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Sli-23198 Rev0

This document is the user manual for the Liebert GXT4 230V, 5000VA uninterruptible power supply (UPS). It describes the key features and components of the UPS, including the internal battery packs, removable power distribution box, and major internal components like the rectifier, inverter, and battery charger. It provides instructions on installing the UPS in a tower or rack configuration and connecting input/output power. It also explains how to operate the UPS through its display panel interface and menu structure, including starting up, shutting down, running self-tests, and putting the UPS in bypass mode.

Uploaded by

Andrey Gurevich
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
37 views

Sli-23198 Rev0

This document is the user manual for the Liebert GXT4 230V, 5000VA uninterruptible power supply (UPS). It describes the key features and components of the UPS, including the internal battery packs, removable power distribution box, and major internal components like the rectifier, inverter, and battery charger. It provides instructions on installing the UPS in a tower or rack configuration and connecting input/output power. It also explains how to operate the UPS through its display panel interface and menu structure, including starting up, shutting down, running self-tests, and putting the UPS in bypass mode.

Uploaded by

Andrey Gurevich
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Liebert® GXT4™ 230V, 5000VA

User Manual
TABLE OF CONTENTS
IMPORTANT SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
GLOSSARY OF SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
1.0 PRODUCT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
1.1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Available Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Appearance and Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3.1 Appearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3.2 Rear Panel Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.4 Internal Battery Packs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.5 Removable Power Distribution Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.6 Major Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.6.1 Transient Voltage Surge Suppression (TVSS) and EMI/RFI Filters. . . . . . . . . . . . . . . . . . . . . 8
1.6.2 Rectifier/Power Factor Correction (PFC) Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.6.3 Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.6.4 Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.6.5 DC-to-DC Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.6.6 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.6.7 Internal Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.6.8 Maintenance Bypass. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.7 Operating Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.7.1 Mains Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.7.2 Manual Bypass Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.7.3 Battery Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.7.4 Battery Recharge Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.7.5 Frequency Converter Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.7.6 Active ECO Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.0 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1 Unpacking and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 What’s Included . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3 Preparation for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3.1 Installation Environment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.4 Install the Main Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4.1 Tower UPS Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4.2 Rack Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.5 External Battery Cabinet Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.6 Connect Input/Output Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.6.1 Distribution Box Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.0 OPERATION AND DISPLAY PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.1 LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.2 Control Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.3 LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

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3.4 Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.4.1 Startup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.4.2 Default Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.4.3 Main Menu Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.4.4 Prompt List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.4.5 Warning List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.4.6 Fault List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.0 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
4.1 Startup Checklist for the Liebert GXT4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.2 Starting the UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.3 Manual Battery Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.4 Manual Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.5 Shut Down the Liebert GXT4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.6 Disconnecting Input Power from the Liebert GXT4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.7 Maintenance Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.0 COMMUNICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.1 Liebert IntelliSlot® Communication Cards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.1.1 Liebert MultiLink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.2 USB Port Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.2.1 Configuration Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.3 Terminal Block Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.3.1 Any Mode Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.3.2 Battery Mode Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.3.3 On Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.3.4 Low Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.4 Remote Emergency Power Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6.0 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.1 Replacing the Internal Battery Pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.1.1 Battery Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.2 Battery Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.3 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6.4 Checking UPS Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6.5 Checking UPS Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
7.0 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
7.1 UPS Symptoms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
7.1.1 Indicator and LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
7.1.2 Audible Alarm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
7.2 Troubleshooting—Problems, Causes, Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
8.0 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
8.1 Auto-Learning Battery Run Times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
8.2 Product Warranty Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
8.3 Technical Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

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FIGURES
Figure 1 Liebert GXT4 5000VA, front view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Figure 2 Liebert GXT4, rear view—5000VA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Figure 3 Internal battery pack with connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Figure 4 Power distribution box for GXT4 5000VA model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Figure 5 Support bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Figure 6 Remove the front plastic bezel cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Figure 7 Rotate the operation and display panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Figure 8 External battery cabinets connected to Liebert GXT4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Figure 9 Power Distribution box removal—captive screws and maintenance bypass breaker . . . . . . . . . . 15
Figure 10 Distribution box electrical connections diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Figure 11 Operation and display panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Figure 12 Menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Figure 13 Startup screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Figure 14 Startup screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Figure 15 Starting and Start Successful screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Figure 16 Default screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Figure 17 Main Menu screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Figure 18 Status screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Figure 19 CONFIGURATION screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Figure 20 UPS screens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Figure 21 Battery screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Figure 22 ECO Mode screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Figure 23 LCD screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Figure 24 Language screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Figure 25 Color screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Figure 26 Factory Default screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Figure 27 Control screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Figure 28 Turn UPS On or Off screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Figure 29 Alarm Control screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Figure 30 Batt Test screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Figure 31 Log screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Figure 32 Clear Log screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Figure 33 About screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Figure 34 Network screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Figure 35 Terminal Block Communication pin layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Figure 36 REPO switch connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Figure 37 Removing the front plastic bezel cover and battery door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Figure 38 Disconnecting the battery plug and battery receptacle (front view) . . . . . . . . . . . . . . . . . . . . . . . 38
Figure 39 Pulling out the battery packs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

iii
TABLES
Table 1 UPS model, power rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Table 2 Branch circuit breaker ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Table 3 Electrical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Table 4 LED indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Table 5 Control buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Table 6 Prompts and meanings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Table 7 Warning list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Table 8 Fault list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Table 9 Output voltage option, all models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Table 10 Description of the displayed fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Table 11 Audible alarm description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Table 12 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Table 13 UPS specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Table 14 Power distribution specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Table 15 External battery cabinet specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Table 16 Typical battery run times, minutes at 25°C (77°F), 100% resistive load. . . . . . . . . . . . . . . . . . . . 45

iv
IMPORTANT SAFETY PRECAUTIONS

! WARNING
Risk of electric shock. Can cause equipment damage, injury or death.
Observe all cautions and warnings in this manual. Failure to do so may result in serious
injury or death.
Refer all UPS and battery service to properly trained and qualified service personnel. Do not
attempt to service this product yourself.
Opening or removing the cover may expose you to lethal voltages within this unit even when
it is apparently not operating and the input wiring is disconnected from the electrical source.
Never work alone.

SAVE THESE INSTRUCTIONS


This manual contains important safety instructions that must be followed during the installation and
maintenance of the UPS and batteries. Read this manual thoroughly before attempting to install or
operate this UPS.

UPS Safety Notes


The UPS contains no user-serviceable parts except the internal battery pack. Do not remove the
cover. Removing the cover may result in electric shock and will invalidate any implied warranty.
The UPS has an internal battery, so the output receptacles of the UPS may carry live voltage even if
the UPS is not connected to mains input power.
Before moving or rewiring the UPS, disconnect mains input power and the battery and make sure
that the UPS is completely shut down. Otherwise, the output terminal may carry live voltage,
presenting an electric shock hazard.
To ensure human safety and normal UPS operation, the UPS must be properly grounded before use.
When the UPS is connected to an IT power distribution system, the short-circuit protection device
must be installed on the neutral line.
Install and use the UPS in the following environments:
• Temperature: 0°C to 40°C (32 - 104°F); relative humidity: 0% to 95%, non-condensing)
• Out of direct sunlight
• Away from heat source
• Stable surface, not subject to vibrations or shocks
• Away from dust and other particulates
• Away from corrosive substances, salts and flammable gases
Keep the air inlet and outlet of the UPS unobstructed. Poor ventilation will increase the UPS internal
temperature and can shorten the life of the UPS and its batteries.
Keep liquid and other foreign objects away from the UPS.
This UPS is not intended for use with life support and other designated critical devices. Maximum
load must not exceed that shown on the UPS rating label. This UPS is designed for data processing
equipment. If uncertain, consult your local dealer or Emerson Network Power® representative.

Battery Safety

! WARNING
Risk of electric shock and explosion. Can cause equipment damage, injury and death.
Do not dispose of the battery in a fire. The battery may explode.
Do not open or damage the battery. Released electrolyte is toxic and is harmful to skin and
eyes. If electrolyte comes into contact with the skin, wash the affected area immediately with
plenty of clean water and get medical attention.

1
! WARNING
Risk of electric shock. Can cause equipment damage, injury and death.
A battery can present a risk of electrical shock and high short-circuit current. The following
precautions should be observed when working on batteries:
• Remove watches, rings and other metal objects.
• Use tools with insulated handles.
• Wear rubber gloves and boots.
• Do not lay tools or metal parts on top of batteries.
• Disconnect charging source prior to connecting or disconnecting battery terminals.
• Determine if the battery is inadvertently grounded. If it is inadvertently grounded, remove
the source of the ground. Contact with any part of a grounded battery can result in
electrical shock. The likelihood of such shock will be reduced if grounds are removed during
installation and maintenance (applicable to a UPS and a remote battery supply not having
a grounded supply circuit).

ELECTROMAGNETIC COMPATIBILITY—complies with the limits for a Class A digital device,


pursuant to Part 15 of FCC rules. Operation is subject to the following conditions:
• This device may not cause harmful interference.
• This device must accept any interference received, including interference that may cause
undesired operation. Operating this device in a residential area is likely to cause harmful
interference that users must correct at their own expense.
The Liebert GXT4 series complies with the requirements of EMC Directive 2004/108/EC and the
published technical standards. Continued compliance requires installation in accordance with these
instructions and use of accessories approved by Emerson®.

