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Instruction Manual

User and maintenance manual

for light towers
English

HiLight H4 Kd ESF D1105-EBG2

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HiLight H4 Kd ESF
User and maintenance manual
for light towers

User and maintenance manual .............................................................. 5

Circuit diagrams .................................................................................... 81

Original instructions

Printed matter N°
2954 9590 00 ATLAS COPCO - PORTABLE ENERGY DIVISION
04/2015 www.atlascopco.com
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Warranty and Liability Limitation

Use only authorized parts.
Any damage or malfunction caused by the use of unauthorized parts is not covered by
Warranty or Product Liability.
The manufacturer does not accept any liability for any damage arising from modifications,
additions or conversions made without the manufacturer's approval in writing.
Neglecting maintenance or making changes to the setup of the machine can result in major
hazards, including fire risk.
While every effort has been made to ensure that the information in this manual is correct,
Atlas Copco does not assume responsibility for possible errors.

Copyright 2016, Grupos Electrógenos Europa, S.A.U., Zaragoza, Spain.

Any unauthorized use or copying of the contents or any part thereof is prohibited.This applies
in particular to trademarks, model denominations, part numbers and drawings.

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Congratulations on the purchase of your HiLight on-site light tower. It is a solid, safe and reliable machine, built according to the latest technology. Follow the
instructions in this booklet and we guarantee you years of trouble free operation. Please read the following instructions carefully before starting to use your machine.
While every effort has been made to ensure that the information in this manual is correct, Atlas Copco does not assume responsibility for possible errors. Atlas Copco
reserves the right to make changes without prior notice.

Contents

1 Safety precautions .........................8 2.3.6 Data plate and serial number ..........17 3.3 Installation ........................................25
1.1 Introduction........................................8 2.3.7 Filler caps ..........................................18 3.3.1 Indoor installation ............................25
2.3.8 Spillage free frame...........................18 3.3.2 Outdoor installation .........................26
1.2 General safety precautions ...............9
2.3.9 Mast and floodlights ........................18 3.4 Connecting the light tower .............26
1.3 Safety during transport and
2.3.10 Undercarriage, road lights 3.4.1 Precautions for non-linear and
installation........................................10
and reflectors....................................18 sensitive loads ..................................26
1.4 Safety during use and
2.4 Electrical features.............................19
operation ..........................................11
2.4.1 Control and indicator panel.............19 4 Operating instructions ................27
1.5 Safety during maintenance 2.4.2 Outlet socket (10 Amps)...................20 4.1 Before starting..................................27
and repair..........................................13
4.2 Operating the light tower ...............27
1.6 Tool applications safety ..................14 3 Installation and 4.2.1 Before the engine is started ............27
1.7 Battery safety precautions..............14 connection ......................................21
4.2.2 Starting the engine...........................28
3.1 Lifting ................................................21 4.2.3 Positioning the floodlights ..............28
2 Main parts ......................................15 3.2 Parking and towing..........................21 4.2.4 Extending the mast ..........................29
2.1 General description .........................15 3.2.1 Unhooking the light tower...............21 4.2.5 Rotating the mast .............................29
2.2 Markings ...........................................16 3.2.2 Positioning the light tower ..............22 4.2.6 Switching on/off the
2.3 Mechanical features.........................17 3.2.3 Positioning for transport..................23 floodlights .........................................30
2.3.1 Engine and alternator ......................17 3.2.4 Towing ..............................................24 4.2.6.1 Switching on the floodlights
2.3.2 Cooling system.................................17 3.2.5 Transportation and manually ...........................................30
2.3.3 Safety devices ..................................17 positioning of the light tower 4.2.6.2 Switching off the floodlights
2.3.4 Bodywork..........................................17 onto vehicles.....................................25 manually ...........................................30
2.3.5 Control panel ....................................17

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4.2.6.3 Switching on/off the 5.3 Maintenance of the alternator ........45 7 Options available for
floodlights automatically.................31 5.3.1 Measuring the alternator HiLight H4 units ............................63
4.2.7 Lowering the mast ...........................31 insulation resistance ........................45 7.1 Overview of the mechanical
4.2.8 Stopping the engine ........................32 5.4 Engine maintenance procedures ....46 options ..............................................63
4.3 Connecting appliances ....................33 5.4.2 Engine oil level check.......................46 7.2 Description of the mechanical
4.4 Setting the Lc1003™ controller......34 5.4.3 Engine oil and oil filter change .......47 options ..............................................63
4.4.1 Push button and LED 5.4.4 Coolant check ...................................48 7.2.1 Undercarriage...................................63
functions ...........................................34 5.5 Adjustments and service 7.3 Overview of the electrical
4.4.2 Module display.................................35 procedures ........................................49 options ..............................................64
4.4.2.1 Home page .......................................35 5.5.1 Battery care.......................................49 7.4 Description of the electrical
4.4.3 Icon overview ...................................35 5.5.2 Replacing fuel filter and pre- options ..............................................64
4.4.3.1 Instrumentation icons......................35 filter element.....................................51 7.4.1 Auto mast down system ..................64
4.4.3.2 Active configuration.........................36 5.5.3 Servicing air filter engine ................51 7.4.2 Photocell ...........................................65
4.4.3.3 Front panel editor (FPE) / Auto 5.5.4 Air cooling circuit .............................52 7.4.3 External power input (230
Run icons ..........................................36 5.5.5 Replacing the lamps.........................52 VAC), with battery charger ..............66
4.4.3.4 Mode icons .......................................36 5.5.6 Ordering spare parts ........................53 7.4.4 Override fuel shutdown ...................68
4.4.3.5 Light output icons ............................36 5.6 Resetting service alarms .................53 7.4.5 Earth pin............................................68
4.4.3.6 Alarm icons.......................................36 5.7 Engine consumable
4.4.4 Navigation menu..............................37 specifications....................................53 8 Storage of the light tower .........69
4.4.5 Event log ...........................................37 5.7.1 Engine fuel specifications................53 8.1 Storage..............................................69
4.4.6 Setting the Lc1003™ timer ..............37 5.7.2 Engine oil specifications ..................53 8.2 Preparing for operation after
5.7.3 Engine coolant specifications..........54 storage ..............................................69
5 Periodic maintenance .................39
5.1 Maintenance schedule.....................39 6 Checks and trouble 9 Disposal ...........................................70
5.1.1 Precautions .......................................44 shooting ..........................................56 9.1 General..............................................70
5.1.2 Use of maintenance schedule.........44 6.1 Engine troubleshooting...................56
5.1.3 Use of service packs ........................44 9.2 Disposal of materials .......................70
6.2 Solving controller alarms ................56
5.2 Preventing low loads.......................45 6.2.1 General..............................................56
5.2.1 General..............................................45 6.2.2 Alarm overview ................................57
5.2.2 Risks of low load operation.............45
5.2.3 Best practices ...................................45

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10 Technical specifications of
the light tower ..............................71
10.1 Technical specifications of the
engine/alternator/unit ....................71
10.2 Critical bolt connections .................75
10.3 Average illumination versus
distance.............................................76
10.4 Dimension drawings........................77
10.4.1 Dimension drawing for
HiLight H4 with fixed towbar ..........77
10.4.2 Dimension drawing for
HiLight H4 with adjustable
towbar ...............................................78
10.4.3 Dimension drawing for
HiLight H4 with not
homologated towbar .......................79
10.5 Conversion list of SI units into
British units ......................................80
10.6 Data plate .........................................80

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1 Safety precautions
To be read attentively and acted accordingly before towing, lifting, operating, performing maintenance or repairing the light tower.

1.1 Introduction Only people that have the right skills should be allowed In general it is recommended that not more than two
to operate, adjust, perform maintenance or repair on people operate the unit, more operators could lead to
The policy of Atlas Copco is to provide the users of their Atlas Copco equipment. It is the responsibility of unsafe operating conditions. Take necessary steps to
equipment with safe, reliable and efficient products. management to appoint operators with the appropriate keep unauthorized persons away from the unit and
Factors taken into account are among others: training and skill for each category of job. eliminate all possible sources of danger at the unit.
- the intended and predictable future use of the Skill level 1: Operator When handling, operating, overhauling and/or
products, and the environments in which they are An operator is trained in all aspects of operating the unit performing maintenance or repair on Atlas Copco
expected to operate, with the push-buttons, and is trained to know the safety equipment, the mechanics are expected to use safe
- applicable rules, codes and regulations, aspects. engineering practices and to observe all relevant local
- the expected useful product life, assuming proper Skill level 2: Mechanical technician safety requirements and ordinances. The following list is
service and maintenance, a reminder of special safety directives and precautions
A mechanical technician is trained to operate the unit the
mainly applicable to Atlas Copco equipment.
- providing the manual with up-to-date information. same as the operator. In addition, the mechanical
technician is also trained to perform maintenance and Neglecting the safety precautions may endanger people
Before handling any product, take time to read the repair, as described in the instruction manual, and is as well as environment and machinery:
relevant instruction manual. Besides giving detailed allowed to change settings of the control and safety
operating instructions, it also gives specific information - endanger people due to electrical, mechanical or
system. A mechanical technician does not work on live chemical influences,
about safety, preventive maintenance, etc. electrical components.
Keep the manual always at the unit location, easy - endanger the environment due to leakage of oil,
accessible to the operating personnel. Skill level 3: Electrical technician solvents or other substances,
An electrical technician is trained and has the same
See also the safety precautions of the engine and - endanger the machinery due to function failures.
qualifications as both the operator and the mechanical
possible other equipment, which are separately sent All responsibility for any damage or injury resulting
technician. In addition, the electrical technician may
along or are mentioned on the equipment or parts of the from neglecting these precautions or by non-observance
carry out electrical repairs within the various enclosures
unit. of ordinary caution and due care required in handling,
of the unit. This includes work on live electrical
These safety precautions are general and some components. operating, maintenance or repair, also if not expressly
statements will therefore not always apply to a particular Skill level 4: Specialist from the manufacturer mentioned in this instruction manual, is disclaimed by
unit. Atlas Copco.
This is a skilled specialist sent by the manufacturer or its
agent to perform complex repairs or modifications to the
equipment.

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The manufacturer does not accept any liability for any 1.2 General safety precautions 8 All regulating and safety devices shall be
damage arising from the use of non-original parts and for maintained with due care to ensure that they
modifications, additions or conversions made without 1 The owner is responsible for maintaining the unit in function properly. They may not be put out of
the manufacturer’s approval in writing. a safe operating condition. Unit parts and action.
accessories must be replaced if missing or
If any statement in this manual does not comply with unsuitable for safe operation. 9 Pressure and temperature gauges shall be checked
local legislation, the stricter of the two shall be applied. regularly with regard to their accuracy. They shall
2 The supervisor, or the responsible person, shall at be replaced whenever outside acceptable tolerances.
Statements in these safety precautions should not be all times make sure that all instructions regarding
interpreted as suggestions, recommendations or machinery and equipment operation and 10 Safety devices shall be tested as described in the
inducements that it should be used in violation of any maintenance are strictly followed and that the maintenance schedule of the instruction manual to
applicable laws or regulations. machines with all accessories and safety devices, as determine that they are in good operating condition.
well as the consuming devices, are in good repair, 11 Mind the markings and information labels on the
free of abnormal wear or abuse, and are not unit.
tampered with. 12 In the event the safety labels are damaged or
3 Whenever there is an indication or any suspicion destroyed, they must be replaced to ensure operator
that an internal part of a machine is overheated, the safety.
machine shall be stopped but no inspection covers 13 Keep the work area neat. Lack of order will increase
shall be opened before sufficient cooling time has the risk of accidents.
elapsed; this to avoid the risk of spontaneous
ignition of oil vapour when air is admitted. 14 When working on the unit, wear safety clothing.
Depending on the kind of activities these are: safety
4 Normal ratings (pressures, temperatures, speeds, glasses, ear protection, safety helmet (including
etc.) shall be durably marked. visor), safety gloves, protective clothing, safety
5 Operate the unit only for the intended purpose and shoes. Do not wear the hair long and loose (protect
within its rated limits (pressure, temperature, long hair with a hairnet), or wear loose clothing or
speeds, etc.). jewellery.
6 The machinery and equipment shall be kept clean, 15 Take precautions against fire. Handle fuel, oil and
i.e. as free as possible from oil, dust or other anti-freeze with care because they are inflammable
deposits. substances. Do not smoke or approach with naked
7 To prevent an increase in working temperature, flame when handling such substances. Keep a fire-
inspect and clean heat transfer surfaces (cooler fins, extinguisher in the vicinity.
intercoolers, water jackets, etc.) regularly. See the 16a On-site light towers (with earthing pin):
maintenance schedule. Earth the light tower as well as the load properly.

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1.3 Safety during transport and 3 If a unit is to be backed up by a towing vehicle, 11 A hoist has to be installed in such a way that the
disengage the overrun brake mechanism (if it is not object will be lifted perpendicular. If that is not
installation an automatic mechanism). possible, the necessary precautions must be taken to
To lift a unit, all loose or pivoting parts, e.g. doors and 4 In case of transporting a non-trailer unit on a truck, prevent load-swinging, e.g. by using two hoists,
towbar, shall first be securely fastened. fasten it to the truck by attaching straps via fork lift each at approximately the same angle not exceeding
holes, via the holes in the frame at the front and 30° from the vertical.
Do not attach cables, chains or ropes directly to the
lifting eye; apply a crane hook or lifting shackle meeting back or via the lifting beam. To prevent damage, 12 Locate the unit at least 1 meter away from walls.
local safety regulations. Never allow sharp bends in never put straps on the roof surface of the unit. Take all precautions to ensure that hot air exhausted
lifting cables, chains or ropes. 5 Never exceed the maximum towing speed of the from the engine and driven machine cooling
unit (mind the local regulations). systems cannot be re-circulated. If such hot air is
Helicopter lifting is not allowed.
taken in by the engine or driven machine cooling
It is strictly forbidden to dwell or stay in the risk zone 6 Place the unit on level ground and apply the parking fan, this may cause overheating of the unit; if taken
under a lifted load. Never lift the unit over people or brake before disconnecting the unit from the towing in for combustion, the engine power will be
residential areas. Lifting acceleration and deceleration vehicle. Unclip the safety break-away cable or reduced.
shall be kept within safe limits. safety chain. If the unit has no parking brake or
jockey wheel, immobilize the unit by placing 13 light towers shall be stalled on an even, solid floor,
1 Before towing the unit:
chocks in front of and/or behind the wheels. When in a clean location with sufficient ventilation. If the
- check the towbar, the brake system and the
the towbar can be positioned vertically, the locking floor is not level or can vary in inclination, consult
towing eye. Also check the coupling of the
device must be applied and kept in good order. Atlas Copco.
towing vehicle,
- check the towing and brake capability of the 7 To lift heavy parts, a hoist of ample capacity, tested 14 The electrical connections shall correspond to local
towing vehicle, and approved according to local safety regulations, codes. The machines shall be earthed and protected
- check that the towbar, jockey wheel or stand leg shall be used. against short circuits by fuses or circuit breakers.
is safely locked in the raised position, 15 Never connect the light tower outlets to an
8 Lifting hooks, eyes, shackles, etc., shall never be
- ascertain that the towing eye can swivel freely on installation which is also connected to a public
bent and shall only have stress in line with their
the hook, mains.
design load axis. The capacity of a lifting device
- check that the wheels are secure and that the
diminishes when the lifting force is applied at an 16 Before connecting a load, switch off the
tyres are in good condition and inflated correctly,
angle to its load axis. corresponding circuit breaker, and check whether
- connect the signalisation cable, check all lights
9 For maximum safety and efficiency of the lifting frequency, voltage, current and power factor
and connect the pneumatic brake couplers,
apparatus all lifting members shall be applied as comply with the ratings of the light tower.
- attach the safety break-away cable or safety
chain to the towing vehicle, near to perpendicular as possible. If required, a 17 Before transportation of the unit, switch off all the
- remove wheel chocks, if applied, and disengage lifting beam shall be applied between hoist and circuit breakers.
the parking brake. load.
2 To tow a unit use a towing vehicle of ample 10 Never leave a load hanging on a hoist.
capacity. Refer to the documentation of the towing
vehicle.

