Manual Lifting Platforms
Manual Lifting Platforms
MODULE I
MOBILE LIFTING PLATFORM FOR PERSONNEL (I): PREVENTIVE MANAGEMENT
FOR SAFE USE
UNIT I: INTRODUCTION
1. Definition
2. Types
3. Parts
4. Technical Characteristics
MODULE II
MOBILE ELEVATING PLATFORM FOR PERSONNEL (II): PREVENTIVE MANAGEMENT
FOR SAFE USE
1. Documentation
2. Manufacturer's Instruction Manual
3. Signalling
MODULE III
MOBILE ELEVATING PLATFORM FOR PERSONNEL:
SAFETY IN TRANSPORT, LOADING AND UNLOADING (I)
INTRODUCCIÓN
1. Dimensions
2. Arrangement of the load
1. Registration
2. Number plates
3. Braking system
4. Rear light signalling system 5. Driving licence
UNIT I. INTRODUCTION
The habitual use of mobile elevating platforms of personnel (PEMP) to carry out works in
height of different nature, mainly assemblies, repairs, inspections or other similar works,
in all type of activities and sectors, together with the fact that most of these equipments
are of rent, makes necessary the development of this manual, that tries to facilitate a
guide of preventive management of these equipments of work since, to the own risks
and associated to their use, are added those derived from the ignorance, on the part of
the users who work with them, of the norms of safe use that must be applied.
‣ Differentiate the different categories according to the technical regulations and briefly
describe their basic characteristics.
‣ Expose the different criteria to be considered for the selection of these work
equipment according to the characteristics of the task or activity to be carried out.
‣ Reference the legal and normative texts that affect them and that should be applied.
UNIT II:
DEFINITION, TYPES, PARTS AND TECHNICAL CHARACTERISTICS
1. DEFINITION
The Mobile Personnel Platform Lift (MEWP) is a mobile machine designed to move
people to a working position where they perform a task from the platform, where
people enter and leave the working platform only from the access positions at ground
level or on the chassis. These platforms consist of at least one working platform with
controls or service bodies, an extendable structure and a chassis.
According to the standard UNE-EN 280, there are a number of machines that can lift
people and do not have consideration of MEWP, specifically this European standard
does not apply to:
‣ Machinery using nest levels (see standards UNE-EN 81-1, UNE-EN 81-2 and UNE-EN
12159).
‣ Driving stations that can be lifted on stacker cranes (see standard UNE-EN 528).
‣ Aircraft ground support equipment (see UNE-EN 1915-1 and UNE-EN 1915-2
standards).
2. TYPES
There are articulated and telescopic truck platforms, self-propelled scissors, self-
propelled articulated or telescopic and towable platforms among others.
According to UNE-EN 280 the MEWPs are divided according to the vertical projection of
the centre of gravity in:
➡GROUP A: They are the ones that the vertical projection of the center of gravity (c.d.g.)
of the load is always inside the tipping lines, in all platform configurations and at the
maximum inclination of the chassis specified by the manufacturer.
➡GROUP B: Rest of PEMP. Depending on their translation possibilities, they are divided
into three types:
‣ Type 2: Translation with the working platform in raised position is only controlled by an
organ on the chassis.
3. PARTS
The main parts of a MEWP can be seen in Figure 2 and are described below:
➡Working platform: A platform surrounded by a handrail, which can be moved with its
load to a position where assembly, repair, inspection or similar work can be carried
out.
➡ Extendible structure: Structure that is attached to the chassis and supports the plate,
allowing it to be moved to the required situation. It can consist, for example, of one or
several sections, booms or arms, simple, telescopic or articulated, scissor structure or
any combination between all of them, with or without the possibility of orientation in
relation to the base.
The vertical projection of the c.d.g. of the load, during the extension of the structure can
be inside the support polygon (group A), or, according to the constitution of the
machine, outside that polygon (group B).
➡Chassis: It is the base of the MEWP. It can be self-propelled, pushed or towed; it can
be placed on the ground, wheels, chains, caterpillars or special bases; mounted on a
trailer, semi-trailer, truck or van, and fixed with stabilizers, external axles, jacks or other
systems that ensure its stability.
➡Complementary elements:
‣ Stabilizers: All devices or systems designed to ensure the stability of MEWPs, such as:
jacks, suspension locks, extendable axles, stabilizer plates, etc.
