Costing
Costing
Direct material costs - include the costs of the primary materials used in production. In addition to the cost of the materials
themselves, the cost of direct materials includes shipping costs (if paid by the purchaser), sales tax paid on the purchase (if any),
and other costs incurred in delivering the materials to the factory.
-Measuring direct material cost should be a relatively easy task for CCF. The company has to identify only the amount of
material actually used in each job and attach the proper cost to it. CCF uses a of materials, including variety of wood, fabric, glue,
screws, dowels, and stain, in constructing a finished piece of furniture.
A cost driver for overhead is an activity that causes overhead to be incurred. If we wanted to allocate the cost of utilities incurred
to run machines in the factory to products, we would want to find a cost driver that causes the utility costs to be incurred. In this
case, the time the machines were in use (machine hours) might be an appropriate allocation base. If it takes twice as many
machine hours to make chairs as it does to make tables, chairs would correspondingly be allocated twice as much utility cost. In
more labor-intensive companies, the cost of utilities might be allocated using direct labor hours instead of machine hours as the
cost driver. The choice of cost driver depends on the specific company and the processes it utilizes in manufacturing products and
providing services to customers.
Allocation
-The process of finding a logical method of assigning overhead costs to the products or services a company produces or provides.
Cost drivers
-Factors that cause, or drive, the incurrence of costs.
Cost pools
-Groups of overhead costs that are similar; used to simplify the task of assigning costs to products using ABC costing.
-In labor-intensive manufacturing companies and service industries, direct labor hours or direct labor cost have often served as
cost drivers. In automated manufacturing environments, machine hours historically have been used as the cost driver.
-Direct labor hours and machine hours are both volume-based cost drivers-that is, they are directly related to the volume or
number of units produced.
-It is not unusual for managers to want to estimate the cost of a product before it is actually produced or before the actual costs
are known with certainty. Having timely cost information is useful for pricing decisions as well as for production decisions.
However, because the actual amount of many overhead items will not be known until the end of a period (perhaps when an
invoice is received), companies often estimate the amount of overhead that will be incurred in the coming period.
- Using estimates smoothes out, or normalizes, seasonal and random fluctuations in overhead costs. Thus, this method of costing
is often called normal costing.
Normal costing
-A method of costing using an estimate of overhead and predetermined overhead rates instead of the actual amount of overhead.
Material Costs
-As materials are drawn from the raw materials inventory storeroom, the costs are traced to processing departments rather than
individual jobs.
Equivalent units
-The number of finished units that can be made from the materials, labor, and overhead included in partially completed units.
Labor Costs
-Likewise, labor costs are traced directly to a processing department rather than to individual jobs. As labor costs are incurred in
processing department A, the journal entry to record the labor costs is as follows:
Overhead Costs
-Predetermined overhead rates are typically used in process costing to apply overhead. However, instead of applying overhead to
a particular job, overhead is applied to units of product as they move through each processing department as follows:
Service department costs can be allocated on the basis of actual or budgeted costs.
In general, budgeted costs should be allocated to production departments because allocating actual costs would allow the service
department to pass cost inefficiencies in their departments to the production departments that consume their services. There are
three methods of allocating service depart gent costs. The direct method is the most widely used. It allocates each service
department's costs directly to the department.
Direct method
-A method of allocating service department costs that allocates costs directly to production departments.
Step-down or sequential method
-Recognizes that service departments consume resources of other service departments and allocates those costs to other service
departments and then to production departments in a sequential fashion.
As in any form of analysis involving projections of the future, certain assumptions must be considered. The major assumptions
are as follows:
1. The selling price is constant throughout the entire relevant range. In other words, we assume that the sales price of the product
will not change as volume changes.
2. Costs are linear throughout the relevant range. As discussed in Chapter 3, although costs may bchave in a curvilinear fashion,
they can often be approximated by a linear relationship between cost and volume within the relevant range.
3. The sales mix used to calculate the weighted-average contribution margin is constant.
4. The amount of inventory is constant. In other words, the number of units produced is equal to the number of units sold.
