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Bobcat S570 Service Manual 430 353 375

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744 views

Bobcat S570 Service Manual 430 353 375

Uploaded by

leonardo rivero
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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oil Bobcat. Service Manual $570 Skid-Steer Loader S/N ALM411001 & Above EQUIPPED WITH BOBCAT INTERLOCK ‘CONTROL SYSTEM (BICS™) ec anars 6-44) (A) rind U.S.A, (© Bobost Company 2016 T4B ef r0n2 Dealer Copy -- Not for Resaleajesay Jo} JON) ~ Adog J9}e6q 2erton2MAINTENANCE SAFETY Instructions are necessary before understand the signs (decals) on riachine. Fallow warnings and Instructions in the manuals A WARNING adjustments, repai operat ion & Maintenance ‘or servicing machine. Read and janual, Operator's Handbook and 2a making repaies, adjustments or servicing. Chack for correct function after Instructions can cause injury or death. i Safety Alert Symbol: e.o0ote (Bi Never service the Boboat_ Skic- ‘Sier Loader without instructions ‘WRONG UAtise good ventilation when welding st grinding painted part. ii lier gust sneak ats: orriain ‘ainted parts, Toxic aust aad Gas Ean be produced. Ba Avoid exnaust time jeaks which ‘can eillwhthout warning Exhaust System must ighy Seales. a WRONG ees Ip Nase ‘Stop, cool and clean encine of flammable \ matericls belore checking fluids Never ‘service or adjuct insdor ‘with the. engine running unless instructed to da sa" in” the manual Aidroid” contact with, leakin hydraulic fluid. oF diesol. fu Under pressure. it con penetrate the skin a eye Ad Never ‘ill fuel tank with engine ‘unning, while smoking oF whe ear open flame, fiaintenance procedures which wre Joporator wetwout ary space tachi darual must be This symbol with a warning statament, mean: ‘olved!” Carefully read thé message that follows. BLUE the convet procedure to itt or lower operator cab ‘hydraulic tubeline, hose, fitting, component of a part failure can sauze if arms fe crop, Dent 9¢ 8 under lift arms. whan raised unless supported by en approved lift arm support device. Replace iti damaged, iS OF service, Untrained operators and failure to follow 'w-2000-0607 “Warning, be alert! Your safety is ‘CORRECT ® Mateo AiCieaning and waintenance are required daily. Never work on loader with OR ‘arms up unless lif arme aro held Bobeat Company, Dealer Copy -- Not for Resale fi Keep Bach, owery and clothing ‘away fern moving paris, ‘Slectical contact, hot parts and Senauet ‘Wear ‘eye protection to guard ‘rom ‘tte acid, compressed ‘Springs, files under pressure ‘nd Thing debrit when engines ‘ro running or tools are’ used Use oye protection approved or {ype oh weising rear docr dosed except tor ‘somvice. Close ‘and latch ‘door before operating the loader, Teadacd batteries produce flammable and explosive gases. ‘ares. sparks, flames and fighied "tobecce "away. from batteries. = Batteries contain acld which Contacts ‘body, flush well with Sei ecitaah oe and get attention, ‘mmmediata medical Tris Opernton & Mainienenca Nananl can be portoraed by fe owner Natfarance pocsdues way aro tre Operon & Maitre ONLY BY GUAMFIED BOBCAT SERVICE PERSONNEL. Alwoye use goruine Bobcat ‘pertonmes replacoment parts, The Service Safety Ttaniig Course is avabable from your Bobcat dealer. sefton2 8570 Sarvice Manualorton 12 ‘8570 Service Manual ‘Dealer Copy -- Not for ResaleCONTENTS SAFETY AND MAINTENANCE ..........05 HYDRAULIC SYSTEM .... 0. cer cere cree HYDROSTATIC SYSTEM . 2.2... .-.-5.2-2-- DRIVEIRYSIEN «carne vace me noneors MAINFRAME .... ELECTRICAL SYSTEM AND ANALYSIS |... - ENGINE SERVICE . HEATING, VENTILATION AND AIR CONDITIONING (HVAG) . SPECIFICATIONS... 