Cost Accounting
Cost Accounting
Author’s Name
Edited by:
UTKAL UNIVERSITY
Directorate of Distance & Continuing Education
Bhubaneswar
SYLLABUS
COST ACCOUNTING
UNIT-I Accounting information and managerial Decision-making, Financial Accounting vs. Cost
and Management Accounting, Role of Management Accountant, Basic Cost terms and
Concepts, Relevant Cost, Statement of Cost.
UNIT -2 Absorption Costing and Marginal Costing, Break Even Analysis, Cost-Volume-Profit
analysis, Managerial Application of CVP Analysis.
UNIT-3 Job order Cost Systems, Cost Allocation and Activity Based costing, Process Cost
System, Normal Loss and Abnormal Loss, Joint Product and By Products, Equivalent
Production.
UNIT-5 Budgetary Control System, Operating and Functional Budgets, Financial Budgets,
Master Budgets, Zero-Base Budgeting, Strategy and Balanced Score Card
CONTENTS
INTRODUCTION
2
1.0 Learning Objectives
1.1 Introduction
1.2 Accounting Information and Managerial Decision-making
1.2.1 Concept of Decision-making
1.2.2 Concept of Differential Costs
1.2.3 Steps in Decision-making
1.2.4 Make or Buy Decision
1.2.5 Operate or Shutdown
1.2.6 Expand or Reduce Capacity Decisions
1.2.7 Key Factor
1.2.8 Special orders
1.2.9 Sell or process further
1.2.10 Accept or Reject Decisions
1.3 Difference between Cost Accounting and Management Accounting
1.4 Difference between Financial Accounting and Cost Accounting
1.5 Difference between Financial Accounting and Management Accounting
1.6 Role of Management Accountant
1.7 Basic Cost Terms and Concepts
1.7.1 Need for Accounting
1.7.2 Development of Accounting
1.7.3 Definition and functions of Accounting
1.7.4 Book-keeping and Accounting
1.7.5 Is Accounting a science or an Art?
1.7.6 Accounting and other Disciplines
1.7.7 End-users of Accounting Information.
1.8 Relevant Cost
1.9 Statement of Cost
1.9.1 Meaning of Cost Sheet
1.9.2 Importance of Cost Sheet
1.10 Summary
1.11 Key Terms
1.12 Questions and Exercises
UNIT - 2 ABSORPTION COSTING AND MARGINAL COSTING 34-60
2.0 Learning Objectives
2.1 Introduction
2.2 Meaning of Marginal Cost
2.3 Marginal Costing
2.4 Absorption Costing
2.5 Special Terms for Marginal Cost
2.5.1 Contribution
2.5.2 Cost Volume Profit Analysis
2.5.3 Break-Even Point
2.5.4 Angle of Incidence
2.5.5 Margin of Safety
2.5.6 Key or Limiting factor
2.5.7 Assumptions underlying CVP Analysis / Break - Even Charts
2.6 Managerial Application of CVP Analysis.
2.7 Summary
2.8 Key Terms
2.9 Questions and Exercises
UNIT - 3 JOB ORDER COST SYSTEMS 61-94
3.0 Learning Objectives
3.1 Introduction
3
3.2 Job Costing
3.3 Cost Allocation and Activity - Based Costing
3.4 Process Cost System Normal Loss and Abnormal Loss
3.5 Joint product and By-products
3.6 Equivalent Production
3.7 Summary
3.8 Key Terms
3.9 Questions and Exercises
UNIT - 4 SEGMENT PERFORMANCE ANALYSIS 95-126
4.0 Learning Objectives
4.1 Introduction
4.2 Responsibility Accounting System
4.3 Variance Analysis
4.3.1 Evaluation of Cost and Sales Variances
4.4 Summary
4.5 Key Terms
4.6 Questions and Exercises
UNIT - 5 BUDGETARY CONTROL SYSTEM 127-153
5.0 Learning Objectives
5.1 Introduction
5.2 Meaning of Budget
5.2.1 Meaning of Budgetary Control
5.2.2 Budgetary Control as a Management Tool
5.2.3 Limitations of Budgetary Control
5.2.4 Forecasts and Budgets.
5.3. Budgetary Control System
5.3.1 Installation of Budgetary Control System.
5.3.2 Kinds of Budgets.
5.3.3 Functional Budgets.
5.3.4 Flexibility Budgets
5.3.5 Period Budgets
5.3.6 Condition Budgets
5.4 Zero-Base Budgeting Strategy
5.5 Balanced Scorecard
5.6 Summary
5.7 Key Terms
5.8 Questions and Exercises
INTRODUCTION
In today’s world of ours every activity is with some motive i.e. propose. In most of these cases
the purpose is to earn profit while in other cases the purpose may be social welfare, providing
education, health care etc., whatever may be the purpose the activity is likely to be an organised affair.
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Every organisation has to use resources-Material, labour, services, Capital and to work effectively the
people in the organisation require information.
The use of Cost Accounting System was first traced in France during seventeenth Century. In
eighteenth century, come iron masters and potters in England too had begun to produce Cost
Accounting information. Cost Accounting provides cost information for taking effective and efficient
decisions. In the present era of Cut-throat competition the need for Cost Accounting in any business
organisation has increased manifold with the increase in size and complexity of business, the
organizations need to work more hard to survive. But the business decisions have to be taken with the
help of accounting information. On the basis of the information provided by Financial accounting alone,
business decisions cannot be taken. Similarly, information provided by cost accounting is not enough
for decision making, management Accounting overcomes the limitations of financial and cost
accounting and is useful in taking important business decisions.
Cost and management Accounting is an attempt to providing the students with a thorough grounding
of relevant concepts. This book is divided into five units which deals accounting information, its
relationship with managerial decision-making, the role of the management accountant, absorption
Costing and marginal Costing, cost volume profit analysis, managerial application of CVP analysis and
job order cost system. Cost allocation and activity-based costing, responsibility accounting system,
variance analysis, budgetary control system along with zero-base budgeting have also been introduced
in a Easy and Simple manner. A number of problems have been provided for practice. A list of key
Terms and a summary are also provided at the end of each chapter.
Attempts have been made to produce a quality text to fit students and others needs. However there is
always scope for improvement. We welcome comments and suggestions to improve the text with a
view to make it more useful and better for the students
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UNIT -1 ACCOUNTING
Chapter Outlines
1.0 Learning Objectives
1.1 Introduction
6
1.2 Accounting Information and Managerial Decision-making
1.2.1 Concept of Decision-making
1.2.2 Concept of Differential Costs
1.2.3 Steps in Decision-making
1.2.4 Make or Buy Decision
1.2.5 Operate or Shutdown
1.2.6 Expand or Reduce Capacity Decisions
1.2.7 Key Factor
1.2.8 Special orders
1.2.9 Sell or process further
1.2.10 Accept or Reject Decisions
1.3 Difference between Cost Accounting and Management Accounting
1.4 Difference between Financial Accounting and Cost Accounting
1.5 Difference between Financial Accounting and Management Accounting
1.6 Role of Management Accountant
1.7 Basic Cost Terms and Concepts
1.7.1 Need for Accounting
1.7.2 Development of Accounting
1.7.3 Definition and functions of Accounting
1.7.4 Book-keeping and Accounting
1.7.5 Is Accounting a science or an Art?
1.7.6 Accounting and other Disciplines
1.7.7 End-users of Accounting Information.
1.8 Relevant Cost
1.9 Statement of Cost
1.9.1 Meaning of Cost Sheet
1.9.2 Importance of Cost Sheet
1.10 Summary
1.11 Key Terms
1.12 Questions and Exercises
7
12.1 Concept of Decision-Making
Decision making is associated with planning and is directed towards achieving a desired goal. It is the
process of evaluating two or more alternatives leading to final selection. It is however be noted that even the best
decision does not guarantee the success decision making which is the essence of management, is a reflection of
responsibility in the case of an enterprise and constitutes the hall-mark distinguishing the work of the higher
echelons of management from the unglamorous, though vetal, ploodings of the rank and file of the undertaking. In
this connection Sir Geoffery Heyworth once remarked, “In the unilever’s world empire, there are some two hundred
people who take on themselves the decisions which make or mar the success of business as a whole”.
1.2.2 Concept of Differential Cost
Differential cost is the change in cost which may result from adopting an alternative course of action in the
level of activity which may be due to change in fixed cost or variable cost. In other words, it is the aggregate of
changes in fixed cost and variable cost which take place due to adopting of an alternative course of action in the
level of output.
Differential costs are affected by the decisions.
They may be regarded as the difference in the total cost resulting from a change.
In other words it is the increase or decrease in the total cost that result from the alternative course of action.
The A. A. A. Committee defines it as “the increase or decrease in total cost or the change in specific
elements of cost that result from any variation in operation”.
According to the institute of cost and management Accountant, London, differential cost may be defined as
“the increase or decrease in total cost or the change in specific elements of cost that result from any variation in
operations”.
1.2.3 Steps in Decision-making
(a) Identifying the problem:
The decision making process starts with the identification of problem. The manager must take utmost care
and be able to define the problem clearly because all subsequent actions depend on this if the problem at hand is not
clearly defined, managers may spend considerable time and efforts in gathering information which is not relevant to
the real problem.
(b) Identifying the Alternative Courses of Action:
Once the problem is identified all possible and feasible solutions should be identified. It is the idea phase of
decision process and the experience of the concerned manager is of utmost importance. The manager must be
objective in identifying different alternative courses of action and need not let his bias to enter into the decision
process.
(c) Accumulation of Relevant Information:
Manager require a lot of information before making decisions. Depending upon whether the decision
situation has long run implications or short-run implications, relevant data and information about different courses
if action should be gathered. Information may be available internally or may have be collected from external
sources. It is the relevance of information and the sources of information which is important.
(d) Making a Decision:
The information collected in respect of each of the alternative course of action should be analysed carefully
to see the effect if each course of action on the objective of the firm. An economic cost benefit analysis should be
make for each of the alternative course of action. Out of these different alternative the best one should be selected.
The following are the rules applied in making decisions related to each of the following matters
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An automobile manufacturing company finds that while the cost of making is its own workshop part no.
0028 is ` 6.00 each, the same is available in the market at `5.60 with no assurance of continuous supply. The cost
data is as follows:
`
Direct Materials 2.50
Direct wages 2.00
Other variable costs 0.50
Depreciation and other fixed costs 1.00
Total 6.00
You are required (a) To suggest to the managing director, giving your view to make or buy the part (b) To
give your view in case the suppliers reduce the price from `5.60 to `4.60.
Solution: In order to decide whether to make or buy the part no 0028, fixed expenses should be excluded from the
cost as they will be incurred irrespective of the part not being produced.
Thus, the additional cost of the part will be as follows:
`
Direct Materials 2.00
Direct wages 2.50
Other variable costs 0.50
Total 5.00
(a) The Company should make the part is available in the market at Rs. 5.60 because the production of every
part will give a contribution of 60 paise i.e. (5.60 –5.00) to the Company.
(b) On the other hand if the part is available in the market at `4.60, the Company should not manufacture the
part, because, the additional cost of producing the part is 40 paise (i.e., `5.00 – ` 4.60) more than the price
at which it is available in the market.
In certain cases, inspite of lower variable cost, there may be increase in fixed cost. Therefore it is necessary
to find out the minimum quantity required in order to justify the making of product instead of buying. This can be
calculated by the following formula:
fixed cost
Increase in =
Contribution per unit
1.2.5 Operate or Shutdown
Differential cost analysis is also used when a business is confronted with the possibility of a temporary
shutdown. This type of analysis has to determine whether in the short-run a firm is better of operating then not
operating. As long as the products sold recovery their variable costs and make a contribution towards the recovery
of fixed costs, it may be preferable to operate and not to shutdown. Also management should consider the
investment in the training of its employees which would be lost in the event of temporary shutdown.
Illustration 1.2
A manufacturing company has three product lines A, B, and C the company’s management requested an
income statement by product lines and received the following:
Product A Product B Product C Product D
` ` ` `
Sales 4,00,000 1,00,000 3,00,000 8,00,000
Cost of goods sold 2,50,000 60,000 2,00,000 5,10,000
Gross profit 1,50,000 40,000 1,00,000 2,90,000
Operating expenses 1,30,000 70,000 80,000 2,80,000
Net Profit 20,000 30,000 20,000 10,000
The Company’s owner argued that such an analysis is misleading and he requested further information about the
Company’s operating expenses. He was given the following:
Note: Cost of goods sold is a variable expenses comment on the Discontinuance of product B, if product B is a
discontinued, the total contribution will be (`1,00,000 - 10,000) = `90,000. But the total fixed expenses remain the
same i.e. `90,000. That means there will be no profit in such a case on the other hand, if product B is not continued,
the total contribution will ` 1,00,000 and the fixed expenses will be `90,000 and there will be a net profit of `10,
000 so it is not advisable to discontinue product B.
1.2.6 Expand or Reduce capacity Decisions
The resources that are scarce are taken into account in order to expand or reduce that production activities. The
scarce resources include raw material, labour, labour hours, space, capital, machine hours etc. These scarce
resources help in decision making of alternative choices. Here, differential and profit and contribution per unit of
scarce resource.
Illustration 1.3
A Company engaged in plantation activities has 200 hectres of virgin land, which can be used in growing
jointly or individually tea, coffee and cardamom. The yield per unit hectre of different Crops and their selling price
per K.g. are as under:
Particulars Yield Kgs Selling price (`)
Tea 2000 20
Coffee 500 40
Cardamom 100 250
The relevant cost data are given below:
Variable cost per kg Tea Coffee Cardamom
` ` `
Labour Charges 8 10 120
Packing Materials 2 2 10
Other costs 4 1 20
Total 14 13 150
Fixed Cost per annum `
Cultivation and growing cost 10,00,000
Administrative Cost 2,00,000
Land revenue 50,000
Repairs and maintenance 2,50,000
Other costs 3,00,000
The policy of the Company is to produce and sell all three kinds of commodities and the maximum and minimum
area to be cultivated per commodity is as follows:
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Contribution per unit 20 75 30 76
Thus even if there is no key factor, it may not be possible to produce all the components required and that some of
them must be purchased from outside. If this is so that component which result in the least loss to the company
must be purchased from outside. The following statement will reveal the loss to the Company through purchases of
components from outside:
`
A 20
B 30
C 75
D 76
Thus it is clear from the above Statement that component A may be purchased from outside if needed, and
if still the own production could not be effected C should be purchased.
The profitability statement clearly shows that from the point of view of loss per machine hour if the
components are purchased from outside, the ranking of four components would be A, C, B, D.
1.2.8 Special Orders
All business decisions should not be evaluated in the same way. Sometimes special orders or one time
orders have different characteristics from recurring orders. Therefore, each order should be evaluated based on costs
relevant to the situation and the goals of the business firm. The question of special orders arises when a company
has excess or idle production capacity and management considers the possibility of selling additional products at
less than normal selling prices, provided that such a special order will not affect the regular sales of the some
product.
Illustration 1.5
Tata Company Ltd. Produce business calculators and the selling price was fixed at `400. The following are
the cost particulars:
`
Direct material cost 140
Direct labour Cost 40
Variable Factory overhead 20
Other variable cost 20
Fixed overhead 5,00,000 p.a.
Commission 30% on selling price.
The Company was producing only 10,000 units. Since the demand was only 10,0000 units. However the Company
has the capacity to produce another 1,000 units without any additional fixed overheads one of the distributors
offered that he will take 1,000 units in addition to his normal quota, but at a selling price of `320 per unit. He was
also prepared to accept only half of his regular Commission for this transaction0
The managing Director wants you as the cost and management Accountant to prepare a statement to the
Board of Directors with your specific recommendations, based on the calculations in the statement.
Solution:
Statement of Profitability
Particulars Present Additional Total
production production
Production & Sales 10,000 1,000 11,000
Sales 40,00,000 3,20,000 43,20,000
Direct material at `140 14,00,000 1,40,000 15,40,000
Direct labour at `40 4,00,000 40,000 4,40,000
Variable factory overhead at ` 20 2,00,000 20,000 2,20,000
Other variable cost at `20 2,00,000 20,000 2,20,000
Commission at 30% on sales value 12,00,000 - 12,00,000
At 15% on sales value - 48,000 48,000
Total variable cost 34,00,000 2,68,000 36,68,000
Contribution 6,00,000 52,000 6,52,000
Less: Fixed overhead 5,00,000 - 5,00,000
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Profit 1,00,000 52,000 1,52,000
Recommendation
The proposal gives a contribution of ` 52 per unit (52,000/1,000). Additional profit will be `52,000. Here
the proposal should be accepted.
1.2.9 Sell or process further
The decision whether a product should be sold at the split off point or processed further is faced by many
manufacturers. The choice between selling a product at split-off or processing it further is short-run operating
decision. Additional processing adds values to a product and increases its selling price above the amount for which
of could be sold at split-off. The decision to process further depends upon whether the increase in total revenues
exceeds the additional costs incurred for processing beyond split-off.
Illustration 1.6
A production Company is evaluating two possible processes for the manufacture of a component. The
following data is made available.
Process A Process B
` Per unit `Per unit
Selling price 30 20
Variable cost 12 14
Total fixed cost 30,00,0000 21,00,000
Output capacity in units 4,30,000 5,00,000
Expected sales in units in next 2 years 4,00,000 4,00,000
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when the manufacturer has idle production capacity makes him to think about the possibility if selling the additional
products at lesser prices.
Illustration 1.7
A producer is operating at 50% of its capacity due to competition. The following are the details:
Per Unit (`)
Raw materials 6.00
Direct wages 4.00
Variable overhead 2.00
Fixed overhead 3.00
15.00
Output 15000 units
Total cost `225000
Sales value `210000
Loss `15000
A foreign customer wants to buy 6000 units of `13.50 per unit and the Company does not know whether to accept
or not as it is suffering losses at the current level.
Solution:
Particulars Existing level New order Total
(15000 units) (6000 units) (16000 units)
(`) (`) (`)
Sales 2,10,000 81,000 2,91,000
Variable Cost:
Raw materials 90,000 36,000 1,26,000
Labour 60,000 24,000 84,000
Variable overhead 45,000 18,000 63,000
Total Variable cost 1,95,000 78,000 2,73,000
Contribution 15,000 3,000 18/,000
Less: Fixed cost 30,000 - 30,000
Profit/Loss -15,000 3,000 -12,000
The manufacturer must accept the order as his losses will comes down from `15,000 to `12,000.
1.3 DIFFERENCE BETWEEN COST ACCOUNTING AND MANAGEMENT ACCOUNTING
The important differences between Cost Accounting and Management Accounting are as follows:
1. Purpose: The purpose of cost Accounting is the ascertainment of cost at each stage of production. The
purpose of management Accounting is to provide information to the management for decision making.
2. Basis: Cost Accounting is prepared mainly on the basis of past and less emphasis is given for the future.
Whereas management accounting purely aims at the future based on the past information.
3. Preparation: Cost Accounting is prepared on the basis of some rules and regulations prescribed by the
ICWAI. Whereas management Accounting is prepared without adopting any specific and rigid rules. It may
be prepared according to the will of the managerial personnels.
4. Reports: The Reports of the Cost accounting are subject to statutory audit on the other hand, The reports of
the management Accounting are not subject to statutory audit.
5. Useful: The reports of the cost Accounting are useful both to the internal and external parties. On the other
hand the reports of the management Accounting are useful only for the internal parties.
6. Scope: Cost Accounting does not include tax planning and tax accounting whereas management
Accounting includes tax planning and tax accounting.
7. Evoluation: Cost Accounting evolves due to the limitation of financial accounting, on the other hand
management accounting evolves due to the limitations of cost accounting. It is the managerial aspects of
financial accounting and cost Accounting.
8. Maintenance of Records: The maintenance of records is compulsory for complying the statutory
requirements in selected industries as notified by Govt. from time to time. On the other hand the
maintenance of records is purely voluntary and for internal use of management of the Company.
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9. Planning Aspect: Cost Accounting is mainly concerned with short-term planning, on the other side
management Accounting is concerned with short term as well as long term planning of the organization.
10. Installation of system: Cost Accounting can be installed without the help of the management accounting in
the organization on the other hand management accounting system cannot be properly installed without a
proper cost accounting system.
11. Derivation of Data: Cost Accounting data are derived basically from financial accounts, on the other hand
management Accounting data are derived from both Cost Accounts as well as from financial accounts.
12. Status: The status of the cost accountant in the organization comes after the management accountant. On
the other hand the status of the management accountant is higher than cost accountant in the organization
due to direct participation in decision making process.
1.4 DIFFERENCE BETWEEN FINANCIAL ACCOUNTING AND COST ACCOUNTING
1. Purpose: The main purpose of Cost Accounting is to analyse, ascertain and control costs on the other hand
the purpose of financial Accounting is to record financial transactions and prepare financial statements.
2. Decision making: The Cost Accounts are basically designed to facilitate decision making in the areas of
production, purchase, sales etc. but on the other hand financial accounts are of limited use in decision
making.
3. Analysis of Cost and Profit: The Cost Accounting shows the detailed cost and profits for each product,
process, job, contract, etc. on the other way the financial Accounting shows the overall profit/Loss of the
entire organization.
4. Transactions Recorded: In Cost Accounting keep records both external and Internal transactions. On the
other hand in Financial Accounts keep records external transactions with outsiders.
5. Access: In Financial Accounting anybody can have access to Financial Statements of Companies. On the
other hand in cost accounting the outsiders generally have no access to cost records.
6. Control: Cost Accounting Control all elements of Costs, but on the other hand financial Accounting does
not exercise adequate control over material, labour and overhead costs.
7. Profit or Loss: Cost Accounting determines the profit loss or each product, process, job and department
whereas Financial Accounting determines the profit or loss of the entire business.
8. Units: Cost Accounting records both monetary and physical units such as labour hour, machine hour etc.
whereas Financial Accounting records only monetary units in the books of accounts.
9. Valuation of Closing Stock: Closing Stock is valued at cost price only in Cost Accounting on the other
hand. In Financial Account Closing Stock is valued at cost or market price whichever is less.
10. Audit: Cost Accounting need not be followed by a system of external audit, whereas financial Accounting
needs a system of independent audit of the financial records by an external auditor.
11. Tax Assessment: Cost Accounting does not form a basis for tax assessment whereas financial Accounting
forms a basis for determination tax liability of the business.
12. Parties: Cost Accounting serves the information needs of the management whereas Financial Accounting
serves the information needs of owners, creditors, employees and the society as large.
13. Lack of uniformity: Installing a costing system is purely optional. A concern is free to empty any method it
likes. There are no fixed rules and regulations. Therefore different cost accounting system may be followed
by different firms in the same industry which makes comparison difficult.
1.5 DIFFERENCE BETWEEN FINANCIAL ACCOUNTING AND MANAGEMENT ACCOUNTING
1. Objective: Financial Accounting aims at recording business transaction systematically to ascertain profit or
loss and financial position at the end of the financial year.
The aims of management Accounting at preparing various statements for material planning, control and
decision making.
2. Time period: In Financial Accounting the accounts are prepared for a particular period. Whereas in
management accounting the reports are prepared from time to time to update with the changing business
environment.
3. Audit: In Financial Accounting under Company law Financial accounts are subject to compulsory Audit.
Whereas in management Accounting audit is optional. However, management is there is to ensure
efficiency and productivity of the employees and system.
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4. Principles: Financial Accounting is prepared as per Generally Accepted Accounting principles (GAP). In
Management Accounting No set of standing principle are followed. However, accounting standards are
followed to take managerial decisions more effective.
5. Nature: Financial Accounting is concerned with historical data. It records only those transactions which
have already taken place. Thus the accounts prepared here are like postmortem report.
The management Accounting is concerned with both historical data and estimated data.
6. Publication: In Financial Accounting, Financial Statements are published annually for external parties
interested in the accounting information.
In management Accounting the statements and reports are not published. They are meant for internal use of
the management.
7. Quickness: In Financial Accounting, reporting is slow and time consuming one has to wait till the end of
the accounting year.
In management accounting, reporting is very quick as it is meant for decision making.
8. Nature of Information: Financial Accounting is concerned with quantitative information expressed in
terms of money. Management Accounting is concerned with both qualitative and quantitative information.
9. Reporting: In Financial Accounting, Financial reports are prepared not only for the organization but for
others interested in the accounting information of the business.
In management Accounting the reports prepared for internal use only.
10. Legal Comparison: In Financial Accounting, preparation of financial accounts is compulsory to comply
statutory requirements. In Management Accounting. It is not compulsory, it helps in the administration and
smooth functioning.
1.6 ROLE OF MANAGEMENT ACCOUNTANT
The management accountant, obtain referred to as controller, is the manager of accounting information used
in planning, control and decision making area. He is responsible for collecting, processing and reporting
information that well help managers decision makers in their planning, controlling and decision making activities.
He participates in all accounting activities within the organization.
The following are the Roles of Management Accountant:
1. Participating in management process: The management accountant occupies a pivotal position in the
organization. He performs a staff function and also has line authority over the accountant and other
employees in his office. He educates executives on the need for control information.
2. Maintaining optimum Capital Structure: Management accountant has a major role to play in raising of
funds and their application. He has to decide about maintaining a proper mix between debt and equity
raising of funds through debt is cheaper because of tax benefits.
3. Investment opportunities: A management accountant can assist either person or a firm regarding the
investment in different ways. He can suggest how, when and where the investment should be made so that
the investor or the firm will earn a maximum return.
4. Financial Investigations: A management accountant can assist the management about the financial
investigations which is extremely desired to determine the financial position for the interested parties.
Relating to issue of shares, amalgamation or mergers, or reconstructions etc to ascertain the reason of
decreasing profit or increasing costs, it so happened.
5. Long-term and Short –term planning: Management accountant plays an important role in forecasting
future business and economic events for making future plans i.e., long-term plans, strategic management
accounting, formulating corporate strategy, market study etc.
6. Participating in management process: The management accountant occupies a pivotal position in the
organisation. He performs a staff function and also has line over the accountant and other employees in his
office. He educates executes on the need for control information and on the ways of using it. He shifts
relevant information from the irrelevant and reports the same in a clear from to the management and
sometime to interested external parties.
7. Decision making; Management accountant provides necessary information to management in taking short-
term decision e.g. optimum product mix, make or buy, lease or buy, pricing of product discontinuing a
product etc and long-term decisions e.g., capital budgeting. Investment appraisal, project financing.
However, the job of management accountant is limited to provision of required information in a
comprehensive as well as reliable form to the management for decision making purposes.
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8. Control: The management accountant analysis accounts and prepares reports e.g., standard costs, budgets,
variance analysis and interpretation, cash and funds flow analysis, management of liquidity, performance
evaluation and responsibility accounting etc. for control.
9. Developing management information System: The routine reports as well as reports for long term
decision making are forwarded to managerial personnel at all levels to take connective action at the right
time and also uses these reports for taking important decisions.
10. Stewardship Accounting: Management accountant designs the framework of cost and financial accounts
and prepares reports for routine financial and operational decision making.
11. Corporate planning: He can assist management for long-term planning and advise management regarding
amalgamation or mergers or reconstructions, including financial planning to see whether effective
utilization of resources is made or not. Thus the role of management accountants cannot be ignored. Its
such, there services are primarily desired for the efficient management of an undertaking.
1.7 BASIC COST TERMS AND CONCEPTS
1.7.1 Need for Accounting
Accounting is the Language of business. The oldest branch of accounting is the financial Accounting,
which is concerned with recording day-to-day transactions of business and helps in preparation of financial
statements like profit and loss Account and Balance Sheet. But it does not provide detailed information about costs
of various products processes, services and operations which is very important for planning and controlling business
activities. Due to this limitation of financial Accounting a separate branch of accounting has been developed which
is known as cost Accounting.
Before beginning the study of Cost Accounting one must be clean in mind that he is going to read a subject
which is immensely useful in all business activities if we analysis business activities we find mainly two aspects:
Firstly the cost involved in it and secondly, the benefits obtained at of it. This analysis of costs and benefits is very
important in all economic activities Cost Accounting involves a study of those principles, methods and techniques
which help us in ascertaining, analyzing and controlling Costs.
Meaning of Cost accounting
Cost Accounting is the process of Accounting for costs. It begins with the recording if income and
expenditure and ends with the preparation of periodical statements for ascertaining and controlling costs.
Definition of Cost Accounting
ICMA London defined Cost Accounting as “The process of accounting for cost from the point at which
expenditure is incurred or committed to the establishment of its ultimate relationship with cost centres and cost
units. In its widest usage, it embraces the preparation of statistics data, the application of Cost Control methods and
the ascertainment of the profitability of activities carried out or planned”.
Objectives of Cost Accounting
The important objectives of Cost Accounting are as follows:
(a) Ascertainment of cost –one of the important objectives of cost accounting is the ascertainment of cost at
different stages of production. The Cost incurred for each department and activities are to be calculated.
The standard cost for all types of costs are also to be calculated in order to compare the actual cost with the
standard cost.
(b) Internal Audit system: The objective of cost Accounting is to develop internal audit system which may help
in effective working of different departments of the organization.
(c) To classify Cost: Cost accounting classified total cost into different ways i.e., by element by functions, as
direct or indirect, by variability, by normality, by controllability etc.
(d) To control Cost: Cost Accounting aims at controlling costs by using various techniques such as Budgetary
Control, Standard Costing, inventory control etc.
(e) To provide information for Decision making: Cost accounting aims at providing information for various
managerial decisions like, whether to make or buy a component, whether to retain or replace an existing
machine, whether to process further or not etc.
(f) To determine profit: Cost Accounting aims at ascertaining the costing profit or loss of any activity on an
objective basis by matching cost with the revenue of that activity.
(g) To Determine Selling Price: Cost Accounting provides cost information to determine the selling price of
products or services. During the period of depression, it guides the management to decide. How much
reduction in selling price may be made to meet the situation.
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(h) To provides preparation of Cost: Statements- Cost Accounting prepares Cost Statements as and when
required by the management for review of costs and to plan future activities.
(i) To evaluates the efficiency: Cost Accounting evaluates the relative efficiency of different departments,
products, branches and plants so that necessary steps can be taken to improve their efficiency.
(j) To give causes of wastage: Cost Accounting analysis and identifies the causes of wastage and helps to take
necessary steps to check the wastage.
(k) Minimum capital Stocks: Cost Accounting through various techniques like various levels of stock, analysis
of slow moving material, continues stock taking can decide the objective to minimize the investment of
capital in stocks of raw material, work-in-progress or finished goods.
(l) Comparison: Cost Accounting helps in making comparisons of Cost or of profits one firm with other firm
operating in the same industry. For the inter-firm comparison there should be the application of uniform
costing system within that industry.
(m) Report to the management: Cost Accounting reports to the management all information relating to costs and
helps management to take decisions.
Installation of Costing System
A cost accountant will encounter the following practical difficulties at the time of installation of cost
accounting system:
(i) Lack of trained staff:
This was no doubt a problem in olden days. Today this problem is overcome thinks to the establishment
of the institute of cost and works Accountant of India in our country which offers professional course in
costing and also offers training facilities through various companies to the candidates undergoing the
course.
(ii) Lack of Support from management: wherever costing system is installed it is essential to seek the
support of various departmental managers. Very often the managers show hostile attitude towards the
costing system. They feel that this system will interfere in their routine work and probably as a means
of checking their efficiency under such circumstances it is better to convince them about the utility of
costing system for the business as a whole.
(iii) Resistance by existing accounting staff: Very often the existing accounting staff resist the installation
of the cost accounting system on two grounds. Firstly they feel that the new system of accounting might
lead to excess work. Secondly, they are trained of their job security. But this difficulty may be
overcome by encouraging them about the usefulness of cost accounting as a supplement to financial
accounts and the generation of more employment opportunities from the installation of cost accounting
system.
(iv) Non-Cooperation from middle and bottom level management: At times the middle and bottom level
managers such as foremen, supervisors and inspectors also fail to extend their whole hearted
cooperation fearing additional work which may be entrusted to them. This problem may be overcome
by suggesting them about the simplicity of the system and the existence of a separate cost accounting
department to look after costing matters.
(v) Heavy expenses in installing and maintaining the system: The setting up of a separate costing
department with staff often poses a problem. In addition to installation, the operating expenses in the
form of printing and stationery, heating and lighting, depreciation and insurance, rent and rates are to be
incurred. However as was mentioned earlier the system of cost accounting must be a useful investment
i.e., benefits derived from it must be more than the investment mode on it.
STEP TO OVERCOME PRACTICAL DIFFICULTIES
To overcome the above difficulties, following steps are suggested:
1. Support from the top management: Before the installation or operation of a costing system, there must
be firm commitment to the system on the part of the top management. This will create cost consciousness
and interest in cost improvement among technical, production and top management.
2. Utility of system to existing staff: The existing accounting staff should be impressed about the need to
supplement the existing financial accounting system. It will broaden the job of an accountant and will
create new opportunities for the accounting staff.
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3. Worker’s confidence for cooperation: The various employees must be properly educated regarding the
benefits which can be obtained from such a system. Worker’s confidence should be gained in the system
to get their co-operation before steps are taken to put the system in practice.
4. Training of existing accounting staff: The existing staff working in the accounts department must be
properly trained in costing methods and techniques with the help of the Institute of cost and works
Accountants of India Calcutta.
5. Cost System according to specific requirements of the concern: The system should be installed and
operated according to the requirements if a specific case, so that it may not entail heavy cost on the
concern. It should avoid additional unnecessary work as far as possible. The system when installed and
operated will provide many benefits of the concern as compared to the cost and improve beneficial to the
concern.
6. Proper supervision: There should be proper supervision after installation and continuous efforts on the
part of the cost accountant to make the system successful and to achieve the desired goal of cost
ascertainment, cost presentation and cost control.
Methods of Costing
The various methods of costing are as follows:
1. Job Costing: This method where costs are collected and accumulated for each job separately. This is done
because each job requires different mark and has separate identity and therefore it becomes essential to
analyze and segregate costs according to each job separately.
2. Costing: Contract costing is a variant of job costing. The method of contract costing is applied where the
job is big and of longer duration. Each contract is treated as a separate unit for the purpose of cost
ascertainment and cost control, separate accounts are kept for each contract and all direct and indirect costs
relating to the contract are collected.
3. Batch Costing: under this method, factories which have to produce a large number of parts in order to
make a product undertake the production of each part in batches. Products are arranged in convenient
batches and each batch is treated as one job and cost is calculated accordingly.
4. Process Costing: It is a method where costs are collected and accumulated according to department or
processes and cost of each department or process is divided by the quantity of production to arrive at cost
per unit. This method is useful in industries such as paper, soap, textiles etc.
5. Operation Costing: This is a more refinement and more detailed application of process costing. This
involves costing by every operation instead of a process. Many operations are necessary to make an
article. This method has greater accuracy and control.
6. Single Costing: This method is applied where production is uniform and consists of only a single product
or two or three types of similar products with variation only in size, shape or quality. The information is
presented in the form of a statement known as cost sheet.
7. Operating Costing: Where a business does not produce tangible goods but renders some service, the
system of costing would be known as operating costing. This is used to determine the costs of services
rendered by airways, roadways, rail ways, hospitals etc.
8. Multiple costing: This method is followed where the final product consists of a number of separate parts,
e.g. radio set, motor car, bicycle etc. The cost of each part has to be ascertained and then the cost of
assembling the parts will be tabulated. The cost of the final product will consists of the cost all the parts
plus the cost of assembling them.
9. Uniform Costing: where a number of firms in an industry agree to use the same costing principles, it is
known as uniform costing. This method attempts to establish uniform costing method so that comparison
of performance in various undertaking can be made to the common advantage of all the participating units.
1.7.2 Development of Accounting
Accounting is as old as money itself. However, the act of accounting was not as developed as it is today
because in the early stages of civilisation, the number of transactions to be recorded was so small that each
businessman was able to record and check for himself all his transactions. Accounting was practiced in India
twenty-three centuries ago as is clear from the book named “Arcthashastra” written by Kautilya, king
Chandragupta’s minister. This book not only relates to politics and economics but also explains the art of proper
keeping up Accounts in the office of Accountants’ describes records of accounts to be maintained in accountant’s
office and methods of checking accounts. However the modern system of Accounting based on the principles if
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double Entry system owes its origin to Luco pacioli who first published the principles of double Entry System in
1994 at Venice in Italy. Thus the art of accounting has been practiced for centuries but it is only in the late thirties
of 20th century that the study of the subject’ Accounting has been taken up seriously.
