correct type and grade of Manual, and Engine Manual first.
fuel. DO NOT attempt to start engine
at this time.
To add fuel to the fuel tank:
1. Place unit in an open or well-ventilated
To start the engine:
open area.
2. Stop the engine and allow it to cool. 1. Make sure the steering levers are in
neutral.
3. Clean the fuel cap and the area around
the fuel cap to prevent dirt from entering 2. Put the PTO switch in the “Off” position.
the fuel tank. Remove the cap from the 3. Engage parking brake.
fuel tank. 4. If the engine is cold, move the choke
4. Fill the fuel tank to within 1 in. (25 mm) control to the “On” position. If the engine
below bottom of filler neck. is warm or hot, do not use choke.
5. Replace fuel cap and tighten. 5. Move the throttle to 3/4 “Fast” position.
6. Clean up any spilled fuel. See Engine Manual for detailed
instructions.
PRE-START 6. Put the ignition key in the switch and
turn it to the “Start” position.
7. As soon as the engine starts, release the
CAUTION: Make sure all key.
hardware is tight, all safety 8. Move the choke control to the “Off”
devices are in place and all position from the “Choke” position. Wait
adjustments are made correctly. until the engine is running smoothly
before operation.
To stop the engine:
1. Check Safety Interlock System
1. Bring the steering levers to neutral.
If this system does not function as described Disengage the PTO and engage the
do not operate until repairs are made. parking brake.
2. Check Air Cleaner 2. Move the throttle lever to the “Slow”
position.
Check air filter for dirt. Clean as required.
Follow Engine Manual Maintenance 3. Turn the ignition key to the “Off” position.
Schedule.
3. Check Engine Fuel and Crankcase
Oil
Check and add fuel if required. Check that
engine crankcase oil is full. Follow Engine
Manual Maintenance Schedule.

GB - 14
TO MOW WITH UNIT 6. Engage parking brake.
Operate the unit only when seated in the 7. Push the right and left bypass levers to
the drive position.
operator’s position.
1. Start the engine. Let the engine warm
until it is running smoothly.
2. Release parking brake.

WARNING: Move the steering

control levers slowly and keep the
throttle control lever at slow
speed until you learn how to
operate the unit.

3. Bring the steering levers to neutral. Push Lever In to Drive Position

4. Slow the engine down to about 3/4
speed.
5. Turn ON the PTO switch to engage the
mower.
IMPORTANT: Never engage the PTO if the
mower is plugged with grass or other
material. This may cause damage to the
electric clutch.
6. Move throttle control to fast.
7. Move the steering levers forward to
obtain a slow ground speed.
8. To disengage the mower, move the PTO
switch to the “Off” position.
9. When you know how to operate the unit,
select a speed appropriate to your
mowing conditions.
Pull Lever Out to the Neutral Position
PARKING
To park the unit:
1. Bring the steering levers to neutral. Turn
off PTO.
2. Move the throttle lever to the “Slow”
position.
3. Engage the parking brake.
4. Lower the attachment.
5. Turn the ignition key to the “Off” position
and remove the key.

MOVING THE UNIT WITH THE

OF4105
ENGINE OFF OF4110

IMPORTANT: Never tow unit. Figure 5

1. Shut OFF engine.
2. Place seat in the service position (See
Service Position on page 17).
3. Pull the right and left bypass levers to
the neutral position.

WARNING: Do not bypass

transmission when on a slope.

4. Disengage parking brake.

5. Push unit to desired location.

GB - 15
FOR BEST PERFORMANCE Mow with the engine set at full throttle.
Cut grass when it is dry. When mulching, only remove 1/3 of grass
length per cutting. Do not cut more than 1
Keep mower blades sharp.
inch (2.54 cm) at any one time.
Keep mower deck properly levelled.
Discharge clippings into areas already cut.
Adjust anti-scalp rollers to prevent scalping.
Vary cutting pattern with each mowing.
Do not set height of cut too low. For very tall
Do not allow grass or debris to collect inside
grass, mow twice.
of mower deck. Clean after each use.
Do not travel too fast.

MAINTENANCE SCHEDULE
Proper maintenance can prolong the life of
WARNING: AVOID INJURY. unit. The following charts show the
Read and understand entire recommended service schedule. More
Safety section before proceeding. frequent service may be required due to
working conditions (heavy loads, high
ambient temperatures, dusty conditions, or
airborne debris).
See the maintenance instructions in the
Engine Manual for additional information.

Period Service Task

Check Safety Interlock WARNING: Safety interlock system
failure and improper operation of unit can
result in death or serious injury. Test this
system each time the unit is operated. If
this system does not function as
described, do not operate until repairs are
made. See Safety Interlock System on
page 12.
Check Parking Brake See Parking Brake Interlock System on page 12.
Interlock System
Check Hydraulic Fluid Check hydraulic oil level mark on cap/dipstick. Add
15W50 synthetic oil as needed. Do not overfill. See
Check Hydraulic Fluid Level on page 18.
Check Tires See Specifications on page 30 for correct tire
Each pressure.
Use CAUTION: Avoid injury! Explosive
separation of tire and rim parts is possible
when they are serviced incorrectly:
•Do not attempt to mount a tire without the
proper equipment and experience to
perform the job.
•Do not inflate the tires above the
recommended pressure.
• Do not weld or heat a wheel and tire
assembly. Heat can cause an increase in air
pressure resulting in an explosion. Welding
can structurally weaken or deform the
wheel.
• Do not stand in front or over the tire
assembly when inflating. Use a clip-on
chuck and extension hose long enough to
allow you to stand to one side.

