Recommended Spare Parts and Often Used Accessories: Sipos 5 Flash/Himod
Recommended Spare Parts and Often Used Accessories: Sipos 5 Flash/Himod
Suggested minimum
quantity
Recommended spare parts for spare parts for
operating time [%]
commissioning
Base order No. 1) Explosion views Delivery Spare part definition
Short description
(2SY5 + part No.) period + detailed description
2 years /
see attachment...
8 years
[weeks] Page
part No.
Electronics
....001-.....-.... Electronics unit f, g, i, k 5 10 4 3-5
....041-..... Electronics housing cover f, g, i, k 2 2 2 6
....055-..... PC board plugs f, g, i, k 5 2 7
Mechanical
....216-….. Output shaft insert A a, b 2 5 4 8-9
....218-….. Gasket set for commissioning 10 -
all depictions 2 9
Gasket set, complete - 50
....220-..... Signaling gear, complete a, b, c, d, e 5 15 2 10
....225-….. Cover for position recording a, b, c, d, e, p 5 5 2 11
....250-..... Hand manual a, b, c, d, e, p 5 5 4 12
....252-..... Handle / hand crank / hand wheel a, b, c, d, e, p 5 5 2 13
Delivery
Short description Order No. period Detailed description
[week] Page
Page 2 Y070.085/GB
Recommended spare parts and often used accessories
SIPOS 5 Flash/HiMod
Definition of spare parts
Electronics
2SY5001- Electronics unit
Version: painted RAL7030, completely assembled, including mounting parts for mounting to the actuator's gear unit
and mounting instruction.
Connection openings are covered for transport/stocks.
(including the parts 010 – 016, 034, 035, 041 and 042 that are used depending on the version).
Notes: - Electronics units are function-tested and are documented with a separate serial number and
order number (2SY5...-) and are specified on a neutral rating plate. A wiring diagram is included.
- Current data such as the number of elapsed hours of the motor cannot be imported from the original
electronics unit. Wherever applicable, maintenance intervals must be reparameterized.
Definition: see below!
A→0 B→B B
B→1 D→D D
C→2 E → S 1) S (small electronics unit resp. motor up to1.5 kW)
G→3 E → T 1) T (big electronics unit resp. motor 3 or 5.5 kW)
J→J J
B→B B
D→D D
E → S 1) S (small electronics unit resp. motor up to 1.5 kW)
E → T 1) T (big electronics unit resp. motor 3 or 5.5 kW)
J→J J
Note: The actuator-neutral electronics unit for modulating actuators 2S.55..- can also be used for standard actuators 2S.50!
The actuator-neutral electronics unit for continuous modulating actuators 2S.58..- can also be used for modulating actuators
2S.55 and for standard actuators 2S.50!
small electronics unit „S“ 2SA501., 2SA502., 2SA503., 2SA504.-.C, 2SA551., 2SA552., 2SA553., 2SA554.-.C, 2SB551., 2SB552., 2SB553., 2SB554., 2SC5... and 2SG5...;
HiMod: 2SA581., 2SA582., 2SA583., 2SA584.-.C, 2SB581., 2SB582., 2SB583. and 2SB584.
big electronics unit „T“ 2SA504.-.D, 2SA504.-.E, 2SA505., 2SA506., 2SA507., 2SA508., 2SA554.-.D, 2SA555., 2SA556., 2SA557., 2SA558., 2SB555. and 2SB556.;
HiMod: 2SA584.-.D, 2SA585., 2SA586., 2SA587., 2SA588., 2SB585. and 2SB586.
Y070.085/GB Page 3
Recommended spare parts and often used accessories
SIPOS 5 Flash/HiMod
Definition of spare parts
add. cost
Rotary actuators 2SA5 Linear actuators 2SB5 Part-turn actuators 2SC5 resp. 2SG5
A 1,25 – 10 rpm without
B 2,5 – 20 rpm
C 5 – 40 rpm 25-320 mm/min 160 –8 resp. 80-10 sec/90°
*) D 10 – 80 rpm
E 20 – 160 rpm
P actuator-neutral requires “0” in 11th and 12th place of order No.