In the recent years large scale production, cut throat competition, widening of the market and changes in the
technology have brought remarkable changes in the field of accounting. In the words of Gordon and Gordon
shilling law. It has come to be recognized as a tool for mastering the various economic problems which a business
organization may have to face. It systematically writes the economic history of the organization. It provides
information that can be drawn upon by those responsible for decisions affecting the organisation’s future. This
history is written mostly in quantitative terms. It Consists partly of files of data, partly of reports summarizing
various portions of these data and partly of the plan established by management to guide its operations.
1.7.3 Definition and Functions of Accounting
Meaning of Accounting
Every person be he a salaried employee or a businessman, is involved in an economic activity. As the
economic activity occurs, the person enters into various transactions and events. To derive the results of the
economic activity be has to record such transactions and events and then determine its results. The process of
recording transactions and events of a business in a useful manner so as to determine and analyse the financial
performance and financial position is called accounting.
Definition of Accounting
A committee of the American Institute of Certified Public Accountants has defined Accounting as follows:
“Accounting is the art of recording, classifying and summarizing in a significant manner and in terms of
money, transactions and events which are in part at least of a financial character and interpreting the results
thereof.”
According to R.N. Anthony “Nearly every business enterprise has accounting system. It is a means of
Collecting summarising analyzing and reporting in monetary terms information about business”.
According to Smith and Ashburn “Accounting is the science of recording and classifying business
transactions and events, primarily of a financial character and the art of making significant summaries, analysis and
interpretation of these transactions and events and communicating the results to persons who must take decisions or
from judgments.”
Functions of Accounting
Above definition of accounting explains the main functions of Accounting. These can be summarized as
under:
1. Recording: Accounting involves recording of financial transactions in a systematic manner, such recording is
done through journal or subsidiary books. In it accounting transactions are recorded through supporting
vouchers such as purchase bills, payment vouchers, Deposit slips etc.
2. Classification: second step in accounting is to put information regarding one type of transactions at one
place. This is done by way of posting in the ledger. In it one finds different accounts relating to expenses
classified us salary, Advertisement. Thus all expenses which are recorded in journal are classified under
different account heads in ledger.
3. Summarising: All the transactions recorded in journal and posted in the ledger are summarized in such a
manner that these are useful for the user of accounts. This is done by preparing Trial Balance and final
accounts.
4. In terms of Money: Accounting records transactions in terms of money. Money represents the currency of
the country where accounts are maintained money gives a common basis if measurement.
5. Transactions and Events: In business, both transactions and events are recorded. If business is involved with
outsiders, it is a transaction such as buying and selling of goods, taking a loan, paying salary, rent etc. There
are a number of happenings that do not concern outsiders, these are called “Events” such as loss due to fire,
depreciation of assets etc. Both transactions and events are recorded in accounts.
6. Financial Character: The transaction or event to be recorded should have monetary value. If it cannot be
measured in terms of money it will not be recorded in accounts. Thus, through the salary given to employee
will be recorded, but how honestly and efficiently employee has worked will not be recorded.
7. Communication and Interpretation of results: Accounting also involves communication and
interpretation of the results of the business. Communication implies reporting to the end users. The
accounting information in desired form so as to enable them to understand the historical information e.g.
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preparation of profit and loss Account to understand the results, Balance Sheet to understand the financial
position. Interpretation involves meaningful comparison which simplifies understanding of financial reports.
1.7.4 Book keeping and Accounting
Book keeping is defined as a process of recording business events in a systematic manner. It involves
recording of transactions. It refers to the record making stage of accounting. This stage of accounting is mechanical
and repetitive. However, maintenance of proper records help a business organization to know its health and
performance. Accounting on the other hand, includes not only the maintenance of accounting records but also
preparation of summary statements, their analysis and interpretation. Thus book-keeping is only a small and simple
part it accounting.
But the term accounting is used in a broader sense Covering all the accounting activities including
preparation of final statements and their reporting to interested parties. Thus book-keeping is an aspect of the
accounting process. It is a sub-field of accounting.
1.7.5 Is Accounting a science or an Art?
Accounting is a science as well as an art because it contains the ingredients of both science and art.
Science is a systematic body of knowledge consisting a number of principles, methods and techniques
which have universal applications. Likewise, accounting has certain principles and rules that are followed all over
the world. For example recording of transaction at cost is universally followed. However, accounting is not an exact
science like physics and chemistry where cause and effect relationship is established. In accounting the cause and
effect relationship is not studied. Thus to conclude accounting is a science but not an exact science. It is a social
science.
On the other hand Art refers to the application of knowledge to achieve the desired objectives. Knowing the
principles and rules is not enough. These rules should be applied intelligently to solve the real life problems.
Rigorous practice is necessary to achieve a desired skill. For example, the more a dancer practices the more perfect
he will be. Similarly the accountant must apply the principles of accounting again and again to gain efficiency.
Application of accounting knowledge is of vital importance to prepare records and summary statements. Therefore
accounting is also an art.
1.7.6 Accounting and others Disciplines
In order to appreciate fully the role of accounting in modern society, it is essential to consider the
environment in which accounting functions. Accounting is related closely to economics and statistics. It is often
greatly influenced by law and by government action, accounting is often considered to be mathematical at least
arithmetical.
But economics and statistics touch fundamental nature of accounting. For the subject matter, accounting is
inescapably economic and its basic methodology is unquestionably statistical in character.
1. Accounting and Statistics:
Accounting method is statistical in character because its central mechanism consists of accounts, and
accounts are classification categories used for compressing and simplifying amass of enterprise transactions. The
chief function of statistical method is to classify, compress and simplify masses of data so that their significance
may setter be understood. Accounting has the same functions.
Accounting has some statistical peculiarities of its own. Every ledger account is a dual category. Items on
the debit are of one class, items on the credit are of an opposite class, yet both are related to the single class of data
indicated by the account name. Internal transactions reallocate expenses and revenues among fiscal periods.
Accounting is the connecting link, it ties the mass of activity data to the need for understanding activities.
Accounting is a service that records, classifies, compresses, simplifies a mass of detail into a few understandable
related totals and sub-totals.
2. Accounting and Economics:
From the definition of accounting quoted earlier it can be seen that the setting in which accounting serves,
is an economic one because accounting is concerned with business transactions. Accounting is oriented most
closely to economics.
It is an economic purpose of accounting to produce data helpful to business management and investors.
Accounting contributes factual materials to the formation of business policies. Expenses and revenues result from
buying policies, spanding policies, pricing policies, selling policies, employment policies. The result of accounting,
therefore can be clues to good and bad policies. According to Wheeler the mutuality of interests of the two fields is
so great that it is often difficult to fall where accounting leaves off and economics begin.
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3. Accounting and law:
According to Kester the influence of law on accounting “In as much as business must be carried on within
the provisions of the law, principles or rules of law have exerted a powerful influence on the principles of
accounting, they may well be said to have established. Some of the principles of accounting, obviously, accounting
principles and rules dare run counter to established legal principles.
All economic activities of a business are effected by governing laws e.g. all transactions of purchase and
sale are effected by contract act, transactions of Bills of exchange and Banking transactions are effected by
negotiable instrument Act. Entry sometimes is itself created/governed by laws e.g. partnerships are governed by
partnership Act, Companies by Companies Act, Banking Companies by Banking Regulation Act etc. governing
laws provide strict compliance with stated provisions relating to book keeping, accounting and except the reporting
be done in laid-down manner.
However in current scenario the accounting is not just effecting law. But laws are also been effected by
accounting.
4. Accounting and Management:
Obviously the environment of accounting is one of business while accounting provides useful services to
individual and fraternal, religious, government, and educational organizations, its principal service deals with the
business enterprise. Kester has stated that accounting is primarily and basically a service tool of management.
The growth and development of accounting is closely parallel to that of business enterprise. With the
growth of the large corporation come a corresponding growth of accounting services. Consequently the recognition
of the public aspects of corporate administration brought a realization that accounting responsibilities transcend
service to the owners and the management of corporations. Today accounting while serving the business enterprise,
serves society.
5. Accounting and Mathematics:
Double entry book-keeping is based on an algebraic equation i.e. liabilities + capital = asset.
Arithmetical and algebraic calculations are required for making accounting computations. Therefore
knowledge of arithmetic and algebra is necessary for accounting proficiency. Examples are calculation of interest,
lease rent, depreciation creation of sinking fund etc. with the increasing use of computer accounting, knowledge of
mathematics has been more essential. Further, statistical models are used for constructing various accounting
models for the use of management.
1.7.7 End-users of Accounting Information
Accounting information is used by various persons. In addition to proprietors, such information is used by
creditors, Government, financial institutions and others.
1. Proprietor: Proprietor is the main user of accounting, through accounts he ascertains operating result of his
business. Further he knows his financial position. He uses accounting information to know amounts due to
others and due from others.
2. Management: In large business organization, ownership and management are separate functions
management has to plan, control and execute. Accounting information is used for fulfilling various
management functions. Accounting data is useful in decision making at various stages.
3. Suppliers of Goods and Services: Persons who supply goods and services to business on credit are
interested in knowing liquidity position of the business. They have to ensure repayment capacity of the
business. They use accounting information for this purpose.
4. Banks and Financial Institutions: Banks and other financial Institutions who provide loan to the business
are interested to know credit worthiness of the business. At the time of granting loan they are keen to know
past performance of the firm, study profit and loss Account and Balance Sheet of the firm of previous years
to know capacity of the firm to repay interest and principal amount.
5. Prospective Investors: Persons who are interested to make investments in some Company, may study
annual reports of the Company before making final decision of investments. They may select the company
in which investment is to be made by comparing past performance of these companies.
6. Government: Government uses accounting information for levying various taxes. In the absence of
accounting data it is difficult to assess proper tax.
7. Customers: Customers who place orders and are dependent on a specific business organization for their
supplies have to ensure the capability of the firm to execute the orders. This can be done by studying
accounts of that business organisation.
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8. Employees: Employees use accounting information for various purposes. They can assess their salary
increase and bonus by studying profitability of the business. If business is constantly incurring Losses, they
may decide to leave the organization and if business is constantly earning they may be more settled and
expect carrier promotion in some enterprise.
9. Regulatory Agencies: Various regulatory agencies such as ROC, REI, IRDA, SEBI, require information to
be filed with them under law. By examining these accounting information they ensure that concerned
companies are following the rules and regulations.
10. Courts: In case of disputs regarding indebtedness insolvency etc. Courts use accounting information and
other related data as evidence.
11. Researchers and statisticians: Research scholars who undertake research on any aspect of business
activity, may use accounting information for the purpose of analysis. Accounting reports of various
companies and of various years may be compared for this purpose.
1.8 RELEVANT COST
A cost may be said to be relevant, if it influences the decisions of the management. It is influenced by the decision
to be taken or the decision under the consideration of management. It is a cost whose magnitude will be affected by
a decisions being made. While taking decisions, the management should consider only future costs and revenues
that will differs under each alternative. Management is concerned with things it can fetch.
The following are the two main characteristics of relevant costs.
(i) Different Alternatives
Relevant cost differ in amount among two alternatives. In case some alternatives do not differ among themselves,
they are not considered relevant. So only those costs that differ among decision alternatives are relevant to a
decision.
(ii) Expected Future Costs
Relevant costs are future costs as they are expected to occur during the period covered by the decision. Decisions
are must based on the future expectations of cost and revenue. Selection of one alternative over another does not
affect the past cash flows. Expected future costs are predicted from the available historical cost data. Historical cost
may be irrelevant for decisions making as they represent the cost that have already been incurred.
1.9 STATEMENT OF COST
1.9.1Meaning of Cost Sheet
A Cost Sheet is a statement showing various components of total cost of output of a particular product or service
produced during a particular period. It may be prepared on actual basis or estimated basis.
1.9.2 Importance of Cost sheet
The following are the advantages:
1. It discloses the cost per unit as well as total cost of output.
2. It discloses the various elements of cost which to make up total cost.
3. By fixing selling price in advance it facilitates preparation of tender price.
4. It facilitates comparison of total cost with previous year’s cost and standard cost and thereby help
management in locating inefficiency in production.
5. It facilitates calculation of sales price when profit is taken as a fixed percentage on cost.
6. It helps an undertaking to submit quotation for an order with reasonable degree of accuracy.
7. It guides the management in formulating proper production policy.
8. Cost reduction can be made by analyzing and calculating the percentage of different overheads on total
cost.
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Direct Material xxx
Add: Direct labour xxx
Add: Direct Expenses xxx
Prime Cost xxx
Add: Factory overheads
Factory Rent Xxx
Foreman salary and wages xxx
Drawing office salary xxx
Consumables stores xxx
Wages of watchman xxx
Motive power xxx
Factory Cost xxx
Add: Administrative overhead
Office Rent xxx
Depreciation office building xxx
Manager or director salary xxx
Counting house salary xxx
Audit fees xxx
Cost of production xxx
Add: Selling and distribution overhead
Sales office expenses xxx
Sales man salary xxx
Showroom expenses xxx
Advertisement charges xxx
Warehouse Rent xxx
Delivery van expenses xxx
Rent of godown xxx
Cost of sales xxx
Total cost xxx
Profit/Loss xxx
Sales xxx
Illustration 1.8
Prepare a cost sheet form the following data relating to A ltd for the year ending 31.3.2015.
`
Raw material purchased 35,000
Direct wages 32,000
Factory wages 8,000
Power, fuel and haulage 12,000
Carriage inward 2,700
Carriage outward 3,000
Drawing expenses 2,200
Printing and stationery 3,300
Factory manager salary 6,000
Office manager salary 6,400
Factory Rent 1,600
Warehouse expenses 4,200
Office rent and taxes 3,800
Traveler’s salary 5,200
Depreciation on plant 2,500
Income tax 3,200
Advertisement 6,200
Donation 11,000
Profit 20% on cost of Sales.
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Solution:
Cost Sheet
For the year ending 31.3.2015
Illustration 1.9
`
Opening Stock of Raw material 18,000
Closing Stock of Raw material 20, 000
Opening work-in-progress 12, 000
Closing work-in-progress 10,000
Opening stock of Finished goods 25,000
Closing Stock of finished goods 16,000
Purchase of Raw materials 1,35, 000
Productive wages 70,000
Factory overhead 50,000
Administrative overhead 36,000
Selling and distribution overhead 46,000
If profit is 25% on cost find profit with cost sheet.
Solution:
Cost Sheet
Total Cost `
Opening stock of Raw material 18,000
Add: Purchase of raw material 1,35,000
1,53,000
Less: Closing stock of raw material 20,000
1,33,000
Value of raw material consumed
Add: Direct Labour/productive wages 70,000
Prime cost 2,03,000
Add: Factory overhead 50,000
Add: Opening work-in-progress 12,000
62,000
Less: Closing work-in-progress 10,500
51,500
Factory Cost 2,54,500
Add: Administrative overhead 36,000
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Add: Opening stock of finished goods 25,000
61,000
Less: Closing stock of finished goods 16,000
45,000
Cost of production 2,99,500
Add: Selling and distribution overhead 46,000
Total Cost 3,45,500
Profit (1/43,45,500) 86,375
Sales 4,31,875
Illustration 1.10
From the following data you are required to prepare the Statement of profit under marginal costing system
Production units 10,000
Sales units 8,000
Raw material consumed (`) 50,000
Direct wages (`) 30,000
Factory Overheads:
Variable overheads (`) 20,000
Fixed overheads (`) 20,000
Selling price (`) 15
Solution:
Profitability Statement under marginal Costing
Particulars `
Raw material consumed 50,000
Add: Direct wages 30,000
Add: Variable Factory overheads 20,000
1,00,000
Total variable Cost
Less: Value of closing stock (1,00,00/10,0002,000) 20,000
Variable cost of goods Sold 80,000
Sales (8,00015) 1,20,000
Contribution 40,000
Less: Fixed overheads 20,000
Profit 20,000
1.10 SUMMARY
The make or buy decision is made to determine the alternatives which is most desirable.
Differential Cost Analysis is also used when a business is confronted with the possibility of a Temporary
shutdown.
A key factor is one which generally limits the profit, output or sales.
Book-keeping as a process of recording business events in a systematic manner.
Contract costing is a variant of job costing.
1.11 KEY TERMS
Buy decision: the make or buy decision is made to determine the alternative which is most desirable.
Cost sheet: A cost sheet is a statement showing various components of total cost of output of a particular
product or service produced during a particular period.
Multiple costing: This method is followed where the final product consists of a number of separate parts.
Single Costing: This method is applied where production is uniform and consists of only a single product.
Process Costing: It is a method where costs are collected and accumulated according to department or
process.
Cost Accounting: Cost Accounting is the process of accounting for costs.
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Financial Accounting: Financial Accounting aims at recording business transaction systematically to
ascertain profit or loss and financial position of the business.
Management Accounting: Management Accounting is provide information to the management for decision
making.
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(Variable expenses are allocated to products as 100% of direct wages)
Direct Material 2
Direct Labour 1
Variable Overhead 3
Fixed Overhead 2
Total 8
Production per month 20,000 units
Total Cost of Production 1,60,000
Sale Price 1,40,000
Loss 20,000
An exporter offers to buy 5,000 units per month at the rate of ` 6.50 per unit and the company hesitates to
accept the offer for fear of increasing its already large operating losses.
Advise whether the company should accept or decline this offer.
[Ans. The company should accept the offer since the amount of loss will stand reduced from ` 20,000 to `
17,500.]
4. The ‘PQR’ company manufactures a product which costs:
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Sales are at present 10,000 units per month at 30 paise per unit.
(a) A proposal to extend the sale to a foreign market has come where demand for an additional 5,000 units
per month is expected. However, in order to do this it will be necessary to absorb additional shipping cost
and duties amounting to 12 paise per unit. Will the foreign business be profitable ?
(b) A domestic chain store has offered to take 5,000 units per month at 18 paise unit. Should this order be
accepted in place of the foreign order?
(c) The sales department proposes to reduce the selling price of the product to increase sales. The following
estimates of sales volume at various prices are made:
(i) 30 paise per unit (present price)
10,000 units per month
(ii) 25 paise per unit 14,000 units per month
(iii)20 paise per unit 19,000 units per month
Assuming that the above estimates are correct, should you reduce the price? If so, to what level?
[Ans. (a) Additional Profit ` 400.
(b) (i) Total Profit ` 1,000; (ii) Total Profit `1,100; (iii) Total Profit ` 900.
Thus, ignoring the question of additional sale abroad or to domestic chain store, sale of 14,000 units gives
the best results. It may be advisable to accept the order of 5,000 units from abroad, besides selling 14,000
units at ` 0.25 per unit, presuming availability.]
Discontinuance of a product line
5. A company which sells four products, some of them unprofitable, proposes discontinuing the sale of one of them.
The following information is available regarding income, costs and activity for the year ended 31st March,
1999:
Products
P Q R S
Sales 3,00,000 5,00,000 2,50,000 4,50,000
Cost of sales at
purchase price 2,00,000 4,50,000 2,10,000 2,25,000
Area of storage (sq. ft.) 50,000 40,000 80,000 30,000
Number of parcels sent 1,00,000 1,50,000 75,000. 1,75,000
Number of invoices sent 80,000 1,40,000 60.000 1,20,000
30
(a) Prepare Profit and Loss Statement, showing the percentage of profit or loss to sales for each product.
(b) Compare the profit if the company discontinues sale of product ‘Q’ with the profit if it discontinues
product ‘R’.
[Ans. (a) P; Profit 9.5% Q : Loss 12.1% R; Loss 8.8%; S: Profit 26.4% (b) Total Profit if ‘Q’ is discontinued
79,000, Total Profit if ‘R’ is discontinued 56,000.]
6. A Limited manufactures three different products and the following information has been collected from the
books of account :
Products
P Q R
Sales Mix 35% 35% 30%
Selling Price 30 40 20
Variable Cost 15 20 12
Total Fixed Costs 1,80,000
Total Sales 6,00,000
The company has currently under discussion a proposal to discontinue the manufacture of product R and
replace it with product M, when the following results are anticipated:
Products
P Q R
Sales Mix 50% 25% 25%
Selling Price 30 40 30
Variable Cost 15 20 15
Total Fixed Costs 1,80,000
Total Sales 6,40,000
Will you advise the company to change over to production of M. Give reason for your answer.
[Ans. Present Profit 1,02,000; Present BEP ` 3,83,000; Profit under proposed situation `1,40,000; BEP `
3,60,000. The Proposal to replace the Product R with Product M May be accepted.]
Make or Buy
7. A audio manufacturing company finds that while it costs ` 6.25 each to make component P 273 Q, the
same is available in the market at 5.75 each, with an assurance of continued supply. The breakdown
of costs is :
(b) What would be your decision if the supplier offered the component at ` 4.85 each?
[Ans. (a) Variable cost ` 5, hence not profitable to buy.
(b) There is a saving of 15 p. per component, the offer may be accepted.]
31
8. Auto Parts Ltd. has an annual production of 90,000 units for a motor component. The component’s cost
structure is as given
per unit
Materials 270
Labour (25% fixed) 180
Expenses :
Variable 90
Fixed 135
Total 675
(a) The Purchase Manager has an offer from a supplier who is willing to supply the component at ` 540. Should the
component be purchased and production stopped?
(b) Assume the resources now used for this component’s manufacture are to be used to produce another new
product for which the selling price is ` 485.
In the latter case material price will be ` 200 per unit. 90,000 units of this product can be produced, at the same
cost basis as above for labour and expenses. Discuss whether it would be advisable to divert the resources to
manufacture that new product, on the footing that the component presently being produced would, instead of being
produced, be purchased from the market.
[Ans. (a) Variable Cost per unit : ` 495, Purchases Price `540. It is beneficial to continue the production of
the component. (b) Contribution per unit of the new product; ` 60 (i.e., ` 485 ` 425). Additional cost of
purchasing component per unit; `45 (i.e. 540-495). There is a net saving of 15. It is beneficial to buy the
component.]
Change versus Status Quo
9. A company is producing two products ‘A’ and ‘B’ from a joint manufacturing process. The joint costs are
`2,00,000 and it has given a production of 1 lakh kilogram of ‘A’ having a selling price 1 per kilogram and
2 lakh kilograms of ‘B’ having a selling price of `1.50 per kilogram.
The company is considering a proposal to process product ‘A’ into a new product ‘Z’ which sells at `3 per
kilogram. The processing cost would amount to `1,75,000 for converting one lakh kilograms of product ‘A’
to product ‘Z’.
You are required to advise the company about the acceptance or rejection of the above proposal.
[Ans. Transformation will result in an additional profit of `25,000. The proposal may, therefore, be accepted.]
10. (a) A company is manufacturing three products details of which for the year are given below :
32
(c) The decrease in net profit in second year is due to fixed costs and not because of change in
Product Mix. The overall contribution has increased by `15,000. Hence, the management may
change the product mix, as proposed.]
Shut down or Continue
11. B Ltd. has a factor which manufactures a product whose sales have declined to `40,000 per annum.
Special purpose machinery is employed to make the product and there is no hope of this used for
any other purpose. Nor is there any hope of stimulating demand of the existing product.
The estimated life of the factory plant is 5 years and sales should continue at the same level for the
whole period. Total variable costs per annum for the expected sales are `20,000. Fixed costs per
annum total 15,000 including `7,000 as depreciation.
All sales and expenses accrue at the end of the year.
If the factory is sold “lock, stock and barrel” immediately, `30,000 may be obtained. On the other
hand, if it is operated for 5 years, `4,000 is the estimated residual value.
Presuming 10% as the cost of capital, you are required to advise whether it will be appropriate to
operate the factory or close it down immediately. The present value of an annuity of `1 at 10%
discount for 5 years may be taken as `3.791 and the present value of `1 received after 5 years at
10% discount is `0.62.
[Ans. If plant is operated for five years total cash inflow would amount to `47,976. If it is sold only
30,000 would be realised. It is, therefore, advisable to continue the business to operate.]
[Hint. If factory operates, the annual cash inflow is `12,000, Moreover, `4,000 will be realised as
scrap. The present value of cash inflows, therefore, amounts to `47,976 (i.e., 12,000 × 3.791 +
4,000 × .621.)]
12. A paint manufacturing company manufactures 2,00,000 per annum medium sized tins of “Spray
Lac Paints” when working at normal capacity. It incurs the following costs of manufacturing per
unit :
`
Direct Material 7.80
Direct Labour 2.10
Variable Overhead 2.50
Fixed Overhead 4.00
Product Cost (per unit) 4.00
Total 16.40
Each unit (tin) of the product is sold for `21 with variable selling and administration expenses of
60 paise per tin. During the next quarter only `10,000 units can be produced and sold. Management
plans to shut down the plant estimating that the fixed manufacturing cost can be reduced to `74,000
for the quarter.
When the plant is operating, the overhead are incurred at a uniform rate throughout the year.
Additional costs of plant shut. Down for the quarter are estimated at `14,000.
You are required :
(a) to express your opinion, along with the calculations, as to whether the plant should be shut
down during the quarter and
(b) to calculate the shutdown point for quarter in units of products (i.e., in terms of number of tins)
[Ans. (a) Loss when plant is operated `1,20,000, Loss when plant is shut down `88,000. The
Management should shut down the plant.
(b) Shutdown point at output of 14,000 units (i.e., `1,12,000/8)]
□●□
33
UNIT-2:ABSORPTION COSTING AND MARGINAL COSTING
Chapter Outlines
2.0 Learning Objectives
2.1 Introduction
2.2 Meaning of Marginal Cost
2.3 Marginal Costing
2.4 Absorption Costing
2.5 Special Terms for Marginal Cost
2.5.1 Contribution
2.5.2 Cost Volume Profit Analysis
2.5.3 Break-Even Point
2.5.4 Angle of Incidence
2.5.5 Margin of Safety
2.5.6 Key or Limiting factor
2.5.7 Assumptions underlying CVP Analysis / Break - Even Charts
2.6 Managerial Application of CVP Analysis.
2.7 Summary
2.8 Key Terms
2.9 Questions and Exercises
2.0 LEARNING OBJCTIVES
After studying this chapter, you should be able to understand:
Explain concept of absorption and marginal costing.
Distinguish between absorption costing and marginal costing.
Explain the managerial application of CVP analysis.
Explain the concept of angle of incidence.
2.1 INTRODUCTION
In cost accounting, cost of production per unit of the goods produced or services provided is
calculated with the help of the various methods such as Unit Costing Method, job costing, Batch Costing
contract Costing or Process Costing. Marginal costing is not a method of calculating the cost of
production as the above given methods are but it is a technique applicable to the existing methods to find
out the effect on profits if changes are made either in the volume of output or in the type of output. Thus
marginal costing is a technique which helps the management in taking various routine and special or
crucial decisions for running the organisational activities like (i) To continue with a product or not, (ii) To
change the selling price as per the market conditions, (iii) To change the method of production, (iv) To
make or buy decision, (v) To decide about sales mix.
2.2 MEANING OF MARGINAL COST
(i) According to I.C.M.A. London, marginal cost is defined as “The amount at any given volume of
output by which aggregate costs are changed if the volume of output is increased or decreased by
one unit. In practice this is measured by the total variable attributable to one unit.” In this context, a
‘Unit’ may be single article, a batch of articles, an order, a stage of production capactiy, a man-
hour, a process or a department.
(ii) According to Blocker and Weltmore, “Marginal cost is the increase or decrease in the total cost
which result from producing or selling additional unit of a commodity or from a change in the
method of production or distribution.”
Marginal cost is the aggregate of variable costs. It is the cost of producing one additional unit. The
marginal cost concept is based on the distinction between fixed and variable costs. Marginal cost is the
total of variable costs only and fixed costs only and fixed costs are ignored.
34
So, after analysing the definition we can say that with the increase in one unit of output, the total
cost is increased and this increase in total cost from the existing to the new level is known as ‘Marginal
Cost’.
For example, for the production of 1,000 units of product, the variable costs per unit is `5 and fixed
costs are `5,000 per annum. If the production is increased by one unit, the marginal cost will be:
Total cost of 1, 000 units:
Fixed costs = ` 5,000
Variables costs (1, 000 units × 5) = ` 5,0000
Total cost = Fixed Costs + Variables Costs
= `5,000 + ` 5,000 = ` 10, 000
10, 000
Per unit costs = = `10/-
1, 000
Total cost of 1,001 units:
Fixed costs ` 5,000
Variable costs (1, 001 units × 5) `5,005
Total costs `10,005
Marginal cost = ` 10,005 – ` 10,000 = ` 5
Hence, marginal cost is `5. This is the change in total cost due to change in one unit of output.
2.3 MEANING OF MARGINAL COSTING
According to the Institute of cost and management accountants, London, Marginal costing is
defined as “The ascertainment of marginal cost and of the effect on profit of changes in volume or type of
output by differentiating between fixed costs and variable costs. In this technique of costing only variable
cost are charged to operations, processes or products, while the fixed costs are to be written off against
profits in the period in which they arise.”
Thus, in this context, we can say that marginal costing is a technique which is concerned with the
changes in costs and profits result from changes in volume of output. Marginal costing is also known as
‘Variable Costing’.
2.4 ABSORPTION COSTING / TOTAL COSTING
Absorption costing is the total cost technique. It is the practice of charging all costs, both variable
and fixed, to operations, processes or products. Under absorption costing all costs whether variable or
fixed are treated as product cost. Absorption costing is also known as full costing technique.
This method employs highly arbitrary way of apportionment of overheads which reduces the
practical utility of cost data for controlling purposes.
Illustration 2.1
The following information relates to a company:
Production 40, 000 units
Sales 40, 000 units
Selling Price ` 30 per unit
Direct Material ` 5 per unit
Direct Labour `4 per unit
Overheads :
Variables `3 per unit
Fixed ` 1,00, 000
Calculate net profit under :
(a) Absorption Costing Method : (b) Marginal Costing Method.
35
Solution:
Income Statement (Absorption Costing)
Sales Particulars ` `
Sale (40,000 units `30) 12,00,000
Less : Cost of goods sold :
Direct Material (40,000 × 5) 2,00,000
Direct Labour (40,000 × 4) 1,60,000
Overheads :
Variable (40,000 × 3) 1,20,000
Fixed 1,00,000 5,80,000
Net Profit 6,20,000
Income Statement (Marginal Costing)
Particulars ` `
Sale (40,000 × `30) 12,00,000
Less : Variable Cost :
Direct Material (40,000 × 5) 2,00,000
Direct Labour (40,000 × 4) 1,60,000
Variable Overheads (40,000 × 3) 1,20,000 4,80,000
Contribution 7,20,000
Less : Fixed Cost 1,00,000
Net Profit 6,20,000
Illustration 2.2
The following information relates to a company:
Production 40,000 units
Sales 30,000 units
Selling Price `30 per unit
Direct Materials ` 5 per unit
Direct Labour R
Factory Overheads:
Variable `3 per unit
Fixed `1, 00,000
Selling and Distribution overheads:
Variable `1 per unit
Fixed ` 45,000
Calculate:
(i) Net Profit under Absorption Costing Method.
(ii) Net Profit under Marginal Costing Method.
Solution:
Income Statement (Absorption Costing)
Sales Particulars ` `
Sale (30,000 × 30) 9,00,000
Less : Cost of Sales :
Direct Material (40,000 × 5) 2,00,000
Direct Labour (40,000 × 4) 1,60,000
Factory overheads :
Fixed 1,00,000
Variable (40,000 × 3) 1,20,000
Less : Closing Stock 5,80, 000 10, 000 units 5,80,000
40, 000
36
1,45,000
4,35,000
Add : Selling and Distribution Overheads :
Fixed 45,000
Variable (30,000 × 1) 30,000 5,10,000
Net Profit 3,90,000
Note : Closing stock value of Total Cost.
Income Statement (Marginal Costing Method)
Particulars ` `
Sale (30,000 × 30) 9,00,000
Less : Variable Cost :
Direct Material (40,000 × 5) 2,00,000
Direct Labour (40,000 × 4) 1,60,000
Factory Overheads (40,000 × 3) 1,20,000
4,80, 000
Less: Closing Stock 10, 000 units 4,80,000
40, 000
1,20,000
3,60,000
Add: Selling and Distribution (30,000 × 1) : 30,000 3,90,000
Contribution 5,10,000
Less: Fixed Cost:
Factory Overheads 1,00,000
Selling and Distribution Overheads 45,000 1,45,000
Net Profit 3,65,000
Note: Closing stock value of Variable Cost.
2.5 SPECIAL TERMS FOR UNDERSTANDING MARGINAL COST
(i) Contribution
(ii) Profit Volume Ratio (P/V ratio)
(iii) Break Even Analysis
(iv) Break Even point (BEP)
(v) Break Even Graph
(vi) Angle of Incidence
(vii) Sales for Desired Profit
(viii)Margin of Safety (M/S)
2.5.1 Contribution
Contribution is the difference between Sales and Variable Cost or marginal cost. In other words,
contribution is defined as the excess of sales over variable cost. Contribution first contributes to fixed cost
and then to profit. Higher contribution means more profit and lower contribution means less profit. So the
management of an organisation tries to increase contribution for higher earning.
Contribution can be represented as :
1.Contribution Sales Variable Cost(Marginal Cost)
2. Contribution per unit Selling price per unit Variable cost per unit
3. Contribution Fixed Cost Profit / Loss
or C F P / L
4. Contribution Sales P / V Ratio
For example, if the selling price of a product is R 100 per unit and its variable cost is R 60 per unit,
contribution per unit is `40 (`100 – ` 60).
37
2.5.2 Profit Volume Ratio
The profit/volume ratio, also called the ‘contribution ratio’ or ‘marginal ratio’, is defined as the
relationship between contribution and sales. In other words, profit/volume ratio is a ratio of contribution
to sales and it can be expressed as under:
Contribution per unit
P / V Ratio
Sales per unit
Contribution C
(i) P / V Ratio 100 or 100
Sales S
Sales Variable Cost
(ii) P / V Ratio 100
Sales
Fixed Cost+Profit F+P
(iii) P/V Ratio= ×100 or = ×100
Sales S
Change in profit contribution
(iv) P / V Ratio 100
Change in sales
(v) P / V Ratio 1 var iable Cost Ratio
Example: If selling price of product is ` 100 and the variable cost is `75 per unit, then P/V ratio is :
Marginal costing and Break Even Analysis
100 75 25
P / V Ratio 100 100 25%
100 100
2.5.3 Cost-Volume-Profit (CVP) Analysis or Break Even Analysis
CVP analysis is the relationship among cost, volume and profit. In CVP analysis, an attempt is
made to measure variations of costs and profit with volume of production. In other words, it is a technique
of management accounting which determines profit, cost and sale volume at different levels of
production. When volume of production increases, cost per unit decreases because fixed cost remains
constant. Again, with the increase in volume of output there are chances of decrease in cost per unit and
increase in profit per unit. Thus, cost–volume profit analysis helps the management in profit planning
because we can determine the amount of profits at different levels of activity and the volume of sales to
earn desire profit can also be determined. In this regard, Herman C.Heiser rightly said ‘the most
significant single factor in profit planning of the average business is the relationship between the volume
of business, costs and profits.”
The study of cost – volume – profit analysis is also known as break-even analysis because break-
even analysis refers to the study of relationship between costs, volume and profit at different levels of
production or sales.
2.5.4 Break-even Point:
Break-even point may be defined as the point of sales volume at which total revenue equals total
costs. It is the point of no profit, no loss. When the total sales of a business is equal to its total costs, it is
known to break-even point. At this point, contribution is equal to fixed costs. If a business is producing
more than the break-even point there shall be profit to the business organisation otherwise it would suffer
a loss. The detailed study of Break-even point is known as Break-even Analysis.
2.5.5 Break-even Chart: Graphic Method
Break-even chart is a tool of presentation of the information relating to production quantity, sales
and profits of a business organisation. With the help of this chart the break-even point can be known as
well as the amount of profit or loss at the various levels of output and margin of safety can be found out.
It also provides us the knowledge about the relationship between fixed and variable costs as well as the
contribution and profit-volume(P/V) relationship. Break-even chart shows the relationship between cost,
volume and profit. Break-even point is the most important information out of the all above information
and due to this reason, it is known as break-even chart.
38
Methods of Drawing a Break-even chart
For drawing a break-even chart, one should have information regarding production capacity,
variable costs and fixed costs of a business organisation.
Firstly, a table is prepared to know about the fixed cost, total costs and total sales at various levels
of output.