GB - 16
Period Service Task
Each Follow Engine Manual Perform scheduled engine maintenance. Refer to
Use Maintenance Schedule engine manual for detailed instructions.

Every Check Mower Blades Check mower blades for wear. Sharpen or replace
as needed. See Mower Blades on page 19.
25
Hours
Lubricate Unit Oil all pivot points and pin connections. Grease
Every lube fittings. See Lubricate Unit on page 22.
50
Hours Check Brake Gap Adjust gap if necessary. See Adjusting the Parking
Brake on page 24.
Clean Battery Keep battery and its terminals clean. See Clean
Battery on page 21.
Check Fasteners Check mower blade mounting hardware and all
Every other fasteners. Replace missing or damaged
100 fasteners. Tighten all nuts and bolts to their correct
Hours torque value.
Check Belts Replace worn or deteriorated belts. See Replacing
Mower Belts on page 25 and Replacing the Hydro
Pump Belt on page 25.

Every Change Hydraulic Fluid Drain hydraulic fluid tank, replace hydraulic oil filter,
400 and Filter* refill system. See Hydraulic Fluid on page 18.

Hours

*Change hydraulic fluid and filter after first 75 hours of operation.

SERVICE AND ADJUSTMENTS

Gravely Dealers will provide any service which SERVICE POSITION
may be required to keep your unit operating at 1. Place unit on a flat level surface.
peak efficiency. Should engine service be ALWAYS stop engine. Ensure unit is
required, it can be obtained from a Gravely secure and will not tip over. Strap and
Dealer or the engine manufacturer’s clamp onto lift if used.
authorized service center. 2. Place steering levers in neutral and
engage parking brake.
WARNING: AVOID INJURY. 3. Remove wing knob.
Read and understand entire 4. Tip seat forward (Figure 6).
Safety section before proceeding.
CAUTION: Be sure footing is
secure to accomodate weight
shift of seat when rotating it into
CAUTION: HOT SURFACES service position.
may result in injury. DO NOT
touch engine or drive parts which
are hot from operation. Allow 5. When service is complete, lower seat
parts to cool before servicing. and secure with wing knob or hex nut.

GB - 17
Check Hydraulic Fluid Level
2 1 2 Check the system with the unit cold and
parked on a flat, level surface.
Then run the unit for about one minute and
recheck the levels.
To Add Hydraulic Fluid:
1. Remove the cap from the expansion
3 tank.
2. Fill the expansion tank with 20W-50
engine oil with an SL API classification
until oil level reaches the cold fill line on
the tank.
3. Install the expansion tank cap and then
purge the system. See Purging the
Hydraulic System on page 19.

The hydraulic fluid should be at the cold

fill line of the expansion tank.
OM4110
4

1. Service 3. Parking Brake

Position 4. Battery
2. Steering
Levers

Figure 6

HYDRAULIC FLUID

WARNING: HYDRAULIC FLUID

can result in severe burns. Fluid
in hydraulic system can penetrate
skin and result in serious injury or
death.
Be sure to stop the engine before
doing any work on hydraulic
parts. Figure 7
Keep body and hands away from
pin holes or nozzles which expel Change Hydraulic Fluid and Filter
hydraulic fluid when under
NOTE: Change hydraulic fluid and filter after
pressure. Use paper or the first 75 hours of operation and then every
cardboard, not hands, to search 400 hours. Use 20W-50 engine oil with an SL
for leaks. API classification.
Ensure all hydraulic fluid 1. Place container under oil filter to catch
connections are tight and all oil.
hydraulic hoses and lines are in 2. Remove the filter guard and oil filter from
good condition before applying the transaxle.
pressure to system. 3. Remove the oil drain plug or fitting from
FOREIGN FLUID INJECTED the inlet port and allow the transaxle to
INTO BODY can result in drain completely.
gangrene. Fluid must be 4. Clean the filter mounting surface and
surgically removed within a few then lubricate rubber gasket on new oil
filter with clean hydraulic oil.
hours by a doctor familiar with
this form of injury. 5. Spin new oil filter onto filter housing until
it makes contact. Tighten oil filter
another 3/4 turn.