Information for the Protection of the Environment


UPS SERVICING—This UPS makes use of components dangerous for the environment (electronic
cards, electronic components). The components removed must be taken to specialized collection and
disposal centers.
NOTICE TO EUROPEAN UNION CUSTOMERS: DISPOSAL OF OLD APPLIANCES—This
product has been supplied from an environmentally aware manufacturer that complies with the
Waste Electrical and Electronic Equipment (WEEE) Directive 2002/96/CE.
The “crossed-out wheelie bin” symbol at right is placed on this product to
encourage you to recycle wherever possible. Please be environmentally
responsible and recycle this product through your recycling facility at its end
of life. Do not dispose of this product as unsorted municipal waste. Follow
local municipal waste ordinances for proper disposal provisions to reduce the
environmental impact of waste electrical and electronic equipment (WEEE).
For information regarding the scrapping of this equipment, please browse
http://www.eu.emersonnetworkpower.com (“Products session” or
“Contact us” session) or call our worldwide technical support.
• Toll Free: 00 80011554499
• Toll Number Based in Italy: +39 0298250222

2
GLOSSARY OF SYMBOLS

Risk of electrical shock

! Indicates caution followed by important instructions

AC input

AC output

i Requests the user to consult the manual

- +
Indicates the unit contains a valve-regulated lead acid battery
PbH2SO4

R Recycle

DC voltage

Equipment grounding conductor

Bonded to ground

AC voltage

WEEE

3
Product Description

1.0 PRODUCT DESCRIPTION


The Liebert GXT4 is a compact, online uninterruptible power system (UPS) that continuously
conditions and regulates its output voltage. The UPS is designed to supply microcomputers and other
sensitive electronic equipment with clean sine wave input power, 5000VA at 230V.
Upon generation, AC power is clean and stable. However, during transmission and distribution it is
subject to voltage sags, spikes and complete failure that may interrupt computer operations, cause
data loss and damage equipment.
The Liebert GXT4 protects equipment from these disturbances. The Liebert GXT4 continuously
charges its batteries from the mains, enabling it to supply power to connected loads, even when the
mains fail.
This section describes the UPS, its features, models, appearance and components, operating
principles and operating mode.

1.1 Features
The UPS includes these features:
• Intelligent battery management to extend battery life
• LCD for user-friendly operation and local monitoring and configuration of operational parameters
• Flexible network management with Liebert MultiLink® software
• Fan fault self-inspection and automated diagnostic function
• Intelligent fan operation, automatically changing rotation speed depending on system
requirements, to decrease power consumption and noise
• Input circuit breaker to ease recovery from overloads
• Safety approval from UL and cUL
• Communication options: USB port, Liebert IntelliSlot® port and terminal block communication
• Dry contacts for remote monitoring
• Input power factor greater than 0.99
• Output voltage selection function

1.2 Available Models


Available models of the UPS are listed in Table 1:
Table 1 UPS model, power rating
Model Number Nominal Power Rating
GXT4-5000RT230U 5000VA / 4000W

4
Product Description

1.3 Appearance and Components


1.3.1 Appearance
The Liebert GXT4 rack/tower models in various power ratings have the same general appearance,
controls and features (see Figure 1). The various rack/tower models differ largely in the type of
receptacles each has.

Figure 1 Liebert GXT4 5000VA, front view

Upper Bezel

Operation and Display Panel

Operation and
Upper Bezel Display Panel

Lower Bezel and Battery Access Door Lower Bezel and Battery Access Door

5
Product Description

1.3.2 Rear Panel Features


The rear panel of the Liebert GXT4 has these features:
• Liebert IntelliSlot® Port
• USB port
• Input Circuit Breaker
• External Battery Connector
• Cooling Fan
• Terminal Block Communication
• Output Circuit Breakers
• Maintenance Bypass Circuit Breaker

Figure 2 Liebert GXT4, rear view—5000VA


Terminal Block
Communication

REPO
®
Liebert IntelliSlot Port USB Port

External Battery
Connector

IT Power System
Access Cover
Output
Circuit
Breakers

Output Knockouts
Maintenance Input Circuit
Circuit for Hard-Wired
Bypass Circuit Breaker
Breaker Power Input
Breaker

6
Product Description

1.4 Internal Battery Packs


The UPS has two internal battery packs behind a battery access door on the front of the unit. Each
internal battery pack is fitted with a connector to link to the UPS.

Figure 3 Internal battery pack with connector

Battery Handle

Battery Connector

Front of Battery Pack

1.5 Removable Power Distribution Box


The UPS arrives with a power distribution pack installed. This box always contains the UPS input
circuit breaker.

Figure 4 Power distribution box for GXT4 5000VA model

Outer Surface View Power Distribution


Box for 5000VA models—PD2-CE6HDWRMBS

Quick-Connect

NOTE
Hard-wired and hard-wired/receptacle boxes that include a manual bypass switch
allow AC power to continue to flow from the mains input to the load while the box is
removed from the UPS. For details, refer to 2.6 - Connect Input/Output Power.

7
Product Description

1.6 Major Components

Dynamic
Bypass
Rectifier/ L
L TVSS PFC EMI/RFI
EMI/RFI Inverter
N DC-DC Output N
Input Converter Filter G
G Filter

Battery
Charger

Battery

The UPS is composed of mains input, TVSS and EMI/RFI filters, rectifier/PFC, inverter, battery
charger, DC-to-DC converter, battery, dynamic bypass and UPS output.

1.6.1 Transient Voltage Surge Suppression (TVSS) and EMI/RFI Filters


These UPS components provide surge protection and filter both electromagnetic interference (EMI)
and radio frequency interference (RFI). They minimize any surges or interference present in the
mains line and keep the sensitive equipment protected.

1.6.2 Rectifier/Power Factor Correction (PFC) Circuit


In normal operation, the rectifier/power factor correction (PFC) circuit converts mains AC power to
regulated DC power for use by the inverter while ensuring that the waveshape of the input current
used by the UPS is near ideal. Extracting this sinewave input current achieves two objectives:
• The mains power is used as efficiently as possible by the UPS.
• The amount of distortion reflected on the mains is reduced.
This results in cleaner power being available to other devices in the building not being protected by
the Liebert GXT4.

1.6.3 Inverter
In normal operation, the inverter utilizes the DC output of the power factor correction circuit and
inverts it into precise, regulated sinewave AC power. Upon a mains power failure, the inverter
receives its required energy from the battery through the DC-to-DC converter. In both modes of
operation, the UPS inverter is on-line and continuously generating clean, precise, regulated AC
output power.

1.6.4 Battery Charger


The battery charger utilizes energy from the mains power and precisely regulates it to continuously
float charge the batteries. The batteries are being charged whenever the Liebert GXT4 is connected to
mains power.

1.6.5 DC-to-DC Converter


The DC-to-DC converter utilizes energy from the battery system and raises the DC voltage to the
optimum operating voltage for the inverter. This allows the inverter to operate continuously at its
optimum efficiency and voltage, thus increasing reliability.

8
Product Description

1.6.6 Battery
The Liebert GXT4 utilizes valve-regulated, nonspillable, lead acid batteries. To maintain battery
design life, operate the UPS in an ambient temperature of 15°C to 25°C (59°F to 77°F). Optional
external battery cabinets are available to extend battery run times. For run times, see Table 16.

1.6.7 Internal Bypass


The Liebert GXT4 provides an alternate path for mains power to the connected load in the unlikely
event of a UPS malfunction. Should the UPS have an overload, overtemperature or any other UPS
failure condition, the UPS automatically transfers the connected load to bypass. Bypass operation is
indicated by an audible alarm and illuminated amber Bypass LED (other LEDs may be illuminated to
indicate the diagnosed problem). To manually transfer the connected load from the inverter to bypass,
press the Standby/Manual Bypass button once and hold it for about 2 seconds

1.6.8 Maintenance Bypass


The Liebert GXT4 provides a manual maintenance bypass that is located in a removable section of the
rear of the UPS. This allows replacement of the UPS, in the unlikely event of a UPS malfunction,
while keeping the connected equipment powered with mains power.

NOTE
The bypass power path does NOT protect the connected equipment from disturbances
in the mains supply.

1.7 Operating Mode


The UPS operation modes include the following: Mains (AC) Mode, Bypass Mode, Battery Mode,
Battery Recharge Mode, Active ECO Mode and Frequency Converter Mode.
Refer to 3.0 - Operation and Display panel for details about the operating mode indicators and
control buttons.

1.7.1 Mains Mode


During Mains Mode, the mains provides input power to the Liebert GXT4. The filters, PFC circuit
and inverter process this power to provide high-quality sine wave power to connected loads. The UPS
maintains the batteries in a fully charged state.

1.7.2 Manual Bypass Mode


Manual Bypass Mode occurs when the unit is manually placed in internal bypass by navigating the
LCD display menu to select 3 Control > 1 Turn On & Off > Turn UPS Bypass. Bypass operation is
indicated by an audible alarm and illuminated amber bypass indicator. (If other indicators are
illuminated, refer to 7.0 - Troubleshooting). During Bypass Mode, mains power bypasses the
inverter and provides energy to the connected load.

NOTICE
Risk of loss of power to the connected load. Can cause equipment damage.
Turning Off the UPS in Bypass Mode will result in loss of output power to the connected load.

9
Product Description

1.7.3 Battery Mode


The Liebert GXT4 enters Battery Mode when mains power fails or is outside acceptable limits. The
battery system supplies power through the DC-to-DC converter to the inverter to generate clean AC
power for the connected loads.
When the Liebert GXT4 enters Battery Mode, the UPS sounds a half-second beep at 10-second
intervals. When approximately 2 minutes of run time remains, the beeps sound every 5 seconds to
warn that the battery is getting low (this Low Battery Warning is user-configurable).
In Battery Mode, the battery indicator will illuminate and the LCD will show the prompt utility power
not available.
Press either the Up or Down button once, then press the Enter button to clear the prompt and silence
the audible alarm. Once the alarm prompt has been acknowledged, the screen showing the estimated
battery run time and battery capacity will be visible. Refer to Refer to 7.0 - Troubleshooting.
Refer to Table 16 for approximate battery run times.

