Operating & maintenance manual

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Operating & maintenance manual

TW 60-2
Wheel Loader

Order no.: 8069521

Date of issue: February 2019
Version 1.5

The reproduction, distribution and utilization of this document as well as the communication of its contents to
others without express authorization is prohibited. Offenders will be held liable for the payment of damages.
All rights reserved in the event of the grant of a patent, utility model or design.

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Operating & maintenance manual

Table of contents
1 Machine designation, manufacturer and notes ......................................................... 8
1.1 Machine designation and intended use ........................................................................................ 8
1.1.1 Intended purpose and designated use .......................................................................................... 8
1.2 Manufacturer .................................................................................................................................... 8
1.2.1 Name and address of the manufacturer ........................................................................................ 8
1.2.2 Contact ........................................................................................................................................... 8
1.3 Technical description of the wheel loader .................................................................................... 9
1.4 Type plate and serial number ....................................................................................................... 10

2 User instructions ....................................................................................................... 11

2.1 Responsibility of the contractor .................................................................................................. 11
2.2 Responsibility of the driver and the service staff ...................................................................... 11
2.3 Change in ownership (e.g. by selling the wheel loader) ............................................................ 11
2.4 Notes on this operating and maintenance manual .................................................................... 12
2.4.1 Signal word panels und safety alert symbols in the operating and maintenance manual ........... 12
2.4.2 Further notes on this operating and maintenance manual .......................................................... 13

3 Safety information ..................................................................................................... 14

3.1 General use of the wheel loader .................................................................................................. 14
3.2 Working with the wheel loader ..................................................................................................... 15
3.3 Safety information for repair and maintenance work ................................................................ 16
3.3.1 General safety information and references to further publications .............................................. 16
3.3.2 Creating a safe work environment ............................................................................................... 16
3.3.3 Personal protective equipment .................................................................................................... 20
3.4 Safety instructions in emergencies ............................................................................................. 20
3.5 Vibrations ....................................................................................................................................... 21
3.5.1 Hand and arm vibration ............................................................................................................... 21
3.5.2 Whole-body vibration ................................................................................................................... 21

4 Technical specifications ........................................................................................... 22

4.1 Operating data ............................................................................................................................... 22
4.2 Tires ................................................................................................................................................ 22
4.3 Fill levels ......................................................................................................................................... 22
4.4 Diesel engine .................................................................................................................................. 23
4.5 Electrical system ........................................................................................................................... 23
4.6 Roll-over protection system (ROPS) ........................................................................................... 23
4.7 Falling-object protective structures (FOPS) ............................................................................... 23
4.8 Dimensions..................................................................................................................................... 24

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Operating & maintenance manual

5 Transporting the wheel loader .................................................................................. 25

5.1 Loading and securing the wheel loader for transport ............................................................... 25
5.1.1 Loading the wheel loader onto a flat bed truck ............................................................................ 25
5.1.2 Carrying out the transport ............................................................................................................ 26
5.1.3 Crane transport ............................................................................................................................ 27
5.1.4 Recovery ...................................................................................................................................... 27

6 Getting acquainted with the wheel loader ............................................................... 28

6.1 Overview: Assembly groups ........................................................................................................ 28
6.2 Overview: Cab ................................................................................................................................ 29
6.3 Warning notices and labels .......................................................................................................... 30

7 Before starting the wheel loader .............................................................................. 32

7.1 Prior to the initial start .................................................................................................................. 32
7.2 Checking the wheel loader ........................................................................................................... 32
7.3 Refueling (Diesel) .......................................................................................................................... 32
7.4 Accessing the operator`s station ................................................................................................. 33
7.5 Individual settings: Driver´s seat ................................................................................................. 35
7.5.1 Weight adjustment ....................................................................................................................... 35
7.5.2 Longitudinal adjustment ............................................................................................................... 35
7.5.3 Backrest inclination ...................................................................................................................... 35
7.5.4 Height adjustment ........................................................................................................................ 36
7.6 Fastening the safety belt ............................................................................................................... 36
7.7 Adjusting the exterior mirrors ...................................................................................................... 36

8 Control elements and displays ................................................................................. 37

8.1 The dashboard ............................................................................................................................... 37
8.1.1 Operating states and warnings .................................................................................................... 37
8.2 Layout and functions of control elements in the cab ................................................................ 39

9 Starting, driving and stopping the wheel loader ..................................................... 40

9.1 Prior to the initial start .................................................................................................................. 40
9.2 Starting the Diesel engine ............................................................................................................. 40
9.2.1 Battery main switch (optional feature) ......................................................................................... 40
9.2.2 Starting the Diesel engine ............................................................................................................ 40
9.2.3 Problems regarding the Diesel engine start ................................................................................ 41
9.3 Driving the wheel loader ............................................................................................................... 41
9.3.1 Forward motion ............................................................................................................................ 41
9.3.2 Stopping the forward motion ........................................................................................................ 42
9.3.3 Stopping the wheel loader to work............................................................................................... 42
9.3.4 Reverse motion ............................................................................................................................ 42
9.3.5 Stopping the reverse motion ........................................................................................................ 43

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Operating & maintenance manual

9.3.6 Changing direction ....................................................................................................................... 43

9.3.7 Turn signals ................................................................................................................................. 43
9.3.8 Stopping and parking the wheel loader ....................................................................................... 43
9.3.9 Stopping the Diesel engine .......................................................................................................... 44
9.3.10 Leaving the wheel loader ......................................................................................................... 44
9.3.11 Parking and securing the wheel loader on slopes ................................................................... 44
9.3.12 Driving on non-public roads ..................................................................................................... 45
9.3.13 Establishing the driving position .............................................................................................. 45
9.3.14 Setting the road mode ............................................................................................................. 45
9.3.15 Off-road operation on non-public terrain .................................................................................. 46
9.3.16 Setting the work mode ............................................................................................................. 46
9.3.17 Inching (Creeping motion) ....................................................................................................... 47
9.3.18 Driving on slippery grounds ..................................................................................................... 47
9.3.19 Deactivating the differential lock .............................................................................................. 48
9.3.20 Driving on slopes ..................................................................................................................... 48
9.3.21 Parking and securing the vehicle on slopes ............................................................................ 48
9.4 Driving in the dark or in poor visibility conditions..................................................................... 49
9.4.1 Activating the lighting ................................................................................................................... 49
9.4.2 Light switch .................................................................................................................................. 49
9.4.3 Brights .......................................................................................................................................... 49
9.4.4 Headlamp flasher ......................................................................................................................... 49
9.4.5 Horn ............................................................................................................................................. 50
9.4.6 Hazard warning lights .................................................................................................................. 50
9.4.7 Work lights ................................................................................................................................... 50
9.5 Driving despite unfavorable conditions ...................................................................................... 51
9.5.1 Wipers and windshield washer system ........................................................................................ 51
9.5.2 Front windshield washer system.................................................................................................. 51
9.5.3 Rear wiper and windshield washer system ................................................................................. 51
9.5.4 Poor visibility caused by steamed up window panes................................................................... 52
9.5.5 Ventilation system ........................................................................................................................ 52
9.5.6 Heating unit .................................................................................................................................. 52
9.5.7 Drying the windows without the heating ...................................................................................... 52
9.5.8 Drying the windows with the heating .......................................................................................... 53
9.5.9 Rear window defroster ................................................................................................................. 53
9.5.10 Air conditioner .......................................................................................................................... 53
9.6 Line-of-sight obstruction .............................................................................................................. 54
9.7 Driving on public roads ................................................................................................................. 54
9.7.1 Required checks prior to operating the wheel loader on public roads......................................... 55

10 Towing the wheel loader ........................................................................................... 56

10.1 Safety information referring to the towing process ................................................................... 56
10.2 Measures to be taken prior to towing .......................................................................................... 56

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Operating & maintenance manual

10.2.1 Securing the wheel loader against rolling ................................................................................ 56

10.2.2 Opening (releasing) the HP valves at the traction pump ......................................................... 57
10.2.3 Deactivating (releasing) the parking brake .............................................................................. 57
10.2.4 Carrying out the towing process .............................................................................................. 57
10.2.5 After towing .............................................................................................................................. 58

11 Working with the wheel loader ................................................................................. 59

11.1 Safety information referring to work with the wheel loader ...................................................... 59
11.2 Control elements related to working with the wheel loader ...................................................... 60
11.3 Approved attachments .................................................................................................................. 61
11.3.1 Using the HQC to connect an attachment ............................................................................... 61
11.3.2 Locking (securing) the attachment........................................................................................... 62
11.3.3 Putting down or changing attachments ................................................................................... 62
11.4 Working with attachments ............................................................................................................ 63
11.4.1 Working and driving with the bucket and load ......................................................................... 63
11.4.2 Transporting material ............................................................................................................... 63
11.4.3 Dumping material ..................................................................................................................... 64
11.4.4 Transporting material on slopes .............................................................................................. 64
11.4.5 Working and driving with the pallet forks ................................................................................. 64
11.4.6 Picking up material with the pallet forks .................................................................................. 65
11.4.7 Transporting material on the pallet forks ................................................................................. 65
11.4.8 Unloading material from the pallet forks .................................................................................. 65
11.4.9 Using the third section ............................................................................................................. 66
11.5 Road sweeping .............................................................................................................................. 67
11.6 Emergency lowering in the event of a power loss ..................................................................... 67

12 Failures and trouble shooting .................................................................................. 68

12.1 Detecting faults and failures......................................................................................................... 68
12.2 Diesel engine: Regeneration procedure ...................................................................................... 71
12.2.1 Initiating the standstill regeneration process ........................................................................... 71
12.2.2 After completing the regeneration process .............................................................................. 72

13 Maintenance instructions .......................................................................................... 73

13.1.1 Safety instructions referring to maintenance work ................................................................... 73
13.1.2 After completing maintenance work ........................................................................................ 73
13.2 Overview: Maintenance ................................................................................................................. 74
13.2.1 Overview: Engine compartment............................................................................................... 74
13.2.2 Diesel engine overview ............................................................................................................ 75
13.2.3 Overview: Loader and front end .............................................................................................. 76
13.2.4 Overview: Right cab panel ....................................................................................................... 77

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Operating & maintenance manual

14 Maintenance instructions for the driver ................................................................... 78

14.1.1 Required maintenance measures ............................................................................................ 78
14.1.2 Tools and lubricants for maintenance work ............................................................................. 78
14.1.3 Table of lubricants ................................................................................................................... 79
14.2 Check list: Required maintenance work for Maintenance Certificate A .................................. 80
14.3 Maintenance certificate A: Daily maintenance work prior to starting the wheel loader......... 81
14.3.1 Checking / cleaning ................................................................................................................. 81
14.3.2 Lubrication ............................................................................................................................... 81
14.3.3 Engine oil level ......................................................................................................................... 82
14.3.4 Hydraulic oil level ..................................................................................................................... 82
14.3.5 Brakes ...................................................................................................................................... 83
14.3.6 Combined cooler: Hydraulic oil / coolant ................................................................................. 83
14.3.7 Tire inflation pressure .............................................................................................................. 84
14.3.8 Windshield washer system ...................................................................................................... 84
14.3.9 Cleaning the wheel loader after each operation ...................................................................... 84
14.4 Overview: Further maintenance and service intervals .............................................................. 85
14.4.1 At intervals of 100 operating hours (Maintenance certificate B) .............................................. 85
14.4.2 At intervals of 500 operating hours (Maintenance certificate C) .............................................. 85
14.4.3 Summary: Periodical maintenance measures ......................................................................... 85

15 Maintenance instructions for the service staff ........................................................ 86

15.1 Required maintenance measures ................................................................................................ 86
15.1.1 Tools and lubricants for maintenance work ............................................................................. 86
15.1.2 Required spare parts for maintenance work: Maintenance kits .............................................. 86
15.2 Check list: Required maintenance work for Maintenance Certificate B .................................. 87
15.3 Maintenance certificate B: At intervals of 100 operating hours ............................................... 88
15.3.1 Lubrication: .............................................................................................................................. 88
15.3.2 Wheels ..................................................................................................................................... 88
15.3.3 Electrical system ...................................................................................................................... 89
15.3.4 Combined cooler: Hydraulic oil / coolant ................................................................................. 89
15.3.5 Brake fluid level........................................................................................................................ 90
15.3.6 Air filter and engine compartment ............................................................................................ 90
15.4 Check list: Required maintenance work for Maintenance Certificate C .................................. 91
15.5 Maintenance certificate C: At intervals of 500 operating hours ............................................... 93
15.5.1 Axles ........................................................................................................................................ 93
15.5.2 Electrical system ...................................................................................................................... 93
15.5.3 Survey of fuses ........................................................................................................................ 94
15.5.4 Required lamps for the lighting system ................................................................................... 94
15.5.5 Fuses and relays in the engine compartment (on the left, in the rear) .................................... 95

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Operating & maintenance manual

16 Cleaning and preservation ........................................................................................ 96

16.1 Cleaning the engine ....................................................................................................................... 96
16.2 Long-term storage ......................................................................................................................... 96
16.3 Final shutdown of the wheel loader ............................................................................................. 97

17 Initial operation .......................................................................................................... 98

17.1 Delivery receipt of the wheel loader ............................................................................................ 98
17.1.1 Checking the operating state of the wheel loader ................................................................... 98
17.2 Instruction and demonstration at the machine .......................................................................... 99
17.2.1 Vehicle documents and operating manual .............................................................................. 99
17.2.2 Control elements and displays............................................................................................... 100
17.2.3 Working with the wheel loader ............................................................................................... 100
17.2.4 Driving the wheel loader ........................................................................................................ 101
17.2.5 Maintenance .......................................................................................................................... 101
17.3 Check list: 1st inspection after 50 operating hours .................................................................. 102
17.3.1 Checking the fill levels ........................................................................................................... 102
17.3.2 Lubricating the front end and the loader ................................................................................ 102
17.3.3 Screw connections ................................................................................................................. 102
17.3.4 Checking the axles ................................................................................................................ 103
17.3.5 Hydraulic system.................................................................................................................... 103
17.3.6 Diesel engine ......................................................................................................................... 103
17.3.7 Checking functions ................................................................................................................ 103

18 Verification of inspections ...................................................................................... 104

18.1 Verification: 1st inspection (50 operating hours) ...................................................................... 104
18.2 Verification: Correct delivery procedure and execution of all lubrication
and maintenance work ................................................................................................................. 105

19 Table of figures ........................................................................................................ 106

20 Index ......................................................................................................................... 107

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Operating & maintenance manual

1 Machine designation, manufacturer and notes

1.1 Machine designation and intended use

Designation:

Wheel loader

Type:

TW 60 SERIES 2

1.1.1 Intended purpose and designated use

The wheel loader has been designed to load, unload and

move soil, rocks and similar material by means of an
attachment, e.g. a bucket. Further attachments, such as
pallet forks, lateral tipping buckets etc., may be attached
and used, provided they have been approved by the
manufacturer. The wheel loader may only be used for the
purposes and work mentioned in this manual. Any use of
the machine for further purposes is considered as misuse
and is not permitted.

1.2 Manufacturer

1.2.1 Name and address of the manufacturer

ATLAS Weyhausen GmbH

Visbeker Straße 35
27793 Wildeshausen
Germany

1.2.2 Contact
Phone: + 49 (0) 4431 981 - 0
Fax: + 49 (0) 4431 981 - 139
E-Mail: [email protected]
Web: www.weycor.de

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Operating & maintenance manual

1.3 Technical description of the wheel loader

Definition of the term ”Wheel loader“

A wheel loader is a construction machine which serves to

transport material (mainly bulk goods) in the area close
above the ground.
Stages of a typical work cycle: Filling, lifting, carrying,
and dumping material.

Scope of application

The hydraulic quick coupler (HQC) enables the user to

change attachments quickly and without any problems.
Thanks to this feature, a wheel loader previously used for
handling bulk material can easily turn into a transport
vehicle for stone pallets and other material.

Structural design

The articulated pendulum joint, which connects the front

end of the wheel loader to the rear end, ensures
excellent cross-country mobility and maneuverability of
the vehicle.
o Pivot angle: ±12°.
o Steering angle on each side (buckling): 38°.
The loader, which serves to perform the work motions, is
situated at the front end.
The capacity of the bucket and the maximum size of the
load depend on the specifications of the attachment. The
components of the traction drive, the diesel engine, the
hydraulic system, the electrical installation, and the cab
can be found at the rear end.
The front end is composed of the front axle, the loader,
and the work hydraulics.

Hydraulic system

The diesel engine, which is installed in the rear end,

directly powers a consolidated pump aggregate.
This pump unit supplies all hydraulic circuits of the
machine with the required quantity of hydraulic oil.
All working and driving motions of the wheel loader are
generated and controlled hydraulically.
The wheel loader features a central hydrostatic four-
wheel drive.

Operator`s station

A generously designed cab with big window panes and

clearly arranged control elements is at the driver`s
disposal. The cab is based on a welded sectional steel
structure. It is equipped with a certified roll-over
protection (ROPS) in accordance with DIN / ISO 3471.
Information about the vehicle is displayed on the
dashboard at the steering column.

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Operating & maintenance manual

1.4 Type plate and serial number

__ __ __ __ __ __ __ E123456
1
The serial number (1) features reference numbers in
order to identify optional features. The serial number can
be found on the type plate (2) on the right side of the
front end. In addition to this, it has been engraved on the
a
front end.
b f
g
d h
e i
The following information is provided by the type plate:
2  Product identification number (serial number) (a)
 Type (b)
Fig. 1 Type plate  Service weight (f)
 Permissible total weight (g)
 Engine power (d)
 Permissible axle weight, front (h)
 Maximum tractive effort (e)
 Permissible axle weight, rear (i)

Fig. 2 Type plate cab

Fig. 3 Type plate Diesel engine

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Operating & maintenance manual

2 User instructions
2.1 Responsibility of the contractor
The contractor is the owner or hirer of the wheel loader.
The responsibility to ensure that the wheel loader is
exclusively operated, serviced and maintained by staff that
 is physically, mentally and professionally fit and
 has read and understood the operating and
maintenance manual rests entirely with the owner or
hirer of the vehicle.
 Prompt the operating and service staff to confirm this in
written form before authorizing them to use the vehicle.
 Individuals under the influence of alcohol or drugs must
not operate the wheel loader.
 Make sure that, in addition to the instructions and
guidelines stated in this manual, the mandatory national
or local safety regulations and laws referring to the
operation of construction machinery are observed.

2.2 Responsibility of the driver and the service staff

Any individual intending to operate the wheel loader must
have read and understood this operating and maintenance
manual before starting to carry out any work related to the
vehicle.
The driver of the wheel loader is the person who operates
and drives the wheel loader.
 Before starting to operate the wheel loader, it is the
driver`s obligation to ascertain that the vehicle is in
faultless condition. In addition, the driver must observe
the instructions concerning the operation of the wheel
loader while it is being used.
 The responsibility to ensure that the machine and its
operation do not cause any danger rests entirely with the
driver of the wheel loader.
 Before working with the wheel loader, be sure to
familiarize yourself with all its control elements and
functions as well as its driving characteristics.
The service staff includes all individuals involved in
servicing, maintaining and repairing the wheel loader.
 The service staff must abide by the default maintenance
intervals and is responsible for carrying out the required
inspections and work.
 The staff needs to ensure that the execution of the
maintenance and service work in question does not
cause any dangers to the environment.

2.3 Change in ownership (e.g. by selling the wheel loader)

Risk of damage caused by lack of information!