GB - 18
6. Install the filter guards removed in 4. Stop the engine and put the transaxle
step 2. Tighten the mounting screws to bypass levers in the drive position. See
65 lbf-in (7.3 N•m). Moving the Unit with the Engine Off on
7. Fill with 20W-50 engine oil with an SL page 15.
API classification until oil appears at the 5. Start the engine and slowly move the
bottom of the drain plug (about 2 quarts steering levers in forward and reverse
per transaxle). Install the drain plug and five or six times.
tighten it to 180 lbf-in (20.3 N•m). 6. Stop the engine, check the oil level and
8. Repeat steps 1–7 for the other add oil as needed.
transaxle. 7. Repeat steps 2–6 until the transaxles
9. Follow the instructions in To Add operate smoothly in forward and reverse
Hydraulic Fluid: on page 18. at normal speeds without excessive
noise.
2
1 MOWER BLADES
Remove

CAUTION: Use sturdy gloves or

padding to protect hands when
working with mower blades.
3

1. Turn the engine off. Remove the ignition

key. Remove the ignition wire from the
spark plugs.
2. Remove the bolts, cup washer, and
blades from the spindle shafts.
4 Replace
1. Put the blades, cup washers, and the
1. Drain Plug bolts back on the spindle shafts.
2. Oil Filter 2. Tighten the bolts to a torque of 115-
3. Filter Guard 125 lbf-ft (156-169.5 N•m).
4. Mounting Hardware 3. Replace the ignition wire on the spark
plugs.

Figure 8

Purging the Hydraulic System

WARNING: This adjustment

requires operating the engine.
Use extreme care to avoid
contact with moving parts and hot
surfaces. Be sure rear of unit is
well supported and secure before
starting engine.

1. With the unit up to and facing a wall, jack

up the unit so that both drive wheels are
off the ground.
2. Disengage the parking brake and put the
transaxle bypass levers in the neutral
position. See Moving the Unit with the
Engine Off on page 15.
3. Start the engine and slowly move the
steering levers in forward and reverse
five or six times.

GB - 19
3. Check mower blade balance.
Slide mower blade on an unthreaded
bolt. A balanced blade should remain in
a horizontal position. If either end of
mower blade moves downward, sharpen
the heavy end until blade is balanced.
4. Install mower blade(s) on unit.
5. Tighten the bolts to a torque of 115-125
lbf-ft (156-169.5 N•m).
1
DO NOT Sharpen to This Pattern

2 2
1

1. Blade DISCARD if More Than 4

2. Cup Washer 1/2 in. (1.27 cm)
3. Bolt 1

Figure 9

Sharpen the Mower Blades

CAUTION: DO NOT sharpen

mower blades while on unit. An
unbalanced mower blade will 3 OT0792

cause excessive vibration and 4

eventual damage to unit. Check
mower blade balance before Sharpen to This Pattern
reinstalling blades.
NEVER weld or straighten bent
blades. 1. Cutting Edge 3. Air Lift
2. Square Erosion
Corner 4. Air Lift
1. Remove mower blade from unit.
Discard mower blade if:
• More than 1/2 in. (1.27 cm) of metal is Figure 10
removed.
• Air lifts become eroded.
• Blade is bent or broken.
2. Sharpen mower blade by removing an
equal amount of material from each end
of mower blade. DO NOT change angle
of cutting edge or round the corner of the
mower blade.

GB - 20
BATTERY
2

WARNING: AVOID INJURY.

Read and understand entire
Safety section before proceeding. 1

WARNING: Battery posts,

terminals and related accessories
contain lead and lead
compounds, chemicals known to
the State of California to cause
cancer and reproductive harm. 3
Wash hands after handling.

OF1671
Unit comes equipped with a maintenance-
free battery that requires no regular 1. Negative 3. Battery
maintenance except cleaning the terminals. terminal
2. Positive
Remove Battery terminal
1. Shut OFF engine. Engage parking
brake. Remove the ignition key.
Figure 11
2. Place seat in the service position (See
Maintenance Schedule on page 16).
3. Disconnect cables from battery 1. Remove battery from unit. See Remove
(negative, then positive) (Figure 11). Battery on page 21.
4. Remove hold down and remove battery. 2. Clean terminals and battery cable ends
Replace Battery with wire brush.
3. Coat terminals with dielectric grease or
1. Replace battery and secure with battery petroleum jelly.
hold down.
4. Replace battery. See Replace Battery on
2. Reconnect cables to battery (positive, page 21.
then negative). Position boot over
positive terminal. Charging the Battery
3. Return seat to operating position. Battery Electrolyte First Aid
Clean Battery Follow First Aid directions for contact with
Keep battery and its terminals clean. Inspect battery fluid.
every 100 operating hours or monthly for best • External Contact: Flush with water.
performance. • Eyes: Flush with water for at least 15
minutes and get medical attention
immediately!
• Internal Contact: Drink large quantities
of water. Follow with Milk of Magnesia,
beaten egg or vegetable oil. Get
medical attention immediately!
In case of internal contact, DO NOT induce
vomiting!
IMPORTANT: DO NOT fast charge. Charging
at a higher rate will damage or destroy
battery. ONLY use an automatic charger
designed for use with your battery.
ALWAYS follow information provided on
battery by battery manufacturer. Contact
battery manufacturer for extensive
instructions to charge battery.
1. Remove battery from unit. See Remove
Battery on page 21.