Although some of these assumptions are often violated in real business settings, the violations are usually minor and have little or
no impact on management deci sions. CVP analysis can still be considered valid and very useful in decision making.
The difference between sales and cost of goods sold is Gross Profit.
The contribution margin income statement is structured to emphasize cost behavior as opposed to cost function.
The contribution margin per unit and the contribution margin ratio will remain constant as long as sales vary in direct proportion
to volume.
The contribution margin ratio can be viewed as the amount of each sales dollar contributing to the payment of fixed costs and
increasing net profit-that is, 28 cents of cach sales dollar contributes to the payment of fixed costs or increases net income. Like
the contribution margin per unit, the contribution margin ratio will remain constant as long as sales vary in direct proportion to
volume.
where:
SP = Sales price per unit
VC = Variable costs per unit
FC = Total fixed costs
NI = Net income
x = Number of units sold
A thorough understanding of fixed and variable costs is necessary before a manager can calculate and understand a break-even
analysis.
where:
SP = Sales price per unit
VC = Variable costs per unit
FC = Total fixed costs
TP = Target profit (before tax)
x = Number of units sold
The payment of income taxes is an important variable in target profit and other CVP decisions if managers are to understand the
bottom line effect of their decisions.
Operating Leverage
Operating leverage is a measure of the proportion of fixed costs ina company's cost structure and is used as an indicator of how
sensitive profit is to changes in sales volume. A company with high fixed costs in relation to variable costs will have a high level
of operating leverage. In this case, net income will be very sensitive to changes in sales volume. In other words, a small
percentage increase in sales dollars will result in a large percentage increase in net income. On the other hand, a company with
high variable costs in relation to fixed costs will have a low level of operating leverage, and income will not be as sensitive to
changes in sales volume. Operating leverage is computed using the following formula:
A company operating near the break-even point will have a high level of operating leverage, and income will be very sensitive to
changes in sales volume.
Introduction
Relevant costs are costs that differ among alternatives, that is, costs that are avoidable or can be eliminated by choosing one
alternative over another. Because sunk costs have already been incurred and cannot be avoided, they are not relevant in decisions.
Likewise, future costs that do not differ among alternatives are not relevant because they cannot be eliminated by choosing one
alterna- tive over another. On the other hand, opportunity costs are relevant in decision making. In this chapter, we discuss the
tools that managers use to make these short-term tactical decisions
Special-order decisions - Short-run pricing decisions in which management must decide which sales price is appropriate when
customers place orders that are different from those placed in the regular course of business (onetime sale to a foreign customer,
etc.).
Many of the costs of flying an airliner are fixed and don't vary with the number of passengers on the plane. Understanding cost
behavior is critical for companies making everyday decisions such as those discussed in this chapter.
A special order would almost never be accepted if a company does not have excess capacity. If a company does not have excess
capacity, it will have to turn away current customers in order to fill a special order.
If a special order is profitable from a quantitative perspective, the impact on customer relations should be considered before
deciding whether to accept or reject the order.
An analysis of outsourcing and make-or-buy decisions requires an in-depth analysis of relevant quantitative and qualitative
factors and a consideration of the costs and benefits of outsourcing and vertical integration. Forexample, Sunset Airlines might
consider outsourcing the
Vertical integration- is accomplished when a com pany is involved in multiple steps of the value chain. In an extreme example,
the same company might own a gold mine, a manufacturing facility to produce gold jewelry, and a retail jewelry store.
There are disadvantages to making parts internally. The supplier may be able to provide a higher-quality Vertical integration
Accomplished when a part for less cost.
A product should continue to be made internally if the avoidable costs are less than the additional costs that will be
incurred by buying or outsourcing.
The decision to drop a product or a service is among the most difficult that a manager can make. Like other decisions discussed
in this chapter, deciding whether to drop an old product or product line hinges on an analysis of the relevant costs and qualitative
factors affecting the decision. Qualitative factors are sometimes more important than focusing solely on income.
