3rd YEAR M EC HANI

HAN C
ALENGI
ALENG NEERI
NEER NG

Element Of Machine Design(22564)

A MICROPROJECT ON
“ Prepare l ist of different types of lever
used in a bike, bicycle, auto - rickshaw,
moped and write their specification and
basis for selection ”

UNDER THE GIDANCE OF

Prof. Karanjule Sir
A C A D E M I C Y E A R 2023-24

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CERTIFICATE

MAHARASTRA STATE BOARD OF TECHNICAL

EDUCATION

This is to certify that the students, had carried out the micro project
work for the course “Element Of Machine Design(22564)” on topic entitled
“Prepare list of different types of levers used in bike, autorick-shaw,
moped and write their specifications and basis for selection ". The
micro project work is here by accepted for the partial fulfilment
towards completion of Diploma in Mechanical Engineering, for the
academic year 2023-24, from Government Polytechnic, Ahmednagar
(MSBTE Institute Code 0130).

GUIDE H.O.D. PRINCIPAL

Prof. Karanjule Sir Prof.R.M.Mane Prof.B.M.Kardile

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INDEX

SR.NO TABLE OF CONTENTS PAGE NO.

1. Submitted by.. 04
Annexure-I
1.0 Aims/Benefits of the micro project 05
2.0 Course outcome addressed 05
3.0 Proposed methodology 05
4.0 Action Plan 06
5.0 Resources used 06
Annexure-I I
1.0 Brief introduction 07
Bell Crank Lever Specification 08
Basis For Selectiom
1 Angular Lever Specification 09
Basis for Selection 10
Brake Lever Specification 11
Basis for selection 12
Gear Shift Lever Specification 13
Basis for Selection 14
2.0 Resources used 15
3.0 Output of the micro project 16
4.0 Skill developed/Learning outcome of this micro 16
project
5.0 Conclusion 16

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SUBMITTED BY...

Name of student - Bakal Vedant

Annasaheb Roll no – 07

Enrollment No – 2101300384

Seat No - 392705

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ANNEXURE-I

-A MIC RO PROJEC T O N-
“Prepare list of different types of lever use
d in a
bike, bicycle, auto-rickshaw, moped and
writetheir specification andbasis for sele
ction”

1. Benefits of the micro project

Preparing a detailed list of various levers used in bikes and bicycles,

complete with their specifications and selection criteria, offers numerous
advantages. Firstly, it provides a comprehensive understanding of the critical
components that govern a bike's functionality. This clarity aids in making
informed decisions during the selection process. Compatibility is another key
benefit, as the specified criteria ensure that chosen levers integrate seamlessly
with existing systems, preventing compatibility issues down the line. Such a
list also promotes cost-efficiency, steering riders away from unnecessary
expenses and guiding them towards components that align with the bike's
intended use

1. Bell Crank Lever

2. Angular lever
3. Brake levers
4. Gear shift levers

2.0 Course outcome addressed

Design joints and levers for various applications.

3.0 Proposed methodology

1. Focus on the selection of an appropriate topic for the micro- project
2. Select the topic i.e. To prepare a report on micro project

3. Brief study on our topic`

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4.0 Action Plan
SR.NO. Detail of Activity Plane start Plane Name of responsible
date finish date team members
1. Get Information about 15 /10 /2023 17 /10 /2023
solid ed ge software
2. Collecting information 15 /10 /2023 17 /10 /2023 Bakal Vedant Annasaheb
from Google
3. Create 3D object of 16 /10 /2023 18 /10 /2023
Oldham coupling
4. Arrange all information 17 /10 /2023 20 /10 /2023
in MS word Prepare a
report on it using MS
word

5.0 Resources used

SR.NO. Name of resource Specifications Quantity

material
1. Reference/textbook of 01
element of machine
design

-
3. Internet For download images 01
Google for more
information
4. PC Windows 10 01

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ANNEXURE-II

-A MIC RO PROJEC T O N-

“ Prepare list of different types of lever use

d in abike, bicycle, auto-rickshaw, moped an
d write
their specification and basis for selection”

1.0 Brief Introduction/Rationale

1. Bell Crank Lever

Specification
1. Material: Bell crank levers are typically made from durable
materials like steel, aluminum, or composite materials. 2.Length
of Arms: The lengths of the two arms of the lever are crucial
design parameters
3.Load Capacity: The lever must be designed to withstand the loads
and forces it will encounter in its intended application. 4.Friction
Considerations: Engineers must account for potential friction at the
pivot points and other contact surfaces to minimize energy losses
and ensure smooth operation.
5. Angle of Bend: The angle at which the lever is bent determines the
range of motion and the direction in which force is transmitted.

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Basis For Selection
Application Requirements: The specific application and its functional
requirements play a central role in selecting a bell crank lever.
Engineers must consider factors such as load magnitude, direction of
force, and range of motion.
Material Strength and Durability: The material chosen for the lever
should have the required strength to handle the anticipated loads and
environmental conditions. It should also be durable enough to
withstand prolonged use.Cost Considerations: The cost of
manufacturing the lever, including material and production costs, is an
important factor in the selection process. It must align with the budget
constraints of the project.
Space Constraints: The available space in the system where the lever
will be installed may dictate the maximum size and configuration of
the lever.

