SSPC-SP 18-2020
SSPC-SP 18-2020
Foreword
1.2 This standard is limited to requirements for
This SSPC standard contains requirements for dry visible surface contaminants. Information on nonvisible
abrasive blast cleaning a previously coated carbon steel contamination is in nonmandatory Appendix A1. Information
surface to prepare retained coating for maintenance; and on soluble salt testing is in SSPC-Guide 15.
to clean areas of bare steel to near-white metal as defined
in SSPC-SP 10/NACE No. 2. Thorough spot and sweep 1.3 Information about the function of Thorough Spot
blast cleaning is used when the objective is to remove and Sweep Blast Cleaning is in Appendix A2. Appendix A3
all unserviceable coating, clean any exposed steel to a contains existing coating considerations for project planners
near-white metal cleanliness, and uniformly roughen the and managers.
remaining serviceable coating. Thorough spot and sweep
blast cleaning is designed to subject the entire surface 1.4 Units of Measure: This standard provides both
being prepared to significant abrasive impact. Coating that IEEE/ASTMI'I Sl 10 International System Units (SI) units
cannot withstand the abrasive blasting process is removed, and U.S. Customary units. Sl Units are presented first, with
while the remaining existing coating is suitably prepared for a conversion into approximate U.S. custom units shown in
an additional layer of coating. Areas of exposed steel are parentheses. The conversions are not exact; therefore, each
prepared to the level of near-white metal blast cleaning. This system must be used independently of the other.
standard is intended for use by coating or lining specifiers,
applicators, inspectors, or others whose responsibility 2: Definitions
This standard was developed by the SSPC C.2.21 Partial Blast Cleaning Committee 1'' IEEEIASTM Sl 10, American National Standard for Metric Practice, ASTM International,
and first issued in 2020. West Conshohocken, PA, 2017, <https:l/www.astm.org>
SSPC-SP 18
December 30, 2020
the blasting process in a manner that challenges adhesion 3.6 Coating thickness will vary among surfaces with
and removes all sharp edges is well adhered. Additional retained coating and, by definition, there will be no coating
information about evaluating the edges of retained coating is at all on surfaces blasted to near-white metal cleanliness
contained in Appendix A4. (SSPC-SP 10/NACE No. 2). Appendix A8 provides additional
information on final applied coating thickness.
2.1.3 Retained coating shall have no visible cracks,
blisters, delamination, or other defects after the blasting. The 4. Referenced Documents
retained coating shall not have chalking or residual corrosion
staining. The retained coating shall be uniformly roughened
4.1 The latest issue, revision, or amendment of the
and shall not have any area larger than 40 mm2 (�1/16 in)2
standards listed in Sections 4.3 through 4.6 shall govern
that exhibits the appearance of undisturbed coatings.
unless otherwise specified. Standards marked with an
Additional information about evaluating retained coating is
asterisk ( ) are referenced only in the Appendices, which are
*
3.5 Appendix A6 provides guidance on the removal of "' ASTM International, 100 Barr Harbor Drive, West Conshohocken, PA 19428·2959,
pack rust and rust scale prior to blast cleaning. Appendix A7 phone int+1·6 10·832·9500. For referenced ASTM standards, visit the ASTM website
<http://www.astm.org>
provides examples of specification statements.
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4.6 NACE lnternational(4> Standards: 6.3 Wet abrasive blast cleaning (WAB) or pressurized
water cleaning methods may be substituted for dry abrasive
NACE 6G186 Surface Preparation of Soluble blast cleaning if specified in the contract documents. If WAB
Salt Contaminated Steel cleaning is used, the bare steel shall meet requirements of
Substrates Prior to Coating SSPC-SP 10 (WAB)/ NACE WAB-2. If pressurized water
cleaning is used, the bare steel shall meet requirements of
NACE SP0178 Design, Fabrication and
SSPC-SP WJ-2/NACE WJ-2.
Surface Finish Practices for
Tanks and Vessels to be Lined
6.3.1 Information on the use of inhibitors to prevent
for Immersion Service
the formation of rust immediately after cleaning with water
methods is contained in Appendix A11.
5. Procedures Before Thorough Spot and Sweep
Blast Cleaning 6.3.2 Surfaces prepared using wet methods should be
completely dry prior to coating application.