NOTICE In the event of any damage, hazard or doubt concerning the operation of the
wheel loader, the operating and maintenance manual is an important resource
for obtaining information.
Thus, this operating and maintenance manual is considered an essential
component of the wheel loader. This manual is to be kept in the vehicle in case
a change in ownership occurs. If the manual is not available, contact an
authorized Takeuchi dealer to order a copy (please state the serial number).

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Operating & maintenance manual

2.4 Notes on this operating and maintenance manual

 This operating and maintenance manual serves to

ensure the correct operation and maintenance of the
wheel loader.
 It is an essential part of the wheel loader and needs to
be kept on hand at all times.
 This manual contains all the information required for
putting the wheel loader into operation, for working with
it and driving it.
 Furthermore, it contains instructions regarding service
and maintenance measures which need to be taken by
the driver or the service staff. They serve to ensure that
the vehicle is always ready for operation and contribute
to a prolonged service life.
 Observing the safety instructions both in the
corresponding chapters and in the descriptions is of vital
importance.
 If you have any further questions concerning the
operation or maintenance of the wheel loader, please
contact your local authorized Takeuchi dealer.
 In case you lose the operating and maintenance manual,
order a new copy. Please state the serial number and
the order number (if available).
 The owner or hirer of the wheel loader will be held liable
for any damage resulting from inexperienced operation
or lack of skill on the part of the staff.

2.4.1 Signal word panels und safety alert symbols in the operating and maintenance manual

The warning notices in this operating and maintenance

manual are accentuated by means of signal words and
symbols which reflect the extent and the type of danger
involved (as defined by the ANSI Z535.6 and ANSI
Z535.4 standards).
In order to prevent physical injury and property damage,
observing the warning notices in this operating and
maintenance manual is of vital importance!

DANGER Indicates a hazardous situation which, if not avoided, will result in death or
serious injury.

WARNING Indicates a hazardous situation which, if not avoided, could result in death or
serious injury.

CAUTION Indicates a hazardous situation which, if not avoided, may result in minor or
moderate injury.

NOTICE This signal word is used to address practices not related to physical injury.

SAFETY Indicates general instructions relative to safe work practices, reminders of

INSTRUCTIONS proper safety procedures or the location of safety equipment.

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Operating & maintenance manual

This is the safety alert symbol. It is used to alert you to potential physical injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death!

20 km/h
The wheel loader is available in two versions, with different maximum travel speeds:
1) 20 km/h / 12.4 mph or 2) 28 km/h / 17.4 mph (high-speed version)
The label on the left indicates that the respective section exclusively refers to the 20 km/h (12.4 mph)
version, so it is only relevant to you if the maximum travel speed of your wheel loader is 20 km/h
(12.4 mph).
12.4 mph

28 km/h
The wheel loader is available in two versions, with different maximum travel speeds:
1) 20 km/h / 12.4 mph or 2) 28 km/h / 17.4 mph (high-speed version)
High-
The label on the left indicates that the respective section exclusively refers to the 28 km/h (17.4 mph)
speed
version, so it is only relevant to you if the maximum travel speed of your wheel loader is 28 km/h
(17.4 mph).
17.4 mph

2.4.2 Further notes on this operating and maintenance manual

 Every effort has been made to provide accurate and

complete information. However, we cannot guarantee
that there will be no errors. Takeuchi does not assume
any liability for the accuracy or completeness of the
information in this operating and maintenance manual.
 Due to the permanent development, advancement and
improvement of our products, we reserve the right for
modifications without prior notice. All descriptions,
illustrations, indications of weight and technical
specifications are without obligation and represent the
state as of printing this issue.
 All images and drawings are merely intended to serve as
an illustration of certain aspects of the operation and
maintenance of the wheel loader in question. The
illustrations may differ from the actual scope of delivery
of the wheel loader.

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Operating & maintenance manual

3 Safety information
3.1 General use of the wheel loader

Risk of accidents!
WARNING In order to avoid accidents caused by ignorance and faulty operation, inform
yourself of the specific safety requirements for work in danger zones before
starting wheel loader operation. Make sure the necessary precautions have
been taken. Do not start your work unless this is the case!

Risk of accidents related to transporting the wheel loader!

WARNING Inadequate handling, overloading the transport vehicle and dirt could lead to
hazardous situations, accidents and physical harm.
 The wheel loader may be loaded and unloaded by experienced and
adequately skilled individuals only.
 Make sure you load and unload the wheel loader on even and solid ground.
 Do not overload the transport vehicle.
 Clean the tires of the wheel loader in order to remove snow, ice and dirt.

Risks resulting from a faulty condition of the wheel loader!

CAUTION  To avoid property damage as well as injuries, the wheel loader is to be
used in faultless condition only!
 Carry out the required checks and maintenance measures, see chapters on
maintenance.
 Repair damage immediately or contact the Takeuchi service team.
 Do not resume your work before the damage is repaired.

Risks caused by not observing the permissible payloads!

WARNING  To avoid property damage as well as injuries, observe the permissible
payloads!
 See the table in the chapter on Technical specifications for information
on the permissible payloads for the operation of attachments.
 No liability will be assumed for any attachments which have not been
explicitly approved by Takeuchi.
 Special attachments may be used after consulting an authorized Takeuchi
dealer.

Risk of accidents caused by restricted visibility!

WARNING In situations with restricted visibility (due to smoke, dust, etc.), immediately stop
the wheel loader or reduce speed until visibility improves.
Be sure to keep the windows clean, free of ice, fog and frost.

Risk of damage to the environment - Environmental protection!

NOTICE  Make sure no hydraulic oil or fuel penetrates the ground, pollutes water or
leaks into the sewer system.
 Collect the oil in suitable waste containers.
 When working in nature protection areas, use environmentally friendly
hydraulic oil.

Risk of accidents caused by an inadequately secured machine!

WARNING  Secure the wheel loader against rolling!
 Lower the bucket/attachment to the ground.
 Insert the articulation-lock device (see Transporting the wheel loader)
before carrying out any work in this area.
 After completing the required maintenance work or repairs, put the
articulation-lock device back into the operating condition.

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Operating & maintenance manual

3.2 Working with the wheel loader

Risk of accidents caused by unauthorized individuals in the work zone!

WARNING  In order to avoid accidents, watch out for individuals in the work area and
within the operating range of the vehicle!
 During work with the wheel loader, no individuals may be present in the
operating range of the wheel loader.
 Secure the work area against unauthorized trespassing.
 Before and while driving backwards, check the area behind you by looking
backwards.

Risk of fatal electric shocks, explosions and intoxication due to damaged

DANGER conduits!
 Watch out for subterranean objects!
 Gather information about the position of conduits, tubes and pipes and
clearly point them out in the work area.
 If necessary, have them shut off beforehand.
 Never leave the vehicle in the event of a conductive connection!
 Remove the vehicle from the danger zone.
In case this is not possible:
 Ask other individuals to stay away from the work area.
 Have the power switched off.

Risk of accidents and injuries in unknown and/or complex environments!

CAUTION  Find a skilled person to give you instructions and directions!
 Agree on hand signals and warning calls beforehand!

Risk of accidents, injury & death caused by falling objects or collapsing

WARNING sand walls!
 The loading of any type of bulk material, such as big bales and similar
goods, is strictly prohibited for construction machinery without a
protective roof or a cab!
 This kind of material may only be lifted and transported by wheel loaders
with a cab!
 Falling objects may lead to accidents and severe to deadly injuries!
 Never transport more than one box or bale at a time!
 See the national safety regulations.

Risk of sliding, breaking in of the wheel loader!

CAUTION  Exercise extra caution when working near water!
 Before starting to work, check the inclination and the carrying capacity of
the ground.

Risk of property damage caused by misuse of the attachments!

NOTICE  Never use the bucket as a demolition tool!
 Avoid extreme situations.

Risk of eye injuries caused by splinters!

WARNING  Be sure to wear safety glasses if there is any risk of splinters splitting off
while working with a hammer or other tools.
 Keep all the doors and windows of the vehicle shut.

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Operating & maintenance manual

Risk of intoxication when working in closed areas!

WARNING  Ensure sufficient ventilation!
 Make sure all emissions are conducted outside the work area.
 Observe all regulations concerning noise protection.

3.3 Safety information for repair and maintenance work

3.3.1 General safety information and references to further publications

For information about the safety measures and instructions referring to the
NOTICE operation of the vehicle, see the operating and maintenance manual for your
wheel loader.

Obligation to inform yourself!

SAFETY  Be sure to observe the safety information and warnings in this manual
INSTRUCTIONS prior to and while performing any repairs!
 In addition to the instructions provided by the above-mentioned
documents, adhere to all federal laws and standards concerned with
occupational safety!
 Verify the compliance with all national laws and guidelines regarding the
operation of construction machines!
 The information below merely constitutes an excerpt from a number of
relevant publications. This does not release you from your obligation to
familiarize yourself with the standards that apply in the country of
operation and to observe them!

3.3.2 Creating a safe work environment

Risk of property damage and accidents due to lack of information for

CAUTION other people in the work area!
Use signs and warning notices to point out that maintenance work is being
carried out.

Risk of accidents caused by an inadvertent engine start!

WARNING Prevent the wheel loader from unintentionally starting by removing the ignition
key from the ignition lock!

Construction sites

 In case you need to carry out on-site repairs, be sure to

establish a safe work platform:
 Ensure the stability of the wheel loader.
 Engage the parking brake.
 Secure the wheels by means of wheel chocks.
 Protect the work zone against moisture and dirt.

Fig. 4 Construction sites

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Workshops

 In case it is possible to execute the repairs in question in

a workshop, prior to performing any work, clean the
wheel loader.
 For work which requires the diesel engine to run, ensure
sufficient ventilation.
 If the diesel engine is running in closed areas for longer
periods of time, an exhaust gas scavenger system has
to be installed.
 In case you need to drive the wheel loader across an
Fig. 5 Ventilation inspection pit, make sure there is enough space
between the wheels and the edge of the pit at all times.

After completing the repairs

 Ascertain that the wheel loader is in a safe operating

condition.
 Check the wheel loader for leaks in the hydraulic
system.
 Test the functions of the wheel loader.
 Do not resume your work with the wheel loader before
thoroughly checking the vehicle.

In order to prevent accidents and injuries while performing work in

WARNING working pits or underground garages:
 As a general rule, working pits and underground garages have to be built
in such a way that they are easily accessible and offer quick means of
escape in case of emergencies.
 Ensure that there are no uncovered openings or holes to prevent
individuals from falling into them.
 Cover the openings, e.g. with protective grids. Whenever possible, avoid
working near these dangerous spots,

Risk of accidents and injuries

WARNING  In order to ensure a safe operation of the wheel loader, the members of
the staff who are authorized to drive the machine must be identified
(driver`s license, etc.).
 Furthermore, internal traffic rules (such as maximum speed, travel
directions in work zones, etc.) are to be established.
 Prior to backing up, find a skilled person to give you instructions and
directions during the reverse motion of the wheel loader.
 Work in public areas requires special precautions, such as a flagman and
reflective clothing. Secure the work area against unauthorized trespassing.

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Operating & maintenance manual

Fire hazards and risk of explosions

DANGER  Ensure that the concentration of easily inflammable and explosive
substances (e.g. gases and vapors) always stays below the lower
explosive limit. For work in open working pits, natural venting may be
sufficient, but if this is not the case, a technical ventilation system must be
installed.
 Take additional fire and explosion prevention measures, particularly when
welding and handling the battery.
 Immediately dispose of leaking or escaping fuel, lubricants and cleaning
agents in an appropriate manner! Ensure sufficient ventilation in the work
zone.
 Ventilation systems must be turned on before you start any work.
 Smoking is strictly prohibited in the work zone for the entire duration of the
work!

Risk of accidents and injuries caused by inappropriate measures or

WARNING tools
Amateurish work and / or inappropriate tools often lead to property damage
and injuries among the service staff.

SAFETY Be sure to use the default measuring and test devices and to observe all
instructions regarding the use of special tools when making adjustments or
INSTRUCTIONS carrying out repair work.

Prevention of accidents and injuries by securing the vehicle and its parts
WARNING against inadvertent movement!
Take adequate measures, such as engaging the parking brake, turning off the
diesel engine, securing the wheels with wheel chocks and the loader by
means of a stabilizer. In case of doubt, inform yourself of the applicable
national laws and standards.

Securing the wheel loader prior to working:

 Set the attachment to the parking position (1).

 Stop the diesel engine and secure it against
unintentional activation by pulling out the ignition key (2).
 Engage the parking brake (3).
 Use wheel chocks to secure the wheels (4).
 Verify that the hydraulic system is depressurized.
 Shut down the electrical circuits by disconnecting the
negative pole of the batteries (5).
 For work at the front end, the front axle, the brake
system or the steering system, always insert the
articulation-lock device between the front and the rear
5 end (see Transporting the wheel loader).

5 Tools and auxiliary devices

For all repairs, use tools and devices as mentioned in the
instructions.

Fig. 6 Safety measures

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Risk of intoxication when working in closed areas!

DANGER  Ensure sufficient ventilation!
 Make sure all emissions are conducted outside the work area.

Prevention of health hazards caused by gases, vapors, and dust

WARNING  The exhaust gases of the combustion engines installed in the wheel loader
bear the risk of causing damage to your health if they are not handled
properly.
 Exhaust gas must ventilate to a safe place in the open air, particularly in
case maintenance work is being performed with the engine running, or
whenever emission and performance tests are conducted.
 Always ensure sufficient ventilation!
 Engine-powered motions of the vehicle should be kept to a minimum
during the repair or maintenance work in question.
 Remove any abrasive dust (e.g. caused by grinding work) in an
appropriate way and reduce its generation by means of dust-reducing
measures. Do not remove dust by blowing it away!

WARNING Prevention of health hazards when handling cooling lubricant

Avoid the use of cooling lubricants which are harmful to your health.

Prevention of health hazards caused by hydraulic fluid

WARNING  Use only hydraulic fluids whose ingredients and specifications ensure that
handling them poses no health hazards.
 External factors such as the ambient temperature need to be taken into
consideration when handling hydraulic fluid.
 Avoid all skin contact with hydraulic fluid, e.g. by wearing personal
protective equipment, such as safety gloves and safety goggles.
 The storage and the disposal of hydraulic fluid must not cause
environmental damage.
 Be sure to observe the federal laws and standards with regard to soil and
water protection (in the European Union: see waste disposal codes).

Prevention of health hazards generated by noise

WARNING  Be sure to observe occupational safety standards referring to noise and
vibrations!
 If high noise emission levels are generated at work, e.g. because of
maintenance work at the diesel engine, ensure sufficient noise protection.
Frequent exposure to noise can lead to the occupational disease “noise-
induced hearing loss”.
 In addition to this, please note that the obligation to take general (above
all, technical) measures to minimize noise at the work place has priority
over organizational and individual measures, such as wearing personal
protective equipment.

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3.3.3 Personal protective equipment

First and foremost, health hazards are to be prevented by establishing a safe

SAFETY work environment and by eliminating dangerous factors. Technical solutions
INSTRUCTIONS are to be given priority over the individual safety measures and equipment
listed below. However, in certain cases, personal protective equipment is
required in addition to general occupational safety measures. Among others,
this may include:

 Protective clothing
Protective clothing is personal safety equipment which aims at protecting the
torso and the extremities against external damage. Both pieces of clothing
which protect certain parts of the body and protective clothing that protects the
entire body are available.

 Skin protection
Generally, whenever possible, exposing your skin to substances which can
cause harm to it should be avoided. In case this is not possible, be sure to use
appropriate skin cleaning and skin care products.

 Knee and foot protection

Foot protection equipment serves to protect your feet against external hazards
and offers anti-slip protection. Knee protection equipment aims at preventing
injuries resulting from work that requires a kneeling position. Safety shoes,
knee protection pads, gaiters, etc. are available (see DIN EN ISO 20 345-347,
DIN EN 14 404).

 Head protection
In case the type of work you are about to perform bears the risk of head
injuries, be sure to wear proper headgear, such as hard hats (DIN EN 397),
etc.
Whenever you are exposed to noise at work, use appropriate ear protection
equipment to prevent damage to your health.

3.4 Safety instructions in emergencies

Need for emergency equipment to treat injuries

WARNING  In the event of an accident, the emergency equipment can save lives!
 Always keep a first aid kit and a fire extinguisher close at hand.
 Make sure the emergency equipment is always ready for use.
 Familiarize yourself with using the emergency equipment beforehand.

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3.5 Vibrations

3.5.1 Hand and arm vibration

The hand and arm vibration that occurs under normal
working conditions, with the machine put to its
designated use, is less than 2.5 m/s2 (8.2 ft/ s2)
(weighted effective value) in accordance with ISO 8041.

3.5.2 Whole-body vibration

The level of whole-body vibration in a construction
machine is largely determined by a variety of factors,
such as the manner of handling the vehicle, the type of
soil and the working speed set by the driver.

In addition, these factors vary with the different designs

of the machines.

The whole-body vibration level of the machine in real

working conditions within the designated areas of
application is less than 0.5 m/s2 (1.6 ft/ s2) (weighted
effective value), in accordance with ISO 8041.

In order to keep the level of whole-body vibration as low

as possible and to prevent damage to the driver`s health,
please note:

 The driver`s seat is to be set to the individual weight

and height of the driver.
 Make sure the soil at the construction site is always
kept in good condition.
 The wheel loader shall be put to the designated use
only. Handling of the machine and the operation
mode need to be adjusted to the environmental
conditions, such as the type of soil.

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Operating & maintenance manual

4 Technical specifications

20 km/h
Maximum travel speed: 20 km/h (12.4 mph)

12.4 mph

28 km/h
Maximum travel speed: 28 km/h (17.4 mph)
High-
speed

17.4 mph

4.1 Operating data *Specifications Subject to Change Due to Tire and Attachment Selections
Service weight 4850 kg (10692 lbs)
Permissible total weight 5000 kg (11023 lbs)
Permissible axle weight, front 3000 kg (6614 lbs)
Permissible axle weight, rear 3500 kg (7716 lbs)
Track width 1460 mm (57.5 in)
Wheelbase 2000 mm (78.7 in)
Bucket capacity SAE 0.73 m3 (25.8 ft3)
Forces w/ bucket:
Tear-out force 2590 daN (5823 pound-force)
Thrust 3660 daN (8228 pound-force)
Lifting capacity at ground level 2970 daN (6677 pound-force)
Tipping load, straight 3531 kg (7785 lbs)
Tipping load, articulated 3118 kg (6874 lbs)
Forces w/ pallet forks (500 mm (19.69 in) distance to center of gravity, transporting load at ground level)
Static tipping load, articulated (lift arm straight) 2339 kg (5157 lbs)
Lifting capacity, articulated 1871 daN (4206 pound-force)
Payload 80% even surface (ISO 8313 & EN 474-3) 1871 kg (4125 lbs)
Payload 60% uneven surface (ISO 8313 & EN 474-3) 1403 kg (888 lbs)
Noise level:
Average sound power level LWA (2000/14/EG & annexes) 100 dB (A)
Guaranteed sound power level LW A 101 dB (A)
(2000/14/EG & annexes)
Sound pressure level LPA (ISO 6396) 79 dB (A)
Vibration levels:
Hand-Arm- /Whole-body vibration level ( ISO 8041) < 2.5 / 0.5 m/s2 (< 8.2 /1.6 ft/ s2)

4.2 Tires *Specifications Subject to Change Due to Tire and Attachment Selections
Standard 12.5-18 MPT

4.3 Fill levels

Fuel tank 61.5 l (16.25 gal)
Hydraulic oil tank 41 l (10.83 gal)
Engine oil 7.4 l (1.95 gal)
Front axle 4.6 l (1.22 gal)
Rear axle 4.4 l (1.16 gal)
Gear box 0.9 l (0.24 gal)
Coolant (composed of 50% water & 50% ethylenglycole) 8.5 l (2.2 gal)

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4.4 Diesel engine

Make Yanmar Diesel engine 4TNV86CHT-MAW
Emission stage TIER 4 / EU stage IIIB
Type water-cooled
Output 45.6 kW at 2300 min-1 /rpm ISO 14396, EU RL97/68/EC
Max. torque 198 Nm (146 ft-lb) at 1690 min-1 /rpm
Cubic capacity 2091 cm3 (127.6 in3)
Number of cylinders 4 in line

Differing engine output

NOTICE
According to the type plate and the vehicle registration certificate, the maximum
engine output is 48.5 kW at 2600 min-1 /rpm. Please note that, for homologation
reasons, the maximum engine output of your vehicle was reduced to 45.6 kW at
2300 min-1/rpm!