First Method (BEP Chart) :
(i) Volume of production/output or sales (in units/rupees) is plotted on X-axis (horizontal axis).
(ii) Cost and sales revenue are shown in Y-axis (vertically).
(iii) On Y-axis, fixed costs are shown first. A parallel line to X-axis
is drawn which means that fixed costs remain constant at each
level of input. Total cost line is drawn upward from the starting
point of fixed cost line. To draw total cost line, the total costs
points are plotted at various levels of output with the help of
table and a line is drawn thereafter joining all these points. This
line is called total cost line.
(iv) Sales values at various levels of output are plotted and a line is
drawn joining these points. This line is called total revenue line.
(v) The point at which total cost line and total revenue line
intersect each other is called break-even point.
(vi) A perpendicular is drawn, from this point, to X-axis to know the break-even point in units and sales
revenue at break-even point can be known by a perpendicular Y-axis from this point.
(vii) The area on the left of break-even point represent the loss area and on the right of BEP indicates the
profit area.
(viii) The angle between sales or total revenue line and total cost line in profit area is called ‘angle of
incidence’. The wider the angle the greater is the profit and vice-versa.
(ix) Difference between the present sales and Break-even sales on the graph shows the margin of safety.
Second Method (BEP Chart) :
In this method, variable costs are shown first and fixed cost line
is drawn parallel and upward to the variable cost line. The fixed cost
line drawn represents the total cost of various levels of output. With
the help of this chart, contribution can be known at various levels of
output by the differences between total sales (revenue) line and
variable cost line.
Third Method (Contribution Chart):
In this method, fixed cost line is drawn parallel to X-axis. The
contribution line is drawn from the origin point which increases with the increase in the output. The
contribution line and fixed cost line inter sects each other that points are called break-even point:
2.5.6 Angle of Incidence:
The angle formed at the intersection of the total sales curve
and the total cost curve is known as angle of incidence. Bigger the
angle of incidence higher will be the profits and smaller the angle of
incidence the lower will be the profits. To improve this angle
contribution should be increased either:
(i) By raising the selling price or
(ii) By reducing Variable cost or
(iii) By both the way.
Illustration 2.3
Plot the following data on a graph and determine break-even point: selling price = ` 20 per unit,
Variable Cost = ` 10 per unit, Fixed Cost ` 20,000.
39
Output Variable Cost Fixed Expenses Total Cost Total Sales Contribution Pr ofits
in units 10 per unit
0 0 20, 000 20, 000 0 0 20, 000
1, 000 10, 000 20, 000 30, 000 20, 000 10, 000 10, 000
2, 000 20, 000 20, 000 40, 000 40, 000 20, 000
3, 000 30, 000 20, 000 50, 000 60, 000 30, 000 10, 000
4, 000 40, 000 20, 000 60, 000 80, 000 40, 000 20, 000
5, 000 50, 000 20, 000 70, 000 1, 00, 000 50, 000 30, 000
First Method
40
Calculation of Break-even point: Algebraic Method
1. Break-even Point in units : It can be calculated with the help of following formula:
Fixed Cost
Break even po int (in units)
Selling P r ice per unit Variable Cost per unit
Fixed Cost
or B.E.P.
Contribution per unit
or B.E.P. F C / C
41
Fixed Cost Sales
(ii) B.E.P. (in Rs) =
Sales Variable Cost
80, 000 (50, 000 6) 80, 000 3, 00, 000
(50, 000 6) (50, 000 4) 3, 00, 000 2, 00, 000
80, 000 3, 00, 000 = `2,40,000
1, 00, 00
or with the help of P/V ratio, BEP is :
Fixed Costs
BEP (in `) =
P / V Ratio
Contribution C
P / V Ratio 100 100 [C S V]
Sales S
Marginal Costing and Break Even Analysis
and C = Selling Price per unit – Variable Cost
= ` 6 – `4 = ` 2
2
P/V Ratio = 100 33.33%
6
Fixed Costs 80, 000 100
BEP (in `) = `2,40,000
P / V Ratio 33.33
2.5.7 Sales for Desired Profit
Marginal Costing technique can be applied for maintaining a desired level of profit. Due to
competition, the price of the products may have to be reduced. The change in sales price affects the
profitability of a concern. Marginal costing helps the management to know how many units have to be
sold to maintain the desired level of profits. In order to achieve the desired level of profit the required
sales can be calculated by the following formula:
(a) When total amount of desired profit is given :
Fixed Cost Desired Pr ofit
(i) Required sales to earn desired profit (in units)
Contribution per unit
Fixed Cost Desired profit
(ii) Re quired sales to earn desired profit
P / V Ratio
(b) When desired profit per unit is given :
Fixed Cost
(i) Sales (in units)
Contribution per unit profit per unit
Fixed Cost
(ii) Sales (in Rs) Selling Pr ice Per unit
Contribution per unit Pr ofit per unit
Illustration 2.5
Following data are collected from the record of a manufacturing unit of scooter :
Selling price of a scooter is ` 32,000
Fixed cost of a scooter is ` 2,000
Variable cost of a scooter is ` 23,000
In the given period 1000 scooters were sold.
Calculate break -even point of the company and how many scooters should be sold to earn the same
profit, if company reduces the selling price of scooter by ` 2000 per scooter?
Solution:
Total Fixed = ` 2000 × 1000 = ` 20,00,000
42
Fixed Cost
Break even po int
Contribution per unit
20, 00, 000
222.22 [C= SV=`32,00 `23,000 = `9,000 ] or = 222 Scooters.
9, 000
The present profit of the company is as follows:
Variable cost per scooter `23,000
Fixed cost per scooter `2,000
Total cost per scooter _________
`25,000
Selling price of a scooter is ` 32,000
Profit of the company per scooter is `32,000 – ` 25,000 = ` 7,000
Total profit is (`7,000 × 1,000) = ` 70,00,000
To earn the same profit with a reduced price by ` 2000, the number of scooters can be found out as
follows:
New Selling Price = `32,000 – ` 2,000 = ` 30,000
Fixed Cost = `20,00,000
Described profit = `70,00,000
New contribution per unit = `30,000 – ` 23,000
= `7, 000
FC Desired profit 20, 00, 000 70, 00, 000
Sales
Cost per unit 7, 000
= 1,285.71 or = 1,286 scooters.
2.5.8 Margin of Safety:
Margin of safety is the difference between actual sales and sales at break-even point. For example,
if actual sales of a company is `10,00,000 and the sales at break-even point is `4,00,000 the difference
between these two figures `6, 00, 000 (10,00,000 – 4,00,000) is margin of safety. Margin of safety can be
calculated by the following formulae:
(i) Margin of safety (in units) Actual sales (in units) sales at B.E.P.(in units)
(ii) Margin of sales(in Rupees) Actual sales(in Rupees) sales at B.E.P.(in Rupees)
Pr ofit
(iii) Margin of safety 100
P / V Ratio
Margin of Safety
(iv) Margin of safety(%) 100
Actual Sales
Illustration 2.6
The data below relate to a company:
Sales `1,50,000
Fixed Cost `45,000
Profit `15,000
Calculate:
(i) P/V ratio at present
(ii) P/V ratio, if selling price is increased by 10%.
(iii) P/V ratio, if selling price is decreased by 20%.
Solution:
Sales(S) = `1,50,000.
Fixed Cost(FC) = ` 45,000
Profit(P) = `15,000
S – V = FC + P
`1,50,000 – V = ` 45,000 + ` 15,000
43
or V = `1,50,000 – `60,000 = ` 90,000
(i) P/V ratio at present is:
C 1, 50, 000 90, 000
Since P/V ratio = 100 100 C S V
S 1, 50, 000
60, 000
= 100 40%
1,50, 000
(ii) Calculation of P/V Ratio, if selling price is increased by 10%:
Sales Value = `1,50,000 + ` 1,50,000 × 10
100
= ` 1,50,000 + 15,000 = ` 1,65,000
S V 1, 65, 000 90, 000
P/V ratio = 100 100
S 1, 65, 000
75, 000
= 100 45.45%
1, 65, 000
(iii) Calculation of P/V ratio, if selling price is decreased by 20%:
In this case, sale value would be ` 1,50,000 – ` 30,000 = ` 1,20,000
SV
P/V Ratio = 100
S
1, 20, 000 90, 000 30, 000
= 100 100 25%
1, 20, 000 1, 20, 000
Illustration 2.7
Following information is available from the records of a company:
44
FC 12, 000
(ii) B.E.P. = 100 `6,00,000
P / V Ratio 2
6, 00, 000
B.E.P.(in units) = 6, 000 units
100
(iii) Sale of units for a profit of ` 28,000:
FC DP 12, 000 28, 000
Sale = 100
P / V Ratio 2
40, 000
= 100 `20,00,000
2
20, 00, 000
Sales (in units) = 20, 000 units
100
2.6 MANAGERIAL APPLICATION OF CVP ANALYSIS
2.6.1 Fixation of Selling Price:
Fixation of selling price is an important function of management. Under normal circumstances, the
price is fixed to cover the fixed as well as variable cost and to earn the profit. But under other
circumstances, the product may be sold at a price below the total cost. These circumstances may arise due
to stiff competition, trade depression, for accepting additional orders, for exporting, etc. In such
circumstances, the price should be fixed on the basis of marginal cost in such a manner so as to cover the
marginal cost and contribute something towards the fixed costs. In the following circumstances
production may be continued even if the selling price is below the marginal cost:
(i) To dispose of surplus stocks.
(ii) To eliminate the competitor from the market.
(iii) To utilise idle capacity.
(iv) To explore new markets.
(v) To explore foreign markets in order to earn foreign exchange.
(vi) when company deals with perishable products.
(vii)when company wants to introduce a new product in the market.
(viii) when the labour cannot be retrenched.
(ix) when company wants to avoid extra losses by closing down the business.
Illustration 2.8
The P/V Ratio of a company is 75%. Marginal cost of the product is `50. Determine the selling
price of the product.
Solution:
If selling price is `100
Variable cost will be ` 25
and contribution is `75
Selling price of the product, when the marginal cost is `50, will be:
100
= 50 `200
25
Assumptions Underlying Break-Even Charts
There are a number of assumptions which are made while drawing a break-even chart, such as :
(i) All costs can be separated into fixed and variable costs.
(ii) Fixed costs remain constant at all levels of activity.
(iii) Variable cost fluctuates directly in proportion to changes in the volume of output.
(iv) Selling prices per unit remain constant at all levels of activity.
(v) There is no opening or closing stock.
(vi) There will be no change in opening efficiency.
45
(vii) Product mix remains unchanged or there is only one product.
(viii) The volume of output or production is the only factor which influences the cost.
Advantages Or Uses of Break-Even Charts
Computation of break-even point or presentation of cost, volume and profit relationship by way of
break-even charts has the following advantages:
1. Information provided by the break-even chart is in a simple form and is clearly understandable
even to a layman. The whole idea of the problem is presented at a glance.
2. The break-even chart is very useful to management for taking managerial decisions because the
chart studies the relationship of cost, volume and profit at various levels of output. The effects of
changes in fixed costs and variables costs at various levels of output and that of changes in the
selling price on the profits can be depicted very clearly by way of break-even charts.
3. The break-even charts help in knowing and analysing the profitability of different products under
various circumstances.
4. A break-even chart is very useful for forecasting (the costs and profits), planning and growth.
5. The break-even chart is a managerial tool for control of costs as it shows the relative importance of
fixed cost in the total cost of a product.
6. Besides determining the break-even point, profits at various levels of output can also be determined
with the help of break-even charts.
7. The break-even charts can also be used to study the comparative plant efficiencies of business.
Limitations of Break–Even Charts
Despite many advantages, a break-even chart suffers from the following limitations:
1. A break-even chart is based upon a number of assumptions, discussed above, which may not hold
good under all circumstances. For example, fixed costs do not remain constant after a certain level
of activity; variable costs do not always vary in direct proportion to changes in the volume of
output because of the laws of diminishing and increasing returns; selling prices do not remain the
same forever and for all levels of output due to competition and changes in general price level; etc.
2. A break-even chart provides only a limited information. We have to draw a number of charts to
study the effects of changes in the fixed costs, variable costs and selling prices on the profitability.
In such cases, it becomes rather more complicated and difficult to understand.
3. Break-even charts present only cost-volume profit relationships but ignore other important
considerations such as the amount of capital investment, marketing problems and government
policies, etc.
4. A break-even chart does not suggest any action or remedies to the management as a tool of
management decisions.
5. More often, a break-even chart presents only a static view of the problem under consideration.
2.6.2 Maintaining a Desired Level of Profit
Marginal Costing techniques can be applied for maintaining a desired level of profit. Due to
competition, the price of the products may have to be reduced. The change in sales price, variable cost
and product mix affects the profitability of a concern. Marginal costing helps the management to know of
profit the sales can be ascertained by the following formula;
Fixed Cost Desired Pr ofit
Sales =
P / V Ratio
Illustration 2.9
The price structure of a cycle made by a company is as follows:
Per Cycle `
Materials 600
Labour 200
Variable overheads 200
1000
Fixed overheads 500
46
Profit 500
Selling price 2,000
This is based on the manufacture of one lakh cycles per annum. The company expects that due to
competition they will have to reduce selling prices, but they want to keep the total profit intact. How
many cycles will have to be made to get the same amount of profit if:
(a) the selling price is reduced by 10%.
(b) the selling price is reduced by 20%.
Solution:
Total Fixed Costs = 500 × 1 lakh = 500 lakhs
Total Present Profit = 500 lakhs
Fixed Cost Desired Pr ofit
Sales =
Contribution per unit
(a) If selling price is reduced by 10%: Use
New selling price = (2,000 – 10 % of 2,000)
= 2,000 – 200 = ` 1,800
500 500
Sales =
1,800 1, 000
1000
= 1, 00, 000 = 1,25,000 Cycles
800
(b) If selling price is rescued by 20%:
New selling price = (2,000 – 20 % of 2,000)
= 2,000 – 400 = `1,600
500 500
Sales =
1, 600 1, 000
1000
= 1, 00, 000 = 1,66,667 Cycles
600
2.6.3 Key or Limiting Factor:
A key factor or limiting factor is a factor which limits or puts a restriction on production or sales
and restricts a company from making unlimited profits. Limiting factors may be availability of raw
material, labour, sales finance, plant capacity, etc. When contribution and key factors are known, the
profitability of a product can be measured as under:
Contribution
Profitability =
Key Factor
For example:
(i) When limiting factor is the availability of labour:
Contribution
Profitability =
Key Hours
(ii) When limiting factor is raw material:
Contribution
Profitability =
Materials in Kg
47
Illustration 2.10
A company is producing two products A and B. The particulars of the company are as follows:
Product A Product B
(`per unit) (` per unit)
Sales 75 80
Material Cost 15 20
Labour Cost 20 15
Direct Expense 10 12
Variable overheads 10 15
Machine Hours used 3 hrs 2 hrs
Consumption of material 2 kg 3 kg
Comment on profitability of each product, if both use the same raw material, when:
(i) Total sales potential in units is key factor.
(ii) Total sales potential in values is key factor.
(iii) Raw material is in short supply.
(iv) Production Capacity (in terms of machine hrs.) is the key factor.
Solution:
Product A Product B
(`per unit) (` per unit)
Sales 75 80
Marginal Cost
Materials 15 20
Wages 20 15
Direct expense 10 12
Variable overheads 10 15
Total Marginal Cost 55 62
Contribution (Sales – Total marginal cost) 20 18
Contribution (per ` of Sales) 20/75 18/80
(Contribution/Sales) = ` 0.266 =` 0.225
Material consumed contribution per kg of materials 20/2kg 18/3kg
= ` 10 `6
Contribution per hour 20/3 hrs 18/2 hrs
= `6.6 `9
Comments:
(i) When total sales potential in units is limited, product A is more profitable as its contribution per
unit is more than that of product B.
(ii) When total sales potential in value is limiting factor, product A is more profitable as it has more
contribution as per sales in rupees than that of product B.
(iii) Product A is more profitable than product B, when raw material is in short supply.
(iv) Product B is more profitable that product A, when production capacity in terms of machine hours is
the key factor.
2.7 SUMMARY
Marginal cost is the aggregate of variable costs. It is the cost of producing one additional unit.
Absorption costing is the total cost technique. It is the practice of charging all costs, both variable
and fixed, to operations, processes or products.
Contribution is the difference between Sales and Variable Cost or marginal cost.
Break-even chart is a tool of presentation of the information relating to production quantity, sales
and profits of a business organisation.
The angle formed at the intersection of the total sales curve and the total cost curve is known as
angle of incidence.
48
Marginal Costing techniques can be applied for maintaining a desired level of profit.
Fixation of selling price is an important function of management. Under normal circumstances,
the price is fixed to cover the fixed as well as variable cost and to earn the profit.
2.8 KEY TERMS
Marginal cost -Marginal cost is the aggregate of variable costs.
Marginal costing- marginal costing is a technique which is concerned with the changes in costs and
profits result from changes in volume of output.
Absorption Costing- Absorption costing is the total cost technique. It is the practice of charging all
costs, both variable and fixed, to operations, processes or products.
Higher contribution- Higher contribution means more profit
Break-even Analysis- In CVP analysis, an attempt is made to measure variations of costs and profit
with volume of production.
Break-even point- Break-even point may be as the point of sales volume at which total revenue
equals total costs.
2.9 QUESTIONS AND EXERCISES
1. What is ‘cost and profit’? Bring out its importance.
2. ‘Profit-Volume analysis’ is a technique of analysing the costs and profits at various ‘level of
volume’. Explain how such analysis helps management.
3. (a) Your boss is looking over a Break-even Chart which you have constructed to portray the cost
volume profit relationship of proposed plan of operations. He comments ‘The chart only tells
me more we sell more profits we make’. What is your reply?
(b) What are the limitations of a break even chart.
4. Explain the technique of marginal costing and state its importance in decision-making.
5. (a) State distinction between Marginal Costing and Absorption Costing as regards valuation of
finished goods inventories.
(b) State the circumstances in which ‘contribution approach to price is most suitable’. If this
approach is adopted, what are the special items of cost or revenue that have to be considered
when quotation for an export order is made ?
6. (a) What benefits are gained from Marginal Costing ? Are there any pitfalls in the application of
Marginal Costing ? Discuss these matters critically.
(b) Give a brief account of practical application of marginal costing which you consider sound
from a policy point of view.
7. What is Break-even Analysis ? Discuss its assumptions and uses.
8. State the implications of selling the product of a multiple firm at a price less than the marginal cost.
When would you advocate selling below the marginal cost ?
9. ‘Cost-Volume-Profit’ relationship provides the management with a simplified framework for an
organization which is thinking on a number of its problems. Discuss.
10. ‘The proper treatment of fixed costs presents a problem in full cost pricing’. Explain this statement.
Give suitable illustrations.
11. Explain with suitable illustrations the following statements:
(a) ‘In the very long run all costs are differential’.
(b) ‘In the long run profit calculated under absorption costing will be the same as that under
variable costing’.
12. State four different methods of finding out the break-even point graphically.
13. Explain how semi-variable costs could be split into fixed and variable costs.
14. What is meant by differential cost? Explain the practical utility of differential cost analysis.
49
15. What is meant by break-even analysis? Explain the important assumptions and practical
significance of break-even analysis.
16. What are the uses of break-even analysis and direct costing?
17. Mention the types of problems which a Management Accountant can expect to solve with break-
even analysis.
18. ‘Marginal Costing is an administrative tool for the management to achieve higher profits and
efficient operation’. Discuss.
19. Explain under what circumstances marginal costing plays important role in price fixation ?
20. Explain how marginal costing technique is useful in day-to-day decision making.
21. What are the cheif advantages of break-even analysis ? Outline the assumptions behind this
analysis.
22. Write briefly about Cost-Volume-Profit Analysis’.
23. Examine the concept of ‘Margin of Safety’ and give its uses for decision-making.
24. Explain the concept of BEP and CVP. Explain as to how are they useful for the managers for their
decision-making.
25. What are the limitations of marginal costing? Explain.
26. Distinguish between Marginal Costing and Total Costing techniques of cost Analysis. How are the
Profit Statements under the two techniques Present ?
27. Mention any four important factors to be considered in Marginal Costing Decisions.
28. Discuss the relationship between Angle of Incidence, Break-even and Margin of Safety.
PRACTICAL PROBLEMS
1. K Ltd. produces one standard type of article. The result of the Last 4 months of the year 2008 are as
follows :
Output (units)
September 2008 200
October 2008 300
Novembers 2008 400
December 2008 600
Prime cost is `10 per unit. Variable expenses are `2 per unit. Fixed expenses are `36,000 per
annum. Find out cost per unit of each month.
[Ans. September `27, October `22, November `19.50, December `17.00]
2. From the following data prepare statements of cost according to both aborption costing and
marginal costing system :
Product P Product Q Product R
` ` `
Sales 30,000 60,000 80,000
Direct Material 12,000 25,000 36,000
Direct Labour 8,000 10,000 14,000
Factory Overheads :
Fixed 6,000 8,000 6,000
Variable 2,000 3,000 5,000
Administration Overheads Fixed 1,000 2,000 2,000
50
Selling Overheads
Fixed 2,000 2,000 3,000
Variable 1,000 3,000 3,000
[Ans. Absorption Costing-Profit (Loss) : Product P (`2,000), Product
Q `7,000; Product R `11,000; Marginal Costing-Contribution;
Product P `7,000, Product Q `19,000, Product R `22,000]
3. Production costs of Oriental Enterprises Limited are as following :
Levels of activity
60% 70% 80%
Output (in units) 1,200 1,400 1,600
Cost (in `)
Direct Material 24,000 28,000 32,000
Direct Labour 7,200 8,400 9,600
Factory Overheads 12,800 13,600 14,400
Works Cost 44,000 50,000 56,000
A proposal to increase production to 90% of its capacity and produces 13,500 units per annum. It
operates a flexible budgetary control system. The following figures are obtained from its budget :
[Ans. Prime Cost `46,800, Marginal Cost `54,000, Works Cost `62,000]
[Hint. Fixed overheads `8,000]
4. A company is at present working at 90% of its capacity and produces 13,500 units per annum. It
operates a flexible budgetary control system. The following figures are obtained from is budget :
90% 100%
13,500 units 15,000 units
` `
Sales 15,00,000 16,00,000
Fixed Expenses 3,00,500 3,00,500
Semi-variable Expenses 97,500 1,00,500
Variable Expenses (other than material and labour) 1,45,000 1,49,500
Labour and material cost per unit remain the same under present conditions. Profit margin has been
10% on sales.
(i) You are required to determine the differential cost of producing 1,500 units by increasing
capacity to 100%.
(ii) What would you suggest for an export price for these 1,500 units taking into account that the
overseas prices are lower than those of the home market ?
[Ans. (i) `97,170 (ii) Cost per unit comes to `64.78. The selling price should not be less than this
price.]
[Hint: Cost of materials and labour of 13,500 units comes to `8,07,000 by working backward.]
5. A firm has two factories, the product being the same in both cases. The following is the relevant
information about the two factories.
I II
Capacity p.a. 10,000 units 15,000 units
51
Variable Cost per unit `70 `55
Fixed Cost p.a. `4,00,000 `9,00,000
The demand is only 20,000 units. State how the capacity in two factories should be utilized.
[Ans. Both factories have to be operated for meeting demand in full. However, Factory II has a
lower variable cost per unit. Hence, Factory II should produce 15,000 units and Factory I should
produce 5,000 units]
6. Sales of a product amount to 200 units per month at `10 per unit. Fixed overhead is `400 per
month and variable cost 6 per unit. There is a proposal to reduce price by 10% Calculate the present
and future P/V ratio and find by applying P/V ratios, how many units must be sold to maintain total
profit.
[Ans. Present P/V Ratio 40% Future P/V Ratio units to be sold 267]
7. Merry Manufacturers Ltd., has supplied you the following information in respect of one of its
products :
`
Total Fixed Costs 18,000
Total Variable Costs 30,000
Total Sales 60,000
Unit Sold 20,000
Find out (a) contribution per unit, (b) break-even point, (c) margin of safety, (d) profit, and (e)
volume of sales to earn a profit of `24,000.
[Ans. (a) `1.50, (b) 12,000 units, (c) 8,000 units or `24,000, (d) `12,000, (e) 28,000 units]
8. From the following data, calculate :
(i) Break-even point expressed in amount of sales in rupees.
(ii) Number of units that must be sold earn a profit of 60,000 per year. ?
(iii) How many units must be sold to earn a net income of 10% of sales ?
Selling price `20 per unit
Variable manufacturing costs 11 per unit
Variable selling costs 3 per unit
Fixed factory overheads 5,40,000 per year
Fixed selling costs 2,52,000 per year
[Ans. (i) `26,40,000; (ii) 1,42,000 units; (iii) 1, 98, 000 units]
[Hint. For (iii) Presume x as the number of units to be sold.]
9. A Khan sells a popular brand of men’s sports shirts at an average price of `28/ each. He purchases
the shirts from a commission to his salesman at the rate of `1 for every shirt sold through the
particular salesman.
Required
(i) How many shirts must be sold in a year to break-even ?
(ii) Compute the sales revenue at the break-even.
(iii) Compute the monthly sales revenue required to earn a net profit before tax of `45,000 in a
year.
[Ans. (i) 6,000 shirts, (ii) `1, 68,000, (iii) `25,667 ]
52
10. (a) A company has fixed expenses of 90,000 with sales at `3,00,000 and a profit of 60,000.
Calculate the profit/volume ratio. If in the next period, the company suffered a loss of
`30,000. Calculate the sales volume.
(b) What is the margin of safety for a profit of 60,000 in (a) above ?
[Ans. (a) 50% `1,20,000; (b) `1 ,80,000]
11. An analysis of Sultan Manufacturing Co. Ltd. Led to the following information :
Cost element Variable cost Fixed costs
(% of Sales) `
Direct Material 32.8
Direct Labour 28.4
Factory Overheads 12.6 1,89,900
Distribution Overheads 4.1 58,400
General Administration Overheads 1.1 66,700
Budgeted Sales are ` 18,50,000. You are required to determine :
(i) The break-even sales volume;
(ii) The profit at the budgeted sales volume; and
(iii) The profit if actual sales :
(a) drop by 10% and
(b) increase by 5% from budgeted sale
[Ans. (i) `15,00,000, (ii) `73,500, (iii) (a) `34,650, (b) `92,925]
12. Company X and Company Y, both under the same management, make and sell the same type of
product. Their budgeted Profit and Loss Account for January-June 1988 are as under :
Company X Company Y
` ` `
Sales 3,00,000 3,00,000
Less : Variable cost 2,40,000 2,70,000
Fixed Cost 30,000 2,70,000 70,000 2,70,000
30,000 30,000
You are required to :
(i) Calculate the Break-even Point for each company.
(ii) Calculate the sales volume at which each of the two companies will profit by `10,000
(iii) Assess how the profitability will change with decrease or increase in volume :
[Ans. Company X Company Y]
(i) `1,50,000 (i) `2,10,000
(ii) `2,00,000 (ii) `2,40,000
(iii) P/V Ratio 20% (iii) ]
13. The budgeted sales of three products of a company are as follows :
Products
P Q R
Budgeted sales in unit 10,000 15,000 20,000
Budgeted selling price per unit 4 4 4
Budgeted variable cost per unit 2.5 3 3.5
53
Budgeted fixed expenses (total) 2,000 9,000 7,500
From the information you are required to compute the following for each product:
(a) The budgeted profit.
(b) The budget break-even sales.
(c) The budgeted margin of safety in terms of sales value.
P Q R
[Ans. (a) `3,000 `6,000 `2,500
(b) `32,000 `36,000 `60,000
(c) `8,000 `24,000 `20,000
14. From the following information calculate the break-even point and the turnover required to earn a
profit of 36,000. Fixed overheads.
Fixed overheads `1,80,000
Variable cost per unit 2
Selling price 20
If the company is earning a profit of `36,000 express the ‘margin of safety available to it.
[Ans. BEP 10,000 units. Turnover required for desired profit `2,40,000, Margin of Safety `40,000]
15. The Reliable Battery Co. Furnishes you the following information :
Year 1996
First half Second half
Sales `8,10,000 `10,26,000
Profit earned 21,600 64,800
From the above you are required to compute the following assuming that the fixed cost remains the
same in both the period :
(i) Profit/Volume Ratio
(ii) Fixed cost.
(iii) The amount of profit or loss where sales are `6,48,000.
(iv) The amount of sales required to earn a profit of `1,08,000.
[Ans. (i) 20%; (ii) `1,40,400; (iii) Loss `10,800; (iv)`12,42,000.]
16. T Ltd. have been an installed capacity of 5,000 tractors per annum. They are presently operating 35
percent of installed capacity. For the coming year, they have budgeted as follows :
Production/Sales 4,000 units
Costs : `(Crores)
Direct Materials 8.00
Direct Wages 0.60
Factory Expenses 0.80
Administration expenses 0.20
Selling Expenses 0.20
Profit 1.00
Factory expenses as well as selling expenses are variable to the extent of 20 per cent.
Calculate break-even capacity utilization percentage.
[Ans. BEP 2,000 units, BEP as a percentage of installed capacity 40%]
54
17. Calculate from the following data (i) the value of output at which the business break-even, and (ii)
the percentage capacity at which it break-even :
Budget for year Estimated
1990 based on shut-down
100% capacity expenditure
` `
Direct Wages 2,09,964 –
Direct Materials 2,44,552
Works Expenses 1,81,820 93,528
Selling and Distribution Expenses 61,188 40,188
Administration Expenses 30,000 20,508
Net Sales 8,40,000
[Ans. `4,85,74,6; (ii) 53.8%]
[Hint. Shut-down costs are Fixed Costs.]
18. From the following data, you are required to calculate the break-even point and net sales value at
this point :
`
Selling Price per unit 25
Direct Material Cost per unit 8
Direct Labour Cost per unit 5
Fixed Overheads 24,000
Variable Overheads @60% on direct labour Trade discount 4%
If sales are 15% and 20% above the break-even volume, determine the net profits.
[Ans. BEP (units) 3,000 B.E. Sales (Net) `72,000, Net Profit when Sales are above 15% of B.E
Volume `3,600, Net Profit when Sales are above 20% of B.E. Volume `4,80,000]
19. The Taylor Company produces two products, B and C. Expected data for the first year of operations
are :
B C
Expected Sales (units) 8,000 12,000
Selling Price `45 `55
Variable Costs `30 `35
Total fixed costs are expected to be ` 3,60,000 for the year. You are required to answer the
following :
(i) It sales, prices and costs are as expected, what will be the operating income and the break-
even volume in sales revenue ?
(ii) Assume that prices and costs were as expected but Taylor sold 12,000 units of B and 8,000
units of C. Calculate the operating income and the break-even volume in sales revenue.
[Ans. (i) Operating Income Nil; Break-even Sales 10,20,000
(ii) Loss `20,000; Composite Break-even Sales `10,37,763 comprising
sales of Product B `6,22,658 and sales of Product C `4,15,105]
20. The Kisan’s Implements Factory which has been specialising in the production of a patented
plough-share finds its sales dropping due to increasing competition from other concerns producing
similar products. It is felt that the reduction of the selling price from `3 per share to `2.50 will
55
increase the volume of sales and enable the profit to be maintained at the same level as in the
previous year.
Assuming that the total fixed charges of the concern are `2,00,000 per annum, variable cost per
unit `1.50 and the volume of sales `4,50,000; indicate the number of units that the concern should
plan to produce and sell.
Tabulate the results of the previous year and the current year showing (a) the number of units
produced, (b) selling price realized, (c) cost price (including fixed and variable costs), and (d) the
profit at the end of the year.
[Ans. (a) Previous Year : 1,50,000 units, Current Year `5,62,500;
(b) Selling Price : Previous Year `4,50,000, Current Year `5,62,500;
(d) Profit : Previous Year `25,000; Current Year `25,000.]
21. The particulars of two plants producing an identical product with the selling price are as under :
Plant P Plant Q
Capacity utilization 70% 60%
(`Lacs) (`Lacs)
Sales 150 90
Variable Costs 105 75
Fixed Costs 30 20
It has been decided to merge Plant ‘Q’ with Plant ‘P’. The additional fixed expenses involved in the
merger amount to `2 lacs.
Required :
(i) Find the break-even point of Plant ‘P’ and Plant ‘Q’ before merger’ and the break-even point
of the merged plant.
(ii) Find the capacity utilization of the integrated plant required to earn a profit of `18 lacs.
Ans. (i) Break-even point Plant P `100 lacs. Plant Q `120 lacs. Merged Plant `212. 16 lacs,
(ii) Sales for desired profit `285.61acs, capacity utilization 78.4%]
22. D. Ltd. furnishes you the following information relating to the half year ended 30th June, 1990 :
`
Fixed Expenses 45,000
Sales Value 1,50,000
Profit 30,000
During the second half of the year, the company has projected a loss of `10,000.
Calculate :
(i) The break-even point and margin of safety for six months ending 30th June, 1990.
(ii) Expected sales volume for second half of the year assuming that the P/V ratio and fixed
expenses remain constant in the second half year also.
(iii) The break-even point and margin of safety for the whole year 1990.
[Ans. BEP `90,000; M.S. `60,000; (ii) `70,000; (iii) BEP 1,80,000; M.S. `40,000]
56
23. The following estimated data are given :
(a) Cost of investigation of variance = `800
(b) Cost of correcting the out of control process = `2,000
(c) Cost of allowing the process to remain out of control =`10,000
(d) Probability of being in control = 0.95
(e) Probability of being out of control = 0.05
Calculate the expected values of investigating and not investigating.
[Ans. Cost of investigation and rectifying out of control situation `900, cost of rectification without
investigation `500. Hence, it is cheaper not to investigate but carry out the rectification, whenever
the process goes out of control.]
24. Draw a break-even chart on the basis of following data :
Plant capacity : 1,60,000 units per year
Fixed cost : `4,00,000 Variable cost : `5 per unit
Selling price : `10 per unit
[Ans. BEP 80,000 units]
25. From the following particulars draw a break-even chart and find out the break-even point :
`
Variable Cost per unit 15
Fixed Expenses 54,000
Selling Price per unit 20
We should be the selling price per unit, if the break-even point is to be brought down to 6,000
units?
[Ans. Old BEP 10,800 units; New Selling Price `24 per unit]
26. (a) Plot the following data on a graph and determine the break-even point :
Direct labour `100 per unit
Direct material `40 per unit
Variable overheads 100% of direct labour
Fixed overheads `60,000
Selling price `400 per unit
(b) In order to increase efficiency in production, the concern instals improved machinery which
results in fixed overhead of `20,000 but the variable overhead is reduced by 40%.
You are required to plot the data on the above graph and to determine the new break-even
point assuming that there is no change is sale price.
[Ans. Old BEP at 50% capacity `1,50,000, New BEP `1,60,000]
27. From the following data, which product would you recommend to be manufactured in a factory,
time being the key factor ?
Per unit of Per unit of
Product ‘P’ Product ‘Q’
Direct Material `24 `14
Direct labour at `1 per hour 2 3
Variable Overheads at `2 per hour 4 6
Selling Price 100 110
Standard Time to produce 2 hours 3 hours
57
[Ans. Product P recommended]
28. From the following data, recommend the most profitable product mix, presuming that direct labour
hours available are only 700 :
Products
R S
Contribution per unit `30 `20
Direct Labour per unit 10 hrs. 5 hrs.
The maximum production possible for each of the products A and B 100 units.
The fixed overheads are `1,000
[Ans. Product R 20 units; Product S 100 units. Net profit `1,600]
29. (a) From the following data, which product would you recommend for manufacture in the factory
?
Per unit of Product P Product Q
Standard Manufacturing Time 2 hours 3 hours
Direct Materials `50 `30
Direct Labour @ 10 per hour 20 30
Variable Overheads @ 6 per hour 12 18
Selling Price 200 240
Total Machine Hours available in the factory are 60,000.
(b) Calculate the effect on profit of proposed change in ‘Sales Mix’ from the following data :
Existing Sales mix M N O P Total
Sales (in) ` 80,000 1,00,000 40,000 20,000 2,40,000
Variable Cost (in) ` 48,000 68,000 32,000 8,000 1,56,000
Fixed Cost (in) ` – – – – –
Proposed Sales Mix `60,000 88,000 80,000 12,000 2,40,000
[Ans. (a) Product P is recommended (b) Decrease in Profit 8,640, Present Profit `25,200,
Proposed Profit 16,560]
30. Polestar Electronics decides to effect a 10% reduction in the price of its product because it is felt
that such a step may lead to a greater volume of sales.