5.1 Precleaning: Visible deposits of oil and grease,
and heavy deposits of foreign matter such as mud, bird
7. Requirements for Blast Cleaning Abrasive
droppings, and caked salts shall be removed by methods in
Media
accordance with SSPC-SP 1, or as specified. Appendix A1
provides information about nonvisible contaminants.
7.1 Selection of abrasive size and type shall be based
on the type, grade, and surface condition of the steel to be
5.2 Before beginning cleaning, surface imperfections
cleaned, the type of blast cleaning system used, the finished
such as sharp edges, weld spatter, or burning slag shall
surface to be produced (cleanliness and surface profile
be removed from the surface to the extent required by the
[roughness]), and whether the abrasive will be recycled.
"' International Organization for Standardization (ISO). Case Postale 56, Geneva
CH-1211, Switzerland. In the United States, ISO standards may be obtained from the 7.2 The cleanliness and size of recycled abrasives
American National Standards Institute (ANSI) at <http://www.ansi.org>
''' NACE International, 15835 Park Ten Place, Houston,Texas 77084, USA, Phone:
shall be maintained to ensure compliance with this standard.
+ 1-281-228-6200
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7.3 The blast cleaning abrasive shall be dry and free coating. Information on the effect of dew point (surface
of oil, grease, and other contaminants as determined by the condensation) is provided in Appendix A14.
test methods found in SSPC-AB 1, SSPC-AB 2, SSPC-AB 3
and SSPC-AB 4, as applicable, or according to requirements Appendix A. Explanatory Notes (Nonmandatory)
of the procurement documents (project specification).
This appendix is considered nonmandatory, although
7.4 The abrasive shall comply with any additional
it may contain mandatory language. It is intended only
specified requirements or limitations. Additional information
to provide supplementary information or guidance. The
on abrasive selection is in Appendix A12.
user of this standard is not required to follow, but may
choose to follow, any or all of the provisions herein.
7.5 The abrasive selected shall roughen the cleaned
surface to produce the surface profile specified in the
A1 NONVISIBLE CONTAMINATION: Nonvisible
procurement documents (project specification). If the surface
profile is not specified in the procurement documents, the contamination is the presence of organic matter, such as thin
abrasive selected shall roughen the cleaned surface to the films of oil and grease; and inorganic or soluble ionic materials
degree required by the product data sheet for the coating to such as chlorides, ferrous salts, nitrates, and sulfates
be applied. Additional information on surface profile and the that may be present on the substrate or retained coating.
film thickness of coating applied over the surface profile is in
A1.1 Steel contaminated with water-soluble salts (e.g.,
Appendices A8 and A13.
sodium chloride, potassium sulfate) may rapidly develop
8. Procedures Following Thorough Spot and rust-back. Rust-back can be minimized by removing these
Sweep Blast Cleaning and Immediately Prior to salts from the steel surface and eliminating sources of
Coating recontamination during and after cleaning. Water soluble
salts which remain embedded in retained coating may
8.1 Visible deposits of oil, grease, and other cause osmotic blistering of the new coating system. These
contaminants shall be removed by methods in accordance contaminants, along with their concentrations, may be
with SSPC-SP 1 or as specified. identified using the laboratory and field tests described in
SSPC-Guide 15. Information regarding methods commonly
8.2 Dust and loose residues shall be removed from used in removal of these contaminants can be found in
blast cleaned surfaces and retained coating by brushing; NACE Publication 6G186.
blowing off with clean, dry compressed air; vacuum cleaning;
or other methods specified in the procurement documents A1.2 Other nonvisible contaminants (e.g., oil, acid,
(project specification). base, silicone, wax) may have an effect on coating
performance. Coating manufacturers should be consulted
8.2.1 The presence of toxic metals in the abrasives for recommendations of maximum surface contamination
or coating being removed may place restrictions on the allowed. A visual water break test (ASTM F21 or F22) on the
methods of cleaning permitted. The chosen method shall surface may be used to detect hydrophobic contaminants.
comply with all applicable regulations. Ultraviolet ("black") light can also be used to detect films of
hydrocarbons on the surface. Appropriate eye protection
8.2.2 Cleanliness of the compressed air shall be verified should be worn when using ultraviolet light to inspect
in accordance with the procedure described in ASTM D4285. surfaces.