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1.4 Safety during use and 6 All doors shall be shut during operation so as not to - above 105 dB(A): special ear protectors that are
disturb the cooling air flow inside the bodywork adequate for this noise level and the spectral
operation and/or render the silencing less effective. A door composition of the noise shall be provided and a
1 When the unit has to operate in a fire-hazardous should be kept open for a short period only e.g. for special warning to that effect shall be placed at
environment, each engine exhaust has to be inspection or adjustment. each entrance.
provided with a spark arrester to trap incendiary 7 Periodically carry out maintenance works according 10 The unit has parts of which the temperature can be
sparks. to the maintenance schedule. in excess of 80 °C (176 °F), and which may be
2 The exhaust contains carbon monoxide which is a 8 Stationary housing guards are provided on all accidentally touched by personnel when opening
lethal gas. When the unit is used in a confined rotating or reciprocating parts not otherwise the machine during or just after operation.
space, conduct the engine exhaust to the outside protected and which may be hazardous to Insulation or safety guards protecting these parts
atmosphere by a pipe of sufficient diameter; do this personnel. Machinery shall never be put into shall not be removed before the parts have cooled
in such a way that no extra back pressure is created operation, when such guards have been removed, down sufficiently, and must be re-installed before
for the engine. If necessary, install an extractor. before the guards are securely reinstalled. operating the machine. As it is not possible to
Observe any existing local regulations. insulate or protect all hot parts by guards (e.g.
9 Noise, even at reasonable levels, can cause irritation exhaust manifold, exhaust turbine), the operator /
Make sure that the unit has sufficient air intake for and disturbance which, over a long period of time, service engineer must always be aware not to touch
operation. If necessary, install extra air intake ducts. may cause severe injuries to the nervous system of hot parts when opening a machine door.
3 When operating in a dust-laden atmosphere, place human beings.
When the sound pressure level, at any point where 11 Never operate the unit in surroundings where there
the unit so that dust is not carried towards it by the
personnel normally has to attend, is: is a possibility of taking in flammable or toxic
wind. Operation in clean surroundings considerably
- below 70 dB(A): no action needs to be taken, fumes.
extends the intervals for cleaning the air intake
filters and the cores of the coolers. - above 70 dB(A): noise-protective devices should 12 If the working process produces fumes, dust or
be provided for people continuously being vibration hazards, etc., take the necessary steps to
4 Never remove a filler cap of the cooling water
present in the room, eliminate the risk of personnel injury.
system of a hot engine. Wait until the engine has
- below 85 dB(A): no action needs to be taken for 13 When using compressed air or inert gas to clean
sufficiently cooled down.
occasional visitors staying a limited time only, down equipment, do so with caution and use the
5 Never refill fuel while the unit is running, unless - above 85 dB(A): room to be classified as a noise- appropriate protection, at least safety glasses, for
otherwise stated in the Atlas Copco Instruction hazardous area and an obvious warning shall be the operator as well as for any bystander. Do not
Book (AIB). Keep fuel away from hot parts such as placed permanently at each entrance to alert apply compressed air or inert gas to your skin or
air outlet pipes or the engine exhaust. Do not smoke people entering the room, for even relatively direct an air or gas stream at people. Never use it to
when fuelling. When fuelling from an automatic short times, about the need to wear ear clean dirt from your clothes.
pump, an earthing cable should be connected to the protectors,
unit to discharge static electricity. Never spill nor - above 95 dB(A): the warning(s) at the 14 When washing parts in or with a cleaning solvent,
leave oil, fuel, coolant or cleansing agent in or entrance(s) shall be completed with the provide the required ventilation and use appropriate
around the unit. recommendation that also occasional visitors protection such as a breathing filter, safety glasses,
shall wear ear protectors, rubber apron and gloves, etc.

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15 Safety shoes should be compulsory in any 22 Whenever an abnormal condition arises, e.g. 28 When deploying the light tower mast, keep in mind
workshop and if there is a risk, however small, of excessive vibration, noise, odour, etc., switch the following safety precautions:
falling objects, wearing of a safety helmet should be circuit breakers to OFF and stop the engine. Correct - Do not deploy the mast unless the machine is
included. the faulty condition before restarting. standing on an even surface and the stabilizers
16 If there is a risk of inhaling hazardous gases, fumes 23 Check the electric cables regularly. Damaged cables have been fully adjusted.
or dust, the respiratory organs must be protected and and insufficient tightening of connections may - Do not deploy the mast in the vicinity of
depending on the nature of the hazard, so must the cause electric shocks. Whenever damaged wires or overhead power cables: DANGER OF
eyes and skin. dangerous conditions are observed, switch the ELECTROCUTION.
circuit breakers to OFF and stop the engine. - Make sure that nobody is standing too close to
17 Remember that where there is visible dust, the finer, the light tower when the mast is being deployed.
invisible particles will almost certainly be present Replace the damaged wires or correct the dangerous
condition before restarting. Make sure that all - Do not deploy the mast if the wind is stronger
too; but the fact that no dust can be seen is not a than 80 Km/h.
reliable indication that dangerous, invisible dust is electric connections are securely tightened.
not present in the air. 24 Avoid overloading the light tower. The light tower
18 Never operate the light tower in excess of its limits is provided with circuit breakers for overload
as indicated in the technical specifications and protection. When a breaker has tripped, reduce the
avoid long no-load sequences. concerned load before restarting.

19 Never operate the light tower in a humid 25 Never remove the cover of the output terminals
atmosphere. Excessive moisture causes worsening during operation. Before connecting or
of the light tower insulation. disconnecting wires, switch off the load and the
circuit breakers, stop the machine and make sure
20 Do not open electrical cabinets, cubicles or other that the machine cannot be started inadvertently or
equipment while voltage is supplied. If such cannot there is any residual voltage on the power circuit.
be avoided, e.g. for measurements, tests or
adjustments, have the action carried out by a 26 Running the light tower at low load for long periods
qualified electrician only, with appropriate tools, will reduce the lifetime of the engine.
and ascertain that the required bodily protection 27 When operating the light tower in Remote or Auto
against electrical hazards is applied. mode, observe all relevant local legislation.
21 Never touch the power terminals during operation
of the machine.

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1.5 Safety during maintenance 8 Never use machine parts as a climbing aid. 17 When repair has been completed, the machine shall
9 Observe scrupulous cleanliness during maintenance be barred over at least one revolution for
and repair reciprocating machines, several revolutions for
and repair. Keep away dirt, cover the parts and
Maintenance, overhaul and repair work shall only be exposed openings with a clean cloth, paper or tape. rotary ones to ensure that there is no mechanical
carried out by adequately trained personnel; if required, interference within the machine or driver. Check the
10 Never weld on or perform any operation involving direction of rotation of electric motors when starting
under supervision of someone qualified for the job.
heat near the fuel or oil systems. Fuel and oil tanks up the machine initially and after any alteration to
1 Use only the correct tools for maintenance and must be completely purged, e.g. by steam-cleaning, the electrical connection(s) or switch gear, to check
repair work, and only tools which are in good before carrying out such operations. Never weld on, that the oil pump and the fan function properly.
condition. or in any way modify, pressure vessels. Disconnect
the alternator cables during arc welding on the unit. 18 Maintenance and repair work should be recorded in
2 Parts shall only be replaced by genuine Atlas Copco
an operator’s logbook for all machinery. Frequency
replacement parts. 11 Support the towbar and the axle(s) securely if and nature of repairs can reveal unsafe conditions.
3 All maintenance work, other than routine attention, working underneath the unit or when removing a
wheel. Do not rely on jacks. 19 When hot parts have to be handled, e.g. shrink
shall only be undertaken when the unit is stopped.
fitting, special heat-resistant gloves shall be used
Steps shall be taken to prevent inadvertent starting. 12 Do not remove any of, or tamper with, the sound- and, if required, other body protection shall be
In addition, a warning sign bearing a legend such as damping material. Keep the material free of dirt and applied.
“work in progress; do not start” shall be attached to liquids such as fuel, oil and cleansing agents. If any
the starting equipment. sound-damping material is damaged, replace it to 20 When using cartridge type breathing filter
On engine-driven units the battery shall be prevent the sound pressure level from increasing. equipment, ascertain that the correct type of
disconnected and removed or the terminals covered cartridge is used and that its useful service life is not
13 Use only lubricating oils and greases recommended surpassed.
by insulating caps.
or approved by Atlas Copco or the machine
On electrically driven units the main switch shall be 21 Make sure that oil, solvents and other substances
manufacturer. Ascertain that the selected lubricants
locked in open position and the fuses shall be taken likely to pollute the environment are properly
comply with all applicable safety regulations,
out. A warning sign bearing a legend such as “work disposed of.
especially with regard to explosion or fire-risk and
in progress; do not supply voltage” shall be attached
the possibility of decomposition or generation of 22 Before clearing the light tower for use after
to the fuse box or main switch.
hazardous gases. Never mix synthetic with mineral maintenance or overhaul, submit it to a testrun,
4 Prior to stripping an engine or other machine or oil. check that the AC power performance is correct and
undertaking major overhaul on it, prevent all that the control and shutdown devices function
14 Protect the engine, alternator, air intake filter,
movable parts from rolling over or moving. correctly.
electrical and regulating components, etc., to
5 Make sure that no tools, loose parts or rags are left prevent moisture ingress, e.g. when steam-cleaning.
in or on the machine. Never leave rags or loose
15 When performing any operation involving heat,
clothing near the engine air intake.
flames or sparks on a machine, the surrounding
6 Never use flammable solvents for cleaning (fire- components shall first be screened with non-
risk). flammable material.
7 Take safety precautions against toxic vapours of 16 Never use a light source with open flame for
cleaning liquids. inspecting the interior of a machine.

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1.6 Tool applications safety 1.7 Battery safety precautions

Apply the proper tool for each job. With the knowledge When servicing batteries, always wear protecting
of correct tool use and knowing the limitations of tools, clothing and glasses.
along with some common sense, many accidents can be 1 The electrolyte in batteries is a sulphuric acid
prevented. solution which is fatal if it hits your eyes, and which
Special service tools are available for specific jobs and can cause burns if it contacts your skin. Therefore,
should be used when recommended. The use of these be careful when handling batteries, e.g. when
tools will save time and prevent damage to parts. checking the charge condition.
2 Install a sign prohibiting fire, open flame and
smoking at the post where batteries are being
charged.
3 When batteries are being charged, an explosive gas
mixture forms in the cells and might escape through
the vent holes in the plugs.
Thus an explosive atmosphere may form around the
battery if ventilation is poor, and can remain in and
around the battery for several hours after it has been
charged. Therefore:
- never smoke near batteries being, or having
recently been, charged,
- never break live circuits at battery terminals,
because a spark usually occurs.
4 When connecting an auxiliary battery (AB) in
parallel to the unit battery (CB) with booster cables:
connect the + pole of AB to the + pole of CB, then
connect the - pole of CB to the mass of the unit.
Disconnect in the reverse order.

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2 Main parts
2.1 General description
The light tower provides an undercarriage (frame, axle and towbar) and 4 floodlights of 1000 W each. The light tower is very useful for construction sites where no
electricity nor lighting is available.
CP Control panel
FL DP Data plate
FL EP Earth pin (optional)
FCC
FCC Filling cap coolant
FCF Filling cap fuel
DP FL Floodlights
FS Forklift slots
HB Handbrake
RHM LH Leveling handle, to adjust the height of the supporting
foot
LPS Locking pin stabilizer
FCF M Mast
RHM Rotating handles mast
LH ST Stabilizer and supporting foot
TB Towbar
U Undercarriage

ST

LPS

HB FS
M

CP
U
EP FS
DP
TB

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2.2 Markings
Indicates the drain for the engine
Markings provide instructions and information. They
oil.
also warn of hazards. For convenience and safety, Indicates that the mast should not be
keep all markings in legible condition, replacing them extended near electric wires.
when damaged or missing. Replacement markings are Indicates that the generator may
available from the factory. D diesel be refuelled with diesel fuel only.
A brief description of all markings provided on the
light tower is given hereafter. The precise location of
all markings can be found in the parts manual of this Indicates the sound power level in
Indicates the forklift slots. accordance with Directive 2000/14/
light tower.
EC (expressed in dB (A)).

Indicates that an electric voltage,

dangerous to life, is present. Never
touch the electric terminals during Indicates that the unit cannot be lifted Indicates that the alternator should not
operation. from the back part. be cleaned with high pressurised
water.
Indicates that the engine exhaust is a
hot and harmful gas, which is toxic in
case of inhalation. Always make sure Indicates that the unit may
that the unit is operated outside or in a Indicates the locking pin of the start automatically and that
well-ventilated room. stabilizers. the instruction book has to
be consulted prior to use.
Indicates that these parts can become
very hot during operation (e.g. engine,
cooler, etc.). Always make sure that
Indicates the drain plug for the Read the instruction manual
these parts are cooled down before
engine fuel. before using the lifting eye.
touching them.

Indicates a risk of fire. This label is Indicates the drain for the
required for On Road transport into the coolant.
European Union according to the Indicates the location of the battery.
European agreement concerning Avoid water ingress as this could cause
3 short circuits.
international carriage of Dangerous
goods by Road, Annex A.

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2.3 Mechanical features 2.3.4 Bodywork

Indicates the earthing connections on The mechanical features described in this chapter are The alternator, the engine, the cooling system, etc. are
the light tower. standard provided on this light tower. For all optional enclosed in a sound-insulated bodywork that can be
mechanical features, see “Overview of the opened by means of side doors.
mechanical options” on page 63. The light tower can be lifted by using the lifting eye
Indicates the danger of touching
integrated in the bodywork (roof). To be able to lift
2.3.1 Engine and alternator the HiLight H4 by means of a forklift, rectangular
rotating parts of the unit.
The alternator is driven by a fluid-cooled diesel holes are provided in the frame at the left and right
engine. The engine’s power is transmitted through a side of the unit.
Indicates the different direct disc coupling.
Engine
HiLight H4
D1105-EBG2 2.3.5 Control panel
service packs, liquids and
Fuel tank capacity 109 L (28,85 U.S GALS)

The light tower houses a single bearing alternator

Oil sump capacity 5,1 L (1,35 U.S GALS)
Cool. system capacity 3,1 L (0,82 U.S. GALS)
Hyd. oil capacity 5 L (1,32 U.S. GALS)

The control panel grouping the controller, fuses,

Alternator LT3N-160/4

critical parts. These parts

Full tank (load 575 kg)

with a dedicated excitation system for light tower

Tyre pressure
3,5 Bar (51 Psi)

Service Kits Light Tower

can be ordered to the automatic switches sockets, etc., is placed at the right
application.
Description Order Nr Description Order Nr
SERVICE KIT 250H 1636 3103 31
LAMP 1636 0023 88

side.
SERVICE KIT 500H 1636 3103 32

factory.
SERVICE KIT 750H 1636 3103 33 PROJECTOR (NO LAMP) 1636 0023 87
PROJECTOR GLASS 1636 3005 70
HYDRAULIC OIL TANK 1636 3005 07

The synchronous brushless alternator has Class H

Fluids HYDRAULIC OIL TANK CAP 1636 3005 08
Description Order Nr
HYDRAULIC CYLINDER KIT 1636 3005 72
PAROIL E 5L (1.1GAL) 1615 5953 00
MAST KIT PLATES 1636 3005 74
PAROIL E 20L (4.4GAL) 1615 5954 00
MAST STEEL CABLE 1636 0023 99

2.3.6 Data plate and serial number

PAROIL E 209L (45.98GAL) 1615 5955 00

rotor and stator windings in an IP21 housing.