B 1x AC 110-115 V without
D 1x AC 220-230 V
J 3x AC 190-200 V
S 3x AC 380-460 V small electronics unit (motor up to 1.5 kW)
T big electronics unit (motor 3 or 5.5 kW)
Rotary actuators 2SA5 Linear actuators 2SB5 Part-turn actuators 2SC5 resp. 2SG5
0 actuator-neutral resp. 2SC5.0. 2SG5.0. without
1 2SA5.1. 2SB5.1. 2SC5.1. 2SG5.1.
2 2SA5.2. 2SB5.2. 2SC5.2. 2SG5.2.
3 2SA5.3. 2SB5.3. 2SC5.3.
*) 4 2SA5.4. 2SB5.4. 2SC5.4.
5 2SA5.5. 2SB5.5. 2SC5.5.
6 2SA5.6. 2SB5.6. 2SC5.6.
7 2SA5.7.
8 2SA5.8.
Page 4 Y070.085/GB
Recommended spare parts and often used accessories
SIPOS 5 Flash/HiMod
Definition of spare parts
Additional features for electronics unit 2SY5001-… (add. "-Z" to order No.)
add. features add. cost
ECOTRON M 1 8 Automatic motor stop period heater
S 2 1 Analog actual position value 4-20mA (only standard version)
PROFITRON M 1 8 Automatic motor stop period heater without
P 4 1 prepared for „non-intrusive
P 4 2 Control PC board prepared for „non-intrusive“ (only in combination with „S31“)
S 3 8 prepared for external COM-SIPOS interface
Setting/programming K 7 0 for modulating duty with reduced cycles S4/S5 (only standard version)
V 5 0 Test to IEC 61800-2 without
Y 0 5 Torque dependent cut-off in end position:
Y 1 1 Parameterization to customer requirement specify serial number!
Y 3 3 Binary and analog inputs freely usable via fieldbus without
Y . . project dependent parameterization:
Y12, Y14, Y15, Y17, Y19, Y50, Y90
Y 9 9 Customer specific software-programming on request
Customer plate B 0 0 with freely definable text
Language for rating plate B . . Rating-plate foreign-language/English: without
CN (B58), CZ (B55), DK (B62), ES (B51), FI (B54), FR (B50), GB (B49), GR (B60),
IT (B52), PL (B57), PT (B64), RO (B59), RU (B53), SA (B65), SE (B56), SK (B61),
TR (B63)
SIPOS 5 Micromaster S 3 1 Connection electronics unit to gear unit acc. to SIPOS 5 Micromaster
(delivered until 2001) P 1 5 Connection with PG-threads (only applicable for PROFIBUS connection) without
Other C2 1 special plug connection with view glass, with „C10“
with „C11“
C5 0 Bluetooth interface PROFITRON
(Cover made of Macrolon) HiMod (instead of external COM-SIPOS interface!) without
C5 1 Bluetooth interface PROFITRON
(Cover made of metal) HiMod (instead of external COM-SIPOS interface!) without
C 6 0 Binary inputs OPEN/CLOSE for 120V AC
C 6 1 Parameterization for project Lünen with signaling output 1 via relay
C 6 2 Binary inputs OPEN/CLOSE/STOP/EMERGENCY for 230 V AC (external power supply)
C 6 3 Binary inputs OPEN/CLOSE for 115 V AC (internal power supply)
C 6 9 Protective circuit for position feedback (V58) removed from the control board without
E 2 1 Version with safety relay
K 5 1 Protection class IP 68 for ECOTRON and PROFITRON
with „L38“
for HiMod
P 4 0 prepared for magnetic position sensor without
S 6 0 Local controls without bush buttons
S 6 1 Electronics housing cover small electronics unit (motor up to 1.5 kW)
made of metal big electronics unit (Motor 3 or 5.5 kW)
T 0 6 Temperature range -30°C to +60°C without
special wiring diagram project dependent wiring diagram: without
(only applicable for the C . . C10, C11, C15, C16, C23, C25,
electrical connection) D . . D00, D01, D02, D03, D04, D05
Finish paint L 3 0 unpainted
L 3 2 Double thick-film paint 150 µm (instead of 80 µm)
L 3 8 Very high corrosion protection, corrosivity category C5 with long protection time
Y 3 5 Top coat of paint for colors other than RAL7030: specify required color!