GB - 21
2. Place battery on bench or other well- 2. With the unit up to and facing a wall, jack
ventilated place. up the unit so that both drive wheels are
3. Connect positive (+) lead of charger to off the ground.
positive (+) terminal, and negative (–) 3. Remove the drive wheels from the unit.
lead to negative (–) terminal. 4. Start the engine, run engine at full
4. Charge battery according to charger and throttle, and release the parking brake.
battery manufacturers’ instructions. 5. Move the steering levers from Forward
5. Replace battery. See Replace Battery on to Reverse several times to make sure
page 21. controls are free. Then return steering
levers to neutral position.
Jump-Starting
6. Check wheel(s) for movement.
Gravely does not recommend jump-starting
NOTE: The right and left hydraulic pumps are
your unit. Jump-starting can damage engine adjusted the same way.
and electrical system components. See your
7. If a wheel moves, adjust the return to
engine manual for more detailed information. neutral mechanism on the hydraulic
pump:
LUBRICATE UNIT a. Loosen the return to neutral screw
Apply oil at all pivot points and pin on the pump.
connections.
b. Slowly move the speed and
direction control bracket clockwise
or counterclockwise until the
wheel stops moving.
1
c. Hold the stop bracket in position
and tighten the return to neutral
screw on the pump.
8. Move steering levers from Forward to
OF1794 Reverse several times and return
steering levers to neutral position.
R LUBRICA- QTY LOCATION INTER- Check wheel(s) for movement.
E TION VAL 9. If wheel is still moving, repeat steps 7
F and 8.
1 REPACK 2 CASTER 400 Hrs 10. Shut OFF engine.
PIVOT
11. Replace drive wheels.
OIL ALL PIVOT 50 Hrs
POINTS, PIN
CONNEC- Axle Direction
TIONS
Return to Neutral
Adjusting Screw
Figure 12

STEERING CONTROL NEUTRAL

ADJUSTMENT
Eliminating Excessive Creeping of
the Unit (Figure 13)
Speed and
WARNING: This adjustment Direction
requires operating the engine. Control Arm
Use extreme care to avoid
contact with moving parts and hot
surfaces. Be sure rear of unit is Figure 13
well supported and secure before
starting engine.

1. If hydraulic system is cold, run unit for a

minimum of five minutes, then shut OFF
engine.

GB - 22
Aligning the Steering Levers ADJUSTING THE UNIT TO TRACK
(Figure 14) STRAIGHT
1. Shut OFF engine. Engage parking
brake. Remove the ignition key.
WARNING: Prior to adjusting the
2. Place seat in the service position (See
Service Position on page 17). tracking of the unit, shut OFF
engine, engage parking brake,
3. Loosen brake interlock on the same side and remove the ignition key.
as steering lever to be adjusted.
4. Loosen tie rod jam nuts and turn tie rod
until steering levers are aligned. Check and adjust tire pressure. Increase
5. Tighten jam nut on tie rod, tighten brake pressure on side unit tracks to. DO NOT
interlock. exceed maximum recommended tire
pressure (See Specifications on page 30).
If tire pressure adjustment does not solve
3
tracking problem, adjust the limiter bolts on
the stop bracket (Figure 15). Front bolts
adjust forward and rear bolts adjust reverse.
1 Lengthen the limiter bolt (move closer to
lever) on side which is too fast.
2
3
2
2
1 1

1. Limiter Bolt 4. Stop

1 5 2. Jam Nut Bracket
3. Steering
Lever
1. Tie-Rod Jam 4. Brake
Nut Interlock Figure 15
2. Tie-Rod 5. Hydrostatic
3. Steering Transmission
Lever

Figure 14 OF3381

GB - 23
ADJUSTING THE HEIGHT OF THE 1. Engage parking brake and set both
transmission bypass valves to the
STEERING LEVER HANDLES neutral position. See Moving the Unit
The handles have three height positions with the Engine Off on page 15.
(Figure 16). 2. Push the unit forward.
If the unit easily rolls forward the
transmission brakes are not fully
engaging. Tighten the brake cable to
fully engage the brake lever on the
2 transmission.
Adjust the Parking Brake
1 1. Disengage the parking brake.
2. Loosen the nuts on the parking brake
cable adjuster and then turn the adjuster
Position # 1 until the cable is taut, not tight.
3. Engage the parking brake and check the
Position # 2 adjustment. Repeat as needed.
4. Tighten the nuts.
Position # 3
NOTE: Set both bypass valves to the drive
position when finished adjusting the brake.
3
1

4
2

1. Spacer 4. Steering
2. Handle Lever
3. Eccentric
Spacer

Figure 16 OF3745

1. Shut OFF engine. Engage parking

brake. Remove the ignition key.
3
2. Remove the spacer, handle, and
eccentric spacer from the steering lever.
NOTE: Position the right and left handles at 1. Parking Brake Cable
the same height position. 2. Adjuster
3. Install the spacer, handle, and eccentric 3. Nuts
spacer in the appropriate height position. Figure 17
Do not tighten the nut holding the
eccentric spacer. PTO BELT
4. Turn the eccentric spacer until the right
and left handles are the same height.
Tighten nut. WARNING: MOVING PARTS can
cut or amputate body parts.
ADJUSTING THE PARKING ALWAYS wait for moving parts to
BRAKE stop before performing
The parking brake should not need maintenance or service.
adjustment, however if the parking brake
does not hold the unit properly, the brake may
need adjustment.
CAUTION: DAMAGED OR
Check Adjustment WORN BELTS may result in
NOTE: Be sure to check the parking brake on injury and/or damage to unit.
both sides of the unit (Figure 17). Check belts for excessive wear or
cracks often.