It is anticipated that there are no prospects of a change in total fixed costs and variable cost per unit.
The directors wish to maintain the net profits at the present level.
Sales : 10,000 units `2,00,000
Variable Costs `15 per unit
Fixed Costs `40,000
How would management proceed to implement this decision ?
[Ans. Profit `10,000; Units to be sold 16,667. Management should reduce selling price only when
it is sure of increasing sales by 6,667 units]
31. Evenkeel Limited manufactures and sells a single product X whose selling price is `40 per unit and
the variable cost is 16 per unit.
(a) If the fixed costs for this year are `4,80,000 and the annual sales are at 50% margin of safety,
calculate the rate of net return on sales assuming an income-tax level of 40%
58
(b) For the next year, it is proposed to add another product line whose selling price would be `50
per unit and the variable cost 10 per unit. The total fixed costs are estimated at `6,66,600. The
sales mix of X : Y would be 7 : 3. At what sales next year, would Evenkeel Ltd. break-even;
give separately for both X and Y the break-even sales in rupees and quantities.
[Ans. (a) 4,32,000/20,00,000 = 21.6% (b) Break-even Sales `10,00,000. The mix would consist of
x 17,675 units of `7,07,000 y 6,065 units of `3,03,000]
32. With a view to increase the volume of sales, Ambitious Enterprises has in mind a proposal to
reduce the price of its products by 20% No change in total fixed costs or variable costs per unit is
estimated. The directors, however, desire the ‘present level of profit to be maintained.
The following information has been provided :
Sales 50,000 units `5,00,000
Variable Costs `5 per unit
Fixed Costs `50,000
Advise management on the basis of the various calculations made from the data given
[Ans. Present P/V Ratio 50%, Future P/V Ratio 37.5% Sales required to maintain present profit
6,66,667]
33. Quality Products Ltd. manufactures and markets a single product. The following data are available :
Per unit `16
Materials 12
Conversion Costs (variable) 4
Dealer’s Margin 40
Selling Price `5 lakhs
Present Sales 90,000 units
Capacity utilization 60 percent
There is acute competition. Extra efforts are necessary to sell. Suggestions have been made for
increasing sales :
(a) By reducing sale price by 5 per cent
(b) By increasing dealer’s margin by 25 per cent over the existing rate.
Which of these two suggestions you would recommend, if the company desires to maintain the
present profit ? Give reasons
[Ans. The second proposal, i.e., increasing dealer’s margin is recommended because of higher
contribution per unit and lower volume of sales required to earn the same profit]
[Hint. Contribution per unit is `6 in the (a) case as compared to `7 in the (b) case.]
34. Murugesan Ltd. manufacturing single product, is facing severe competition in selling it at `50 per
unit. The company is operating at 60% level of activity at which level sales are `12,00,000.
Variable costs are `30 per unit. Semi-variable costs may be considered as fixed at `90,000 when
output is nil and the variable element is 250 for each additional 1% level of activity. Fixed costs are
`1,50,000 at the present level of activity, but at a level of activity of 80% or above these costs are
expected to increase by `50,000.
To cope with the competition, the management of the company is considering a proposal to reduce
the selling price by 5%. You are required to prepare a statement showing the operating profit at
levels of activity of 60%, 70%, and 80% assuming that :
(a) the selling price remains at `50
(b) the selling price is reduced 5%
Show also the number of units which will be required to be sold to maintain the present profit if the
company decided to reduce the selling price of the product by 5%.
[Ans. Capacity levels 60% 70% 80%
59
` ` `
(i) Profit at selling price of 50 2,25,000 3,02,500 3,30,000
(ii) Profit if selling price is reduced by 5% 1,65,000 2,32,500 2,50,000
(iii) Sales for desired profit of `2,25,000 : 27,556 units]
35. The trading results of Oxfam Ltd. for the first year of business which ended on 31st December,
1991 are :
` `
Sales (at `40 per unit) 32,00,000
Less :
Material 12,00,000
Labour 4,80,000
Variable Overhead 2,40,000
Fixed Overhead 5,00,000 24,20,000
7,80,000
During 1991 the factory has been working at 50% capacity and the marketing manager has
estimated that the quantity sold could be doubled in 1992 if the selling price was reduced to 35 per
unit. No change is anticipated in unit variable cost, but certain administration change to cope with
the additional volume of work would increase fixed overheads by `40,000.
You are required to :
(a) Evaluate the marketing manager’s proposal; and
(b) Assuming the selling price was reduced, as proposed, unit variable cost remaining as in 1991,
and fixed overhead increased by `40,000, calculate what quantity would need to be sold in
1992, in order to yield a profit of `10,00,000.
[Ans. (a) The proposal should be accepted since this will increase profit by `4,40,000; (b)
`1,40,000 units]
60
UNIT- 3: JOB ORDER COST SYSTEMS
Chapter Outlines
3.0 Learning Objectives
3.1 Introduction
3.2 Job Costing
3.3 Cost Allocation and Activity - Based Costing
3.4 Process Cost System Normal Loss and Abnormal Loss
3.5 Joint product and By-products
3.6 Equivalent Production
3.7 Summary
3.8 Key Terms
3.9 Questions and Exercises
3.0 LEARNING OBJECTIVES
After studying this chapter, you should be able to understand:
Describe job costing, objectives and its advantages and disadvantages.
Distinction between job costing and process costing.
Understand the importance of process costing.
Normal and abnormal loss in process.
Explain the by-products and joint products.
3.1 INTRODUCTION
Job costing is that form of specific order costing under which each job is treated as a cost unit and
cost are accumulated and ascertained separately for each job. A job may consist of a job, product, batch of
products, contract, a service or any other specific order.
In the second system production takes place on the special order of the customer known as specific
order production. In job costing system production is done as per the special need and requirement of the
customer as per the customer’s choice and preference or liking. In the specific costing goods are produced
for each customer as per the special requirement, design, size, or colour, price etc. as per the desire of
customer. So the production cannot be standardised. So specific costing is also known as order costing.
Under this method cost of production is accumulated and calculated as per the production need of the
goods. CIMA, London defines job costing as “that form of specific order costing which applies where
work is undertaken according to customer’s specification.”
Specific order costing can be (1) Job costing (2) Batch costing (3) Contract costing.
3.2 JOB COSTING
(i) Objectives of Job Costing:
(i) It helps to find out the cost of production for each job or order.
(ii) Comparison is possible for actual cost and estimated cost to help to find out the efficiency or
inefficiency in execution of jobs carried out.
(iii) Future quotation for similar jobs may becomes easier for the management on the basis of cost Data.
(iv) Valuation of work in progress becomes easier for each job.
(v) To calculate accurate cost of production for each job is possible because identity number of job.
(ii) Advantages of Job Costing:
(i) It helps to find out cost of production of each job as per the elements of cost like material, labour,
direct expenses and other overheads are recorded for each job separately.
(ii) Accurate recording of cost for each job is possible as each job has distinct identity number and thus
control on cost is easier.
(iii) Application of Budgetary Control system is possible as predetermined overhead rate is applied for
absorbing overheads for each job.
(iv) Jobs which are profitable and jobs which are not profitable can be distinguished for managerial
control decision.
61
(v) Job costing helps in identifying spoilage and defective work with each job and this helps in fixing
responsibility of the concerned department or person in the department.
(vi) Fixation of selling price or quotation price of the jobs becomes easier for the management.
(vii) Job costing helps in the application of cost plus pricing of the jobs undertaken as per the agreement
between the buyer and the producer.
(iii) Disadvantages or Weaknesses of Job Costing:
The following may be the disadvantages of the system:
(i) The job Costing ascertain the cost after the job is complete and thus it is Historical Cost. So the
cost of production cannot be controlled during the production process.
(ii) Comparison of one job with another job may not be possible as the job differs in their nature and
there are changes either in cost or in method of production.
(iii) Job costing involves a lot of clerical work in daily recording of cost so chances of errors are more
and the system becomes expensive.
(iv) At every stage of production each job needs separate identity to be maintained which is very
difficult so many times.
(v) So many pre-requisites are needed for job costing for getting the accurate results. These pre-
requisites may be like time-booking, rate of recovery of overheads, clearly defined material issue
method etc.
(iv) Procedure of Job Order Cost Accounting:
The system adopted should help to calculate, and provide cost data for the job performed. The cost
components for each job should be discussed in detail on the Cost Sheet which is prepared for every order
or job. The production procedure requires special planning, routing, scheduling and controlling system.
There may be the following points for a job:
(i) Receiving an Enquiry: First of all various enquires about the job to be performed are sought by
the customer from the producer. These enquires may relate to quantity of output quality of product,
price of the product, time needed to fulfill the order, packing, delivery terms etc.
(ii) Estimation of the Cost: Estimation of cost is required for arriving at the price of the job to be
quoted to the customer by adding profit to the cost of production. These estimates of the cost,
element wise are recorded on the cost sheet. Estimated cost are also compared with actual to
calculate the variances if there is any and to control these variances.
(iii) Receiving of Order: If the customer is satisfied with the various terms and conditions of the
producer regarding quality, price, delivery date etc. then the customer will place the order with
supplier.
(iv) Job Order Number: When the order is placed by the customer then job number like 101, 102,
103, etc. are allotted to each job to maintain separate identity and for recording various items of
expenses for the concerned job.
(v) Production Order or Job Order: When a job ordered by the customer is accepted then
Production Planning Department prepares a production or job Order. It is a written order to the
production department or manufacturing department to carry out the job as per the special
requirement or specifications of the customers. It is containing all the information to the former
regarding job i.e. material, labour, departments, routing, scheduling, tools etc.:
(vi) Recording of Cost: For each job costs are collected and recorded. For this purpose a job Cost
Sheet (or job Cost Card) is prepared for each job. In the job cost card the record for material, labour
and other overheads is maintained to calculate the cost of production. Completion Report is sent to
the Costing Department for recording, analysis of cost in its ledger and to fix the selling price.
(vii) Profit or Loss on Job: It is the difference in the selling price and the cost of job completed in the
production Department.
(viii) Completion of Job: When the job is completed a report known as Job. Cost Sheet or Job Report is
prepared.
62
Illustration 3.1
The following information is given from cost record of a factory for Job No. 103.
Direct Material ` 8,020
Wages :
Department A : 120 Hrs.@ `per Hour
Department B : 80 Hrs.@ `per Hour
Department C : 40 Hrs.@ ` 5 per Hour
The variable overheads are as follows :
Department A : ` 5,000 for 5000 Hours.
Department B : `3,000 for 1500 Hours.
Department C : ` 2,000 for 500 Hours.
Fixed expenses estimated at `20,000 for 10,000 working hours. Calculate the cost for Job No. 103
and the price for the job to give a profit of 25% on the selling price.
Solution:
Job Cost Sheet (Job No. 103)
Particulars Amount (`)
Material 8,020
Wages
Deptt. A 120 × 4 = 480
Deptt B 80 × 3 = 240
Deptt.C 40 × 5 = 200
Overheads-variable 920
Deptt A 120 × 1 = 120 Prime Cost 8,940
Deptt. B 80 × 2 = 160
Deptt. C 40 × 4 = 160 440
Overheads Fixed 240 × 2 480
9,860
Profit (25% on S.P. or 33.3% on cost) 3,287
Selling Price 13,147
Working Notes :
(i) Variable overhead rates have been calculated as follows:
Variable Overheads
V.O.R. =
Direct Labour Hours
Deptt. A = 5, 000 = ` 1
5, 000
3, 000
Deptt. B = =`2
1, 500
2, 000
Deptt. C = =`4
500
(ii) Fixed overhead rate has been calculated
Fixed Expenses 20, 000
F.O.R. `2
Working Hours 10, 000
Total hours for job = 120 + 80 + 40 = 240
Total fixed overheads 240 × 2 = ` 480 (hrs × Rate per hour)
63
Illustration 3.2
The following information relates to job No.123 ordered by Dinesh.
Particulars Deptt.A Deptt.B Deptt.C
Material consumed (Rupee) 6, 000 2, 000 3, 000
Direct Labour Wage Rate per hour (Rupee) 4 5 6
Direct Labour Hours 400 300 500
Fixed Factory overheads are to be charged ` 6 per direct labour hour.
Office overheads 60% of factory cost
Profit : 20% on selling price.
Calculate the total cost and quotation of Job No.123.
Solution:
Cost Sheet (Job No. 123)
Particulars Amount (`)
Deptt. Deptt. Deptt.
A B. C
Material (Rs.) 6,000 + 2,000 + 3,000 = 11,000 11,000
Direct Labour 1, 600 + 1,500 + 3,000 = 6,100 6,100
400 × 4
300 × 5
500 × 6
Prime Cost 17,100
Add : Fixed factory overheads @ `6 for 1200 hours 7,200
Works Cost 24,300
Add : Office overheads (60% of FC or WC) 14,850
Cost of Production 38,880
Add : Profit (20% on S.P. or a 25% on cost) 9,720
Quotation Price 48,600
Illustration 3.3
X Co. Ltd. had absorbed overheads by means of a blanket rate based on direct labour hours. As
from 1st January, 2014, it decides to adopt separate rates for the three main activities – storekeeping and
material handling, machining and assembly. The estimates of costs and absorption rates for selling and
distribution costs remain unchanged.
Overhead absorption rates are:
Prior to 1st January, 2014:
Production overhead – `0.50 per direct labour hour.
Selling and distribution overhead – 25% of production cost.
From 1st January, 2014:
Production overhead:
Storekeeping and material handling – 10% of direct material cost.
Machinery - `0.75 per machine hour.
Assembly – `0.30 per labour hour.
Selling and distribution overhead – 25% of production cost.
Direct costs of job 101 have been: `
Direct Material Cost 90
Direct Wages:
Machinery 200 hours @ `0.60 120
Assembly 100 hours @ ` 0.40 40
250
64
Contract price of the job is `525 and it requires 180 machine hours to complete.
Show the job cost sheet for job 101:
(a) as it would appear if the job had been completed prior to 1st January, 2014
(b) as it would appear if the job were completed in January, 2014.
Solution :
(a) Job Cost Sheet for Job 101
Date of completion : 31. 12. 2013
Particulars Amount (`)
Direct Material Cost 90
Direct Wages :
Machinery 200 hours @ `0.60 120
Assembly 100 hours @ `v0.40 40
Prime Cost 250
Production overhead 300 hours @ ` 0.50 150
Production Cost 400
Selling & Distribution overhead 25% of ` 400 100
Total Cost 500
Profit 25
Selling Price 525
65
Activity - Based Cost Allocation
Activity - Based Costing (ABC) is a method of charging overheads to cost units (such as products,
services or customers) on the basis of activities performed for the cost unit. There are different activities
involved in manufacturing a product or rendering of services. Each activity consumes some resources of the
organization which incur costs. Thus, cost of resources is all allocated to each product / service on the basis
of activities in manufacturing product or providing service. ^/
The CIMA technology defines ABC as a "cost attribution to cost units on the basis of benefit
received from indirect activities"
Thus, ABC is the process of tracing costs first from resources to activities and then from activities to
specific products. The technique of ABC lays the importance of different costs for different purposes and
the identification of just those costs which are relevant to a particular decision
3.4 PROCESS COST SYSTEM: NORMAL AND ABNORMAL LOSS
(i) Rules/Principles of Process Cost Accounting:
The following principles or rules are generally applied to calculate process costing for each process
carried out in the organisation:
(i) A separate account for each process is opened and each process is considered as a separate
department or cost centre to calculate cost of each process.
(ii) All the direct and indirect expenses related to a specific process are shown in debit of the concerned
process.
(iii) All the losses which takes place in a process are shown in the credit of that process account.
(iv) If there is any by-product in any process and the by-product has any sale price or market price then
it is shown on the credit of the process concerned.
(v) The output of the previous process is transferred to the next process, and the final product is then
transferred to Finished Stock account.
(vi) When total cost of the process is divided by the units produced in that process it results into per unit
cost of that process.
(vii) In process costing system the units produced in each process are also recorded and hence there is a
separate column for units introduced and units produced in every process. The normal loss,
abnormal loss or abnormal effective are also recorded in units in the process account as the case
may be.
(viii) If the half manufactured goods or work in progress is sold during any process then it is shown in
the credit of the concerned process account.
(ix) If the product of one process is transferred to another process by adding profit then the goods
transferred in the credit by adding profit in that and the profit is shown in the debit of the process
account.
Difference between Job Costing and Process Costing
Job Costing Process Costing
1. Performance Basis In Job costing work is performed Work, in process costing is performed within the
generally inside the factory or at the work factory premises.
2. Production Order site.
Generally work is started after receiving the In process costing work is performed for stock
special order from the customer. purpose on the continuous basis.
3. Transfer In the Job costing every contract is separate In process costing work of the next process
and independent from each job. depends on the work of the previous process. So
the processes are interrelated to each other.
4- Cost Control Being every job is separate and each job has Being each process is standardised and stable
special characteristics and the job is not and can be predetermined so control is easier.
standardised so cost control is difficult.
5. Cost Calculation In contract costing actual cost can be known In process costing, costs are calculated on the
only after the Job is complete. basis of period after the completion of the
process.
6. Per unit cost In Job costing, the total cost of each Job is In process costing, per unit cost is calculated
calculated. after the process is complete.
66
7. Separate Entity In Job costing, every Job is a separate entity. In process costing, as the process is a continuous
process so the products lose their separate
identity.
8. Nature Each job may be different. Production is homogenous and standardized.
9. Cost Centre The cost centre is a job. The cost centre is a process.
10. Work-in progress There may or may not be work-in-progress. There is always some work in process being
production is continuous,
1 1 . Degree of control Higher degree of control is required because Lower degree of control is required because of
of homogenous job. homogenous products and standardized process.
Illustration 3.4
The product of a process has to pass through three processes known as X, Y and Z. The cost books
reveals the following information.
Process X Y Z
Direct Material 15,000 9,000 7,000
Direct Labour 7,000 6,000 4,000
Direct Expenses 4,000 5,000 3,000
The indirect expenses were `5,100 for the period. The by-product of process Y was sold for `600
and the residue of process Z for `400. The output was of 500 units during the period. Prepare Process
account.
Solution:
Process X Account (output 500 units)
Particulars Amount Particulars Amount
(`) (`)
To Direct Material 15,000 By Process Y 28,100
To Direct Labour 7,000
@` 56,20
To Direct Expenses 4,000
To Indirect Expenses 2,100 (Output Transferred)
28,100 28,100
Process Y Account
Particulars Amount Particulars Amount
(`) (`)
To Process X 28,100 By Sale of by-product 600
To Direct Material 9,000 By Process Z 49,300
To Direct Labour 6,000 @ ` 98.60
To Direct Expenses 6,000 (Output Transferred)
To Indirect Expenses 1,800
49,900 49,900
Process Z Account
Particulars Amount Particulars Amount
(`) (`)
To Process Y 49,300 By Sale of Residue 400
To Direct Material 7,000 By Finished Stock A/c 64,100
To Direct Labour 4,000 @ ` 128.20
To Direct Expenses 3,000
To Indirect Expenses 1,200
64,500 64,500
Working Note: Indirect expenses have been apportioned in the ratio of direct labour.
67
Loss in Weight and Sale of Scrap
In so many industries when the goods are in manufacturing process there can be loss in weight of
the input of material due to evaporation, moisture like chemicals, spirit, alcohol, essence etc. There can be
weight loss also in the material because of working as furniture making from wood, or boring and drilling
on iron bars etc. This is known as scrap. The scrap sometime is sold at a nominal value in the market or
may not having any value. But it results into weight loss of the quantity in output. This loss is shown in
the credit of process account. This loss increases the cost of production of the product produced in the
process. If the scrap is sold then the sale value of scrap is also shown on the credit of process account
which results into decreasing the cost of production.
Illustration 3.5
The Bengal Chemical Co. Ltd. produced three chemicals during the month of July 2014 by the
consecutive processes. In each process 2% of the total weight put in is lost and 10% is scrap which from
process I and II realise `100 per ton and from process III `20 per ton. The products of three processes are
dealt with as follows:
Process I II III
Passed to the Next process 75% 50% -
Stock Kept for sale 25% 50% 100%
Expenses Incurred
Prepare process cost accounts showing the cost per ton of each product.
Solution:
Process I Account
Particular Tons Amount Particular Tons Amount
(`) (`)
To Material issued 1,000 1,20,000 1000 2 20 -
By Loss in weight
100
68
Process II Account
Particular Tons Amount Particular Tons Amount
(`) (`)
To Process I 660 1,05,600 16 -
By Loss in weight (2% of 800 ton) 800 2
100
10 80 8,000
To Material Issued 140 28,000 By sales of scrap 800
100
To Manufacturing Exp. - 50
25,760 By Transfer to Stock 800 16 80 704 352 76,680
100
By Transfer to Process III @ 215 per ton 352 76,680
800 1,59,360 800 1,59,360
69
15, 400
Cost per unit of output = `8.55
1800
If there is no sale value of the normal loss in the market then the cost per unit of the good units
16, 000
produced will be = `8.88
1800 units
Note: Thus the sale price, if there is any of the normal loss, helps to reduce the cost of production
of the good units produced.
Some special features of the normal loss:
(a) This loss is expected to take place in advance on the basis of past experience.
(b) This loss cannot be prevented or avoided or it cannot be controlled.
(c) Normal loss in production results into increase in cost of production.
(d) This loss is shown in the credit of the related process account.
(e) This loss may have; or may not have some sale value in the market.
Accounting treatment of Natural Loss
1.For realizable value of normal loss Normal Loss A / c Dr.
(Units of normal loss re cov ery price per unit) To Pr ocess A / c
2.For adjustment of abnormal gain against normal loss
Abnormal gain A / c Dr.
(Units of abnormal gain sale price of normal loss per
To Normal Loss A / c
unit in the same process)
3. For closing the normal loss account and the balance Cash / Debtors A / c Dr.
transferred to Cash / Debitors A / c To Normal Loss A / c
(ii) Abnormal Loss: It is an avoidable loss which occurs due to abnormal reasons like using sub-
standard materials, carelessness of workers, breakdown of machinery, poor or defective design of
plant etc. Such losses are in excess of predetermined normal losses. Such losses cannot be
estimated in advance. Such losses arise when actual losses are more than the expected losses, i.e.,
normal losses.
Units of abnormal loss = Units of actual Loss – Units of normal Loss
Or
= Expected output (i.e., Input – Normal loss) – Actual Output
Normal cos t of normal Output
Value of Abnormal loss = Units of abnormal loss
normal output
Total cost incurred Scrap value of normal loss
= Units of abnormal loss
Total input Units of normal Loss
Illustration 3.6
From the following prepare process account and abnormal loss account.
Material Issued 8,000 units @ ` 12 per unit.
Labour Charges ` 44,000.
Other Expenses ` 25,000.
Normal Loss 10% of units introduced.
Sale price of normal loss @ 6 per unit.
Actual output 6,900 units.
70
Solution:
PROCESS ACCOUNT
Particulars Units Amount Particulars Units Amount
(`) (`)
To Material @ `12 per unit 8,000 96,000 By Normal Loss 10% 800 4,800
To Labour 44,000 By Abnormal Loss @ `22.25 per unit 300 6,675
(8,000 – 800 )= 72,000
To Other Expenses 25,000 7200-6900 = 300 units
By Next Process @ `22.25 per unit 6900 1,53,525
8,000 1,65,000 8,000 1,65,000
Working Notes:
Abnormal Loss = (9,000 – 800 – 6900) = 300 unit
Normal Cost of Normal output = 1,65,000 – 4,8000 = `1,60,200
Normal output = 8,000 – 800 = 7200 units
Normal Cost of Normal Output
Cost of Abnormal Loss Abnormal Loss of Units
Normal Output
1, 60, 200
300 `6,675
7, 200
1, 53, 525
Cost per unit of good units produced `22.25
6900
Abnormal Loss Account
Particulars Units Amount Particulars Units Amount
(`) (`)
To Process A/c 300 6,675 By Cash Sale price of 300 units @ `6 per unit 300 1,800
By Profit & Loss A/c 4,875
300 6,675 300 6,675
Abnormal Gain or Abnormal Effective:
When the actual output is more than the expected output or when the actual loss is less than the
normal loss the difference between the two is known as abnormal gain. This situation may arise due to
various reasons like extra efficiency of the workers, better working environment, satisfied staff, or when
due recognition is given for better performance of the workers.
Cost of Abnormal Gain: The cost calculation is important as the benefit of this extra efficiency
should not be absorbed in the process but it should be separately accounted for, and hence the profit due
to abnormal gain should be credited to Costing profit and loss account.
Normal Cost of the Normal Output
Cost of Abnormal Gain = Abnomral Gain(in units)
Normal Output
Illustration 3.7
Mandex Ltd. Process a patent material used in buildings. The material is produced in three grades namely,
soft, medium and hard. Figures are given for year 2010 as follows:
Process I process II Process III
Raw material used 1,000 tonnes
Cost per tonne `200
Wages & Manufacturing Exp. `72,500 `40,800 `10,710
Weight lost 5% 10% 20%
Scrap Sold at `50 per tonne 50 tonnes 30 tonnes 51 tonnes
Sale Price of the Product per tonne `350 `500 `800
Management expenses were `17,500, selling expenses `10,000 and interest on borrowed capital `4,000.
2/3rd of process I and ½ of process II are passed on to the next process and the balance are sold.
71
Prepare the process account in suitable form to be presented to directors in the next meeting.
Solution:
Process I Account
Particulars Tonnes Amount Particulars Tonnes Amount
(`) (`)
To Material @`200 per tone 1,000 2,00,000 By Sale of scrap@`50per tone 50 2,500
To Wages & Salaries - 72,500 By Loss in Weight 5% 50 -
By Transfer to stock A/c@ 900 2,70,000
1,000 2,72,500 `300 per tonne 1,000 2,72,500
Stock Account Process I
Particulars Tonnes Amount Particulars Tonnes Amount
(`) (`)
To Process I 900 2,70,000 By Sale @`350 per tonne 300 1,05,000
To Profit @`70 per tronne on - 17,850 By Process III 510×½ 255 1,09,650
225 tonne
510 2,37,150 510 2,37,150
Process III Account
Particulars Tonnes Amount Particulars Tonnes Amount
(`) (`)
To Process I Stock A/c 255 1,09,650 By Sale of scrap@`50per tone 51 2,550
To Wages & Expenses - 10,710 By Loss in Weight 20% 51 -
By Stock A/c@`770 per tonne 153 1,17,810
255 1,20,360 255 1,20,360
Stock Account
Particulars Tonnes Amount Particulars Tonnes Amount
(`) (`)
To Process III 153 1,17,810 By Sale @`800 per tone 153 1,22,400
72
Profit and Loss Account
Particulars Amount Particulars Amount
` `
To Management Expenses 17,500 By Process I Stock A/c 15,000
To Selling Expenses 10,000 By Process II Stock A/c 17,800
To Interest on Capital 4,000 By Process III Stock A/c 4,500
To Net Profit 5,940
37,440 37,440
3.5 JOINT PRODUCTS AND BY-PRODUCTS
Sometime when the production of a product is process there may be the production of two or more than
two products produced simultaneously from the same row material and in the same process.
When the two or more products simultaneously are of equal marketable value they are known as
joint products. These products may be saleable without further processing or after further processing.
73
Product Raw Material units used Cost per unit (`) Joint Expenses(`)
X 10,000 3 30,000
Y 15,000 3 45,000
Z 15,000 3 45,000
1,20,000
2. Physical Unit Cost method
Under this method the joint cost before the point of split off are divided by the total units
produced to find out the average cost per unit produced. This method thus is applied where the units
produced are of the standard quality and the units are of the same nature.
Illustration 3.9
Apportion the joint expenses on the basis of physical unit cost method from the following data.
Joint expenses ` 90,000.
Product Units produced
A 2,000
B 1,000
C 3,000
6,000
Solution:
Average joint cost per unit 90, 000 = `15 per unit
6, 000(units)
Product Units Produced Cost per unit (`) Joint Cost(`)
A 2,000 15 30,000
B 1,000 15 15,000
C 3,000 15 45,000
90,000
74
Illustration3.11
Asha Ltd. Manufactures two joint products X and Y and sells them at `12 and `8 per unit respectively
during a particular period. 800 units of X and 1,000 units of Y were produced and sold. The joint cost
incurred was `7,000 and the further processing cost for product X and Y were `4,600 and `4,000.
Apportion the joint expenses.
Solution:
Product Units Selling Sales(`) Less further Sales Value less Ratio Joint Cost
Produced Price per Processing Cost further Processing (`)
unit(`) (`) Cost (`)
X 800 12 9,600 4,600 5,000 5/9 4,000
Y 1,000 8 8,000 4,000 4,000 4/9 3,200
9,000 7,200
4. Sales Value Method
Under this method the joint cost before the point of split off can be apportioned among the
products on the basis of the sales value of the product. This method is easy and popular for the absorption
of these expenses (joint expenses) into the products.
Illustration 3.12
From the following information apportion the joint expenses of 1,20,000 under the Sales Value
Method.
Product Units Produced Market Price per Unit (`)
A 6,000 40
B 2,000 30
C 3,000 20
Solution:
Product Units Market Price Sales Value Apportioning of Joint Cost Joint Cost per unit
Produced per Unit (`) (`) (`) 1,20,000 (`)
24:6:6
A 6,000 40 2,40,000 80,000 13.33
B 2,000 30 60,000 20,000 16.00
C 3,000 20 20,000 20,000 6.66
5. Survey Method/Weight Point Value Method
Under this method all the important factors related to product like quantity, quality, selling price
demand, advertisement, method or products and other technical aspect etc. are estimated and collected by
conducting a survey. Point value is given to each product and cost is apportioned on the basis of these
points. These survey are conducted regularly to revise and include then necessary changes as per the time.
Illustration 3.13
The joint cost for a period for product A, B and C are `34,800
Production during the period were
Product
A-800 units
B-1,000 units
C-1,200 units
As per technical survey the points allotted to product A, B and C are 5, 4 and 3 respectively.
Apportion the joint cost and calculate cost per unit.
Solution:
Product Units Technical Point value Ratio Apportionment Cost per
Point `34,800 Units (`)
A 800 5 4,000 10 12,000 15
B 1,000 4 4,000 10 12,000 12
C 1,200 3 3,600 9 10,800 9
Total 34,800
75
6. Contribution Margin Method
Under this method the marginal cost (variable cost) of the joint cost are apportioned on the basis
of weight or quantity of each product and fixed cost on the basis of marginal contribution made by each
of the products. This method helps to provide useful information to the management for taking various
managerial decisions like maximization of profit or deciding about sales mix or to discontinue a specific
product or not.
Illustration3.14
JRS Enterprises operates a chemical process which produce four products P.Q.P and S from a
basic raw material and provides you the following data.
1. Basic raw material 1,25,000 units @`2
2. Initial processing wages `1,50,000
3. Initial processing overheads `1,00,000
4. Output, selling prices and additional processing costs.
Products Output (units) Selling per unit at Selling price per unit after Additional Processing
split –off point (`) further processing(`) Costs after split off (`)
P 10,000 40 70 2,50,000
Q 20,000 30 65 3,00,000
R 30,000 20 40 7,50,000
S 40,000 10 20 2,00,000
You are required to:
(a) Prepare a statement showing the apportionment of joint costs on the basis of net realizable
value at split off point.
(b) Prepare a statement showing the product wise and total profitability if all the products are sold at
split-off point.
(c) Prepare a statement showing the product-wise and total profitability if all the products are sold
after further processing.
Solution:
(a) Statement showing the Apportionment of Joint Costs
Products Output Selling price per Sales Value Further Net Realizable Joint cost
(units) units after further (`) processing value at Split apportioned (in the
processing (`) Costs (`) off point (`) ratio of
45:100:45:60) (`)
A B C=A*B D E=CD F
P 10,000 70 7,00,000 2,50,000 4,50,000 90,000
Q 20,000 65 13,00,000 3,00,000 10,00,000 2,00,000
R 30,000 40 12,00,000 7,50,000 4,50,000 90,000
S 40,000 20 8,00,000 2,00,000 6,00,000 1,20,000
25,00,000 5,00,000
(b) Statement showing the profitability
(If all products are sold at split off point)
Products Output Sales Value Selling price per units after further Joint Cost Profit
(units) (` ) processing (`) Apportioned(`)
A B C D= B -C
P 10,000 4,00,000 70 90,000 3,10,000
Q 20,000 6,00,000 65 2,00,000 4,00,000
R 30,000 6,00,000 40 90,000 5,10,000
S 40,000 4,00,000 20 1,20,000 2,80,000
5,00,000 15,00,000
20,00,000
76
(c) Statement showing the Profitability
(If all products are sold after further processing)
Products Output Selling value after Joint costs Further Total Costs Profit (loss)
(units) further processing apportioned processing Costs (`) (`)
(`) (`) (`)
A B C D E=C+D F=B-E
P 10,000 7,00,000 90,000 2,50,000 3,40,000 3,60,000
Q 20,000 13,00,000 2,00,000 3,00,000 5,00,000 8,00,000
R 30,000 12,00,000 90,000 7,50,000 8,40,000 3,60,000
S 40,000 8,00,000 1,20,000 2,00,000 3,20,000 4,80,000
40,00,000 5,00,000 15,00,000 2000,000 20,00,000
8. Reverse Cost Method
Illustration 3.15
In processing a basic raw materials, three joint products, P, Q,R are produced after incurring joint
costs of `5,10,000. All the three products are processed further after separation and sold as per details
given below:
Particulars P Q R
Output (units) 10,000 20,000 30,000
Selling price per unit `30 `20 `10
Further processing costs `7 `6 `2
Estimated profit as % of sales 10% 20% 30%
Assume the selling expenses are apportioned over the products as a percentage to cost of sales.
You are required to:
a) Prepare a statement showing the apportionment of joint costs.
b) Prepare a statement showing product wise and total cost of production, cost of sales and
profitability.
Solution:
(a) statement showing the Apportionment of Joint Costs
Particulars P(`) Q(`) R(`) Total (`)
A. Sales value after further processing 3,00,00 4,00,000 3,00,000 10,00,000
B. Less: Estimated profit 30,000 80,000 90,000 2,00,000
C. Total Cost of Sales (A-B) 2,70,000 3,20,000 2,10,000 8,00,000
D. Less: Selling and Distribution expenses @5% 13,500 16,000 10,500 40, ,000
E. Total Cost of goods sold (C-D) 2,56,500 3,04, 000 1,99,500 7,60,000
F. Less: Further processing costs 70,000 1,20,000 60,000 2,50,000
G. Net value (E-F) 1,86,800 1,84,000 1,39,500 5,10,000
(b) Statement showing the Cost of Production. Cost of Sales and Profitability
Particulars P(`) Q(`) R(`) Total (`)
A. Joint Costs 1,86,500 1,84,000 1,39,000 5,10,000
B. Further processing costs 70,000 1,20,000 60,000 2,50,000
C. Cost of production (A+B) 2,56,500 3,04,000 1,99,500 7,50,000
D. Selling Expenses 13,500 16,000 10,500 40, ,000
E. Cost of Sales (C+D) 2,70,000 3,20, 000 2,10,000 8,00,000
F. Sales 3,00,000 4,00,000 60,000 10,00,000
G. Profit (F-E) 30,000 60,000 1,39,500 2,00,000
Working Note: Calculation of selling expenses
A. Total cost of sales (Total Sales- Total Profit) 8,00,000
B. Less: Total cost of production (joint Cost + Further Processing Costs)
(5,10,000 + 2,50,000) 7,60,000
C. Selling Expenses 40,000
77
40, 000
D. Selling expenses as % of cost of sales = 100 5%
8, 00, 000
3.6 EQUIVALENT PRODUCTION
In a manufacturing unit generally it is not possible to complete the work on all the units on which
work has been started. Along with the completed units in all respect at the end of the specific period (may
be the month or six months (or a year) there may remain some unit on which work has been started and
may be finished upto an advance stage in respect of material labour or overheads but which are not fully
complete.
Thus, incomplete production units represent those production units on which percentage of
completion with regard to all elements of cost is not 100%. Such incomplete production units are known
as work-in-progress. Work-in-progress is valued in terms of equivalent or effective units. In other words,
equivalent production units represent incomplete production units expressed in terms of equivalent
completed units.