PAROIL E XTRA 5L (1.1GAL) 1630 0135 00 PUMP MOTOR 1636 3005 10
PAROIL E XTRA 20L (4.4GAL) 1630 0136 00 CAPACITOR 1636 3005 71
PARCOOL EG 5L (1.1GAL) 1604 5308 00
SOLENOID VALVE 1636 3004 95
PARCOOL EG 20L (4.4GAL) 1604 5307 01
BALLAST 1636 0023 80
PARCOOL EG CONCENTRATE
1604 8159 00
5L (1.1GAL) IGNITOR 1636 0023 81

The light tower is furnished with a data plate showing

CAPACITOR 1636 0023 82

Engine Parts HYDRAULIC OIL SPEC. HVLP 46 (ISO 6743-4 HV)

Description
RADIATOR CAP
Order Nr
1636 3005 19
2.3.2 Cooling system
the product code, the unit number and the power
OIL DIPSTICK 1636 3004 01 Alternator Parts
OIL FILL CAP 1636 3004 02
Description Order Nr
ELECTRIC FUEL PUMP 2913 3086 00
ROTOR 1636 3005 22
OIL PRESSURE SWITCH 2913 3100 00

The engine is provided with a water cooler. The

STATOR 1636 3005 28
TEMPERATURE SWITCH 2914 8678 00

output (see “Data plate” on page 80).

FAN 1636 3005 23
FUEL STOP SOLENOID 1636 3003 97
COUPLING DISC 1636 3005 26
THERMOSTATIC VALVE 1636 3003 99
BEARING 1636 3005 24
THERMOSTAT GASKET 1636 3004 16
DIODE 1636 3005 25

cooling air is generated by a fan, driven by the engine.

ROCKER COVER GASKET 1636 3004 11
CAPACITOR 1636 3005 27
STARTER MOTOR 1636 3004 04
CHARGING ALTERNATOR 1636 3004 03

The serial number is located on the frame, on the left

V-BELT 1636 3004 12
FUEL TANK CAP 1636 0000 15
Keys
RADIATOR 1636 3004 07 Description Order Nr
TOP TANK 1636 3004 14 FUEL TANK CAP KEYS 2914 9500 00
SAFETY CARTRIDGES 1636 3005 80 DOOR KEYS 1636 3001 88

side of the towbar.

1636 0029 45 www.atlascopco.com

2.3.3 Safety devices

The unit controller monitors the engine and electrical
parameters and generates warning and shutdown
signals when the parameters reach a preset treshold
value.

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2.3.7 Filler caps 2.3.10 Undercarriage, road lights and

The fuel filler cap is located on the left side and reflectors
accessible from the outside. Oil filler cap and coolant There are 3 variants of undercarriage available for
filler cap are easily accessible by opening HiLight H4 lights towers:
respectively the maintenance door or the access – not homologated for road use (max. towing speed:
cover.
20 km/h)
2.3.8 Spillage free frame – homologated for road use, fixed towbar
A spillage free frame with forklift slots allows the – homologated for road use, adjustable towbar
customer to transport the light tower easily with a The homologated light tower undercarriages are
forklift. It avoids accidental spilling of engine fluids manufactured according to ISO/European road
and thus helps to protect the environment. standards currently applicable.
The leaking fluid can be removed via drain holes, The undercarriage can be equipped with an adjustable
secured by drain plugs. Tighten the plugs firmly and or fixed towbar and several towing eyes are available.
check for leakages. When removing the leaking fluid,
For more details on the available undercarriages, their
observe all relevant local legislation.
main features and available towing eyes, see
2.3.9 Mast and floodlights “Undercarriage” on page 63.
The light tower mast consists of 7 mast sections and Road lights and reflectors are standard on the road
can be extended up to 9 metres in 25 sec. It is operated homologated version. For cable connections see the
by up and down buttons. The mast can be rotated connection table on wiring diagram 1636 0024 45/00,
through 340°. page 89.
The light tower provides 4 metal halide lamps of 1000
Watt with a maximum lighting capacity of 90.000
lumen/bulb. Each lamp can be separately positioned
and inclined.

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2.4 Electrical features

The electrical features described in this chapter are A1 ....... LC 1003™ digital controller S2........Emergency stop button
standard provided on this light tower. For all optional Push the button to stop the light tower in case
electrical features, see “Overview of the electrical F10 ...... Fuse 10A
of an emergency. When the button is
options” on page 64. The fuse trips when the current from the pressed, it must be unlocked, before the light
battery to the engine control circuit exceeds tower can be restarted. The emergency stop
2.4.1 Control and indicator panel its setting. The fuse can be reset by pushing button can be secured in the locked position
the button. with the key, to avoid unauthorized use.
Overview control panel
To operate the light tower a control panel is installed. H6 ....... Light preheater S20......REMOTE/ON/OFF switch
A yellow light signals that the glow plugs are Position : REMOTE START, for Auto
S2 being heated. Photocell start option
A1 Q1 ....... General circuit breaker with ELCB or Position I: ON, for manual start
differential protection Position O: OFF, to isolate the controller
S50
Interrupts the power supply when a short-
S50......UP button
S51 circuit occurs at the load side, or when the
0
1
earth leak detector (30 mA) or the Push the UP button to extend the mast.
F10 overcurrent protection are activated. It must
H6 S51......DOWN button
X1
Q1 Q2 Q3 Q4 Q5 Q6
S20 be reset manually after eliminating the
Q1
40A/30mA
Q2 Q3 Q4 Q5 Q6

Q6 problem. Push the DOWN button to lower the mast.

Q2-5
Q1 X1 .......Outlet socket
Q2-5 .... Circuit breakers for lamps
The control panel provides 4 circuit breakers
for the lamps (one for each lamp). The 4
lamps are controlled by the Lc1003™
controller, by means of contactors.
X1
Q6 ....... Socket protection
The control panel provides socket protection
for outlet socket X1.

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Features of the Lc1003™ controller 2.4.2 Outlet socket (10 Amps) Q6 .......Circuit breaker for X1
The dedicated Lc1003™ controller provides unique A brief description of the outlet socket and circuit Interrupts the power supply to X1 when a
features and benefits for light tower application, such breaker provided on the light tower is given hereafter: short-circuit occurs at the load side, or when
as: the overcurrent protection (10 A) is
– reliability/functionality: sequence 4 lighting activated. When activated, Q6 interrupts
outputs phase F and the neutral towards X1. It can be
activated again after eliminating the
– 8 event scheduler: weekly timer
problem.
– fuel efficiency: auto lamps shutdown
– user friendly operation 0
1 Circuit breaker Q1 does not only
interrupt the power supply towards
– remote start with photocell as an option X1
Q1 Q2 Q3 Q4 Q5 Q6 X1, but also towards the 4 lamps.
Make sure to switch on circuit
Q1 Q2 Q3 Q4 Q5 Q6
40A/30mA

breakers Q1 and Q6 after starting

the light tower when power supply is
done by means of X1.

X1 Q6

X1 ....... 1-phase outlet socket (230 V)

Provides phase L, neutral and earthing.
3 different versions are available:
- Socket CE 2P 16A
- Socket RIM 2P 16A
- Socket PIN 2P 16A

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3 Installation and To be able to lift the light tower by means of a forklift, 3.2 Parking and towing
forklift slots are provided in the frame at the left and
connection right side of the unit. The operator is expected to apply all
relevant safety precautions,
3.1 Lifting including those mentioned on page 9
The lifting eye, to lift the light tower by means of a to page 14 of this booklet.
hoist, is integrated in the bodywork and easily
3.2.1 Unhooking the light tower
accessible from the outside.
1. Secure the support leg/jockey wheel (1) to support
When lifting the light tower, the hoist has to be placed
the light tower in a level position.
in such a way that the light tower, which must be
placed level, will be lifted vertically. 2. Adjust the height of the support leg/jockey wheel
using the handle (2).

Lifting acceleration and deceleration

must be kept within safe limits (max.
2 g).
Helicopter lifting is not allowed. 1

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To release the light tower from the towing vehicle, 5. Uncouple the trailer from the towing vehicle. 3.2.2 Positioning the light tower
carefully follow the procedure below: Release the locking lever of the towbar coupler Follow the steps below to position the light tower:
(2), if applicable.
6. Proceed with positioning, to set up the light tower. 1. Ensure that the handbrake is engaged, if available,
and make sure that the mast is down.
To reconnect the light tower to the towing vehicle,
proceed as above but in the reverse order (see also 2. For the two front stabilizers; release the locking
“Towing” on page 24). pin of the stabilizer (2) by lifting it up and pull the
supporting foot (3) at the maximum extension of
the stabilizer (4).

1 5
2 5
4 2 4
1. Engage the handbrake (1), if provided.
1
2. Disconnect the cable plug for the trailer lights.
3. Adjust the height of the support leg/jockey wheel
3
to level the light tower and to support its weight. 3
4. Disconnect the safety wire from the towing
vehicle.
3. Once the front stabilizers (4) have been extended,
release the locking pin (2) to lock them in
position.

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4. Turn the handle (5) at the top of the supporting 5. Once the light tower is correctly positioned, install 3.2.3 Positioning for transport
feet anticlockwise to lower them and get the light a suitable earthing (e.g. the optional earth pin (7))
tower in a level position. and make sure that it is correctly connected to the 1. Make sure the mast is lowered completely and
light tower (8). turned 90° (1). See also “Lowering the mast” on
page 31.
5
7

For more detailed installation instructions, see also

“Installation” on page 25.
Check the levels (6) on top of the
light tower to ensure that the unit is
in a level position.

2. Make sure that the jockey wheel (if available) is

safely fastened by its own locking lever to ensure
that the light tower is still stable once the
stabilizing feet are removed.

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3. Adjust the height of the support leg/jockey wheel 3.2.4 Towing

using the handle (2) on top. The support leg/ Before commencing towing, ensure you follow the
jockey wheel (3) should never touch the ground procedure below:
once the light tower is coupled to the hook of the
towing vehicle. 1. Check that the coupler (1) of the undercarriage of
the light tower is safely coupled to the towing
hook of the towing vehicle.
4
2
2

3 1
2. Connect the cabling plug to the towing vehicle so
4. Use the handle at the top of each foot to retract the that the rear lights of the light tower work
4 feet and retract the front stabilizers and ensure Once all the above operations are complete, you will (indicators, lights, brake lights).
their locking pins following the reverse order of have returned the light tower to the same state as it
the procedure described in “Positioning the light 3. Check that the pressure and condition of the tires
was before the positioning procedure (see figure are suitable for the road and the climatic
tower” on page 22. above). At this point the light tower is correctly conditions.
arranged for transport.
4. Release the handbrake (2), if provided.

Do not proceed with towing if you

notice any broken or faulty parts.

Drive carefully according to the

road and climatic conditions.

Keep in mind that for the low speed

off-road non-homologated trailer,
the maximum speed is 20 Km/h!

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3.2.5 Transportation and positioning 3.3 Installation

of the light tower onto vehicles
As well as the ability to be towed, the light tower can 3.3.1 Indoor installation
also be easily lifted and moved to difficult areas If the machine is operated in a closed environment,
thanks to its central lifting eye and fork lift holes in its make sure that there is enough ventilation to remove
frame. All that is needed is a fork lift truck or a the exhaust gases from the room where the engine is
mechanical arm. running; also ensure that the exhaust gases are
The fork lift holes and the lifting eye can also be used discharged at a distance that will not allow them to be
to place the light tower onto trucks for road drawn back into the engine. Install an exhaust pipe of
transportation. sufficient diameter to duct the engine exhaust towards
the outside. Check for sufficient ventilation so that the
If the light towers are carried on trucks or similar
cooling air is not re-circulated.
vehicles:
1 1 Place the machine at least at 1m from each wall and
1. Ensure that the machine is stable and secure. the ceiling and provide suitable openings to allow
2. Check that the light tower is placed perfectly sufficient air flow for adequate cooling and good
horizontally (check the levels on top of the unit). engine combustion.
2
3. To ensure stability, use the fork lift slots (1) and For more information about indoor
lifting eye (2) to fix the light tower to the transport installation, consult your local Atlas
vehicle. Copco dealer.
4. Use straps or other means of anchoring, provided
that these do not affect the machine's safe
transportation and integrity.
5. It is recommended that the machine is covered by
a tarpaulin to protect it against bad weather
conditions if it is transported on an open truck.

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3.3.2 Outdoor installation – Check that the cable end of the earth pin is 3.4 Connecting the light tower
– Place the light tower on a horizontal, even and connected to the earth terminal.
solid floor. Check the levels on top of the light The light tower is wired for a TN- 3.4.1 Precautions for non-linear and
tower to ensure its level position. system to IEC 364-3, i.e. one point in sensitive loads
– The light tower should be kept with the doors the power source directly earthed - Non-linear loads draw currents with
closed, in order to avoid the ingress of water and in this case the neutral. The exposed high contents in harmonics, causing
dust. Dust ingress reduces the lifetime of filters conductive parts of the electric distortion in the wave form of the
and may reduce your light tower's performance. installation must be directly voltage generated by the alternator.
connected to the functional earth.
– Check that the engine exhaust is not directed The most common non-linear loads are thyristor/
towards people. rectifier-controlled loads, such as convertors
– Locate the rear end of the light tower upwind, supplying voltage to variable speed motors,
away from contaminated wind streams and walls. uninterruptable power supplies and Telecom
Avoid re-circulation of exhaust air from the supplies. Gas-discharge lighting arranged in single-
engine. This causes overheating and engine power phase circuits generate high 3rd harmonics and risk
decrease. for excessive neutral current.
– Leave enough space for operation, inspection and Loads most sensitive to voltage distortion include
maintenance (at least 1 meter at each side). incandescent lamps, discharge lamps, computers, X-
ray equipment, audio amplifiers and elevators.
– Check that the inner earthing system is in
compliance with the local legislation. Consult Atlas Copco for measures against the adverse
influence of non-linear loads.
– Use PARCOOL EG for the engine cooling
system.
– Use a cable of suitable section to connect the PE
terminal to an earth plate that can ensure an earth
resistance suited to the characteristics of the light
tower.

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4 Operating instructions 4.1 Before starting 4.2 Operating the light tower
– Perform all daily checks and maintenance as Carefully read and follow in
In your own interest, always strictly specified in the “Maintenance schedule” on sequence all the operating
observe all relevant safety page 39. instructions in the Engine's manual
instructions. as well as those contained in this
– With the light tower standing level, check the
Do not operate the light tower in manual!
engine oil level and top up if necessary. The oil
excess of the limitations mentioned
level must be between the min and max levels on 4.2.1 Before the engine is started
in the Technical Specifications.
the engine oil level dipstick.
Local rules concerning the setting
– Check the fuel level and top up if necessary. It is 1. Before starting the engine, check that all the
up of low voltage power installations
automatic switches (general ELCB, sockets
(below 1000 V) must be respected recommended to fill the tank after the day’s
protection and lamp circuit breakers) are in the
when connecting site distribution operation to prevent water vapour in a nearly
empty tank from condensing. OFF position (1).
panels, switch gear or loads to the
light tower generator. – Check the tightness of all bolts and nuts. For
At each start-up and at any time a torque values, see “Critical bolt connections” on
new load is connected, the earthing page 75.
and protections (GB trip and earth
– Check that circuit breaker Q1 is switched off.
leakage relay) of the light tower
must be verified. Earthing must be – Check that the fuses have not tripped and that the
emergency stop is in the OUT position.
0
1

done either by the earth pin or, if

available, by an existing, suitable – Check that the load is switched off. X1

earthing installation. The protective

Q1 Q2 Q3 Q4 Q5 Q6

Q1 Q2 Q3 Q4 Q5 Q6
40A/30mA

system against excessive contact 1

voltage is not effective unless a X2
GE

ON
P8

suitable earthing is made. 2

2. If the optional External power input (230 VAC) is

installed, select the desired operating mode with
S10 (Genset/OFF/Mains) (2). See also “External
power input (230 VAC), with battery charger” on
page 66.