NOTICE
Risk of loss of power to the connected load. Can cause equipment damage.
Turning Off the Liebert GXT4 when it is in Battery Mode will result in loss of output power to
the connected load.
If the UPS is turned Off manually, it must be manually restarted after mains power returns.
If the UPS is turned Off by a communication signal or because the batteries are depleted, it
will operate as set in the configuration program for Auto-Restart (Refer to 5.2.1 -
Configuration Program).

1.7.4 Battery Recharge Mode


Once mains power is applied to the Liebert GXT4, the Battery Charger begins charging the batteries.

1.7.5 Frequency Converter Mode


All models of the Liebert GXT4 are capable of frequency conversion. Frequency Conversion Mode can
be selected using the configuration program. Allowable frequency operating modes include:
• Auto Sensing - 50Hz or 60Hz – Bypass Enabled
• Auto Sensing - 50Hz or 60Hz – Bypass Disabled
• Frequency Converter - 50Hz – Bypass Disabled
• Frequency Converter - 60Hz – Bypass Disabled

NOTE
The default for all models of the Liebert GXT4 is “Auto Sensing - 50Hz or 60Hz – Bypass
Enabled.”

! CAUTION
Risk of electric shock. Can cause injury or death.
Never touch the AC input receptacle while the UPS is operating. Voltage may still be present
even when the AC input indicator is Off.

1.7.6 Active ECO Mode


All Liebert GXT4 models can operate in Active ECO Mode. In this mode, the connected equipment is
powered through the bypass path to increase efficiency, reducing the electrical costs.
Active ECO mode keeps the rectifier and inverter operating, allowing the inverter to remain
synchronized to bypass. This synchronization allows the transfer of the connected equipment to UPS
inverter power almost seamlessly if bypass power falls outside the user-set limits. Once bypass power
returns within the acceptable parameters, the UPS will return to Active ECO Mode operation.
The default setting is Active ECO Mode Off.

10
Installation

2.0 INSTALLATION
Do NOT attempt to start the UPS, turn on any circuit breaker or energize the input power until
instructed to do so in 4.2 - Starting the UPS.

2.1 Unpacking and Inspection


Unpack the UPS and conduct the following checks:
• Inspect the UPS for shipping damage. Report any shipping damage to the carrier and your local
dealer or Emerson® representative immediately.
• Check the accessories against the delivery list. If there is any discrepancy, contact your local
dealer or your Emerson representative immediately

! CAUTION
The UPS is heavy (see 8.0 - Specifications). Take proper precautions when lifting
or moving it.

2.2 What’s Included


The Liebert GXT4 5000RT230U is shipped with:
• Terminal Block Communication terminals
• Compact disk with
• Liebert MultiLink®
• Configuration program
• User manual (electronic version)
• USB cable, one; 1.2m (3.9 ft.) long
• Rack mounting hardware, including screws, handles and mounting rail kit (not included with
model numbers ending with an “E”)
• Power Distribution Box, installed on Liebert GXT4
• Support base set, one
• Warnings, Safety Instructions booklet and WEEE recycling sheet (ISO 14001 compliance)

NOTE
The GXT4 External Battery Cabinet shipping package includes one battery cabinet, two
spacers for tower configuration, one DC power cable and rack mounting hardware, including
screws, handles and mounting rail kit (not included with model numbers ending with an “E”).

2.3 Preparation for Installation


2.3.1 Installation Environment
Install the Liebert GXT4 indoors in a controlled environment, where it cannot be accidentally turned
Off. Place it where air flows unrestricted around the unit. The installation location must be free of
water, flammable liquids, gases, corrosives and conductive contaminants. Maintain a minimum
clearance of 100mm (4 inches) in the front and rear of the UPS. Maintain an ambient temperature
range of 0 to 40°C (32 -104°F).

NOTE
UPS operation in sustained temperatures outside the range of 15-25°C (59°-77°F)
reduces battery life.

Installation Clearances
Maintain a clearance of at least 100mm (4 inches) in the front and rear of the Liebert GXT4. Do not
obstruct the air inlets on the front panel or rear panel of the UPS—blocking the air inlets reduces
ventilation and heat dissipation, shortening the service life of the Liebert GXT4.

11
Installation

2.4 Install the Main Cabinet


The Liebert GXT4 may be installed in either a tower configuration or in a rack, depending on
available space and use considerations. Determine the type of installation and follow the appropriate
instructions in either 2.4.1 - Tower UPS Installation or 2.4.2 - Rack Installation.

2.4.1 Tower UPS Installation


To install the Liebert GXT4 as a tower:
1. Take out support bases from the accessories bag (see Figure 5).
Figure 5 Support bases
Spacers
Connectors

Support Bases

2. If optional Liebert external battery cabinets will be connected to the Liebert GXT4 5000RT230U™,
take out the spacers shipped with the battery cabinet.
3. Connect the spacers and the support bases as shown in Figure 5. Each Liebert GXT4 needs two
assembled support bases, one in the front and one in the rear.
4. Adjust the direction of the operation and display panel and logo on the Liebert GXT4.
a. Remove the front plastic bezel cover as shown in Figure 6.
Figure 6 Remove the front plastic bezel cover

Front Plastic
Bezel Cover

b. Pull the operation and display panel gently, rotate it 90 degrees clockwise and snap it back
into position, as shown in Figure 7.

Figure 7 Rotate the operation and display panel

Operation and Display


Panel Rotated
Clockwise 90 Degrees

12
Installation

c. Pull the logo on the front plastic bezel cover gently, rotate it 90 degrees clockwise and snap it
back into position. The rotated front plastic bezel cover is shown in Figure 7.
d. Replace the front plastic bezel cover on the Liebert GXT4. At this point, the UPS operation
and display panel and logo have been rotated 90 degrees clockwise, which provides upright
viewing for users.
5. Place the Liebert GXT4 and any battery cabinets on the support bases. Each Liebert GXT4 needs
two support assemblies, as shown in the lower half of Figure 5.

2.4.2 Rack Installation


The Liebert GXT4 UPS and external battery cabinets (EBC), when installed in a rack enclosure, must
be supported by a shelf or rack-mount rails. The Liebert GXT4 UPS and EBC units ship with all
required hardware to allow rack-mount installation (not included with model numbers that end in
“E”). Because different rack-mount options install differently, refer to the installation instructions
provided with the rack-mount kit being used.

! CAUTION
The GXT4 is heavy; see 8.0 - Specifications. The UPS must be installed as near the bottom
of a rack as possible. If placed too high, it can make the rack top-heavy and prone to tipping
over.

13
Installation

2.5 External Battery Cabinet Installation


Optional Liebert external battery cabinets may be connected to the UPS to provide additional battery
run time. External battery cabinets may be placed on one side of the UPS or stacked beneath the
UPS. External battery cabinets can be used in either a rack-mount or tower configuration.

! CAUTION
The external battery cabinet(s) are heavy (see 8.0 - Specifications). Take proper precautions
when lifting them.
Figure 8 External battery cabinets connected to Liebert GXT4

Liebert GXT4

Cables connecting
battery cabinets to
Liebert GXT4

Battery Cabinets

1. Visually inspect the external battery cabinet for freight damage. Report damage to the carrier
and your local dealer or Liebert representative.
2. For slide rail installations, first remove the top/side fin. Top/side fin slides forward and then lift
up to remove. Optional rack-mount handles are shipped with the external battery cabinet and
may be installed at this time if desired.
3. Securing hardware and slide rails are sold separately. Please contact your local dealer or Liebert
representative for these additional options and any assistance needed. Fasten the slides into
position with the screws per the instructions included with the slide rails.
4. Use the enclosed support bases for the tower option to prevent tip-over. One additional set of
support base extensions ships with each external battery cabinet.
5. Verify the External Battery Cabinet breaker is in the Off position.
6. Connect the supplied external battery cabinet cable to the rear of the external battery cabinet,
then to the rear of the UPS.
7. Turn the External Battery Cabinet breaker to the On position.
8. Configure the number of external battery cabinets connected to the UPS using either the LCD or
the configuration program on the CD that shipped with the UPS.
• If using the configuration program to set the number of external battery cabinets, refer to the
manual on the CD for assistance.
• If using the LCD, refer to Figure 21 for assistance in setting the number of battery cabinets.
The UPS is now equipped with additional backup battery run time. For approximate battery run
times, refer to Table 16.
NOTE
When removing the External Battery Cabinet, the circuit breaker on the rear of the cabinet
must be turned off before disconnecting the cable.
If the UPS is to be shipped or stored for an extended time, the connector should be
disconnected. This will minimize any standby current drain on the batteries and help attain
their design life.

14
Installation

2.6 Connect Input/Output Power


Figure 9 Power Distribution box removal—captive screws and maintenance bypass breaker

Maintenance
Bypass
Breaker
Extract
these
captive
screws

The UPS should arrive with the power distribution box attached. If the box needs to be removed for
maintenance or replacement, follow these instructions to remove and install the power distribution
pack.
To remove:
1. Ensure maintenance bypass lamp is on. To place the unit in maintenance bypass, see 4.4 -
Manual Bypass.
2. Loosen one captive screw over the maintenance bypass breaker.
3. Turn the maintenance bypass breaker on.

NOTICE
The load is unprotected from disturbances in the power supply while the UPS is on bypass.
4. Turn the output and input breaker off.
5. Loosen other captive screws until the power distribution box releases.
6. Remove the power distribution box from the UPS and set it aside.
7. Loosen screws over the plastic cover for the connector on the rear of the panel.
8. Slide plastic cover over connector and tighten screws.

NOTE
Do not operate the UPS with this box removed. To disconnect all power to this box and load, the
utility input power also must be disconnected.