4.5 Electrical system

Operating voltage 12 V
Battery 12 V / 100 Ah
Generator 14 V / 55 A
Starter 12 V / 2.3 kW

4.6 Roll-over protection system (ROPS)

The enclosed cab of the wheel loader corresponds to the
stipulations of standard ISO 3471 (2008). It has been
tested in accordance with the currently valid acceptance
test specifications for roll-over protection systems
(ROPS) and a ROPS authorization has been issued.

Risk of property damage and loss of ROPS validation caused by

NOTICE unauthorized modifications!
 Any modification of the enclosed cab is permitted only after a written form
of approval has been issued by Takeuchi within the scope of the
certification tests.
 Otherwise, the ROPS certificate loses its validity.
 No liability will be assumed for any modifications of the cab (drilling,
welding, etc.) carried out without prior explicit approval of the manufacturer.

4.7 Falling-object protective structures (FOPS)

The FOPS-roof of the wheel loader corresponds to the
stipulations of standard ISO 3449 (Falling-object
protective structures). It has been tested in accordance
with the currently valid acceptance test specifications and
a FOPS authorization has been issued.

Risk of property damage and loss of FOPS validation caused by

NOTICE unauthorized modifications!
 Any modification of the FOPS roof is permitted only after a written form of
approval has been issued by Takeuchi within the scope of the certification
tests. Otherwise, the FOPS certificate loses its validity. No liability will be
assumed for any modifications of the FOPS roof (drilling, welding, etc.)
carried out without prior explicit approval of the manufacturer.

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Operating & maintenance manual

4.8 Dimensions

R
α

46°

E C
C1
B C2

F 43°

G
M D
A

R1

E
I

R
α
E1

E2

B C1

B1 H
C2

G
D
A

R1

Fig. 7 Dimensions

*with standard tires 12.5-18 MPT

Dimension with standard bucket (Paladin) with pallet forks

A 5418 mm (213.3 in) 5644 mm (222.2 in)
B 2510 mm (98.8 in) 2510 mm (98.8 in)
C 3967 mm (156.2 in) 3667 mm (144.4 in)
C1 3294 mm (129.7 in) 3125 mm (123.0 in)
C2 2285 mm (89.9 in) 1484 mm (58.4 in)
D 6 mm (0.24 in) 0 mm (0 in)
E 953 mm (37.5 in) 588 mm (23.1 in)
E1 1331 mm (52.4 in)
E2 772 mm (30.4 in)
F 450 mm (17.7 in) 450 mm (17.7 in)
G 2002 mm (78.8 in) 2002 mm (78.8 in)
H 1945 mm (76.6 in) 1945 mm (76.6 in)
I 2115 mm (83.3 in) 1205 mm (47.4 in)
M 1105 mm (43.5 in)
R 1980 mm (77.9 in) 1980 mm (77.9 in)
R1 3970 mm (156.3 in) 3970 mm (156.3 in)
α 38º 38º

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Operating & maintenance manual

5 Transporting the wheel loader

5.1 Loading and securing the wheel loader for transport

Risk of accidents, injury and property damage caused by loose objects!

WARNING  Secure loose objects in the cab before transporting the wheel loader so
they cannot move around & cause any harm while the wheel loader is in
operation!
 Remove any objects attached to the exterior of the vehicle and transport
them separately.
 Remove or fasten objects that are kept in the vehicle.

Risk of accidents related to transporting the wheel loader!

WARNING Inadequate handling, overloading the transport vehicle and dirt may lead to
hazardous situations and accidents.
Precautionary measures for transporting the wheel loader:
 The wheel loader may be loaded and unloaded by experienced and
adequately skilled individuals only.
 Make sure you load and unload the wheel loader on even and solid ground.
 Do not overload the transport vehicle. Observe the total weight of the wheel
loader, see Technical specifications.
 Clean the tires of the wheel loader in order to remove snow, ice and dirt.

5.1.1 Loading the wheel loader onto a flat bed truck

 Check the position of the ramps of the flat bed
truck before driving the wheel loader onto it.
 The ramps need to be positioned in a way that
ensures that the tires roll on the center of the
ramps.
 Start the Diesel engine and lift the loader to a
sufficient height.
 Release the parking brake. The symbol for the
applied parking brake on the dashboard must go
out.
 Lower the loader. Make sure the bucket is evenly
X seated on the bed of the truck.
 Activate the parking brake and stop the Diesel
engine. The activation of the parking brake is
indicated by the corresponding symbol on the
X
dashboard.
 Remove the ignition key and lock the door after
Fig. 8 Driving onto a flat bed truck getting off the vehicle.

 Remove the bolt with the splint (1) from the fitting
1 4 of the articulation-lock device (2) at the front end
3
(3).
 Swing the articulation-lock device horizontally
(see photo on the left).
 Fasten the bolt with the splint pin (1) by inserting
it into the articulation-lock device and the drill
hole at the rear end (4).

Fig. 9 Articulation-lock device

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Operating & maintenance manual

Lifting lugs at  The wheel loader disposes of two labeled lifting

the front end lugs at the front end (6)
v  If the ring bolts at the counterweight (5) are not
attached, remove the dummy plugs from the
threaded holes on the right and on the left.
6
 Screw in the ring bolts (scope of delivery of the
tool kit) on the right and on the left.
 Make sure the wheel loader is securely fastened
to the transport vehicle.
6  Check whether the distances and lengths of the
tie-down are appropriate.

Ring bolts at
the rear end

Fig. 10 Tying the wheel loader to the

transport vehicle

NOTICE National laws!

Be sure to consult and observe all federal tie-down regulations.

Risk of accidents caused by inadequately securing the wheel loader on the

WARNING transport vehicle!
Inadequate handling, overloading the transport vehicle and dirt may lead to
hazardous situations and accidents.
Precautionary measures for transporting the wheel loader:
 The wheel loader may be loaded and unloaded by experienced and
adequately skilled individuals only.
 Make sure you load and unload the wheel loader on even and solid ground.
 The wheel loader may be fastened to the transport vehicle at the designated
lifting lugs and lashing points only!
 Do not overload the transport vehicle. Observe the total weight of the wheel
loader, see Technical specifications.
 Clean the tires of the wheel loader in order to remove snow, ice and dirt.

5.1.2 Carrying out the transport

Inform yourself of the total height X2 of the transport
vehicle with the wheel loader fastened to it.

Observe the applicable national and local laws regarding

X2
X1 the transport of the loader.

Fig. 11 Carrying out the transport

Risk of accidents, property damage and physical harm caused by

WARNING insufficient headroom!
Consider the height X2 of the transport vehicle with the wheel loader fastened
to it before attempting to pass underbridges with a height of X1.

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Operating & maintenance manual

5.1.3 Crane transport

Risk of accidents, property damage and physical harm caused by an

WARNING insufficient lifting capacity!
Before transporting the machine by means of a crane, inform yourself of the total
weight of the wheel loader, see chapter Technical Specifications. Make sure
the crane and the hoisting gear provide a lifting capacity that is sufficient for lifting
the total weight of the wheel loader plus an additional safety weight.

 Lower the attachment to the ground.

Towing  Secure the wheel loader, see section Loading
lug and securing the wheel loader for transport.
 Shackle the hoisting gear to the lifting lugs at the
front and the ring bolts at the rear end.
 Be sure that the lifting ropes are of the same
length.
Lifting lugs,  Insert the crane hooks and carefully lift the wheel
front loader.

Ring bolts, rear

Fig. 12 Crane transport

5.1.4 Recovery
In order to recover the wheel loader, use the lifting
lugs at the front, the ring bolts at the rear end and
the towing lug, as described above (see Crane
Transport, for example).

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Operating & maintenance manual

6 Getting acquainted with the wheel loader

6.1 Overview: Assembly groups

3
2

5
1

7
9

10 8
6

7
11

Fig. 13 Assembly groups

Captions Assembly groups

1 Attachment (Bucket)
2 Loader
3 Front end
4 Cab
5 Engine compartment
6 Rear end
7 Rear axle
8 Diesel engine
9 Hydraulic pump aggregate
10 Front axle
11 Hydraulic quick coupler (HQC)

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Operating & maintenance manual

6.2 Overview: Cab

8
5 1

2
9 1
1
1
6 0

4
8

3
7

Fig. 14 Cab

1 Dashboard
8 2 Joystick
3 Steering column lever
4 Steering wheel
5 Exterior mirrors
6 Front window
7 Pedals: Inching (creeping motion), brake & gas pedal
8 Safety belt
9 Driver´s seat

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Operating & maintenance manual

6.3 Warning notices and labels

Fig. 15 Decals & labels

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Captions warning notices, decals and labels

1 Distance - Risk of injuries! 35 Warning 56 Danger– lower loader

2 Crushing hazard 36 Avoid injury 57 Joystick control – loader
3 Stop engine & pull out key! 37 Risk of injury or death 58 Joystick– forward/backward
5 Hydraulic oil 38 Hydraulic oil SAE symbol 59 Joystick - differential lock
7 Hydraulic oil level 39 Stop engine – open hood 60 Joystick control
9 Danger of burns! 40 Warning - hot engine 61 Wheel loader manual
12 Risk of cuts! 41 Loading lug 63 Pedals
13 Oil ATF 42 Tying lug 64 Joystick control – 3rd section
14 Starting instructions 43 Cooler maintenance (without illustration)
19 Hydraulic oil 45 Warning - Pinch Area! 65 Warning – articulation-lock device
20 TW60 decal 46 Glycol / Water 66 Warning - lift arm
21 Noise level 49 Low sulfur 67 Joystick control – 3rd section
22 Series 2 decal 50 Parking brake 70 Maintenance checklist
31 Takeuchi decal silver 51 Warning - hot muffler 71 Fuses
32 Takeuchi decal silver 52 Check HQC 73 Locked
33 Diesel fuel 53 Warning - crush area 74 Unlocked
34 No jump start 54 Caution – max. bucket load
55 Fasten the safety belt

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Operating & maintenance manual

7 Before starting the wheel loader

7.1 Prior to the initial start

Obligation to inform yourself!

SAFETY  Inform yourself of all issues related to operating the wheel loader.
INSTRUCTIONS  Read the chapter Safety information before starting the wheel loader.
 In addition to this, be sure to observe the national and local laws and
directives concerning the operation of earth-moving construction
machines.
 In case of doubt, contact your local Takeuchi dealer.

7.2 Checking the wheel loader

Prior to starting the wheel loader, perform a visual
Clean the Clean the
windows inspection to get a picture of the current condition of the
exterior mirrors
vehicle. Check:
Check  the accumulation of dirt (clean the wheel loader, if
lubrication necessary).
 the condition and the pressure of the tires.
 the lubrication of the loader and the articulated
pendulum joint. Lubricate, if necessary (see
Maintenance instructions).
 the following fill levels:
Check o Fuel (Diesel)
fill o Hydraulic oil
Check tire levels o Coolant
pressure o Engine oil
o Washing water level for the windshield
washer system, see Maintenance
Fig. 16 Visual inspection Instructions
 if the window panes of the cab allow for a clear view;
if necessary, clean the interior and exterior of the
window panes.
 the exterior mirrors; clean them, if necessary.

7.3 Refueling (Diesel)

Risk of damage to the environment - Environmental protection!

NOTICE Make sure no hydraulic oil or fuel penetrates the ground, pollutes water or leaks
into the sewer system. Collect the oil in suitable waste containers. When
working in nature protection areas, use environmentally friendly hydraulic oil.

Diesel fuel specifications: Diesel fuel should comply with one of the following specifications. The
table lists several specifications for acceptable fuels.
ASTM D975 Bio-diesel fuel
No. 1-D S15 Biodiesel blends up to B5
No. 2-D S15 ASTM D6751, D7467

 Unlock the engine hood and open it.

1  The filler neck (1) for the fuel tank is installed on
the right side of the vehicle, behind the driver`s
compartment.
 Open the tank cover and add a sufficient quantity
of fuel.
 Close the tank cover and the engine hood. Lock
the engine hood.
Fig. 17 Fuel
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Operating & maintenance manual

7.4 Accessing the operator`s station

Risk of falling while getting on/off the wheel loader!

WARNING  Dirty shoes may cause you to slip while you are accessing the operator`s
station.
 Clean the soles of your shoes before getting on the wheel loader.
 Always keep stairs and handles dry and clean.
 Use handles and steps to access the cab!
 Always face the wheel loader while you are getting on the vehicle!
 Do not use any control elements as handles.

Accessing the cab:

 Unlock the door (3) and open it until it clicks into
3
the lock (4).
 Before you enter the cab, make sure the door is
properly secured.
 Use the steps and hold on to the handles when
accessing the cab.
4
 Immediately sit down on the driver`s seat after
entering the cab.

Fig. 18 Accessing the cab

Releasing and closing the door:

6  In order to release the door, pull the release lever (5)
or press the release button (6).
 After releasing it, immediately close the door and
make sure it clicks into the lock.

Fig. 19 Releasing and closing the door

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Operating & maintenance manual

Opening and closing the window:

 On the right side of the cab, above the side console,

there is a cab window (6) which can be opened.
 In order to open the window, pull the locking lever (7)
upward.
7  Lock the window in the opened position by folding it
back and fastening it with the latch (8).
6  Immediately close and lock the window.

Fig. 20 Opening and securing the window

Secure the vehicle against unauthorized operation!

NOTICE  Before leaving the wheel loader, close and secure the cab window.
 After leaving the cab, lock the cab door.

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Operating & maintenance manual

7.5 Individual settings: Driver´s seat

Risk of accidents and physical harm due to unsuitable seat settings!

WARNING Always make sure you have made all the required adjustments at the driver`s
seat, as mentioned in this section, before starting the wheel loader.

7.5.1 Weight adjustment

 Set the seat to your individual weight by turning the lever

1 (1) before sitting down.
 The current weight setting is displayed at the vision
panel.

Fig. 21 Weight adjustment

Risk of accidents and physical harm due to incorrect weight setting!

WARNING The driver`s seat has been designed for a maximum weight of 130 kg (286.6
lbs). In order to prevent damage to your health, check and adjust the settings
of the driver`s seat each time before putting the wheel loader into operation.

7.5.2 Longitudinal adjustment

 Make the necessary adjustments by means of the

locking lever (2).
 Lift the locking lever and move the seat to the desired
2 longitudinal position until the lever clicks into place.

Fig. 22 Longitudinal adjustment

7.5.3 Backrest inclination

 Adjust the backrest by means of the corresponding

lever (3).
 Lift the lever and move the backrest to the desired
position.

Fig. 23 Backrest inclination

Risk of accidents and physical harm caused by an inadequately secured
WARNING driver´s seat!
After making the required adjustments, ensure that the driver`s seat has clicked
into place. If this is the case, the position of the driver`s seat/the backrest is
fixed, i.e. it must not be possible to move it into another position anymore!

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Operating & maintenance manual

7.5.4 Height adjustment

 Lift the seat to the desired height and make sure it clicks
into place.
 If you lift the seat beyond its maximum height (limit
stop), it will move back to its lowest position.

Fig. 24 Height adjustment

7.6 Fastening the safety belt

Risk of injury and death!

WARNING  Never start the wheel loader unless you have fastened the safety belt, as
failure to do so could result in accidents involving injury or death!
 Fastening the safety belt before starting the Diesel engine and before
driving the wheel loader is of vital importance to your safety.
 After locking it, the safety belt has to fit tightly.

 The safety belt (9) is part of the driver`s seat and

9
can be found on the left side of the seat.
 Sit down on the driver`s seat.
 Take the clasp of the safety belt and pull the belt
around your upper body.
 Attach the clasp to the lock. Ascertain that the
clasp audibly clicks into the lock and is securely
fastened.
9

Fig. 25 Safety belt

7.7 Adjusting the exterior mirrors

 The exterior mirrors (8) are installed on the left

8 and the right side of the cab.
 The angle and inclination of the mirrors can be
adjusted.
 Adjust the exterior mirrors in a way that ensures
the best view from the driver`s seat.

Abbildung 26 Exterior mirrors

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Operating & maintenance manual

8 Control elements and displays

8.1 The dashboard

The dashboard of the wheel loader provides the driver

1
with important information regarding the vehicle functions
and operating conditions by means of displays, symbols
and lights.

1 Operating hour meter

2 Fuel gauge

Fig. 27 Dashboard

8.1.1 Operating states and warnings

Symbol Function Description

Display forward motion Activation (light) indicates that the wheel loader
(green) is moving forward.

Display reverse motion Activation (light) indicates that the wheel loader
(green) is moving backward.

Display differential lock Indicates that the differential lock is activated.

(yellow)

Indicates that the parking brake is applied. The

Warning light parking brake Diesel engine can only be started with the
(red) parking brake activated. Driving the wheel
loader is not possible as long as the parking
brake is applied.
Control light brights Indicates that the brights are activated.
(blue)

Display road mode Indicates that the road mode has been set.
(yellow)

Control lamp turn signals wheel loader Flashes when the turn signals have been
(green) activated.

Control lamp turn signals trailer Flashes when the turn signals for operation with
(green) a trailer have been activated.

Control lamp preheating Lights up as long as the Diesel engine is being

(yellow) preheated (ignition key turned past position I
and held there). Fades as soon as the required
starting temperature has been reached.
Warning light charge control Lights up when the ignition is activated. Fades
(red) as soon as the Diesel engine and the generator
have started.

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Operating & maintenance manual

Symbol Function Description

Warning light brake fluid Indicates an insufficient brake fluid level, see
(red) Maintenance instructions.

Warning light Diesel engine In case this lamp lights up, stop the wheel
oil temperature (red) loader immediately and let the engine idle so
that the engine oil can cool down!

Warning light Diesel engine If this lamp lights up during operation, stop the
oil pressure (red) Diesel engine immediately!
Contact the Takeuchi service team.
Warning light hydraulic oil temperature Indicates that the hydraulic oil temperature is too
(red) high. Stop the Diesel engine and all movements
of the attachment immediately! Let the Diesel
engine idle until the hydraulic oil has cooled
down. Make sure that the electric fan of the
hydraulic oil cooler is activated. Contact the
Takeuchi service team.
Warning light Diesel engine air filter Lights up if the air flow rate through the air filter
(yellow) is too low, see Maintenance instructions.

Operating hour meter Indicates the number of operating hours.

Fuel gauge Bar graph which indicates the fuel level in the
Diesel tank.
The exhaust system needs to be cleaned (see
Regeneration / DPF lamp
operating manual Yanmar diesel engine)

Warns of high temperature, lights up during the

HEST* lamp
regeneration process, for instance
(* High exhaust system temperature)
• Continuous light indicates faults related to
CHECK
General fault message the engine (see Yanmar manual for the
diesel engine diesel engine)
• Please contact the Yanmar service team.
• Flashes (red) to indicate a critical fault
Critical fault message related to the engine.
STOP diesel engine • Please stop the engine immediately!
• Contact the Yanmar service team.