8.3 After blast cleaning, any surface imperfections A 1.3 The test method or procedure to be used for
(e.g., sharp edges, weld spatter, burning slag, scabs, slivers) determining the level of remaining nonvisible contaminants
shall be removed to the extent required in the procurement should be addressed in the procurement documents (project
documents (project specification). After removal of surface specification).
imperfections, the surface shall be reprofiled by blast
cleaning or other methods specified in the procurement A1.4 The level of nonvisible contaminants found in an
documents (project specification). Additional information on extraction from the surface that may remain on the surface is
surface imperfections is provided in Appendix A9. usually expressed as mass per unit area (�-tg/cm2 or mg/m2)
or as conductivity of a given test solution (JJS/cm).
8.4 Immediately prior to coating application, the
entire surface to be coated shall comply with the degree of A1.4.1 The following is an example specification for salt
cleanliness defined by this standard. Any visible rust that contamination based on concentration measurements:
forms on the surface of the steel after blast cleaning shall "Immediately prior to the application of the coating, the
be removed by blast cleaning or other methods specified in surface extract shall not contain more than [specify] Jlglcm2
the procurement documents (project specification) before [specify contaminant e.g., chloride, total salt] when tested
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with a field test as described in SSPC-Guide 15 [or identify A3.3 Thorough spot and sweep blast cleaning may not
a specific method]. " be suitable for coatings that are not adequately challenged
by the abrasive blasting process to reveal latent film
A1.4.2 The following is an example specification for salt weaknesses. For example, loosely bonded coatings with
contamination based on conductivity measurements: high cohesive strength (e.g., glass-reinforced or elastomeric
"Immediately prior to the application of the coating, linings) may sufficiently resist abrasive blasting, retaining
the conductivity of the surface extract shall not exceed latent defects. A test area may be prepared to determine
[specify]11S/cm when tested with a field tests as described in if the thorough spot and sweep blast cleaning process is
SSPC-Guide 15 [or identify a specific method]." appropriate in such instances.
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pose a performance risk if not properly prepared. The edges any circumstance allow the completed coating system to be
of retained coating meeting the requirements of Section 2.1 less than the specified thickness. Since the thickness of the
will generally exhibit a mottled, tapered appearance. While new and retained coating could be considerably higher than
the abrasive blasted edges may be described as "feathered," the required coating thickness, the specifier should consider
feathering using hand or power tools is neither beneficial nor requiring that coating thickness be determined according to
desired. SSPC PA 2, Coating Restriction Level 5.
A6 PACK RUST AND RUST SCALE: It may be helpful A8.3 It is beneficial to have alternative colors or other
to use hand or power tools to remove heavy deposits of visual distinction between the retained and newly applied
pack rust and rust scale before beginning the blast cleaning coating.
process.
A8.4 A uniform, continuous film over retained coating
A7 SPECIFICATION STATEMENTS: will not exhibit the roughness of the originally prepared
coating and should have sufficient hiding power to cover the
A7.1 The following are examples of specification aged coating.
statements:
"All surfaces to be recoated shall be cleaned in A8.5 In-process wet film thickness measurements
accordance with the procedures in SSPC-SP 18 and shall should be measured by the coating applicator per ASTM
meet the requirements of SSPC-SP 18 immediately prior to D4414 in order to ensure adequate film coverage. This can
coating application." be especially useful for ensuring proper coverage over areas
of retained coating.
"All surfaces to be recoated shall be cleaned in
accordance with the procedures in SSPC-SP 18 and shall A9 SURFACE IMPERFECTIONS:
meet the requirements of SSPC-SP 18 immediately prior to
coating application. Tightly adherent coating shall not remain A9.1 Surface imperfections that can cause premature
on more than [specify percentage] of the total area with no coating failure are often present. Coatings tend to pull away
single area of retained coating greater than [specify size of from sharp edges and projections, leaving little or no coating
the area] square feet." to protect the underlying steel. Other features that are
difficult to properly cover and protect include crevices, weld
A7.2 The specifier should consider whether a surface porosities, and laminations.