To install:
1. Align connectors and press box onto UPS
2. Hold box firmly against UPS and tighten captive screws except one over the maintenance bypass
breaker.
3. Turn the output and input breaker on.
4. Start the UPS according to startup instructions.
5. Verify that the UPS lamp is illuminated.
6. Turn the maintenance bypass breaker off.
7. Insert the maintenance bypass cover behind the captive screw and tighten the screw.

NOTE
The maintenance bypass breaker cover must be installed behind the captive screw and the
screw must be tightened for the UPS to operate in inverter mode.

15
Installation

2.6.1 Distribution Box Electrical Connections


Electrical connections are made through a removable power distribution box that attaches to the rear
of the UPS.
The installer must provide an upstream branch circuit breaker. The input circuit breaker on the
distribution box and the output circuit breaker on the rear of the power distribution box disconnect all
power between the main cabinet and the distribution box.
Models equipped with a manual bypass breaker pass bypass power directly to the bypass breaker
from the input terminal block. The input circuit breaker on the distribution box does not disconnect
power from the manual bypass breaker.
Table 2 Branch circuit breaker ratings
Unit Rating Maximum Breaker Rating
5000VA D Type 35A
Figure 10 Distribution box electrical connections diagram
MB CB
Mains Input

External Output
Branch CB

Input Output
CB CB

UPS-PFC,
Battery Inverter

Hard-Wired Terminal Block Connections


Conduit entry holes are provided on the rear and side of the box. Input and output wiring should not
share the same conduit. Emerson recommends using strain relief when installing the wire.
Table 3 Electrical specifications
Recommended Recommended Wire Maximum Wire Terminal
(Maximum) External (Including ground wire) Accepted by Tightening
UPS Model Overcurrent Protection (75°C copper wire) Terminal Block Torque
Liebert GXT4
35A 4mm2 (10AWG) 6mm2 (8AWG) 1.13 Nm (10 in-lb)
5000RT230U

For 208V input, connect the L1, L2 L1 L2/ N L1 L2/ N


inputs as shown at right
OUTPUT INPUT

For 230V input, connect the L1, N L1 L2/ N L1 L2/ N


inputs as shown at right
OUTPUT INPUT

NOTE
The installer must provide circuit breaker protection according to local codes. The mains
disconnect should be within sight of the UPS or have appropriate an appropriate lock-out.
Maintain service space around the UPS or use flexible conduit.
The installer must provide output distribution panels, circuit breaker protection or emergency
disconnects according to local codes. Output circuits must not share a common conduit with
any other wiring.

16
Operation and Display panel

3.0 OPERATION AND DISPLAY PANEL


This chapter describes the Liebert GXT4 controls, particularly the operation and display panel on the
front of the Liebert GXT4. The panel has four control buttons, seven LED indicators and a liquid
crystal display (LCD), as shown in Figure 11.

Figure 11 Operation and display panel

Inverter Indicator Battery Indicator

Bypass
Fault Indicator
Indicator

LCD
Panel

ECO mode
Indicator

ESC ENTER
Button Button

UP Arrow Button DOWN Arrow Button

3.1 LED Indicators


The five LED indicators on the front of the operation and display panel are:
• Inverter
• Battery
• Bypass
• ECO Mode
• Fault
Figure 11 shows the indicators’ locations; their descriptions and functions are shown in Table 4.
Table 4 LED indicators
LED Indicators LED Color Description
Inverter Green On when the inverter is supplying power
On when the load is supplied by the mains through
Bypass Amber
automatic/manual bypass
Battery Amber On when the load is supplied by the battery
Fault Red On when an error has occurred within the UPS
ECO Mode Green On when the UPS is in ECO Mode

17
Operation and Display panel

3.2 Control Buttons


The four control buttons on the front of the operation and display panel are:
• ESC
• Up
• Down
• Enter
Figure 11 shows the buttons’ locations; their descriptions and functions are shown in Table 5.
Table 5 Control buttons
Control Buttons Description
Pressing this button returns to the previous menu or aborts any change in the input data field
ESC Button
before confirming.
Pressing this button can move the cursor up or increase the value displayed in the input data
Up Button
field. When a menu is displayed on several screens, pressing the button can scroll up.
Pressing this button can move the cursor down or decrease the value displayed in the input
Down Button
data field. When a menu is displayed on several screens, pressing the button can scroll down.
Enter Button Pressing this button can enter the next level menu or confirm the parameter setting value.

3.3 LCD
The LCD panel shows the UPS status and enables changes to the UPS settings by assisting in
navigating through the Liebert GXT4’s menu (see 3.4 - Menu Structure).

3.4 Menu Structure


The menu structure of the LCD is shown in Figure 12.

18
Operation and Display panel

Figure 12 Menu structure

Output
Audible Alarm
Load
Startup on Bypass
Status Input

Battery Enable Auto Shutdown


Start UPS
Windows
Time Since Startup Enable Auto Restart

System Frequency Selection


Status Configuration
Output Level Selection

Turn UPS Turn UPS On


On/Off Turn UPS Off Battery Cabinets

BATT Low Battery Time Warning

Main Alarm 1. Audible Alarm On


Control
Menu Control 2. Audible Alarm Off Batt Test Interval

1. Start Batt Replace Time


Batt Test 2. Cancel
3. Batt Test Result
Enable /Disable

View Log Voltage


Tolerance
Log ECO Mode
Frequency
Clear Log Tolerance

Requalification
Time
About PN/SN/Firmware Version
Factory
Default

Address: MAC
Language 1 English
Address: IPV4 LCD
Network Address: IPV6STATIC Color

Address: IPV6AUTO

Address: IPV6LINK

19
Operation and Display panel

3.4.1 Startup Screen


When the Liebert GXT4 is starting up, it initiates a self-test and displays the screen shown in
Figure 13 for about 10 seconds.

Figure 13 Startup screen

EMERSON
Network Power

After about 10 seconds, the LCD shows one of the On screens in Figure 14; the screen shown depends
on whether input power is available.

Figure 14 Startup screens

AC NOT AVAILABLE
TURN ON UPS START ON BATTERY?
YES NO YES NO
O/P: 0V HZ 0.0A O/P: 0V 0HZ 0.0A
I/P : 230 V 50HZ 0.0A I/P : 230V 50HZ 0.0A
BATT: 100 % 320 MINS BATT: 100% 320MINS
LOAD: 0% LOAD: 0%
Input Power is Available Input Power is Not Available

To turn on the UPS, press either the Up or Down button to select YES and press the Enter button.
The UPS will start up, the LCD will display UPS STARTING and then START SUCCESSFUL after
the UPS is turned On, as shown in Figure 15.

Figure 15 Starting and Start Successful screens

UPS STARTING START SUCCESSFUL

O/P: 0V 0HZ 0.0A O/P: 230V 50HZ 4.6A


I/P : 230V 50HZ 0.0A I/P : 230V 50HZ 5.0A
BATT: 100% 320MINS BATT: 100% 15MINS
LOAD: 0% LOAD: 40%

20
Operation and Display panel

3.4.2 Default Screen


Press any button in the START SUCCESSFUL screen to enter the default interface, shown in
Figure 16.

Figure 16 Default screen

Values shown will vary


GXT4-UPS 3KVA according to installation
and configuration.
O/P: 230V 50HZ 11.7A
I /P: 230V 50HZ 13.1A
BATT: 100 % 3MINS
LOAD: 100%

In the default screen, the LCD shows the UPS model, output parameters, input parameters, battery
capacity with run time estimate and load percentage. The UPS operation mode (online /inverter,
ECO, Battery or Bypass) will be indicated by the LED indicators.
If no control button (ESC, Up, Down, Enter) is pressed for 2 minutes, the LCD will enter the screen
saver mode (backlight turns off). It will remain off until a control button is pressed.

3.4.3 Main Menu Screen


Press the Enter button in the default screen to enter the MAIN MENU screen, as shown in
Figure 17.

Figure 17 Main Menu screen

1 STATUS
2 CONFIGURATION
3 CONTROL
4 LOG
5 ABOUT
6 NETWORK

To select a submenu, press the Up or Down button to move the cursor to the required item, then press
the Enter button to enter its submenu or set its parameter.

21
Operation and Display panel

STATUS Screen
In the MAIN MENU screen, select STATUS to enter the Status Screen, displaying OUTPUT, LOAD,
INPUT, BATTERY and TIME SINCE STARTUP, as shown in Figure 18.

Figure 18 Status screens

OUTPUT LOAD INPUT


VOLTAGE : 120V CAP : 90% VOLT : 120V
FREQUENCY : 60HZ WATT : 1620W FREQ : 60 HZ
CURRENT : 17.6A VA : 1800VA CURR : 18.6A
POWER : 2112 KWH POWER : 97KWH

BATTERY
TIME SINCE STARTUP
CAPACITY : 90%
RUNTIME : 100 MINS 05D 15H 30M
VOLTAGE : 80V

CONFIGURATION Screen
Select MAIN MENU > CONFIGURATION to enter the Configuration menu. This menu has seven
submenus, as shown in Figure 19.

Figure 19 CONFIGURATION screen

1. UPS
2. BATTERY
3. ECO MODE
4. LCD
5. FACTORY DEFAULT

In the CONFIGURATION screen, press the Up or Down button to move the cursor to the required
item, then press the Enter button to enter a submenu or set its parameters.

22
Operation and Display panel

UPS Screen
Select MAIN MENU > CONFIGURATION > UPS to enter the UPS screen. This menu has six
screens, as shown in Figure 20.
Figure 20 UPS screens

AUDIBLE ALARM STARTUP ON BYPASS GUARANTEE SHUTDOWN

OFF NO NO

ENABLE AUTO RESTART FREQUENCY SELECTION VOLTAGE SELECTION

YES AUTO - BYPASS ENABLE 230

Press the Up or Down button to move the cursor to the required item, and press the Enter button to
confirm the settings.