Indicates that the charge air temperature is too

Charge air temperature high.

Indicates that the Diesel particulate filter is

Ash charge permanently plugged and that regeneration is
(Ash lamp) not possible any more.
Please contact Yanmar for further information.
Fault lamp control module
• Rapid flashing: Pilot control error
(in the corresponding switch next to the
• Slow flashing: 3rd section error
joystick)

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Operating & maintenance manual

8.2 Layout and functions of control elements in the cab

Roof of the cab:

At the steering column, on the left: (4) 5

3

Right control panel:

2

9 13
(14) (15)
6

9
12
18

17 8
11 10

Next to the joystick:

20
19
16
1

Fig. 28 Control elements in the cab

1 Hazard warning lights 9 Light switch (low beam / brights)
2 Steering column switch: 10 Rear window defroster
• Front wiper 11 Rear wiper / window washer system
• Turn signals right/left 12 Hydraulic pilot control OFF
• Brights / headlamp flasher 13 Regeneration
• Horn 14 Shock absorber (optional)
3 Work lights, front 15 Hydraulic hammer (optional)
4 Rotating light (optional) 16 Ignition lock
5 Work lights, rear 17 Air conditioning (optional)
6 Parking brake 18 HQC release
7 Heating control 19 Third section: Continuous operation
8 Fan 20 Fault lamp control module
Please note that the layout of the switches in your machine can differ from
NOTICE the illustration above, as it is determined by the particular features and
functions of your wheel loader.

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Operating & maintenance manual

9 Starting, driving and stopping the wheel loader

9.1 Prior to the initial start

Obligation to inform yourself!

SAFETY  Inform yourself of all issues related to operating the wheel loader.
INSTRUCTIONS  Read the chapter Safety information before starting the wheel loader.
 In addition to this, be sure to observe the national and local laws and
directives concerning the operation of earth-moving construction
machines.
 In case of doubt, contact your local Takeuchi dealer.

9.2 Starting the Diesel engine

SAFETY Refer to further instructions in this manual!

Prior to operating the wheel loader, you need to have completed the checks
INSTRUCTIONS listed for maintenance certificate A (see Maintenance instructions).

WARNING Risk of injury and death!

Before each engine start, be sure to attach the safety belt!

9.2.1 Battery main switch (optional feature)

In case your wheel loader is equipped with the optional

3 feature ”battery main switch“, the battery main switch (3)
needs to be activated prior to activating the ignition.

Fig. 29 Battery main switch

9.2.2 Starting the Diesel engine

 Insert the ignition key into the ignition lock (2).
11 Actuate the parking brake (1). The symbol
indicating the activation of the parking brake (9)
2
lights up.

Turn the ignition key to the right:

Position I: Ignition on and preheating

 The symbol for preheating (7) ceases to light up
after the required starting temperature has been
reached.
1  The symbols for charge control (4) and engine oil
(5) pressure light up.

7 4 5 9 Position II: Starting
After the Diesel engine start
 The symbols for charge control and engine oil
pressure have to fade after starting the Diesel
engine.
 As soon as the Diesel engine has started,
immediately release your grip on the ignition key.

Fig. 30 Starting the Diesel engine

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Operating & maintenance manual

Risk of property damage and physical harm caused by limited range of

WARNING functions of the hydraulic system!
A warming-up phase of 10 minutes with the Diesel engine running at idle
speed is required prior to driving the wheel loader or to carrying out any
movements of the attachments!
The functions of the hydraulic system are not available before the hydraulic oil
has sufficiently warmed up!

9.2.3 Problems regarding the Diesel engine start

If the Diesel engine cannot be started, check:

 whether the parking brake is applied
 the charge condition of the battery
 the Diesel level in the fuel tank
 the engine compartment by performing a visual
inspection
If the problem persists, contact:
 the service staff
or
 the Takeuchi service team

9.3 Driving the wheel loader

Risk of property damage and physical harm caused by insufficiently

WARNING secured HQC and incorrect position of the attachment!
Prior to driving and while driving the wheel loader, make sure the hydraulic
quick coupler (HQC) is properly locked and the bucket or the attachment has
been lifted from the ground and put into the driving position.

 Establish the driving position of the loader and the

attachment
 In case you need to drive the wheel loader on public
roads, be sure to consult the section Driving the
wheel loader on public roads.
9.3.1 Forward motion

 Actuate the brake pedal (6).

 Deactivate (i.e. release) the parking brake by means
of the switch (1). The symbol indicating the
4 activation of the parking brake (9) goes out.
 Move the slide switch on the joystick (4) upwards, in
1 1 the direction of the upward arrow. The symbol
9
indicating forward motion (3) lights up on the
dashboard.
 Hold on to the steering wheel.
 Use your right foot to step on the gas pedal (5).
 The wheel loader starts to move forward.
3  The further you press down the gas pedal, the
higher the Diesel engine speed and the speed of the
wheel loader.

6
5
Fig. 31 Forward motion

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Operating & maintenance manual

9.3.2 Stopping the forward motion

 Take your right foot off the gas pedal (5) and step on the
1 brake pedal (6).
 Press down the brake pedal (6) until the wheel loader
comes to a stop.
 Activate the parking brake by means of the switch (1).
 The symbol indicating the application of the parking
6 brake (9) lights up.
9 5

Fig. 32 Stopping the forward motion

9.3.3 Stopping the wheel loader to work

 Use your left foot to step on the inching pedal (7), see
7 section on inching (creeping motion) in this manual.
 If you use your left foot and activate the inching pedal by
stepping on it, the power of the Diesel engine is made
available to the working hydraulics.

Fig. 33 Stopping to work

Risk of property damage and physical harm caused by limited range of

WARNING functions of the hydraulic system!
The inching (creeping motion) function can only be used if the hydraulic oil has
warmed up (see Starting the Diesel engine)!

9.3.4 Reverse motion

Heightened risk of accidents while backing up!

WARNING  Exercise extra caution when setting the wheel loader into reverse motion!
 Prior to any movement of the wheel loader, make sure that your view to the
rear is unobstructed.
 While driving backwards, always check the area behind you by looking
backwards.

 Actuate the brake pedal (6).

4
 Deactivate (i.e. release) the parking brake by means
of the switch (1). The symbol indicating the
activation of the parking brake (9) goes out.
 Move the slide switch on the joystick (4) downwards,
1 9 1 in the direction of the downward arrow. The symbol
indicating reverse motion (3) lights up on the
dashboard.
 Hold on to the steering wheel.
 Use your right foot to step on the gas pedal (5).
 The wheel loader starts to move forward.
 The further you press down the gas pedal, the
3 higher the Diesel engine speed and the speed of the
6
wheel loader.
5

Fig. 34 Reverse motion

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Operating & maintenance manual

9.3.5 Stopping the reverse motion

 Take your right foot off the gas pedal (5) and step on the
1 brake pedal (6).
 Press down the brake pedal (6) until the wheel loader
comes to a stop.
 Activate the parking brake by means of the switch (1).
 The symbol indicating the application of the parking
6 brake (9) lights up.
9 5

Fig. 35 Stopping the reverse motion

9.3.6 Changing direction

 Turn the steering wheel (8) in the desired direction

of motion.
 Turning the steering wheel to the right causes the
wheel loader to turn right.
 Turning the steering wheel to the left causes the
steering wheel to turn left.
 The steering angle determines the turning radius.
8

Fig. 36 Steering motions

9.3.7 Turn signals

 Before changing direction, activate the turn

signals by means of the drop-arm (9).
 Activation of the turn signals:
Turn signal, right:
Press the drop-arm upwards.
Turn signal, left:
9 Press the drop-arm downwards.
 The corresponding symbol on the dashboard
indicates the activation of the turn signals.
Fig. 37 Turn signals

1
9.3.8 Stopping and parking the wheel loader
 Take your right foot off the gas pedal (5) and step
on the brake pedal (6).
 Press down the brake pedal (6) until the wheel
1 loader comes to a stop.
4  Move the slide switch (4) on the joystick into the
6 5
middle position (neutral).
 Activate the parking brake by means of the
switch (1). The corresponding symbol (9) lights
up to indicate its activation.

Fig. 38 Stopping and parking

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Operating & maintenance manual

9.3.9 Stopping the Diesel engine

 Turn the ignition key (2) counterclockwise to the
neutral position and pull it out of the ignition
lock.

Fig. 39 Stopping the Diesel engine

 If your wheel loader is equipped with the optional

feature „Battery main switch“, wait for 60
seconds before turning off the battery main
switch (3).
 Afterwards, pull out the ignition key and turn off
the battery main switch.

Fig. 40 Battery main switch

Risk of property damage!

NOTICE  Do not start the engine again unless it has come to a complete stop!
 Disregard will result in damage to the starter!

9.3.10 Leaving the wheel loader

 After leaving the cab, lock the door (11) and the
11 engine hood (12).
 Make sure the window is closed and secured
12 before leaving the vehicle.

Fig. 41 Leaving the wheel loader

9.3.11 Parking and securing the wheel loader on slopes

Risk of accidents and physical harm caused by a rolling wheel loader!

WARNING Make sure you carry out the following measure to prevent the wheel loader
from starting to roll and causing accidents:
 When parking the wheel loader on a slope, be sure to secure the wheels
pointing down the hill by means of wheel chocks.
 If there is no second wheel chock on hand, you need to install the anti-kink-
device (see Transporting the wheel loader). Release it again when
starting the wheel loader.

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Operating & maintenance manual

Fig. 42 Securing the vehicle on slopes

9.3.12 Driving on non-public roads

SAFETY Refer to further instructions in this manual!

In case you intend to operate the wheel loader in public road traffic, refer to
INSTRUCTIONS the section Driving the wheel loader on public roads.

9.3.13 Establishing the driving position

 Lift or lower the loader in order to bring the

markings (13) in line (see also Working with the
wheel loader).
 Deactivate the work hydraulics by means of the
switch “Hydraulic pilot control” (14). The LED in
the switch lights up. This indicates that the
hydraulic circuit for working motions is securely
locked.
13

14

Fig. 43 Driving position

9.3.14 Setting the road mode

Risk of accidents and physical harm by inadvertent activation of the work

WARNING mode!
 Please note that starting the Diesel engine and selecting the direction of
motion by means of the joystick automatically activates the work mode.
 Selection of the work mode while the wheel loader is in motion corresponds
to full braking and will cause the vehicle to come to an instant stop! In order
to prevent accidents, do not activate the work mode unless the wheel
loader moves at a speed of less than 6 km/h (3.7 mph).

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Operating & maintenance manual

 Set the wheel loader to the road mode by means

16 of the top button (16) on the front of the joystick.
 The road mode symbol (2, “rabbit”) is displayed.
Characteristics of the road mode:
Either a low driving speed, in combination with a
2 high lifting capacity, or the maximum driving
speed, in combination with a low lifting capacity,
is available.
Fig. 44 Road mode

20 km/h
With the wheel loader set to the road mode, a driving speed of 0 to 20 km/h (12.4 mph) is possible.

12.4 mph

28 km/h
With the wheel loader set to the road mode, a driving speed of 0 to 28 km/h (17.4 mph) is possible.
High-
speed

17.4 mph

9.3.15 Off-road operation on non-public terrain

Risk of accidents and physical harm by inadvertent activation of the work

WARNING mode!
 Please note that starting the Diesel engine and selecting the direction of
motion by means of the joystick automatically activates the work mode.
 Setting the work mode while the wheel loader is in motion corresponds to
full braking and will cause the vehicle to come to an instant stop! In order to
prevent accidents, do not activate the work mode unless the wheel loader
moves at a speed of less than 6 km/h (3.7 mp/h).

For work at construction sites and off-road operation, the wheel loader disposes
NOTICE of the following features:
 Work mode = ensures a high lifting capacity at a low speed
 Differential lock = improves the thrust on slippery soil

9.3.16 Setting the work mode

 Set the wheel loader to the work mode by means

of the top button (16) on the front of the joystick.
The road mode symbol (2, “rabbit”) goes out.
16 Characteristics of the work mode:
Low driving speed, high lifting capacity.
With the work mode selected, the differential lock
may be activated at any time, see Driving on
2
slippery ground.

 With the wheel loader set to the work mode, a

driving speed of 0 to 6.5 km/h (0 to 4 mph) is
Fig. 45 Work mode
possible.

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Operating & maintenance manual

9.3.17 Inching (Creeping motion)

Risk of property damage and physical harm caused by limited range of

WARNING functions of the hydraulic system!
The inching function can only be used if the hydraulic oil has warmed up (see
Starting the Diesel engine)!

 If you use your left foot and activate the inching

pedal by stepping on it, the power of the Diesel
7 engine is made available to the working
hydraulics.
 Use your left foot to step on the inching pedal (7).
 The further you press down the inching pedal,
the more the driving speed and the thrust of the
wheel loader are reduced. At the same time, the
capacity of the working hydraulics is increased.
 Carry out the working movements and slowly
release the inching pedal.
Fig. 46 Inching pedal The driving speed and the thrust of the wheel
loader are increased again.

28 km/h

High- Temporary noise generation while pressing down the inching pedal
NOTICE With the hydraulic pilot control set to “OFF” via the corresponding switch (14)
speed
and the inching pedal pressed down completely, there is an increase in
rotational speed. This is indicated by a distinctly audible sound.
17.4 mph Note that this noise generation is only temporary and part of the normal
14 functioning.

9.3.18 Driving on slippery grounds

Risk of wheelspin
NOTICE On wet and soft grounds, wheelspin may impair the transfer of the vehicle`s
thrust to the soil. Activation of the differential lock can help avoid this problem.
However, the differential lock can only be used if the work mode is selected and
may not be used at a driving speed of more than 6 km/h (3.7 mp/h).

Risk of property damage and physical harm caused by operation of the

WARNING differential lock on unsuitable grounds
The differential lock must not be activated while the wheel loader is operated
on roads or hard, solid grounds. You may not activate the differential lock under
load or with the wheels still in motion.

 In order to activate the differential lock, press and

hold the button at the bottom (17) of the joystick
front. The corresponding symbol on the
dashboard lights up, indicating its activation.
 As long as the button (17) is pressed down, the
differential lock is activated.
17

Fig. 47 Differential lock

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Operating & maintenance manual

9.3.19 Deactivating the differential lock

Release the lower button on the front of the

joystick (17) in order to deactivate the differential
lock. The light of the corresponding symbol on
17
the dashboard goes out.

Fig. 48 Deactivating the differential lock

9.3.20 Driving on slopes

Risk of property damage and physical harm caused by tipping!

WARNING  Never drive or park the wheel loader across slopes, as operation involving
lateral inclinations increases the danger of tipping!
 Do not perform any abrupt steering motions while operating the wheel
loader on slopes.
 Never turn the vehicle around on a slope!

Driving uphill:
In order to drive uphill (forward motion), the attachment
(in this case, the bucket) needs to point in the direction of
motion.

Fig. 49 Driving uphill

Driving downhill:
In order to drive downhill (reverse motion), the
attachment (in this case, the bucket) needs to point in the
direction contrary to the direction of motion.

Fig. 50 Driving downhill

9.3.21 Parking and securing the vehicle on slopes

Fig. 51 Securing the vehicle on slopes

Risk of accidents and physical harm caused by a rolling wheel loader!

WARNING Make sure you carry out the following measure to prevent the wheel loader
from starting to roll and causing accidents:
 When parking the wheel loader on a slope, be sure to secure the wheels
pointing down the hill by means of wheel chocks.
 If there is no second wheel chock on hand, you need to install the anti-kink-
device (see Transporting the wheel loader). Release it again when
starting the wheel loader.

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Operating & maintenance manual

9.4 Driving in the dark or in poor visibility conditions

9.4.1 Activating the lighting

Heightened risk of accidents in poor visibility conditions!

WARNING  In poor visibility conditions, at dusk or in the dark, the wheel loader could
be overlooked by individuals and you could equally fail to notice people or
obstacles. This, in turn, could lead to accidents involving property damage,
injury or even death.
 In order to prevent this, make sure the lighting is always activated while
operating the wheel loader!

9.4.2 Light switch

The light switch (1) can be found on the control panel

1 next to the driver`s seat. It disposes of two functions:
 First position: Parking light to illuminate the wheel
loader while it is parked in the dark
 Second position: Low-beam lights and brights.
 In order to turn on the brights, you need to activate
the switching function at the drop-arm (see
instructions below)
 Deactivate the low-beam lights before leaving the
wheel loader!
Fig. 52 Light switch

9.4.3 Brights
 Turn on the low beam lights by means of the light switch
2 (1, see illustration above).
 In order to activate the brights, pull the drop-arm (2)
towards the steering wheel, past the limit stop.
 The corresponding symbol on the dashboard (3) lights
up to indicate the activation of the brights.
3

Fig. 53 Brights

9.4.4 Headlamp flasher

In order to activate the headlamp flasher (short-time
activation of the brights), pull the drop-arm
2 (2) towards the steering wheel until the limit stop is
reached.
The control lamp indicating the activation of the brights
(3) lights up for a few seconds.

Fig. 54 Headlamp flasher

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Operating & maintenance manual

9.4.5 Horn

 In order to activate the horn, press the button (4)

2 at the end of the drop-arm (2).
 As long as the button is pressed (4), the warning
sound continues.
4

Fig. 55 Horn

NOTICE In order to avoid harassing other road users, the horn is to be used as an
acoustic warning device in exceptional cases only!

9.4.6 Hazard warning lights

Press the switch for the hazard warning lights (5), which
is installed next to the ignition lock.

Fig. 56 Hazard warning lights

Heightened risk of accidents for construction sites at public locations!

WARNING In order to ensure that the wheel loader is noticed by all road users and other
individuals present, turn on the hazard warning lights in case a construction site
is situated at a public location and whenever you leave a construction site with
the wheel loader.

9.4.7 Work lights

The switches for the front (4) and rear (5) work lights are
installed on the panel of switches.
5
4
6

Fig. 57 Work lights

Heightened risk of accidents!

WARNING Turn on the work lights while operating the wheel loader.
Exception: Operation on public roads!
Deactivate the work lights for operation on public roads, as you may run the
risk of blinding others.

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Operating & maintenance manual

9.5 Driving despite unfavorable conditions

9.5.1 Wipers and windshield washer system

 The wheel loader is equipped with a front wiper

and a rear wiper, which are activated separately.
 In addition, the vehicle disposes of a windshield
washer system which serves to clean the front
and rear windows.
 The functions of the front wiper are selected by
means of the drop-arm (2).
 Move the lower sleeve (7) of the drop-arm (2) to
the desired position.
7
O = Off
2
J = Interval
I = Continuous operation

Fig. 58 Front wipers

9.5.2 Front windshield washer system

 Move the upper sleeve (6) of the drop-arm (2)

towards the steering column and hold it in this
position.
 The washing water pump continues to deliver
washing water until you release the upper sleeve
(6) again.

Fig. 59 Front windshield washer system

9.5.3 Rear wiper and windshield washer system

 A two-stage switch (10) on the control panel

activates the rear wiper and the windshield
10 washer system.
 Pressing the switch and setting it to the first
stage activates the rear wiper.
 Pressing the switch further down to stage two
and holding it there activates the washer system
for the rear screen.

Fig. 60 Rear wiper & windshield washer system

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Operating & maintenance manual

9.5.4 Poor visibility caused by steamed up window panes

Heightened risk of accidents with iced or steamed up window panes!

WARNING Stop operating the wheel loader if the window panes are iced or steamed up.
Do not resume operation unless a sufficient all-round view has been attained.