Illustration 3.16
In December 2016 the following is available relating to process-2
Opening WIP 9,000 units (60% of work completed),
Units produced during the period -40,000 units,
Closing WIP -5,000 units (70% of work completed),
Calculate equivalent production units under different methods.
Solution:
Method-1
Particulars Units
Opening WIP 9, 000
40 3,600
100
35,000
Add: Units introduced and completed (40,000-5,000)
Add: Closing WIP 5,000
70 3,500
100
Equivalent Units 42,100
Method-2
Particulars Units
Units completed during the period (40,000 + 9,000-5,000) 44,000
Add: Closing WIP 5, 000 70
100 3,500
Add: Opening WIP 9, 000 60
100 5,400
Equivalent Units
42,100
Method-3
Particulars Units
Opening WIP 9, 000 40
3,600
100
Add: Units introduced 40,000
78
Step-2: Prepare Statement of cost per Equivalent unit
(To calculate cost per unit for each element of cost)
Step-3: Prepare Statement of evaluation
(To find out the cost of equivalent units of opening stock, completed units and closing stock)
Step-4: Prepare Process Account.
Preparation of Process Account when there are both Opening Stock and Closing Stock of Work-in-
Progress and FIFO Method is used
The following points are worth noting in this regard:
(a) Equivalent units of opening work-in-progress are calculated with reference to the percentage of
work needed to complete the unfinished work of the previous period. For example, if there are
800 units of opening WIP which are 100% completed as to materials. 60% as to labour and 40%
as to overheads, then equivalent units will be Nil as to materials (since there is no incomplete
work as to materials), 320 units (i.e., 40% of 800 unit) as to labour and 480 units (i.e.60% of 800
units) as to overheads.
(b) Complete Cost units of opening WIP is calculated as follows:
=Cost of opening WIP incurred during previous period + Proportionate cost incurred during
current period to complete the incomplete work of previous period.
(c) Completed cost of units completed and transferred is calculated as follows:
= Completed cost of units of Opening WIP + Cost of units introduced and completed during the
current period.
Illustration 3.17
From the following data calculate:
(i) Equivalent Production
(ii) Cost per unit
(iii) Statement of Evaluation
Units Introduced in the process 2,000
Units completed and transferred to next process 1,500
Units work in Progress 400
Level of completion of work in progress
Materials 80%
Labour 70%
Overheads 70%
Normal Loss has a scrap value of ` 15 per unit
`
Cost of Material 91,500
Wages 1,20,000
Overheads 72,000
Solution:
Statement of Equivalent Production
Particulars Total Materials Labour Overheads
Units Units % Units % Units %
Completed Units 1,500 1,500 100% 1,500 100% 1500 100%
Closing Work in Progress 400 320 80% 280 70% 280 70%
Normal Loss 100 - - - - - -
Equivalent Units 2,00 1,820 1,780 1,780
79
Statement of Cost
Element of Cost Cost (`) Equivalent Cost per Unit(`)
Units
Material 91,500
Loss: Scrap Sold (100x15) 1,500
90,000 1,820 49.45
Labour 1,20,000 1,780 67.42
Overheads 72,000 1,780 40.45
2,82,000 157.32
Statement of Evaluation
Particulars `
Finished goods 1500×157.32 2,35,980
Work in Progress
Material 320×49.45 = 15.824
Labour 280×67.42 = 18.878
Overhead 280×40.45 = 11.326 46,028
2,82,008
Illustration 3.18
From the following information prepare: (a) Statement of Equivalent production, (b) Statement of
Cost per Equivalent unit, (c) Statement of Evaluation, (d) Process Account
1. Opening work-in-progress: 800 units valued as under
Material `3,200, Labour `960, Overheads `320
2. Input Materials: 9,200 units
3. Current cost incurred in process: Material `36,800
Labour `16,740
Overhead `7,930
4. Normal loss: 8% of total input (i.e., opening WIP + units put in)
5. Scrap realized @`40 per10 units
6. Closing Work-in-progress: 900 units
7. Transfer to next process: 7,900 units
8. Degree of completion
Elements Opening stock(%) Closing Stock (%) Scrapped units (%)
Material 100 100 100
Labour 60 70 80
Overheads 40 30 20
9. Method of valuation: FIFO
Solution:
(a) Statement of Equivalent Production
Material Labour Overheads
Output Units % Units % Units % Units
Completion Completion Completion
A. Opening WIP 800 - - 40 320 60 480
B. Units introduced & completely 7,100 100 7,100 100 7,100 100 710
processed (7,900-800)
C. Closing WIP 900 100 900 70 630 30 270
D. Abnormal Loss 400 100 400 80 320 20 80
E. Equivalent Units (A+B C+D) 9,200 8,400 8,370 7,930
(b) Statement of Cost per Equivalent Unit
Element of Cost Cost (`) Equivalent Units Cost per Equivalent Unit(`)
Net material Cost 33,600 8,400 4
Labour Cost 16,740 8,370 2
Overheads 7,930 7,930 1
80
*Net Material Cost = `36,800 - `3,200= `33,600
(c) Statement of Evaluation
Particulars Elements of Equivalent Cost per Cost of Total
Cost Units Equivalent Equivalent
Unit(`) Units(`)
Opening WIP (800 units) Cost introduced 4,480
during previous period
Cost incurred during current period Material - - -
Labour 320 2 640
Overhead 480 1 480 1,120
Units introduced and completed (7,100 units)
Material 7,100 4 28,400
Labour 7,100 2 14,200
Overhead 7,100 1 7,100 49,700
Total cost of 7,900 units to next process: 55,300
Closing WIP (900 units) Material 900 4 3,600
Labour 630 2 1,260
Overhead 270 1 270 5,130
3.7 SUMMARY
A job may consist of a job, product, batch of products, contract a service or any other specific
order.
Specific order costing can be job costing, batch costing, contract costing.
Process costing as that from of operation costing which applies where standardized goods are
produced.
When two or more products produced at a time are of equal marketable value they are known as
joint products.
When two or more products are produced simultaneously from the same raw materials from the
same process but one product is having very very high value in the market in comparison to other
products is known as by-products.
81
3.8 KEY TERMS
Normal loss: the loss which is expected in advance by the management due to the nature of
product, process is known as Normal loss.
Abnormal Gain: when the actual output is more than the expected output or when the actual loss
is less than the normal loss the difference between the two is known as abnormal gain.
Abnormal loss:It is an avoidable loss which occurs due to abnormal reasons like using sub-
standard materials, carelessness of workers etc.
Equivalent Production: Equivalent production units represent incomplete production units
expressed in terms of equivalent completed units.
Job Costing: It helps to find out cost of production of each job as per the elements of cost.
3.9 QUESTIONS AND EXERCISES
1. What is ‘Job Costing’? What are its objectives ?
2. What are the main features of job costing ? Give a proforma of cost sheet under this system.
3. What are the characteristics of process costing system ?
4. What is process costing ? Give an example.
5. What are the reasons for process losses ?
6. What is a normal process losses ?
7. What are inter-process profits ?
8. What is meant by equivalent production ? How is it Computed ?
9. What are the two most common methods of apportioning joint costs ?
10. Explain the term ‘Abnormal Effectives’.
11. Distinguish between ‘Job Costing’ and ‘Process’.
12. How would you deal with by-products in costing :
(i) When they are of small total value ?
(ii) Where they are of considerable total value ?
(iii) Where they require further processing ?
13. Explain the following types of processing with illustrations :
(i) Continuous Sequential Processing
(ii) Discontinuous Processing
(iii) Parallel Processing
(iv) Selective Processing
14. Write short notes on “ :
(i) Equivalent Production
(ii) Joint products and by-products
(iii) Abnormal gain in process costing
15. List out various methods of accounting for by-products.
16. ‘The value of scrap generated in a process should be credited to the process account.’ Do you agree
?
82
PRACTICAL PROBLEMS
Job Costing
1. B factory uses a job costing system. The following data are available from the books sit (he year
ending 31st March, 1998 :
`
Direct Material 9,00,000
Direct Wages 7,50,000
Profit 6.09,000
Selling and Distribution Overhead 5,25,000
Administrative Overhead 4,20,000
Factory Overhead 4,50,000
Required
(a) Prepare a Cost Sheet indicating the Prime Cost, Works Cost, Production Cost, Cost of Sales
and Sales Value.
(b) In 1998-99, the factory has received an order for a number of jobs. It is estimated that the
direct materials would be `12,00,000 and direct labour would cost `7,50,000. What would be
the price for these jobs if the factory intends to earn the same rate of profit on sales, assuming
that the selling and distribution overhead has gone up by 15% ? The factory recovers factory
overheads as a percentage of direct wages and administrative and selling and distribution
overhead as a percentage of works cost, based on the cost rates prevalent in the previous year.
[Ans. (a) Prime cost `16,50,000; Works Cost `21,000; Production Cost `25,20,000; Cost of Sales
`30,45,000; Sales `36,54,000. (b) Prime Cost `19,50,000; Works Cost `24,00,000; Production
Cost `28,80,000; Cost of Sales `35,70,000; Sales `42,84,000]
2. Combers Limited is engaged in job work that varies with the nature of customer’s orders. During
the last week of March 1998, it completed a job with the following details regarding its factory cost
:
Raw Materials `4,000
Direct Labour Hours 20,000 and 8,000 hours
Machine Hours 3,800
The information obtained from its annual budget is given below :
`
Direct Labour Cost 6,00,000
Direct Labour Hours 2,00,000
Machine Hours 90,000
Manufacturing Costs :
`
Direct Materials 2,00,000
Direct Labour 6,00,000
Indirect Labour 1,00,000
Electric Power 40,000
Machine Maintenance and Repair15,200
Municipal Taxes 22,800
83
Factory Supplies 6,000
Factory Heat and Light 4,000
Depreciation and Insurance
Factory Building 1,30,000
Machinery 4,02,000
Total 15,20,000
It is required to :
(i) Prepare a Cost Sheet showing the Factory Cost of the job Completed during the last week of
March 1992 using the method, that you consider appropriate on the basis of the information
available, for the absorption of its share of factory overheads, and
(ii) Explain the reasons for the selection of the method of absorption.
[Ans. Total cost of the job `52,800. Labour plays a dominant part in production, Hence direct
labour hour rate has been used absorption of factory overheads. The rate comes to `3.60 per hour.]
3. The following information for the year ending December 31, 1998 is obtained from the books and
records of a factory :
Completed Jobs Work-in-progress
` `
Raw materials supplied from stores 90,000 30,000
Wages 1,00,000 40,000
Chargeable Expenses 10,000 4,000
Materials transferred to work-in-progress 2,000 4,000
Materials returned to stores 1,000 2,000
Factory overheads is 80% of wages and office overheads 25% of factory cost. The value of
executed contracts during 1998 was 4,10,000. Prepare (i) Consolidated Completed jobs Account
and (ii) Consolidated Work-in-progress Account.
[Ans . (i) Profit `63,750; (ii) Balance `1,35,000]
4. Budgeted figures :
Estimated Factory Overheads for the year `1,16,000.
Estimated Direct Labour Hours for the year 2,69,200.
Estimated Direct Labour Cost for the year `1,95,600
Estimated Machine Hours 1,01,00.
Prepare a comparative statement of cost showing the result of application of above rates to job No.
101 from the data given below :
Cost of Material Consumed `840
Direct Labour Wages `9,000
Direct Labour Hours 300
Machine Hours 200
[Ans. Percentage of factory overhead to wages 59.3, Labour hour rate `0.43. Machine hour rate,
`1.15; Comparative statement of cost under these rates `2,273.70; `1,869; `1,970]
5. A company uses job costing system. The following information has been collected for jobs 101,102
for the purpose of quoting the price to a customer :
Job 10 Job 11
Materials `200 `300
Labour hours required in each department
Machine Department 60 30
84
Assembly Department 20 30
Finishing Department 10 20
Rates of Pay for direct labour :
Machine Department `1.30 per hour
Assembly Department `0.90 per hour
Finishing Department `1.20 per hour
Machine hours required in each department :
Machine Department 100 80
Assembly Department 10 10
Factory overheads are recovered on the following basis :
Machine Department `50. per machine hour
Assembly Department `2.50 per direct labour hour
Finishing Department `2.00 per direct labour hour
20% of factory cost is added for general administration and a further 10% of total cost is added for
profit. You are required to calculate the prices to be quoted for the jobs.
[Ans. price for job 10 ` 696.96 job 11 `869.88]
6. The following particular are drawn from the costing books of a contract for the month of December
1997 “
(a) Stores Abstract : ` `
Balance on 30th November, 1998 21,146
Purchases 4,360
From Job No. 11 342 25,848
Issued to Job No. 12 2,112
Balance on 31 December, 1998 23,736
(b) Wages Abstract :
Job No. 11 230
Job No. 12 2,876 3,106
Establishment 256
3,362
On 30th November, 1998 Jobs Nos. 11 and 12 showed balances of `1, 28,632 and `56,746
respectively. A certificate of completion was obtained for job No. 11, of the balance on this account
standing on 30th November, 1998 `24,600 specially bought for this job was sold for `800 during
December, 1998 Of the balance of Plant and Machinery `16,000 worth had been utilized on the job
8 month and the rest for 6 months. Of the former, half was transferred to Job No. 12 and the whole
of the remaining plant was returned to stores. The price for Job No. 11 was fixed at `1,50,000.
Prepare Job Accounts and work out the profit made on the Job certified as completed, allowing
depreciation on Machinery at 15% per annum. Assume 10% for establishment charges on cost of
wages and materials consumed.
[Ans. Profit on Job No.11 : `32,208; Balance of work in progress on job 12 : 68,934]
[Hint. Establishment cost charged to Job No. 11 @ 10% of material and wages `10,392; Job No.
12has not been changed with establishment charges since it is incomplete. Plant transferred from
Job 11 to job 12 `7,200 and to stores `13, 120.]
Process Losses
7. From the following figures show the cost of three processes of manufacture. The production of
each process is passed on to the next process immediately on completion.
Process Process Process
` ` `
85
ABC Wages and materials 30,400 12,000 29,250
Works Overhads 5,600 5,250 6,000
Production in units 36,000 37,000 48,000
Process – 1st July, 1998 4,000 16,5000
Stock (units from precess – 31st July, 1998)
[Ans. Cost per unit of finished goods `2.25]
8. In Process 4,100 units of raw materials were introduced at a cost of `1,000. The other expenditure
incurred by the process was `600. Of the units introduced, 10% are normally lost in the course of
manufacture, and they possess a scrap value of `3 each. The output of Process was only 75 units.
Calculate the value of abnormal loss.
[Ans. Abnormal Loss 262]
9. In a certain month 6,000 kg of raw material A costing `150 per kg. Were processed through unit
No.3 for manufacture of solvent X. The total operating cost of unit No. 3 for the month was
`12,00,000. Out of the output 10% was unusable and was disposed of at `25 per kg.
Prepare an account for the month’s Operation Unit No 3 assuming that the spoilage was
(i) Part of normal production process.
(ii) An abnormal loss due to poor quality material.
[Ans. (i) Cost per unit ` 386; (ii) Cost per unit `350]
10. (a) The Neodrug manufactures process a product ‘plant food’ through three distinct processes, the
product of one process Raw materials, labour and direct expenses incurred on each of the processes
are given below :
Process P Process Q Process R
` ` `
Raw Materials 1,000 800 200
Labour 500 600 700
Direct Expenses 150 250 500
The overhead expenses for the period amounted to 3,600 and is to be distributed to the processes on
the... basis of labour wages.
There were no stocks in any of the processes at the beginning or at the close of the period. Ignore
wastages. Assuming that the output was 1,000 kilos, show the process accounts P Q and R
indicating also the unit cost per kilo under each element of cost and the output in each process.
(b) If 10% of the output is estimated to be lost in the course of sale and sampling, what should be
the selling price per unit (correct to two decimal places) so as provide or gross profit of 33-1.3% on
selling price.
[Ans. Cost of Process – P `2.65 per Unit
Q – `5.50 per Unit
R – ` 8.30 per Unit
Selling Price `13.83 per Unit]
11. A Product process through three Processes I, II, and III. The Normal wastage of each process is as
follows :
Process I : 3% Process II :5% and Process III 8% Wastage of Process I was sold at 25 paise per
unit that of Process at 50 Paise per unit and that of Process III at `1 per unit. 10,000 units were
86
issued to Process/ at the beginning of June 1995 at a cost `1 per unit. The other expenses were as
follows :
I II III
` ` `
Sundry Materials 1,000 1,500 500
Labour 5,000 8,000 6,500
Direct Expenses 1,050 1,118 2,009
Actual Output 9,500 9,100 8,100
Prepare the process accounts assuming that there was no opening or closing stock.
[Ans. Process I. Abnormal loss 200 units @ `1.75 per unit. Process II,
Abnormal effectives 75 units @ 3 per unit and Process III.
Abnormal loss 272 units @ `4.25 per unit. Total cost `34,435
12. A product passes through three processes – P, Q and R. The details of expenses incurred on the
three processes during the year 1998 were as under :
P Q R
Process
Unit issued/ introduced 10,000
Cost per unit `100
` ` `
Sundry Materials 10,000 15,000 5,000
Labour 30,000 80,000 65,000
Direct Expenses 6,000 13,150 27,200
Selling price per unit of output 120 165 250
Management expenses during the year were ` 80,000 and selling expenses were `50,000. These
are not allocable to the processes.
Actual output of the three processes was :
P : 9,300 units; 5 : 5,400 units; and R 2,100 units. Two-thirds of the output of Process) and one-half
the output of Process Q was passed on the next process and the balance was sold. The entire output
of Process R was sold.
The normal loss of the three processes, calculated on the input of every process was : Process P :
5% Q : 15% and R: 20%.
The loss of Process P was sold at `2 per unit, that of Q at `5 per unit and of Process R at 10 per
unit.
Prepare the three Processes Accounts and the Profit and Loss Account.
[Ans. Profit (Loss) : Process P : `31,000 Process Q : `40,500; Process R : `42,000. Total after
charging Management and Selling Expenses (`32,450)]
13. The finished product of a factory has to pass through three processes (A, B and C). The normal
wastage of each process is 2% in A, 5% in B and 10% in C. The percentage of wastege is computed
on the number of units entering each process. The scrap values of wastage of processes, A, B, and
C are `10, `40 and `20 per 100 units respectively.
The output of each process is transferred to the next process and the finished products are
transferred from process C into stock. The following is the further information obtained :
87
` ` `
Raw Materials 12,000 4,000 4,000
Direct Labour 8,000 6,000 2,000
Manufacturing Expenses 2,000 4,000 2,000
20,000 units were put into process A at a cost of `16,000. The output of each process has been : A
– 19,600 units, 5– 18,400 units and C – 16,700 units. There was no stock of work-in-progress in
any process. Prepare the process account.
[Ans. Process, A – `37,960; B – `50,959; C– ` 63,120]
14. The product of a company passes through three distinct processes to completion. From past
experience, it is ascertained that wastage is incurred in each process as under :
The wastage of process A and B is sold at `20 per 100 units and that of process C at `160 per 100
units. Following is the information regarding the production in March, 1997 :
Process A Process B Process C
` ` `
Materials 24,000 16,000 8,000
Direct Labour 32,000 24,000 12,000
Other Factory Expenses 7,000 7,600 8,400
20,000 units have been issued to process A at a cost of `40,000. The output of each process has
been as under :
Process A 19,500 units, Process B 18,800, and Process C 16,000. There was no stock in any process
in the beginning and at the end of March. Prepare process cost accounts.
[Ans. Process A : Abnormal wastage 100 units @ `5.46 per units, Process B : Abnormal effectives
275 units @ `8.52 per unit, and Process C : Abnormal wastage 920 units @ `11.32 per unit]
15. A Product is obtained after it passes through three distinct processes. You are required to prepare
Process Accounts from the following information :
Process A Process B Process C
Particulars ` ` `
Materials 7,300 6,060 7,900
Direct wages 6,750 8,750 10,750
Direct expenses 940 840 750
Manufacturing Expenses 3,375 4,375 5,375
2,000 units at `10 per unit were introduced in Process A. Other details are :
Process Actual Output Normal Loss Value of scrap per unit
A1,880 5% 5.00
B1,690 10% 10.00
C1,530 10% 15.00
Also prepare abnormal loss or gain account if it arises in any process.
[Ans. Process A : Abnormal loss 20 units @ `19.928 per unit; Process B : Abnormal loss 2 units
@ `32.886 per unit Process C : Abnormal gain 9 units `51 per unit]
16. You are given the following information Input, 3,800 units; output 3,000 units; closing work-in-
progress 800 units.
88
Degree of Completion Process Costs
`
Materials 80% 14,560
Labour 70% 21,360
Overhead 70% 14,240
Find out (a) Equivalent production, (b) Cost per unit of equivalent production and (c) Prepare
Process Account assuming that there is no opening work-in-progress and process loss.
[Ans. Equivalent units : Materials 3,640; Labour and Overhead 3,560 each; Cost per unit :
Materials `4, Labour 6 Overhead `4]
17. Units put into process 2,500
Units Completed 2,000
Work-in progress at close 500
Process costs : `
Materials 22,500
Labour 6,750
Overhead 2,250
Work-in-progress is completed 40% as to materials, labour and overhead. Find out the (i)
Equivalent production, (ii) cost per unit of equivalent production, and Process Account.
[Ans. Equivalent units : Materials, labour and overhead 2,200 unit each; Materials `10,227, Labour
`3.068 and Overhead `1.022 per unit]
18. In a given period, the production data and costs for a process
Production 2,100 units fully complete.
Production 700 units partly complete
The degree of completion of the partly complete units was :
Materials 80% complete.
Labour 60% complete.
Overheads 50% complete.
The costs for the period were :
`
Materials 24,800
Labour 16,750
Overhead 36,200
Calculate the total equivalent production, the cost per complete unit and the value of the W.I.P/
[Ans. Materials, Labour and Overhead Equivalent Units : 2,660, 2,520 and 2,450 each; Cost per
unit 9,32,6,65 and `14.77 each. W.I.P. `13,181]
19. A manufacturing concern engaged in mass production, produces standardized electic motors in one
of its departments. From the following particulars of a job of 50 motors, you are required to value
the work-in-progress and finished goods :
`
(a) Cost incurred as per job card :
Direct materials 75,000
Direct labour 20,000
Overheads 60,000
89
(b) Selling and distribution expenses are at 30% of sales value.
(c) Selling price per motor `4,500.
(d) 25 motors are complete and transferred to finished goods.
(e) Completion stage of work-in-progress :
Direct materials 100%
Direct labour and overheads 60%
[Ans. Equivalent units : Materials 50, labour and Overheads 40 each; Cost per unit `1,500, 500,
`1,500; Value of finished goods at close 25 units valued at `3,150 each (cost or market value
whichever is lower) `78,750; Material component of WIP value at `1,500 each 25 units and labour
overhead 15 units at `1,650 each (market value); Total value of stock at Close `1,41,000]
20. XYZ Company has a single process :
Work-in-progress (opening) 8,000 units
Cost : Material `29,600
Wages `6,600
Overheads `5,800
During the period the input was 32,000 units.
Additional costs were : Material `1,12,400; Wages `33,400; Overhead `30,200. At the end of the
year 28,000 units were fully processed and 12,000 units were in process. The value of the closing
stock includes the full cost of materials and only-third of the cost of wages and overheads.
Tabulate the production and cost figures to give quantities.’ unit value, total value of completed
output and detailed value for the closing work-in-progress.
[Ans. Rate per completed unit as regards materials `3.55 per unit, as regards wages `1.25, as
regards overhead `1.125]
[Hint. Apply Average Method]
21. From the following data of Kiran Processing Industry Ltd., calculate (a) Equivalent Production, (b)
Cost per unit of Equivalent Production and (c) Cost of units completed and awaiting completion :
Number of units introduced in the process 4,000
Number of units completed and transferred to next process 3,000
Number of units process at the end of the period 800
Stage of Completion :
Material 80%
Labour 70%
Overheads 70%
Normal process loss at the end of the process 200 units
Value of scrap `1 per unit
Value of raw materials `7,480
Wages `10,680
Overheads `7,120
[Ans. (a) Materials 3,640; Labour 3,560; Overhead 3,650 units; (b) `2, `3 and `2 respectively (c)
`21,000; `4,080]
By-Products and Joint Products
90
22. The following details are extracted from the costing records of an oil mill for the year ended 31st
March, 1994 :
Purchase of 500 tonnes copra `2,00,000
Crushing Refining Finishing
` ` `
Cost of labour 2,500 1,000 1,500
Electric power 600 360 240
Sundry materials 100 2,000 –
Steam 600 450 450
Repairs of machinery 280 330 140
Factory expenses 1,320 660 220
Cost of casks 7,500
300 tonnes of crude oil were produced.
250 tonnes of oil were produced by the refining process.
248 tonnes of refined oil were finished for delivery.
Copra sacks sold for `400
175 tonnes of copra residue sold for `11,000.
Loss in weight in crushing 25 tonnes.
45 tonnes of by-products obtained from refining process `6,750.
You are required to show the accounts in respect of each of the following stages of manufacture for
the purpose of arriving at the cost per tonne of each process and the total cost per tonne of the
finished oil :
(a) Copra crushing process.
(b) Refining process.
(c) Finishing process including casking.
[Ans. Cost per tonne : (a) `646,67; (b) `768,20; (c) `814.92 (including casking)]
23. A factory is engaged in the production of a chemical X and in the course of its manufacture a by-
product Y. is produced, which after a separate process has a commercial value. For the month of
January, 1998, the following are the summarized costing data :
Joint Expenses Separate Expenses
` ` `
X Y
Materials 19,200 7,360 780
Labour 11,700 7,680 2,642
Overhead 3,450 1,500 544
The output of the month was 142 tonnes of A” and 49 tonnes of Y and the selling price of Y
averaged 280 per tonne. Assuming that the profit on Y is estimated at 50% of the selling price,
prepare an account showing the cost of A per tonne.
[Ans. Cost of X per tonne `338; of Y `140 per tonne]
24. A factory produces three products A, B and C which originate from a joint process. The joint
processing costs amount to `1,40,000. The output of A, B and C is 30,000, 32,000 and 20,000 units.
91
Apportion the joint costs amongst the products according to the survey method, assuming that the
joint products are weighted as follows :
Product A 3 points
Product B 2 points
Product C 4 points
[Ans. Product A = `53, 846; Product B = `38, 290; Product C = `47,864]
25. Product X Yields by-products Y and Z. The joint expenses to manufacture are : Materials 10,000,
Labour 8,000, Overhead 9,000 (Total 27,000). Subsequent expenses are as follows :
X Y Z
` ` `
Materials 2,000 1,600 1,800
Labour 2,400 1,400 1,700
Overhead 2,600 1,000 1,500
7.000 4,000 5,000
The selling prices are 42,000 20,000 18,000
The estimated profits on : Sales are 50% 50% 33.33%
Show how you would apportion the joint expenses of manufacture.
[Ans. Share in joint expenses `14,000; `6,000; `7,000]
26. In an Oil Mill four products emerge from a refining process. The total cost of input during the
quarter ending March 1998 is `1,48,000. The output sales and additional processing costs are as
under :
Product Output in Additional Processing Total value
litres cost after split-off point
` ` `
AOXE 8,000 43,000 1,72,500
BOXE 4,000 9,000 15,000
COXE 2,000 – 6,000
DOXE 4,000 1,500 45,000
In case these products were disposed of at the split-off point, that is, before further processing, the
selling prices would have been :
AOXE BOXE COXE DOXE
`15.00 `6.00 `3.00 `7.50
Prepare a statement of profitability based on :
(i) If the products are sold after further processing is carried out in the mill. (ii) If they are sold at
the split-off point.
[Ans. (i) Profit `37,000 (ii) Profit `32,000]
27. Three joint products are produced by passing chemicals through two consecutive processes. Output
from process/ is transferred to process from which the three joint products are produced and
immediately sold. The data regarding the processes for April, 1998 is given below :
Process I Process II
Direct Materials 2,500 kilos at `4 per kilo `10,000 `6,900
Direct Labour ` 6,250 ` 6,900
Overheads `4,500 `6,900
92
Normal Loss 10% of input Nil
Scrap Value of Loss ` 2 per kilo –
Output 2,300 kilos Joint-products
A : 900 Kilos
B : 800 Kilos
C : 600 Kilos
There were no opening or closing stocks in either process and the selling prices of the output from
process II were :
Joint Product A `24 per Kilo
Joint Product B `18 per Kilo
Joint Product C `12 per Kilo
Required :
(a) Prepare an account for process/ together with any Loss or Gain Account you consider
necessary to record the month’s activities.
(b) Calculate the profit attributable to each of the Joint Products by apportioning the total costs
from
process II :
(i) According to weight of output;
(ii) By the market value of production
[Ans. (a) Transfer from Process I to Process II, 2,300 kg of 20,700; (b) (i) Profit (Loss) : A :
`8,100, B : `2,400, (c) : (`1,800), (b) (ii) Profit (Loss) A : `4,350, B : `2,900, C: `1,450]
28. The Modern Metals and Minerals operates a silver mine which yields copper and silver as joint
products A summary of expenses and the turnover for the year 1998 is given below :
`
Opening Stock of ores at cost 5,00,000
Opening Stock of material in process 8,00,000
Excavation Costs 78,00,000
Milling and Concentrations 57,00,000
Melting 75,00,000
Closing Stock of ores 7,00,000
Closing Stock of metals-in-process 9,00,000
Estimated value of depletion 1,80,00,000
Further expenses on silver extraction and refinement 42,35,000
Further expenses on further processing of residual for copper 11,35,000
Further expenses on joint product (before split-off) 1,00,000
General Expenses on silver extraction 75,000
Selling and Distribution Expenses :
Silver 45,000
Copper 30,000
Gross Realization on the sales of the total output of
Silver 5,84,59,000
Copper 72,46,000
93
Required a consolidated Statement of the (1) Cost of production; (2) Cost of sales, and (3) Net
profits (subject to taxation for both silver and copper.
Silver Copper
[Ans.] (1) `3,92,000; `50,90,000;
(2) `3,93,25,000; `51,20,000;
(3) `1,91,34,000; `21,26,000]
[Hint. Joint-costs apportioned according to sales value at Split-off Point. Share in Joint Costs silver
90% Copper 10%]
29. JB Limited produces four joint products, A, B, C, and D, all of which emerge from the processing
of one raw material. The following are the relevant data :
Production for the period :
Joint Product Number of Units Selling Price per unit
`
A 500 18.00
B 900 8.00
C 400 4.00
D 200 11.00
The company budgets for a profit of 10% on sales value. The other estimated costs are :
Carriage Inwards `1,000 Manufacturing Overhead `2,000
Direct Wages `3,000 Administration Overhead 10 % of the sales value
You are required to ;
(a) Calculate the maximum price that may be paid for the raw material.
(b) Prepare a comprehensive cost statement for each of the products allocating the materials and
other costs based upon; (i) number of units, (ii) sales value.
[Ans. (a) `10,000; (b) (i) Total cost A. `4.500; B : 8,100; C : 3,000, D : `1,800; (ii) Total Cost A.
`8100, S480, C. `1,440, D `1,980 ]
94
Unit -4: SEGMENT PERFORMANCE ANALYSIS
Chapter Outlines
4.1 INTRODUCTION
At regular intervals, actual cost of material, labour and overheads are compared with the standard cost of
respective elements. Deviations of actual cost from standard cost are investigated and reported to
appropriate executive for necessary action. In the language of cost accounting, these deviations are usually
known as variances. The act of computing and interrupting variances is called variance analysis.
Thus variance analysis is the process of analysing variances by subdividing the total variance in such a
way that management can assign responsibility for any deviation from the standard fixed.
According to CIMA, London, "Variance analysis is the process of computing the amount of variance
and isolating the cause of variance between actual and standard."
For example, if the standard cost specified is ` 15,000 and the actual cost incurred is ` 13,500, then
such difference of ` 1,500 (i.e. `15,000 - `13,500} is treated as variance. There can be cost variances, profit
variances and sales value variances.
4.2 RESPONSIBILITY ACCOUNTING SYSTEM
Meaning
The concept of responsibility centers is very useful for the better understanding of zero based
budgeting and performance budgeting. Responsibility accounting is an underlying concept of accounting
performance measurement systems. The basic idea is that large diversified organizations are difficult, to
manage as a single segment, if not impossible. Thus they must be decentralized or separated into
manageable parts. Responsibility centres have their root in what is called responsibility accounting. It is a
system of control in which costs are identified with the person responsible for them. It lays emphasis
upon the decision of an organization among different centres in such a way that each level / centre
becomes the responsibility of an individual manager. Each manager is held responsible for these activities
which are under his direct control. Thus it is an accounting system which collects and reports both
planned and actual accounting data in terms of sub units which are recognized as responsibility centers.
95
These segments arc referred to as responsibility centers that include:
1. Revenue centers,
2. Cost centers,
3. Profit centers and
4. Investment centers.
This approach allows responsibility to be assigned to the segment managers that have the greatest
amount of influence over the key elements to be managed. These elements include revenue for a revenue
center (a segment that mainly generates revenue with relatively little costs), costs for a cost center (a
segment that generates costs, but no revenue), a measure of profitability for a profit center (a segment that
generates both revenue and costs) and return of investment for an investment
center.
Definition: According to Charles, T. Horngren
"Responsibility accounting recognizes various decision centres throughout organization and
traces costs to the individual managers who are primarily responsible for making decision about the costs
in question."
STEPS INVOLVED IN RESPONSIBILITY ACCOUNTING
The objective of responsibility accounting is to communicate the correct information to the right
person at the right time. It is a control device over the people who incur the expenses instead of
controlling the costs. The steps to be followed are us follows:
1. Targets are set and communicated to each manager.
2. Actual performance is continuously appraised and the results are conveyed to the manager of the
concerned responsibility centre.
3. The variances are reported to higher management along with the names of the managers of the
responsibility centres.
4. Corrective measures are taken and the same is communicated to the concerned managers of the
centres.
Responsibility Centres
As a system of control, responsibility accounting focuses attention on the responsibility centres.
Any unit of an organization which is headed by a responsible manager is referred to as responsibility
centre. An organization has four types of responsibility centres established in an organization which are
as follows:
(a) Revenue centre: It is a smallest segment of activity for which revenues are accumulated. The
responsibility of the manager of revenue centre is to generate sales revenue only. He does not
have any control over other activities such cost of product or investment in an asset. Marketing
department is considered as u revenue centre as it is concerned with raising sales revenue.
(b) Expense centre: It is a cost centre which is a smaller segment of activity for which costs
can be accumulated. It records only the cost incurred and not the revenue earned. All
production centres and service centres are called separate cost centres.
(c) Profit centre: It is a big segment of activity for which both revenues and costs arc
accumulated. This centre takes into account the expenses incurred and revenue it earns. Most of
the responsibility centres are viewed as profit centres as they take the difference between
revenue and expenses as profit and the manager of this centre take both cost and revenue.
(d) Investment centre: Investment centre is a segment of activity in which the manager is held
responsible for the use of assets and profit. It is his responsibility for maintaining a satisfactory
return on investment in his responsibility centre.
4.3 VARIANCE ANALYSIS
Variances may be classified into:
(i) Favourable and Unfavourable Variances, and
(ii) Controllable and Uncontrollable Variances
96
(i) Favourable and Unfavourable Variances: When the actual cost incurred is less than the
standard cost, the deviation is known as 'favourable variance' whereas, when the actual cost
incurred is more than the standard cost, the variance is treated as 'unfavourable* or
'adverse*. A favourable variance reflects the efficiency while unfavourable variance indicates
inefficiency. Favourable variance is also known as positive ( + ) or credit variance and viewed
only as profits whereas adverse variance is known as negative (-) or debit variance and is
viewed as losses. In other words, any variance which increases the actual profit is favourable
variances and any variance which decreases the actual profit is unavoidable variable. Favourable
variance is designated by (F) and unfavourable or adverse by (A).
(ii) Controllable and Uncontrollable Variances: A variance is said to be controllable if primary
responsibility of a specified person or department can be identified. For example, excess
usage of materials by production department is controllable being the responsibility of the
foreman of the said department. On the other hand, when variance is due to the factors beyond
the control of the concerned person, it is said to be uncontrollable. For example, increase in
wage rate of workers on account of strike or government policy, etc. No individual person or
department can be held responsible for uncontrollable variances.