Battery Screen
Select MAIN MENU > CONFIGURATION > BATTERY to enter the BATTERY screen. This menu
has four screens, as shown in Figure 21.
Figure 21 Battery screen

EXT BATT CABINET LOW BATTERY TIME

0 CABINETS 2 MINS

BATT TEST INTERVAL BATT REPLACE TIME

8 WEEKS 2014 Y 1M 1D

Press the Up or Down button to increase or decrease the value of the settings, and press the Enter
button to confirm it.

23
Operation and Display panel

ECO Mode Screens


Select MAIN MENU > CONFIGURATION > ECO MODE to enter the ECO MODE screens, as shown
in Figure 22.

Figure 22 ECO Mode screen

ECO MODE VOLTAGE TOLERANCE

ON 10%

FREQUENCY TOLERANCE REQUALIFICATION TIME

3 Hz 5 MINS

Press the Up or Down button to move the cursor to the required item, and press the Enter button to
confirm the settings.

LCD Screen
Select MAIN MENU -> 2 CONFIGURATION -> 6 LCD to enter the LCD screen. This menu has two
submenus, as shown in Figure 23.

Figure 23 LCD screen

1 LANGUAGE
2 COLOR

Select ‘1 LANGUAGE’ and press the Enter button to enter the LANGUAGE screen, as shown in
Figure 24.
The Liebert GXT4 is capable of supporting multiple languages. For the list of supported languages
and instructions on how to upload them, refer to the Configuration Program user manual on the
included CD.

24
Operation and Display panel

Figure 24 Language screen

1 English
2

Select 2 COLOR and press the Enter button to enter the COLOR screen, as shown in Figure 25.

Figure 25 Color screen

EMERSON
EMERSON
EMERSON
EMERSON

FACTORY DEFAULT Screen


Select MAIN MENU -> 2 CONFIGURATION -> 7 FACTORY DEFAULT to enter the FACTORY
DEFAULT screen, as shown in Figure 26.

Figure 26 Factory Default screen

RESET ALL SETTINGS


TO FACTORY DEFAULT
SETTINGS?
YES NO

25
Operation and Display panel

Control Screen
Select MAIN MENU -> 3 CONTROL to enter the CONTROL screen. This screen has three submenus,
as shown in Figure 27.

Figure 27 Control screen

1 TURN ON & OFF


2 ALARM CONTROL
3 BATT TEST

In the CONTROL screen, press the Up or Down button to move the cursor to the required item, and
press the Enter button to enter its submenu.

TURN ON & OFF Screen


Select MAIN MENU -> 3 CONTROL -> 1 TURN ON & OFF to enter the TURN ON & OFF screen.
This screen shows one of two displays, depending on the state of the UPS, as shown in Figure 28.
Figure 28 Turn UPS On or Off screen

TURN OFF UPS


TURN ON UPS
TURN ON UPS BYPASS

UPS is Off UPS is On

ALARM CONTROL Screen


Select MAIN MENU -> 3 CONTROL -> 2 ALARM CONTROL to enter the ALARM CONTROL screen,
as shown in Figure 29. This section allows active audible alarms to be silenced. To completely turn
off the audible alarm, refer to CONFIGURATION > UPS as shown in Figure 20.

Figure 29 Alarm Control screen

1 AUDIBLE ALARM ON
2 AUDIBLE ALARM OFF

26
Operation and Display panel

BATT TEST Screen


Select MAIN MENU -> 3 CONTROL -> 3 BATT TEST to enter the BATT TEST screen, as shown in
Figure 30.

Figure 30 Batt Test screen

1 START
2 CANCEL
3 BATT TEST RESULT

Log Screen
Select MAIN MENU -> 4 LOG to enter the LOG screen. This screen has two submenus, as shown in
Figure 31.

Figure 31 Log screens

254 /255
1 VIEW LOG 255 OD 1H 17m AGO
2 CLEAR LOG UPS switch to Online
mode

CLEAR LOG Screen


Select MAIN MENU > LOG > CLEAR LOG to enter the CLEAR LOG screen, as shown in Figure 32.

Figure 32 Clear Log screen

DO YOU WANT TO
CLEAR EVENT LOGS?

YES NO

Press the Up or Down button to move the cursor to the required item. Press the Enter button to
confirm the settings.

27
Operation and Display panel

ABOUT Screen
Select MAIN MENU> ABOUT to enter the ABOUT screen, as shown in Figure 33.

Figure 33 About screen

PN: GXT4-2000 RT230

SN:1XXX60XXX1AFCXX

FW VER: U100D100
HW VER: H100

The ABOUT screen displays UPS model, serial number, software version and hardware version.

Network
Select MAIN MENU>NETWORK to enter the NETWORK screen.
The NETWORK screen displays the MAC address and the IPv4 IP address. If the Liebert GXT4 is
fitted with an optional Liebert IntelliSlot® Web card (Liebert IS-WEBCARD), the screen will display
IPv6 IP address settings (IPv6 requires configuration), as shown in Figure 34.

Figure 34 Network screens

ADDRESS MAC ADDRESS IPV4 ADDRESS IPV6 STATIC

00-02-11-4X-AX 10.163.226 .231 /24 ::

ADDRESS IPV6 LINK


ADDRESS IPV6 AUTO
Fe80::202:99ff:fe0f:4ba
::
2%1

28
Operation and Display panel

3.4.4 Prompt List


A prompt screen is displayed during the operation of the system to alert to certain conditions and/or
to require confirmation of a command or other operation. The prompts and meanings are given in
Table 6.
Table 6 Prompts and meanings
Prompt Meanings
The mains power returns and the UPS transfers back to mains (AC)
Mains Power Restored
mode.
UPS Return From A Low Battery Condition The UPS transfers back to mains (AC) mode from battery low mode.
UPS Return From Battery Mode The UPS transfers back to mains (AC) mode from battery mode.
UPS Self Test Successful The UPS self-test is successfully performed.
UPS Shutdown Command Received The UPS shut down was initiated through communication.
UPS Turn Off The UPS shuts down and has no output power.
The UPS starts up successfully and supplies protected power to the
UPS Turn On
load.
UPS Shutdown Process Had Been The shutdown command sent through Liebert MultiLink® or SNMP
Canceled card to the UPS is canceled,
ECO Mode Enabled The UPS is configured to ECO mode operation,
The UPS is configured to Online mode, supplying protected power to
ECO Mode Disabled
the load through the inverter.
UPS Internal Temperature Return To
The internal temperature of the UPS recovers to normal range.
Normal
The loads are reduced, and the UPS recovers to normal state from
UPS Load Return From Overload
overload.
Load On Inverter The inverter is on and supplies protected power to the load.
The UPS is on ECO mode; the mains is supplying power to the load
Load On ECO Bypass
directly to reduce energy usage.
The bypass power recovered and the UPS can now transfer to
Bypass Power Restored
bypass.

3.4.5 Warning List


All UPS warning messages are described in Table 7.
Table 7 Warning list
Warning Description
The utility power is not available, or it cannot satisfy the requirements
Utility power not available
for the UPS to operate
UPS batteries low and exhausted soon The battery capacity is low and will be exhausted soon.
The utility power is abnormal or the PFC side is faulty; the UPS
UPS has switched to battery mode
transfers back to Battery mode
The UPS transfers to Bypass mode. At this point, the input utility power
Load on Bypass
supplies power to the load directly, and the load is not protected.
Input power wiring error L-N line reverse or N line not connected
The bypass power is not available, or it cannot satisfy the requirements
Bypass power not available
for the UPS transfer to bypass
UPS Maintenance bypass output The UPS transfers to maintenance bypass
The input voltage or frequency from utility (or generator) is outside
AC input not qualified, cannot start UPS
acceptable limits and the inverter cannot be powered up.
Output disabled REPO terminal connect error

29
Operation and Display panel

3.4.6 Fault List


All UPS fault messages are described in Table 8.
Table 8 Fault list
Fault Description
UPS Self-Test Failed The battery is bad or weak or not connected.
UPS Overload The UPS is overloaded.
Inverter Out Of Order The inverter has failed.
Battery Weak/Bad The battery is bad or weak.
Output Short Circuit The output connection is short-circuited.
DC Bus Overvoltage The DC bus is faulty.
UPS Overtemperature Overtemperature occurs to the UPS and the UPS will transfer to Bypass mode.
Charger Out Of Order The charger has failed.
Fan Out Of Order At least one fan is failed.
DC Bus Discharge Fail DC-DC failure occurs.
Rectifier Out Of Order Rectifier failure occurs.

If a fault occurs, the UPS automatically switches to Bypass Mode. The original operating mode will be
maintained only in the case of a battery disconnection fault. The fault message alternates with UPS
Mode once a second, the red fault indicator on the operation and display panel lights up and the alarm
sounds continuously.
If a fault occurs:
1. Enter the ALARM CONTROL screen (see Figure 29), and select AUDIBLE ALARM ON or
AUDIBLE ALARM OFF to switch the alarm On or Off.
2. Enter the EVENT LOG screen (see Figure 31), and select VIEW LOG to view the entire Event log.

NOTE
There will be a short delay before the EVENT LOG screen displays the historical fault log to
allow the log to load.

30
Operation

4.0 OPERATION
This section describes checks to be made before starting the UPS, how to start the UPS, manual
battery test, manual bypass, shutting down the UPS and disconnecting mains power from the UPS.

NOTE
The Liebert GXT4’s battery has been fully charged before delivery, but some charge will be lost
during storage and shipping. To ensure that the battery has adequate reserve power to protect
the connected load, charge the battery for three hours before putting the UPS into service.

4.1 Startup Checklist for the Liebert GXT4


Before starting the UPS, perform these checks:
___ 1. Check that the input plugs and loads are connected properly and reliably.
___ 2. Check that the battery cable is connected properly.
___ 3. Check that the communication cables are connected properly.