9.5.5 Ventilation system

 In order to ensure sufficient ventilation, the wheel

loader disposes of a ventilation system with a fan.
9  An air nozzle on the cab floor (10), two air nozzles at
the upper dashboard (9) and the ventilation slots at
the front screen serve to distribute air in the cab.
 In addition, the fan (8) can be activated, which
enhances the air supply.
 In order to heat the inflowing air in the cab, a heating
10 unit (7) which is fed by the Diesel engine can be
activated.

7 8

Fig. 61 Ventilation system

9.5.6 Heating unit

NOTICE The Diesel engine needs to have reached operating temperature before it can
effectively feed the heating unit-

 Set the heating unit to the desired temperature

by means of the rotary switch (7).
7

Fig. 62 Heating unit

9.5.7 Drying the windows without the heating

8  Turn the two top nozzles (9, see illustration

above) towards the front screen.
 The airflow is directed at the front screen via the
ventilation slots.
 Set the fan to maximum speed by means of the
four-stage switch (8).

Fig. 63 Drying the windows without the heating

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Operating & maintenance manual

9.5.8 Drying the windows with the heating

 Set the heating unit to the desired temperature
7 8 by turning the rotary switch (7).
 Set the fan to maximum speed by means of the
4-stage switch (8).
 Thanks to the inflowing warm air, it takes
considerably less time to dry the cab screens in
this manner.

Fig 64 Drying the windows with the heating

9.5.9 Rear window defroster

 Activation of the rear window defroster serves to

10 improve visibility in case the rear window is
steamed up.
 Turn on the rear window defroster by pressing
the corresponding switch (10) on the panel.
 The rear window defroster is automatically
deactivated.

Fig 65 Rear window defroster

9.5.10 Air conditioner

11  Turn the air conditioning on or off by means of

7 8 the AC switch (11).
 To adjust the air conditioner, set the rotary switch
(8) of the fan to one of the following positions:

0 Off position: The fan is deactivated.

I Low speed
II Medium speed
III High speed
Fig. 66 Air conditioner
 To cool the air in the cab as quickly as possible,
turn the rotary switch (7) of the heating to “cold”,
set the rotary switch of the fan (8) to maximum
speed and let the air circulate in the cab for a few
minutes.

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9.6 Line-of-sight obstruction

Refer to further instructions in this manual!

SAFETY The measures described below exclusively refer to wheel loader operation at
INSTRUCTIONS construction sites, which does not include driving the wheel loader on public
roads!
In case you intend to operate the wheel loader in public road traffic, see
Driving on public roads.

In the event of line-of-sight obstruction, e.g. due to a large

bucket or a special attachment, the following measures
are to be taken:
 Compensate for the drawbacks, e.g. at the access and
exit zones of construction sites, at road junctions and
crossroads.
 In order to do so, find a skilled person to give you the
necessary instructions and hand signals.
 In countries where official regulations concerning this
issue exist, a special permit must be obtained.

9.7 Driving on public roads

Obligation to inform yourself about national & local directives and to

SAFETY carry a valid driver`s license!
INSTRUCTIONS  Earth-moving construction machines may only be operated on public
roads if their equipment corresponds to the requirements defined by local
and national laws and directives and if the driver is in possession of a valid
driver`s license.
 Make sure you always keep your driver´s license at hand.
 Inform yourself about all the applicable directives and observe them.

The vehicle must be provided with the following equipment:

 Warning triangle
 First aid kit
 Signal vest
 Wheel chock (situated at the front end)
 Operating license of the wheel loader
 Operating and maintenance manual
 Driver´s license, see section Required Driver`s license
below.

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9.7.1 Required checks prior to operating the wheel loader on public roads

Before operating the wheel loader on public roads, be

sure to take the following steps:
 Verify that the attachment, e.g. the bucket, is
empty.
13
 Remove coarse dirt from the wheel loader and
the tires.
 Check if the lighting system and all its features
are serviceable.
 Check and (if necessary) adjust the exterior
mirrors.
14
18  Make sure the engine hood is closed and locked.
 Attach the protection strip (18) to the bucket.
 Lift or lower the loader to bring the markings in
line (13).
 Fully retract the attachment, e.g. the bucket.
 Deactivate the hydraulic pilot control by means of
the switch (14). This serves to secure the work
hydraulics.

Fig. 67 Checks

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10 Towing the wheel loader

10.1 Safety information referring to the towing process

SAFETY  Please note that the towing preparations and the towing process itself may
only be carried out by experienced and skilled persons who have
INSTRUCTIONS undergone the specific training required for these measures.
 Ensure that the preparations at the driving hydraulics (see instructions
below) have been completed before towing the wheel loader!
Be sure to take the following precautionary measures for towing the
wheel loader and make sure that:
 the towing vehicle disposes of the required tractive force,
 the towing ropes are long enough and their breaking strength corresponds
to at least triple the tractive force of the wheel loader.
 The total weight of the wheel loader needs to be taken into account, see
Technical specifications.

Risk of property damage and accidents if the towing distance is too long!
WARNING  The wheel loader may only be towed within the working zone.
 The towing distance is to be kept as short as possible and may not exceed
1000 meters (0.6 miles)!

Risk of property damage and accidents if the towing speed is too high!
WARNING  In order to tow the wheel loader, set the towing vehicle in motion very
slowly.
 The maximum towing speed may not exceed 5 km/h (3.1 mph).

10.2 Measures to be taken prior to towing

10.2.1 Securing the wheel loader against rolling

Risk of injury and death caused by a rolling wheel loader!

WARNING  Use the wheel chocks to prevent the wheel loader from rolling, since there
is no braking effect after releasing the HP valves!
 As long as the wheel loader is not properly secured against rolling, you
may neither carry out the towing preparations nor start towing the wheel
loader!

Place wheel chocks under all front and rear tires.

Apply the parking brake.

Fig. 68 Wheel chocks

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10.2.2 Opening (releasing) the HP valves at the traction pump

In order to tow the wheel loader, short-circuit the

9 hydraulic circuit between the traction pump and the
traction motor.
Proceed as follows:
8
 Open the engine hood.
6  Loosen the HP valves (6) above and below the
traction pump (7).
 Loosen the counter nuts (8) at both HP valves (6) of
7 the traction pump.
 Screw in the adjusting screws (9) at both HP valves
(6) so they fit closely to the counter nuts (8).
 Tighten the counter nuts (8) again.
 Close the engine hood.

Fig. 69 Opening the HP valves

10.2.3 Deactivating (releasing) the parking brake

As a preliminary measure to towing, you need to release

the parking brake in the rear axle.
5 In the rear axle, there is an emergency mechanism which
serves to release the parking brake.
4
 Screw out the safety screw (4) until the spacer (5)
3 between the rear axle (3) and the safety screw can
be removed.
 Store the spacer (5) at a secure place.
 Screw the safety screw (4) back into the rear axle
(without the spacer) (3) and tighten it.
 The parking brake is released (deactivated).

Fig. 70 Deactivating the parking brake

10.2.4 Carrying out the towing process

Risk of injury and death caused by a rolling wheel loader!

WARNING  Prior to towing, use wheel chocks to prevent the wheel loader from rolling.
 Before you remove the wheel chocks to tow the machine, secure it against
rolling by establishing the connection with the towing vehicle.

Risk of injury and death caused by uncontrolled wheel loader motion!

WARNING  The wheel loader may only be towed with its service brake (foot brake) and
the emergency steering in working order.

SAFETY Refer to further instructions in this manual!

 See (and observe) the safety messages in the section Safety information
INSTRUCTIONS referring to the towing process above!

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Risk of property damage and accidents due to limited functionality of the

WARNING brakes, the hydraulics and the emergency steering system!
 The wheel loader may only be towed with its service brake (foot brake) and
the emergency steering in working order.
 The preparations at the driving hydraulics and the handbrake must be
completed.
 In order to tow the wheel loader, set the towing vehicle in motion very
slowly. The towing speed must never exceed 5 km/h (3.1 mph)!
 The wheel loader may only be towed within the working zone and the
towing distance is to be kept as short as possible, not exceeding 1000 mtrs
(0.6 mi)!

10.2.5 After towing

Risk of injury and death caused by a rolling wheel loader!

WARNING  As soon as the towing process is completed, use wheel chocks to prevent
the wheel loader from rolling. In addition to this, apply the hand brake.
 If the wheel loader is not properly secured against rolling, you must not
carry out any of the work described below!
 Access the HP valves from the left side of the engine compartment (in the
direction of motion) and from underneath the wheel loader.

After the towing procedure, close the hydraulic circuit

between the traction pump and the traction motor and
9
activate the parking brake again.
8
Proceed as follows:
Close the HP valves (6) above and below the traction
pump (7):
 Open the engine hood.
 Loosen the counter nuts (9) at both HP valves (6) of
6
the traction pump.
7
 Loosen the adjusting screws (8) at both HP valves
until there is a perceptible resistance.
 Tighten the counter nuts again.
Fig. 71 Closing the HP valves  Close the engine hood.

Activating the parking brake:

3 5  Screw out the safety screw (4) at the rear axle (3) so
4 the spacer (5) can be inserted
 Insert the spacer (5) between the rear axle (3) and
the safety screw (4).
 Tighten the safety screw (4).
 The parking brake is activated.

Fig. 72 After towing

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11 Working with the wheel loader

11.1 Safety information referring to work with the wheel loader

Obligation to inform yourself!

SAFETY  Inform yourself of all issues related to operating the wheel loader.
INSTRUCTIONS  Read the chapter Safety information before starting the wheel loader.
 In addition to this, be sure to observe the national and local laws and
directives concerning the operation of earth-moving construction
machines.
 In case of doubt, contact your local Takeuchi dealer.

Risk of injury and death to people in the working range of the wheel
WARNING loader!
 Using the attachment to transport, lift or lower people is strictly prohibited!
 Make sure other individuals at the construction site keep off the operating
range of the wheel loader.
 Secure the work zone against unauthorized trespassing.

Risk of property damage, injury and death in unfamiliar work zones!

WARNING  Before and while driving backwards, check the area behind you by looking
backwards.
 In an unfamiliar or complex environment, find a skilled person to give you
instructions.
 Agree on hand signals and warning calls beforehand!

Risk of fatal electric shocks, explosions and intoxication due to damaged

DANGER conduits!
 Watch out for subterranean objects!
 Gather information about the position of conduits, tubes and pipes and
clearly point them out in the work area.
 If necessary, have them shut off beforehand.
 Never leave the vehicle in the event of a conductive connection!
 Remove the vehicle from the danger zone.
In case this is not possible:
 Ask other individuals to stay away from the work area.
 Have the power switched off.

Risk of accidents and injuries in unknown and/or complex environments!

CAUTION  Find a skilled person to give you instructions and directions!
 Agree on hand signals and warning calls beforehand!

Risk of accidents, injury & death caused by falling objects or collapsing

WARNING sand walls!
 The loading of any type of bulk material, such as big bales and similar
goods, is strictly prohibited for construction machinery without a
protective roof or a cab!
 This kind of material may only be lifted and transported by wheel loaders
with a cab!
 Falling objects may lead to accidents and severe to deadly injuries!
 Never transport more than one box or bale at a time!
 See the national safety regulations.

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11.2 Control elements related to working with the wheel loader

16 4 3  Joystick (1) functions:

 Lifting the loader (attachment) (a)

 Lowering the loader (attachment) (b)
 Lowering the loader to the floating/leveling
position (c)
 Dumping the attachment (d)
17  Curling the attachment (e)
12  Joystick functions related to driving, see
Starting, driving and stopping the wheel
1 loader:
 Slide switch positions: Forward motion, reverse
motion, neutral (4)
 Trigger button work mode / road mode (16)
e  Trigger button differential lock (17)

 Switch functions related to work motions:

 Hydraulic pilot control off (12)
 HQC release switch (18)
d
 Thumb wheel (3) functions:
a a) with the HQC release switch (18) pushed:
 Press upwards (f) to extend the HQC pins
 Press downwards (g) to retract the HQC pins

b) without actuation of the HQC release switch:

 Control of the third section (see Using the third
c section).

18

f 3

b
g

d
e

Fig. 73 Joystick and related functions

WE

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11.3 Approved attachments

Only a limited number of attachments have been approved
by Takeuchi for the safe operation of your wheel loader.
Approved attachments and information about these
attachments are available from your local Takeuchi dealer.

Operating conditions
The attachments approved by Takeuchi are intended for
operation on even and uneven grounds. The permissible
payloads may not be exceeded (see Technical
Specifications). The stability of the vehicle must be ensured
at all times.

Risk of property damage, accidents and physical harm if non-approved

WARNING attachments are used!
Make sure you exclusively use attachments that have been approved by
Takeuchi, as they are the only ones that have been tested and deemed safe for
operation with your specific wheel loader type!

SAFETY Important warranty information!

INSTRUCTIONS The use of non-approved attachments and accessories will void our warranty!

NOTICE Contact your local Takeuchi dealer to order approved attachments and
accessories.

11.3.1 Using the HQC to connect an attachment

There is no need for the driver to leave the seat if he/she

intends to lift, lower or change attachments. The HQC,
the joystick control and the control lever HQC provide for
an easy change of attachments.
 Park the wheel loader close to the attachment.
A  Actuate the joystick to lift or lower the loader into the
proper position (see A). For information on the
joystick control, see section Control elements
related to working with the wheel loader).
 Hook in the attachment by means of the upper bolt,
B as shown by B and actuate the joystick to lift the
loader slightly.

Fig. 74 Hooking in the attachment

Risks resulting from insufficient checks

CAUTION  The possibility to remain seated while changing attachments does not in
any way release the driver from his/her responsibility to re-assure him-
/herself of the correct execution!
 To avoid property damage and physical harm, each time you have changed
an attachment, be sure to perform a visual inspection and a test cycle (bolt
check). Check whether the attachment has been bolted properly by the
HQC.

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11.3.2 Locking (securing) the attachment

 As soon as the attachment is positioned on the

18  HQC (see C), press and hold the HQC release
switch (18) to set the thumb wheel (4) to HQC
control.
 Press the thumb wheel (4) upwards (f). This
causes the HQC pins to extend and locks the
attachment.
 As soon as the attachment is locked, let go of the
HQC release switch and the thumb wheel.

C
f

Fig. 75 Locking the attachment

WARNING Risk of accidents, injuries and property damage!

Any lifting operation may only be carried out with the HQC properly locked!

11.3.3 Putting down or changing attachments

 Drive the wheel loader to a secure storage

place.
 Use the joystick to lower the loader to the storage
B position of the attachment.
 Press and hold the HQC release switch (18) to
set the thumb wheel (4) to HQC control.
 Press the thumb wheel downwards (g).
 This causes the HQC pins C to retract and
releases the locking mechanism (B) of the
attachment.
C
 Disengage the attachment by means of the upper
pins.
 After releasing the attachment, let go of the HQC
4
release switch (18).
 Actuate the joystick to lower the loader.

g 18

Fig. 76 Putting down an attachment

NOTICE Please note that, as a safety precaution, the HQC pins automatically move
outwards after releasing the attachment.

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11.4 Working with attachments

11.4.1 Working and driving with the bucket and load

After connecting the attachment (e.g. the bucket), you

can start working with the wheel loader.
 Slowly drive forwards, making sure that the bucket
parallels the ground.
 As soon as you have reached the loading area and
the bucket penetrates the material, actuate the gas
pedal to increase both the engine speed of the Diesel
engine and the thrust of the traction drive.
 In order to pick up material and to transfer the power
output of the wheel loader from the traction drive to
the working motions, use your left foot to step on the
inching pedal and slowly press it down.
 A high engine speed and the actuated inching pedal
reduce the speed of the wheel loader and increase
the lifting capacity.
 As soon as you have filled the bucket with the
material to be transported, move the joystick to the
left (see section Control elements related to
working with the wheel loader), which serves to
curl the bucket.
 Move the joystick towards you (see Control
elements related to working with the wheel
loader) to lift the loader.

Risk of property damage caused by misuse of the attachments!

NOTICE
 Never use the bucket as a demolition tool!
 Avoid extreme situations.

11.4.2 Transporting material

Adjust the speed of the wheel loader and the steering

motions to the requirements of the material (type, weight)
to be transported as well as to the attachment.

30-40 cm
(12-16 in)

Fig. 77 Driving with load

Risk of property damage and accidents while transporting material!

WARNING  Fill the bucket only to a level well below the maximum, thus avoiding to lose
material!
 Never lift the bucket more than 30-40 cm (12-16 inches) above the ground
while driving the wheel loader.
 Avoid abrupt steering motions or turnarounds.
 Secure the load sufficiently!

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11.4.3 Dumping material

Risk of property damage, accidents and physical harm while dumping

WARNING material!
Make sure that all individuals have left the work area and that all objects have
been removed from it to prevent injury and property damage.

 Slowly approach the area where the material is to be

unloaded.
 On reaching the dumping position, lift the loader, if
necessary.
 Move the joystick to the right (see Control elements
related to working with the wheel loader) and dump
the material.
Fig. 78 Dumping material

11.4.4 Transporting material on slopes

Risk of property damage, accidents and physical harm while transporting

WARNING material on slopes!
To prevent material from falling off the vehicle while driving on slopes, make
sure the load is adequately secured!

Driving uphill:
In order to drive uphill (forward motion), the bucket must
point in the direction of motion.

Fig. 79 Driving uphill

Driving downhill:
In order to drive downhill (reverse motion), the bucket
must point in the direction contrary to the direction of
motion.

Fig. 80 Driving downhill

11.4.5 Working and driving with the pallet forks

Pick up the frame for the pallet forks, see chapter

Connecting attachments.
Check the correct position of the pallet forks on the frame
and verify that the attachment has clicked into place and
is securely fastened.

Risk of property damage and accidents caused by insufficiently secured

CAUTION pallet forks!
Make sure that the forks have clicked into place and that the frame is securely
bolted to the HQC before putting the pallet forks to work.

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11.4.6 Picking up material with the pallet forks

Slowly drive forwards, making sure that the attachment

parallels the ground.
As soon as you have reached the loading area, move the
pallet forks under the material to be loaded.
Move the joystick to the left (see section Control
elements related to working with the wheel loader),
which causes the pallet forks to retract.
Pull the joystick towards you in order to lift the loader with
the material on the pallet forks.
Fig. 81 Picking up material

11.4.7 Transporting material on the pallet forks

Adjust the speed of the wheel loader and the steering

motions to the requirements of the material (type, weight)
to be transported as well as to the attachment.

12-16 inches

Fig. 82 Driving with load on pallet forks

Risk of property damage and accidents while transporting material!

WARNING  Never lift the pallet forks more than 30-40 cm (12-16 inches) above the
ground while driving the wheel loader!
 Secure the load sufficiently.
 Be sure to prevent the vehicle from tipping and the material from falling off
the pallet forks.
 Avoid abrupt steering motions or turnarounds.

11.4.8 Unloading material from the pallet forks

Risk of property damage, accidents and physical harm while unloading

WARNING material from the pallet forks!
Make sure that all individuals have left the work area and that all objects have
been removed from it to prevent injury and property damage.

 Slowly approach the area where the material is to

be put down.
 Lift or lower the loader to establish the required
position for unloading the material.
 Move the joystick to the right and bring the pallet
forks into a horizontal position.
 Drive backwards to remove the pallet forks from
Fig. 83 Unloading material below the material.
 Before driving the wheel loader with empty pallet
forks, lower the loader so the pallet forks are
slightly above the ground.