should be cleaned as required to achieve a particular, not to
exceed maximum, level of nonvisible contamination prior to A9.2 Poorly adhering fabrication defects, such as weld
recoating. Suggested specification statements for nonvisible slag residues, loose weld spatter, and surface laminations
contamination are given in Appendices A1.4.1 and A1.4.2. may be removed during the blast cleaning operation. Other
surface defects such as steel slivers, weld porosities, or deep
AS FILM THICKNESS: Coating thickness is critical corrosion pits may not be evident until the surface preparation
to adequate performance. At a minimum, the dry film has been completed. Therefore, proper planning for such
thickness of the entire coated area should meet the coating surface repair work should be given prior consideration,
manufacturer's recommended thickness, though areas of because the timing of the repairs may occur before, during,
retained coating may have a higher allowed thickness. To or after the blast cleaning operation. The SSPC-SP COM
ensure that coating thicknesses are properly measured, the and NACE SP0178 contain additional information on surface
procedures in SSPC-PA 2 for verification of accuracy of Type imperfections.
1 and Type 2 gages should be used.
A9.3 The high cost of the methods to remedy surface
A8.1 It is essential that ample coating be applied after imperfections (e.g., edge rounding and weld spatter
blast cleaning to adequately cover the peaks of the surface removal) should be compared with the benefits of preventing
profile of exposed steel. The dry film thickness of the coating premature coating failure. Therefore, those responsible for
above the peaks of the surface profile should be adequate establishing the requirements and those responsible for
for the desired protection. If the dry film thickness over the performing the work should agree on the procedures to be
peaks is inadequate, premature rust-through or coating used to repair surface imperfections to the extent required in
failure will occur. the procurement documents (project specification).
A8.2 Sufficient coating should be applied over the A10 HAZARDOUS MATERIAL: The presence of
retained coating to (a) provide a uniform, continuous film hazardous material in the coatings, cleaning media, or in
over the retained coating and bare metal and (b) meet the the work area itself can place restrictions on the methods
overall coating thickness requirements for the specified of cleaning permitted. Dry abrasive blast cleaning is often
system. The presence of an existing coating should not in
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used to remove coatings with hazardous components. A13.2 The allowable minimum/maximum height
Applicable industrial hygiene tests should be performed, and of profile is usually dependent on the thickness of the
appropriate industrial hygiene practices should be followed. coating to be applied. Large abrasive particles (particularly
if metallic) can produce a surface profile that may be too
A11 USE OF CORROSION INHIBITORS: It may be high to be adequately covered by a single thin-film coat.
advantageous to add corrosion inhibitors to the surface Accordingly, the use of larger abrasives should be avoided
preparation water or apply them to the surface immediately in these cases. However, larger abrasives may be needed
after cleaning by wet methods in order to temporarily prevent for thick-film coatings or to facilitate removal of thick
rust formation. Some corrosion inhibitor treatments may coatings, heavy mill scale, or rust. If control of surface profile
interfere with the performance of certain coating systems. (minimum/maximum) is deemed to be significant to coating
The coating manufacturer should be consulted to ensure the performance, it should be addressed in the procurement
compatibility of corrosion inhibitors with the coatings. documents (project specification). Typical surface profile
heights achieved with commercial abrasive media are shown
A12 ABRASIVE SELECTION: Types of metallic and in Table 4 of SSPC-SP COM. The surface profile should be
nonmetallic abrasives are discussed in SSPC-SP COM. measured in accordance with AST M 04417 or as specified.
Blasting abrasives may become embedded in, or leave Compliance with specified profile requirements should be
residues on, the surface of the steel and retained coatings determined in accordance with SSPC-PA 17.
during cleaning. While such embedment or residues are
normally not detrimental, care should be taken to ensure A 13.3 While it is possible to measure the surface profile
that the abrasive is free from detrimental amounts of water of roughened coatings, for most purposes it is not necessary.
soluble, solvent-soluble, acid-soluble, or other soluble A visual assessment of the surface roughness uniformity is
contaminants (particularly if the cleaned steel is to be used adequate. If traditional techniques are employed to measure
in an immersion environment). Criteria for selecting and the roughness of the retained coating, profiles will generally
evaluating abrasives are found in SSPC-AB 1, SSPC-AB 2, be deeper and rougher than are commonly achieved with
SSPC-AB 3, and SSPC-AB 4. steel. Specification limits may also vary with the existing
coating type.
A13 SURFACE PROFILE:
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