GB - 24
PTO Belt Access 4. Remove short mower belt from right
1. Properly stop and park unit (See blade spindle and from deck. Idler pivot
Operation on page 12). bolt must be loosened slightly to gain
clearance to remove belt from under
2. Lower the mower. idler pulley (Figure 19).
3. Place seat in most rearward position. 5. Arrange new mower belt(s) on deck
4. Remove belt covers. (short belt first). Retighten short mower
5. Place foot board in open position belt idler pivot bolt. Install belts on
(Figure 18). sheaves. Put belts onto center sheave
last.
6. Replace belt covers and return foot
board to closed position.
1
3
2
2

5
4
1
7

1. PTO Mower Belt

3 2. Mower Drive Belt
3. Springs
1. Footboard in 2. Support 4. Mower Drive Belt Idler
open Frame 5. PTO Mower Belt Idler
position 3. Pivot 6. Mower Clutch Sheave
7. Center Sheave

Figure 18 Figure 19

Replacing Mower Belts Replacing the Hydro Pump Belt

NOTE: Long mower belt must be removed to
remove short mower belt. 1. Properly stop and park unit (See
Operation on page 12).
2. Remove the PTO belt from the mower
CAUTION: Use care when clutch sheave (See Replacing Mower
releasing idler spring tension. Belts on page 25).
Keep body parts well away from
idlers when performing this
operation. CAUTION: Use care when
releasing idler spring tension.
Keep body parts well away from
1. Slowly release the tension on the long idlers when performing this
mower belt idler until all the tension is operation.
removed from the springs.
2. Remove long mower belt from left blade
spindle and remove from deck. 3. Slowly release the tension on the hydro
pump belt idler until all the tension is
3. Slowly release the tension on the short removed from the springs.
belt idler until all the tension is removed
from the springs. 4. Remove old hydro pump belt from right
hand hydrostat sheave first (Figure 20).

GB - 25
5. Install new hydro pump belt by NOTE: There are four anti-scalp rollers on
positioning belt on sheaves. Put belt the outside of the mower deck and four anti-
onto right hand hydrostat sheave last. scalp rollers on the inside of the mower deck.
6. Replace long mower belt on mower Make sure all anti-scalp rollers are set at the
clutch sheave. See Replacing Mower same height.
Belts on page 25.
Lowest Cutting
Height

1
2

6
Highest
Cutting
5
Height OF3590
Figure 21
3
Removing the Mower Deck
1. Remove PTO belt (See Replacing
Mower Belts on page 25).
7
4
8 WARNING: AVOID INJURY.
Mower lift arms and mower lift
pedal could cause severe injury if
OF1631
they are not locked before
removing the mower deck.
1. Hydro Belt 6. Left Hand
Hydrostat ALWAYS lock mower deck lift
2. Spring before removing the deck.
3. Idler 7. Clutch
4. Engine 8. Clutch
Sheave Anchor 2. Lock the mower deck in the service
5. Right Hand position.
Hydrostat Push the mower lift pedal forward
between cutting height number 4 and
Figure 20 number 5 to align the holes in the deck
lift shaft and the deck lift cover. Insert the
cutting height pin in the holes on the side
MOWER DECKS of the deck lift cover so it passes all the
Anti-scalp Roller Adjustment way through the deck lift cover and
The anti-scalp rollers are set at the factory for shaft.
typical mowing height, but can be adjusted for IMPORTANT: The mower lift arms are not
high or low cutting conditions (Figure 21). locked unless the cutting height adjustment
pin passes all the way through both the deck
Anti-Scalp rollers are intended to prevent lift cover and shaft.
lawn scalping, not to control cutting height.
NOTE: Support the mower deck on blocks or
For a very high cutting height, set the anti- jack stands before disconnecting link chains
scalp rollers in the lowest position on the from mower lift arms to prevent the deck from
bracket. falling.
For a very low cutting height, set the anti- 3. Remove link chains from mower lift
scalp rollers in the highest position on the arms. Note hole location on mower lift
bracket. arms for replacement.