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4.2.2 Starting the engine 4.2.3 Positioning the floodlights 3. Loosen the handle at the side of the floodlight (3)
and adjust the inclination of the floodlight.
1. Put starter switch S20 in position I (ON) (1) to 1. Check that the glass panes of the lights (1) are in
power the Lc1003™ module. good condition.
2. Push the START button (2) on the Lc1003™
1 2
module.
The pre-heater indicator (3) is lit. Auto preheating 3
starts and the engine will start after preheating.
3. Once the machine starts, the controller will check
that all functioning conditions are OK. If there is
any failure (low oil pressure, high coolant
temperature, etc...), the controller will display a
signal.

2
0
1 1 4. Tighten the handle again when the floodlight is in
3 the desired position.
2. Check the tightness of the nuts on top of the lamps
X1
Q1 Q2 Q3 Q4 Q5 Q6
5. Proceed with the extension of the mast as
Q1 Q2 Q3 Q4 Q5 Q6
(2). Torque if necessary.
described below.
40A/30mA

X2
GE

P8
ON

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4.2.4 Extending the mast 4.2.5 Rotating the mast

If the Mast Down option is provided, 1. Unlock the locking pin (1) of the mast (located on
the mast can only be extended if the 4 its rotating base) and rotate the light tower using
handbrake is engaged. For more the mast handles (2) to further adjust the light
5
details on this option see “Auto mast beam. The mast can be rotated through 340°.
down system” on page 64. 0
1

1. Check that the emergency push button has not 2

2
been pushed. (If it has been pushed, a message
X1
Q1 Q2 Q3 Q4 Q5 Q6

Q1 Q2 Q3 Q4 Q5 Q6

will appear on the display.)

40A/30mA

3
X2

2. Check whether the plastic spacers on top of the

GE

P8
ON

mast sections (1) are in good condition. Replace if

necessary.
1

4. Use the UP (4) and DOWN (5) buttons on the

control panel to extend and adjust the mast to the
desired height up to the red indication on the mast
(6) (max 9 metres).

2. Lock the mast again using its locking pin (1).

1

6
3. Switch ON the main circuit breaker Q1 (2) and
make sure all other breakers are switched OFF (3).
Do not extend the mast at a wind
speed stronger than 80 km/h.

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4.2.6 Switching on/off the floodlights 4. Wait for the lights to heat up. - this will take about
10 minutes. Once the floodlights are switched
4.2.6.1 Switching on the floodlights OFF (Q2-5 switches in the OFF
manually 4.2.6.2 Switching off the floodlights position), do not to switch them ON
manually again until the cooling-off time is
1. Make sure the mast is up and in the desired over. The lamps will only ignite,
To switch the lights off manually, follow the
operating position. See section 4.2.4. after complete cool down!
procedure described below and proceed to lower the
2. Switch ON the 4 circuit breakers (Q2-5) (1). mast.
5. Push the START button on the Lc1003™ module
(1) to shut down the lamps.
6. Place the 4 automatic switches (Q2-5) (2) in their
OFF position.
0
1
2

X1
Q1 Q2 Q3 Q4 Q5 Q6

Q1 Q2 Q3 Q4 Q5 Q6
40A/30mA

1
X2
GE

P8 0
1
1
ON

X1
Q1 Q2 Q3 Q4 Q5 Q6

Q1 Q2 Q3 Q4 Q5 Q6
40A/30mA

2
3. Push the AUTO button on the Lc1003™ module X2
GE

P8

(2) to ignite the lamps.

ON

In sequence, every 20 seconds one lamp will

ignite automatically.
When the light tower is connected to 7. Wait for the lamps to cool down - this will take
the mains (“External power input about 10 minutes.
(230 VAC), with battery charger”
option, S10 in position 2) all lights
will ignite at the same time, as soon
as circuit breakers Q2-Q5 are
switched ON.

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4.2.6.3 Switching on/off the floodlights

When the light tower is connected to When lowering the mast, check that
automatically the mains (“External power input the power cord on the mast (spiral
Only applicable with timer or (230 VAC), with battery charger” cable) collapses freely into its holder
optional “Photocell”. option, S10 in position 2) all lights and does not become pinched or
will ignite at the same time, as soon tangled!
1. Make sure the mast is up and in the desired as circuit breakers Q2-Q5 are
operating position. See section 4.2.4. switched ON.
2. Put the starter switch S20 in position REMOTE
4.2.7 Lowering the mast
(1).
3. Switch ON the 4 circuit breakers (Q2-5) (2). 1. If the floodlights are not to be used again, lower
the mast using the DOWN button on the control
2
panel (1).

0
1
3
1

X1
1 0
1

Q1 Q2 Q3 Q4 Q5 Q6

Q1 Q2 Q3 Q4 Q5 Q6
40A/30mA

2 X1
Q1 Q2 Q3 Q4 Q5 Q6

X2 Q1 Q2 Q3 Q4 Q5 Q6
GE 40A/30mA

P8
ON

X2
GE

P8
ON

4. Push the AUTO button on the Lc1003™ module

(3) to activate AUTO mode.
The floodlights will ignite/switch off Mind your head while lowering the
automatically depending on the luminosity mast!
(optional Photocell) or a set time schedule.

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4.2.8 Stopping the engine 6. If the optional External power input (230 VAC) is
installed, switch S10 to O (OFF) (5). See also
Follow the instructions below to switch the engine off “External power input (230 VAC), with battery
correctly: charger” on page 66.
1. Lower the mast. See section 4.2.7.
Should an emergency arise, it is also
2. Disconnect the electrical appliances connected to possible to stop the machine by
the socket (1). pressing the EMERGENCY 'STOP'
button (6). If the light tower has
3. Push the STOP button on the Lc1003™ module
been stopped in this way, the
(2) to go into cool down.
emergency stop button must be
4. After cool down, which takes approx. 30 sec., put released by rotating it clockwise, for
the starter switch S20 in position O (OFF) (3). next operation.
5. Place all the automatic switches in their OFF
position (4).
6

0
1

0
1
2

3
X1
Q1 Q2 Q3 Q4 Q5 Q6

Q1 Q2 Q3 Q4 Q5 Q6
40A/30mA

4
X2
GE

P8
ON

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4.3 Connecting appliances 6. If the breaker Q6 (2) trips (10 A), adjust the load
until it falls within the maximum power limit
Keep in mind that this machine is a allowed.
light tower, not a generator set!
If the 4 lamps are switched ON and
1. Start the engine. See section 4.2.2. the load of the socket is exceeded, an
Under voltage alarm will be
2. Wait 3 or 4 minutes before connecting the
0
1

triggered and the engine will

appliances to allow the engine to warm up
shutdown.
enough. Then plug in the socket (X1) (1). X1
Q1 Q2 Q3 Q4 Q5 Q6

7. Make sure that the load does not exceed the

Q1 Q2 Q3 Q4 Q5 Q6
40A/30mA

nominal power of the generating set as indicated X2

in the technical data sheet and guaranteed with a

GE

P8
ON

tolerance of ± 5% when the engine has run in. 3

For derating values, check the derating table on
page 74.
0
1

8. Make sure the load does not exceed the nominal To correctly disconnect the
X1
current capacity of the socket or the cable appliances from the light tower
connected to it. generator, first position the switch to
Q1 Q2 Q3 Q4 Q5 Q6

Q1 Q2 Q3 Q4 Q5 Q6

1
40A/30mA

OFF to isolate the electric load and

2 Avoid long low-load periods
X2
GE

ON
P8
(< 30%). In this case, an output only then remove the plug.
drop and higher oil consumption of 10. Stop the engine. See section 4.2.8.
the engine could occur. Refer to
‘Preventing low loads’.
3. Make sure that a correct voltage is displayed. 9. Only connect the light tower directly to the mains,
4. Switch on circuit breaker Q6. if the optional External power input (230 VAC) is
5. Switch on your appliance. installed. In this case use the X2 socket (3). See
also “External power input (230 VAC), with
battery charger” on page 66.
Power is limited to 10 Amps!

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4.4 Setting the Lc1003™ controller

Following Leds are used on the Lc1003™:
Controller settings should only be 2 AUTO: Is used to activate Auto
mode.
performed by a qualified technician.
It is also used for floodlight
4.4.1 Push button and LED functions operation:
– switch on the floodlights
Following push buttons are used on the manually (S20: ON)
Lc1003™:
– switch on/off the floodlights
automatically, in REMOTE
mode (S20: REMOTE)

3 START: Is used to start the unit in

4
Manual mode.
5
It is also used to switch off the 1 2 3
floodlights manually (S20: ON).
1 Stop LED indicates that the unit is in Stop/
4 UP: Is used for navigating the Reset Mode.
instrumentation, event log and
2 Auto LED indicates that the unit is in Auto
configuration screens and to go to the
Mode.
previous parameter level.
1 2 3
DOWN: Is used for navigating the
3 Start LED indicates that the unit is in
5 Manual/Start Mode.
STOP: Is used to activate Stop/Reset instrumentation, event log and
1
mode. When pressing the STOP configuration screens and to go to the
button, the generator will unload next parameter level.
(Light Output 1, 2, 3 & 4 becomes
inactive (if used)), the fuel supply de-
energises and the engine shuts down.
Pressing the STOP button will also
clear any alarm conditions for which
the triggering criteria have been
removed.

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4.4.2 Module display 4.4.3 Icon overview Display Description

4.4.2.1 Home page 4.4.3.1 Instrumentation icons Appears when the event log is
The home page is the page displayed when no other being displayed
page has been selected: Display Description
The default home page which
Current time held in the unit
7 displays Generator voltage and the
Auto Run icon
1 5 The current value of the scheduler
Generator voltage and frequency
2 run time and duration
6 instrumentation screen
3
4
Current and load instrumentation ECU diagnostic trouble codes
screen

1 Instrumentation icon Oil Filter maintenance timers

Engine speed instrumentation
2 Active configuration
screen
3 FPE/Auto run
4 Light output icons Air Filter maintenance timers
5 Alarm icon Hours run instrumentation screen
6 Mode icon
7 Instrumentation and Unit e.g. voltage reading Fuel Filter maintenance timers
Battery voltage instrumentation
screen

Oil pressure instrumentation screen

Coolant temperature
instrumentation screen

Fuel sender instrumentation screen

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4.4.3.2 Active configuration 4.4.3.4 Mode icons 4.4.3.5 Light output icons

Display Description Display Description Display Description

Appears when the corresponding
Appears when the main Appears when the engine is at rest
light output has been configured
configuration is selected. and the unit is in stop mode.
and is not active.
Appears when the alternative Appears when the engine is at rest Appears when the corresponding
configuration is selected. and the unit is in auto mode. light output has been configured
and is active.
4.4.3.3 Front panel editor (FPE) / Auto Run Appears when the engine is at rest
Appears when a timer to delay the
icons and the unit is waiting for a manual
light output activating or de-
start.
activating is in progress
Display Description Appears when a timer is active, for
example cranking time, crank rest 4.4.3.6 Alarm icons
Appears when a remote start input etc. To indicate the alarm that is currently active on the
is active
Appears when the engine is controller, an icon is displayed in the Alarm Icon
running, and all timers have section.
Appears when a low battery run is
expired, either on or off load. For an overview of all controller alarms, see “Solving
active
The animation speed is reduced controller alarms” on page 56.
when running in idle mode.
Appears when a scheduled run is
active Appears when the unit is in the
front panel editor.

Appears when a USB connection is

made to the controller.

Appears if either the configuration

file or engine file becomes
corrupted.

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4.4.4 Navigation menu Display Description To view the event log:

To enter the navigation menu, press both the UP and 1. Press the UP and DOWN buttons simultaneously
DOWN buttons simultaneously. Event Log to display the navigation menu.
To navigate to the desired page, select the 2. Once entered, cycle to the event log section (1)
corresponding icon by pressing the UP and DOWN and enter.
button and press the AUTO (Accept) button to enter. 4.4.5 Event log
3. To view the event log, repeatedly press the UP or
If the AUTO button is not pressed, the display The Lc1003™ module’s event log contains a list of
DOWN buttons until the LCD screen displays the
automatically returns to the home page. the last 15 record electrical trip or shutdown events
desired event.
and the engine hours at which they occurred.
4. Continuing to press the UP or DOWN buttons will
Once the log is full, any subsequent electrical trip or
cycle through the past alarms.
shutdown alarms over writes the oldest entry in the
log. Hence, the log always contains the most recent 5. To exit the event log, press the UP and DOWN
shutdown alarms. The module logs the alarm, along buttons simultaneously.
with the engine running hours.
4.4.6 Setting the Lc1003™ timer
4 The Lc1003™ controller provides a basic scheduler
that allows the operator to set a detailed time schedule
Display Description following which the igniting of the floodlights can be
1 5
programmed.
Home and generator voltage and 2 6
frequency instrumentation To set the Lc1003™ timer, follow the flow on the
3 next page.
Generator current and load
instrumentation
1 Icon to indicate that the event log is currently
display
Engine instrumentation 2 Number of event displayed out
3 Light output status

i
4 The engine hours at which the event occurred
Module information 5 Icon to indicate the electrical trip or shutdown
alarm that has been recorded
6 Current operating state of the module
Engine DTCs (Diagnostic Trouble
Codes) if active

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Menu flow:

Configuration Parameters – Scheduler

901 Enable Scheduler On (1),
Off (0)
902 Schedule Run On or On (1),
Off Load Off (0)
903 Schedule Period Weekly (0),
Monthly (1)
904 Scheduler (1) 0:00:00
Start Time
905 Scheduler (1) 0
Start Day (1=Monday)
906 Scheduler (1) 1,2,3,4
Start Week
907 Scheduler (1) Duration 0:00:00
908 Scheduler (2) 0:00:00
Start Time
...

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5 Periodic maintenance
5.1 Maintenance schedule
Before carrying out any maintenance activity, check that the ignition switch is in position OFF and that no electrical power is present on the
terminals.

Maintenance schedule Daily Every 250 hours Every 500 hours Every 750 hours Yearly

Service pack - 1636 3103 31 1636 3103 32 1636 3103 33 -

For the most important sub-assemblies, Atlas Copco has developed service kits that combine all wear parts. These service kits offer you the benefits of genuine parts,
save on administration costs and are offered at reduced price, compared to the loose components. Refer to the parts list for more information on the contents of the
service kits.
Engine
Drain water from fuel filter x
Check/Fill fuel level x
Empty air filter vacuator valve x
Check engine oil level (if necessary top up) x
Check coolant level x
Check control panel for alarms and warnings x
Check on abnormal noise x
Replace air filter element x x x x
Check/Replace safety cartridge (1) (available as spare part) x x x
Change engine oil (2) x x x x
Replace engine oil filter x x x x
Replace fuel (primary) filter x x x x
Replace fuel (secondary) filter x x x x

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Maintenance schedule Daily Every 250 hours Every 500 hours Every 750 hours Yearly

Service pack - 1636 3103 31 1636 3103 32 1636 3103 33 -

Inspect/Adjust fan/alternator belt x x

Replace fan/alternator belt (1) x x
Replace coolant (9)
Check/test emergency stop x x
Clean radiator x
Drain condensate and water from spillage-free frame x x
Check for leaks on engine-air-, oil-, or fuel system x x
Hoses and clamps - Inspect x x
Check electrical system cables for wear x x
Check/Test glow plugs x x
Check torque on critical bolt connections (4) x x
Check electrolyte (if applicable) battery terminals (5) x x x x
Analyse coolant x x
Grease locks and hinges x x
Check rubber flexibles (3) x x
Drain/Clean fuel tank water and sediments x
Inspect/clean fuel tank breather filter x x
Replace fuel tank breather filter x x
Adjust engine inlet and outlet valves (6) x
Check engine protective devices x x
Inspect starter motor x x
Inspect charging alternator (7) x x

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Maintenance schedule Daily Every 250 hours Every 500 hours Every 750 hours Yearly

Service pack - 1636 3103 31 1636 3103 32 1636 3103 33 -

Alternator
Measure alternator diodes x x
Measure alternator windings insulation resistance x x
Test Earth Leakage breaker x x x x
Check alternator and cubicle electrical system and cables for wear x x
Check alternator cable connections on terminals x x
Check Alternator vibration damper x x
Light tower
Check if mast cables are not frayed or damaged. Replace immediately if
x
damaged.
Check support connection bolt of projectors x x x x
Check/Replace adjustable plates condition. x x
Check electrical cable condition and upper fixation clamp x x x x
Grease the mast collar (8) x x
Grease the mast adjustable plates (contact surface only) (8) x x
Grease cylinder rotule (8) x x
Change hydraulic oil (1) x x
Undercarriage
Check tyre pressure (1) x x x x
Check tyres for uneven wear x x
Check torque of wheel nuts x x
Check torque of coupling head x x

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Maintenance schedule Daily Every 250 hours Every 500 hours Every 750 hours Yearly

Service pack - 1636 3103 31 1636 3103 32 1636 3103 33 -

Check towbar handbrake lever spring actuator, reversing lever, linkage

x x
and all movable parts for ease of movement
Grease coupling head, towbar bearings and the housing of the overrun
x
brake (8)
Check brake system (if installed) and adjust if necessary x
Oil or grease brake lever and moving parts such as bolts and joints x
Grease sliding points on height adjusting parts x
Check safety cable for damage x x x x
Check electrical cable towards road signalisation x
Check brake pads wear x
Change wheel hub bearing grease (8) x
Critical bolts connections: torques values
Lifting beam to frame x x
Horizontal lifting beam to vertical lifting beam x x
Coupling housing alternator to flywheel housing engine x
Rotor disk alternator to flywheel engine x
Engine to engine support x x
Engine support to vibration damper engine x x
Vibration damper engine to frame x x
Wheel to axle x x
Axle to frame x x
Towbar to frame x x

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Maintenance schedule Daily Every 250 hours Every 500 hours Every 750 hours Yearly

Service pack - 1636 3103 31 1636 3103 32 1636 3103 33 -

Towing eye to towbar x x

light towers in stand-by application have to be tested on a regular basis. At
Inspection by Atlas Copco Service technician least once a month the engine should run for minimum 30 minutes at a
high load (50% - 70%) that the engine reaches its operating temperature.