‣ Drive systems: These are the systems used to drive all the movements of the
extendable structures. They can be driven by cables, chains, screws or by pinion and
rack.
‣ Service bodies: These are mainly normal, safety and emergency control panels.
➡PEMP articulated or telescopic on lorry: This type of PEMP is used to carry out outdoor
work located at high altitudes, such as repair and maintenance work on power lines,
wind mills, construction, etc.
➡PEMP self-propelled scissors: This type of platform is used for electrical installations,
maintenance, industrial assembly, construction, etc.
The structure has a vertical elevation with reaches higher than 25 m, a high nominal
working load and can be used by several people simultaneously. They can be powered
by batteries, explosion motor, all-wheel drive and double manual extension.
➡PEMP self-propelled articulated or telescopic: They are used for works in areas of
difficult access. They can have an articulated structure and telescopic section or only
telescopic with a range of more than 60 m. They can be powered by batteries, diesel
engine or a combination of both systems and have all-wheel drive.
➡PEMP unipersonal: Used indoors on totally stable surfaces to perform work at heights
of more than 14 m with vertical access. It is the most compact, lightweight and easy to
transport solution, with great mobility, stability and quick installation.
UNIT III
RISKS AND RISK FACTORS
The main risks and risk factors associated with the use of MEWPs are described below.
Blows, collisions or trapping of the operator or the platform itself against fixed or
moving objects due to:
❖ Carrying out lifting movements or small movements of the equipment in the vicinity of
fixed or mobile obstacles without the corresponding precautions (for example: not
looking in the direction of the movement of the work equipment, not keeping all the
members of the body inside the platform, etc.) or by not taking into account the state
of the terrain on which it is being moved.
❖ Pendulum effect when the operator falls into a vacuum using a non-adjustable sling
hitting obstacles in the fall path or with elements of the MEWP itself.
Trapping of the body or upper extremities between some of the moving parts of the
structure and between it and the chassis due to:
❖ Carrying out some type of action on the structure during the operation of lowering /
raising it.
❖ To be placed between the chassis and the platform during the operation of lowering /
raising of the working platform.
❖ To carry out work in proximity to HV and/or LV power lines, whether aerial or on the
façade.
❖ Use the MEWP as an earth connection.
❖ Use the MEWP in case of storms with electrical equipment.
❖ Charge batteries in poorly ventilated areas with risk of explosion by hydrogen vapour.
❖ Fill up with fuel while the engine is running.
❖ Projection of hydraulic fluid by rupture of a hose with pressure.
❖ Contact with hot parts of the combustion engine.
❖ Use of the MEWP with combustion engine in rooms with insufficient ventilation.
❖ Use the MEWP in areas or areas where there is a risk of ignition, deflagration,
explosion or fire.
❖ Lack of adequate PPE protection when checking or handling batteries.
4. PREVENTIVE AND PROTECTIVE MEASURES
The safety construction features are fundamentally related to the characteristics of the
structure and stability, the appropriate drive systems and safety devices, the presence of
stabilisers and extendable structures.
The manufacturer is responsible for the structural calculations, the evaluation of the
individual loads and forces in their positions, directions and combinations producing
the most unfavourable stress conditions of their components, the stability calculations,
the identification of the various positions of the MEWP and the combinations of loads
and forces that together provide minimum stability conditions. The manufacturer's
instruction manual should indicate the loads and forces relative to the nominal load,
wind loads and manual forces and the operator should use the equipment within the
established limits.
‣ Device that prevents its translation when it is not in transport position. (MEWPs with
pedestrian and type 1 self-propelled).
‣ Device (e.g. a spirit level) indicating whether the inclination or slope of the chassis is
within the limits set by the manufacturer.
Type 3 MEWPs must have an audible and optical audible signal that warns when the
maximum inclination limits are reached and prevents travel in the selected direction.
The support bases of the stabilisers must be constructed in such a way that they can be
adapted to soils with a slope or unevenness of at least 10°.
‣ Extendable Structures:
MEWPs must be equipped with control devices that reduce the risk of tipping over or
exceeding the permissible voltages. We distinguish between group A and group B
MEWPs to indicate the most advisable methods in each case:
‣ Group A:
- Load control system and position recorder.
- Position control with criteria of stability and reinforced overload.
‣ Group B:
- Load control system and position recorder.
- Load and moment control systems.
- Position control with stability and position criteria.
reinforced overload.
- Moment control systems with reinforced overload criteria.