Variance analysis is a process of analysing variances by sub-dividing the total cost variance in such a way
that the management of the concern can assign the responsibility for off standard performance. It also leads to
ascertain the magnitude of each of the variances and reasons thereof. In variance analysis, the attention of the
management is drawn not only to the monetary value of unfavourable and favourable managerial performance
but also the responsibility and reasons for the same.
Material Variances
Material forms a very high percentage of the total cost. It is very important to study its cost variance. Material
variances consist of the following variances:
(1) Material Cost Variance (MCV)
(2) Material Price Variance (MPV)
(3) Material Usage/Quantity/Volume Variance (MQV)
(4) Material Mix Variance (MMV)
(5) Material sub-usage Variance/Revised Material Quantity Variance {RMQV}
(6) Material Yield Variance (MYV)
Classification of Cost Variances
(1) Material Cost Variance (MCV): "Material cost variance is the difference between the
standard cost of materials specified for the actual output and actual cost of materials
used." — I.C.M.A., London
It is expressed as:
MCV= Standard Cost of Material for Actual Output — Actual Cost of Material
or (SQ SP) - (AQ AP)
SQ stands for Standard Quantity for Actual Output
SP stands for Standard Price
AQ stands for Actual Quantity
AP stands for Actual Price
Standard Quantity for Actual Output is computed as follows
Standard Quantity
Acual output
Standard Output
(2) Material Price Variance (MPV): Material price variance is the portion of the Material Cost Variance
which arises due to the difference between the standard price specified and actual price paid. It can be
expressed as:
Material Price Variance - Actual Quantity (Standard Price - Actual Price) or MPV = AQ (SP - AP)
The reasons for the material price variance may be the following:
(i) Change in market price
97
(ii) Change in quantity of purchase
(iii) Change in quality of material purchased
(iv) Emergency purchases leading to higher prices
(v) Discounts not availed
(vi) Rush order to meet shortage of supply, etc.
(3) Material Usage/Quantity/Volume Variance: Material usage variance is the difference
between the standard quantity specified and the actual quantity used. This variance may arise due to the
following reasons:
(i) Use of inferior material
(ii) Poor inspection of material
(iii) Lack of due care in the handling of materials
(iv) Abnormal wastage, theft, pilferage of materials
(v) Setting of improper standards
(vi) Improper maintenance of machine, etc.
It may be expressed as:
Material Usage Variance = Standard Price (Standard Quantity for Actual Output- Actual Quantity)
or MUV = SP(SQ-AQ)
Relationship among MCV, MPV and MUV:
MCV = MPV + MUV
Illustration 4.1
The standard material required for production is 5,200 kg. A price of `2 per kg has been fixed for
the materials. The actual quantity of materials used for the product is 5,600 kg. A sum of ` 14,000 has
been paid for the materials.
Calculate: (a) Material Cost Variance; (b) Material Price Variance; (c) Material Usage Variance.
Solution:
Standard Quantity = 5,200 kg
Standard Price = ` 2 per kg
Actual Quantity = 5,600 kg
Actual Price = 14, 000 = ` 2.50 per kg
5, 600
(a) Material Cost Variance (MCV):
MCV = (SQ SP) (AQ AP)
= (5,200 2) (5,600 2.50)
= ` 10,400 `14,000 = `3,600 (Adverse)
(b) Material Price Variance (MPV):
MPV = AQ{SP - AP} = 5,600 {2-2.50}= 5600(-0.50) = `2,800 (Adverse)
(c) Material usage variance (MUV):
MUV =SP(SQ-AQ)
= 2(5,200-5,600)
= 2(-400) = `800 (Adverse)
Verification:
MCV =MPV + MUV = `3,600(Adv.) = 2,800 (Adv.) + 800 (Adv.)
Illustration 4.2
In a brass foundry, the standard mixture consists of 60% Copper and 40% Zinc. The standard loss
of production is10% on input. From the actual production in a month calculate the Material Cost
Variance and analyse it:
Copper 50kg@`30 per kg (standard 60kg)
Zinc 50 kg@`20per kg (Standard 40 kg)
Actual Output: 86 kg
SP and AP are the same
98
Solution:
Standard Mix Actual Mix
SQ(kg) SP(`) Std. Cost(`) AQ(kg) AP(`) Actual Cost(`)
Copper 60 30 1800 50 30 1,500
Zinc 40 20 800 50 20 1,000
100 2,600 100 2,500
Less (10%) 10 14
(Loss) 90 86
99
During a month, 12.5 tonnes of Z were produced from:
Chemical Consumption (Tonnes) Cost (`)
A 3.2 22,400
B 4.8 60,000
C 9.0 94,500
100
A = 6 (3,000 – 3,200) = `1,200 (A)
B = 12 (5,000–4,800) = `2,400(F)
C = 10 (8,000 – 9,000) = `10,000(A)
MUV = 8,800(A)
(4) Material Mix Variance (MMV) = SP (RSQ-AQ)
A = 6(3,187.5 – 3,200) = `75(A)
B = 12(5,312.5 – 4,800) = `6,150 (A)
C = 10(8,500 – 9,000) = 5,000 (A)
MMV = `1,075(F)
(5) Material Yield Variance (MYV)
MYV = (Actual Yield – Std. Yield) SC per unit
Actual Yield = 12,500
Standard Yield = (12,500/16,000)17,000 = 13,281
Standard Cost = 1,58,000/12,500 = 12.64
MYV = (12,500 – 13.281) 12.64 = `9,875 (A)
Alternatively, MYV = SP(SQ – RSQ)
MYV = (SQSP) – (RSQSP)
= (1,58,000 – 1,67,875)
= `9,875 (A)
Verification:
1. MCV = MPV + MUV
18,900 (A) = 10,100(A) + 8,800 (A)
18,900(A) = 18,900 (A)
2. MUV = MMV + MYV
8,800(A) = 1,075(F) + 9,875 (A)
8,800 (A) = 8,800 (A)
Labour Variances
These may be two main reasons of the occurrence of deviations in cost of direct labour:
(i) Difference in actual rates and standard rates of labour and
(ii) The variation in the actual time taken by the workers and standard time allowed to them for
performing a job or an operation.
The various labour variances may be arranged as follows:
(1) Labour Cost Variance (LCV): It is the difference between the standard labour cost and
actual labour cost of the product.
LCV = (Standard Rate Standard Time for Actual Output*)-(Actual Rate Actual Time)
Standard Time
* Actual output
Standard Output
101
LCV SR ST AR AT
Labour cost variance may be analysed further as (i) Labour rate variance, and (ii) Labour efficiency
variance.
(2) Labour Rate Variance (LRV): It is that portion of labour cost variance which is due to the
difference between the standard rate specified and the actual rate paid. It would occur due to the following
reasons:
(i) Employment of one or more workers of different grade than the standard grade,
(ii) Excessive overtime,
(iii) Overtime work in excess of that provided in the standard,
(iv) New workers not being allowed full wage rates, etc. The formula for calculating LRV is as
under: Labour Rate Variance (LRV) = Actual Time x {Standard Rate - Actual Rate)
or LRV=AT SR-AR
(3) Total Labour Time/Efficiency Variance (TLEV): It is that portion of labour cost
variance which arises due to the difference between the Standard Labour hours specified and
the actual labour hours spent. It may arise due to the following reasons:
(i) Wrong selection of workers,
(ii) Higher labour turnover,
(iii) Lack of supervision,
(iv) Poor working conditions,
(v) Defective machinery, tools and equipment,
(vi) Use of non-standardised materials,
(vii) Inefficiency of workers, etc.
TLEV = Standard Rate x {Standard Time for Actual Output* - Actual Time)
Standard Time
* Actual output
Standard Output
TLEV = SR (ST - AT) TLEV can be divided into three parts:
(i) Simple LEV = SR x (ST for Actual output - AT worked*)
* AT Allowed - Idle Time - Holiday Time
(ii) Idle Time Variance* = Idle Time x SR
Note: Idle time is always adverse,
(iii) Holiday/Calendar Variance - Holiday Time x SR
Note: Holiday/Calendar Variance is always adverse.
TLEV = SLEV + Idle Time Variance + Holiday Variance
Labour Idle Time Variance: It is that portion of labour efficiency variance which may arise due to
abnormal wastage of time on account of strikes, power out, non-availability of raw-material, breakdown
of machinery etc.
Idle Time Variance = Idle Time (Hours) Standard Rate
(4) Labour Mix Variance (LMV): Where workers of two or more than two types are engaged in the
difference between the standard composition of workers and the actual gang (or group) of workers is
known as ‘Labour Mix Variance’. It is calculated as under:
LMV Labour Mix Variance (LMV)= SR(RST-AT)
Standard Time
Revised Standard Time (RST) = Total Actual Time
Total Standard Time
(5) Labour Yield Variance (LYV): It is that portion of labour efficiency variance which arises due to the
difference between actual output of worker and standard output of worker specified. It is calculated as
follows:
(LYV) = SC(Actual Yield – Revised Standard Yield*)
102
SC stands for standard cost of Labour per unit of standard output
SC is calculated as follows:
Standard Cost of Labour
SC
Standard Output
*Revised Standard Yield = Standard Yield Actual mix of Labour before
Standard Mix of Labour Idle and Holiday Time
before Idle and Holiday Time
Illustration 4.4
From the following information, compute labour cost variance, labour efficiency variance and labour rate
variance.
Standard
Workers Hours Rate per hour (`) Total Amount (`)
A 10 3.00 30.00
B 15 4.00 60.00
Actual
A 20 3.00 60.00
B 5 4.50 22.50
Solution:
(a) Labour Cost Variance (LCV):
LCV = (STSR) – (ATAR)
Worker A = (10 3) – (20 3) = `30 (Adv.)
Worker B = (15 4) – (5 4.50) = `37.50 (Fav.)
= `7.50 (Fav.)
(b) Labour Efficiency Variance (LEV):
LEV = (ST - AT) SR
A = (10 - 20) 3 = `30 (Adv.)
B = (15 - 5) 4 = `40 (Fav.)
= `10 (Fav.)
(c) Labour Rate Variance (LRV)L
LRV = (SR – AR) AT
A = (3 - 3) 20 = 0
B = (4 – 4.50) 5 = `2.50 (Av.)
= `2.50 (Adv.)
Verification:
LRV = LEV + LRV
7.50 (Fav) = 10 (Fav.) + 2.50 (Adv.)
`7.50 (Fav.) = `7.50 (Fav.)
Illustration 4.5
Calculate Labour Variance from the following information:
Labour Rate = `1 per hour
Hours as Standard per unit = 12 Hours
Actual Date:
Units Produced = 1,000
Actual Labour Cost = `10,000
Hours Worked actually = 12,500 Hours
Solution:
Standard Time (ST) = 100012 = 12,000 Hours
Standard Cost = 12,0001 = `12,000
Labour Cost Variance (LCV) = (Standard Cost – Actual Cost)
103
= (12,000 – 10,000)
= `2,000 (Fav.)
Labour Rate Variance (LRV)= (SR – AR) AT
1.00 0.80 12, 500 = `2,500 (Fav)
10, 000
Actual Rate= = `0.80 per hour
12, 500
Labour Efficiency Variance (LEV): (ST – AT) AT
LEV = (12,000 – 12,500) 1
= `500 (Adv.)
Verification:
LCV = LRV + LEV
`2,000(Fav.) = `2,500 (Fav.) + `500 (adv.)
`2,000 (Fav.) = `2,000(Fav.)
Illustration 4.6
From the following information, calculate labour variance
Standard wages:
Grade X : 90 Labourers at `2 per hour
Grade Y: 60 Labourers at `3 per hour
Actual Wages:
X: 80 Labourers at `2.50 per hour
Y: 70 Labourers at `2.00 per hour
Budgeted Hours = 1,000
Actual Hours = 900
Budgeted Gross Production = 5,000 units
Standard Loss = 20%
Actual loss = 900 units
Solution:
Standard Actual
Grade Time (Hours) Rate (`) Amount(`) Time (Hours) Rate (`) Amount (`)
(80900)
X(901000) 90,000 2 1,80,000 72,000 2.50 1,80,000
Y(601,000) 60,000 3 1,80,000 63,000 2.00 1,26,000
(70900)
1,50,000 3,60,000 1,35,000 3,06,000
104
SR (ST for actual Output – Actual Time)
90, 000
ST for Grade X= 4,100 92, 250 hrs
4, 000
60, 000
ST for Grade Y = 4,100 61,500 hrs
4, 000
LEV:
Grade X = 2(92,250 – 72.000) = `40,500 (Fav.)
Grade Y = 3(61,500 – 63,000) = `4,500 (Adv.)
= 36,000 (Fav.)
Labour efficiency Variance can be further analysed as follows:
(iv) Labour Mix Variance (LMV): SR (RST – Actual Time)
Standard Time
RST = Total Actual Time
Total Standard Time
90, 000
Grade X = 1, 35, 000 81, 000 hrs
1, 50, 000
60, 000
Grade Y = 1, 35, 000 54, 000 hrs
1, 50, 000
LMV:
Grade X = 2(81,000 – 72,000) = `18,000 (Fav.)
Grade Y = 3(54,000 – 63,000) = `27,000 (Adv.)
= `9,000 (Adv.)
(v) Revised Efficiency Variance (REV):
SR (ST for actual Output – RST)
Grade X = 2(92,250- 81,000) = `22,500 (Fav.)
Grade Y = 3(61,500 – 54,000) = `22,500 (Fav.)
= `45,000 (Fav.)
Verification:
1. LEV = LMV + REV
`36,000 (Fav.) = `9,000 (Adv.) + `45,000(Fav.)
`36,000 (Fav.) = `36,000 (Fav.)
2. LCV = LRV + LEV
`63,000 (Fav.) = `27,000 (Fav.) + `36,000 (Fav.)
`63,000 (Fav.) = `63,000 (fav.)
Note: Revised Efficiency Variance (REV) is equal to Labour Yield variance:
Labour Yield Variance = Standard Cost per unit (Standard Output for Actual Mix – Actual Output)
3, 60, 000
Here, Standard Cost per unit = `90
4, 000
standard Output
Standard Output for Actual Mix = Acutal Mix
Standard Mix
4, 000
1, 35, 000 3, 600
1, 50, 000
Labour Yield Variance = 90 (4,100 – 3,600) = `45,000 (Fav.)
Overhead Variances
Overhead variance is the difference between the standard overhead specified and actual overhead
incurred.
Overhead variance is divided into:
(A) Variable Overhead variance.
105
(B) Fixed Overhead Variance
(A) Variable Overhead Variance
Variable cost varies in proportion to the level of output, while cost is fixed per unit. As such the
standard cost per unit of these overheads remains the same irrespective of the level of output attend.
(1) Variable Overhead Cost Variances. The variable overhead cost variance represents the
difference between the standard cost of variable overhead for actual output and the actual
variable overhead incurred during the period.
Variable Overhead Cost Variance
= (Actual Output St. Variable Overhead Rate per unit) - Actual Variable Overhead Cost
Or
= (St. Hours for Actual Output St. Variable Overhead Rate per Hour)
Actual Variable Overhead Cost
(2) Variable Overhead Expenditure Variance. It is the difference between the actual
variable overhead rate per hour and standard variable overhead rate per hour multiplied
by the actual hours worked. It is also known as 'Budget Variance'.
Variable Overhead Expenditure Variance
= (St. Variable Overhead Rate x Actual Hours) - Actual Variable Overheads
Or
= Recovered Variable Overheads - Actual Variable Overheads
(3) Variable Overhead Efficiency Variance. The variable overhead efficiency variance is
calculated by taking the difference in standard output and actual output multiplied by the
standard variable overhead rate.
Variable Overhead Efficiency Variable = St.Variable Overhead Rate (St. Quantity Actual
Quantity) Or
= SVOR (SHAO AH)
Where SVOR = Standard Variable Overhead Rate per hour; SHAO = Standard Hours for
Actual Output;
AH = Actual Hours. Confirmation:
Variable Overhead Variance = V.O. Expenditure Variance + V.O. Efficiency Variance
Illustration 4.7
From the following information, calculate: (a) Variable Overhead Variance, (b) Variable Overhead
Expenditure Variance, and (c) Variable Overhead Efficiency Variance.
1. Standard hours per unit: 3; Variable Overhead per hour: `5
2. Actual Variable Overhead incurred: ` 4,20,000
3. Actual Output: 30,000 units
4. Actual Hours worked: 1,00,000 hours.
Solution:
(a) Variable Overhead Variance = Standard Variable Overhead - Actual Variable Overhead
= (3 ` 5 30,000 units) `4,20,000
= `4,50,000 ` 4,20,000 = ` 30,000 (F)
(b) Variable Overhead Expenditure Variance
= Standard Variable Overhead for Actual Time - Actual Variable Overhead = (Standard
Overhead Rate Actual Hours) - A.V.O.
= (` 5 1,00,000 hours) - `4,20,000
= ` 5,00,000 ` 4,20,000 = `80,000 (F)
(c) Variable Overhead Efficiency Variance = Standard Variable Overhead on Actual Production
Standard Variable Overhead for Actual Time
= (3 `5 30,000units)-( `51,00,000 hours)
= ` 4,50,000-`5,00,000 = ` 50,000 (A)
106
Confirmation:
Variable Overhead Variance = V.O. Expenditure Variance + V.O. Efficiency Variance.
` 30,000 (F) = ` 80,000 (F) + ` 50,000 (A)
` 30,000 (F) = ` 30,000 (F).
(B) Fixed Overhead Variance
Fixed overhead variance reveals all items of expenditure which are more or less remain constant
irrespective of level of output or number of hours worked. Fixed overhead variance depends upon
two factors, which are: (i) fixed expenses incurred and (ii) volume of production obtained.
The volume of production depends upon (a) capacity at which the factory works, (b) number of
days factory works, and (c) efficiency at which factory works.
= (Standard Overhead Rate x Budgeted Output) - Actual Overhead Rate x Actual Output)
(3) Fixed Overhead Volume Variance. This variance reveals the difference between fixed overhead
recovered on actual output and fixed overheads on budgeted output. It is the result of difference in
volume of production multiplied by the standard rate. Fixed Overhead Volume Variance =
Recovered Fixed Overheads - Budgeted Fixed Overheads
Or
= (Actual Output x Standard Overhead Rate) - (Budgeted Output x Standard Overhead Rate) Fixed
overhead volume variance can further be analysed as (a) Fixed Overhead Efficiency Variance, (b)
Fixed Overhead Capacity Variance and (c) Fixed Overhead Calendar Variance
3 (a) Fixed Overhead Efficiency Variance. It is that part of fixed overhead volume variance which is
due to the difference between the budgeted efficiency of production and the actual efficiency
attained. The actual quantity produced and standard quantity fixed might be different because of
107
higher or lower efficiency of workers employed in manufacturing of goods. Fixed Overhead
Efficiency Variance = Recovered Fixed Overheads - Standard Overheads
Or
= Standard Overhead Rate (Actual Quantity - Standard Quantity)
3 (b) Fixed Overhead Capacity Variance. The variance which is related to the over or under
utilisation of plant capacity is known as fixed overhead capacity variance. Strikes, lock-out, idle
time, etc., lead to under-utilisation and overtime, extra shift, etc., lead to over-utilisation. Fixed
Overhead Capacity Variance = Standard Overhead Rate per unit (Revised Budgeted Output -
Budgeted Output)
Or
Hours = Standard Rate per hour (Revised Budgeted Hours - Budgeted Hours) Whereas, Revised
Budgeted Nos. = Actual Working days x Budgeted Hrs. per Day.
3 (c) Fixed Overhead Calendar Variance. It is that part of volume variance which arises due to the
difference between the number of working days anticipated in the budget period and the actual
working days in the budget period. The number of working days in the budget are arrived at by
dividing the number of annual days by twelve. But the actual days of a month may be more or less
than the standard days and with the result there may be calendar variance. Fixed Overhead
Calendar Variance = possible Fixed Overheads - Budgeted Fixed Overheads
Or
= (Standard Rate of Overhead per hour x Possible Hours)
(Standard Overhead Rate per hour x Budgeted Hours)
Possible Hours = Standard Working hours per day x Actual Number of Working days.
Or Fixed Overhead Calendar Revised Variance = (Standard Rate per hour/day) (Excess or
Deficit Hours/Days Worked)
Fixed Overhead Capacity Revised Variance = Standard Overhead - Possible Overhead
Illustration 4.8
From the following data calculate Fixed Overhead Variances
Budgeted Actual
Output 20,000 units 18,000 units
Number of Working Days 25 28
Fixed Overheads `40,000 `41,000
There was an increase of 10% in capacity
Solution:
Standard Fixed Overheads
Standard Overhead Rate =
Standard Output
40,000
= `2.00
20,000 Units
(a) Fixed Overhead Cost Variance
= Standard Fixed Overheads - Actual Fixed Overheads
= (Actual Output x Standard Fixed Overhead Rate)
- Actual Fixed Overheads
FOCV = (18,000 units ` 2.00) ` 41,000 = ` 36,000 ` 41,000
= ` 5,000 (A)
(b) Fixed Overhead Expenditure Variance
= Budgeted Fixed Overheads - Actual Fixed Overheads
FOEV = ` 40,000 ` 41,000 = `1,000 (A)
(c) Fixed Overhead Volume Variance
= Recovered Fixed Overheads - Budgeted Fixed Overheads
108
= (Actual Output x Standard Overhead Rate)
- (Budget Output x Standard Overhead Rate)
= (18,000 units ` 2.00) (20,000 units x `2.00)
FOW = ` 36,000 ` 40,000 = ` 4,000 (A)
(d) Fixed Overhead Efficiency Variance
= Standard Overhead Rate (Actual Quantity - Standard Quantity)
Standard Quantity (without increase) = Budgeted Quantity
=20,000 units
Increase in Capacity @ 10% = 2,000 units
Standard Production = 22,000 units
(+) Standard Production for 3 days
22, 000units
i.e., 28 25 days 3 days 2640 units
25days
Thus, Standard Quantity after Increase of Capacity = 24.640 units
. F.O.E.F.V = `3.00 (18,000 units 24,640 units) =` 13,280 (A)
(e) Fixed Overhead Capacity Variance
= Standard Overhead Rate (Standard Output for Actual Time Budgeted Output)
= Standard Overhead Rate (Revised Budgeted units Budgeted units)
10
= `2.00 [(20,000 + 20,000 ) = 20,000 units]
100
F.O.C.V = `2.00 (22.000 units - 20,000 units) = ` 4,000
(F)
(f) Fixed Overhead Calendar Variance
= Increase or Decrease in production due to more or less working days
Standard Overhead Rate per unit with the increase in capacity
F.O.C.V = 2,640 units ` 2 = ` 5,280 (F)
Confirmation:
Fixed Overhead Cost Variance = F.O. Expenditure Variance + F.O. Volume Variance
` 5,000 (A) = `1,000 (A) + ` 4,000 (A)
` 5,000 (A) = ` 5.000 (A)
Fixed Overhead Volume Variance
= F.O. Efficiency Variance + F.O. Capacity Variance +F.O. Calendar Variance
`4,000 (A) = `13,280(A) + ` 4,000 (F) + ` 5,280 (F)
` 4,000(A) = ` 13,280 (A) + `9,280 (F)
` 4,000 (A) = ` 4,000(A)
Illustration 4.9
Ankita Ltd. has furnished you the following data:
Budgeted Actual (July, 2014)
Number of Working Days 25 27
Production ( in units) 20,000 22,000
Fixed Overheads (in `) 30,000 31,000
Budgeted Fixed Overhead Rate is `1.00 per hour. In July, 2014, the actual hours worked were 31,500.
Calculate the following variances: (i) Efficiency Variance; (ii) capacity Variance; (iii) Calendar Variance;
(iv) Volume Variance; (v) Expenditure variance; (vi)Total Overheads Variance.
Solution:
Working Notes:
109
St. Hrs. for Actual Output = 22, 000 30, 000 = 33,000 hrs
20, 000
Budgeted Overheads = `30,000
Budgeted Overhead Rate per hour = `1.00
30, 000
Budgeted Hours = 30,000
1.00
Budgeted Output = 20,000 units
30, 000
St. Time per unit of Output = 1.5 hrs
20, 000
1.5Hours
St. Rate per unit of Output = `1.50
1.0
Budgeted Days = 25
30, 000
Budgeted Hrs. Worked per day = =1200 Hrs
25
Calculation of First Overhead Variances:
(1) Efficiency Variance = St. Rate per hour (St. Hours – Actual Hours)
EV = `1.00 (33,000- 31,500) = `1,500 (F)
(2) Capacity Variance = St. Rate per hour (Actual Hours – Revised Budgeted Hours)
CV = `1.00 (31,500 27 1.200)= `900 (A)
Budgeted Overheads
(3) Calendar Variance = (actual No. of Working Days
Budgeted Working Days
- Budgeted No. of Working Days)
30, 000
CIV 27 25 `2,400 (F)
25
(4) Volume variance = Standard Rate per unit (Actual Output Budgeted Output)
VV = `1.50 (22,000 – 20,000) = `3,000
(5) Expenditure Variance = Budgeted Overheads Actual Overheads
Exp. V = ` 30,000 - `31,000 = ` 1,000 (A)
(6) Total Overhead Variance = (Actual Output x Standard Rate per unit) Actual Overheads
= (22,000 units x `1.50}` 31,000
TOV = `33,000 `31,000 - ` 2,000 (F)
Confirmation:
Total Overhead Variance = Expenditure Variance + Volume Variance
`2,000 (F) = `1,000 (A) + ` 3,000 (F)
`2,000 (F) = `2,000 (F)
Volume Variance = Efficiency Variance + Capacity Variance + Calendar Variance
`3,000 (F) - `1,500 (F) + ` 900 (A) + `2,400 (F)
`3,000 (F) = ` 3,000 (F)
Illustration 4.10
The following information is available from the cost records of a company for January, 2014:
(`)
Materials Purchased: 20,000 pieces 88,000
Materials Consumed: 19,000 pieces
Actual Wages Paid: 4,950 Hours 24,750
Factory Overheads Incurred 44,000
Factory Overheads Budgeted 40,000
Units Produced: 1,800
110
Standard Rates and Prices are:
Direct Material Rate `4 per piece
Standard Input 10 pieces per unit
Direct Labour Rate `4 per hour
Standard Requirement 2.5 hours per unit
Overhead `8 per labour hour
Required:
(a) Show the Standard Cost Card.
(b) Compute all Material, Labour and Overhead Variances for January, 2014.
Solution:
(a) Standard Cost Card
Per Unit m
Direct — 10 pieces @ ` 4 per piece 40
Material — 2.5 hrs @ `4 per hour 10
Direct — 2.5 hrs @ ` 8 per hour 20
Labour Total Standard Cost 70
Overheads
(b) Computation of Variances:
I. Material Variances
(1) Total Material Cost Variance = Standard Cost of Material for Actual Output
- Actual Material Cost
19, 000
1, 800 10 pieces ` 4 ` 88, 000
20, 000
TMCV = `72,000` 83,600 =` 11600 (A)
(2) Material Price variance = Actual Qty. (St. Price - Actual Price)
` 88, 000
MPV = 19,000 pieces ` 4
20, 000
= 19,000 pieces (`4 – `4.40) = `7,600 (A)
(3) Material Usage Variance = St. Price (St. Qty. – A. Qty.)
MUV = `4.00 (18,000 19,000) = ` 4,000 (A)
Confirmation:
TMCV = MPV + MUV
` 11,600 (A) = ` 7,600 (A) + ` 4,000 (A)
` 11,600 (A) = ` 11,600 (A)
II. Labour Variances
(1) Total Labour Cost Variance — St. Cost of Labour for Actual Output
- Actual Labour Cost
= (` 1,800 2.5 hrs x ` 4) ` 24,750
LTV = ` 18,000 ` 24,750 = ` 6,750 (A)
(2) Labour Rate Variance = Actual hrs. (St. Rate per hour - Actual Rate per hour)
` 24, 750
= 4,950 hrs. ` 4
4, 950
= 4,950 hrs. (`4 - `5)
LRV = ` 4,950 (A)
(3) Labour Efficiency Variance = St. Rate per hour (St. hrs. - A. hrs.)
= ` 4 [(1800 x 2.5 hrs) - 4,950 hrs.]
111
=` 4 (4,500 hrs. - 4,950 hrs.)
LEV = ` 1,800 (A)
Confirmation:
TLCV = LRV + LEV
`6,750 (A) = `4,950 (A) + `1,800 (A)
`6,750 (A) = `6,750 (A)
III. Fixed Overhead Variances
(1) Total fixed Overhead Cost variance = Overhead Recovered on Actual Output
- Actual Factory Overheads
= (1,800 units 2.5 hrs 8) – 44,000
TFOC = ` 36,000 - `44,000 = ` 8,000 (A)
(2) Fixed Overhead Expenditure Variance
- Budgeted Fixed Overheads - Actual Fixed Overheads
F.O. Exp. V. = ` 40,000 - ` 44,000 = `4,000 (A)
(3) Fixed Overhead Efficiency Variance = St. F.O. Rate per hour
(St. hrs, for Actual Output - Actual hrs.)
= ` 8 [(2.5 hrs.1,800)4,950 hrs.]
F.O. Eff. V. = ` 8 (4,500 hrs. 4,950 hrs.)
= ` 3,600 (A)
(4) Fixed Overhead Capacity Variance = St. F.O. Rate per hour (Actual Capacity hrs.
- Budgeted Capacity hrs.)
Rs. 40, 000
Rs.8 4, 950hr
8
Confirmation:
112
Classification of Sales Variances Based on Turnover
(1) Sales Value Variance (SVV): It shows the difference between the actual sales and the
budgeted sales. If the actual sales exceed the budgeted sales the variance is treated as
favourable and vice-versa.
Sales Value Variance (SVV) = Actual Value of Sales - Budgeted Value of Sales
or
SVV - (Actual Quantity Actual Selling Price)
(St. Quantity St. Selling Price)
(2) Sales Price Variance (SPV): It is the that part of Sales Value Variance which arises due
to the difference between actual price and standard price of sales. If the actual price
attained is more than the standard price, the variance shall be favourable and vice-versa.
Sales Price Variance {SPV) = Actual Quantity (Actual Selling Price - St. Selling Price)
(3) Sales Volume Variance (S.Vlm. V): It is that part of Sales Value Variance which arises
due to the difference between the actual quantity sold and the standard quantity of sales.
Sales Volume Variance (S. Vim. V) = St. Selling Price (Actual Quantity of Sales
St. Quantity of Sales)
Sales Volume Variance can be further divided into:
3 (a) Sales Mix Variance (SMV): It is that part of Sales Volume Variance which arises due to the
difference between standard and actual composition of the sales mix. This variance arises only
when the business firm deals in more than one product. Sales Mix Variance (SMV) = St.
Value of Actual Mix - St. Value of Revised St. Mix
or
SMV = St. Selling Price (Actual Qty. - Revised St. Qty.)
3 (b) Sales Quantity Variance (SQV): It is that part of Sales Volume Variance which is due to the
difference between standard value of a actual sales at standard mix and the budgeted sales.
Sales Quantity Variance (SQV) = Revised Standard Sales Value - Budgeted Sales Value
or SQV — Standard Selling Price per unit (Standard Proportion for
Actual Sales Quantity - Budgeted Quantity of Sales)
or SQV — St. Selling Price per unit (Revised St. Mix - St. Mix)
Illustration 4.11
113
The budgeted sales for one month and the actual results achieved are as under :
Solution:
(1) Sales Value Variance = Actual Value of Sales - Budgeted Value of Sales
SVV = ` 69,000 ` 54,000 = ` 15,000 (F)
(2) Sales Price Variance = Actual Qty. (Actual Selling Price - St. Selling Price)
M = 1200 (` 12.50 ` 10.00) = ` 3,000 (F)
N = 800 (` 15.00 ` 20.00) = ` 4,000 (A)
O = 600 (` 30.00 ` 30.00) = Nil
P = 400 (` 60.00 ` 50.00) = ` 4000 (F)
Total Sales Price Variance = ` 3.000 (F)
(3) Sales Volume Variance = St. Selling Price (Actual Qty. - St. Qty.)
M = ` 10.00 (1200 - 1000) = ` 2,000 (F)
N = ` 20.00 (800 - 700) = ` 2,000 (F)
O = ` 30.00 (600 - 500) = ` 3,000 (F)
P = ` 50.00 (400 - 300) = ` 5,000 (F)
Total Sales Volume Variance = ` 12.000 (F)
3 (a) Sales Mix Variance = (St. Value of Actual Mix - St. Value of Revised St. Mix)
or SMV = St. Selling Price (Actual Qty. Revised St. Qty.)
114
3 (b) Sales Quantity Variance - St. Selling Price (Revised St. Qty. - St. Qty.
M = ` 10.00 (1200 1000) = ` 2,000 (F)
N = ` 20.00 (840700) = ` 2,800 (F)
O = ` 30.00 (600 500) = ` 3.000 (F)
P = ` 50.00 (360 300) = ` 3,000 (F)
Confirmation:
` 12,000(F) = ` 12,000(F)
The sales variances based on profit are also known as Sales Margin Variances which indicates the
deviation or difference between actual profit and standard or budgeted profit.
(1) Total Sales Margin Variance: This sales variance reveals the difference between
actual profit and standard or budgeted profit.
Total Sales Margin Variance = Actual Profit - Budgeted Profit
or = (Actual Qty. of Sales Actual Profit per unit)
- (Budgeted Qty. of Sales Budgeted Profit per unit)
(2) Sales Price Variance: It is that part of Total Sales Margin Variance per unit which
shows the difference between the standard price of the quantity of sales effected and the
actual price of those sales.
Sales Price Variance = Actual Qty. of Sales (Actual Profit per unit - Budgeted Profit per unit)
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or = (Actual Qty. of Sales St. Price) - (Actual Qty. of Sales Actual Price)
(3) Sales Volume Variance: It shows the difference between the actual units sold and the
budgeted quantity multiplied by either the standard profit per unit or the standard
contribution per unit.
Note: In Absorption Costing, standard profit per unit is used, but in Marginal Costing, standard
contribution per unit must be used,
Sales Volume Variance = St. Profit per unit (Actual Qty. of Sales - St. Qty. of Sales)
or = (St. Profit on Actual Qty. of Sales) - (St. Profit on St. Qty. of Sales)
Sales Volume Variance can be further divided into:
3 (a) Sales Mix Variance: This variance arises only when the firm manufactures and sells more
than one type of product. This variance will be due to variation of actual mix and budgeted
mix of sales.
Sales Mix Variance - St. Profit per unit (Actual Qty. of Sales - Revised St. Qty. of Sales)
or = Standard Profit - Revised Standard Profit
3 (b) Sales Quantity Variance: It is that part of Sales Volume Variance which arises due to the
difference between the standard profit and revised standard profit. Sales Quantity
Variance = St. Profit per unit (St. Proportion for Actual Sales - Budgeted Qty. of
Sales)
or = Revised St. Profit - Budgeted Profit
or = Budgeted Margin per unit on budgeted Mix (Total Actual Qty. - Total
Budgeted Qty.)
Illustration 4.12
Rama Ltd. is manufacturing and selling three products X, Y and Z. The company has a
standard costing system and analysis the variances between the budget and the actuals periodically.
The summarised working results for 2013-14 were as follows:
Product Budget Actual
Selling Price Cost per unit No. of Units Selling Price Cost per unit No. of Units
p. u.(`) (`) Sold p. u.(`) (`) Sold
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Total = ` 21.48.000
2 (b). Budgeted Profit = Budgeted Quantity of Units Sold x Budgeted Profit per unit
X = 20,000 units `34 =` 6,80,000
Y = 28.000 units ` 28 = ` 7,84,000
Z = 32,000 units `21 =` 6,72,000
Total = ` 21,36,000
3 (a). Budgeted Margin per unit on Actual Mix
34 24, 000 28 24, 000 21 30, 000
24, 000 24, 000 30, 000 units
8,16, 000 6, 72, 000 6,30, 000
78, 000 units
21,18, 000
= `27.154
78, 000 units
3 (b). Budgeted Margin per unit on Budgeted Mix
34 20, 000 28 28, 000 21 32, 000
20, 000 28, 000 32, 000 units
6,80, 000 7,84, 000 6, 72, 000
80, 000 units
21,36, 000
= `26.70
80, 000 units
Calculation of Sales Margin Variances:
(1) Sales Margin Price Variance = Actual Qty. {Actual Margin per unit
Budgeted Margin per unit)
X = 24,000 units (` 32 ` 34) = ` 48,000 (A)
Y = 24.000 units (`30 ` 28) = ` 48,000 (F)
Z = 30,000 units (` 22 `21) = ` 30,000 (F)
Total Sales Margin Price Variance =` 30.000 (F)
(2) Sales Margin Volume Variance = Budgeted Margin per unit (Actual Qty. - Budgeted Qty.)