GB - 26
4. Remove the mower mounting pins Leveling the Mower Deck
connecting the mower mounting arms to These adjustments should be made on a
the deck.
level surface with the tires inflated to the
5. Slide mower deck out from under unit. correct air pressure.
Check Blade Level and Pitch
1 1. Raise mower deck to a 3 in. (7.62 cm)
cutting height.
2. Shut off engine. Engage parking brake.
Remove the ignition key.
5
NOTE: Place blocks under the bottom edge
of the deck, not under the reinforcement bar
welded along deck face.
3. Place blocks at each corner of the deck
1 to support the weight of the deck.
2
4. Turn the blades so the blade ends point
2 left to right across the width of the deck.
5. Measure the distance between the
3 ground and cutting edge of the blade on
the left blade (Left position in Figure 23)
4 and on the right blade (Right position in
Figure 23). Distances should be within
3/16 in. (4.7 mm). If they are not, raise
the low side of the deck using the height
adjusters on the deck lift brackets (see
Figure 24).
6. After deck is level side to side, check the
deck front to back pitch.
7. Turn the blades so the blade ends point
front to back as shown in Figure 23.
8. Measure the distance between the
ground and the cutting edge of the
middle blade at the front of the deck
1. Mower Lift 4. Mower (Front position in Figure 23) and
Arm Mounting between the ground the cutting edge of
2. Link Chain Pin the left and right blades at the rear of the
5. Mower Lift deck (Rear position in Figure 23).
3. Mower
Mounting Arms 9. The cutting edge at the front of the deck
Arm Locked (Front position in Figure 23) should be
1/8 in. (3.18 mm) lower than the cutting
edges at the rear of the deck (Rear
Figure 22 OF3765 position in Figure 23).
10. If measurements are out of range, raise
Installing the Mower Deck (Figure 22) the low side of the deck using the height
1. Slide mower deck under unit. adjusters on the deck lift brackets (see
Figure 24). Be sure to raise the deck
2. Connect mower mounting arms to deck evenly to keep the deck level side to
with mower mounting pins. side.
3. Install link chains on the mower lift arms NOTE: Pitching the front of the blades lower
in the same holes they were removed than the rear provides a balance between cut
from. quality and the power needed to cut grass.
4. Install PTO mower belt (See Replacing Certain cutting conditions require the deck to
Mower Belts on page 25). be pitched with the rear of the blades lower
5. Level mower deck (See Leveling the than the front. Heeling the deck this way
Mower Deck on page 27). requires more engine power but can provide
better cut quality.
11. Remove the blocks from under the deck.

GB - 27
Adjust Blade Height
Blade Side-to-Side Level
Level and pitch the mower with the height
adjusters on each deck lift bracket
(Figure 24).
Loosen the jam nut on the deck lift
bracket bolt about 1/4 turn to reduce
clamp load on the height adjusters.
Loosen the jam nut on the deck adjuster
Left bolt and then turn the bolt clockwise to
Right
raise the deck or counterclockwise to
lower the deck. Tighten both jam nuts.
Blade Front-to-Back Pitch Height
Adjusters
Front

Rear Rear

Figure 23 DO NOT place blocks under

reinforcement bar.

Figure 24

STORAGE

WARNING: AVOID INJURY.

Read and understand entire
Safety section before proceeding.

SHORT TERM
NEVER spray unit with high-pressure water
or store unit outdoors.
Inspect unit for visible signs of wear,
breakage or damage.
Keep all nuts, bolts and screws properly
tightened and know unit is in safe working
condition.
Store unit in a cool, dry protected area.

GB - 28
LONG TERM
Clean unit thoroughly with mild soap and low
ACCESSORIES
pressure water and lubricate (See Lubricate Part No. Description
Unit on page 22 in Maintenance). Touch up
79100300 Mulching Kit (991050)
all scratched painted surfaces.
Remove weight from wheels by putting 79100400 Mulching Kit (991051)
blocks under frame or axle.
79206400 Mulching Kit (991037)
When storing unit for extended periods of
time, remove all fuel from tank and carburetor 79102400 Mulching Kit (991038, 041)
(run dry). Refer to Engine Manual. 79100500 Striper Kit
Clean and charge the battery. Charge battery
every three to four weeks when storing unit. 79100600 Discharge Cover Kit (991050)

Fuel System 79100700 Discharge Cover Kit (991051)

Gasoline left in the fuel system for extended 79100800 Discharge Cover Kit (991037)
periods without a stabilizer will deteriorate,
79206800 Discharge Cover Kit (991038,
resulting in gum deposits in the system. 041)
These deposits can damage the carburetor
and the fuel hoses, filter and tank. Prevent 79202700 Headlight Kit
deposits from forming in the fuel system
during storage by adding a quality fuel
stabilizer to the fuel. Follow the SERVICE PARTS
recommended mix ratio found on the fuel
stabilizer container. Part No. Qty Description
To treat the fuel system for storage: 21542700 1 Air Filter - Kohler
1. Add fuel stabilizer according to 21531500 1 Air Filter - Briggs and
manufacturers’ instructions. Stratton
2. Run engine for at least 10 minutes after
adding stabilizer to allow it to reach the 21531600 1 Air Filter Precleaner -
carburetor. Briggs and Stratton
NEVER store the engine with fuel in the fuel 21397200 1 Engine Oil Filter -
tank inside of a building with potential Kohler
sources of ignition.
21530700 1 Engine Oil Filter -
To Take the Unit Out of Storage Briggs and Stratton
1. Refer to the engine service manual to
prepare the engine for service. 00669300 2 Hydraulic Oil Filter
2. Put fresh, clean fuel in the fuel tank. 21541700 2 Spark Plug - Kohler
3. Begin the maintenance schedule.
21531100 2 Spark Plug - Briggs and
4. Charge and install the battery. Stratton
21541500 1 Fuel Filter - Kohler
21531800 1 Fuel Filter - Briggs and
Stratton
07200024 1 PTO Belt - 44” Decks
07200025 1 PTO Belt - 48” Decks
07200026 1 PTO Belt - 52” Decks
07200028 1 PTO Belt - 60” Decks
07211500 1 Traction (Hydro Pump)
Belt
00450200 1 Blade - 44” /48”Decks
03253800 1 Blade - 52” Decks
03253900 1 Blade - 60” Decks

