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SOP Allergen Control

This standard operating procedure outlines allergen control procedures for a facility. It describes storing allergens separately and clearly labeled to prevent cross-contact with non-allergens during receiving, holding, distribution and handling of products. All personnel are responsible for proper control and documentation when allergens are involved. Monitoring, corrective actions, verification and record keeping help ensure compliance with the allergen control objectives.

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100% found this document useful (3 votes)
1K views

SOP Allergen Control

This standard operating procedure outlines allergen control procedures for a facility. It describes storing allergens separately and clearly labeled to prevent cross-contact with non-allergens during receiving, holding, distribution and handling of products. All personnel are responsible for proper control and documentation when allergens are involved. Monitoring, corrective actions, verification and record keeping help ensure compliance with the allergen control objectives.

Uploaded by

yolasusanto
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Standard‌‌
   ‌ Allergen‌‌Control‌  ‌
Issued‌‌on:‌‌[DATE]‌  ‌

Operating‌‌
  Issued‌‌by:‌‌[NAME]‌  ‌

Procedure‌  ‌ Version‌‌No:‌‌[NUMBER]‌  ‌ Revised‌‌on:‌‌[NEW‌‌DATE]‌  ‌

Supersedes:‌‌[PRIOR‌‌NUMBER]‌  ‌ Page‌1‌ ‌‌of‌‌3 ‌


 ‌
 ‌
 ‌
 ‌
‌Objective:‌  ‌ To‌‌control‌‌risk‌‌of‌‌allergen‌‌cross-contact‌‌in‌‌the‌‌facility‌‌and‌‌to‌‌prevent‌‌
 
mislabeling‌‌of‌‌product(s).‌‌    ‌

‌Personnel‌‌Scope:‌  ‌ All‌‌product‌‌handlers‌‌and‌‌warehouse‌‌personnel‌‌are‌‌responsible‌‌for‌‌controlling‌‌
 
the‌‌storage,‌‌movement,‌‌and‌‌processing‌‌of‌‌allergens.‌‌
   ‌

‌Frequency:‌  ‌ Ongoing‌  ‌

‌Materials:‌  ‌ Product‌‌Receiving‌‌Log,‌‌allergen‌‌labels,‌‌Packing‌‌Order‌‌Log,‌‌Storage‌‌
 
Inspection‌‌Log,‌‌dedicated‌‌cleaning‌‌supplies‌‌necessary‌‌to‌‌control‌‌allergens,‌‌
 