X = ` 34 {24,000 units 20,000 units =` 1.36,000 (F)
Y = ` 28 (24,000 units 28,000 units) = ` 1,12,000 (A)
Z = ` 21 {30,000 units 32,000 units) = ` 42,000 (A)
Total Sales Margin Volume Variance =` 18,000 (A)
(3) Total Sales Margin Variance = Actual Profit - Budgeted Profit
= ` 21,48,000 ` 21,36,000 = `12,000 (F)
(4) Sales Margin Quantity Variance = Budgeted Margin per unit on Budgeted Mix
(Total Actual Qty. Total Budgeted Qty.)
= ` 26,70 (78,000 units - 80,000 units)
Total Sales Margin Qty. Variance = ` 53,400 (A)
(5) Sales Margin Mix Variance = Total Actual Qty. (Budgeted Margin per unit on Actual Mix
Budgeted Margin per unit on Budgeted Mix)
= 78,000 units (` 27.154 ` 26.70)
. Total Sales Margin Mix Variance = ` 35,412 or ` 35,400
Confirmation:
Total Sales Margin Variance = Sales Margin Price Variance + Sales Margin Volume Variance
117
` 12,000 (F) = ` 30,000 (F) + ` 18,000 (A)
` 12,000 (F) = ` 12,000 (F)
Sales Margin Volume Variance = Sales Margin Qty. Variance + Sales Margin Mix Variance
`18.000 (A) = ` 53.400 (A) + ` 35,400 (F)
`18,000 (A) = ` 18,000 (A)
• Disposition of Variances
When standard costs are used by a business enterprise only as a statistical data and are not entered
in the books of account, the disposition of variances is not needed since no adjustments are required for
variances in such a case. But when standard costs are incorporated into accounting system through
work-in-progress, finished goods and cost of goods sold accounts, the adjustment and disposition of
variances is required. There is no hard and fast rule regarding the disposition of variances nor there is any
single way of dealing with them. Hence, the method which will be adopted depends on the accountants
attitude and the practice that is followed by the business enterprise. However, the following methods may
be usually applied:
(1) Transfer to Costing Profit and Loss Account: According to this method, the
unfavourable variances are debited to Costing Profit and Loss Account whereas
favourable variances are credited to Costing Profit and Loss Account, at the end of
accounting period. Thus, work-in-progress, finished goods, and cost of goods sold
accounts are maintained at standard cost. This method has the significance of quick and
uniform valuation of stocks and shows the different variances separately to enable the
management to pay dual attention quickly and correctly.
(2) Allocation of Variances to Stocks and Cost of Sales: According to this method, cost
variances are allocated among finished goods, work-in-progress and cost of sales on the basis
of units or value. As a result, the stocks and cost of sales will appear in the books of actual
cost.
(3) Transfer of Variances to Reserve Account: The variances, whether favourable or
unfavourable are transferred to a Reserve Account to be carried forward to the next
accounting period as deferred 'debits' or 'credits'. If variances are favourable, they are
shown on liability side of Balance Sheet. On the other hand, if variances are
unfavourable, they are shown on asset side of Balance Sheet.
4.4 SUMMARY
Variances may be classified into two categories, “Favourable and unfavourable, Controllable and
uncontrollable variances.
Variance is the Difference between standard and Actual is known as variance.
Favourable variance will be designated by (F) and Adverse variance by (A).
Revision variance represents the difference between the original standard cost nad the revised
standard cost.
Direct material mix variance is that portion of the material usage variance which is due to the
difference between standard and actual composition of materials.
4.5 KEY TERMS
Actual production: is mean actual quantity produced during the actual hours worked.
Standard Production: It means the quantity which have been produced during actual hours
worked.
Budgeted cost: it means the budgeted quantity to be produced at the standard cost per unit.
Standard cost: It means the actual quantity produced at the standard cost per unit.
Material cost variance: Material cost variance is the difference between the standard cost of
materials specified for the actual output and actual cost of materials used.
Material price variance: Material price variance is the portion of the material cost variance which
arises due to the difference between the standard price specified and actual price paid.
Material usage variance: Material usage variance is the difference between the standard quantity
specified and the actual quantity used.
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Material mix variance: Material mix variance is that portion of material usage variance which is
due to the difference between the standard and actual composition of as mixture.
Material yield variance: Material yield variance represents the portion of material usage variance
which is due to the difference between the standard yield specified and the actual yield obtained.
Labour cost variance: it is the difference between the standard labour cost and actual labour cost
of the product.
4.6 QUESTIONS AND EXERCISES
1. What is standard costing? Explain its advantages and disadvantages.
2. What is standard costing? Explain the requisites of standard costing method.
3. Explain the procedure for determining standards.
4. Distinguish between the following:
5. Standard Cost and Estimated Cost, (b) Standard Costing and Budgetary Control.
6. What do you mean by variances? What are its different kinds and explain it?
7. What do you mean by 'Analysis of Variances'? Explain briefly the various types of
variances.
8. "Standard Costing is always accompanied by a system of budgeting, but budgetary
control may be operated in business where standard costing would be impracticable."
Comment.
Practical Problems:
1. Find out the material variances
Material Std. Qty. Std. Price (`) Actual Qty. (`) Actual Price (`)
(units)
A 50 2 60 3
B 25 5 30 4
75 90
[Ans: (i) MVC: A = `80 (Adv.); B =` 5 (Fav.); (ii) MPV: A = ` 60 (Adv.); B = ` 30 (Fav.)
(iii) MUV: A =` 20 (Adv.); B = `25 (Adv.); (iv) MMV = Nil; (v) MSUV = `45 (Adv.)]
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Material C - 840 units @ ` 0.30 per unit
Actual output was 90 units.
Calculate the various material variances.
[Ans: MCV = `74 (Adv.); MPV = ` 26 (Adv.); MUV = ` 48 (Adv.); MMV = ` 10.35 (Fav.)
MYV = `58.35 (Adv.)]
4. The standard mix to produce one unit of product is as follows:
Material A = 60 units @ ` 15 per unit = ` 900
Material B = 80 units @ ` 20 per unit = ` 1,600
Material C = 100 units @ ` 25 per unit = ` 2,500
240 units = ` 5,000
During the month of February, 10 units were produced and the actual consumption was as follows:
Material A - 640 units @ ` 17.50 per unit = ` 11,200
Material B - 950 units @ ` 18 per unit = 17.100
Material C - 870 units @ `27.50 per unit = `23.925
460 units `52.225
Calculate:
(i) Material Cost Variance
(ii) Material Price Variance
(iii) Material Usage Variance
(iv) Material Mix Variance
(v) Material Yield Variance.
[Ans: (i) MCV = `2225 (Adv.); (ii) MPV = `1.875 (Adv); (iii) MUV =` 350 (Adv.); (iv) MMV =
`900(Fav.); (v) MYV=`1.250 (Adv.)]
5. The standard cost of a chemical mixture is as under:
4 ton of material X at ` 20 per ton.
6 ton of material Y at `30 per ton.
The actual cost for a period is as under:
4.5 tons of material X at `15 per ton
5.5 tons of material Y at `34 per ton.
The standard yield is 90% of input, whereas the actual yield is 9.1 tons.
Calculate: (a) Material Cost Variance
(b) Material Price Variance
(c) Material Usage Variance
(d) Material Mix Variance
(e) Material Yield Variance.
[Ans: (a) MCV = ` 8.38 (Fav.); (b) MPV =` 0.50 (Fav.)] (c) MUV = ` 7.88 (Fav.): (d) MMV =
` 5 (Fav.); (e) MYV = ` 2.88 (Fav.)
6. A company manufactures a single product. The standard mix is as under:
Material A - 60% at ` 20 per kg
Material B - 40% at ` 10 per kg
Normal loss in production is 20% of input. Due to shortage of material A, the standard mix was
changed.
The actual results of February 2001 were:
Material A - 105 kg at ` 20 per kg
Material B - 95 kg at ` 9 per kg
Actual Output - 165 kg
Calculate the various material variances.
[Ans: MCV = ` 345 (Fav.); MPV = ` 95 (Fav.) MUV =` 250 (Fav.); MMV = `150 (Fav.);
MYV = ` 100 (Fav.)]
7. From the following calculate the material variances; Actual production during the period 192 units.
120
Material A Material B
Actual Price per ton ` 277,50 `308
Standard Price per ton ` 240.00 `320
Actual Weight 16 tons 13 tons
Budgeted Production during the period 400 units for which the standard quantity of materials are 30 tons
of A and 25 tons of B.
[Ans: MCV = `1,148 (Adv.); MPV = ` 444 (Adv.) MUV = ` 704 (Adv.)]
8. A company is engaged in producing a standard mix using 60 kg of Material X and 40 kg of Material Y. The
standard loss of production is 30%. The standard price of X is ` 5 per kg and of Y is `10 per kg.
During the period, the actual results were:
X - 80 kg @ ` 4.50 per kg and Y - 70 kg @` 8.00 per kg Actual Yield 115 kg
Calculate the various material variances.
[Ans: MCV = ` 230 (Fav.); MPV = ` 180 (Fav.); MUV = ` 50 (Fav.); MMV = `50 (Adv.)]
MYV = ` 100 (Fav.)]
Labour Variances
9. From the following information, calculate labour variances:
Actual wage paid - ` 6000; Standard hours - 3,200;
Standard hourly rate - ` 1.50; Actual hours paid - 3,000 hrs;
Idle Time - 100 hours (included in actual hours paid)
[Ans: LCV = ` 1200 (Adv.); LRV = ` 1500 (Adv); LEV = ` 450 (Fav.); Idle Time Var. = ` 150
(Adv.)]
10. From the following information, calculate the different labour variances:
Standard
Workers No. of Workers Rate per hour Hrs. Worked Amount (`)
Men 100 3 100 30,000
Women 50 5 100 25,000
Boys 40 10 100 40,000
Actual
Workers No. of Workers Rate per hour Mrs. Worked Amount (`)
Men 80 2.50 120 24,000
Women 60 5 120 36,000
Boys 50 8 120 48,000
Actual Production = 190 units
Standard Production = 200 units
[Ans: LCV = ` 17,750 (Adv.); LRV = ` 16,800 (Fav.); LEV = ` 34,550 (Adv); LMV = `
10,800 (Adv.); LYV = ` 23,750 (Adv.)]
11. The standard labour and the actual labour engaged during the month are given below:
Skille Semi-skilled Unskilled
(a) Standard no. of workers in a group 30
d 10 10
(b) Standard Rate (in `) per hour 5 3 2
(c) Actual number of workers employed in the group 24 15 12
(d) Actual Rate (in `) per hour 6 2.5 2
During the month the group produced 200 hrs of work.
[Ans: LCV = ` 1,100 (Adv.); LRV = ` 3,300 (Adv.); LEV =` 2,200 (Fav.); LMV = ` 3,000 (Fav.); Idle
Time Var. = ` 800 (Adv.)]
12. Calculate the Material Variances and Labour Variances from the following information:
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Standard Actual
Materials Qty. Pric Amount Qty. Price Amount
(kg) e (`) (`) (kg) (`) (`)
AB 450 20 9,000 450 19 8,550
360 10 3.600 360 11 3,960
810 12,600 810 12,510
Loss 90 Loss 50
Yield 720 Yield 760
Standard Actual
Labour Hours Rate(`) Amount(`) Hours Rate(`) Amount(`
Skilled 2,400 2 (?)
4,800 2,400 2.25 ) (?)
5,400
Unskilled 1.200 1 1.200 1.200 1.25 1.500
3,600 6,000 3,600 6,900
[Ans: MCV = ` 790 (Fav): LCV = ` 566.67(Adv.); MPV = ` 90 (Fav.); LYV = ` 900 (Adv.); MYV
= ` 700 (Fav.); LYV = ` 333.33 (Fav.); MUV =` 700 (Fav.)]
13. Find out the different labour variances from the following information:
Standard Actual
Output: 1,000 units Output: 1,200 units
Rate of Payment: ` 6 per unit Wages Paid : `8,000
Time Taken: 50 hrs Time Taken: 40 hrs
[Ans: LCV = ` 800 (Adv.); LRV = ` 3,200 (Adv.); LEV =` 2,400 (Fav.); LW = ` 2,400 (Fav.)]
14. A gang of workers normally consists of 30 men, 15 women and 10 boys. They are paid at standard
rate as under;
Men ` 0.80
Women ` 0.60
Boys ` 0.40
In a normal working week of 40 hours, the gang is expected to produce 2,000 units of output.
During the week ended on 3Ist March 2014, the gang consisted of 40 men, 10 women and 5 boys.
The actual wages paid were at the rate of ` 0.70, ` 0.65 and ` 0.30 respectively. 4 Hours were lost
due to abnormal idle time and 1600 units were produced.
Calculate:
(i) Labour Cost Variance, (ii) Labour Rate Variance.
(iii) Labour Efficiency Variance, (iv) Labour Mix Variance,
(v) Labour Idle Time Variance, (vi) Labour Yield Variance.
[Ans: LCV = `256 (Adv.); LRV = ` 160(Fav.); LEV = ` 416 (Adv.); LMV = ` 120 (Adv.); LITV =
` 148 (Adv.); LYV =` 148 (Adv.)]
15. A gang of workers usually consists of 10 men, 5 women and 5 boys in a factory. They are paid at a
standard hourly rates of ` 1.25, `0.80, and ` 0.70 respectively. In a normal working week of 40
hours, the gang is expected to produce 1,000 units of output.
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In a certain week, the gang consists of 13 men, 4 women and 3 boys. The Actual wages were paid at
the rates of `1.20, ` 0.85 and ` 0.65 respectively. Two hours were lost due to abnormal idle time
and 960 units of output were produced. Calculate various labour variances.
[Ans: LCV = ` 70 (Adv.); LRV =` 24 (Fav.); LEV = ` 94 (Adv.) LMV = ` 62 (Adv.); LITV = `
40 (Adv.); LYV = `8 (Fav.)]
16. The standard cost of material and labour for making of 5 units of a certain product are estimated as
under:
Material: 80 kg at `1.50 per kg
Labour: 18 hrs at ` 1.25 per hour
On completion of the production, it was found that 75 kg of material costing `1.75 per kg has been
consumed and the time taken was 16 hours at the rate of ` 1.50 per hour,
You are required to analyse material and labour variances.
[Ans: MCV = ` 11.25 (Adv.); MPV = ` 18.75 (Adv.); MUV = ` 7.5 (Fav.)LCV = ` 1.50 (Adv.);
LRV =` 4.00 (Adv.);,LEV =` 2.50 (Fav.); Total Cost Variance = H2.75 (Adv.)]
17. The standard cost for one limit of a product shows the following costs for material and labour:
Material - 4 pieces @ `5 Labour- 10 hours @ ` 1.25
11,400 limits of the product were manufactured during the month of March 2014 with the following
material and labour costs:
Material - 46,000 pieces @ `4.95
Labour-1.13,600 hours @` 1.52. Calculate Material and Labour variances.
[Ans: MCV=300 (F); MPV =2,300 (F); MVV - 2,000 (A); LCV - 30,172 (A); LRV = 30,672 (A);
LEV = 500 {F}]
Overhead Variances
18. You are given below the following data for the month of April, 2014:
Budgeted Actual
Fixed Overheads `20,000 `20,400
Units of Production 10,000 10,400
Standard Time for One unit 4 hours
Actual Hours Worked 40,200 hours
Calculate: (i) Fixed Overhead Expenditure Variance; (ii) Fixed Overhead Volume Variance; (iii)
Fixed Overhead Cost Variance; (iv} Fixed Overhead Efficiency Variance; and (v) Fixed Overhead
Capacity Variance.
[Ans: (i) F.O. Exp. V.= ` 400 (A); (ii) F.O.V.V.= `800 (F); (iii) F.O. Cost V = ` 400 (F);
(iv) F.O. Eff. V. = ` 700 (F); (v) F.O. Capacity V =` 100 (F)]
19. A company has normal capacity of 100 machines working 8 hours per day of 25 days in a month.
The budgeted fixed overheads are `1,50,000. The standard time to manufacture one unit of product
is 4 hours.
In a particular month, the company worked for 24 days of 750 machines hours per day and produced
4,500 units of the product. The Actual Fixed Overheads incurred amounted to ` 1,45,000.
Compute: (a) Total Fixed Overhead Variance; (b) Expenditure Variance; (c) Volume Variance;
(d) Efficiency Variance; (e) Capacity Variance; and (f) Calendar Variance.
[Ans: (a) TFOV = ` 10,000 (A); (b) Exp. V = ` 5,000 (F); (c) Vol. V = ` 15,000 (A); (d) Eff. V.
= ` Nil; (e) Capacity V = ` 9,000 (A); (f) Calendar V. = ` 6,000 (A)]
[Hints:
(i) Budgeted Hrs. in a month = 8 25 100 machines - 20,000
(ii) Budgeted Hrs. per day = 8 hrs 100 machines = 800
(iii) Budgeted Output in a month = 8 hrs- 4 hrs 25100 = 5,000 units
(iv) Budgeted Overhead per hour = ` 1,50,000+20,000 hrs = ` 7.50
(v) Budgeted Rate per unit = `7.50 x 4 hrs = ` 30
(vi) Budgeted F.O. per day = ` 1,50,000 + 25 days = ` 6,000]
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20. Following information is available from the cost records of a manufacturing unit for May, 2014:
Standard Actual
Production 10,000 tons 11,500 tons
Working days 25 24
Fixed Overheads ` 5,00,000 ` 6,00,000
Variable Overheads `2.50,000 ` 3,00,000
Calculate the following variances:
(a) Total Variable Overheads Variance;
(b) Variable Overheads Expenditure Variance;
(c) Variable Overheads Efficiency Variance;
(d) Total Fixed Overheads Variance;
(e) Fixed Overheads Expenditure Variance;
(f) Fixed Overheads Volume Variance;
(g) Fixed Overheads Efficiency Variance; and
(h) Fixed Overheads Calendar Variance.
[Ans: (a) TVOV = ` 12,500 (A); (b) V.O. Exp. V = ` 50,000 (A); (c) V.O. Eff. V. = ` 37,500 (F);
(d) TFOV = ` 25,000 (A); (e) F.O. Exp. V = ` 1,00,000 (A); (f) F.O.V.V. = ` 75,000 (F);
(g) F.O. Eff. V.= ` 95,000 (F); (h) F.O.C1.V. = ` 20,000 (A)]
St.F.O. 5, 00, 000
Hint: (i St. F.O. per day = `20,000
St.W.Days 25 days
St.Output 10, 000 tons
(11) St. Production per day = 400 tons]
St.W.Days 25 days
21. V. Ltd. has furnished you the following information for the month of September, 2014:
Budgeted Actual
Production 30,000 units 32,500 units
Man Hours 30,000 Mrs. 33,000 hrs.
Fixed Overheads ` 45,000 ` 50,000
Variable Overheads ` 60,000 ` 68,000
Working Days 25 26
Calculate Overheads Variance.
[Ans: (I) Variable Overhead Variance = ` 3,000 (A) ; (II) Fixed Overheads Variance = `1,250 (A);
(i) Expenditure Variance = ` 5,000 (A); (H) Volume Variance = ` 3,750 (F);(iii) Capacity Variance =
`2,700 (F); (iv) Calendar Variance = ` 1,800 (F) and (v) Efficiency Variance = ` 750 (A)]
22. The following data has been collected from the cost records of a unit for computing the various
Fixed Overhead Variances for the month of June, 2014:
Number of budgeted working days 25
Budgeted man-hours per day 6,000
Budgeted Output per man hour (in units) 1
Budgeted Fixed Overheads (`) 1,50,000
Actual no. of Working days 27
Actual man-hours per day 6.300
Actual Output per man hour (in units) 0,9
Actual Fixed Overheads incurred ` 1.56.000
Calculate:
(1) Fixed Overhead Expenditure Variance; (2) Calendar Variance;
(3) Capacity Variance; (4) Efficiency Variance;
124
(5) Volume Variance; and (6) Fixed Overhead Cost Variance.
[Ans: (1) F.O. Exp. V = ` 6,000 (A); (2) Calendar V = ` 12,000 (F); (3) Capacity V. = ` 8,100 (F);
(4) Eff. V = ` 17,010 (A); (5) Vol. V = ` 3,090 (F); (6) F.O. C.V= ` 2,910 (A)]
23. The following information is received from the books of Mehta Manufacturing Company:
Normal Overhead Rate `3
Actual Hours Operated 20,000
Allowed Hours for Actual Production 21,000
Allowed Overheads for Budgeted Hours ` 70.000
Actual Overheads `72,000
Calculate:
(i) Overhead Budget Variance; (ii) Volume Variance: (iii) Efficiency Variance; (iv) Capacity Variance;
and (v) Total Overhead Cost Variance.
[Ans: (i) OBV = ` 2,000 (A); (ii) Vol. V = ` 7,000 (A}; (iii) Eft. V = ` 3,000 (F); (iv) Capacity
V = ` 10,000 (A); (v) TOCV = ` 9,000 (A)]
24. The following data are available with respect to particular department for weekly operations-.
(a) Standard Output for 40 Hours a week = 2 ,000 units
(b) Standard Fixed Overheads = ` 2,000
(c) Actual Output = 1 ,800 units
(d) Actual Hours Worked =32 hours
(e) Actual Fixed Overheads = ` 2,250
Compute Overhead Variances.
(f) [Ans: (i) O.C.V. = `450 (A); (ii) O. Exp. V. = ` 250 (A); (iii) O. VO1. V. = `200(A) (iv) O. Eff.
V. = ` 200 (F); (v) O. Capacity V. = `200(F); (v) O. Capacity V. = `400 (A)]
Sales Variances
25. Green Star Ltd. has budgeted the following sales for the month of December, 2014:
125
Product Quantity Price per unit (`) Quantity Price per unit (`)
Alfa 1,800
(units) 200 2,000
(Units) 210
Beta 1,200 180 1,000 160
Gamma 1,000 210 1,200 200
The cost per unit of product Alfa, Beta and Gamma was ` 170; ` 150 and ` 175 respectively.
[Ans: (i) Sales Margin Variance = ` 5,000 (A); (ii) Sales Margin Price Variance = ` 12,000 (A); (iii)
Sales Margin Volume Variance = ` 7,000 (F); (iv} Sales Margin Mix Variance = ` 750 (F); and (v)
Sales Margin Qty. Variance = ` 6,250 (F)]
27. Compute the missing data indicated by the question marks from the following:
Particulars Products
R S
Sales Quantity:
Standard (in units) ? 400
Actual (in units) 500 ?
Price per unit:
Standard (in `) 12 15
Actual (in units) 15 20
Sales Price Variance ? ?
Sales Volume Variance (in `) 1200 ?
Sales Volume Variance ? ?
Sales Mix Variance for both the products together was ? 450 (F).
[Ans: (i) Sales Price Variance for 'R' = `1,500 (F); (ii) Sales Value Variance for 'R' =` 2.700 (F); (iii)
Sales Volume Variance for 'S' =` 6,000 (F); (iv) Sales Price Variance for 'S' = ` 4,000 (F); (v) Sales
Value Variance for 'S' = ` 10,000 (F); (vi) Actual Qty. Sold for 'S' = 800 units; (vii) Standard Qty. Sold
for 'R' = 400 units]
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Chapter Outlines
127
(i) Definite Objectives: Under budgetary control, every department is given a target to be
achieved. The efforts are made to achieve the specific aims.
(ii) Reduction in Cost of Production: In budgetary control, the various departments prepare the
budgets and this results in reduction in cost of production. Moreover, every businessmen tries to
reduce the cost of production and opts for more profitable combinations of products.
(iii) Coordination: The working of different departments is properly coordinated and a 'Master
Budget is prepared for effective coordination and cooperation among various departments of the
organisation.
(iv) Maximum Profits: Under budgetary control, the resources are utilised efficiently in an
organisation as each person is aware of his task and the best way by which it is to be
performed,
(v) Reduces Uncertainty: Under budgetary control, the managers are forced to map out future
courses of action clearly. Thus, uncertainty is reduced to minimum.
(vi) Determining Weaknesses: The deviations in budgeted and actual performance will enable the
determination of weak spots. By pin-pointing responsibility for inefficient performance, budgetary
control helps managers trace weak spots early and take remedial steps.
(vii) Economy: The planning of expenditure will be systematic and there will be economy in
spending. The resources are used to the best advantage. The benefits derived for the enterprise will
ultimately extend to industry and then to national economy.
(viii) Adoption of Standard Costing: The use of performance standards in financial matters and
operational activities help the adoption of standard costing.
(ix) Optimum use of Resources: The resources of the organisation are used to the best
advantage as the objectives are clear and each level of management is aware of its task. It
directs enterprise activity towards maximisation of efficiency, productivity and profitability.
(x) Effective Control: It is a very important tool for effective control because under it the actual
performance is compared with the budgets and remedial steps are taken in case of deviation, if any.
(xi) Successful Planning: Budgets are based on plans and all the departmental managers are
informed about the expectations from them. The extent of expenditure that they can incur is [aid
down in the budget alongwith the expected profits of their department. The departmental managers
make their utmost effort to achieve the target and thus much help is obtained in the success of the
plans.
(xii) Inculcates the feeling cost consciousness: Budgetary control inculcates the feeling of cost
consciousness among workers. Thus, it increases productivity and operating economy.
(xiii) Introduction of Incentive schemes: Budgetary control system also enables the introduction of
incentives schemes of remuneration. The comparison of budgeted and actual performance will
enable the use of such schemes. Thus, efficient workers become more efficient and
inefficient workers start becoming efficient.
Thus it can be said that "Budgetary control improves planning, aids in coordination and helps in having
comprehensive control.
5.2.3 Limitations of Budgetary Control
To maximise the profit of the business and industry budgeting control is an important managerial technique but
the technique of the budgetary control has following limitations:
(i) Based on Estimates: Budgets are based on estimates regarding an event the success of
budget depends upon experience and estimates. Thus, these estimates cause the failure of
budgetary control system.
(ii) Co-operation: The success of the budgetary control system depends upon the co-operation
and co-ordination among the various levels of the management. The lack of co-ordination and
co-operation at the operating level results into failure of budgetary control.
(iii) Time Effect: The world is changing everyday like change in price, change in demand, change
in government policies, create problems in achieving the budgetary targets. So, budget needs
revision for their success but this revision is a very costly affair.
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(iv) Excessive Cost of Budgetary System: To apply and implement budgetary control system
successfully needs heavy expenditure, which may not be possible for small scale organisations.
(v) Internal Disputes: Each and every departmental head wants more and more financial outlay for
their respective departments which becomes a cause of contention (dispute) among the various
departments of the organisation.
(vi) Opposition of Budgets: Employees and Managerial personnel are of the view that budgetary
control will reveal their efficiency and inefficiency at the various levels and hence because of
fear of inefficiency they oppose the implementation of budgetary control system.
(vii) Pressure Devices: Budgets are perceived by the work force as pressure devices imposed by top
management. This can have an adverse effect on labour relations.
(viii) Success Depends Upon the Support of Top Management: If the top management is dynamic
and enthusiastic then it will bring success to the budgetary control. On the other hand, if the top
management is dull and lethargic then the system will collapse.
5.2.4 Difference between Budget and Forecast
129
(iv) Budget Centres: It is that part of the organisation which is selected for budgetary control such as sales
department, purchase department, production department, etc. Each budget centre prepares a
separate budget. A budget centre must be clearly demarcated to facilitate the formulation of various
budgets with the help of concerned departmental heads.
(v) Budget Manual: A budget manual helps in knowing in writing the role of every employees and the
ways of undertaking various tasks. It helps in avoiding ambiguity in time. Any problem arising from the
operation of a budgetary controls system can be settled through the budget manual. Thus, Budget
manual is a written document or booklets which covers the following matters:
(a) It states the functions of various officials connected with the formulation of budgets.
(b) Duties, responsibilities' of various officials connected with the preparation of budgets.
(c) Objectives and benefits of budgetary control system.
(d) Length of various budget periods.
(e) Specimen forms and number of copies for preparing budget report.
(vi) Budget Key Factor: A factor which sets a limit to the total activity is known as budget factor / key
factor / limiting factor. There may be a limitation on the quantity of goods a concern may sell. In
this case, sales will be a key factor and all other budgets will be prepared by keeping in view the
amount of goods the concern will be able to sell. The raw material supply may be limited; so,
production, sales and cash budgets will be decided according to raw materials budget. Similarly,
plant capacity may be a key factor if the supply of other factors is easily available. The key factors
may not necessarily remain the same. The sales may be increased by adding more salesmen and
advertisement. The raw material supply may be limited at one time and it may be easily
available at another time.
(vii) Organisation for Budgetary Control: For the successful preparation of budgets, a proper
organisation is a must. There must be cooperation among all the departments. Therefore,
keeping in mind the cooperation and coordination, an organisation chart is prepared
(viii) Budget Officer: The chief executive appoints some person as budget officer. The budget
officer works as a coordinator among different departments. He determines the deviations
between actual performance and budgeted and takes necessary step to rectify the deficiencies. He also
informs the top management about the performance of different departments.
5.3.2 Kinds of Budgets
(A) (B) (C) (D)
According to Functions According to Flexibility According to Period According to Condition
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(1) Sales Budget: A sales budget is an estimate of expected sales during a budget period. It is
the most important budget and it is called the backbone of the enterprise. A sales budget
is the starting point on which other budgets are based.
In sales, budget expected sales are expressed in quantity as well as in value. A sales
manger is made responsible for preparing sales budget. The following factors should be
taken into account while preparing a sales budget:
(i) Past sales figures and facts; (ii) Availability of raw materials; (iii) Seasonal
fluctuations; (iv) Plant capacity; (v) State of competition in the market; (vi) Availability of
finance; (vii) Government policy; (viii) Selling price and quality of the products of
competitors; (ix) Development of market.
The following informations can be obtained with the help of sales budget:
(i) Sales target; (ii)Possibility of sales in different areas; (iii) What efforts should be made for
increasing sales in new areas? (iv) How much amount is required to increase the sales?
Illustration 5.1
A company manufactures two types of products A and B and sells them in the markets of Ambala and
Panchkula. The following information is made available for the current year:
Market Budgeted Sales Actual Sales
Ambala :A 400 units at ` 9 each 500 units at ` 9 each
:B 300 units at`21 each 200 units at ` 21 each
Panchkula :A 600 units at ` 9 each 700 units at ` 9 each
:B 500 units at `21 each 400 units at ` 21 each
Market studies reveal that product A is popular as it is under priced. It is observed that if its price
is increased by 11 it will get a ready market. On the other hand, product B is overpriced and market could
absorb more sales if its selling price is reduced to `20. The management has agreed to give effect to the
above price changes.
On the above basis, the following estimates have been prepared by sales manager:
Percentage increase in Sales over Current Budget
Product Ambala Panchkula
A + 10% + 5%
B + 20% + 10%
With the help of an intensive advertisement campaign, the following additional sales above the
estimated sales:
Product Ambala Panchkula
A 60 units 70 units
B 40 units 50 units
You are required to prepare a budget for sales incorporating the above estimates.
Solution:
Sales Budget
Market Product Budget for Current Period Actual Sales Budget for Future
Qn. Price(`) Value (`) Qn. Price(`) Value(`) Qn. Price(`) Value(`)
Ambala A 400 9 3.600 500 9 4,500 50 10 5,000
B 300 21 6,300 200 21 4,200 0 20 8,000
Total 700 — 9,900 700 — 8,700 40
900 — 13.000
Panchkula AB 600 9 5,400 700 9 6,300 700 10 7,000
500 21 10,500 400 21 8,400 0 20 12,000
Total 1,100 15,900 — 60
14,700 1,300 19,000
0
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Product A Product B Product A Product B
400 600 500
(10% of 400) 40 (20% of 300) 60 (5% of 600) 30 (10% of 500) 50
440 360 630 550
60 40 70 50
500 400 700 600
(2) Production Budget: Production budget is a forecast of production and cost of production for a
budget period. A production manager is made responsible for preparing production budget. A
production budget is prepared on the basis of sales budget. The sales budget presents demand
while the production budget makes adequate arrangements for the fulfilment of this demand.
The object of this budget is to manufacture the product at the minimum cost. A proper production
planning is essential for preparing the production budget.
The following factors should be taken into account while preparing production budget:
(i) The optimum plant capacity utilization
(ii) Avoidance of bottlenecks due to shortage of materials and labour
(iii) Key factors
(iv) Quantity of different products
(v) Opening stock, closing stock and estimated sales
(vi) Availability of physical resources
Example of Production Budget is as follows:
Production Budget
Products
Stock on 31st Dec. 2014
A B C
Add: Budgeted Sales Units Units Units
5,000 10,000 15,000
50,000 60,000 70,000
Estimated Stock on 1st Jan., 55,000 70,000 85,000
2014 Production requirement 4,000 6,000 8,000
51,000 64,000 77,000
Illustration 5.2
From the following data, prepare a Production Budget for a company: Stocks for the budget period:
Product as on 1st January 2014 as on 30th June 2014
A 8000 10,000
B 9000 8,000
C 10,000 14,000
Requirement to fulfill sales programme:
A 60,000 units
B 50,000 units
C 80,000 units
Solution:
Production Budget
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Products
A B C
Units Units Units
Sales 60,000 50,000 80,000
Add: Stock on 30th June, 2014 10,000 8,000 14,000
70,000 58,000 94,000
Less: Stock on 1st January, 2014 8,000 9,000 10,000
Production requirement 62,000 49,000 84,000
(3) Materials Budget: Material budget is prepared for determining the requirement of raw material
for production. This budget depends upon sales and production budget. The materials are
purchased as per the requirements of production department. The number of units to be produced
multiplied by the rate of consumption of raw materials will give the figure of materials required.
The units of materials required multiplied by the rate per unit of raw material will give a figure of
material cost.
Total material required = (Quantity of material required per unit)(Budgeted output)
Material cost = (Units of material required) (Rate per unit of Raw material)
The raw materials budget will enable the fixation of minimum stock level, maximum level and re-
ordering level.
(4) Labour Budget: The labour required for manufacturing the product is known as direct labour and
the labour which cannot be specified with production is called indirect labour. Labour budget is
prepared for making possible the continuous availability of labour for attaining the production
targets. This budget is useful for anticipating labour time required for production.
Labour Cost is determined as under:
Labour Cost = Labour hours Rate of pay per hour
Labour budget provides the following information:
(i) Number and types of workers required,
(ii) Rate of remuneration payable to the workers of different categories and availability of them.
(iii) Time and cost of training to be provided to the labourers.
(iv) The number of workers to be required more in the year.
(5) Plant Budget: In big enterprises where plants are valuable and most of the production is carried
out with the help of machinery, preparation of plant budget becomes essential. Plant budget
provides the following informations:
(i) Department wise the number of machines.
(ii) Original cost, depreciation and current value of machineries.
(iii) Work for which each machine is to be used.
(iv) Need to purchase new machines and amount required thereof.
(v) Production capacity of machines.
(vi) Remaining life of machines, etc.
(6) Overheads Budget: Overheads budget is prepared for the estimation of indirect
expenses related to production, i.e., indirect material, indirect labour and other indirect expenses.
This budget is classified into following parts:
(i) Factory overheads Budget
(ii) Financial overheads Budget
(iii) Sales overheads Budget
(iv) Administrative Overheads Budget
(7) Research and Development Budget: It is a long term budget. It is prepared for the
expansion of business and to adopt new techniques of production. In this budget, the
estimates are made for expenses on current research programmes. Development starts where
research ends and development ends where actual production commences. Thus, development
is the stage between research and actual production.
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(8) Cash Budget: Cash budget is a statement of estimates of cash position for the budget period.
It is a plan of estimated receipts and payments of cash for the budget period. It can be
prepared for any time period. Normal time period of cash budget is half year which is
further sub-divided into the months. It helps in planning and control of the financial
requirements of the organisation. Cash budget ensures that cash is available in time for carrying
out business activities and meeting financial obligations. If there is any shortage of cash, then
time by arrangements can be profitability used in temporary investments. In cash budget,
estimate regarding each item of cash receipt and payment is made at the time of its preparation.