0.00 eccerveeeeree ALPHABETICAL INDEX... . sof t0n2 13 20-01 30-01 40-04 50-01 - 60-01 - 70-01 - 80-01 . SPEC-01 -INDEX-04 ‘8570 Service Manuat ‘Dealer Copy -- Not for Resaleorton 14 ‘8570 Service Manual ‘Dealer Copy -- Not for ResaleFOREWORD FOREWORD . SAFETY INSTRUCTIONS . FIRE PREVENTION Maintenance Operation Electrical 5 Hydraulic System . Fueling Starting Spark Amester Exhaust Sean. Welding And Grinding Fire Extinguishers . SERIAL NUMBER LOCATIONS Loader Serial Number Engine Serial Number DELIVERY REPORT |... -.-- Pin ccOs ERER koe Soho keane ele LOADER IDENTIFICATION erro 16 ‘8570 Service Manuat ‘Dealer Copy -- Not for Resaleorton 18 ‘8570 Service Manual ‘Dealer Copy -- Not for ResaleFOREWORD This manual is for the Bobcat loader mechanic. It provides necessary servicing and adjustment procedures for the Bobcat loader and its component parts and systems. Refer to the Operation & Maintenance Manual for operating instructions, starting procedure, daily checks, etc. ‘A general inspection of the following items must be made after the loader has had service ar repair: 4. Check that the ROPSIFOPS p>— 9. The parking brake must {incluging side screens) isin 9 function correctly ) 2. Check that ROPS mounting 10, Enclosure door latches must hardware is tightened and is open and close freely, Bobcat approved. good condition and is not modified. 3. The seat belt must be 11, Bob-Tach wedges and correctly installed, functional linkages = must —_ function and in good condition, cerrecily and be in good condition, 4. The seat bar must be correctly adjusted, dean and lubricated. 12. Safety treads must be in good condition. 13. Check for correct function of indicator lames. = 14. Gheck hydraulic fluid level. engine oil level and fuelf(4) (4) =o supply: # ~ 15, Inspect for fuel, oil oF hydraulic fd leaks. =D fell é 8. Check for correct function of 16. Lubricate the loader. the work lights. C) Min FW SSL.1008 SM 3 g 5. Check lift arm support device, replace if damaged. 6. Machine signs (decals) must be legible and in the correct location. 7. Steering levers, hand controls and foot pedals must return to neutral (as applicable}, | serton2 1 8570 Sarvice Manual Dealer Copy -- Not for Resale17. 18. 19. 20. 241. 22. Check the condition of the battery and cables. Inspect the air cleaner for damage or leaks. Check the condition of the element. Check the electrical charging system, Check tires for wear and pressure. Check tires for wear and tension. Use approved tires or tires. Inspect for loose or broken parts or connections, Check for modification not completed. sot t002 any check all functions. customer. (if equipped). all equipped options and only accessories (examples: fire lift kits, etc.) Is returned toservice. field ‘CALIFORNIA PROPOSITION 65 WARNING Diesel engine exhaust and some ofits ‘constituents are known to the state of Califomia to cause cancer, birth defects and ether reproductive harm, 13 . Operate the machine and Cheek for proper function of front horn and back-up alarm . Cheek function or condition of extinguisher, rotating beacon, Recommend to the owner that all necessary corrections be made before the machine Cheek for correct function of the Bobeat Interlock Control System (BICS™) before the machine is returned to the ral Ses Dealer Copy -- Not for Resale FW SSL-1008 SM |5570 Service ManualSAFETY INSTRUCTIONS: Safety Alert Symbol ‘This symbol with a warning statement means: jarning, be alert! Your safety Is involved!" Carefully read the message that follows. ‘AVOID INJURY OR DEATH Instructions are necessary before operating or servicing machine. Read and understand the ‘Operation & Maintenance Manual, Operator's Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals whet making repairs, adjustinents or servicing. Check for correct function after adjustments, repairs ot service. Untrained eperators and failure to follow Instructions can cause injury or death. ‘w-z000-0007 IMPORTANT This notice identifies procedures which must be followed to avoid damage to the machine. 