4.2 Starting the UPS


1. Plug the UPS into the appropriate AC outlet.
2. Close the input breaker on the rear of the unit
3. The UPS will begin the startup sequence once AC power is present. The UPS will sound an
audible alarm, this is normal.
4. On the LCD, press either the Up or Down button once, then press the Enter button to turn On the
UPS. The UPS will sound the audible alarm again because the output receptacles are now being
powered by the internal bypass. It will sound the alarm one more time as the inverter begins
powering the connected equipment.
5. Check the LCD and LED indicators to ensure the UPS is operating normally.
6. Check the load percentage on the default screen to ensure that the connected equipment is not
exceeding the UPS’s rated capacity.
The UPS is now providing conditioned and protected power to the connected equipment.

4.3 Manual Battery Test


To initiate a manual battery test, select MAIN MENU > CONTROL>BATT TEST>START.
• If the battery test results show FAILED, allow the UPS to recharge the batteries for 24 hours.
• Retest the batteries after 24 hours of charging.
• After the batteries have been retested, if the battery test still shows FAILED, contact your local
Emerson® representative or Emerson Network Power Channel Support.

4.4 Manual Bypass


To manually transfer the connected equipment to the internal bypass:
1. From the main menu select CONTROL, then press Enter.
2. Select TURN ON & OFF and press Enter.
3. Select TURN UPS BYPASS and press Enter. The UPS will transfer the connected loads to the
internal bypass.
If the internal bypass is not available because of mains power problems, pressing this button once will
be ignored. Bypass operation is indicated by an audible alarm and illuminated amber Bypass
indicator. (If other indicators are illuminated, refer to 7.0 - Troubleshooting.)

31
Operation

4.5 Shut Down the Liebert GXT4


To shutdown the UPS from the LCD:
1. From the Main Menu select CONTROL, then press Enter, then select TURN ON & OFF.
2. Press the Enter key.
3. Select TURN UPS OFF, then press Enter.
4. Press either the Up or Down button to move the cursor to confirm the Turn Off command and
press Enter. The UPS will sound an audible alarm, this is normal.
5. Power to the connected equipment is now Off.
The UPS display will be illuminated because the batteries are still being charged. The UPS may now
be unplugged from AC power. If unplugged, the unit will completely shutdown in 15 seconds.

4.6 Disconnecting Input Power from the Liebert GXT4


1. After the UPS has been shut down as detailed in 4.5 - Shut Down the Liebert GXT4,
disconnect the input cable from the wall socket.
2. Wait 30 seconds and verify that all indicators have turned Off and the fan has stopped; this
indicates that the power-off is complete.
3. Turn the external battery cabinet breaker switch to the Off position if the UPS has an external
battery cabinet.
After powering Off the UPS, the UPS ceases output and the load is powered Off.

4.7 Maintenance Bypass


Maintenance Bypass Mode is used when maintenance or replacement is required. To place the unit in
Maintenance Bypass:
1. Place the UPS on internal bypass. This may be done by either of the following methods:
a. Press the Off button on the front panel one time.
b. Slide the bracket away from the manual bypass breaker on the rear of the UPS. This requires
loosening the captive screw and sliding the bracket up and away from the Manual Bypass
Breaker.
2. Move the Manual Bypass Breaker on the rear of the UPS to the bypass position. This requires
loosening the captive screw and sliding the bracket up and away from the manual bypass breaker.

32
Communication

5.0 COMMUNICATION

5.1 Liebert IntelliSlot® Communication Cards


The Liebert IntelliSlot port accepts four optional cards:
• Liebert IntelliSlot Web Card (IS-WEBCARD)
• Liebert IntelliSlot Relay Card (IS-RELAY)
• Liebert IntelliSlot MultiPort Card (IS-MULTIPORT)
• Liebert IntelliSlot Unity Card (IS-UNITY-DP)
The Liebert IntelliSlot Web Card provides SNMP monitoring and control of the UPS across the
network.
The Liebert IntelliSlot Relay Card provides dry contact relay outputs for custom-wired applications
and delivers support for Liebert MultiLink® shutdown software.
The Liebert IntelliSlot MultiPort Card provides four sets of contacts for support of up to four
computers that have Liebert MultiLink installed.
The Liebert IntelliSlot Unity Card provides SNMP and/or 485 monitoring of the UPS across the
network and/or building management system. The Liebert IntelliSlot Unity card also provides the
ability to monitor external temperature, humidity and contact closure inputs using external sensors.
(The IS-UNITY-DP compatibility will be a future release; contact your Emerson sales representative
for availability.)
Follow instructions provided with the Liebert IntelliSlot card to configure Liebert MultiLink, the UPS
or any additional ancillary product for the Liebert GXT4. These instructions are available at:
multilink.liebert.com

5.1.1 Liebert MultiLink


Liebert MultiLink monitors the UPS continuously and can shut down the computer or server in the
event of an extended power failure. Liebert MultiLink can also be configured to shut down the UPS.
Liebert MultiLink can communicate with the UPS via the USB port, contact closures via terminal
block or over the network via SNMP using the Liebert IS-WEBCARD. An optional Liebert MultiLink
license kit permits shutting down multiple computers that are protected by the UPS.
For more information about the Liebert IntelliSlot SNMP Card, Liebert IntelliSlot Web Card and
Liebert MultiLink License Kits, visit the Liebert Web site (www.liebert.com) or contact your local
Emerson® representative.

5.2 USB Port Communication


The standard B-type USB port is used to connect the UPS and network server or other computer
system using Liebert MultiLink®.
A standard B-type USB port is provided to allow connection to a computer or network server. The
USB port can be used to communicate with the Liebert GXT4 configuration program (see section 5.2.1
for details) or Liebert MultiLink (refer to 5.1.1 - Liebert MultiLink for description) that is provided
on the CD that is included with the UPS.

33
Communication

5.2.1 Configuration Program


The configuration program is on the Liebert GXT4 CD and can be used instead of making
configuration setting changes from the LCD panel. The configuration program communicates to a
computer running a Microsoft® Windows® operating system via the included USB cable.
For most users, the factory default settings are adequate. This section give a brief overview of the
features and parameters that are available for modification, as well as the factory default settings.
Should any changes be necessary, refer to the Configuration Program User Manual that is located on
the included CD for further details.
The configuration program allows these features of the Liebert GXT4 to be changed:
• Change and set the display language
• Enable/Disable Auto-Restart (default is Enable)
• Select frequency converter operation with a fixed output frequency of 50Hz or 60Hz, bypass
disabled (default is Auto-Select with bypass enabled)
• Set the Low Battery Warning alarm time from 2 to 30 minutes (default is 2 minutes)
• Enable/Disable the Auto-Battery test (default is Enable)
• Enable/Disable Auto-Restart after removing Remote shutdown (default is Disable)
• Set the wiring mode of Remote shutdown (default is normally open)
• Set the Auto-Enable output after remote shutdown (default is Disable)
• Set the Auto-Battery test to 8, 12, 16, 20, or 26 weeks (default is 8 weeks)
• Select the number of external battery cabinets connected to the UPS to adjust the remaining run
time calculated by Emerson® software products (default is zero)
• Select one of multiple output voltages to match various voltages (see Table 9).
Table 9 Output voltage option, all models
Factory Default Setting Output Voltage Option
230VAC 200V, 208V, 220V, 230V, 240V

NOTICE
The output voltage settings cannot be changed while the UPS is On and powering connected
loads.

NOTE
Programming the output voltage of a 230V model of the Liebert GXT4 to 220V automatically
derates the UPS to 96% of both the VA and watt ratings (refer to 8.0 - Specifications for VA
and watt ratings).

NOTE
• This program is compatible with UPS models beginning with ‘GXT4,’ as in
‘GXT4-3000RT230.’ It is not compatible with earlier versions of the Liebert GXT UPS.
• A computer running Microsoft® Windows 2000®, Windows XP®, Windows Vista®, Windows 7
or Windows 8 is required to set up and run the configuration program.

5.3 Terminal Block Communication


The Terminal Block includes eight pins, as shown in Figure 35.

34
Communication

Figure 35 Terminal Block Communication pin layout

1 Any Mode
2 Shutdown
3 Battery Mode
4 Shutdown
5
On Battery Mode
6
7
Low Battery
8

5.3.1 Any Mode Shutdown


The purpose of Any Mode Shutdown is to shut down the UPS output by turning Off the rectifier,
inverter and static switch so that there is no power to the loads.
Any Mode Shutdown can be operated locally or remotely:
• Local Any Mode Shutdown can be performed by shorting Pin 1 and Pin 2.
• Remote Any Mode Shutdown can be performed using a switch connected to Pin 1 and Pin 2 and
mounted at a remote location.

NOTE
Remote Power Off will be performed either by NO or NC contact of Any Mode Shutdown,
depending on the settings in the configuration program.
A current-limited source for this optocoupler (+12VDC, 50mA) will be available from the UPS.
The connection to the UPS for remote connection will be via terminal block connector.
Any Mode Shutdown wiring must conform to all national, regional and local wiring
regulations.

! WARNING
When the Auto-Enable output option is selected and the UPS output is disabled using Pin 1
and Pin 2, the Liebert GXT4’s output can turn On automatically and without warning if the
Pin 1 and Pin 2 connection is changed.

35
Communication

5.3.2 Battery Mode Shutdown


Battery Mode Shutdown permits shutting down the UPS by turning Off the rectifier, inverter and
static switch so that there is no power to the load when the UPS is On Battery. The auxiliary power
for the UPS will still be active.
Battery Mode Shutdown can be performed locally or remotely:
• Local Battery Mode shutdown can be performed by shorting Pin3 and Pin4.
• Remote Battery Mode Shutdown can be performed using a switch connected to Pin3 and Pin4 and
mounted at remote location.