GB - 29
SPECIFICATIONS
Model Number 991037 991038 991041
Model ZT 2552HD ZT 2760HD ZT 2660HD
Engine
Engine Kohler Courage Kohler Courage Briggs & Stratton
ELS
Engine Model Number
Engine Power – hp (kW) at 25 (18.6) 27 (20.1) 26 (19.4)
Maximum RPM
Governed RPM (May be 3600 +/- 100
different from maximum
RPM)
Liquid or Air Cooled Air
Cooling System Capacity NA
Speed
Forward Maximum – mph 8.0 (12.9)
(km/h)
Reverse Maximum – mph 4.0 (6.4)
(km/h)
Turning Radius Zero
Brakes Hydro - Parking
Electrical
Starter Electric
Battery 12-Volt Maintenance Free
Power Take-Off Electric PTO Clutch/Brake
Fuel
Fuel Type Refer to Engine Manual
Fuel Tank Capacity – gal. (L) 7 (26.5)
Transmission
Type Hydrostatic Drive
Transmission Oil Use 20W-50 engine oil with an SL API classification
Hydraulic Oil Filter Yes
Size and Weight
Length – in. (cm) 71.5 (181.6)
Width (With Chute Up) – in. 55.5 (140.9) 63.0 (160.0) 63.0 (160.0)
(cm)
Height – in. (cm) 42 (106)
Weight – lbs (kg) 810 (367.4) 830 (376.4) 830 (376.4)
Tires
Front Tire Size – in. (cm) 13 x 5-6
Rear Tire Size – in. (cm) 20 x 10-10
Front Tire Pressure – psi 20 - 25 (138 -172)
(kPa)
Rear Tire Pressure – psi (kPa) 15 -18 (103 -124)
Mower Deck
Mower Deck Lift Mechanical
Cutting Width – in. (cm) 52 (132.0) 60 (152.4) 60 (152.4)
Cutting Height – in. (cm) 1 - 5 (2.5 - 12.7)
Cutting Height Increments – 0.5 (1.25)
in. (cm)

GB - 30
SPECIFICATIONS
Model Number 991050 991051
Model ZT 2444HD ZT 2648HD
Engine
Engine Briggs & Stratton ELS Briggs & Stratton ELS
Engine Model Number
Engine Power – hp (kW) at 24 (17.9) 26 (19.4)
Maximum RPM
Governed RPM (May be different 3600 +/- 100
from maximum RPM)
Liquid or Air Cooled Air
Cooling System Capacity NA
Speed
Forward Maximum – mph (km/h) 8.0 (12.9)
Reverse Maximum – mph (km/h) 4.0 (6.4)
Turning Radius Zero
Brakes Hydro - Parking
Electrical
Starter Electric
Battery 12-Volt Maintenance Free
Power Take-Off Electric PTO Clutch/Brake
Fuel
Fuel Type Refer to Engine Manual
Fuel Tank Capacity – gal. (L) 7 (26.5)
Transmission
Type Hydrostatic Drive
Transmission Oil Use 20W-50 engine oil with an SL API
classification
Hydraulic Oil Filter Yes
Size and Weight
Length – in. (cm) 71.5 (181.6)
Width (With Chute Up) – in. (cm) 46.8 (118.9) 50.0 (127.0)
Height – in. (cm) 42 (106)
Weight – lbs (kg) 800 (362.9) 805 (365.1)
Tires
Front Tire Size – in. (cm) 13 x 5-6
Rear Tire Size – in. (cm) 20 x 10-10
Front Tire Pressure – psi (kPa) 20 - 25 (138 -172)
Rear Tire Pressure – psi (kPa) 15 -18 (103 -124)
Mower Deck
Mower Deck Lift Mechanical
Cutting Width – in. (cm) 44 (111.8) 48 (121.9)
Cutting Height – in. (cm) 1 - 5 (2.5 - 12.7)
Cutting Height Increments – in. 0.5 (1.25)
(cm)