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Notes: 5.1.1 Precautions The maintenance schedule has to be seen as a

(1) Check the service label on the control panel door. – Before proceeding with any type of maintenance, guideline for units operating in a dusty environment
please take all the necessary precautions to avoid typical to light tower applications. Maintenance
(2) Use PAROIL E or PAROIL Extra. schedule can be adapted depending on application,
accidentally starting the engine: disconnect the
(3) Replace every 6 years. environment and quality of maintenance.
battery and switch off the control module.
(4) Critical bolt connections torque. See also – Do not carry out any change or modification to 5.1.3 Use of service packs
“Critical bolt connections” on page 75. any part of the light tower or its electric system.
Service Packs include all genuine parts needed for
(5) Check electrolyte when using wet batteries. – Do not carry out any maintenance when the normal maintenance of both generator and engine.
engine is running. Service Packs minimize downtime and keep your
(6) Replace gasket after valve clearance.
– Be careful when close to any moving parts (e.g. maintenance budget low.
(7) Measure the battery voltage when machine is
pulleys, fans …) and to any hot parts (e.g. muffler, The order number of the Service Packs are listed in
running.
engine block, coolants, lubricants …). the Atlas Copco Parts list (ASL). Order Service Packs
(8) Please use the Atlas Copco grease as mentioned
5.1.2 Use of maintenance schedule at your local Atlas Copco dealer.
in the ASL (Spare part list).
When operating the light tower at low ambient Regular maintenance is essential for the optimum
temperatures or in a humid environment, we performance, safe operation and a longer working life
recommended to cover the complete mast of the machine.
surface with a liquid, water repellent lubricant to The maintenance schedule contains a summary of the
ensure an effective performance of the hydraulic
maintenance instructions. Read the respective section
circuit of the mast.
before taking maintenance measures.
(9) Replace PARCOOL every 5 years. When servicing, replace all disengaged packing, e.g.
gaskets, O-rings, washers.
For engine maintenance refer to the Maintenance
schedule and the Engine Operation Manual.

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5.2 Preventing low loads enter the exhaust manifold and eventually leak out 5.3 Maintenance of the
through joints in the exhaust manifold.
alternator
5.2.1 General – Risk for fire
The alternator does not require any specific general
All engine parts are designed with tolerances to allow maintenance. However, please follow the indications
work under full load conditions. When operating at 5.2.3 Best practices
in the Engine Operation Manual that accompanies the
low load, these tolerances allow more lube oil to pass Reduce the low load periods to a minimum. This light tower.
between valve guides, stems, liners and pistons due to should be achieved by adequately sizing the unit for
the lower engine temperatures. the application. 5.3.1 Measuring the alternator
Lower combustion pressure has an influence on the It is recommended that a unit is always used with a insulation resistance
piston ring operation and the combustion load > 30% of nominal. Corrective actions should be A 500 V megger is required to measure the alternator
temperature. Low boost pressure will cause oil taken if due to circumstances this minimum load insulation resistance.
leakage over the turbo shaft seal. capacity cannot be obtained.
If the N-terminal is connected to the earthing system,
Operate the unit at full load capacity after any low it must be disconnected from the earth terminal.
5.2.2 Risks of low load operation load operating period. Therefore, connect the unit Disconnect the AVR.
– Cylinder glazing: the cylinder bore troughs periodically to a load bank. Increase the load in steps
become filled with lacquer, displacing oil and thus of 25% every 30 minutes and allow the unit to run for Refer to the Alternator operating and maintenance
preventing correct ring lubrication. instructions for more details.
1 hour in full load condition. Gradually return the unit
– Bore polishing: the bore surface becomes to the operating load.
polished, all peaks and most troughs become worn The interval between load bank connections may vary
away, also preventing correct ring lubrication. according to the conditions present on site and the
– Heavy carbon build-up: on pistons, piston ring amount of load. However, a rule of thumb is to
grooves, valves and turbo charger. Carbon build- connect a unit to a load bank after every maintenance
up on pistons can cause seizure when later operation.
operating at full load. For more info, please contact your Atlas Copco
– High oil consumption: prolonged no-load/low Service Center.
load operation of the engine may cause it to blue/
When a failure occurs and is deemed
gray smoke at low rpm with an associated increase
due to low load operation, the
in oil consumption
repairs fall outside warranty
– Low combustion temperature: this will result in coverage.
insufficiently burnt fuel, which will cause diluting
of the lube oil. Also, unburnt fuel and lube oil can

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5.4 Engine maintenance procedures

5.4.1 General instructions – Do not smoke and maintain a safe distance from 5.4.2 Engine oil level check
flames and sparks while maintenance is being
– Regularly perform maintenance work and replace For the intervals, see section “Maintenance schedule”
carried out and when fuels and solvents are being
parts as indicated in the Engine Operation on page 39. Use Atlas Copco engine oil PAROIL E or
Manual. used. PAROIL Extra.
– Carefully follow all the instructions contained in
– The engine should never run before filters have Check the engine oil level before every time that the
the Engine Operation Manual that accompanies
been correctly installed. light tower is used. To do this you must ensure that the
the light tower. machine stands on an even surface and that the engine
– Open the access doors of the light tower to access
the engine and perform all necessary maintenance is not running.
operations. 1. Check the engine oil level before starting or more
• Unlock the access doors by using the key. than 5 minutes after stopping the engine.
• Open the access doors by pushing the black
push button next to the key hole. 2 1 1

– Regularly check the controller display, to see if a

service alarm icon (1) is present. In this case an
urgent maintenance action is requested.
Example:

2. Remove the oil level gauge, wipe it clean and

reinstall it.
3. Take the oil level gauge out again, and check the
oil level.

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4. If the oil level is too low, remove the oil filler Changing engine oil Replacing the oil filter cartridge
plug, and add new oil to the prescribed level.
When draining engine oil, place 1. Replace the oil filter cartridge as instructed in the
5. After adding oil, wait more than 5 minutes and Maintenance schedule.
some container underneath the
check the oil level again. It takes some time for the
engine and dispose it according to 2. Remove the old oil filter cartridge with a filter
oil to drain down to the oil pan.
local regulations. wrench.
6. If the engine is operated with the oil level nearing
3. Apply a film of oil to the gasket for the new
the lower limit, however, oil may deteriorate Do not drain oil after running the
cartridge.
quickly; keeping the oil level near the upper limit engine. Allow engine to cool down
is thus recommended. sufficiently. 4. Screw in the cartridge by hand. When the gasket
contacts the seal surface, tighten the cartridge
5.4.3 Engine oil and oil filter change 1. Change oil as instructed in the Maintenance
enough by hand. Because, if you tighten the
schedule.
cartridge with a wrench, it will be tightened too
Regularly perform maintenance work and replace 2. Remove plug and drain all the old oil. If the oil is much.
parts as indicated in the Engine Operation Manual. warm, it is easier to drain.

Observe all relevant environmental 3. Add new engine oil up to the upper limit of the oil
and safety precautions. level gauge.

Be sure to stop the engine before

draining engine oil or changing the
oil filter cartridge.

Allow the engine to cool down

sufficiently, oil can be hot and cause
burns.
1

5. After the new cartridge has been replaced, the

engine oil level normally decreases a little. Thus,
run the engine for a while and check for oil leaks
through the seal before checking the engine oil
level. Add oil if necessary.
6. Wipe off any oil sticking to the machine
completely.

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5.4.4 Coolant check 5.4.4.2 Monitoring coolant condition

2
In order to guarantee the lifetime and quality of the
5.4.4.1 Checking coolant level, adding
product, thus to optimise engine protection, regular
coolant coolant-condition-analysis is advisable.
1. Remove the radiator cap (1), after the engine has The quality of the product can be determined by three
completely cooled, and check to see that coolant parameters.
reaches the supply port.
Visual check
Do not open the radiator cap if the
– Verify the outlook of the coolant regarding colour
coolant is too hot. A
and make sure that no loose particles are floating
around.
1 Long service intervals
5-year drain interval to minimize
service costs (when used in
accordance with the instructions).
B pH measurement
– Check the pH value of the coolant using a pH-
measuring device.
The pH-meter can be ordered from Atlas Copco
with part number 2913 0029 00.
Typical value for EG = 8.6.
2. If the radiator is provided with a recovery tank (2), For more details, read the instructions in the Engine
– If the pH-level is below 7 or above 9.5, the coolant
check the coolant level of the recovery tank. Operation Manual.
should be replaced.
When it is between the "FULL" (A) and "LOW"
(B) marks, the coolant will last for one day's work.

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Glycol concentration measurement 5.4.4.4 Replacing the coolant 5.5 Adjustments and service
– To optimise the unique engine protection features procedures
Drain
of the PARCOOL EG the concentration of the
Glycol in the water should be always above – Completely drain the entire cooling system.
5.5.1 Battery care
33 vol.%. – Used coolant must be disposed or recycled in
Before handling batteries, read the
– Mixtures with more than 68 vol.% mix ratio in accordance with laws and local regulations.
relevant safety precautions and act
water are not recommended, as this will lead to accordingly.
Flush
high engine operating temperatures. Always wear protective gloves and
– Flush twice with clean water. Used coolant must
– A refractometer can be ordered from Atlas Copco goggles when handling the battery -
be disposed or recycled in accordance with laws
with part number 2913 0028 00. battery fluid contains sulphuric acid
and local regulations.
that can cause burns. If your skin or
In case of a mix of different coolant – From the Atlas Copco Instruction book, determine your clothes come in contact with the
products this type of measurement the amount of PARCOOL EG required and pour battery fluid, rinse immediately with
might provide incorrect values. into the radiator top tank. plenty of water. If even a tiny
– It should be clearly understood that the risk for quantity is swallowed, seek
5.4.4.3 Topping up of coolant
contamination is reduced in case of proper immediate medical help.
– Verify if the engine cooling system is in a good cleaning. If the battery is still dry, it must be activated as
condition (no leaks, clean,...).
– In case a certain content of ‘other’ coolant remains described in section “Activating a dry-charged
– Check the condition of the coolant. in the system, the coolant with the lowest battery”.
– If the condition of the coolant is outside the limits, properties influences the quality of the ‘mixed’ The battery must be in operation within 2 months
the complete coolant should be replaced (see coolant. from being activated; if not, it needs to be recharged
section “Replacing the coolant”). first.
Fill
– Always top-up with PARCOOL EG.
– To assure proper operation and the release of 5.5.1.1 Electrolyte
– Topping up the coolant with water only, changes trapped air, run the engine until normal engine
the concentration of additives and is therefore not Read the safety instructions
operation temperature is reached. Turn off the
allowed. carefully.
engine and allow to cool.
– Additives might be necessary in order to enable – Re-check coolant level and add if necessary. Electrolyte in batteries is a sulphuric acid solution in
the coolant to withstand lower temperatures.
distilled water.
The solution must be made up before being
introduced into the battery.

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5.5.1.2 Activating a dry-charged battery Apply with preference the slow charging method and – If doubtful conditions are noticed or malfunctions
Always remove the battery and adjust the charge current according to the following arise, keep in mind that the cause may be in the
disconnect the terminals before rule of thumb: battery capacity in Ah divided by 20 electrical system, e.g. loose terminals, voltage
gives safe charging current in Amp. regulator maladjusted, poor performance of
carrying out any operation
generator, etc...
(charging or refilling). 5.5.1.4 Make-up distilled water
Never charge the battery or refill
– Take out the battery. The amount of water evaporating from batteries is the fluid when the battery is still
– Battery and electrolyte must be at equal largely dependant on the operating conditions, i.e. installed in the machine! Possible
temperature above 10°C. temperatures, number of starts, running time between spillage could damage vital parts of
– Remove cover and/or plug from each cell. start and stop, etc... the generating set.
– Fill each cell with electrolyte until the level If a battery starts to need excessive make-up water, Atlas Copco accepts no
reaches 10 to 15 mm above the plates, or to the this points to overcharging. Most common causes are responsibility for any damage to the
level marked on the battery. high temperatures or a too high voltage regulator light tower caused by spilling of the
setting. battery fluid.
– Rock the battery a few times so that possible air
bubbles can escape; wait 10 minutes and check the If a battery does not need any make-up water at all
level in each cell once more; if required, add over a considerable time of operation, an
electrolyte. undercharged battery condition may be caused by
poor cable connections or a too low voltage regulator
– Refit plugs and/or cover.
setting.
– Place the battery in the light tower.
5.5.1.5 Periodic battery service
– ALWAYS connect the positive (+) terminal first
and the negative (-) terminal second. – Keep the battery clean and dry.
– Keep the electrolyte level at 10 to 15 mm above
5.5.1.3 Recharging a battery
the plates or at the indicated level; top up with
Before and after charging a battery, always check the distilled water only. Never overfill, as this will
electrolyte level in each cell; if required, top up with cause poor performance and excessive corrosion.
distilled water only. When charging batteries, each
– Record the quantity of distilled water added.
cell must be open, i.e. plugs and/or cover removed.
– Keep the terminals and clamps tight, clean, and
Use a commercial automatic battery lightly covered with petroleum jelly.
charger according to its – Carry out periodic condition tests. Test intervals
manufacturer’s instructions. of 1 to 3 months, depending on climate and
operating conditions, are recommended.

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5.5.2 Replacing fuel filter and pre- 5.5.3 Servicing air filter engine – New elements must also be inspected for tears or
filter element punctures before installation.
5.5.3.1 Main parts
– Unscrew the filter element from the adapter head. – Discard the filter element (3) when damaged.
– Clean the adapter head sealing surface. Lightly oil 1 4 – In heavy duty applications it is recommended to
the gasket of the new element and screw the latter install a safety cartridge which can be ordered
onto the header until the gasket is properly seated, with the part number mentioned on the service
then tighten with both hands. label on the control panel door.
– Loosen the hose clamps and replace the plastic – A dirty safety cartridge (2) is an indication of a
filter cartridge. malfunctioning air filter element (3). Replace the
element and the safety cartridge in this case.
– Reconnect the hoses and tighten the clamps.
– The safety cartridge (2) cannot be cleaned.
– Check for fuel leaks once the engine has been
restarted. 5.5.3.3 Cleaning the dust trap
To remove dust from the dust trap (1), clean it with a
dry rag.