NOTE
Remote Power Off will be performed by NO contact.
A current-limited source (+12VDC, 50mA) will be available from UPS.
The connection to the Liebert GXT4 for remote connection will be via terminal block connector.
Battery Mode Shutdown wiring must conform to all national, regional and local wiring codes
and laws.
This signal must last for 1.5 seconds or longer.
A battery shutdown signal will not cause an immediate shutdown. It will start a 2-minute
shutdown timer. This timer cannot be stopped once triggered. If the mains power returns
during this countdown, the Liebert GXT4 will still shut down and must remain shut down for
10 seconds. Whether the UPS turns back On when the power is restored depends on the
auto-restart setting.

5.3.3 On Battery
On Battery signal is a Normally Open (NO) dry contact. When the UPS is supplying output power
from the battery this dry contact will be closed.

5.3.4 Low Battery


Low Battery signal is a Normally Open (NO) dry contact. When the UPS is supplying output power
from the battery and has reached the Low Battery Warning time selected in the configuration
program, this dry contact will be closed.

NOTE
The rated values for the dry contacts for the On Battery and Low Battery signals are:
• Rated Voltage: 30V (AC or DC)
• Rated Current: 300mA

36
Communication

5.4 Remote Emergency Power Off


The UPS is equipped with a Remote Emergency Power Off (REPO) connector.
The user must supply a means of interfacing with the REPO circuit to allow disconnecting the UPS
input feeder breaker to remove all sources of power to the UPS and connected equipment to comply
with national and local wiring codes and regulations.

Figure 36 REPO switch connection diagram


UPS ships with REPO jumper Opening the REPO connection will disable the UPS.
installed allowing the UPS Manual restart using the front panel is required after
to operate the REPO connection is closed again.

1 2 1 2

Normally closed switch system


(fail-safe)

! CAUTION
To maintain safety (SELV) barriers and electromagnetic compatibility, signal cables should
be shielded and run separately from power cables.

37
Maintenance

6.0 MAINTENANCE
This section describes replacing the internal battery pack, precautions, checking the Liebert GXT4
status and checking UPS functions.

6.1 Replacing the Internal Battery Pack


The Liebert GXT4 is designed to allow the user to replace the internal battery pack safely.
Read all safety cautions before proceeding. A trained user can replace the internal battery pack when
the UPS is always in a restricted access location (such as a rack or server closet). Contact your local
dealer or Emerson representative for pricing and to obtain the appropriate replacement battery pack
(GXT4-240VBATKIT, two required).

6.1.1 Battery Replacement Procedures


1. Gently remove the front plastic bezel cover from the UPS.
2. Loosen and remove the six screws on the battery door, as shown in Figure 37.
3. Lay the battery door and screws aside for reassembly.

Figure 37 Removing the front plastic bezel cover and battery door

Battery Door

Screws, 6

Front Bezel

4. Gently pull the battery wires out and disconnect the battery connector, as shown in Figure 38.

Figure 38 Disconnecting the battery plug and battery receptacle (front view)

Battery
Connector

Battery Connector Battery Connector Battery Receptacle

38
Maintenance

5. Grasp the battery handle and pull one of the internal battery packs out of the UPS, as shown in
Figure 39.
Repeat this step if both battery packs will be replaced. Each model has two battery packs

Figure 39 Pulling out the battery packs

Internal Battery Pack


Each model has two
battery packs

Battery
Handle
Battery Handle
Pull Out with Battery Handle

6. Unpack a new internal battery pack. Take care not to destroy the packing.
Compare the new and old internal battery packs to make sure they are the same type and model.
If they are the same, proceed with Step 7; if they are different, stop and contact your local Emer-
son representative or Emerson Channel Support.
7. Line up and slide in the new internal battery pack.
8. Repeat Steps 6 7 if replacing both battery packs. Each model has two battery packs
9. Reconnect the battery plugs and battery receptacles.
10. Gently push the battery wire into the UPS battery compartment.
11. Reattach the front battery door with the six screws.
12. Reattach the front plastic bezel cover to the UPS.

NOTE
The internal battery pack is hot-swappable. However, caution should be exercised because the
load is unprotected from disturbances and power failures during this procedure. Do not replace
the battery while the UPS is operating in Battery Mode. This will result in a loss of output
power and will drop the connected load.

6.2 Battery Charging


The batteries are valve-regulated, nonspillable, lead acid and should be kept charged to attain their
design life. The Liebert GXT4 charges the batteries continuously when it is connected to the mains
input power.
If the Liebert GXT4 will be stored for a long time, Emerson recommends connecting the UPS to input
power for at least 24 hours every four to six months to ensure full recharge of the batteries.

39
Maintenance

6.3 Precautions
Although the Liebert GXT4 has been designed and manufactured to ensure personal safety, improper
use can result in electrical shock or fire. To ensure safety, observe the following precautions:
• Turn Off and unplug the Liebert GXT4 before cleaning it.
• Wear rubber gloves and boots.
• Clean the UPS with a dry cloth. Do not use liquid or aerosol cleaners.
• Never block or insert any objects into the ventilation holes or other openings of the UPS.
• Do not place the Liebert GXT4 power cord where it might be damaged.

6.4 Checking UPS Status


Emerson recommends checking the UPS operation status every six months.
• Check whether the UPS is faulty: Is the Fault Indicator on? Is the UPS sounding an alarm?
• Check whether the UPS is operating in Bypass Mode. Normally, the UPS operates in Normal
Mode. If it is operating in Bypass Mode, stop and contact your local Emerson representative, or
Emerson Channel Support.
• Check whether the battery is discharging. When the mains input is normal, the battery should
not discharge. If the UPS is operating in Battery Mode, stop and contact your local Emerson
representative or Emerson Channel Support.

6.5 Checking UPS Functions


NOTE
UPS function check procedures may interrupt power supply to the connected load.

Emerson recommends checking the UPS functions once every six months.
Back up the load data before conducting the UPS functions check. Procedures are as follows:
1. Press the Standby/Manual Bypass button to check whether the buzzer and indicators are normal.
2. Press the On/Alarm Silence/Manual Battery Test button to check again whether the indicators
are on and the UPS is operating normally.
3. Press the On/Alarm Silence/Manual Battery Test button for three seconds after Inverter Mode.
The UPS should initiate a battery self-test. Check to determine whether the battery is operating
normally. If not, stop and contact your local Emerson representative or Emerson Channel Support

40
Troubleshooting

7.0 TROUBLESHOOTING
This section indicates various UPS symptoms a user may encounter and provides a troubleshooting
guide in the event the UPS develops a problem. Use the following information to determine whether
external factors caused the problem and how to remedy the situation.

7.1 UPS Symptoms


The following symptoms indicate the Liebert GXT4 is malfunctioning:
• The relative indicators illuminate, indicating the UPS has detected a problem.
• An alarm buzzer sounds, alerting the user that the UPS requires attention.

7.1.1 Indicator and LCD


In addition to the fault indicator being illuminated, the LCD will display the fault. The displayed
fault on the LCD is described in Table 10
Table 10 Description of the displayed fault
Displayed Fault Cause Corrective Steps
UPS self test failed The battery is bad or weak. Contact customer service.
UPS shutdown The UPS shuts down through
Contact customer service.
command received communication.
Reduce the load and contact customer
UPS overload The UPS is overloaded.
service.
Inverter Out of Order The inverter is faulty. Contact customer service.
Battery Weak/Bad The battery is bad or weak. Replace the battery.
Shut down the equipment and contact
Output Short Circuit The output connection is short-circuited.
customer service.
DC Bus Overvoltage The DC bus is faulty. Contact customer service.
Over-temperature occurs to the UPS and the Reduce the load and contact customer
UPS Overtemperature
UPS will transfer to Bypass mode. service.
Charger Out of Order The charger is faulty. Contact customer service.
Fan Out of Order At least one fan is faulty. Contact customer service.
DC Bus Discharge Fail A DC-DC failure occurs. Contact customer service.

NOTE
If the UPS encounters a fault and no correction attempt is performed within 2 minutes, the
LCD backlight will flash (on 1 second and off 1 second) as an alert.
Press any button to exit the alert mode. If no correction attempt is performed on the UPS, the
LCD backlight will flash again until the UPS fault is corrected.

41
Troubleshooting

7.1.2 Audible Alarm


An audible alarm will sound in conjunction with the visual indicators to indicate a change in UPS
operating status. The audible alarm will sound as described in Table 11.
Table 11 Audible alarm description
Condition Alarm
Battery discharge Half-second beep every 10 seconds
Low battery Two half-second beeps every 5 seconds
UPS fault, load on bypass 1-second beep every 4 seconds
UPS fault, no power to load Continuous
Overload Half-second beep every half second
Battery replacement 2-second beep every 2 minutes
Battery loss Continuous
Wiring problem (loss of proper grounding for UPS) Continuous
Bypass reminder 1-second beep every 60 seconds

7.2 Troubleshooting—Problems, Causes, Solutions


In the event of a problem with the UPS, refer to Table 12 to determine the cause and solution. If the
fault persists, contact Emerson® Channel Support.
Table 12 Troubleshooting
Problem Cause Solution
Ensure UPS is Off. Disconnect all loads and ensure nothing is
UPS is short-circuited or
lodged in output receptacles. Ensure loads are not defective or
overloaded
shorted internally.
UPS fails to start Check to ensure the internal battery is connected. If it is not,
Batteries are not charged make the connection and try to start the unit. If the battery is
enough or not connected connected, leave the UPS connected to input power for 24
hours to recharge batteries, then try to start the unit.
UPS is operating from battery mode. Ensure UPS is securely
UPS is not plugged in
plugged into the wall receptacle.
UPS input protection fuse has UPS is operating from battery mode. Save data and close
Battery indicator is
blown/opened applications. Replace UPS input fuse, then restart UPS.
illuminated
UPS is operating from battery mode. Save data and close
Mains power is out of tolerance applications. Ensure mains supply voltage is within acceptable
limits for UPS.
Keep UPS plugged in continuously at least 24 hours to
Batteries are not fully charged
recharge batteries.
UPS has reduced battery UPS is overloaded Check load level indicator and reduce the load on the UPS.
backup time Replace batteries. Contact your local dealer, Emerson
Batteries may not be able to
representative or Emerson Channel Support for replacement
hold a full charge due to age
battery kit.
Check battery connections, completely power down and
Battery source is not available; restart UPS.
Battery indicator is flashing
continuous horn. NOTE: If the battery circuit opens while the UPS is running, it
will be detected when the next battery test is performed.
The AC input powers the PFC input and serves as the bypass
Because the voltage or source. If the AC is present but the voltage or frequency
Bypass indicator is flashing frequency is outside acceptable exceeds the acceptable range for safe operation with a load,
limits, the bypass is disabled. the bypass will be disabled and this indicator will flash,
indicating that the bypass is unavailable.