A product should be dropped when the fixed costs that are avoided exceed the contribution margin that is lost.
As we discussed earlier, qualitative factors are sometimes more important than quantitative factors in these decisions. For
example, what impact will discontinuing the sale of mud and snow tires have on sales of the remaining product lines? Tire
retailers are likely to prefer purchasing tires from a company offering a full line of tires. Retailers that cannot offer mud and snow
tires may have difficulty selling tires to individuals in the winter
A company faces a constraint when the capacity to manufacture a product or to provide a service is limited in some manner. A
resource utilization decision requires an analysis of how best to use a resource that is available in limited supply. The limited
resource may be a rare material or component used in manufacturing a product, but more likely is related to the time required to
make a product or provide a service or to the space required to store a product. For example, build- ing custom furniture requires
skilled craftspeople, who
Constraint- A restriction that occurs when the capacity to manufacture a product or to provide a service is limited in some
manner.
Resource utilization decision - A decision requiring an analysis of how best to use a resource that is available in limited supply.
Deciding how best to utilize the limited labor time available is a resource utilization decision.
● Grocery stores and other retail stores have limited shelf space. The resource utilization decision involves an analysis of
how best to use this limited re- source.
● A decision concerning how much of each product to have on hand must also consider the impact of qualitative factors,
such as customer reaction if a product is not carried, the impact on sales of other products, and so on.
Resource utilization decisions are typically short- rerm decisions. In the short run, such resources as ma- chine time, labor hours,
and shelf space are fixed and cannot be increased. However, in the long run, new machines can be purchased, additional skilled
laborers can be hired, and stores can be expanded. When faced with short-run constraints, managers must focus on the
contribution margin provided by each product per unit of limited resource rather than on the profitability of each product.
Decisions valving limited resources or constraints often include multiple constraints, such as storage space, machine time, labor
hours, and yen dollars available to invest. When we have more than one constraining factor, the decision-making process
becomes more complicated and is facilitated by the use of computerized near programming models. A discussion of linear
pgramming is beyond the scope of this text
The theory of constraints- is a management tool for dealing with constraints. The theory of constraints identifies bottlenecks in
the production process.
Bottlenecks- limit throughout, which can be thought of as the amount of finished goods that result from the production process.
In the previous example, machine time is a bottleneck that limits the amount of throughput. In the airline industry, certain tasks
performed while the aircraft is on the ground may delay departure and increase the turnaround time for the plane.
In Exhibit 7-7, Birdie Maker has discovered that delays in delivery of golf clubs to customers result from the extra time it takes to
order and receive putters from Ace Putters. Options for relieving this bottleneck in- clude requiring Ace Putters to reduce its
delivery time. If Ace cannot speed up delivery, Birdie Maker might consider using another supplier or perhaps making thetime
spent manufacturing irons or woods, will not re- duce overall delivery time until the bottleneck with the putters is relieved.
The decision whether to sell a product as is or process it further LO generare additional revenue is another common management
decision. For example, furniture manufacturers may sell fur- niture unassembled and unfinished, assembled and finished (see
Exhibic 7-8). The key in deciding whether to sell or process further is that all costs that are incurred up to the point where the
decision is made are sunk costs and therefore not relevant.
A product should be processed further if the additional revenue exceeds the additional.
The relevant costs are the incremental or additional processing costs. Managers should compare the addi- tional sales revenue that
can be earned from processing the product further to the additional processing costs. If the additional revenue is greater than the
additional costs, the product should be processed further. If the additional costs exceed the revenues, the product should be sold
as is.
For example, assume that unassembled and unfinished tables cost $100 to produce and can be sold for $150. The company is
considering selling assembled and finished tables for $225 each. Additional as- sembly and finishing costs of $45 per table would
be required. the additional (incremental) revenue from selling assembled and finished furniture is $75 per unit. As long as the ad-
ditional (incremental) costs of assembly and finishing are less than $75, the company will