2 3 5.5.3.4 Replacing the air filter element

– Remove the dust trap (1). Clean the trap.
1 Dust trap – Remove the element (3) from the housing (4).
2 Safety cartridge – Reassemble in reverse order of dismantling.
3 Filter element
– Inspect and tighten all air intake connections.
4 Filter housing
5.5.3.2 Recommendation
The Atlas Copco air filters are
specially designed for this
application. The use of non-genuine
air filters may lead to severe
damage of engine and/or alternator.
Never run the light tower without
air filter element.

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5.5.4 Air cooling circuit 5.5.5 Replacing the lamps 2. Remove the lamp, first releasing the safety spring
(2) placed around the lamp and then unscrewing
Check every day that all the air Do not touch the lamps when they
the lamp from its seat (3).
cooling circuits are not clogged with are still hot without having taken all
dust or other particles. If any circuit necessary precautions. It is
is obstructed, it must be cleaned. recommended that protective gloves
are always worn.
1. Release the 4 clamps (1) and rotate them to open
the protection glass. The glass must stay hinged
on the bottom part of the floodlight.

1 1

3
The air flows from the front (towbar side) towards the
rear side of the machine. This means, cold air enters
at the front side and hot air exits at the rear side of the
machine. 2

3. Install the new lamp and re-install the safety

spring (2).
4. Lock the protective glass using the 4 clamps and
remember to carefully tighten the screws with a
screwdriver.

1 1

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5.5.6 Ordering spare parts 5.7 Engine consumable

Never mix synthetic with mineral
It is possible to order spare parts for the light tower by specifications oil.
making reference to the parts as mentioned in the
When changing from mineral to
enclosed Parts List manual. 5.7.1 Engine fuel specifications synthetic oil (or the other way
Always quote the part number, the designation and For fuel specifications, please contact your Atlas around), you will need to do an
the quantity of the parts required, as well as the type Copco Customer Center. extra rinse.
and the serial number of the machine. After doing the complete change
5.7.2 Engine oil specifications procedure to synthetic oil, run the
5.6 Resetting service alarms It is strongly recommended to use unit for a few minutes to allow good
The alarm must be accepted and the alarm condition Atlas Copco branded lubrication oils. and complete circulation of the
cleared to reset the Lc1003™ module. synthetic oil. Then drain the
High-quality, mineral, hydraulic or synthesized synthetic oil again and fill again
1. Stop the unit. hydrocarbon oil with rust and oxidation inhibitors, with new synthetic oil. To set correct
2. Scroll UP or DOWN through the maintenance anti-foam and anti-wear properties is recommended. oil levels, proceed as in normal
alarms. The viscosity grade should correspond to the ambient instruction.
temperature and ISO 3448, as follows.
3. On each maintenance alarm screen press and hold Specifications PAROIL
the STOP/RESET button for 10 seconds.
Engine Type of lubricant PAROIL from Atlas Copco is the ONLY oil tested
4. A password will be requested. and approved for use in all engines built into Atlas
5. Enter password 1968 and push the AUTO button between -10°C and 50°C PAROIL E or Copco compressors, generators and light towers.
to accept the alarm. Extensive laboratory and field endurance tests on
between -25°C and 50°C PAROIL Extra Atlas Copco equipment have proven PAROIL to
match all lubrication demands in varied conditions. It
meets stringent quality control specifications to
ensure your equipment will run smoothly and
reliably.
The quality lubricant additives in PAROIL allow for
extended oil change intervals without any loss in
performance or longevity.

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PAROIL provides wear protection under extreme PAROIL Extra 5.7.3 Engine coolant specifications
conditions. Powerful oxidation resistance, high PAROIL Extra is a synthetic ultra high performance Never remove the cooling system filler
chemical stability and rust- inhibiting additives help diesel engine oil with a high viscosity-index. Atlas cap while coolant is hot.
reduce corrosion, even within engines left idle for Copco PAROIL Extra is designed to provide The system may be under pressure.
extended periods. excellent lubrication from start-up in temperatures as Remove the cap slowly and only when
PAROIL contains high quality anti-oxidants to low as -25°C. coolant is at ambient temperature. A
control deposits, sludge and contaminants that tend to sudden release of pressure from a
build up under very high temperatures. Litre
US Imp
cu.ft
Order heated cooling system can result in
PAROIL's detergent additives keep sludge forming gal gal number
personal injury from the splash of hot
particles in a fine suspension instead of allowing them can 5 1.3 1.1 0.175 1630 0135 00 coolant.
to clog your filter and accumulate in the valve/rocker It is strongly recommended to use
cover area. barrel 20 5.3 4.4 0.7 1630 0136 00
Atlas Copco branded coolant.
PAROIL releases excess heat efficiently, whilst PAROIL E The use of the correct coolant is important for good
maintaining excellent bore-polish protection to limit heat transfer and protection of liquid-cooled engines.
PAROIL E is a mineral based high performance
oil consumption. Coolants used in these engines must be mixtures of
PAROIL has an excellent Total Base Number (TBN) diesel engine oil with a high viscosity-index. Atlas
Copco PAROIL E is designed to provide a high level good quality water (distilled or de-ionised), special
retention and more alkalinity to control acid coolant additives and if necessary freeze protection.
of performance and protection in standard ambient
formation. Coolant that is not to manufacturer's specification will
conditions as from -10°C.
PAROIL prevents Soot build-up. result in mechanical damage of the engine.
PAROIL is optimized for the latest low emission US Imp Order The freezing point of the coolant must be lower than
Litre cu.ft
EURO -3 & -2, EPA TIER II, III and IV engines gal gal number the freezing point that can occur in the area. The
running on low sulphur diesel for lower oil and fuel can 5 1.3 1.1 0.175 1615 5953 00 difference must be at least 5°C (9°F). If the coolant
consumption. freezes, it may crack the cylinder block, radiator or
can 20 5.3 4.4 0.7 1615 5954 00 coolant pump.
barrel 209 55.2 46 7.32 1615 5955 00 Consult the engine's operation manual and follow the
manufacturer's directions.

Never mix different coolants and

mix the coolant components outside
the cooling system.

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Specifications PARCOOL EG PARCOOL EG is free of nitride and amines to protect

PARCOOL EG is the only coolant that has been your health and the environment. Longer service life
tested and approved by all engine manufacturers reduces the amount of coolant produced and needing
currently in use in Atlas Copco compressors, disposal to minimise environmental impact.
generators and light towers.
PARCOOL EG
Atlas Copco's PARCOOL EG extended life coolant is
the new range of organic coolants purpose designed US Imp Order
Litre cu.ft
to meet the needs of modern engines. PARCOOL EG gal gal number
can help prevent leaks caused by corrosion.
can 5 1.3 1.1 0.175 1604 5308 00
PARCOOL EG is also fully compatible with all
sealants and gasket types developed to join different can 20 5.3 4.4 0.7 1604 5307 01
materials used within an engine.
PARCOOL EG is a ready to use Ethylene Glycol PARCOOL EG CONCENTRATE
based coolant, premixed in an optimum 50/50
dilution ratio, for antifreeze protection guaranteed to US Imp Order
Litre cu.ft
gal gal number
-40°C (-40°F).
Because PARCOOL EG inhibits corrosion, deposit can 5 1.3 1.1 0.175 1604 8159 00
formation is minimized. This effectively eliminates
the problem of restricted flow through the engine To ensure protection against corrosion, cavitation and
coolant ducts and the radiator, minimizing the risk for formation of deposits, the concentration of the
engine overheating and possible failure. additives in the coolant must be kept between certain
limits, as stated by the manufacturer's guidelines.
It reduces water pump seal wear and has excellent
Topping up the coolant with water only, changes the
stability when subjected to sustained high operating
concentration and is therefore not allowed.
temperatures.
Liquid-cooled engines are factory-filled with this
type of coolant mixture.

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6 Checks and trouble 6.1 Engine troubleshooting

shooting Refer to the Engine Operation manual for engine
troubleshooting.
Never perform a test run with
connected power cables. Never 6.2 Solving controller alarms
touch an electrical connector
without a voltage check. 6.2.1 General
When a failure occurs, always
If an alarm condition occurs, an icon is displayed in
report what you experienced before, the Alarm Icon section of the Lc1003™ LCD to
during and after the failure.
indicate the alarm that is current active on the
Information with regard to the load
controller.
(type, size, power factor, etc.),
vibrations, exhaust gas colour, In the event of a warning alarm, the LCD only
insulation check, odours, output displays the Alarm Icon.
voltage, leaks and damaged parts, In the event of an electrical trip or shutdown alarm,
ambient temperature, daily and the module displays the Alarm Icon and the STOP
normal maintenance and altitude button LED begins to flash.
might be helpful to quickly locate If multiple alarms are active at the same time, the
the problem. Also report any Alarm Icon automatically cycles through all the
information regarding the humidity appropriate icons to indicate each alarm which is
and location of the light tower (e.g. active.
close to sea).

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6.2.2 Alarm overview

6.2.2.1 Warning alarm icons

Warnings are non-critical alarm conditions and do not affect the operation of the generator system, they serve to draw the operators attention to an undesirable condition.
By default, warning alarms are self-resetting when the fault condition is removed.

Display Description Reason

The module has detected a condition that indicates that the engine is running when it has been
instructed to stop.
Fail to stop
‘Fail to Stop’ could indicate a faulty oil pressure sensor. If the engine is at
rest, check the oil sensor wiring and configuration.

Charge failure The auxiliary charge alternator voltage is low as measured from the W/L terminal.

Low fuel level The level detected by the fuel level sensor is below the low fuel level setting.

Battery Under Voltage The DC supply has fallen below or risen above the low volts setting level.

Battery Over Voltage The DC supply has risen above the high volts setting level.

The generator output voltage has fallen below the pre-set pre-alarm setting after the Safety On
Generator Under Voltage
timer has expired.

Generator Over Voltage The generator output voltage has risen above the pre-set pre-alarm setting.

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Display Description Reason

The generator output frequency has fallen below the pre-set pre-alarm setting after the Safety
Generator Under Frequency
On timer has expired.

Generator Over Frequency The generator output frequency has risen above the pre-set pre-alarm setting.

Immediate Over Current The measured current has risen above the configured trip level.

Delayed Over Current The measured current has risen above the configured trip level for a configured duration.

The measured current has fallen below the configured trip level. This is used to detect lamp
Low Current
failure.

Oil Filter Maintenance Alarm Maintenance due for oil filter.

Air Filter Maintenance Alarm Maintenance due for air filter

Fuel Filter Maintenance Alarm Maintenance due for fuel filter.

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6.2.2.2 Electrical trip alarm icons

Electrical trips are latching and stop the light tower, but in a controlled manner. On initiation of the electrical trip condition the Lc1003™ module de-energises all the
‘Light Output’ outputs to remove the load from the light tower. Once this has occurred the Lc1003™ module starts the Cooling timer and allows the engine to cool off-
load before shutting down the engine. The alarm must be accepted and cleared, and the fault removed to reset the Lc1003™ module.
Electrical trips are latching alarms and to remove the fault, press the STOP button on the Lc1003™ module.

The alarm condition must be rectified before a reset will take place. If the alarm condition remains, it is not possible to reset the unit.

Display Description Reason

The module detects that the engine coolant temperature has exceeded the high engine
Engine High Temperature
temperature pre-alarm setting level after the Safety On timer has expired.

Low Fuel Level The level detected by the fuel level sensor is below the low fuel level setting.

Delayed Over Current The measured current has risen above the configured trip level for a configured duration.

The measured current has fallen below the configured trip level. This is used to detect lamp
Low Current
failure.

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6.2.2.3 Shutdown alarm icons

Shutdown alarms are latching and immediately stop the light tower. On initiation of the shutdown condition the Lc1003™ module de-energises all the ‘Light Output’
outputs to remove the load from the light tower. Once this has occurred, the Lc1003™ module shuts the light tower down immediately to prevent further damage. The
alarm must be accepted and cleared, and the fault removed to reset the Lc1003™ module.
Shutdowns are latching alarms and to remove the fault, press the STOP button on the Lc1003™ module.

The alarm condition must be rectified before a reset will take place. If the alarm condition remains, it is not possible to reset the unit.

Display Description Reason

Fail To Start The engine has failed to start after the configured number of start attempts

The module detects that the engine oil pressure has fallen below the low oil pressure pre-alarm
Low Oil Pressure
setting level after the Safety On timer has expired.

Under Speed The engine speed has fallen below the under speed pre-alarm setting

Over Speed The engine speed has risen above the over speed pre-alarm setting

Charge failure The auxiliary charge alternator voltage is low as measured from the W/L terminal.

Low fuel level The level detected by the fuel level sensor is below the low fuel level setting.

Battery Under Voltage The DC supply has fallen below or risen above the low volts setting level.

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Display Description Reason

Battery Over Voltage The DC supply has risen above the high volts setting level.

The generator output voltage has fallen below the pre-set pre-alarm setting after the Safety On
Generator Under Voltage
timer has expired

Generator Over Voltage The generator output voltage has risen above the pre-set pre-alarm setting.

The generator output frequency has fallen below the pre-set pre-alarm setting after the Safety
Generator Under Frequency
On timer has expired.

Generator Over Frequency The generator output frequency has risen above the pre-set pre-alarm setting.

The emergency stop button has been depressed. This fail-safe (normally closed to emergency
Emergency Stop
stop) input immediately stops the set, should the signal be removed.

Oil Sender Open Circuit The oil pressure sensor has been detected as being open circuit.

Coolant Temperature Sender Open Circuit The coolant temperature sensor has been detected as being open circuit.

Delayed Over Current The measured current has risen above the configured trip level for a configured duration.

The measured current has fallen below the configured trip level. This is used to detect lamp
Low Current
failure.

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Display Description Reason

Oil Filter Maintenance Alarm Maintenance due for oil filter.

Air Filter Maintenance Alarm Maintenance due for air filter

Fuel Filter Maintenance Alarm Maintenance due for fuel filter.

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7 Options available for HiLight H4 units

7.1 Overview of the mechanical Not homologated for road use Homologated for road use, fixed towbar
(max speed 20 km/h) This undercarriage provides:
options
This undercarriage provides: – Fixed towbar, with inertia coupling
The following mechanical options are available:
– Fixed towbar, without inertia coupling – Axle with rubber suspension, with brake
– Undercarriage
– Rigid axle, without brake – Wheel
7.2 Description of the – Adjustable support – Jockey wheel
mechanical options – Wheel – Mudguard
– Mudguard – Electrical kit
7.2.1 Undercarriage
There are 3 variants of undercarriage available for – License plate support
HiLight H4 light towers. Each variant has its own
specific features. An overview is given hereafter.

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Homologated for road use, adjustable towbar The homologated light tower trolleys are 7.3 Overview of the electrical
This undercarriage provides: manufactured according to ISO/European road
options
standards currently applicable.
– Articulated towbar, with inertia coupling The following electrical options are available:
The undercarriage is equipped with an adjustable or
– Axle with rubber suspension, with brake – Auto mast down system
fixed towbar with French-eye, DIN-eye, BNA-eye,
– Wheel GB-eye, ITA-eye, NATO eye or ball coupling, with – Photocell
– Jockey wheel or without handbrake. For more detailed information
– External power input (230 VAC), with battery
on the different towing eyes, please consult the parts
– Mudguard charger
manual.
– Electrical kit – Override fuel shutdown
– License plate support Make sure that the towing – Earth pin
equipment of the vehicle matches the
towing eye before towing the light
tower.
7.4 Description of the electrical
options
7.4.1 Auto mast down system
When this option is installed, the mast can only be
raised if the handbrake is engaged.
If the handbrake is released while the mast is still up,
the mast will descend to its initial position or until the
handbrake is engaged again (this will be signalled
through an intermittent alarm sound).

