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Installation of The 197-5807 Indicator Valve

This document summarizes a new valve group that is available to measure cylinder pressure on several Caterpillar engine models, including the 3616. The new 197-5807 Indicator Valve can directly replace the older 7C-7077 Indicator Valve. The installation procedure for the new valve is provided, which involves installing an adapter, gasket, and valve in the cylinder head, and tightening the valve stem and cap.

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Ebied Youssef
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17 views

Installation of The 197-5807 Indicator Valve

This document summarizes a new valve group that is available to measure cylinder pressure on several Caterpillar engine models, including the 3616. The new 197-5807 Indicator Valve can directly replace the older 7C-7077 Indicator Valve. The installation procedure for the new valve is provided, which involves installing an adapter, gasket, and valve in the cylinder head, and tightening the valve stem and cap.

Uploaded by

Ebied Youssef
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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3616 Generator, Industrial and Locomotive 1PD00001-UP(SEBP3783 - 110) - Systems &...

Page 1 of 3

Shutdown SIS

Previous Screen

Product: GEN SET ENGINE


Model: 3616 GEN SET ENGINE 1PD00737
Configuration: 3616 Generator, Industrial and Locomotive 1PD00001-UP

Engine News
2002/01/01
Media Number -SEBD9305-00 Publication Date -01/01/2002 Date Updated -01/01/2002

i01653930

A New Valve Group Is Available To Measure Cylinder


Pressure {1118, 7450}
SMCS - 1118; 7450

Engines:

3606 (S/N: 8RB)

3608 (S/N: 6MC)

3612 (S/N: NZA; 9RC)

3616 (S/N: 1PD; RMN)

The new 197-5807 Indicator Valve is available to measure the cylinder pressure in these engines. This
new valve can be used as a direct replacement for the 7C-7077 Indicator Valve (Kiene Valve). The
new indicator valve can be replaced more easily than the former indicator valve.

Installation of the 197-5807 Indicator Valve

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3616 Generator, Industrial and Locomotive 1PD00001-UP(SEBP3783 - 110) - Systems &... Page 2 of 3

Illustration 1 g00854194

This illustration identifies the components of the new 197-5807 Indicator Valve .

(1) Cap

(2) Valve Stem

(3) Indicator Valve

(4) Nut

(5) 5B-9246 Gasket

(6) 208-3899 Adapter

Use the procedure that follows to install a 197-5807 Indicator Valve .

1. Be sure that the threads in the cylinder head that are for the new indicator valve are good. The
threads should be free of any foreign material.

2. Put a light coat of 4C-5598 High Temperature Anti-Seize on the 1/2 - 14 NPTF threads of the
208-3899 Adapter (6). Install the adapter in the cylinder head.

3. Put a new 5B-9246 Gasket (5) in position in the adapter (6) .

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3616 Generator, Industrial and Locomotive 1PD00001-UP(SEBP3783 - 110) - Systems &... Page 3 of 3

4. Install the valve (3) in the adapter (6) .

5. Loosen nut (4). Turn the valve (3) until the valve stem (2) points upward for Vee engines or the
valve stem points downward for In-line engines. Tighten nut (4) to a torque of 50 ± 3 N·m (37
± 2 lb ft).

6. To close the valve stem (2), tighten the valve stem to the stop. Then, rotate the valve stem for
1/4 turn in a clockwise direction .

7. Tighten the cap (1) to a torque of 17 ± 3 N·m (13 ± 2 lb ft).

Copyright 1993 - 2023 Caterpillar Inc. Fri Oct 6 17:23:09 UTC+0300 2023
All Rights Reserved.
Private Network For SIS Licensees.

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