When reporting a UPS issue to Emerson, include the UPS model and serial number. These are
located in several places for your ease of location: on the top panel (rack mount orientation); the left
side (tower orientation); the rear panel; on the front of the unit behind the front plastic bezel; and on
the LCD select Main Menu > About.

42
Specifications

8.0 SPECIFICATIONS
Table 13 UPS specifications
Model # Liebert GXT4 5000RT230U
Rating 5000VA/4000W
Dimensions, mm (in)
Unit, W x D x H 570 x 430 x 220 (22.4 x 16.9 x 8.7)
Shipping, W x D x H 745 x 530 x 516 (29.3 x 20.9 x 20.3)
Weight, kg (lb)
Unit 60 (132.2)
Shipping 75 (165.4)
Input AC Parameters
Operating Frequency, Nom 50 or 60Hz (Factory Default = 50)
Factory Default VAC 230VAC
200/208/220/230/240VAC
User-Configurable VAC
(May be modified using included configuration program)
Operating Voltage Range Without Battery Operation 176 - 280VAC
Maximum Allowable VAC 280VAC
Input Frequency Without Battery Operation 40 - 70Hz
Hard-Wire Terminal Block Standard
Input Power Connection
(See 1.5 - Removable Power Distribution Box)
Output AC Parameters
Factory Default VAC 230VAC
Hard-Wire Terminal Block Standard
Output Connections
(See 1.5 - Removable Power Distribution Box)
Frequency 50Hz or 60Hz, Nominal
Waveform Sinewave
>200% for 5 cycles; 151 - 200% for 1 seconds; 131-150% 10
Main Mode Overload
seconds; 105 - 130% 1 minute
Battery Parameters
Type Valve-regulated, non-spillable, lead acid
Quantity x V 20 x 12V
Battery Mfr. / Part # 5AH battery, CSB HR1221W or YUASA NPH5-12
See Table 16 - Typical battery run times, minutes at 25°C
Backup Time
(77°F), 100% resistive load and
Recharge Time (Internal Batteries) 3 hr. to 90% capacity after full discharge into 100% load
Bypass Protection Limits
Disable Bypass Operation If input voltage exceeds ±15% of the nominal voltage
If input voltage returns to within ±10% of nominal output
Re-Enable Bypass Operation
voltage
Disable Bypass operation When the input frequency prevents synchronous operation
Environmental
Operating Temperature, °C (°F) 0 to 40 (32 to 104); no derating
Storage Temperature, °C (°F) -15 to 50 (5 to 122)
Relative Humidity 0-95% non-condensing
Operating Elevation Up to 1000m (3281 ft) at 25°C (77°F) without derating
<55 dBA at 1 meter from the rear;
Audible Noise
<50 dBA, at 1 meter from the front or sides

43
Specifications

Table 13 UPS specifications (continued)


Model # Liebert GXT4 5000RT230U
Agency
Safety IEC62040-1:2008 version; UL 1778, c-UL Listed
EMI/EMC IEC/EN/AS 62040-2 2nd Ed (Cat 2 – Table 6); FCC Class A
ESD EN61000-4-2, Level 4, Criteria A
Radiated Susceptibility EN61000-4-3, Level 3, Criteria A
Electrical Fast Transient EN61000-4-4, Level 4, Criteria A
Surge Immunity EN61000-4-5, Level 3, Criteria A
Transportation ISTA Procedure 1E

Table 14 Power distribution specifications


Model Number PD2-CE5HDWRMBSU
PD2-Amp Rating 32 Amps
Input Power Connection 3-Wire Hard-Wired, 6-10mm2 (8-10AWG)
Output Power Connection 3-Wire Hard-Wired, 6-10mm2 (8-10AWG)
Input Branch Circuit Breaker Supplied by User 32A

Table 15 External battery cabinet specifications


Model # GXT4-240VBATT
Used with UPS Model Liebert GXT4 5000RT230U
Dimensions, W x D x H, mm (in.)
Unit (with bezel) 430 x 581 x 173 (16.9 x 22.9 x 6.8
Shipping 530 x 745 x 475 (20.9 x 29.3 x 18.7)
Weight, kg (lb)
Unit 65 (143.3)
Shipping 76 (167.6)
Battery Parameters
Type Valve-regulated, non-spillable, lead acid
Quantity x V 1 x 20 x 12V x 9.0AH
Battery Manufacturer, Part # CSB UPS12460F2; CSB HR1234WF2
Backup Time See Table 16
Environmental
Operating Temp, °C (°F) 0 to 40 (32 to 104)
Storage Temp, °C (°F) -15 to 50 (5 to 122)
Relative Humidity 0-95% non-condensing
Operating Elevation Up to 1000m (3280.83 ft.) at 25°C (77°F)
Agency
Safety IEC62040-1:2008 version
Transportation ISTA Procedure 1E

44
Specifications

Table 16 Typical battery run times, minutes at 25°C (77°F), 100% resistive load
Load%
Number of
Batteries/ Cabinets 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
Internal Battery 105 52 40 27 21 17 14 12 10 9
Internal Battery
+ 1 External 211 140 102 76 53 48 43 38 32 27
Battery Cabinet
Internal Battery
+ 2 External 427 220 154 130 105 91 74 64 51 48
Battery Cabinets
Internal Battery
+ 3 External 441 326 204 160 143 126 107 97 81 73
Battery Cabinets
Internal Battery
+ 4 External 480 428 312 209 164 151 138 124 108 100
Battery Cabinets
Internal Battery
+ 5 External 480 436 339 304 203 166 155 145 134 123
Battery Cabinets
Internal Battery
+ 6 External 480 457 428 327 285 207 167 158 149 140
Battery Cabinets

Using the configuration program, the user may specify the number of Liebert external battery
cabinets attached to the UPS. The factory default is programmed for internal batteries only.
See Table 16 shows the estimated run times at different loads.

8.1 Auto-Learning Battery Run Times


As batteries age, the estimated runtimes may become less accurate. The Liebert GXT4 is
programmed to “learn” from a full battery discharge and modify the estimated runtime for the
measured battery capacity. This can improve accuracy and compensate for aging batteries or
batteries that operate at different ambient temperatures.
The UPS will update the anticipated run time calculation only under certain conditions.
• The UPS must have a steady load that is greater than 20%.
• The UPS must be at 100% charge at the start of a battery discharge.
• The battery discharge must continue uninterrupted until the batteries reach their end-of-
discharge voltage.
If all conditions are not met, the run time calculation will not be modified.
If the configuration program is used to change the number of battery cabinets, then the values in the
battery above table will be restored. This will override any value that is Auto-Learned.

8.2 Product Warranty Registration


Registration is not required to activate the product warranty on a Liebert UPS. Registration is
required to qualify for the Product Protection Promise. To register, visit the Emerson Network
Power® Web site to fill out the online form at:
www.emersonnetworkpower.com/en-US/Forms/Pages/LiebertProductWarrantyRegis-
tration.aspx
• To contact warranty support by e-mail: [email protected]

45
Specifications

8.3 Technical Support


Technical support contacts are listed on the back cover of this document. To contact Emerson Channel
Product Support:
Phone
• NORTH AMERICA: 1-800-222-5877
• OUTSIDE NORTH AMERICA: 00-800-1155-4499
E-mail
• TECHNICAL SUPPORT: [email protected]

46
Specifications

47
Specifications

48
Technical Support / Service
Web Site
www.liebert.com
Monitoring
[email protected]
800-222-5877
Outside North America: +00800 1155 4499
Single-Phase UPS & Server Cabinets
[email protected]
800-222-5877
Outside North America: +00800 1155 4499
Three-Phase UPS & Power Systems
800-543-2378
Outside North America: 614-841-6598
Environmental Systems
800-543-2778
Outside the United States: 614-888-0246
Locations
United States
1050 Dearborn Drive
P.O. Box 29186
Columbus, OH 43229
Europe
Via Leonardo Da Vinci 8
Zona Industriale Tognana
35028 Piove Di Sacco (PD) Italy
+39 049 9719 111
While every precaution has been taken to ensure the accuracy Fax: +39 049 5841 257
and completeness of this literature, Liebert Corporation assumes no Asia
responsibility and disclaims all liability for damages resulting from use of
this information or for any errors or omissions.
29/F, The Orient Square Building
© 2014 Liebert Corporation F. Ortigas Jr. Road, Ortigas Center
All rights reserved throughout the world. Specifications subject to change Pasig City 1605
without notice. Philippines
® Liebert is a registered trademark of Liebert Corporation.
All names referred to are trademarks +63 2 687 6615
or registered trademarks of their respective owners. Fax: +63 2 730 9572
SLI-23198_REV0_10-14

Emerson Network Power


Liebert
www.emerson.com

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