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7.4.2 Photocell Setting the sensitivity regulator The recommended value to set the regulator is at
The photocell sensitivity regulator is used for 50 Lux.
Overview
regulating the luminosity sensitivity level of the – < 50 Lux: the floodlights switch on.
photocell. – > 50 Lux: the floodlights switch off.
When the red LED (1) on the regulator is blinking, the The luminosity level can be adjusted to a desired
regulator is reading the luminosity level measured by higher/lower level, according to the specific operating
the photocell. conditions of the light tower.
P7.1
0
1

A1 A2 12 11 14
X1
Q1 Q2 Q3 Q4 Q5 Q6 P7

P7
Q1 Q2 Q3 Q4 Q5 Q6
40A/30mA

1
50
25 75

1 100
LX

B1 B2
P7.1..... Photocell
Measures the luminosity and can be
activated by sunlight. There are 2 blinking levels:
P7........ Photocell sensitivity regulator – Level 1: slow blinking
Is used for regulating the luminosity The photocell detects there is enough light,
sensitivity level of the photocell. according to its set sensitivity level.
– Level 2: fast blinking
The photocell detects there is a prolonged
luminosity change that falls below the set
sensitivity level. Remote start will be triggered
and the floodlights of the light tower will switch
on automatically (if Remote start and Auto mode
are selected, see also “Operating the light tower”
on page 27).

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7.4.3 External power input (230 VAC), S10 ..... Input power selector At first use (or after Reset):
with battery charger Position 1: running on Diesel engine – Choose the language (French, English,...).

Overview Position 0: neutral position – Choose to delete or to keep the default set
Position 2: running on external mains program.
– Set the year, day and time.
X2 ....... Inlet socket for connection to the
mains (32A) – Choose the summer/winter time change over
parameters.
Setting the timer
0
1

X1
Q1 Q2 Q3 Q4 Q5 Q6

Q1 Q2 Q3 Q4 Q5 Q6
40A/30mA

X2
GE

P8
ON

X2

S10 H15 P8

H15 ..... Indicator of Mains available

Illuminated LED indicates that the unit is
running on external mains.
menu Press the menu key to enter the editing
P8........ Timer (scheduler) menu.
Is used for setting a time schedule for the When in the editing menu, press the
lamps of the light tower to switch on / off. menu key to return to Auto mode,
without saving the last change.
+/- Navigation and value setting keys
ok Flashing information validation key.

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Setting the ON and OFF triggers of the timer

To program the ON trigger proceed as follows:

To program the OFF trigger follow the menu flow

above and select OFF after selecting ‘SWITCH’.

When both the photocell and the

timer option are installed, the
lamps of the light tower will
switch on/off, depending on which
of both options triggers first.

pulse off

copy

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7.4.4 Override fuel shutdown 7.4.5 Earth pin

With this option installed, the floodlights will switch The earth pin (1), to be connected to the light tower’s
off automatically one by one when the unit is running earth terminal is located at the bottom of the frame on
out of fuel (<20%). the outside.
– At 20% fuel level:
Lamp 1 switches off 1
– At 15% fuel level:
Lamp 2 switches off
– At 12% fuel level:
Lamp 3 switches off
– At 10% fuel level:
Lamp 4 switches off

To instal this option wiring should be changed on

customer terminal X25. Make a bridge between
terminals 10.11, on X25-10 and X25-11.
Refer to circuit diagram 1636 0024 44/00_01 for the
correct connections.

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8 Storage of the light tower

8.1 Storage 8.2 Preparing for operation after
– Store the light tower horizontally in a dry, frost- storage
free room which is well ventilated. Before operating the light tower again, remove the
– Run the engine regularly, e.g. once a week, until it wrapping, VCI paper and silica gel bags and check the
is warmed up. This will ensure that the machine light tower thoroughly (go through the checklist
remains operational and is ready to be used when “Before starting” on page 27).
needed. If this is impossible, extra precautions – Consult the engine’s operator manual.
must be taken:
– Check that the insulation resistance of the
• Consult the engine’s operator manual.
alternator exceeds 5 MΩ.
• Remove the battery. Store it in a dry, frost-free
room. Keep the battery clean and its terminals – Replace the fuel filter and fill the fuel tank. Vent
lightly covered with petroleum jelly. Recharge the fuel system.
the battery regularly. – Reinstall and connect the battery, if necessary
• Clean the light tower and protect all electrical after being recharged.
components against moisture. – Submit the light tower to a test run.
• Place silica gel bags, VCI paper (Volatile
Corrosion Inhibitor) or another drying agent
inside the light tower and close the doors.
• Stick sheets of VCI paper with adhesive tape
on the bodywork to close off all openings.
• Wrap the generator, except the bottom, with a
protective tarpaulin to avoid possible damage
and corrosion due to environmental
conditions.

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9 Disposal
9.1 General 9.2 Disposal of materials
This concept can only succeed with
When developing products and services, Atlas Copco your help. Support us by disposing Dispose contaminated substances and material
tries to understand, address, and minimize the professionally. By assuring a correct separately, according to local applicable
negative environmental effects that the products and disposal of the product you help to environmental legislation.
services may have, when being manufactured, prevent possible negative Before dismantling a machine at the end of its
distributed, and used, as well as at their disposal. consequences for environment and operating lifetime drain all fluids and dispose of
Recycling and disposal policy are part of the health, that can occur with an according the applicable local disposal regulations.
development of all Atlas Copco products. Atlas inappropriate waste handling.
Remove the batteries. Do not throw batteries into the
Copco company standards determine strict Recycling and re-usage of material
fire (explosion risk) or into the residual waste.
requirements. helps to preserve natural resources.
Separate the machine into metal, electronics, wiring,
Selecting materials the substantial recyclability, the hoses, insulation and plastic parts.
disassembly possibilities and the separability of Dispose all components according to the applicable
materials and assemblies are considered as well as the disposal regulations.
environmental perils and dangers to health during the
Remove spilled fluid mechanically; pick up the rest
recycling and disposal of the unavoidable rates of not
recyclable materials. with absorbing agent (for example sand, sawdust) and
dispose it according the applicable local disposal
Your Atlas Copco light tower consists for the most regulations. Do not drain into the sewage system or
part of metallic materials, that can be re-melted in surface water.
steelworks and smelting works and that is therefore
almost infinite recyclable. The plastic used is
labelled; sorting and fractioning of the materials for
recycling in the future is foreseen.

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10 Technical specifications of the light tower

10.1 Technical specifications of the engine/alternator/unit
50 Hz (230V - 1ph)

Reference conditions 1) Rated frequency 50 Hz

Rated speed 1500 rpm
Generator service duty PRP
Absolute air inlet pressure 1 bar(a)
Relative air humidity 30%
Air inlet temperature 25°C

Limitations 2) Maximum ambient temperature 50°C

Altitude capability 3500 m
Maximum relative air humidity 85%
Minimum starting temperature -5°C
Minimum starting temperature, with coldstart equipment (optional - to be developed) -25°C

Performance data 2) 3) 4) 5) Rated active power (PRP) 1 ph 4.9 kW

Rated power factor (lagging) 1ph 1 cos φ
Rated apparent power (PRP) 1ph 4.9 kVA
Rated voltage 1ph line to line voltage 230 V
Rated current 1ph 21.3 A
Performance class (acc. ISO 8528-5:1993) G2
Single step load acceptance (0-PRP) 100%
4.9 kW
Frequency droop (lower than % /isochronous) isochronous
Fuel consumption at no load (0%) 0.86 kg/h
Fuel consumption at 50% load 1.11 kg/h
Fuel consumption at 75% load 1.30 kg/h
Fuel consumption at full load (100%) 1.88 kg/h
Specific fuel consumption 0.324 kg/kWh
Fuel autonomy at full load (100%) with standard tank 55 h
Max. oil consumption at full load 0.02 l/h

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Maximum sound power level (Lw) complies with 2000/14/EC 90 dB(A)

Capacity of standard fuel tank 109 l
Single step load capability 100%
4.9 kW

Application data Mode of operation PRP

Site land use
Operation single
Start-up and control mode manual/auto
Start-up time unspecified
Mobility/Config. acc. to ISO 8528-1:1993 transportable
(optional) mobile
Mounting fully resilient
Climatic exposure open air
Status of neutral (TT or TN) earthed

Design Data Engine Standard ISO 3046

ISO 8528-2
Make Kubota
Model D1105-EBG2
Rated net output 8.4 kW
Rating type acc. ISO 3046-7 ICXN
Coolant coolant
Combustion system indirect injection
Aspiration natural aspirated
Number of cylinders 3
Swept volume 1.12 l
Speed governing mechanical
Capacity of oil sump - Initial fill 5.1 l
Capacity of cooling system 3.1 l
Electrical system 12 Vdc
Maximum permissible load factor of PRP during 24h period 100%

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Design Data Alternator 4) Standard IEC34-1

ISO 8528-3
Make MECCALTE
Model LT3N-160/4
Rated output, class H temperature rise 8 kVA
Rating type acc. ISO 8528-3 "BR" 125/40°C
Degree of protection (IP index acc. NF EN 60-529) IP 21
Insulation stator class H
Insulation rotor class H
Number of wires 4

Electrical power circuit Circuit-breaker 1ph:

Number of poles 2
Thermal release (lt) 40 A
Fault current protection, residual current release, Idn 0.03 A

Circuit-breaker 1ph:
Number of poles 1
Thermal release (lt) 16 A
Magnetic release (lm) 5 x In

Circuit-breaker 1ph:
Number of poles 1
Thermal release (lt) 10 A
Magnetic release (lm) 5 x In

Lights Number of lights 4

Type of lights Metal Halide
Light output 1000 W
Lamps type 9.5 A
Tower height 8.6 m

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Notes
1) Reference conditions for engine performance to ISO 3046-1.
2) See derating diagram below or consult the factory for other conditions.
3) At reference conditions unless otherwise stated.
4) Rating definition (ISO 8528-1):
LTP: Limited Time Power is the maximum electrical power which a generating set is capable of delivering (at variable load), in the event of a
utility power failure (for up to 500 hours per year of which a maximum of 300 hours is continuous running). No overload is permitted on these
ratings. The alternator is peak continuous rated (as defined in ISO 8528-3) at 25°C.
PRP: Prime Power is the maximum power available during a variable power sequence, which may be run for an unlimited number of hours per
year, between stated maintenance intervals and under the stated ambient conditions. A 10% overload is permitted for 1 hour in 12 hours. The
permissible average power output during a 24h period shall not exceed the stated load factor as indicated on the AML.
5) Specific mass fuel used: 0.86 kg/l.
6) Thermal release is higher at 25°C.

50 Hz - Derating Table (in %, 100% is declared power in “Performance Data”)

Temperature
Height
(°C)
(m)
0 5 10 15 20 25 30 35 40 45 50
0 100 100 100 100 100 100 95 95 95 90 90
500 100 100 95 95 95 90 90 90 85 85 85
1000 95 90 90 90 85 85 85 80 80 80 75
1500 85 85 85 80 80 80 80 75 75 75 70
2000 80 80 80 75 75 75 70 70 70 65 65
2500 75 75 70 70 70 70 65 65 65 NA NA
3000 70 70 65 65 65 65 60 60 60 NA NA
3500 65 65 60 60 60 60 55 NA NA NA NA
For use of generator outside these conditions, please contact Atlas Copco.

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10.2 Critical bolt connections

Applications Screw / Bolt / Nut

Type Material Torque (Nm)

Lifting beam to frame M12 8.8 85

Horizontal lifting beam to vertical lifting beam M12 8.8 85
Coupling housing alternator to flywheel housing engine 3/8" UNC 8.8 35
Rotor disk alternator to flywheel engine 5/16" UNC 8.8 21
Engine to engine support M10 8.8 50
Engine support to vibration damper engine M10 8.8 50
Vibration damper engine to frame M10 8.8 50
Alternator support to vibration damper alternator M10 8.8 50
Rotatory base to base frame M14 8.8 135
Floodlight support to top of the mast M12 8.8 85
Floodlight support to floodlight M10 8.8 50
Wheel to axle M12 8.8 120
Axle to frame M12 8.8 85
Towbar to frame M12 8.8 85
Towing eye to towbar M12 8.8 85

Standard torques M4 8.8 3

M5 8.8 6
M6 8.8 10
M8 8.8 25
M10 8.8 50
M12 8.8 85
M14 8.8 135

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10.3 Average illumination versus distance

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10.4 Dimension drawings

10.4.1 Dimension drawing for HiLight H4 with fixed towbar

D E

F
G
I H B
HiLight H4 FIXED TOWBAR
A Total length (mm) See coupling system table
B Total width (mm) 1295 Isometric view (1:30)
C Total height (mm) 2310
D Base frame length (mm) 1700 A
E Towbar length (mm) See coupling system table
F Towbar heigth (mm) 390
G Wheel track width (mm) 1025
H Front cantilever (mm) See coupling system table
I Rear cantilever (mm) 950

COUPLING SYSTEM
Type A E H
AK160 HEAD Ø50 2709,5 947,5 1759,5
DIN EYE Ø 40 2734 972 1784
ITA EYE Ø 45 2741,5 979,5 1791,5
FRA EYE Ø 68 2736 974 1786
NATO EYE Ø 76 2744 982 1794

HiLight H4 FIXED TOWBAR

Maximum empty weight (Kg.)
TOTAL Weight on axle Weight on towing eye
1185 1102 83
Minimum empty weight (Kg.) TOTAL Weight on axle Weight on towing eye
1051,5 978 73.5
Maximum Technically Permissible Laden Mass (Kg.) 1.300

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10.4.2 Dimension drawing for HiLight H4 with adjustable towbar

E1
D E

F
F1
G
HiLight H4 ARTICULATED TOWBAR I H
A Total length (mm) See coupling system table
H1 B
A1 Total length 1 (mm) A+145
B Total width (m m) 1295
C Total height (m m ) 2310
Isometric view (1:30)
D Base frame length (mm) 1700 A1
E Towbar length (mm) See coupling system table A
E1 Towbar length 1 (mm) E+145
F Towbar height (mm) 890
F1 Towbar height 1 (mm) 515
G Wheel track width (mm) 1025
H Front cantilever (mm) See coupling system table
H1 Front cantilever 1 (mm) H+145
I Rear cantilever (mm) 950

COUPLING SYSTEM
Type A (mm) E (mm) H (mm)
AK160 HEAD Ø50 3233,5 1473,5 2283,5
DIN EYE Ø 40 3290 1530 2340
UK EYE Ø 30 3327 1567 2377
UK EYE Ø 40 3287,5 1527,5 2337,5
UK EYE Ø 50,8 3304 1544 2354
ITA EYE Ø 45 3285 1525 2335
FRA EYE Ø 68 3259,5 1499,5 2309,5
NATO EYE Ø 76 3288 1528 2338

HiLight H4 ARTICULATEDTOWBAR
Maximum empty weight (Kg.) TOTAL Weight on axle Weight on towing eye
1230 1144 85
TOTAL Weight on axle Weight on towing eye
Minimum empty weight (Kg.)
1096,5 1020 76.5
Maximum Technically Permissible Lade Mass (Kg.) 1.300

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10.4.3 Dimension drawing for HiLight H4 with not homologated towbar

D E

F
G
I H
B

Isometric view (1:30)

A

HiLight H4 NOT HOMOLOGATED TOWBAR

A Total length (mm) 3095
B Total width (mm) 1295
C Total height (mm) 2240
D Base frame length (mm) 1700
E Towbar length (mm) 1395
F Towbar height (mm) 451
G Wheel track width (mm) 1029
H Front cantilever (mm) 2225
I Rear cantilever (mm) 870

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10.5 Conversion list of SI units 10.6 Data plate

into British units 1 Name of manufacturer
2 Maximum permitted total weight of the vehicle
1 3 Machine type
1 bar = 14.504 psi
1g = 0.035 oz 4 Mode of operation
MASA (Kg) 2 5 Model number
1 kg = 2.205 lbs
6 Frequency
1 km/h = 0.621 mile/h 13
3 5
7 Apparent power - PRP
1 kW = 1.341 hp (UK and US) GENERATOR SET ISOXXXX MODEL
FN HZ XX 6 8 Active power - PRP
1l = 0.264 US gal 7
4
SN COP Y KVA XXX 9 Nominal rated voltage
1l = 0.220 lmp gal (UK) PN COP Y KW XXX 8
10 Nominal rated current
VN Y V XXX 9
1l = 0.035 cu.ft 11 Generator class
IN Y A XXX 10
1m = 3.281 ft 14 Cos ph xx XXXX 11 12 Manufacturing year
15 ESFXXXX XXXX 12
1 mm = 0.039 in 13 Winding connections
MADE IN XXXX 17
1 m³/min = 35.315 cfm 16 14 Power factor
1 mbar = 0.401 in wc
CE 15 Serial number
1N = 0.225 lbf 16 EEC mark in accordance with Machine Directive
89/392E
1 Nm = 0.738 lbf.ft
17 Address of manufacturer
t°F = 32 + (1.8 x t°C)
t°C = (t°F - 32)/1.8

A temperature difference of 1°C = a temperature

difference of 1.8°F.