2019-4284 4y DANGER The signal word DANGER on the machine and in the ‘manuals indicates @ hazardous situation which. if not avoided, will result in death or serious injury. ‘The signal word WARNING on the machine and in the manuals indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. ‘wez0ad0107 sot t002 The following publicatons provide information on the safe use and maintenance of the Bobcat machine and attachments: 19 The Delivery Report is used to assure that complete instructions have been given to the new: owner and thal the machine is in sale operating condition. The Operation & Maintenance Manual delivered with the machine or attachment caniains operating Information as well as routine mainienance and senvice procedures. itis a part of the machine and can be stored in a container provided on the machin. Repiacoment Operation & Maintenance Manuals can be ordered from your Bobcat dealer Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The ‘signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat decior {An Operator's Handbook fastened to the operator cab, 1a briof inctntions ere convenient to. the fperatoe. To handbook i avaiaBio from your doaiar & in an English edition crane ef many othar languages. See your Bobeat desler for mare infarmaton on & tranelated versions. ‘The AEM Safety Manual delivered with the machine. gives general safety information. “apy ~ Not for The Service Manual and Parts Manual are available & from yur dealer for use by mechanics to do shap-O type service and repair work. = ealey ‘The Skid-Sleer Loader Operator Training Course is ¢ avaiable through your local dealer or at www.training.babeat.com ar www.bobeat.com. This course is intended te provide rulas and practices ‘of correct operation of the skid-steer leader. The course is available in English and Spanish versions. Service Salety Training Courses are available from your Bobeal dealar or at www:training.bobeat.com ‘or WwWw.bobeat.com. They provide information for safe and correct serviea procedures. ‘The Skid-Steer Loader Safety Video is available from your Bobcai dealer or at www:training bobcat com ‘or wwaw.bobcat.com, SISSL-D0139M 8570 Sarvice ManualFIRE PREVENTION (f Maintonanco The machine and some attachments hava componemis that are at high temperatures under normal operating conditons. The primary source of high temperatures is the engine and exhaust system, The electrical system, if damaged oF incorrectly maintained, can be a source at ates or sparks, Flammable debris (eaves, straw, etc,) must be removed Fequletly, It flammable detrs is allawed to accumulate, it ean cause a fire hazard, Clean often to avoid this acoumulation, Flammable debris in the engine ‘compariment is @ potential fire hazard ‘The operator's area, engine compartment and engine cooling system must be inspected every day and cleaned Wfnecessary to prevent flee hazards and overheating All fue!s, mostlubricants and some coolants mixtures are fammabie. Flammable fluits that are leaking or spied onto hot surfaces or onto electrical components can cause a fre Operation Do not use tha machine where exhaust. arcs. sparks of hot components can contact flammable material, explosive dust or gases Electrical Ove ‘Check all electrical wiring and connections for damage, Keep the battery terminals clean and tight. Repair or replace any damaged part cr wires that are loose or trayed. Battery gas can explode and cause serious injury. Use the procedure in the Operation & Maintenance Manual for connecting the battery and for jumip starting. Da not jump start or charge a frozen of damaged battery. Keep ahy open flarnas oF sparks away from battaries. Do nat Smoke in battery charging area. ssoft002 1 Hydraulic System Check hydeaulic tubes, hoses and fitings for damage and leakage. Never use open flame o bare skin to check for leaks. Hydraulic tubes and hoses must be properly routed and have adequate support and secure clamps. Tighten or replace