It should be noted that the load and moment controls do not protect against an
overload that greatly exceeds the nominal load.
‣ Drive systems for extendable structures:
The drive systems must be designed and constructed in such a way as to prevent any
overloading untimely movement of the extendable structure.
‣ Cable drive systems:
Cable drive systems consist of a device or system that in the event of a failure limits the
vertical movement of the working platform to 0.2 m with the maximum working load.
The load cables must be made of galvanised steel in accordance with standard UNE-EN
12385-4, with no splices except at the ends. Stainless steel cables can be used taking
appropriate precautions. The technical characteristics that must be met are:
‣ Equipment
The working platform must be equipped with handrails or any other structure around its
perimeter at a minimum height of 0.90 m and have a protection that prevents the
passage or sliding under them or the fall of objects on people in accordance with Royal
Decree 486/1997 on workplaces (Annex I.A.3.3) and Royal Decree 1215/1997 on work
equipment (Annex 1.1.6).
The UNE-EN 280 standard is more demanding and specific in pointing out that the
platform must have a railing height of at least 1.1 m, a plinth height of at least 0.15 m
and an intermediate railing located less than 0.55 m from the top rail or the plinth. The
height of the plinth can be reduced to 0.1 m at platform accesses. The guardrail must
have a resistance to specific forces of 500 N per person, applied at the points and in the
most unfavourable direction, at 0.5 m separation (distance from the person to the point
of application in the resistance test), without producing permanent deformation. When
the usual removal of the fixed handrails is foreseen, their fixings must remain anchored
to the part of the handrail or to the platform.
The platform must have an access door or, failing that, movable elements which must
not open outwards. For working platforms with fixed handrails, the access openings
must be at least 920 mm high and 645 mm wide. Where the above dimensions cannot
be achieved, the opening must be at least 420 mm wide and 800 mm high. They must
be equipped with systems that prevent work on the platform if the guard rails are not in
position, for example with locking systems or a defined sequence of closing the guard
rails.
The movable protection elements used to allow access to the platform must be
constructed to close and lock automatically or have a locking system to prevent any
movement of the MEWP until they are closed and locked. Unintentional opening must
not be possible. Normally the closing and blocking of the access to the working
platform is done by gravity, but it can also be done through an interlocking system, so
that if the access door is not closed, the MEWP does not work, and the closing sequence
will be indicated, for example access to the working platform, closing of the access by
acting on the interlocking device and the operating disposition of the MEWP.
The base of the working platform must be made of at least flameproof materials, e.g.
self-extinguishing materials that do not hold the flame when the fire source is removed.
MEWPs can be used with foldable perimeter guards as long as they do not open
outwards, comply with the above requirements and are securely attached to the
platform with locking devices secure against unintentional release or loss.
The floor, including the hatch if fitted, must be non-slip and allow water to escape (e.g.
trellis or perforated metal). The openings must be sized to prevent the passage of a
sphere with a diameter of 15 mm.
The hatches must be securely closed to avoid any untimely opening. It must not be
possible to open them downwards or sideways.
The platform floor must be able to withstand the maximum working load "m" calculated
according to the following expression: m = n × mp + me, where:
In addition, it must have anchorage points (retention) to be able to anchor the safety
harnesses for each person that can be placed on the working platform. More than one
harness can be attached to a single anchorage, if it has been designed for such a
purpose. Each anchorage must withstand a static force of at least 3 kN per person,
without reaching the breaking load. Unprotected edges and corners must be mitigated
either with a radius of at least 0.5 mm or with a 5° bevel.
Each anchorage point must be marked with the phrase "Retention only" or an equivalent
symbol and the maximum number of persons who can be anchored to it simultaneously.
The following must be permanently, clearly and visibly displayed on the working
platforms:
Type 3 MEWPs must be equipped with a beeper operated from the working
platform itself, while type 2 MEWPs must be equipped with means of
communication between the personnel on the working platform and the driver
of the carrier vehicle.
‣ Control systems
The platform must have two control systems, one primary and one secondary. The
primary must be on the platform and accessible to the operator.
Secondary controls must be designed to replace the primary controls and must be
located to be accessible from the ground. Wireless control systems must be designed in
accordance with standard UNE-EN 60204-32:2009 paragraph 9.2.7 (Annex F Standard).
All the directional controls must be activated in the direction of the function returning to
the stop or neutral position automatically when they are no longer acted on. The
controls must be designed in such a way that they cannot be operated involuntarily and
must be protected against crushing when the platform is moved.