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11.4.9 Using the third section

Connection with the third section:
Relieve (depressurize) the hydraulic circuit before
f connecting the couplings:
 Clean the couplings.
 Put down the attachment, see the section Putting
4 6 down or changing the attachment.
 Stop the Diesel engine and turn it off.
 Relieve the HQC of its hydraulic energy by
repeatedly moving the thumb wheel (4) up and down
7 (f and g).
g  Install the couplings (6).
 If required, open the crossover cock of the HQC (7,
the key is placed on the storage tray in the cab)
slightly to relieve the hydraulic system.
 Close the crossover cock again and put the key
back.

Continuous operation:
 In order to start the continuous operation of the third
section, actuate the switch (19).
 Press the thumbwheel upwards (f).
19 Continuous operation is started.
 As long as the thumbwheel is still actuated, the oil
flow increases steadily.
 If necessary, you can adjust the oil flow by moving
the thumbwheel (4) slightly downwards again.
 Press the thumbwheel down to its lowest position
Fig. 84 Relieving the hydraulic circuit and use the switch (19) to deactivate the continuous
operation of the third section.

NOTICE Please note that, as a safety precaution, the HQC pins automatically move
outwards!

Risk of property damage!

NOTICE Never fully extend cylinders of hydraulically operated attachments when putting
the attachments on the ground. A possible pressure build-up caused by
external heat can make it very difficult to attach the coupling later on.

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11.5 Road sweeping

 In order to connect attachments, see section Using
the HQC to connect an attachment.
c
 Use the loader to bring the road sweeping
attachment to a horizontal position (d and e).
b
 Lift (a) the level compensation (10) to the central
position.
d  The road sweeping attachment must be able to
adapt itself from the wheel loader to any
unevenness in the ground freely and without
e
pressure.
a  In case the road sweeping attachment does not
level feature its own level compensation, bring the joystick
to the floating position (c).
 Adjust the trailing wheels (9). The brush needs to
10
overlap about 1-2 cm (0.4 to 0.8 inches) to the
bottom (underfloor) or:
9 the road sweeping attachment leaves a mark of
about 6 to 12 cm (2.4 to 4.7 inches) in width on the
ground while the brush is rotating.
1-2 cm 6-12 cm  The operating speed depends on the kind and
(0.4 to 0.8 in) (2.4 to 4.7 in) quantity of material to be swept.

Fig. 85 Road sweeping

Risk of property damage!

NOTICE On uneven grounds or on cobbled streets, the trailing wheels can be damaged.
In order to prevent this, lift the trailing wheels before sweeping uneven grounds
or cobbled streets.

SAFETY Obligation to inform yourself!

For further information on the operation of the power sweeper, consult the
INSTRUCTIONS operating and maintenance manual of the power sweeper manufacturer.

11.6 Emergency lowering in the event of a power loss

In case the Diesel engine or the hydraulic system loses power during operation,
NOTICE the hydraulic pilot control of the attachment can be used to bring the
attachment to its lowest position.

 Use the joystick to carry out the working motions for

dumping or lowering material (for information on the
joystick control, see Control elements related to
working).
 Continue carrying out these motions until the
attachment has reached its lowest position.

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12 Failures and trouble shooting

12.1 Detecting faults and failures

NOTICE To avoid further damage, in case faults or failures occur which you cannot detect
or repair yourself, contact the service staff immediately.

Fault / Failure Possible cause(s) Trouble shooting

The Diesel engine Environmental temperature too low►►►► Preheat sufficiently; repeat the
does not starting procedure
start No fuel (Diesel) in the tank ►►►► Add Diesel; have the fuel system
ventilated by the service staff.
See Maintenance instructions.
Fuel filter plugged ►►►► Clean or replace the fuel filter

Leakage of paraffin ►►►► Add fuel (winter Diesel) with the

(caused by cold weather) specifications required for use in cold
weather
Leaking fuel pipes or ►►►► Contact the service staff.
connections

NOTICE Risk of damage to the environment!

Immediate action is required to prevent fuel from
penetrating the ground!

After activating the ignition, ►►►► Check the charge condition of the
The control lamp for the battery battery. If necessary, charge the
does not light up Make sure no hydraulic oil or fuel penetrates the ground,
battery.
pollutes water or leaks into the carry
If required, sewerout
system.
a jumpCollect
start. the
oil in suitable waste containers. When working in nature
protection
The wheel areas,
loader use environmentally
disposes friendly
of an electrical hydraulic
system with an
NOTICE oil.
operating voltage of 12 V. Be sure to take this into
account when jump-starting the vehicle!

The starter does not turn. Make sure no hydraulic

►►►► oil orthe
Contact fuelservice
penetrates
staff. the ground,
pollutes water or leaks into the sewer system. Collect the
oil in suitable waste containers. When working in nature
protection areas, use environmentally friendly hydraulic
oil.

After starting the Defective contact in the ►►►► Cable or plug-in connections are loose or
Diesel engine, the electrical system defective. Contact the service staff.
charge control
lamp does not go
out The rotational speed of the ►►►► Insufficient V-belt tension.
generator is too low Tension the V-belt. *

The generator is defective or ►►►► Replace the V-belt.*

a V-belt is torn
The generator is activated but ►►►► Contact the service staff.
the battery is not charged
* Consult the maintenance manual of the Diesel
engine manufacturer.

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Operating & maintenance manual

Fault / Failure Possible cause(s) Trouble shooting

After starting the The parking brake is applied ►►►► Deactivate the parking brake.
Diesel engine, the
wheel loader does The desired direction of motion ►►►► Contact the Takeuchi service team.
not move. has been set, but the wheel loader
does not move.

The HP valves have not been ►►►► Close the HP valves, see section
tightened after a towing process Towing the wheel loader.

The driving hydraulics is not active►►►► Contact the Takeuchi service team.

The wheel loader Electrical switch road/work ►►►► Contact the Takeuchi service team.
runs in the work mode is defective
mode only
The joystick switch for setting the ►►►► Repeatedly actuate the switch for the
mode is defective gear (mode) selection. Contact the
Takeuchi service team if the problem
persists.

The environmental temperature ►►►► Let the Diesel engine idle in order to
Hydraulic is too high. cause the hydraulic oil to cool down.
temperature The hydraulic system is overcharged. Do not perform any driving or working
too high motions.

The hydraulic oil cooler is dirty. Clean the hydraulic cooler (see
Maintenance instructions).

Insufficient hydraulic oil level ►►►► Add hydraulic oil.

The warning light The filter cartridge is dirty ►►►► Clean the air filter and the air filter
for the air filter cartridge. For operation with a high
lights up formation of dust, insert a new filter
cartridge and be sure to store a
sufficient amount of filter cartridges.

High engine oil temperature. ►►►► Stop the wheel loader!

The warning light Risk of scalding and property damage!

for the coolant
WARNING Stop the operation of the wheel loader immediately!
temperature Avoid any contact with the hot coolant, as this may lead
lights up. to severe injuries!

WARNING Risk of burns!

For all work related to the Diesel engine, exercise caution
– hot surfaces!

►►►► Let the Diesel engine idle until the

cooling circuit has cooled down and
the corresponding light goes out.
►►►► Clean the engine oil cooler.
►►►► Contact the Takeuchi service.
►►►► Stop the engine oil fill level and add
engine oil, if necessary.

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Fault / Failure Possible cause(s) Trouble shooting

The warning lamp Insufficient brake fluid level ►►►► Add brake fluid according to the
for brake fluid specifications in the Maintenance
lights up instructions.

►►►► Check the area around the brake fluid

container for leaks.

►►►► If you need to add brake fluid

frequently, contact the Takeuchi
service team.

The warning lamp Insufficient engine oil pressure ►►►► Immediately stop the Diesel engine!
for engine oil or pressure does not build up after
pressure lights up starting the Diesel engine

NOTICE Risk of property damage!

Stop the Diesel engine immediately and do not resume
wheel loader operation unless the cause of the problem is
eliminated!

Make sure ►►►►

no hydraulic
Check oil or
thefuel penetrates
engine the ground,
oil fill level. In case
pollutes water or leaks
it isinto the sewer
insufficient, system.
add engineCollect
oil the
oil in suitable waste according
containers.toWhen working in nature
the specifications in the
protection areas, use environmentally
Table friendly hydraulic
of lubricants.
oil.
►►►► If the engine oil level turns out to be
correct, stop the wheel loader and do
not start it again.
Contact the Takeuchi service team.

”Regeneration“ Regeneration procedure required ►►►► Indicates that the diesel

lights up particulate filter is plugged and
that a regeneration procedure
is required. See Yanmar operating
manual for the diesel engine.

General fault Indicates general faults related to ►►►► See Yanmar operating manual for the
message the diesel engine diesel engine.
diesel engine
►►►► Please contact the Yanmar customer
CHECK
service.

Critical fault Indicates critical faults related ►►►► Stop the Diesel engine immediately!
message to the engine.
Diesel engine ►►►► Please contact the Yanmar customer
service.
STOP

Indicates that the Diesel ►►►► Please contact the Yanmar customer
Ash lamp particulate filter is permanently service.
(Ash charge) plugged and that regeneration
lights up is not possible any more.

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12.2 Diesel engine: Regeneration procedure

As a result of the combustion process, the diesel

particulate filter is constantly subjected to soot.

As soon as the flashing “Regeneration” symbol (1) and

an acoustic warning signal indicate that the filter is
2
plugged, you must initiate a standstill regeneration.
1
Depending on the software version, in addition to the
Figure 86 Regeneration flashing symbol and the acoustic warning signal, the
engine fault symbol (2) may light up as well.

Risk of property damage

NOTICE To prevent damage to the diesel engine and the particulate filter, stop the
operation of the wheel loader immediately.
Do not resume the operation of the wheel loader before you have completed a
standstill regeneration.

12.2.1 Initiating the standstill regeneration process

● Note that the entire regeneration process takes approximately 25-30

NOTICE minutes.
● During this period of time, you must not perform any work motions with the
wheel loader.
● To keep the regeneration period as short as possible, make sure the wheel
loader has reached operating temperature before you initiate the
regeneration process.
● Make sure that there is enough fuel in the tank for the duration of the
regeneration process.

Proceed as follows:

1. Start the wheel loader and operate it until it has

reached operating temperature.

2. Stop the wheel loader, but do not turn off the engine.
3
3. Set the slide switch on the joystick to the neutral
5 (middle) position (3).
4 4. Engage the parking brake (4).

5. Let the diesel engine idle.

6. Press the “Regeneration” button (5) and hold it for 3

Figure 87 Initiation of regeneration
seconds to start the regeneration process.

Risk of fire and injuries

WARNING The regeneration process causes the temperature of the exhaust gas to rise.
Make sure that there is no easily inflammable material near the exhaust outlet.
Keep away from the engine and the components of the exhaust gas system, as
skin contact with the hot parts can lead to severe injuries and burns.

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The “Regeneration” symbol and the button (5) light up.

The HEST lamp (6) may light up as well.
Note that the diesel engine idle speed increases.
6 Thanks to the high exhaust gas temperature, the fine
soot particles are burnt and the filter is cleaned.

Fig. 88 Regeneration process

12.2.2 After completing the regeneration process

The “Regeneration” symbol (1) and the HEST lamp (6)

on the display go out as soon as the regeneration
process is completed.

The wheel loader is now ready for operation again.

1 6

Figure 89 Completion of the regeneration process

To keep the diesel particulate filter free of soot particles for as long as possible,
NOTICE do not let the diesel engine idle for no reason and always warm it up sufficiently
before you start working with the wheel loader.

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13 Maintenance instructions
Obligation to inform yourself!
SAFETY
INSTRUCTIONS • starting
Read the safety instructions and warnings in this operating manual before
any maintenance work and follow them!
• Be sure to take all safety precautions and to observe all instructions
regarding the operation of the wheel loader when carrying out
maintenance work!

Risk of property damage and accidents due to lack of information for

CAUTION other people in the work area!
Use signs and warning notices to point out that maintenance work is being
carried out.

Risk of accidents caused by an inadvertent engine start!

WARNING Prevent the wheel loader from unintentionally starting by removing the ignition
key from the ignition lock!

Spare parts
NOTICE Use genuine Takeuchi spare parts only!
For information about spare parts, including safety-relevant ones, see the
separately available spare parts catalogue.

13.1.1 Safety instructions referring to maintenance work

 Secure the wheel loader before starting work.

 Place the attachment on the ground.
 Stop the Diesel engine and secure it against
unintentional activation by pulling out the ignition
key.
 Activate the parking brake.
 Secure the wheels by means of wheel chocks.
Fig. 90 Securing the wheel loader  In case the maintenance work needs to be
carried out in the work zone, be sure to create a
safe working environment.
 Ensure the wheel loader`s stability.
 Protect the work area against moisture and dirt.
 Check whether the hydraulic system is
depressurized.
 For work at the front end, the front axle, the
brake system or the steering system, always
insert the articulation-lock device (2) between the
front and the rear end.
2  Use only attachments, tools and accessories
which are described in the operating and
Fig. 91 Articulation-lock device maintenance manual.

13.1.2 After completing maintenance work

 Ascertain that the wheel loader is in a safe

OK 
operating condition.
 Check the hydraulic system of the wheel loader
for leaks after starting it.
 Test the functions of the wheel loader.
 Do not resume your work with the wheel loader
Fig. 92 Checking the wheel loader before thoroughly checking the vehicle.

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13.2 Overview: Maintenance

13.2.1 Overview: Engine compartment

1 8
6

9
3
b
7
a

Fig. 93 Engine compartment

1 Diesel engine 5 Filler neck, coolant

2 Combination cooler, hydraulic oil (a) & coolant (b) 6 Air filter
3 Filler neck, hydraulic oil 7 Filler neck, diesel
(left side of the engine compartment) (right side of the vehicle)
4 Battery 8 Oil dipstick
9 Filler neck, engine oil

Obligation to inform yourself!

SAFETY Be sure to refer to the manual(s) of the Diesel engine manufacturer (part of the
INSTRUCTIONS scope of delivery of the wheel loader) and to follow the instructions whenever
carrying out any maintenance work related to the engine compartment!

WARNING Risk of burns and scalding caused by hot surfaces

For all work at the Diesel engine: Beware of hot surfaces!

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13.2.2 Diesel engine overview

2
5
7 4
8

Fig. 94 Diesel engine overview

1 Fan wheel 5 Lube oil filter

2 Diesel engine 6 Diesel particulate filter (DPF)
3 Variable displacement pump 7 Temperature sensor
4 Oil drain plug 8 Fuel filter

Obligation to inform yourself!

SAFETY Be sure to refer to the manual(s) of the diesel engine manufacturer (part of the
INSTRUCTIONS scope of delivery of the wheel loader) and to follow the instructions whenever
carrying out any maintenance work related to the engine compartment!

WARNING Risk of burns and scalding caused by hot surfaces

For all work at the Diesel engine: Beware of hot surfaces!

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13.2.3 Overview: Loader and front end

3 5
7 6

10  8

Fig. 95 Loader and front end

Captions loader and front end

1 Front end
2 Loader
3 Working cylinder
4 Front headlights
5 Deflection lever
6 HQC (Hydraulic quick coupler)
7 HQC bolts
8 Front axle
9 Wheels
10 Loader cylinder

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13.2.4 Overview: Right cab panel

Fig. 96 Right cab panel

Captions right cab panel

1 Printed circuit board (Fuses and relays)

2 Control block working hydraulics
3 Brake fluid container

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14 Maintenance instructions for the driver

14.1.1 Required maintenance measures

Obligation to inform yourself!

SAFETY Before taking any maintenance measures at the wheel loader, be sure to
INSTRUCTIONS consult the chapters providing safety information and safety precautions for
maintenance work.

Risk of property damage and accidents caused by inexpert maintenance

WARNING work and ignorance of default maintenance intervals!
 If you do not have the skills and knowledge required to perform the
maintenance work, have it carried out by qualified service staff.
 Never neglect the required maintenance work!

14.1.2 Tools and lubricants for maintenance work

 In order to carry out the required maintenance

measures, you need the following tools:
1  Grease gun (1)
 Tire pressure test device (not included in the
scope of delivery).
 Cleaning cloths and oil can with a sieve, if
required.
Fig. 97 Grease gun

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14.1.3 Table of lubricants

Greasing point Lubricant Viscosity Equivalent standard

Diesel engine See YANMAR manual
Select the viscosity of API classification: ACEA classification E-3, E-4, E-5 or
the lubricant in CF, CF-4, CI-4 or higher JASO classification DH-1
accordance with the
ambient temperature
Arctic climate SAE 10W

Temperate climate SAE 10W-30

Tropical climes SAE 20W-50

All climes SAE 15W-40

Axles API classification: at 40°C Approved:

Gear box GL-4 (104 ºF): MOBIL SUPER UNIVERS. 20W40;
84 mm2/s MOBIL FLUID 422; TOTAL
(0.13 in2/s) DYNATRANS FR; TOTAL
TRANSMISSION T.H.F.I.; SHELL
at 100°C DONAX TD; ELF TRACTELF SF3;
(212 ºF): ESSO TORQUE FLUID 62; IP
10.5 mm2/s PONTIAX SP/TR;
(0.02 in2/s)
Roller bearing Order no. 0346905 NLGI 2 Lithium grease with MoS2 additives
Floating bearing KPF-2 K – 30 DIN 51818 which enhance the emergency
General greasing DIN 51825 with MoS2 running properties
points additives
Hydraulic oil Anti-wear hydraulic oil 46 Observe the specifications of the
hydraulic oil to be used! Pay
particular attention to the
specifications referring to operation
at temperatures below 0ºC (32ºF).
Be sure to preheat the oil
sufficiently.
Bio-degradable oil Hydr oil HE 461 at 40 ºC
(104 ºF):
50.8 mm2/s
(0.08 in2/s)
Brake fluid container ATF Dexron II at 40 ºC
(104 ºF):
34 mm2/s
(0.05 in2/s)
Protective cooler fluid Monoethylenglycole Approved:
with organic inhibitors TOTAL GLACELF AUTO SUPRA

1 Hydr oil HE 46:

 Bio-degradable high-quality fluid for advanced hydraulic systems.
 The majority of the requirements laid down in part 3 of DIN 51524 for HVLP
hydraulic oils are met.
 Besides, it disposes of additional features not covered by DIN 51524/part 3.
 If thus equipped by the manufacturer, the vehicles are provided with adhesive
labels at the hydraulic tank, in the cab and at the attachment.

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14.2 Check list: Required maintenance work for Maintenance Certificate A

□ Conduct a visual inspection.

□ Carry out the necessary lubrication work.

□ Check the engine oil level. Add oil, if required.

□ Check the hydraulic oil level. Add oil, if required.

□ Check the brakes.

□ Check the cooler. Add coolant, if required.

□ Check and, if necessary, adjust the tire inflation pressure.

□ Check and, if necessary, adjust the fill level of the

windshield washer system.

□ Clean the wheel loader before and after each operation.

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14.3 Maintenance certificate A: Daily maintenance work prior to starting the wheel
loader

14.3.1 Checking / cleaning

 Conduct a visual inspection to check the exterior

and the driver`s compartment of the wheel loader.
 Check the hydraulic components and the hoses for
leakage.
 Watch out for damage at the vehicle.
 Clean the exterior of the vehicle and the cab, if
necessary.

Fig. 98 Daily checks

14.3.2 Lubrication

 Lubricate the follwing five greasing points of the

1 articulated pendulum joint:
 2x articulated joint (2), left
 1x articulated joint(1), right

2  Lubricate the following two greasing points of the

bucket control mechanism:
 1 x deflection lever HQC (3)
 1 x deflection HQC (3)

 Check the loader for damage.