any parts that show leakage ‘Abways clean fluid spills. Do not use gasoline or diesel fual for cleaning parts. Use commercial norfiammable solvents, Fueling @QeR ‘Stop the engine and let it cool before adding fuel, No smoking! Qo not refuel a machine near open flames or sparks. Fil the fuel tank outdoors, 2 ‘Ultra Low Sulfur Diesel (ULSO} poses a greater static ignition hazard than earlier diese! formulations with & hhigher Sulfur content. Avoid death or serious injury from [ fire or explosion. Consuit with your fuel or fuel system 5 supplier ta ensure the delivery system is in compliance = swith fueling standerds for proper grouncing and bonding = practices, ‘Starting Copy ‘Do-not use ether or starting fluids on any engine that has & ‘alow plugs or air intake: heater. These starting ids can & ‘cause explosion and injure you or bystanders. a Use the procedure in the Operation & Maintenance ‘Manual for connecting the battery and for jump starting. ‘Spark Arraster Exhaust System ‘The spark arrester exhaust system is ds the emission of hot particles ftom the engine and exhaust system, but the muffler and the exhaust gases are still hot ‘Check the spark arrester exhaust system regularly to make sure it is maintained and working property: Use the procedure In the Operation & Maintenances Manual for ‘eleaning the spark arrester muffior (if equipped). SESSL-0813 SM 8570 Sarvice ManuFIRE PREVENTION (CONT'D) ‘Welding And Grinding Always clean the machine and attachment, disconnect ‘the battery, and disconnect the wiring from the Bobet controllers before welding. Cover rubber hoses, battery cand all oiher flammable parts. Keep 2 fire extinguisher ‘near the machine when welding, Have good wentilatinn when grinding oF welding paintod parts. Wear dust mask when grinding painted pars. Toxie dust or gas ean be produned. Dust generated trom repairing hanmetallis parts such as hoods. fenders or covers can be flammable or explosive. Repair such components in a well ventilated area away from open flamasar sparks, Fire Extinguishers Know where tre extinguishers: and first aid kits are: located and how fo use them. Inspect ine fe ‘extinguisher and Service the re extinguisher regutarty. ‘Obey the recommendations on the instructions piate. +4 of t002 142 SISSL-2013.SM |5570 Service Manual ‘Dealer Copy -- Not for ResaleSERIAL NUMBER LOCATIONS ‘Ahways use the serial number of the loader when requesting service information or when ordering paris. Early or tater models (identiication made by serial number) may use diferent parts, or there may be different prooadures to follow when performing a specific service operation. Loader Serial Number Engine Serial Number Figure 3 Figure t ‘The loader serial number plate (tem 1) (Figure 1] is located on the outside of the loader frame, The engine serial number (Item 1) [Figure 3] is located ‘on the side ofthe engine next to the al fil cap. Figure 2 22006 20000 Modula 2 — Production Sequence (Series) Modula 1 - Model ! Engine ‘Combination Dealer Copy -- Not for Resale Explanation of loader Serial Number [Figure 2): 1. The four digit Mode! J Engine Combination Module number identifies the model number and engine combination, 2. The five digit Production Sequence Number identifies, the order in which the loader is produced, sof t002 143 8570 Sarvice ManualDELIVERY REPORT Figure 4 ‘The delivery report [Figure 4] contains a list of tems that ‘must be explained or shown to the owner or operator by ‘the dealer when the Bobcat loader is delivered, ‘The detivery report must be reviewed and signed by the ‘owner oF operator and the dealer. se ot 1002 144 |5570 Service Manual ‘Dealer Copy -- Not for ResaleLOADER IDENTIFICATION Nass ITEM DESCRIPTION rem DESCRIPTION 4) || eae me tu Sa) 2 [Front Uights 12, [Rear Grite 3” [Grab Handles 13 [Back-up Alarm 4° |Qnerator Seat with Seat Belt and Seat Bar 14_|fRear Work Lights and Tailights| [Tn