On type 2 and type 3 MEWPs it must not be possible to operate the travel controls and
the controls of any other movement simultaneously. This does not apply to MEWPs
mounted on rails.
The inclination of the working platform must not vary more than 5° from the horizontal
or chassis plane during movements of the extendible structure or under the effect of
loads and service forces. In case of failure of the horizontal maintenance system, there
must be a safety device that maintains the level of the platform with an additional
tolerance of 5o. A manual adjustment of the platform for an inclination of more than 5° is
also acceptable, provided that the extension structure is stationary.
All working platforms must be equipped with manual auxiliary systems or with an
auxiliary lowering motor and with a retractable or rotational system in case of failure of
the primary system.
The working platform must be equipped with an easily accessible emergency stop
system that effectively deactivates all drive systems in accordance with UNE-EN ISO
13850:2008. Machine safety. Emergency stop.
Design principles. It is permitted to override the emergency stop and load sensing
system to rescue to a trapped and/or incapacitated operator, but there must be clear
evidence that it has been used or handled.
Cancellation of safety functions is only permitted using a mode selection device, which
is independent of the control station selection device. Such a mode selection device is a
safety device and must be operated with low-speed, one movement at a time and must
be prohibited from use without authorization.
‣ Warning systems
The working platform must be equipped with an alarm or other warning system that
activates automatically when the base of the platform tilts more than 5° from the
maximum permitted tilt in any direction.
Stabilizers are used to improve the stability of the MEWP or to increase the area of
stability. Some high-rise MEWPs have hydraulic cylinders that lift the MEWP and
extendable axles to increase the width and achieve the working stability area.
They must be equipped with safety devices to positively ensure that the platform will not
move while they are not in position. The control circuits must ensure that the motion
motors cannot be activated until the stabilisers have been deactivated and the platform
is not lowered to the minimum transport height. Some MEWPs designed to work without
stabilisers for a limited range of operations at height must be equipped with safety
devices that prevent work outside this range without the stabilisers being in place.
LIFTING SYSTEMS
‣ Security Systems
When the nominal working load of the platform is supported by a cable system
or both, the safety factor of the cable or chain must be a minimum of 8, based on the
unit load of breakage at the traction referred to in the primitive section.
All hydraulic and pneumatic drive systems as well as hazardous components must have
a breaking strength of four times the working pressure for which they are designed. For
non-hazardous components this resistance will be twice the working pressure.
Hazardous components are those which, in the event of failure or malfunction, would
result in a free lowering of the platform.
‣ Protective systems
‣ Other protections
Hot engines or parts of MEWPs must be adequately protected. They may only be
opened with special keys and by authorised personnel. Exhaust from internal
combustion engines must be directed away from the control stations.
SAFETY DEVICES
‣ Electrical
Safety switches acting as information providers must comply with UNE-EN 60204-1
Safety of machinery. Electrical equipment of the machines. Part 1: General requirements.
They must be designed and installed in such a way as to offer levels of safety equivalent
to electrical safety devices. The hydraulic and pneumatic components of these devices
and systems which act directly on the power circuits of the hydraulic and pneumatic
systems must be duplicated if the failure of a component could lead to a dangerous
situation. Controlled distributors of these components must be designed and installed
in such a way as to maintain safety in the event of a power failure, i.e. to stop the
corresponding movement.
‣ Mechanics
They must be designed and installed in such a way as to offer levels of safety equivalent
to electrical safety devices. This requirement is satisfied by the rods, levers, cables,
chains, etc., if they resist at least twice the load to which they are subjected.
PROTECTIVE MEASURES AGAINST THE RISK OF DIRECT OR INDIRECT ELECTRICAL
CONTACTS
In order to prevent the risk of electrocution, the criteria established in Royal Decree
614/2001 on minimum provisions for the protection of the health and safety of workers
against electrical risk must be applied, mainly by respecting certain limit distances.
There are four sets of important standards: those prior to platform commissioning, those
prior to platform lifting, those for moving equipment with the platform raised and for
after platform use.
Before using the platform, the MEWP must be checked for possible defects or faults that
could affect its safety. The check should consist of verifying the following elements:
✓ Delimit the work area to prevent people outside the work remain or circulate nearby.
✓ The reverse transfer movement must be limited to the essential cases, as visibility is
not always guaranteed.
✓ Close all contacts and verify the immobilization, shimming the wheels if necessary.