Utensil/Equipment‌‌Cleaning‌‌Log‌   ‌

‌Procedures:‌  ‌ Receiving,‌‌Holding‌‌&‌‌Distribution‌  ‌
1.‌ ‌All‌‌incoming‌‌allergens‌‌are‌‌indicated‌‌on‌‌the‌P ‌ roduct‌‌Receiving‌‌Log‌. ‌ ‌
2.‌ ‌All‌‌incoming‌‌allergens‌‌are‌‌labeled‌‌prior‌‌to‌‌going‌‌into‌‌storage.‌  ‌
3.‌ ‌Products‌‌containing‌‌allergens‌‌are‌‌stored‌‌separately‌‌from‌‌  
non-allergens‌‌to‌‌prevent‌‌cross-contact.‌‌They‌‌are‌‌physically‌‌separated‌‌  
by‌‌racks‌‌or‌‌some‌‌other‌‌form‌‌of‌‌physical‌‌barrier.‌  ‌
4.‌ ‌Allergens‌‌cannot‌‌be‌‌stored‌‌above‌‌or‌‌on‌‌top‌‌of‌‌non-allergens.‌  ‌
5.‌ ‌Open‌‌containers‌‌of‌‌products‌‌containing‌‌allergens‌‌will‌‌be‌‌stored‌‌with‌‌  
sealable‌‌cover‌‌or‌‌impermeable‌‌barrier.‌  ‌
6.‌ ‌Products‌‌will‌‌be‌‌clearly‌‌labeled‌‌to‌‌indicate‌‌the‌‌specific‌‌allergen(s).‌  ‌
 ‌
Handling‌‌(i.e.‌‌aggregating/packing‌‌of‌‌mixed‌‌product‌‌boxes)‌  ‌
1. Follow‌‌SOP‌‌for‌‌product‌‌aggregation/handling.‌  ‌
2. Review‌‌list‌‌of‌‌items/ingredients‌‌for‌‌packing‌‌and‌‌make‌‌sure‌‌all‌‌  
allergens‌‌are‌‌identified‌‌and‌‌properly‌‌labeled.‌  ‌
3. Always‌‌handle‌‌products‌‌that‌‌contain‌‌allergens‌‌last.‌‌Always‌‌handle‌‌  
products‌‌that‌‌do‌‌not‌‌contain‌‌allergens‌‌before‌‌those‌‌that‌‌do.‌  ‌
4. If‌‌handling‌‌multiple‌‌allergens,‌‌between‌‌each‌‌one:‌  ‌
● wash‌‌hands‌‌with‌‌soap‌‌and‌‌water‌‌–‌‌or‌‌if‌‌disposable‌‌gloves‌‌are‌‌  
worn,‌‌replace‌‌them.‌  ‌
● clean‌‌equipment‌‌that‌‌is‌‌used‌‌to‌‌process‌‌different‌‌food‌‌  
allergens;‌‌allow‌‌to‌‌air‌‌dry.‌  ‌
● document‌‌that‌‌cleaning‌‌steps‌‌have‌‌occurred.‌  ‌

 ‌
SOP‌‌Template‌‌developed‌‌by‌‌UC‌‌Davis‌‌Department‌‌of‌‌Food‌‌Science‌‌&‌‌Technology‌‌and‌  ‌
   ‌
UC‌‌Sustainable‌‌Agriculture‌‌Research‌‌&‌‌Education‌‌(SAREP)‌‌for‌‌educational‌‌purposes‌‌only‌‌
 ‌

Standard‌‌
   ‌ Allergen‌‌Control‌  ‌
Issued‌‌on:‌‌[DATE]‌  ‌

Operating‌‌
  Issued‌‌by:‌‌[NAME]‌  ‌

Procedure‌  ‌ Version‌‌No:‌‌[NUMBER]‌  ‌ Revised‌‌on:‌‌[NEW‌‌DATE]‌  ‌

Supersedes:‌‌[PRIOR‌‌NUMBER]‌  ‌ Page‌2
‌ ‌‌of‌‌3 ‌
 ‌
 ‌
 ‌

5. If‌‌equipment‌‌is‌‌used‌‌–‌‌such‌‌as‌‌scoops,‌‌aprons,‌‌containers‌‌or‌‌scales‌‌– ‌
designate‌‌separate‌‌ones‌‌for‌‌each‌‌allergen,‌‌or‌‌clean‌‌equipment‌‌  
between‌‌handling‌‌of‌‌different‌‌allergens.‌  ‌

‌Monitoring:‌  ‌ 1. Warehouse‌‌receiver‌‌and/or‌‌Drivers‌‌will‌‌reference‌P ‌ roduct‌‌Receiving‌‌  


Log‌‌‌and‌‌invoices‌‌to‌‌ensure‌‌allergens‌‌are‌‌property‌‌identified‌‌and‌‌  
labeled.‌‌
   ‌
2. Warehouse‌‌Manager‌‌will‌‌conduct‌‌a‌‌daily‌‌visual‌‌inspection‌‌of‌‌cooler‌‌  
and‌‌warehouse‌‌storage‌‌to‌‌ensure‌‌allergens‌‌are‌‌properly‌‌segregated‌‌  
and‌‌indicate‌‌completion‌‌of‌‌this‌‌task‌‌by‌‌initialing‌‌the‌S‌ torage‌‌
 