Gyinders 15 [Rear Door ¢ [Bucket TAT 4g. | Rear Tie-down (Both Sides) Front Tie-down located behind Bucket 7 [Bucket Steps 17_[ Tres (C1 8 [Stop 18_ [Lin Arm Support Device [Allernate Front Tre-down (Both Sides) 18, [Gam 10 _ [Front Ausihary Quick Couplers 20_|Sperator Cab (ROPS and FOPS) [B] [AI Bucket - Several different buckets and ather attachments are available for tha Bobeat loader. IB] ROPS — Roll-Qver Protective Structure per ISO 3471 and FOPS — Falling-Object Protective Stucture per ISO $449, Level I. Level Il is availabe. [EI Tires - Standard tires are shawn. Several different tie styles and sizes are available for the Bobcat loader. s7ett002 8570 Sarvice Manual ‘Dealer Copy -- Not for Resalespot 1002 ‘8570 Service Manual ‘Dealer Copy -- Not for Resale‘SAFETY AND MAINTENANCE LIFTING AND BLOCKING THE LOADER Procedure ........ LIFT ARM SUPPORT DEVICE Description Installing... Tee Removing ..... Ssseestaomaierstente mucoenine OPERATOR CAB .- Description I Cab Door Sensor . Raising Lowering Special Applications Kit. aa? Special Applications Kit inspection And Maintanance . | Forestry Door And Window Kit Forestry Door And Window Kit inspection And Maintenance TRANSPORTING THE LOADER ON A TRAILER . Leading And Unloading... ze Fastening . TOWING THE LOADER . . REMOTE START TOOL KIT: MEL1563 Remote Start Tool - MEL1563 ened Service Tool Harness Communicator - MEL 1566 . . Remote Start Procedure REMOTE START TOOL (SERVICE TOOL) KIT - 7217666 . Description... Remote Start Tool (Service Too!) - 7022042 Loader Service Too! Harness - 6689747 ... Computer Service Too! Harness - 6689746 Remote Stari Procedure . SERVICE SCHEDULE .. Maintenance Intervals ENGINE AIR CLEANER ......... Replacing Filters ENGINE COOLING SYSTEM . Maintenance Platform . Cleaning 2 Checking And Adding Coolant Removing And Replacing Coolant. sworto02 1001 =. 1010-1 » 10-10-14 . 10-20-1 ~» 10-20-14 - 10-20-2 » 10-20-3 =. 10-30-1 - 10-30-1 » 10-30-4 - 10-30-2 ~ 10-30-3 10-30-4 -» 10-304 » 10-80-5 + 10-30-5 + 10-40-1 =» 1040-1 . 10-40-1 ~» 10-50-1 + 10-50-1 - 10-60-41 ~ 10-60-14 = 10-60-3 10-60-3 oe. 10-64-41 - 10-61-1 - 10-61-2 10-61-3 -. 10-6 1-4 © 10-61-65 ~ 10-70-1 ~ 10-70-41 » 10-80-41 10-80-1 ~» 10-90-1 ~ 10-90-41 = 10-90-1 » 10-90-4 + 10-90-5 ‘8570 Service Manuat Dealer Copy — Not for ResaleFUELSYSTEM ..., Fuel Specifications . Biodiesel Blend Fuel . Filling The Fuel Tank . Fuel Filter 10-100-1 10-100-1 10-100-1 » 10-100-2 » 10-100-3 Removing Air From The Fuel System » 10-100-5 ENGINE LUBRICATION SYSTEM 56... 560005 10-110-1 Checking And Adding Engine Oil 10-110-1 Engine Oil Chart 40-110+1 Removing And Replacing Oil And ilter 10-2 HYDRAULIC / HYDROSTATIC SYSTEM Checking And Adding Fluid... . Hydraulic / Hydrostatic Fluid Chart Removing And Replacing Hydraulic Fluid .. ... 7 Remeving And Replacing Hydraulic / Hydrostatic Filter Removing And Replacing Hydraulic Charge Filter Replacing Reservoir Breather Cap + 10-120-1 10-120-1 10-120-1 10-120-2 10-120-4 10-120-5 + 10-120-7 + 10-130-1 40-130-1 FINAL DRIVE TRANSMISSION (alnibesse Checking And Adding Fluid . Remeving And Replacing Fluid - . 10-130-1 BOB-TACH (HAND LEVER) - Sis Siigmannes seater vw MOM Inspoction And Maintenance ....:1s.:ersersreeee + 10-140-1 BOB-TACH (POWER) ........ 10-1441 Inspection And Maintenance . 10-141-1 LUBRICATING THE LOADER ........ Saeecimaeatcnneanacems seers nue Lubrication Locations ceeeeee — 10-150-1 TIRE MAINTENANCE 10-160-1 Wheel Nuts 10-160-1 Rolating....... 10-160-1 Mounting 10-160-2 PIVOT PINS . 40-170-1 Inspection And Maintenance . ees 10-170-1 LOADER STORAGE AND RETURN TO SERVICE . Storage ....... 10-180-1 10-180-1 Return To Service 10-180-1 STOPPING THE ENGINE AND LEAVING THE LOADER ............-...----+, 10+190+1 Procedure . ain + 10-490-1 20 of1002 10.92 '$570 Service Manual ‘Dealer Copy -- Not for ResaleEMERGENCY EXIT .

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