Y070.085/GB Page 5
Recommended spare parts and often used accessories
SIPOS 5 Flash/HiMod
Definition of spare parts
big electronics unit (from 3 kW) 2SA504.-.D, 2SA504.-.E, 2SA505., 2SA506., 2SA507., 2SA508., 2SA554.-.D, 2SA555., 2SA556., 2SA557., 2SA558., 2SB555. and 2SB556.;
HiMod: 2SA584.-.D, 2SA585., 2SA586., 2SA587., 2SA588., 2SB585. and 2SB586.
Page 6 Y070.085/GB
Recommended spare parts and often used accessories
SIPOS 5 Flash/HiMod
Definition of spare parts
Y070.085/GB Page 7
Recommended spare parts and often used accessories
SIPOS 5 Flash/HiMod
Definition of spare parts
Mechanical
2SY5216- Output shaft insert A
Version: depending on the version with thrust washers, thrust needle rims, spigot ring, shaft sealing ring (includes part 217)
Definition: To uniquely define the spare part, include the data positions of the actuators for which use is intended in the order
number of the spare part.
Output shaft insert A for F14 flange 2 S Y 5 2 1 6 - 4 E A 3 0 bold = shifted data positions
2SY5216 - EA Output shaft insert A 1) << Enquire with stating the serial number if necessary! >>
Shaft standard 9-30 18-60 37-125 75-250 150-500 300-1000 600-2000 1200-4000 List price
Type DIN modul. duty 10-20 20-40 40-80 87-175 175-350 350-700 700-1400 1400-2800
1) Since mid 2002 modified parts are used. Enquire with stating the serial number (see name plate) if necessary!
For replacements before mid 2002: 2nd block „EE“ instead of „EA“!
2) Since end 2007 modified parts are used. Enquire with stating the serial number (see name plate) if necessary!
nd
For replacements before end 2007: 2 block „EE“ instead of „EA“!
3) Beginning 2009 modified parts will be used. Inquire with stating the serial number (see name plate) if necessary!
Page 8 Y070.085/GB
Recommended spare parts and often used accessories
SIPOS 5 Flash/HiMod
Definition of spare parts
Additional features for Output shaft insert A 2SY5216-.E... (add. "-Z" to order No.)
add. features add. cost
Acme screw thread 1) Y18 for gear size 1 2)
gear size 3 2)
gear size 4 2) Flange F14 / G1/2 and F16 / G3
Flange F25 / G4
Flange F30 / G5
Special thread / design Y21 Output shaft type A with special thread / design on request
non-corroding Y70 A-insert (stem nut) made of stainless steel on request
1) Add. cost for bushings with acme screw thread LH according to DIN 103, Part 2.
The acme screw thread must be expressly stated, e.g. Tr 16 x 4 LH DIN 103.
Y070.085/GB Page 9
Recommended spare parts and often used accessories
SIPOS 5 Flash/HiMod
Definition of spare parts
1) The pressing-out tool 2SX5501-0CD02 is needed to release the contacts pins in part 036.
2) Secure screws with Loctite 222!
Page 10 Y070.085/GB
Recommended spare parts and often used accessories
SIPOS 5 Flash/HiMod
Definition of spare parts
Y070.085/GB Page 11
Recommended spare parts and often used accessories
SIPOS 5 Flash/HiMod
Definition of spare parts
1) The pressing-out tool 2SX5501-0CD02 is needed to release the contacts pins in part 036.
Page 12 Y070.085/GB
Recommended spare parts and often used accessories
SIPOS 5 Flash/HiMod
Definition of spare parts
Y070.085/GB Page 13
Recommended spare parts and often used accessories
SIPOS 5 Flash/HiMod
Accessories
Scope of supply
PC parameterization program
User manual DE and GB/US (on CD)
Zero-modem cable + USB adapter
CD COM-SIPOS
Scope of supply
Parking socket
Cover with screws
Page 14 Y070.085/GB
Recommended spare parts and often used accessories
SIPOS 5 Flash/HiMod
Accessories
Y070.085/GB Page 15
Recommended spare parts and often used accessories
SIPOS 5 Flash/HiMod
Definition of spare parts
Output shaft B1
Reducing flange
Output shaft A
Output shaft B1
Reducing flange
Output shaft A