GB - 31
Two-Year Limited Lawn and
Garden Consumer Ride-On
Warranty
Ariens Company (Ariens) warrants to the original purchaser that Ariens and Gravely brand consumer
products manufactured and sold by Ariens after December 31, 2007 will be free from defects in material and
workmanship for a period of two years after the date of purchase. An authorized Ariens dealer (Ariens brand
products) or Gravely dealer (Gravely brand products) will repair any defect in material or workmanship, and
repair or replace any defective part, subject to the conditions, limitations and exclusions set forth herein.
Such repair or replacement will be free of charge (labor and parts) to the original purchaser except as noted
below.
Five-Year Limited Warranty on Mower Deck Shell
The deck shell on zero-turn riding mowers is warranted to the original purchaser for five years from
the date of purchase. Any defect in material or workmanship of the deck shell will be repaired free of
charge (parts and labor) to the original purchaser for two years after the date of purchase. For the third
through fifth year from the date of purchase, the parts required to repair a defect in material or work-
manship of the deck shell, not the labor, will be provided free of charge.
Five-Year Limited Warranty on Main Frame
The main frame on zero-turn riding mowers is warranted to the original purchaser for five years from
the date of purchase. Any defect in material or workmanship of the main frame will be repaired free of
charge (parts and labor) to the original purchaser for two years after the date of purchase. For the third
through fifth year from the date of purchase, the parts required to repair a defect in material or work-
manship of the main frame, not the labor, will be provided free of charge.
90-Day Limited Warranty on Service Parts and Accessories
Genuine Ariens or Gravely brand service parts and accessories are warranted to be free from defects
in material and workmanship for a period of 90 days after the date of purchase. An authorized Ariens or
Gravely dealer will repair or replace any such part or accessory free of charge, except for labor, during
that period.

The duration of all warranties herein applies only if the product is put to personal use around a household or
residence. If the product is put to any business use, agricultural, commercial, or industrial, then the duration
of these warranties shall be 90 days after the date of purchase. If any product is rented or leased, then the
duration of these warranties shall be 90 days after the date of purchase.

Exceptions, Limitations, Exclusions

Customer Responsibilities
Register the product immediately at the time of sale. If the dealer does not register the product, the
customer must complete the product registration card in the literature package and return it to the Ariens
Company, or register the unit online at www.ariens.com or www.gravely.com.
To obtain warranty service, the original purchaser must:
• Perform the maintenance and minor adjustments explained in the owner’s manual.
• Promptly notify Ariens or an authorized Ariens or Gravely service representative of the need for
warranty service.
• Transport the product to and from the place of warranty service.
• Have the warranty service performed by an authorized Ariens or Gravely service representative.

To find an Ariens or Gravely authorized service representative, contact Ariens at:

655 W. Ryan Street
Brillion, WI 54110
(920) 756 - 2141
www.ariens.com
www.gravely.com

ARIENS COMPANY Con_Ride_2008

GRAVELY® | STENS® | LOCKE® | NATIONAL® MOWER | BYNORM® | EVERRIDE® | GREAT DANE® 32
Exceptions and Limitations
• Batteries are warranted only for a period of 12 months after date of purchase, on a prorated basis. For
the first 90 days of the warranty period, a defective battery will be replaced free of charge. If the
applicable warranty period is more than 90 days, Ariens will cover the prorated cost of any defective
battery, for up to 12 months after the date of purchase.

Exclusions – Items Not Covered by This Warranty

• Engines and engine accessories are covered only by the engine manufacturer’s warranty and are not
covered by this warranty.
• Eye-Q™ and Scan-Mate™ units are covered by their own warranty and are not covered by this
warranty.
• Parts that are not genuine Ariens or Gravely service parts are not covered by this warranty.
• The following maintenance, service and replacement items are not covered by this warranty unless
they are noted in the Limitations section above: lubricants, spark plugs, oil, oil filters, air filters, fuel
filters, brake linings, brake arms, shoes, runners, scraper blades, shear bolts, mower blades, mower
vanes, headlights, light bulbs, knives, cutters.
• Any misuse, alteration, improper assembly, improper adjustment, neglect, or accident which requires
repair is not covered by this warranty.
• This warranty applies only to products purchased in the United States (including Puerto Rico) and
Canada. In all other countries, contact place of purchase for warranty information.
Disclaimer
Ariens may from time to time change the design of its products. Nothing contained in this warranty shall be
construed as obligating Ariens to incorporate such design changes into previously manufactured products,
nor shall such changes be construed as an admission that previous designs were defective.
LIMITATION OF REMEDY AND DAMAGES
Ariens Company’s liability under this warranty, and under any implied warranty that may exist, is limited to
repair of any defect in workmanship, and repair or replacement of any defective part. Ariens shall not be
liable for incidental, special, or consequential damages (including lost profits). Some states do not allow the
exclusion of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
DISCLAIMER OF FURTHER WARRANTY
Ariens Company makes no warranty, express or implied, other than what is expressly made in this
warranty. If the law of your state provides that an implied warranty of merchantability, or an implied
warranty of fitness for particular purpose, or any other implied warranty, applies to Ariens Company,
then any such implied warranty is limited to the duration of this warranty. Some states do not allow
limitations on how long an implied warranty lasts, so the above limitation may not apply to you.

This warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.

ARIENS COMPANY
Con_Ride_2008
GRAVELY® | STENS® | LOCKE® | NATIONAL® | BYNORM® | EVERRIDE® | GREAT DANE® 33
GRAVELY
655 West Ryan Street
Brillion, WI 54110-1072
920-756-2141
Fax 920-756-2407
www.gravely.com

WARNING
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects or other reproductive harm.