✓ Clean the MEWP of grease, oils, paint, etc.
✓ Clean the MEWP with water, ensuring that it does not affect cables or electrical parts of
the equipment.
‣ Do not modify or neutralize the safety devices of the MEWP, as they affect its safety
and stability.
‣ Do not add elements that increase the load due to wind, such as advertising panels
that can modify the maximum working load, the structural load, the load due to wind or
manual force, as the case may be.
‣ Use the MEWP controls gently, without abruptness.
‣ When getting off the ramp of a lorry, do it in a safe way, avoiding a blow.
against the ground or a catapult effect.
‣ Batteries should be charged in open, well-ventilated areas away from possible flames,
sparks, fires and with a smoking ban (hydrogen emission).
‣ No modifications of any kind should be made to the entire MEWP package.
‣ A record of MEWP revisions/inspections and maintenance must be maintained.
preventive and corrective as indicated in the UNE 58921.
‣ Do not get on or off the platform if it is elevated using lifting devices or any other
access system.
‣ Avoid using internal combustion engines indoors, unless they have sufficient
ventilation to avoid toxic fumes.
‣ Do not use auxiliary elements located on the working platform to gain height, such as
ladders, planks, scaffolding, etc.
‣ Any anomaly detected by the operator that affects his safety or that of the equipment
must be communicated immediately and rectified before continuing the work.
‣ Before lowering or moving the MEWP, check that there are no people or obstacles in
adjacent areas.
‣ In pruning work, the vertical of the work area must be delimited and another operator
must be placed to prevent other people from accessing the risk area.
‣ Do not refill the fuel tanks (MEWP with combustion engine) when the engine is
running.
‣ Ensure that MEWP operators receive theoretical/practical training according to UNE
58923 and especially familiarisation with the equipment used as indicated in part 1
thereof.
‣ All workers who are going to operate with lifting platforms must have the medical
APTO for health surveillance, which empowers them to work at height.
‣ Do not overload the working platform. Do not use the platform as a crane. ‣ Do not
attach the platform or its operator to fixed structures.
4. DOCUMENTATION AND SIGNALLING
DOCUMENTATION
The MEWP operator should check that the following legally required documentation is
available:
‣ Manufacturer's instruction manual.
‣ CE marking and Declaration of Conformity.
‣ Documentation justifying the last check that the MEWP has been revised and
inspected, in accordance with art. 4.4 of RD. 1215/1997.
It must be verified that the MEWP has stickers or plates with the instructions relating to
use, adjustment and maintenance, whenever this is necessary in order to guarantee the
health and safety of people.
SIGNAGE
MEWPs must be provided with the following documentation and signalling elements:
✓ Scope diagrams and specifications.
✓ Hazard signs and safety warnings in the MEWP manuals.
operation delivered by the manufacturer.
✓ The operator must read and understand the symbols located on the working platform,
if necessary with the help of competent or trained personnel (familiarization session).
✓ One or more indelible manufacturer's plates giving the following information on the
basis of point 7.2.1. of standard UNE-EN 280 must be permanently attached to an
easily visible site:
(a) the business name and full address of the manufacturer and, where
appropriate, his authorised representative;
(b) the model and designation of the machinery; serial or manufacturing
number;
(c) the year of manufacture, i.e. the year of the end of the manufacturing process;
(d) unladen mass in kilograms; nominal load in kilograms;
(e) nominal load expressed in authorised number of persons and mass of
equipment in kilograms;
(f) for working platforms having different nominal loads each nominal load must
be expressed in authorised number of persons and mass of equipment in
kilograms;
(g) maximum permissible manual force in Newtons;
(h) maximum permissible wind speed in metres per second;
(i) maximum permissible inclination(s) of the chassis;
(j) information concerning the hydraulic source in the case of power supply by
energy source outside hydraulics;
(k) information concerning the electrical source in the event of being supplied by
a power source external electrical energy.
5. MAINTENANCE. REVIEWS
MEWPs must be maintained in accordance with the instruction manual of the MEWP.
which is delivered with each piece of equipment. This maintenance must be carried out
by personnel competent and specially trained.
Periodic safety checks" may only be carried out by a qualified technician. The
qualified technician means a person with a minimum training qualification
accredited and regulated professional.
In all cases, you must have specific training of the manufacturer or technical services
officers, who can train to diagnose the safety status of a MEWP in the event of an
emergency its different categories and models and, where appropriate, to apply any
corrective measures that may be necessary.