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2. Angular Lever

Specification
Length of Lever Arm: The length of the lever arm that extends from
the pivot point to the point where force is applied affects the lever's
mechanical advantage and angular Displacement.
Angle of Rotation: The range of angular motion that the lever is
designed to achieve is a crucial specification. This angle determines
the lever's effectiveness in transmitting motion or force.
Pivot Point Location: The placement of the pivot point relative to the
lever's arms is essential. Engineers must carefully position this point
to optimize the lever's mechanical behavior.
Load Capacity: The lever must be designed to withstand the loads
and forces it will encounter during operation. This includes both
static and dynamic loads.

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Basis for selection

Cost Considerations: The cost of manufacturing the lever, including

material and production costs, is an important factor in the selection
process. It must align with the budget constraints of the project.
Space Constraints: The available space in the system where the lever
will be installed may dictate the maximum size and configuration of
the lever.
Environmental Conditions: If the lever will be exposed to harsh
environmental conditions (e.g., moisture, chemicals, extreme
temperatures), materials with appropriate corrosion resistance and
protective coatings should be chosen.
Mechanical Advantage Requirements: Depending on the application,
the lever may need to provide a specific mechanical advantage.

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-
3. Brake Lever

Specification
Material:Brake levers are commonly made of materials such as
aluminum, steel, or composite materials. High-quality alloys or reinforced
plastics are often used to ensure strength, durability, and lightweight
Construction. Length and Shape : The length and shape of the lever can
vary depending on the type of brake system and the ergonomic
considerations of the user.Longer levers may provide increased
mechanical advantage, but may also require more effort to operate.
Mounting Type:Brake levers can be designed for various mounting
configurations, such as handlebar-mounted levers for bicycles or pedal-
mounted levers for vehicles.
Adjustability:Some brake levers have adjustable reach, allowing users
to customize the distance between the lever and the handlebar or
pedal to accommodate different hand sizes.

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-
Basis For Selection

Brake System Compatibility: Ensure that the brake lever is

compatible with the type of braking system (e.g.,
mechanical, hydraulic) and the specific brand/model of
brakes.
Ergonomics and Comfort : Select a lever with a design
and shape that provides a comfortable and secure grip
for the user.
Adjustability : Consider whether an adjustable lever is
needed to accommodate different hand sizes or
preferences.
Durability and Material : Choose a lever made of durable
materials suitable for the intended use and environment

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-
4. Gear Shift Lever

Specification

Material:Brake levers are commonly made of materials such as

aluminum, steel, or composite materials.High-quality alloys or
reinforced plastics are often used to ensure strength, durability, and
lightweight construction.
Length and Shape:The length and shape of the lever can vary depending
on the type of brake system and the ergonomic considerations of the
user.Longer levers may provide increased mechanical advantage, but
may also require more effort to operate.
Mounting Type:Brake levers can be designed for various mounting
configurations, such as handlebar-mounted levers for bicycles or pedal-
mounted levers for vehicles.
Adjustability: Some brake levers have adjustable reach, allowing users
to customize the distance between the lever and the handlebar or pedal
to accommodate different hand sizes

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-
Basis For Selection

Brake System Compatibility:Ensure that the brake lever is

compatible with the type of braking system (e.g., mechanical,
hydraulic) and the specific brand/model of brakes.
Ergonomics and Comfort:Select a lever with a design and shape
that provides a comfortable and secure grip for the user.
Adjustability:Consider whether an adjustable lever is needed to
accommodate different hand sizes or preferences.Durability
and Material:Choose a lever made of durable materials
suitable for the intended use and environment.
Weight:Consider the importance of weight savings in the
overall design of the braking system, especially in
performance- oriented applications.

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-
2.0Actual Resources Use

SR.NO. Name of resource Specifications Quantity

material
1. Reference/textbook of 01
Element Of machine
design

3. Internet For download images 01

Google for more information
4. PC Windows 10 01

3.0Outputs of the Micro-Project

Selecting the right type of lever for a bike or bicycle involves

considering various factors such as ergonomics, material strength,
compatibility, and functionality specific to each type of lever. This
ensures optimal performance and rider comfort. Always consult
with a professional or experienced rider for specific
recommendations based on your individual needs and preferences.
4.0Skill Developed / Learning outcomes of this
Micro-Project

 Increase knowledge about different Levers

 Learning about specification characterstics
 Learning basis for selection

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-
5.0Conclusion

Selecting the right type of lever for a bike or bicycle

involves considering various factors such as ergonomics,
material strength, compatibility, and functionality
specific to each type of lever. This ensures optimal
performance and rider comfort. Always consult with a
professional or experienced rider for specific
recommendations based on your individual needs and
preferences.

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-
Evaluation sheet for the Micro Project

Program: ME5I ( 2023-24)

Name of faculty: Prof. Karanjule Sir

Course: Element of machine design
(22564)

Title of Micro project.: Prepare list of different types of levers used in bike,
autorick-shaw, moped and write their specifications and basis for selection".

COs addressed by the micro project

CO. b Design joints and levers for various applications.

.
Major Learning Outcomes achieved by students by doing the project

a) Practical Outcomes:

b) Unit outcomes in cognitive domain:

c) Unit outcomes in affective domain:

Comments/ suggestions:

Roll No. Name of Student Marks out of 6 for Marks out of 6 for Total marks
performance performance in oral/ out of 10

in group activity presentation

D5 Col.8 D5 Col.9

07 Bakal Vedant Annasaheb

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