Inspection‌‌Log‌. ‌ ‌
3. Employees‌‌who‌‌aggregate/handle‌‌products‌‌will‌‌confirm‌‌that‌‌the‌‌  
above‌‌steps‌‌were‌‌followed‌‌by‌‌initialing‌‌the‌P ‌ acking‌‌Order‌‌Log‌. ‌ ‌
4. Employees‌‌who‌‌pack‌‌products‌‌containing‌‌allergens‌‌will‌‌confirm‌‌that‌‌  
the‌‌above‌‌steps‌‌were‌‌followed‌‌by‌‌initialing‌‌the‌U ‌ tensil/Equipment‌‌  
Cleaning‌‌Log‌‌‌for‌‌allergen‌‌control.‌  ‌

‌Corrective‌‌Action:‌  ‌ 1. Determine‌‌the‌‌root‌‌cause‌‌of‌‌the‌‌cross-contact.‌  ‌
2. If‌‌the‌‌cause‌i‌s‌‌due‌‌to‌‌employee‌‌error,‌‌retrain‌‌the‌‌employee‌‌and‌‌
 
document‌‌training.‌  ‌
3. If‌‌the‌‌cause‌‌is‌‌due‌‌to‌‌labeling‌‌error,‌‌re-evaluate‌‌labeling‌‌scheme‌‌and‌‌
 
document‌‌any‌‌revisions.‌  ‌
4. Evaluate‌‌whether‌‌any‌‌lots‌‌may‌‌have‌‌been‌‌impacted‌‌by‌‌cross-contact.‌  ‌
5. Activate‌‌recall‌‌procedures‌‌if‌‌cross-contact‌‌is‌‌found‌‌to‌‌have‌‌occurred.‌  ‌

‌Verification:‌  ‌ 1. On‌‌a‌‌weekly‌‌basis,‌‌General‌‌Manager‌‌will‌‌review‌‌all‌‌record-keeping‌‌  
documents‌‌listed‌‌below.‌  ‌
2. If‌‌corrective‌‌actions‌‌occur,‌‌General‌‌Manager‌‌or‌‌supervisor‌‌will‌‌review‌‌
 
the‌‌corrective‌‌action‌‌steps‌‌within‌‌7‌‌days‌‌and‌‌revise‌‌as‌‌needed.‌  ‌

‌Record-keeping:‌   ‌ ‌ Hard‌‌copies‌‌of‌‌the‌‌following‌‌will‌‌be‌‌stored‌‌in‌‌office‌‌filing‌‌cabinet:‌  ‌
1. Product‌‌Receiving‌‌Log‌  ‌
2. Packing‌‌Order‌‌Log‌  ‌
3. Storage‌‌Inspection‌‌Log‌  ‌
4. Utensil/Equipment‌‌Cleaning‌‌Log‌   ‌
 ‌
 ‌
 ‌
 ‌
SOP‌‌Template‌‌developed‌‌by‌‌UC‌‌Davis‌‌Department‌‌of‌‌Food‌‌Science‌‌&‌‌Technology‌‌and‌  ‌
   ‌
UC‌‌Sustainable‌‌Agriculture‌‌Research‌‌&‌‌Education‌‌(SAREP)‌‌for‌‌educational‌‌purposes‌‌only‌‌
 ‌

Standard‌‌
   ‌ Allergen‌‌Control‌  ‌
Issued‌‌on:‌‌[DATE]‌  ‌

Operating‌‌
  Issued‌‌by:‌‌[NAME]‌  ‌

Procedure‌  ‌ Version‌‌No:‌‌[NUMBER]‌  ‌ Revised‌‌on:‌‌[NEW‌‌DATE]‌  ‌

Supersedes:‌‌[PRIOR‌‌NUMBER]‌  ‌ Page‌3
‌ ‌‌of‌‌3 ‌
 ‌
 ‌
 ‌
Acknowledgements:‌  ‌
  ‌ ‌
Erin‌‌DiCaprio,‌‌M.S.,‌‌Ph.D.‌  ‌
Assistant‌‌Specialist‌‌in‌‌Cooperative‌‌Extension‌‌Department‌‌of‌‌Food‌‌Science‌‌and‌‌Technology,‌‌UC‌‌Davis‌  ‌
UC‌‌Division‌‌of‌‌Agriculture‌‌and‌‌Natural‌‌Resources‌  ‌
  ‌ ‌
Gwenaël‌‌Engelskirchen‌  ‌
Sustainable‌‌Supply‌‌Chain‌‌Analyst,‌‌University‌‌of‌‌California‌‌Sustainable‌‌Agriculture‌‌Research‌‌&‌‌Education‌‌Program‌‌(UC‌‌SAREP),‌‌
 