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Circuit diagrams

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1636 0024 44/00_01

Applicable for HiLight H4, Controller Circuit

17
a2

17
a2

OUT-3

OUT-4

OUT-5

OUT-6
to Circ. Diagr POWER
X11 Fuses F1-F2, Current Transfo.
7
X11

125

126

141

140
5

12

17
S20 - Configuration
a6 a2 a0 a0 c8 c8
P1 P0 P2

24

23

22

21

15

5
ON a3 a3 a3 a3 A1 1 2 21 22 23 24 29 30 31 32 3 4 6 7 8 9 a3 a3
OFF

Output
Output

Output
Output
Output
Output
Genarator Current common COM
REMOTE

Genarator Current Transfo L1

Genarator Current Transfo L2
Genarator Current Transfo L3
S2 21

Genarator Voltage Neutral

Genarator Voltage L1
Genarator Voltage L2
Genarator Voltage L3
22

Start Relay Output

Fuel Control Relay
12/24 Vdc (Batt+)

Light 1 Control
Light 2 Control
Light 3 Control
Light 4 Control
X11

0 Vdc (Batt-)
4 3 2 1
Legend
Wire size : Colour code : 24

23

22

21
a = 1 mm² 0 = black
b = 1.5 mm² 1 = brown a3 a3 a3 a3 Lc1003
c = 2.5 mm² 2 = red

Emergency Stop
Common for Analogue inputs

Override Fuel shutdown

Low Oil Pressure

Fuel Level (AST)

High Coolant Telperature

Space
Remote Start
W/L-Input D+
d = 4 mm² 3 = orange K103 K101

CAN-L Engine CAN-bus Interface

e = 6 mm² 4 = yellow
f = 10 mm² 5 = green
g = 16 mm² 6 = blue
h = 25 mm² 7 = purple K104 K102
i = 35 mm² 8 = grey
j = 50 mm² 9 = white
k = 70 mm² 54 = green/yel.

CAN-H
l = 95 mm²

Input

Input
Input
Input
Input
Input
Input
Input
GND
lx = 95 mm² EPR-CSP (BS6195-4C)
bx = 1.5 mm² NSGAFOeU 18 19 20 5 10 11 12 13 14 15 16 17

A B C D E F G H I J K L M N O P Q

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A O P Q

14
a3

13

13

13
c2 c2 c2

19

19

19

19

19

19
a2 a2 a2 a2 a2 a2 15
13 23 33

KT10
K4
S20 S20 S20
18

15
P1 14 P2 24 P0 34

5
a3 a3

25
26
a3 a3

30

31
P7 A1
a3 a3 X11
B1 B2 A2 8

4
4
4
13 11 41 X11 X11

51
52

13
a3 a3 a3
S51 K110 a3 a3 10 11 c2 B C D E F G H I J K L M N K4

30
14 14 44 (2) F10
P7.1 a3 11 10A

10

11
28
20

29
2

6
7
51

a3 a3 a3 a3 a3 a3 a3 a6

1
a3 P7 K5 KT10 H6
c2 11
14 S2
K110
35

1
30
c2 12
a3 K111 a3 11
K100 K5 K100
61

62

14
a3 a3
12

12

12

12

12

12

12

12
12

12

12

12

12
1

3
a6 a6 c2 c2 a6 a6 a6 a6 a6 a6 a6 a6 a6 a6 a6
X11
14

12

12

25
26
10

11

4
2

6
7
a6 a6
12

X11 X11 X11 a3 a3 a3 a3 a3 a3 a3 a3

a6 X25
X10 32 30 31 10 11
Canopy 14 9 1 5 13 10 6 11 12 3 4 2 Canopy
Cubicle 14 X10 9 X10 1 5 X10 13 10 6 11 12 X10 3 4 2 Cubicle

1
11
12

6
7
a3 a3 a3 d2 d2

25

25
a6
1

3
a3 a3

4
c2 c2 K1 K2 a3 a3
35

64
12

61

62

63

17
a3 a3 a6 a3 a3 a3 M6

16
d2 K2 K1
d2 Y1
3

1
1

S31 S32 j0 j0 c2 d2
E1

12

12

12

12
1

2
21 13 21 M1 a3 a6 a6 a6 a6
1 Z1 G1 K0
Y10 K0 G2 S9 S8
22 14 22 M D+ B7
(2)

1
2 B+ W KT10
e2
2 GND Time scale Multipier Function
12

12

(2) (2)

12
12

1-10s 2 H
a6 j6 j6 a6

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A1 Generator control unit X10 Connector wire harness

B7 Fuel level sensor X11 Auxiliary terminals
E1 Preheat resistor X25 Customer’s terminals
F10 Fuse 10A DC Y1 Fuel stop solenoid
G1 Battery 12Vdc Y10 Mast down solenoid
G2 Charging alternator Z1 Buzzer (2)
H6 Preheat light (0.x) Optional mains connection
(see 1636 0024 44/00_03)
K0 Starter solenoid
(1) Optional photocell
K1 Preheat relay
(2) Optional auto mast down system
K2 Starter relay (pull)
(3) Optional override fuel shutdown
K4 Fuel control relay
K5 Starter relay
K100 Remote start relay
K101-K104 Light control relay
K110 Mast down aux. relay (2)
K111 Mast up aux. relay (2)
KT10 Timer
M1 Starter motor
M6 Fuel feed pump
P7 Photocell (1)
S2 Emergency stop
S8 High coolant temperature switch
S9 Low oil pressure switch
S20 REMOTE/OFF/ON switch
S31 Brake on switch (2)
S32 Mast down switch (2)
S51 Mast down pushbutton

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1636 0024 44/00_02

Applicable for HiLight H4, Power Circuit

C1 Capacitor (alternator regulation)

G3
U2 V2
230V
50Hz
C11-C14 Capacitor

Canopy
E1-E4 Ignitor

Cubicle
U1 V1 F1-F2 Fuses 2A
Legend G3 Alternator
1

PE
d0 d0 d0 d0
Wire size : Colour code :
K111 Mast up aux. relay (2)
X8 X8 X8
U1 V1 N y54 a = 1 mm² 0 = black L1-L4 Ballast
b = 1.5 mm² 1 = brown M10 Pump
U1

V1

C1
e0 e6 c = 2.5 mm² 2 = red Q1 Earth leakage 40A/30mA
d = 4 mm² 3 = orange
e = 6 mm² 4 = yellow Q2 Circuit breaker 16A
PE f = 10 mm² 5 = green Q3 Circuit breaker 16A
e54
g = 16 mm² 6 = blue Q4 Circuit breaker 16A
h = 25 mm² 7 = purple
Q5 Circuit breaker 16A
Q1_PH
Q1_N

i = 35 mm² 8 = grey
j = 50 mm² 9 = white Q6 Circuit breaker 10A

141 126 125

F1
N1 L1
k = 70 mm² 54 = green/yel. S50 Mast up pushbutton
a0 F2 a0 l = 95 mm²
a0 lx = 95 mm² EPR-CSP (BS6195-4C)
T1 Current transformer
a6 to Circ. Diagr ENGINE
Control Module bx = 1.5 mm² NSGAFOeU V1-V4 Floodlight (lamp 1000W)
c8
T1 W10 Spiral cable

140
X1 Outlet socket 16A
c8
Q1
X8 Alternator power terminals
X10 Connector wire harness
40A
30mA
X15 AC terminals
X16 Connector lighting
A B C X17 Lighting terminals
(O) Optional mains connection
(see 1636 0024 44/00_03)
(1) Optional photocell
(2) Optional auto mast down system

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A B C

X15 X15
51
N

152
L

N
L

L
b0
b0 b6 b0 b6 b0 b6 b0 b6 b0 b6 b0 b6 b54 X15
13 11
Q2 Q3 Q4 Q5 Q6 K111

N
S50
16A 16A 16A 16A 10A 14
14

153
151
1L

2L

3L

4L

5L
b0
b0 b0 b0 b0 b0 b0
X10 16
K101

K102

K103

K104
110

113

120

123

130

133

140

143
b0 b6 b0 b6 b0 b6 b0
C11 C12 C13 C14
b6
X15 X15 X15 X15 X15
13 23 33 43 51
Cubicle

5L
N
Ballast housing b0 b6 b54
L1 L2 L3 L4
X1
111

121

131

141
RD b0 RD b0 RD b0 RD b0
BK BK BK BK 16A
E1 BU E2 BU E3 BU E4 BU

153
113

123

133

143
112

122

132

142
b0 b6 b0 b6 b0 b6 b0 b6 b54 b0 b54

Cubicle X16 1 2 3 4 5 6 7 8 PE 16 8 PE
Mast 1 2 3 4 5 6 7 8 PE 16 8 PE
W10 1 2 3 4 5 6 7 8 X10

153
PE

Canopy
Cubicle
b0 b6
X17 X17 X17 M10

Cubicle
12 13 22 23 32 33 42 43 PE

Mast
U1 V1 W1 PE
113

123

133

143
122

132

142
112

b0 b6 b0 b6 b0 b6 b0 b6 b54 W2 U2 V2

V1 V2 V3 V4
PE

PE

PE

PE
b54 b54 b54

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1636 0024 44/00_03

Applicable for HiLight H4, Mains Connection (optional)

H15 Mains light (0)

4
17

OUT-3

OUT-4

OUT-5

OUT-6
y54
a2
d0 d0 X2 K100 Remote start relay
32A Mains
X8 X8 230V - 50Hz K101-K104 Light control relay
K106 Mains aux. relay (0)

44

43

42

41
U1 V1
a3 a3 a3 a3

U1

1N
V1

PE

1R
X11 e0 e6 e54 e0 e6
P8 Timer (scheduler) (0)
7 S10 GENSET/OFF/MAINS-switch (0)
14 16 (see 1636 0024 44/00_02)

18

18

18

18

18
S10a
P1 13
S10a
P2 15
a2 a2 a2 a2 a2 U1 Battery charger (0)
2 4 6 8 10 12 X2 Inlet socket 32A (0)
S10
19

19

a2 a2 102 1-3 5-7 9-11 PE X8 Alternator power terminals

X11 Auxiliary terminals

N1
e54

L1
X11 42 44 32 34 22 24 12 14 e0 e6 X15 AC terminals
5 41 31 21 11 K106
(O) Optional mains connection
19

X11

Q1_PH
Q1_N
a2 4 3 2 1
41
K100
44
24

23

22

21

a3 a3 a3 a3 PE
a54 X15

N
a6 X15 N
xxx

N
a0

L
a3 K103 K101 L
a0 a6 a6 a6
20
S10
K106 K104 K102 P2 19
Legend
Wire size : Colour code :
a = 1 mm² 0 = black

442

442
b = 1.5 mm² 1 = brown
a0 U1 a0 P8 c = 2.5 mm² 2 = red
H15 L N L N d = 4 mm² 3 = orange
e = 6 mm² 4 = yellow
12

12

12

12

12

PE
a6 a6 a6 a6 a6 f = 10 mm² 5 = green
12

12

B- B+ 2 4 6 g = 16 mm² 6 = blue
a6 a6
h = 25 mm² 7 = purple

12 13 31 30
a3 i = 35 mm² 8 = grey
j = 50 mm² 9 = white
S10 - Configuration a3
k = 70 mm² 54 = green/yel.
a2 l = 95 mm²
GENERATOR lx = 95 mm² EPR-CSP (BS6195-4C)
OFF a6
MAINS bx = 1.5 mm² NSGAFOeU

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1636 0024 45/00

Applicable for HiLight H4, Wire Harness, Homologated Road

Connector - ISO 114466

8
7 9
6 1 10
4 2
5 3 11
13 12
FUNCTION WIRE COLOUR CONNECTOR LEFT RIGHT
PIN NUMBER REAR LIGHT REAR LIGHT
Flasher left Yellow 1 FL
Fog light Blue 2 S
Common - GND White 3 N N
Flasher right Green 4 FL
Tail light right Brown 5 TL
Stop light / Plate lamp Red 6 ST ST
Tail light left Black 7 TL
Reversing light Grey 8 R
Not used 9
Not used 10

Not used 11
Not used 12
Not used 13

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Following documents are provided with this unit:

– Test Certificate
– EC Declaration of Conformity:

1
EC DECLARATION OF CONFORMITY
2 We, Grupos Electrogenos Europa S.A., declare under our sole responsibility, that the product
3 Machine name : Power Generator
4 Commercial name :
5 Serial number :

6 Which falls under the provisions of the article 12.2 of the EC Directive 2006/42/EC on the approximation of
the laws of the Member States relating to machinery, is in conformity with the relevant Essential Health and
Safety Requirements of this directive.

The machinery complies also with the requirements of the following directives and their amendments as
indicated.

7 Directive on the approximation of laws of the Harmonized and/or Technical Att’

Member States relating to Standards used mnt
EN ISO 12100-1
b. Machinery safety 2006/42/EC EN ISO 12100-2
UNE EN 12601
EN 61000-6-2
d. Electromagnetic compatibility 2004/108/EC
EN 61000-6-4
EN 60034
e. Low voltage equipment 2006/95/EC EN 60204-1
EN 60439
f. Outdoor noise emission 2000/14/EC ISO 3744

8.a The harmonized and the technical standards used are identified in the attachments hereafter
8.b Grupos Electrógenos Europa, S.A. is authorized to compile the technical file

9 Conformity of the product to the

Conformity of the specification to the
10
specification and by implication to the
Directives
directives
11
12 Issued by Product Engineering Manufacturing
13
14 Name
15 Signature

16 Place , Date Muel (Zaragoza), Spain

Grupos Electrógenos Europa, S.A. A company within the Atlas Copco Group
ed. 01, 2014-12-09
Form 1636003857

Postal address Phone: +34 902 110 316 V.A.T A50324680

Poligono Pitarco II, Parcela 20 Fax: +34 902 110 318
50450 Muel ZARAGOZA
Spain For info, pleasecontact your local Atlas Copco representative
www.atlas copco.com
p.1(10)

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– Outdoor Noise Emission

Directive 2000/14/EC:

Outdoor Noise Emission Directive 2000/14/EC

1. Conformity assessment procedure followed : Full Quality Assurance

2. Name and address of the notified body : Notified body number 0499
SNCH, Societé Nationale de Certification
et d´Homologation
L-5201 Sandweiler

3. Measured sound power level : dB(A)

4. Guaranteed sound power level : dB(A)

5. Electric power : kW

Grupos Electrógenos Europa, S.A. A company within the Atlas Copco Group
ed. 01, 2014-12-09
Form 1636003857

Postal address Phone: +34 902 110 316 V.A.T A50324680

Poligono Pitarco II, Parcela 20 Fax: +34 902 110 318
50450 Muel ZARAGOZA
Spain For info, pleasecontact your local Atlas Copco representative
www.atlas copco.com
p.2(10)

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