Fig. 99 Lubrication

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14.3.3 Engine oil level

Check the engine oil level of the Diesel engine.
3 Add engine oil, if required.
 Turn off the Diesel engine. Remove the ignition
key.
 Pull out the oil dipstick (1) and wipe it with a
clean piece of cloth. Insert it again.
 The dipstick should be covered with oil up to
the top mark.
 If required, add oil via the filler neck (3).
 Attach the cover of the filler neck again (please
note that the cover may be damaged if you
exert too much force).

1
1

Fig. 100 Engine oil level

Obligation to inform yourself!

SAFETY  Pay attention to the information on the engine oil to be used in the engine
INSTRUCTIONS compartment.
 If no information is displayed in the engine compartment, consult the Table
of lubricants for the required specifications.

NOTICE Risk of property damage!

To prevent damage to the machine, never mix different types of oil!

14.3.4 Hydraulic oil level

Check the hydraulic oil level at the inspection glass.
Add oil, if required.
 Retract the loader cylinder.
 Retract the HQC.
 Turn off the Diesel engine. Pull out the ignition key.
 Required oil fill level: 2 cm (0.8 in) below the center
of the inspection glass for cold hydraulic oil, normal
for operating temperature and high for warm oil)
If required, proceed as follows to add hydraulic oil:
 Open the engine hood.
 Open the cover (2) of the filler neck.
 Add hydraulic oil until the correct fill level is
2 displayed at the inspection glass (1).
1  Attach the cover (2) again.
 Start operating the hydraulic system and warm it up
under load.
 Check the hydraulic oil level at the inspection glass
Fig. 101 Hydraulic oil level again.

Risk of property damage!

NOTICE  Never mix different types of hydraulic oil!
 Inform yourself of the required specifications, see Table of lubricants.
 Be sure to exercise extreme cleanliness when adding hydraulic oil!

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Risk of accidents!
WARNING  In order to check the hydraulic oil, the wheel loader needs to be parked on
level ground.
 The loader and the attachment need to be in their lowest position.

14.3.5 Brakes

Check the function of the brakes:

1  parking brake (1)
and
 service brake (foot pedal) (2)

Fig. 102 Brakes

14.3.6 Combined cooler: Hydraulic oil / coolant

Risk of injuries caused by hot water and rotating parts!

WARNING  To prevent scalding, exercise caution - hot water may escape!
 Never carry out checks and maintenance work with the engine running!
 Turn off the engine and make sure it has cooled down before adding
coolant!

NOTICE The cooler may only be cleaned by professional service staff.

1 Check the cooler and add coolant, if required.

Proceed as follows:
 Check the cooler for damage or the accumulation of
dirt.
 Check the coolant level (see Technical
specifications for the required fill levels).
2  In order to fill in coolant, unscrew the cover (1) of the
coolant receptacle (2).
 Add coolant until coolant starts to escape from the
opening for the ventilation plug.
 Let any air bubbles appearing at the opening escape.
 Close the receptacle (2) by attaching the cover (1).

In case dirt has accumulated at the cooler, its cooling

capacity is reduced and the hydraulic oil tends to heat up
much faster.
2 If necessary, have the cooler cleaned by professional
service staff (see Maintenance instructions)

Fig. 103 Cooler

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14.3.7 Tire inflation pressure

Check the tire inflation pressure and make sure it
corresponds to the values listed below.

Tire sizes Bucket Pallet forks

front rear front rear

12.5-18 MPT 2.2 bars 1.5 bars 3.5 bars 1.5 bars
(31.9 psi) (21.8 psi) (50.8 psi) (21.8 psi)

For information related to other tire types and sizes,

please contact your local Takeuchi dealer or the tire
manufacturer.

14.3.8 Windshield washer system

 Check the fill level of the washing water container
(1).
 Add washing water (and antifreeze, depending on the
1 season), if required.

Fig. 101 Windshield washer system

14.3.9 Cleaning the wheel loader after each operation

 Clean the cab.
 Be sure to remove any dirt from the pedals and
the floor.
 After parking the wheel loader and closing the
door, clean the exterior of the wheel loader.
 Use a high-pressure washer.
 If necessary, clean the interior surfaces of the
cab windows.
 Be sure to clean the steps in order to prevent
dirt from accumulating there.

Fig. 102 Cleaning

Risk of property damage!

NOTICE Make sure the high-pressure washer is not directed at one of the following
components:
 The greasing points (in the areas where grease escapes)
 Ventilation grills and slots.
 The sealings of the cab door and the windows.
 The area underneath the cab roof (risk of water entering the cab).

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14.4 Overview: Further maintenance and service intervals

14.4.1 At intervals of 100 operating hours (Maintenance certificate B)

SAFETY Obligation to inform yourself!

For a description of the related maintenance work, see Maintenance
INSTRUCTIONS instructions for the service staff.

14.4.2 At intervals of 500 operating hours (Maintenance certificate C)

Risk of property damage and injury due to inexpert maintenance work!

WARNING The maintenance work in question must be carried out in a workshop and may
only be performed by trained professional service staff.

14.4.3 Summary: Periodical maintenance measures

Required check Once a year Every 2 years Description

Hydraulic system X Hydraulic oil change
Accident prevention check X
Brake system X Brake oil change
Air filter Diesel engine X replace

* Change the hydraulic oil after the initial 1500 operating hours and
carry out the subsequent oil changes at intervals of 3000
operating hours (or after 24 months, at the latest)!

Obligation to inform yourself!

SAFETY In order to carry out the maintenance work referring to the Diesel engine and
INSTRUCTIONS further components by other manufacturers, be sure to consult their
maintenance instructions!

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15 Maintenance instructions for the service staff

15.1 Required maintenance measures

Obligation to inform yourself!

SAFETY Before taking any maintenance measures at the wheel loader, be sure to
INSTRUCTIONS consult the chapters on safety instructions and safety precautions for
maintenance work.

Risk of property damage and accidents caused by inexpert maintenance

WARNING work and ignorance of default maintenance intervals!
 Make sure the maintenance work described in this section is carried out by
qualified professional service staff!
 Never neglect the required maintenance work!

15.1.1 Tools and lubricants for maintenance work

In order to carry out the required maintenance work, you

need the following tools:
 Grease gun
Further tools (not included in the scope of delivery of the
wheel loader):
 Tire pressure test device
 Cleaning cloths and an oil can, if required
 Waste oil receptacle
 Tension band for oil filter cartridges

SAFETY Obligation to inform yourself!

INSTRUCTIONS See Table of lubricants for information on the required specifications.

15.1.2 Required spare parts for maintenance work: Maintenance kits

In order to carry out the required maintenance work at

the wheel loader, maintenance kits are required for the
respective maintenance certificates.

They are available from the Takeuchi customer

service.

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15.2 Check list: Required maintenance work for Maintenance Certificate B

□ Make sure the work for Maintenance Certificate A

has been completed.

□ Lubricate the hinge bearings of the steering cylinder.

□ Tighten the wheel nuts.

□ Check the electrical system.

□ Check the cooler.

□ Clean the air filter.

□ Check the brake fluid level.

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15.3 Maintenance certificate B: At intervals of 100 operating hours

SAFETY Before carrying out the maintenance measures described in this chapter, be
INSTRUCTIONS sure to complete the work for Maintenance Certificate A.

Risk of property damage and accidents caused by inexpert maintenance

WARNING work and ignorance of default maintenance intervals!
 Make sure the maintenance work described in this section is carried out by
qualified professional service staff!
 Never neglect the required maintenance work!

15.3.1 Lubrication:
Lubricate the two hinge bearings (1) of the
steering cylinder.

Lubricate the hinge bearings (2) of the work

cylinder:
 1x work cylinder, front end
 1x work cylinder, deflection lever

Lubricate the loader (6) and the hinge bearings

(3) of the loader cylinder:
 2x front end – loader
1  2x front end – loader cylinder
6 2
6  2x loader cylinder– loader

Lubricate the bearings (4) of the deflection lever:

4  1x bearing – deflection lever
3
 1x deflection lever - HQC

Lubricate the bearings (5) of the HQC:

 2x loader
 1x deflection HQC

5
2
Fig. 106 Lubrication

15.3.2 Wheels
Tighten 8 nuts per wheel by means of a torque
wrench.
Tightening torque: 450 Nm.
450 Nm

Fig. 107 Wheel nuts

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15.3.3 Electrical system

Check the connections of all electrical cables and
plugs.
Make sure the contacts of the battery (1) are clean
and securely attached.
Check the fuses on the printed circuit board (2) (see
Fuses: Overview).

Fig. 108 Electrical system

15.3.4 Combined cooler: Hydraulic oil / coolant

Check the hydraulic oil cooler (combination cooler)

for damage and the accumulation of dirt.
If the cooler is dirty, its cooling capacity is reduced
and it tends to heat up much faster.
If required, proceed as follows to clean the hydraulic
oil cooler:
 Open the engine hood.
 Use compressed air to clean the hydraulic oil
cooler from the inside (engine side) to the
outside.
 If this cleaning method is insufficient, high
pressure is needed to clean the combination
cooler. When using a high pressure washer,
always work from the inside (engine side) to the
outside as well.

Fig. 109 Cleaning the combined cooler

Risk of serious physical harm and death caused by hot water and rotating
WARNING parts!
• To prevent scalding, exercise caution - hot water may escape!
• Never carry out checks and maintenance work with the engine running!
• Turn off the engine and make sure it has cooled down before adding
coolant!

Risk of property damage and injury due to unprofessional maintenance

WARNING work!
This work may be carried out by trained professional service staff only!

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15.3.5 Brake fluid level

 The compensation tank for the brake fluid is situated

at the front, in the soft trim of the steering column.
7  Add brake fluid as soon as the corresponding
symbol (7) lights up on the display.
 The brake fluid level is correct if it is between the
two markings (6) at the compensation tank. Add
brake fluid, if necessary.
6
 Change the brake fluid once a year.

F ig. 110 Brake fluid level

15.3.6 Air filter and engine compartment

 Check the air intake filter (1) of the Diesel engine

1 for the accumulation of dirt.
 Check the engine compartment for the
accumulation of dirt. Use a high pressure washer
to clean it, if necessary.

Fig. 111 Air filter


As soon as the corresponding display on the dashboard indicates the
NOTICE accumulation of dirt in the air filter for the combustion air of the Diesel
engine, the air filter has to be cleaned or replaced.

Clean the interior of the air filter housing. If necessary, vacuum it.

After a maximum of five cleanings by means of compressed air, replace the
filter cartridge.

NOTICE Risk of damage to the Diesel engine


Never blow air into the filter housing to clean it!

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15.4 Check list: Required maintenance work for Maintenance Certificate C

Risk of property damage and injury due to inexpert maintenance work!

WARNING This work may only be carried out by trained professional service staff in a
workshop!

□ Check the overall condition of the wheel loader.

□ Ascertain that the required daily and weekly work
(maintenance certificates A & B) has been carried out.
□ Thoroughly clean the wheel loader before starting work.

Checking the fill levels:

□ Check the engine oil level.
□ Check the hydraulic oil level at the inspection glass.
□ Check the oil level in the front axle.
□ Check the oil level in the rear axle.
□ Check the oil level in the power divider.
□ Check the oil in all four planetary wheel drives.
□ Replace the breathers of the front and rear axle.
□ Check the fill level in the brake oil container.

Oil change:
The following oil changes need to be performed after
initial 500 operating hours and subsequently, at intervals
of 1500 operating hours:
□ Oil change front axle
□ Oil change rear axle
□ Oil change brake system
The hydraulic oil has to be replaced after the initial 1500
operating hours and subsequently, at intervals of 3000
operating hours (after 24 months at the latest).

SAFETY Obligation to inform yourself!

For details regarding further maintenance intervals, see Note of delivery and
INSTRUCTIONS verification of inspections.

Screw connections:
□ Check and adjust the screw connections at the Diesel
engine mounting.
□ Tighten the screw connections of the front and rear axle
(tightening torque: 550 Nm) at the front and rear end.
□ Tighten the screw connections at the articulated
pendulum joint (see workshop manual and Maintenance
instructions for the initial operation).
□ Tighten the screw connections of the cardan shaft
(tightening torque 42 Nm).
□ Check all other screw connections.

SAFETY Obligation to inform yourself!

Refer to the table of tightening torques in the workshop manual in order to
INSTRUCTIONS tighten the screw connections.

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Hydraulic system:
□ Clean the hydraulic oil cooler.
□ Replace the filter cartridge at the pump assembly.
□ Replace the filter cartridge in the hydraulic oil tank.
□ Replace the ventilation filters of the hydraulic oil tank.
□ Check the hydraulic hoses and screw connections for
leaks.

Diesel engine:
□ Replace the air filter cartridge of the Diesel engine.
Clean the air filter housing.
□ Tighten the screw connections of the exhaust
system.
□ Check all connections of the air intake system for
leakage and tighten all clamps and fastening screws
(after the initial 50 operating hours and subsequently,
at intervals of 500 operating hours).

Risk of property damage!

NOTICE Disregard of the instructions related to the air intake system will result in damage
to the Diesel engine!

SAFETY Obligation to inform yourself!

INSTRUCTIONS Follow the instructions in the maintenance manual of the Diesel engine
manufacturer to perform any maintenance work referring to the Diesel engine!

Electrical system:
□ Check the wiring and the plug-in connections of the
vehicle.
□ Check (and, if necessary, clean) all visible cables and
plugs.
□ Clean and grease the battery contacts.
□ Check the entire electrical system:
o Lighting equipment
o Turn signals, work lights
o Front and rear wipers
o Rear window defroster
o Ventilation system / fan
o Backup lights
o Switching functions concerning the direction of
motion, the off-road mode, the pilot control and the
differential lock.

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15.5 Maintenance certificate C: At intervals of 500 operating hours

15.5.1 Axles

Risk of serious physical harm caused by hot oil!

WARNING • To prevent scalding, exercise caution - hot oil may escape!
• Put on protective clothing and make sure the oil has cooled down before
carrying out the maintenance work!

 The breathers of the axles need to be replaced

1 after the initial 50 operating hours and
subsequently, at intervals of 500 operating
hours.
 Check the front and the rear axle for leaking oil
by performing a visual inspection.
 Replace the breathers.
1  The breathers (1) are part of the maintenance
kits (see spare parts list).

Fig. 112 Axles

15.5.2 Electrical system

Risk of explosions and serious injury caused by battery gases and acid!
WARNING  Battery gases are explosive!
 Keep away sparks and open fire from the battery!
 Do not smoke!
 Battery acid can cause chemical burns!
 Protect your eyes and your skin!

NOTICE Please note that the electrical system disposes of an operating voltage of 12V.

Battery:
 Check the battery poles (2) for corrosion and the
2 accumulation of dirt.
 Lubricate the poles and the terminal (Grease: order
no.0830684).

4
3 Printed circuit board, fuses and relays:
1
4  Check the printed circuit board and the fuses and
relays on the printed circuit board.
 Open the cover (3) of the printed circuit board (4) and
carry out a visual inspection.
 Check the fuses and relays for the accumulation of
dirt or damage.
 Always replace defective fuses!
 For information on the allocation of the fuses, see
Survey of fuses

Fig. 113 Electrical system

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15.5.3 Survey of fuses

15.5.4 Required lamps for the lighting system

Function Denomination Voltage Size (Watt)

Front headlights / low beam lights H7 12 55
Front headlights / brights H3 12 55
Parking light T4W 12 4
Turn signals, front P21W 12 21
Turn signals, rear P21W 12 21
Backup light P21W 12 21
Brake light and rear lights P21/5W 12 21/5
Interior lighting C5W 12 5
Work lights H3 12 55

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15.5.5 Fuses and relays in the engine compartment (on the left, in the rear)

K59
K13

F47 F28 F100

F31

K43

F29

Cab, on the right:

K20
K19

Fig. 114 Fuses and relays

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16 Cleaning and preservation

16.1 Cleaning the engine

The accumulation of dust on the cooling fins, particularly
in combination with fuel and oil, reduces the cooling
capacity. The most suitable cleaning method depends on
the kind of soiling:
 Steam jet:
We recommend cleaning the engine by means of a
steam jet. Carry out the cleaning at a temperature of 80
to 90 ºC (176 to 194 ºF) and use a pressure of approx.
60 bar (870.23 psi).

 Compressed air:
Compressed air is to be used to remove minor, dry dirt
only. Start blowing at the exhaust side.
 Water and solvent:
In case water and solvent are used to clean the engine,
use solvents which dissolve compounds of dust, fuel and
lubricants. Apply the solvent by means of a brush. Let it
set before washing it down with water.

Health hazards, risk of property damage and damage to the environment!

CAUTION Never use fuel to clean the engine! The cleaning effect is poor and it is harmful
both to your health and the environment.

□ Clean the protective grid, the engine cooling fan and the
air guiding plates.
□ Never point directly at sensitive parts, e.g. the fan wheel.
□ Prevent the cleaning fluid from reacting with electrical
components.
□ After a thorough and careful cleaning, run up the engine
in order to cause the remaining water to vaporize, thus
preventing corrosion.

16.2 Long-term storage

 Remove the battery. Store it in a frost-proof room. Fill
and recharge it at regular intervals.

In case the wheel loader is put out of operation for

more than 6 months:
 Thoroughly lubricate all greasing points.
 Replace the engine oil by anti-corrosive oil.
 Add 10% of anti-corrosive oil to the fuel. Fill the tank
to the top. Run the Diesel engine for a few minutes.
 Seal the air filter suction hose and the muffler by
means of duct tape and plastic foil.
 In areas with a high humidity (tropical regions), fill the
hydraulic tank to the top.
 Apply a thick film of anti-corrosion grease to all
exposed cylinder piston rods.

Risk of property damage!

NOTICE With biodiesel, standstill periods of more than 4 weeks are to be generally
avoided.

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Before putting the wheel loader into service again:

□ Check the hydraulic oil level.
□ Drain the anti-corrosive oil and fill in new engine oil.
□ Replace the hydraulic oil in case the wheel loader
has not been put into operation for more than a year.
□ Remove the anti-corrosion grease.
□ Open the air filter suction hose and the muffler by
removing the duct tape and the plastic foil.

16.3 Final shutdown of the wheel loader

SAFETY Obligation to inform yourself!

Prior to the final shutdown of the wheel loader, inform yourself of all applicable
INSTRUCTIONS laws, guidelines and directives concerning the shutdown procedure and the
disposal and observe them!

NOTICE Risk of damage to the environment!

Dispose of all materials separately and at official and authorized locations!

□ Ensure that the wheel loader is not put into operation in

the period between the shutdown and its disposal!
□ Secure the wheel loader against unauthorized operation
by locking the door, the engine hood and the windows.
□ Take all measures necessary in order to prevent any
danger resulting from the machine (see notes on
securing the wheel loader against rolling in this manual,
for instance).
□ Remove the battery from the vehicle.
□ Eliminate any leakage (engine, tank, hydraulic system)
and make sure no consumables or lubricants which
might represent a risk to the environment can escape!

Risk of damage to the environment – Environmental protection!

NOTICE  Oil and fuel may not penetrate the soil, pollute water or leak into the sewer
system!
 Dispose of all consumables and lubricants separately and in an
environmentally friendly way!

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17 Initial operation

17.1 Delivery receipt of the wheel loader

SAFETY In order to ensure that the customer will be able to operate the machine safely,
make sure that all checks and maintenance measures related to the initial
INSTRUCTIONS operation are carried out in the presence of the customer or his/her staff. Obtain
a written confirmation.

Warranty terms and liability

NOTICE Inform the customer and his/her staff of the warranty terms as provided in the
contract. As for the liability of the manufacturer, refer to the corresponding section
in the operating and maintenance manual.

□ Ascertain the completeness of the delivery (including all

accessories and the wheel loader documentation).

□ Make a note of any damage found.