The UNE-58921 standard includes a "Periodic Review Sheet" of the MEWPs that can
serve as a basis for guide when carrying out these revisions, but it should be borne in
mind that prevailing indications that in this sense the manufacturer provides for each
particular model of MEWP on the elements to be checked.
Personnel specially trained to carry out maintenance work must have specific
information on the following aspects:
- safety functions to be checked at given intervals, including safety devices, load control
sensors, priority emergency devices, and any emergency stops;
- criteria for the method and frequency of servicing and repair/replacement of elements;
- the need to obtain the manufacturer's approval for any modification that may affect
stability, strength or performance.
- the necessary tests and checks after a maintenance operation to ensure safe operation;
- instructions for inspection and maintenance of anchorage points and the structure to
which they are attached.
Only authorized and trained persons over the age of 18 may operate and use
MEWPs.
For a correct and complete application of the practical training according to the UNE
58923 standard defined by its particular annexes and with the aim that the practical time
is sufficient for the future MEWP operator to acquire the necessary knowledge, a
maximum ratio of 6 people/MEWP is recommended.
MODULE IV
MOBILE ELEVATING PLATFORM FOR PERSONNEL: SAFETY IN TRANSPORT,
LOADING, AND UNLOADING (II)
UNIT 1
RISKS AND RISK FACTORS
The main risks and risk factors associated with MEWP transport operations are as
follows:
- Poor condition of the vehicle, MEWP or attachment and towing accessories (improper
maintenance).
- Inadequate use of the vehicle or the MEWP and its auxiliary elements.
- Use different lashing systems (e.g. lashing chains and lashing straps) to hold the same
load, due to different behaviour and elongation under load conditions. Auxiliary
fastenings (components) and the compatibility of the load lashing devices with the
lashing strap must also be taken into account.
- When the load is unloaded, a change in the ambient temperature during transport can
affect the force exerted on the lashing belt.
- Use fastening tapes in poor condition, tears, cuts, knots, notches, breakage of
component fibers and retention seams; or deformations resulting from exposure to
heat.
- Do not use tapes protected against friction, abrasion and damage due to loads with
sharp ends, by means of protective sleeves and/or angle protectors.
- Use connectors and tensioners with deformations, cracks, pronounced wear marks and
signs of corrosion.
- Overload the clamping chains above the maximum manual force of 500 N. Use
mechanical aids such as levers or bars that are not part of the tensioning device.
- Do not check the tensile strength of the tie-downs periodically, especially after starting
transport.
- Use chains with surface cracks, elongations greater than 3%, wears greater than 10% of
the nominal diameter, and visible deformations.
- Vehicle bed/box covered with contaminants (oil, grease, water, etc.) that reduces load
friction.
- Hitting the work basket against the ground when unloading the MEWP from the
vehicle.
- Tipping or displacement of the load, loss of balance or fall during application and
tensioning due to faulty equipment, sudden breakage or malfunction of the tensioning
device, leading to a sudden absence of manual reaction force.
- Loads that have moved or that have been inclined during transport due to
inappropriate fastenings, or to a malfunction of the equipment such as recoil or
breakage, or to faulty equipment that may fall on personnel.
- Loss of balance or fall when applying force, due to faulty equipment, sudden breakage
or malfunction of the tensioning device, resulting in a sudden lack of reaction force in
the lever.
The measures of prevention and protection against the described risks shall be applied
to eliminate or minimize the inherent risk of the vehicle driver or MEWP operator during
the loading and unloading of the MEWP:
➡ Workers must have information and training appropriate to the work to be carried out.
Standard UNE 58923 is recommended for the use of MEWPs and specific for loading
and unloading operations.
➡ The ascent and descent of the cabin of the vehicle or the MEWP must be carried out
facing it.
➡The load may not be dragged on the ground, exceed the template (gauge) or the
maximum weight. authorized.
➡ Cargo protruding behind vehicles must be signaled by means of the V-20 panel. With
dimensions of 50 x 50 cm, and will be painted with alternating diagonal stripes of red
and white. The panel should be placed at the rear end of the load.
➡ The load must not impede or significantly diminish the driver's field of vision or
obscure lighting or light-signalling devices, license plates and driver's manual warnings.
➡ The effort exerted on the mooring devices will be gradual, never sudden. The pull,
especially in the starting movement, will always be vertical, never inclined.