UC‌‌Division‌‌of‌‌Agriculture‌‌and‌‌Natural‌‌Resources‌  ‌
 ‌
Thais‌‌Ramos,‌‌M.S.,‌‌Ph.D.‌  ‌
Associate‌‌Specialist‌‌Department‌‌of‌‌Food‌‌Science‌‌and‌‌Technology,‌‌UC‌‌Davis‌  ‌
  ‌ ‌
Alda‌‌Pires,‌‌D.V.M.,‌‌M.P.V.M.,‌‌Ph.D.‌  ‌
Associate‌‌Specialist‌‌in‌‌Cooperative‌‌Extension,‌‌Department‌‌of‌‌Population‌‌Health‌‌and‌‌Reproduction,‌‌College‌‌of‌‌Veterinary‌‌
 
Medicine,‌‌UC‌‌Davis,‌‌UC‌‌Division‌‌of‌‌Agriculture‌‌and‌‌Natural‌‌Resources‌  ‌
  ‌ ‌
This‌‌information‌‌is‌‌provided‌‌by‌‌the‌‌authors‌‌in‌‌good‌‌faith,‌‌but‌‌without‌‌warranty.‌‌It‌‌is‌‌intended‌‌as‌‌an‌‌educational‌‌
 
resource‌‌and‌‌not‌‌as‌‌advice‌‌tailored‌‌to‌‌a‌‌specific‌‌operation‌‌or‌‌a‌‌substitute‌‌for‌‌actual‌‌federal‌‌regulations‌‌and‌‌
 
guidance‌‌from‌‌FDA‌‌or‌‌other‌‌regulatory‌‌agencies.‌‌We‌‌will‌‌not‌‌be‌‌responsible‌‌or‌‌liable‌‌directly‌‌or‌‌indirectly‌‌for‌‌any‌‌
 
consequences‌‌resulting‌‌from‌‌use‌‌of‌‌information‌‌provided‌‌in‌‌this‌‌document‌‌or‌‌resources‌‌suggested‌‌in‌‌this‌‌  
document.‌‌The‌‌development‌‌of‌‌this‌‌material‌‌was‌‌supported‌‌by‌‌the‌‌National‌‌Institute‌‌of‌‌Food‌‌and‌‌Agriculture,‌‌U.S.‌‌  
Department‌‌of‌‌Agriculture,‌‌under‌‌award‌‌number‌‌2018-70020-28862.‌‌USDA‌‌is‌‌an‌‌equal‌‌opportunity‌‌employer‌‌and‌‌  
service‌‌provider.‌‌Any‌‌opinions,‌‌findings,‌‌conclusions,‌‌or‌‌recommendations‌‌expressed‌‌in‌‌this‌‌publication‌‌are‌‌those‌‌  
of‌‌the‌‌author(s)‌‌and‌‌do‌‌not‌‌necessarily‌‌reflect‌‌the‌‌view‌‌of‌‌the‌‌U.S.‌‌Department‌‌of‌‌Agriculture.‌  ‌

 ‌
SOP‌‌Template‌‌developed‌‌by‌‌UC‌‌Davis‌‌Department‌‌of‌‌Food‌‌Science‌‌&‌‌Technology‌‌and‌  ‌
   ‌
UC‌‌Sustainable‌‌Agriculture‌‌Research‌‌&‌‌Education‌‌(SAREP)‌‌for‌‌educational‌‌purposes‌‌only‌‌

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