□ Refer to the Note of delivery and verification of

inspections for information on the default maintenance
intervals (maintenance certificates).

17.1.1 Checking the operating state of the wheel loader

SAFETY In order to enable the customer to operate the machine safely, make sure that
all checks and maintenance measures related to the initial operation are carried
INSTRUCTIONS out in the presence of the customer or his/her staff. Obtain a written
confirmation.

 Checking the fill levels:

Ensure that the following fill levels correspond to the

required levels (see Technical Specifications):
□ Engine oil level
□ Hydraulic oil level at the inspection glass
□ Oil level in the front axle
□ Oil level in the rear axle
□ Oil level in the power divider
□ Fill level in the brake fluid container
□ Fill level in the washing water container.

Check the levels and add oil/water/brake fluid, if necessary.

 Checking the tires:

□ Check the air pressure of the tires, see Maintenance

instructions (maintenance certificate A).

 Lubrication: front end and loader:

□ Lubricate the following greasing points:

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Operating & maintenance manual

□ Articulated pendulum joint

□ Bucket guidance
□ Hinge bearings of the steering cylinder
□ Hinge bearings of the working cylinder
□ The bearings of the loader and the hinge bearings of the
loader cylinders
□ The bearings of the hydraulic quick coupler

 Screw connections:

□ Use a torque wrench to tighten the wheel nuts

(tightening torque 450 Nm).
□ Check all screw connections.

 Hydraulic system:

□ Check the hydraulic hoses and the screw connections

for leaks.

17.2 Instruction and demonstration at the machine

17.2.1 Vehicle documents and operating manual

□ Hand out the documents related to the wheel loader and

point out their relevance.

□ Explain the structure and the contents of the operating

and maintenance manual.

□ Be sure to refer to the safety instructions and stress the

importance of observing them.

□ Explain the operation and functions of the wheel loader,

based on the instructions in this operating and
maintenance manual.

SAFETY In order to enable the customer to operate the machine safely, bear in mind
INSTRUCTIONS that, after your initial instruction and demonstration, the operating and
maintenance manual will be the only resource for obtaining information on the
operation of the wheel loader.

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17.2.2 Control elements and displays

When giving the operating staff instructions related to the
controls and displays, adhere to the sequence provided
in the operating and maintenance manual.

Proceed in the following manner:

□ Begin by explaining the adjustment of the driver`s

seat.
□ Explain the functions of the switches, the buttons and
the symbols on the dashboard and the steering
column.
□ Inform the operating staff of the joystick buttons and
the corresponding symbols on the dashboard.
□ Mention the connections between certain functions,
e.g. handbrake and engine start.

Risk of accidents, property damage and physical harm!

WARNING  Be sure to point out that the Diesel engine needs to run for 10 minutes in
order to reach operating temperature before driving the wheel loader or
performing working motions is possible!
 The functions of the hydraulic system are available with warm hydraulic oil
only (see Starting, driving and stopping the wheel loader)!

□ Provide information on the allocation of the pedals.

□ Explain the function, the operation and the impact of
the inching pedal.
□ Explain the joystick control and the control lever
HQC for work with the wheel loader.
□ Point to the required hydraulic - , gear - , axle-, &
engine oil types, the brake fluid and coolant
specifications.

17.2.3 Working with the wheel loader

□ Explain how to change attachments and how to

fasten lifting equipment.
□ Provide information on the operation of the locking
cylinder of the hydraulic hydraulic quick coupler
(HQC).
□ Inform the operating staff about switching the HQC
hydraulics in order to connect attachments.
Explain how to lock the 3rd section (locking the
working hydraulics).
□ Point out the special features of the Z-kinematics of
the loader (parallel motion, pallet forks, automatic
bucket reset).

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17.2.4 Driving the wheel loader

□ Inform the operating staff of measures to be taken in

order to drive the wheel loader on roads or at
construction sites
□ Explain how to set the wheel loader to the road or work
mode
□ Provide information on driving on public roads and
transporting the wheel loader
□ Refer to the operating and maintenance manual when
talking about the measures to be taken in order to tow
the wheel loader
□ Give information on the differential lock.

17.2.5 Maintenance
□ After any operation, leaks are to be eliminated and the
correct functioning of the electrical system and the
brakes needs to be ascertained.
□ Refer to the verifications of inspections and maintenance
certificates when explaining all maintenance and service
work.
□ Be sure to adhere to the instructions in the operating
manual of the Diesel engine manufacturer when carrying
out and demonstrating any maintenance measures
related to the Diesel engine.

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17.3 Check list: 1st inspection after 50 operating hours

SAFETY
See Note of delivery and verification of inspections for the required form.
INSTRUCTIONS

17.3.1 Checking the fill levels

□ Check the engine oil level.
□ Check the hydraulic oil level at the inspection
glass.
□ Check the oil level in the front axle.
□ Check the oil level in the rear axle.
□ Check the oil level in the power divider.
□ Check the fill level in the brake fluid container.
□ Check the air pressure of the tires, see
Maintenance instructions (Maintenance
certificate A).

17.3.2 Lubricating the front end and the loader

Lubricate the following greasing points according
to the instructions in the maintenance manual:

□ articulated pendulum joint

□ bucket guidance
□ hinge bearings of the steering cylinder
□ hinge bearings of the working cylinder
□ the loader and the hinge bearings of the loader
cylinders
□ the bearings of the hydraulic quick coupler

17.3.3 Screw connections

□ Check the screw connections of the engine
mounting at the Diesel engine.
□ Check all other screw connections.

□ Tighten the screw connections at the cardan

shaft (tightening torque: 42 Nm).

SAFETY Obligation to inform yourself!

Refer to the table of tightening torques in the workshop manual in order to
INSTRUCTIONS tighten the screw connections.

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Operating & maintenance manual

□ Screw connections at the articulated pendulum

joint:

Tighten the screws of the articulation bolt:

1
 Tightening torque for the bolt screws: 60 Nm
2  Set the articulated bolt (3) with hammer blows
from below.
3  Tighten the bolt screws (2) again. Tightening
torque: 60 Nm.
 Tighten the counter screws (1). Tightening
torque: 70 Nm
Fig. 115 Articulated pendulum joint  Tighten the bolt screws (2) again. Tightening
torque: 120 Nm.

17.3.4 Checking the axles

□ Perform a visual inspection to check the front and the
rear axle for leaks.
□ Replace the breathers on the axles, see maintenance
instructions for the service staff.
□ The breathers are part of the maintenance kits (see
spare parts list).
17.3.5 Hydraulic system
□ Use a high pressure washer to clean the cooler.
□ Replace the filter cartridge of the hydraulic tank.
Check the hydraulic hoses and screw connections for
leaks.
□ Replace the filter element of the pump aggregate.
□ Replace the ventilation filter of the hydraulic oil tank.
17.3.6 Diesel engine
□ Replace the air filter cartridge of the Diesel engine.
Clean the air filter housing.
□ Check all connections of the air intake system for
leakage. Tighten all clamps and fastening screws (after
the initial 50 operating hours and subsequently, at
intervals of 500 operating hours).
□ Tighten the fastening screws of the exhaust system.

Risk of property damage!

NOTICE Disregard of the instructions related to the air intake system will result in damage
to the Diesel engine!

SAFETY Obligation to inform yourself!

In addition to the instructions given here, be sure to consult the operating and
INSTRUCTIONS maintenance manual of the Diesel engine manufacturer and adhere to the
maintenance intervals and measures mentioned in it.

17.3.7 Checking functions

□ Check the function of the differential lock.

□ Check the gear shift: road mode/work mode
□ Check the diesel engine start.
□ Check the function forward/backward motion.

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18 Verification of inspections

18.1 Verification: 1st inspection (50 operating hours)

Maintenance Inspection 1:
50 operating hours
After the execution of the required maintenance work by the authorized Takeuchi dealer,
complete this form and send a copy to the Takeuchi customer service.

Takeuchi machine, type Serial number

___________________ _________________

The inspection needs to be conducted at a meter reading of 40 to 60 operating hours.

Upon presentation of this voucher, the Takeuchi customer service team carries out the
required maintenance work and confirms this by completing this form.

Current operating hour meter reading:

____________________________________________________________________
(City, Date)

____________________________ ____________________________
(Signature Takeuchi service staff) (Signature Customer)

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18.2 Verification: Correct delivery procedure and execution of all lubrication

and maintenance work
Indicate the number of operating hours (as displayed on
the operating hour meter) and the date for each form.
Confirm by a business stamp or a signature.

Delivery Inspection 1 Form C 500

including oil change at the front axle, the
rear axle and the brake system

Form C 1000 Form C 1500 Form C 2000

including hydraulic oil change including oil change at the front axle, the
rear axle and the brake system

Form C 2500 Form C 3000 Form C 3500

including oil change at the front axle, the
rear axle and the brake system

Form C 4000 Form C 4500 Form C 5000

including hydraulic oil change including oil change at the front axle, the
rear axle and the brake system

Form C 5500 Form C 6000 Form C 6500

including oil change at the front axle, the
rear axle and the brake system

Form C 7000 Form C 7500 Form C 8000

including hydraulic oil change including oil change at the front axle, the
rear axle and the brake system

Form C 8500 Form C 9000 Form C 9500

including oil change at the front axle, the
rear axle and the brake system

SAFETY Please continue to carry out the required maintenance work according to this
schedule. This ensures that your wheel loader is always ready for operation and
INSTRUCTIONS that maximum safety is attained!
 Oil change at the front axle (differential, planets), the rear axle (differential,
gear box, planets) and the brake system after the initial 500 operating
hours; subsequently, at intervals of 1500 operating hours or once a year.
 Hydraulic oil change: after the initial 1500 operating hours; subsequently,
at intervals of 3000 operating hours but after 24 months at the latest.

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19 Table of figures
Fig. 1: Type plate ......................................................... 10 Fig. 61: Ventilation system ........................................... 52
Fig. 2: Type plate cab ................................................... 10 Fig. 62: Heating unit ..................................................... 52
Fig. 3: Type plate Diesel engine ................................... 10 Fig. 63: Drying the windows without the heating .......... 52
Fig. 4: Construction sites .............................................. 16 Fig. 64: Drying the windows with the defroster ............. 53
Fig. 5: Ventilation ......................................................... 17 Fig. 65: Rear window defroster..................................... 53
Fig. 6: Safety measures ............................................... 18 Fig. 66: Air conditioner ................................................. 53
Fig. 7: Dimensions........................................................ 24 Fig. 67: Checks ............................................................ 55
Fig. 8: Driving onto a flat bed truck ............................... 25 Fig. 68: Wheel chocks .................................................. 56
Fig. 9: Articulation-lock device ...................................... 25 Fig. 69: Opening the HP valves .................................... 57
Fig.10: Tying the wheel loader to the transport Fig. 70: Deactivating the parking brake ........................ 57
vehicle .............................................................. 26 Fig. 71: Closing the HP valves ..................................... 58
Fig.11: Carrying out the transport ................................. 26 Fig. 72: After towing ..................................................... 58
Fig.12: Crane transport ................................................ 27 Fig. 73: Joystick and related functions ......................... 60
Fig.13: Assembly groups .............................................. 28 Fig. 74: Hooking in the attachment ............................... 61
Fig.14: Cab ................................................................... 29 Fig. 75: Locking the attachment ................................... 62
Fig.15: Decals and labels ............................................. 30 Fig. 76: Putting down an attachment ............................ 62
Fig.16: Visual inspection .............................................. 32 Fig. 77: Driving with load .............................................. 63
Fig.17: Fuel .................................................................. 32 Fig. 78: Dumping material ............................................ 64
Fig.18: Accessing the cab ............................................ 33 Fig. 79: Driving uphill .................................................... 64
Fig.19: Releasing and closing the door ........................ 33 Fig. 80: Driving downhill ............................................... 64
Fig.20: Opening and securing the window ................... 34 Fig. 81: Picking up material .......................................... 65
Fig.21: Weight adjustment............................................ 35 Fig. 82: Driving with load on pallet forks ....................... 65
Fig.22: Longitudinal adjustment ................................... 35 Fig. 83: Unloading material........................................... 65
Fig.23: Backrest inclination .......................................... 35 Fig. 84: Relieving the hydraulic circuit .......................... 66
Fig.24: Height adjustment ............................................ 36 Fig. 85: Road sweeping ................................................ 67
Fig.25: Safety belt ........................................................ 36 Fig. 86: Regeneration ................................................... 71
Fig.26: Exterior mirrors ................................................. 36 Fig. 87: Initiation of regeneration .................................. 71
Fig.27: Dashboard ........................................................ 37 Fig. 88: Regeneration process ..................................... 72
Fig.28: Control elements in the cab .............................. 39 Fig. 89: Completion of the regeneration process .......... 72
Fig.29: Battery main switch .......................................... 40 Fig. 90: Securing the wheel loader ............................... 73
Fig.30: Starting the Diesel engine ................................ 40 Fig. 91: Articulation-lock device .................................... 73
Fig.31: Forward motion ................................................ 41 Fig. 92: Checking the wheel loader .............................. 73
Fig.32: Stopping the forward motion............................. 42 Fig. 93: Engine compartment ....................................... 74
Fig.33: Stopping to work............................................... 42 Fig. 94: Diesel engine overview.................................... 75
Fig.34: Reverse motion ................................................ 42 Fig. 95: Loader and front end ....................................... 76
Fig.35: Stopping the reverse motion............................. 43 Fig. 96: Right cab panel ............................................... 77
Fig.36: Steering motions .............................................. 43 Fig. 97: Grease gun ...................................................... 78
Fig.37: Turn signals ...................................................... 43 Fig. 98: Daily checks .................................................... 81
Fig.38: Stopping and parking ....................................... 43 Fig. 99: Lubrication ....................................................... 81
Fig.39: Stopping the Diesel engine .............................. 44 Fig.100: Engine oil level ............................................... 82
Fig.40: Battery main switch .......................................... 44 Fig.101: Hydraulic oil level ........................................... 82
Fig.41: Leaving the wheel loader ................................. 44 Fig.102: Brakes ............................................................ 83
Fig.42: Securing the vehicle on slopes ......................... 45 Fig.103: Cooler ............................................................. 83
Fig.43: Driving position ................................................. 45 Fig.104: Windshield washer system ............................. 84
Fig.44: Road mode ....................................................... 46 Fig.105: Cleaning ......................................................... 84
Fig.45: Work mode ....................................................... 46 Fig.106: Lubrication ...................................................... 88
Fig.46: Inching pedal .................................................... 47 Fig.107: Wheel nuts ..................................................... 88
Fig.47: Differential lock ................................................. 47 Fig.108. Electrical system............................................. 89
Fig.48: Deactivating the differential lock ....................... 48 Fig.109: Cleaning the combined cooler ........................ 89
Fig.49: Driving uphill ..................................................... 48 Fig.110: Brake fluid level .............................................. 90
Fig.50: Driving downhill ................................................ 48 Fig.111: Air filter ........................................................... 90
Fig.51: Securing the vehicle on slopes ......................... 48 Fig.112 Axles................................................................ 93
Fig.52: Light switch....................................................... 49 Fig.113 Electrical system ............................................. 93
Fig.53: Brights .............................................................. 49 Fig.114 Fuses and relays ............................................. 95
Fig.54: Headlamp flasher ............................................. 49 Fig.115 Articulated pendulum joint ............................. 103
Fig.55: Horn ................................................................. 50
Fig.56: Hazard warning lights ....................................... 50
Fig.57: Work lights........................................................ 50
Fig.58: Front wipers...................................................... 51
Fig.59: Front windshield washer system ...................... 51
Fig.60: Rear wiper & windshield washer system .......... 51

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20 Index

A F
Accessing the vehicle .......................................... 33 Failures ................................................................ 68
Articulation-lock device ........................................ 25 Falling objects...................................................... 15
Assembly groups ................................................. 28 Faults ................................................................... 68
Attachments ......................................................... 61 Fill level, engine oil .............................................. 82
Fill level, hydraulic oil .......................................... 82
B Fill levels .............................................................. 23
Brakes.................................................................. 83 Flat-bed truck....................................................... 25
Brights.................................................................. 49 Forward motion.................................................... 41
Bucket .................................................................. 63 Front end ........................................................... 102
Bucket capacity .................................................. 22 Fuel specifications ............................................... 32
Fuses ................................................................... 94
C
Cab ...................................................................... 29 G
Change of direction ............................................. 43 Gear shifting ........................................................ 45
Check................................................................... 55
Cleaning the engine ............................................. 96 H
Contractor ............................................................ 11 Hazard warning lights .......................................... 50
Control ................................................................. 37 Headlamp flasher ................................................ 49
Cooler .................................................................. 83 Horn ..................................................................... 50
Crane transport .................................................... 27 Hydraulic failure ................................................... 67
Creeping motion .................................................. 42
I
D Inching pedal ....................................................... 47
Daily maintenance ............................................... 81 Initial operation .................................................... 98
Darkness.............................................................. 49
Dashboard ........................................................... 37 L
Designated use ...................................................... 8 Lifting capacity ..................................................... 22
Diesel ................................................................... 23 Loader ................................................................. 76
Diesel engine ....................................................... 23 Long term storage ............................................... 96
Dimensions .......................................................... 24 Lighting ................................................................ 49
Direction of motion ............................................... 43 Light switch .......................................................... 49
Displays ............................................................... 37 Line-of-sight obstruction ...................................... 54
Driver ................................................................... 78 Loading ................................................................ 25
Driver`s seat ........................................................ 35 Lubricants ............................................................ 78
Driving position .................................................... 45 Lubrication ........................................................... 81

E M
Emergency........................................................... 20 Machine designation ............................................. 8
Emergency lowering ............................................ 67 Manufacturer ......................................................... 8
Engine compartment ........................................... 74 Maintenance instructions ..................................... 73
Exterior mirrors .................................................... 36 Maintenance intervals ......................................... 88

N
Noise level ........................................................... 22

O
Operating data ..................................................... 22
Operating voltage ................................................ 23

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P U
Pallet forks ........................................................... 64 User instructions .................................................. 11
Parking brake ....................................................... 37
Payloads .............................................................. 22 V
Power loss ........................................................... 67 Ventilation ............................................................ 52
Printed circuit board ............................................. 89 Vibrations ............................................................. 21
Public traffic ......................................................... 54 Vibration level....................................................... 21
Visual inspection .................................................. 32
R
Recovery .............................................................. 27 W
Reverse motion .................................................... 42 Warning notes ...................................................... 12
Road mode .......................................................... 45 Warranty ............................................................... 98
Road sweeping .................................................... 67 Wheels ................................................................. 88
Road travel........................................................... 54 Work mode ........................................................... 46
ROPS ................................................................... 23

S
Safety belt ............................................................ 36
Safety information ................................................ 14
Seat adjustment ................................................... 35
Securing the vehicle on slopes ............................ 45
Selling the wheel loader....................................... 11
Serial number ...................................................... 10
Service staff ......................................................... 86
Service weight ..................................................... 22
Shutdown ............................................................. 97
Slopes .................................................................. 44
Start ..................................................................... 40
Starting................................................................. 40
Steering................................................................ 43
Stickers ................................................................ 30
Stopping ............................................................... 40
Storage ................................................................ 96
Sweeping ............................................................. 67
Symbols ............................................................... 12

T
Table of lubricants ............................................... 79
Tank capacity ....................................................... 22
Technical specifications ....................................... 22
Tie-down .............................................................. 26
Third section ........................................................ 66
Tipping load ......................................................... 22
Tires ..................................................................... 22
Tools .................................................................... 78
Towing ................................................................. 56
Transport.............................................................. 25
Transport vehicle ................................................. 25
Turn signals ......................................................... 43
Type plate ............................................................ 10

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