Cash-receipts items: Cash sales, credit sales having regard to credit collection policy, interest,
dividend, the amount received on shares and debentures, bank loan, the amount of tax
refund, rent receivable, etc.
Cash-payments items: Cash purchase of raw materials, payment made to suppliers of credit
purchases of raw materials, wages, salaries, manufacturing expenses, administrative
expenses, selling and distribution expenses, research and development expenses, repayment
of bank loans and public deposits, redemption of preference shares and debentures, payment
of taxes, interest and dividends.
•Importance of Cash Budget
The importance of preparing a cash-budget are as follows:
1. It serves as a device for planning and controlling of receipts and payments of cash to ensure
availability of cash in an adequate amount.
2. It enables the management to prepare borrowing and repayment schedule will in advance.
3. It enables the management to take advantages of cash discount.
4. It enables the management to plan for financing a new project and expansion modernization of
an existing project.
5. It enables the management to plan for dividend payment.
•Methods of Preparation of Cash Budget
(I) Receipt and Payment Method
(II) Adjusted Profit and Loss Account Method
(III) Projected Balance Sheet Method
(I) Receipt and Payment Method: In this method, estimated cash receipts and payments are taken into
consideration. Cash receipts and cash-payment items we have discussed earlier.
Illustration 5.3
Prepare a cash budget for the month of May, June and July 2014 on the basis of the following
information:
(1) Income and Expenditure Forecasts:
Months Credit Credit Wages Manufac- Office Selling
Sales Purchases (`) turing Expenses Expenses
(`) (`) Expenses (`) (`)
(`)
March 60,000 36,000 9,000 4,000 2,000 4,000
April 62,000 38,000 8,000 3,000 1,500 5,000
May 64,000 33,000 10,000 4,500 2,500 4,500
June 58,000 35,000 8,500 3,500 2,000 3,500
July 56,000 39,000 9,500 4,000 1,000 4,500
August 60,000 34,000 8,000 3,000 1,500 4,500
(2) Cash balance on 1st May, 2014 `8,000.
(3) Plant costing `16,000 is due for delivery in July and payable 10% on delivery and the
balance after 3 months.
(4) Advance tax `8,000 each is payable in March and June.
(5) Period of credit allowed (i) by supplier - two months and (ii) to customers-one month.
(6) Lag in payment of manufacturing expenses – ½ month.
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(7) Lag in payment of office and selling expenses - one month.
Solution:
Cash Budget
Particulars May 2014 June 2014 July 2014
(`) (`) (`)
Opening Balance 8,000 13,750 12,250
Add: Receipts
Credit Sales 62,000 64,000 58,000
70,000 77,750 70,250
Less: Payment
Credit Purchase 36,000 38,000 33,000
Wages 10,000 8,500 9,500
Manufacturing Expenses 3,750 4,000 3,750
Office Expenses 1,500 2,500 2,000
Selling Expenses 5,000 4,500 3,500
Plant - Payment on delivery — — 1,600
Advance Tax — 8,000
Total 56,250 65,500 53,350
Closing Balance 13,750 12,250 16,900
Working Notes:
(i) Since the period of credit allowed by suppliers is two months, the payment for credit
purchases in March will be made in May and so on.
(ii) Since the period of credit allowed to customers is one month, the receipt for credit sales in April
will be in May and so on.
(iii) One half of the manufacturing expenses of April and one half of May will be paid in May, i.e.,
(1/2 of ` 3,000) + (1/2 of `4,500) = `3,750 and so on.
(iv) Office and selling expenses of April shall be paid in May and so on.
(v) Opening balance of cash for the month of June has been ascertained after finding out closing
balance of May and for July after closing balance of June.
(ii) Adjusted Profit and Loss Method: In this method, the cash balance and net profit
disclosed by Profit and Loss Account and Balance Sheet does not represent the fair amount of
cash, since some such items take place in Profit and Loss Account which do not affect the outflow
and inflow of the cash. Therefore, all such non-cash items are to be adjusted just to get the correct
estimate of real cash. The formula for calculating closing cash balance is given below:
Opening Cash Balance + Net Profit + Non - Cash expenses + Decrease in Current Assets+
Increase in Current Liabilities + Sales of Fixed Assets of Issue of Shares and Debentures -
Increase in Current Assets - Decrease in Current Liabilities - Payment of Tax and Dividend-
Purchase of Fixed assets – Redemption of Shares and debentures etc. = Closing Cash Balance.
(iii) Balance Sheet Method: Under this method, a forecasted or budgeted balance sheet is prepared
at the end of the budget period. In this method, all assets and liabilities (except Cash and Bank
Balance) are shown. If the amount of budgeted liabilities exceeds the budgeted assets, the
difference will be cash or bank balance at the end of budget period. If the amount of budgeted
assets are in excess of liabilities, the difference will be bank overdraft.
Illustration 5.4
From the following information prepare a Cash Budget by the Adjusted Profit and Loss Method,
for ABC Limited:
BALANCE SHEET
135
(as on 31st December, 2013)
Additional Information:
Solution:
CASH BUDGET
(Adjusted Profit and Loss Method)
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Particulars Amount(`) Amount (`)
Opening Cash Balance 7,360
Add: Budgeted Net Profit 65,600
Depreciation written off 8,800
Increase in Creditors 13,080
Loss on sale of Plant 3,200
Sale of Investment 4,800
Issue of Shares 20,000
Sale of old Plant 4,000 1,19,480
1,26,840
Less: Purchase of Plant 32,000
Redemption of Debentures 9,400
Payment of Dividend 4,000
Profit on sale of Investment 800
Increase in Debtors 13,680
Increase in Stock 12,240 72,120
Closing Balance of Cash 54 720
Illustration 5.5
By using the data of Illustration 5.4, prepare a Cash Budget showing Cash at Bank on 31st
December, 2014, under 'Balance Sheet Method'.
Solution:
Budgeted Balance Sheet
(On 31st December, 2014)
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It does not change with the change in level of activity actually attained. It is prepared for a given level
of activity and does not take note of changes in the circumstances. Therefore, it becomes useless
for comparison with actual performance when level of activity changes.
(2) Flexible Budget; According to I.C.M.A., London, "A flexible budget is a budget
designed to change in accordance with the level of activity actually attained."
A flexible budget provides budgeted costs at different levels of activity. It varies with the level of
activity attained. Flexible budget is desirable in the following cases:-
(i) Where the business is new or estimation of demand is not possible.
(ii) Where the business is subject to the vagaries of nature such as soft drinks, etc.
(iii) Where sales are unpredictable.
(iv) Where the demands for the product keep changing due to change in fashion and tastes of
customers.
(v) Where production cannot be estimated due to irregular supply of necessary material and
labour.
Illustration 5.6
Prepare a Flexible Budget for the production at 80% and 100% activity on the basis of following
information:
Production at 50% capacity 5,000 units
Raw Material ` 80 per unit
Direct labour ` 50 per unit
Direct Expenses `15 per unit
Factory Overhead `50,000 (50% fixed)
Administration Overhead ` 60,000(60% variable)
Solution:
Flexible Budget
Particulars 50% 80% 100%
Capacity Capacity Capacity
5,000 units 8,000 units 10,000 units
(`) (`) (`)
Per unit Total Per unit Total Per unit Total
Raw Material 80 4,00,000 80 6.40.000 80 8,00,000
Direct Labour 50 2,50,000 50 4,00,000 50 5,00,000
Direct 15 75,000 15 1,20,000 15 1,50,000
Expenses 145 7,25,000 145 11,60,000 145 14.50,000
Prime Cost
Factory
Expenses: 5 25,000 3.125 25.000 2.50 25,000
(Fixed 50%) 5 25,000 5 40.000 5 50,000
(Variable 50%)
Works Cost 155 7,75,000 153.125 12,25,000 152.50 15,25,000
Administration Exps.
Fixed (40%) 4.80 24,000 3.00 24,000 2.40 24,000
Variable (60%) 7.20 36,000 7.20 57,600 7.20 72,000
Total Cost 167 8,35,000 163.325 13,06,600 162.10 16,21,000
Note: 1. Variable cost per unit and total fixed costs remain constant irrespective of changes on activity
levels.
2. Total variable cost and fixed cost per unit vary with the changes in the activity levels.
5.3.5 Period Budgets
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(i) Long Period Budgets: Long period budgets are those budgets which incorporate planning for
five to ten years and even more. Research and development budget is an example of long period
budget.
(ii) Short Period Budgets: Short period budgets are prepared for the period less than one year.
Material budget, Cash budget, etc. are the examples of short period budgets.
5.3.6Condition Budgets
(i) Basic Budget: A basic budget is one which is established for use unaltered over a long period of
time. Current circumstances are not considered while preparing this budget.
(ii) Current Budget: A current budget is one which is established for use over a short period of
time and it is related to current conditions. This budget is more useful than basic budget.
Illustration 5.7
ABC Ltd. prepared the budget for the production of one lakh unit of the one type of commodity
manufactured by them for a costing period as under:-
Raw Material Z 2.52 per unit
Direct Labour ? 0.75 per unit
Direct Expenses ? 0.10 per unit
Works overheads (60% Fixed) ? 2.50 per unit
Admn. overheads (80% Fixed) ? 0.40 per unit
Selling overheads (50% Fixed) ? 0.20 per unit
Actual production during the period was only 60,000 units. Calculate the budget cost per unit.
Solution:
Flexible Budget
1,00,000 Units 60,000 Units
Particulars Per unit Amount (`) Per unit Amount (`)
Raw Material 2.52 2,52.000 2.52 1,51,200
Direct Labour 0.75 75,000 0.75 45,000
Direct expenses 0.10 10,000 0,10 6,000
Prime Cost 3.37 3,37,000 3.37 2,02,200
Works Cost: (60% Fixed) 1.50 1,50,000 2.50 1,50,000
(40% Variable) 1.00 1 ,00,000 1.00 60,000
Admn. Overheads: (80% Fixed) 0.32 32,000 0.53 32,000
(20% Variable) 0.08 8,000 0.08 4,800
Cost of Production 6.27 6,27,000 7.48 4,49,000
Selling Overheads:
50% Fixed 0.10 10,000 0.17 10,000
50% Variable 0.10 10,000 0.10 6,000
Total Cost 6.47 6,47,000 7.75 4,65,000
•/ Programme Budgeting
Programme budgeting was firstly used by Department of Defence in U.S.A. in 1961. It focuses on
process of allocating funds.
5.4 ZERO-BASE BUDGETING STRATEGY (ZBB)
Zero-base budgeting is also known as "De nova budgeting", i.e., budgeting from beginning. In other
words, it is beginning from zero base, assuming that nothing is happened in the past. The concept of zero
base budgeting can be applied from a home budget to the national budget. In a home budget, a housewife
prepares the budget of next month after ignoring the current and past budget (expenditures) altogether.
1. According to Certified Institute of Management Accountants, London, "Zero
base budgeting is a method of budgeting whereby all activities are re-evaluated each time
a budget is set. Discrete levels of each activity are valued and a combination chosen to
match funds available."
2. According to Peter A Pyher, "A planning and budgeting process which requires each
manager to justify his entire budget request in detail from scratch (hence zero base) and
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shifts the burden of proof to each manager to justify why he should spend money at all. The
approach requires that all activities be analysed in decision packages which are evaluated by
systematic analysis and ranked in order of importance." Peter Pyher is known as the father of
Zero Base Budgeting as he introduced ZBB at Texas Instruments in USA in 1969.
Thus we can say that in zero base budgeting, every year is taken as a new year and previous year is not
taken as a base. It starts from a “Zero base” and every function within an organization is analysed for its
needs and costs. Budgets are then built around what is needed for the upcoming period, regardless of
whether the budget is higher or lower than the previous one.
Steps Involved in the Process of Zero Base Budgeting
For implementing zero base budgeting, following necessary steps are taken
1. Determining the objectives of zero base budgeting.
2. Developing decision unit i.e., a department of an organization where decisions are taken.
Decision units are developed for cost benefit analysis.
3. Development decision packages: Decision package summaries the scope of work requirement,
anticipated benefits, time schedule etc.
4. Ranking of decision packages on the basis of benefits to the organization.
5. Allocation of resources on the basis of ranking of decision packages.
Advantages of Zero-Base Budgeting
1. Efficient allocation of resources, as it is based on needs and benefits rather than history.
2. It helps in identifying and eliminating wasteful and obsolete operations.
3. It helps in detecting inflated budgets.
4. It increases communication and coordination within the organization.
5. It enables the management to find cost effective ways to improve operations.
6. Responsibility and accountability are more specifically fixed under zero based budgeting as
compared to traditional budgeting.
7. It increases staff motivation by providing greater initiative and responsibility in decision making.
8. It is useful in Government department where all expenditure are incurred on the basis of budgets.
9. It focuses on cost benefit analysis to reach on maximization of profit of the company.
10. It can be used for implementation of “Management by objective’ (MBO). Thus it can be used not
only for fulfillment of the objective, but also for variety of the purpose.
11. It identifies activities involving wasteful expenditure.
12. It involves rational decision making.
13. It promotes operating efficiency.
Limitations of zero-Base Budgeting
1. It is more time consuming than traditional budgeting as every single item is paid attention to
afresh.
2. It requires specific training due to increased complexity as compared to traditional budgeting.
3. It increases paper work.
4. Cost of preparing the decision package may be very high.
5. There is a problem in defining decision units and decision packages.
6. Wrong cost-benefit analysis may hamper the future growth of the organization. For example,
cutting present advertisement cost may effect future sales. Similarly, cutting research and
development cost may effect the future growth and cost effectiveness of the organization.
7. The concept ZBB needs clarity at top management level otherwise conflict among departments
may affect the overall profitability of the organizations.
ZBB is highly relevant in ‘continuous improvement’ environment because of its nature of
continuous evaluation of costs and benefits. This technique is relevant for effective utilization of
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resources and increasing the profitability of the organizations. So ZBB can be implemented as a
planning device in the overall corporate strategy.
In permance measurement, what is difficult is measuring the right things and learning to ignore
other interesting data that do not help us become more successful. As one can see in the model in Exhibit
5.1, we begin by defining what an organisation does and what is the vision for the future. Next, an
organisation should identify the strategies and the key success factors it needs to concentrate on to
differentiate itself from competitors. During this phase, the organization also identifies important business
fundamentals on which it must focus to maintain its success. Business fundamentals tend to be issues that
all organizations in the industry need to concentrate on, such as profitability, growth, or regulation.
Selecting the key success factors for an
organization is a major part of a business strategy, because then the organizations can concentrate on the
selected areas of performance. These could be strengths they will continue to exploit or weaknesses that
need to be corrected. From the key success factors and business fundamentals come the measures, or
metrics. Once the organization has defined all of the important measures on its scorecard, specific goals
or objectives need to be set for each metric. Goals are based upon research and should help the
organization to achieve its overall vision. Care must be taken to make sure that all the goals link up well
with each other, so that improved performance on one measure does not cause deterioration of
performance on another measure. Once the goals or objectives have been identified, action plans need to
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be identified that will allow to achieve them. Finally, performance and activities are to be monitored and
supervised to ensure their compliance with the goals and objectives. Performance reports and follow up
reports are also required to be prepared with relevant and useful contents.
"The Balanced Scorecard (BSC) provides managers with the instrumentation they need to navigate to
future competitive success. The Balanced Scorecard translates an organisation's mission and strategy into
a comprehensive set of performance measures that provides the framework for a strategic measurement
and management system. The balanced scorecard retains an emphasis on achieving financial objectives,
but also includes the performance drivers of these financial objectives. The scorecard measures
organisational performance across four balanced perspectives: financial, customers, internal business
processes and learning and growth. The BSC enables companies to track financial results while
simultaneously monitoring progress in building the capabilities and acquiring the intangible assets they
need for future growth."
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CHARACTERISTICS OF GOOD BALANCED SCORECARDS
Balanced scorecards to be effective and useful should have the following characteristics:
1. Management must define the organization's primary objectives. This is usually well done
because most profit-seeking organizations have a narrow primary objective, namely, to increase
shareholder wealth. In profit-seeking organizations that have primary objectives that include both
social and owner wealth objectives, management must stipulate how decision-makers should
weigh each of these objectives. In not-for-profit organizations like governments, management
must state its objectives precisely.
2. The organization must understand how stakeholders and processes contribute to its primary
objectives. Many managers admit that this is problematic. For example, the organization
behaviour literature is unclear about whether increased employee motivation necessarily
translates into improved employee and profit performance. Many organizations, despite
implementing massive quality programs, really do not understand the effect of quality on
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performance and prefer to speak in platitudes when they say, for example, "quality is not an
issue, you have to have quality just to be in the game."
3. The organization must develop a set of secondary objectives that are the drivers of performance
on primary objectives. This step is perhaps the most challenging and important in implementing
the balanced scorecard. Accomplishing this task requires that processes and results come
together. The organization must invest resources to back the strategies that it feels will produce
results. This task seeks answers to questions like how much should be invested in employee
training, a customer satisfaction system, a quality improvement system, or an improved logistical
system? Such decisions should be based on an understanding of how increased spending
improves process results, such as improved customer satisfaction, which in turn results in
improved performance on the organization's primary objectives.
4. The organization must develop a set of measures to monitor performance on both primary and
secondary objectives. This is the conventional role for management accounting. This step raises
issues about how to measure the variable of interest. For example, how does the organization
measure employee motivation or commitment to the organization? These performance measures
are important because they translate strategy into focus, since the measures that people are told to
manage will drive their performance. If the organization chooses the wrong set of measures, it
will motivate inappropriate performance. Suppose, for example, that the organization, lacking an
ability to measure motivation, equates motivation with lavish incentive compensation and
measures motivation by the amount of incentive compensation that it distributes to employees.
However, incentive compensation actually may have little incremental effect on motivation.
5. The organization must develop a set of processes with their attendant implicit and explicit
contracts with stakeholders to achieve those primary objectives. Although this management
requirement is well understood, the implied level of complexity required by the balanced
scorecard is much deeper than what is done in normal practice. For example, based on 1980s
experience, many managers developed the motto of "quality at any cost." Under the balanced
scorecard, managers would assess the costs and benefits of schemes to improve quality.
6. The organization must make specific and therefore public statements about its beliefs concerning
how processes create results. Public statements and specific commitments to courses of action
and expected results provide a basis for accountability. Therefore, they represent an element of
management risk since management can be questioned more accurately about its failures. Many
senior managers may find this level of risk distasteful. However, owners may find such public
statements illuminating.
Balanced scorecards are strategic, comprehensive and integral techniques of measuring the
performance and managing a firm to achieve its vision and objectives. However, while implementing a
balanced scorecard, managers should exercise utmost precautions and avoid certain evils or pitfalls
while executing balanced scorecards. Such precautions are as follows :
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3. Non-financial measures should not be ignored. Managers generally tend to give more focus
on financial performance and measures. If non-financial measures and performance are not
considered when evaluating performance, it will minimize the importance of balanced
scorecard as a strategic measurement and management tool.
4. Don't use only objective measures in the scorecard. A scorecard may include both objective
measures (such as operating income from cost leadership, market share and manufacturing
yield), as well as subjective measures (such as customer and employee satisfaction ratings).
When using subjective measures, though, management must be careful to trade off the
benefits of the richer information these measure provide against the imprecision and potential
for manipulation.
5. Don't fail to consider both costs and benefits of initiatives such as spending on information
technology and research and development before including these objectives in the scorecard.
Otherwise, management may focus the organization on measures that will not result in
overall long-run financial benefits.
5.6 SUMMARY
A budget is a quantitative expression of the plan of action.
Budgetary control is the planning in advance of the various functions of a business so that the
business as a whole can be controlled.
Budgets can be classified according to Functions flexibility, period and condition.
Production budget is a forecast of production on and cost of production for a budget period.
Material budget is prepared for determining the requirement of raw material for production.
Cash budget is a statement of estimates of cash position for the budget period.
Material budget is prepared for the business as a whole, combining all budgets for a period into
this budget.
5.7 KEY TERMS
Budget: A Budget is a blueprint of plan expressed in quantitative or monetary terms.
Budgetary Control: Budgetary control is an important tool for the management to make
optimum use of limited business resources and to maximize the profits of business.
Budgeting: Budgeting is a technique for formulating budgets.
Budget period: Budget period refers to the period of time for which he budget is prepared.
Budget centres: It is that of the organization which is selected for budgetary control.
Budget manual: A budget manual helps in knowing in writing the role of every employers and
the ways of undertaking various tasks.
Sales budget: A sales budget is an estimate of expected sales during a budget period.
5.8 QUESTIONS AND EXERCISES
1. What do you understand by “Budgeting” ? Mention the type of budget that the Management of a
big industrial concern would normally prepare.
2. What is budget ? What is sought to be achieved by Budgetary Control.
3. Has ‘Budgetary Control’ any significance with management accounting ?
4. Outline a plan for sales budget and purchases budget. What considerations are necessary in the
preparation of such budgets ?
5. Mr. Managing Director is surprised that his profit every year is quiet different from what be wants
or expects to achieve. Someone advised him to install a formal system of budgeting. He employs a
fresh accountant to do this. For two years, the accountant faithfully makes all budgets based on
previous year’s accounts. The problem remains unsolved. Advise Mr. Managing Director and the
Accountant on what steps they should take. Make assumption about what is lacking.
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6. (a) What do you mean by budgetary control with reference to manufacturing-cum-selling
enterprise.
(b) What factors would influence the selection of budget period between two firms carrying on
diverse activities ?
(c) What do you mean by flexible budget allowance ? How is it ascertained ? Explain with a
cogent example.
7. (a) What do you mean by budgetary control ? Explain the objectives of budgetary control with
special reference to a large manufacturing concern.
(b) Explain what is meant by flexible budget and its utility. Prepare a proforma of flexible budget
of a manufacturing concern for their imaginary activity, levels in a suitable form.
8. (a) What do you understand by budget and budgetary control ? Give example of five budgets that
may be prepared and employed by a manufacturing concern.
(b) What is the principal budget factor ? Give a list of such factors and explain how you would
proceed to prepare budgets in the case of a manufacturing company.
9. Are you in agreement with the view that Budgeting should better be called profit planning and
control.
10. ‘Why do responsible people in an organization agree to accept budgetary control in theory but
resist in practice’ ? Explain.
11. ‘If the sales forecast is subject to error then there is no basis of budgeting’. Do you agree ? Also
explain how flexible budget can be used to help control cost.
12. Explain the procedure you would follow to prepare a projected Profit and Loss Account and
Projected Balance Sheet. Explain also use of these statements.
13. ‘Budgetary control improves planning, aids in coordination and helps in having comprehensive
control’. Elucidate this statement.
14. Describe in brief the modus operandi for the purpose of preparation of a production budget. What
are the principal considerations involved in budgeting production ?
15. What do you understand by budget and budgetary control ? How far is a budgetary control a tool in
the hands of management ?
16. What is ‘zero-base budgeting’ ?
17. What do you understand by the terms ‘Budget’ and ‘Budgetary Control’ ? What are the advantages
of ‘budgetary control’ ?
18. What is the mechanism of master budget ?
Discuss the difficulties which arise and how are they overcome in forecasting sales and preparing
sales budget in a jobbing concern.
19. (a) What is master budget ? How is it prepared ?
(b) Explain zero-based budgeting.
20. Write an essay on zero-based budgeting and highlight its procedure, norms and superiority over
functional budgeting.
21. What are different types of functional budgets which are prepared by a large scale manufacturing
concern ?
PRATICAL PROBLEMS
Functional Budgets
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1. Prepare a Materials Budget of PQ Co. Ltd., based on the following information. The production
orders of the product show the following consumption.
(i) Consumption for a batch of 1,000 units of
Materials No. Rate per kg Product P Product Q
` Kg Kg
11 60 50 80
13 60 10 5
16 10 30
17 50 6 10
18 25 4 4
Total 70 129
(ii) Production (units) Product P 12,000 units
Product Q 11,000 units
[Ans : Material No. 11 13 16 17 18
Qty. (kg) 1,480 175 330 182 92
Amt. (`) 88,800 10,500 3,300 9,100 2,300]
2. Draw a Material Procurement Budget (Quantitative) from the following information : Estimated
sales of a product 40,000 units. Each unit of the product requires 3 units of materials P and 5 units
of material Q.
Estimated opening balances at the commencement of the next year :
Finished product 5,000 Units
Material P 12,000 Units
Material Q 20,000 Units
Materials on order :
Material P 7,000 Units
Material Q 11,000 Units
The desirable closing balance at the end of next year :
Finished product 7,000 Units
Material P 15,000 Units
Material Q 25,000 Units
Materials on order :
Material P 8,000 Units
Material Q 10,000 Units
[Ans Units to be procured P : 1,30,000, Q : 2,14,000]
3. Production cost of a factory for a year is as follows :
Direct Wages `80,000
Direct Materials 1,20,000
Production Overheads, Fixed 40,000
Production Overheads Variable 60,000
During the forthcoming year it is anticipated :
(a) that average rate for direct labour remuneration will fall from `3 per hour to `2.50 per hour.
(b) production efficiency will remain unchanged;
(c) direct labour hours will increase by 33½%.
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The purchase price per unit of direct materials and of other materials and services which comprise
overheads will remain unchanged. Draw up a budget and compute a factory overhead rate, the
overhead being absorbed on a direct wage basis.
[Ans. Cost of production `3,08,889, Production overhead rate 112,5%]
4. A Company is manufacturing two Products X and Y. A Forecast about the number of units to be
sold in the first seven month is given below :
Month Product X Product Y
January 10,000 28,000
February 12,000 28,000
March 16,000 24,000
April 20,000 20,000
May 24,000 16,000
June 24,000 16,000
July 20,000 18,000
It is anticipated that :
(i) there will be no work-in-progress at the end of any month;
(ii) finished units equal to half the sales for the next month will be in stock at the end of each
month (including December, of previous year).
Budgeted production and production costs for the year ending 31st December are as follows :
Product X Product Y
Production (units) 2,20,000 2,40,000
Direct material per unit `12.5 19
Direct wages per unit 4.5 7
Total factory overheads for each type of products (variable) 6,60,000 9,60,000
Prepare for 6 months ending 30th June a production budget and summarized cost production
budget.
[Ans. Jan Feb. March April May June
X 11,000 14,000 18,000 22,000 24,000 22,000 units
Y 28,000 26,000 22,000 18,000 16,000 17,000 units
Cost of production : Product : Product X `22,20,000 and Product Y `38,10,000]
[Hint. Units to be manufactured for each month have been calculated as follows : Estimated Sales
+ Desired Closing Stock – Opening Stock.]
5. A Company manufactures Product A and Product B. During the year ending 31st December, 1992,
it is expected to sell 15,000 kg. of product A and 75,000 kg. of Product B at 30 and 16 per kg
respectively. The direct materials P.Q and R are mixed in the proportion of 3 : 5 : 2 in the
manufacture of Product A. Materials Q and R are mixed in the proportion of 1 :2 in the manufacture
of product B. The actual and budget inventories of the year are given below :
Opening Stock Expected Anticipated
Closing Cost per kg.
Stock
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Kgs. kgs. `
Material P 4,500 3,000 12
Material Q 3,000 6,000 10
Material R 30,000 9,000 8
Product A 3,000 1,500 –
Product B 4,000 4.500 –
Prepare the Production Budget and the Materials Budget showing the expenditure on purchase of
materials for the year ending 31st December, 1992.
[Ans. Qty. to be produced : A: 13,500 kg. B: 75,500 kg]
Materials to purchased : P Q R
Quantity (kg) 2,550 34,916,7 32,033,3
Value ` 30,600 3,49,167 2,56,266
6. A limited company is engaged in the business of manufacturing standard toys. It has prepared a six-
monthly budget, which shows the following particulars :
Sales 80,000 units @ `20 per unit
Variable Costs :
Manufacturing `6 per unit
Selling `1 per unit
Distribution `0.25 per unit
Semi-variable Costs : `
Manufacturing 60,000
Selling 30,000
Administration 16,000
Fixed Cost :
Manufacturing 60,000
Selling 40,000
Administration 80,000
It is decided to provide a plastic tray along with sale of toys. It is estimated that this gesture on the
part of the company would boost up the sales from 80,000 units to 1,00,000 units.
The above proposal would involve an additional expenditure estimated as under :
[Ans. Comparative Cost `8,66,000 and `10,31,000; Comparative Profitability `7,34,000 and
`9,69,000]
7. ABC Co. wishes to arrange overdraft facilities with its bankers during the period April to June
when it will be manufacturing mostly for stock. Prepare a Cash Budget for the above period from
the following data including the extent of bank facilities the company will require at the end of
each month :
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` ` `
February 1,80,000 1,24,800 12,000
March 1,92,000 1,44,000 14,000
April 1,08,000 2,43,000 11,000
May 1,74,000 2,46,000 10,000
June 1,26,000 2,68,000 15,000
(b) 50 per cent of credit sales is realized in the month, following the sale and the remaining 50
percent in the second month, following. Creditors are paid in the month following.
(c) Cash at bank on 1st April (estimated), `25,000.
[Ans. Closing balance (Overdraft) April May June
`56,000 (`47,000) (`1,67,000)]
8. Texas Manufacturing Company Ltd. is to start production on 1st January, 1998. The Prime cost of a
unit is expected to be `40 out of which `16 is for materials and `24 for labour. In addition variable
expenses per unit are expected to be `8, and fixed expenses per month `30,000. Payment for
materials is to be made in the month following the purchase. One-third of sales will be for cash and
the rest on credit for settlement in the following month. Expenses are payable in the month in
which they are incurred.
The selling price is fixed at `80 per unit. The number of units manufactured and sold are expected
to be as under :
January 900 April 2,100
February 1,200 May 2,100
March 1,800 June 2,400
Draw up a statement showing requirements of working capital from month to month, ignoring the
question of stocks.
[Ans. Cumulative Jan. Feb. March April May June
surplus ` ` ` ` ` `
(Cash required) (34,800) (37,600) (32,400) (6,400) 30,800 66,400
Hint: Prepare a Cash Budget.]
9. ABC Ltd. a newly started company, wishes to prepare cash budget from January. Prepare a cash
budget for the first six months from the following estimated revenue and expenses :
Overheads
Months Total Sales Materials Wages Production Selling &Distribution
` ` ` ` `
January 20,000 20,000 4,000 3,200 800
February 22,000 14,000 4,400 3,300 900
March 28,000 14,000 4,600 3,400 900
April 36,000 22,000 4,600 3,500 1,000
May 30,000 20,000 4,000 3,200 900
Jaue 40,000 25,000 5,000 3,600 1,200
Cash balance on 1st January was `10,000. A new machinery is to be installed at `20,000 on credit,
to be paid by two equal instalments in March and April.
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Sales commission 5% on total sales is to be paid within a month following actual sales: `10,000
being the amount on 2nd call may be received in March. Share premium amounting to `2,000 is
also obtainable with the 2nd call.
Period of credit allowed by suppliers : 2 months
Period of credit allowed to customers : 1 month
Delay in payment of overheads : 1 month
Delay in payment of wages : 1/2 month
Assume cash sales to be 50% of total sales.
[Ans. Closing cash balance January `18,000; Feb. `29,800; March `27,000; April `24,700, May
`33,100 and June `36,000]
10. Prepare a cash budget for M/s. Alpha Manufacturing Company on the basis of the following
information for the first six months of 1991 :
(1) Costs and Price remain unchanged.
(2) Cash sales are 25% and credit sales are 75% of total sales.
(3) 60% of credit sales are collected in the month after sales, 30% in the second month and 10%
in the third, no bad debts are anticipated.
(4) Sales forecasts are as follows :
` `
October 1990 12,00,000 March, 1991 8,00,000
November 1990 14,00,000 April, 1991 12,00,000
December 1990 16,00,000 May, 1991 10,00,000
January 1991 6,00,000 June, 1991 8,00,000
February 1991 8,00,000 July, 1991 12,00,000
(5) Gross profit margin 20%.
(6) Anticipated Purchases :
January 1991 6,40,000 April, 1991 8,00,000
February 1991 6,40,000 May, 1991 6,40,000
March, 1991 9,60,000 June, 1991 9,60,000
(7) Wages and Salaries to be paid for 1991 :
January 1,20,000 April, 2,00,000
February 1,60,000 May, 1,60,000
March 2,00,000 June, 1,40,000
(8) Interest on `20,00,000 6% on debentures is due by end of March and June.
(9) Excise deposit due in April `2,00,000.
(10) Capital Expenditure on plant and machinery planned for June `1,20,000.
(11) Company has a cash balance of `4,00,000 at 31.12.1990.
(12) Company can borrow on monthly basis.
(13) Rent is `8,000 per month.
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[Ans. Cash balance at the close of the month : Jan. `9,07.000. Feb. `10,34,000, March `6,51,000,
April `4,00,000, May `5,50,000, June `4,00,000.]
11. The Board of Directors of Punjab Cable Factory Ltd. have arranged for repayment of loan to a
financial institution. You have been asked to prepare a projected profit and loss account for 1999
on the basis of figures available for 1997 and 1998 and to submit the net cash flow. If 75% of the
net cash flow is estimated as the fair amount for repayment of loan, ascertain the sum that may be
borrowed.
Particular 1997 1998 Particular 1997 1998
` ` ` ` `
To Opening Stock 80,00,000 1,00,000 By Sales 8,00,000 10,00,000
To Raw Material By closing
Stock 1,00,000 1,50,00,000
To Stores 3,00,00,000 1,50,00,000 By Misc. 10,00,000 10,00,000
To Manufacturing
Expenses 1,00,00,000 1,20,00,000
To other Expenses1,00,00,0001,30,00,000
To Depreciation 1,00,00,000 1,00,00,000
To Net Profit 1,30,00,000 1,60,00,000
9,10,00,00010,61,00,000 9,10,00,00011,60,00,000
Sales are expected to increase to `12,00,000 along with Raw materials, Stores and manufacturing
expenses which are expected to rise by the same amount by which they rose between 1997 and
1998. Other expenses will increase by `50,00,000. Depreciation will remain constant. Assume
sales and purchases in cash terms and the closing stock is expected to go up by the same amount as
between 1997 and 1998. You may assume that no dividend is being paid.
[Ans. Projected profit for 1999 `140 lakhs. Cash inflow in 1999 from operations `190 lakhs;
Available for servicing of loan `12,50 lakhs. In case loan has to be repaid in one year it should not
exceed `142.50 lakhs]
[Hint. Increase in Raw materials, Manufacturing expenses and Closing stock is the same in 1999
over 1998 as in case of 1998 over 1997]
12. Jamuna Printing Co. Private Limited ended with the following Profit and Loss during the year 1998
:
(In lakhs of rupees)
Sales 35.58
Less : Expenses : Raw materials 7.42
Stores 4.88
Expenses 20.40
Interest 2.00
Depreciation 2.00 36.70
Loss for the year 1.12
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The press had been working at 60% capacity during 1998. Of the expenses of, `20.40 lakhs, 25% is
variable.
In 1999 production/sales volume at 80% of capacity is expected to be achieved. Fixed cost is
however to increase by `1.20 lakhs.
Draw the 1998 Budget.
13. From the following data, prepare a forecast balance sheet as on 31.12.1998 :
(i) Position as on 1.1.1998 :
Description (` in lakhs)
Share capital 5.0
Reserves 10.0
Debentures 3.0
Public deposit 2.0
Debtors 5.0
Stocks and stores at cost 3.0
Net fixed assets 13.0
Cash and bank balance 1.0
Current liability 2.0
(ii) Budget for 1998 :
Sales 15.0
Production at sale value 20.0
Direct cost production 12.0
Fixed overheads 1.0
Variable selling and distribution costs 2.0
Collection of debtors and sales proceeds 17.0
Payment of dividends 0.5
Refund of public deposit 1.0
Net increases in current liability 0.5
Additional stock at closing at cost 3.0
[Ans. Net profit `3 lakhs Surplus `2.50 lakhs, Closing Cash Balance `3 lakhs. Projected Balance
Sheet total `24 lakhs]
[Hins. (i) It has been presumed that the entire amount of fixed overheads is on account of
depreciation on fixed assets. (ii) In the absence of any information about the rate of interest on
debentures and public deposits, no adjustments have been made on the account]
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