➡ Before making any journey, check that the MEWP is properly retracted into its
transport position.
➡ When using the winch on a slope to load a MEWP, the cabin of the vehicle must be
uphill.
➡ Monitor traffic, pedestrians and other obstructions (parked vehicles, other machines,
etc.) during MEWP loading/unloading.
➡ Take into account the ground conditions during loading/unloading of the MEWP (wet
ground, dirty ground, oil, etc.).
➡ Carry out a risk assessment prior to the loading/unloading of the MEWP, in order to
avoid/eliminate hazards and contribute to a safer way of working.
➡ The operator must take special care when activating the control lever of the MEWP, to
ensure that the direction of travel is correct and operation is safe at all times.
➡ As a general rule of safety, always avoid positioning yourself in the path of any MEWP
that is moving, and always be careful with fixed objects that are in the area of movement
of the MEWP.
➡ Use the appropriate PPE (reflective vest, safety footwear, helmet, harness, gloves,
safety glasses, etc.).
➡ Check that the MEWP is properly aligned with the vehicle bed before loading.
➡ During loading, keep the MEWP basket as close to the ground as possible.
➡ During unloading, prevent the MEWP basket from inadvertently contacting the
ground.
➡ Place the machine on the truck so that the axles are not overloaded.
➡ Never stand between the moving MEWP and other machines or objects.
➡ During transport, place the locking bolt of the turret to prevent lateral movements of
the MEWP arm. Subsequently to use the MEWP unlock the safety bolt.
➡ Use the winch to facilitate the loading and unloading operations of the MEWP, its
purpose is not to secure the load during transport. The winch prevents losing control of
the machine during the loading and unloading process.
After unloading part of a load, it may be necessary to reposition the remaining load,
check that the remaining load does not overload the axle and that the overall stability of
the vehicle and load is not at risk (check that the rest of the MEWPs are secured).
➡ Whenever possible, the MEWP should be operated when the operator is in the
basket, NOT walking next to it.
➡ For this purpose, it is recommended to follow the instructions of standard UNE 58921.
➡ Check the tensile forces of the moorings after entering hot zones.
➡ Do not secure the MEWP near the cab of the vehicle, to avoid a possible collision due
to a braking due to any circumstance. Figure 17. Load properly secured.
➡ Lashing straps must be rejected or returned to the manufacturer or supplier for repair
whenever they show signs of deterioration.
➡ Protect lashing chains and load edges. Protect against abrasion and damage by
means of protective tubes and/or protection angles.
➡ When there are overhead power lines in the vicinity of the loading/unloading area of
the MEWP, in order to effectively develop the corresponding preventive measures, it is
necessary to carry out a prior study of the situation. Therefore, it is necessary to analyse
the different movements of the MEWP, which can generate a risk of coming into contact
with live elements or invading danger zones. By means of these or other procedures,
the movements and/or displacements of the MEWPs can be delimited or restricted in
such a way that they do not invade the danger zones in the most unfavourable situations
(maximum elevations or displacements of the moving parts), also taking into account
the maximum oscillations of the cables and the suspended MEWPs. In general, for work
in the vicinity of overhead power lines, when working with MEWPs, to ensure that the
danger zone is not invaded, DPEL, it is recommended not to exceed the DPROX-1 limit
for "authorised workers" (or those working under their supervision). In all other cases, it
is recommended not to exceed the DPROX-2 limit. The safety distance on A.T. overhead
lines is 3 m up to 66,000 V and 5/7m for higher voltages.
UNIDAD 3
ARRASTRE DE PEMP. PEMP REMOLCABLES
Therefore, this semi-trailer must comply with the conditions and characteristics
established by the Law. As a general rule, all semi-trailers exceeding 750 kilos must be
registered for use on public roads.
1. Registration
According to article 25.1 of the General Regulation of Vehicles, non-light trailers and
semi-trailers, that is, those whose maximum authorised mass exceeds 750 kilograms,
must be registered in the Traffic Headquarters of the province in which their owner or
holder has the legal domicile, registering them in the corresponding register and having
to be provided with the circulation permit and the technical inspection card.
A MEWP whose maximum authorised mass does not exceed 750 kilograms does not
have to be registered and must bear a single rear plate on the left side or in the centre,
the same content as that of the towing vehicle.
The MEWP exceeding 750 kilograms must be registered and the registration plate,
located vertically or almost vertically and in the longitudinal median plane of the vehicle
and, in addition, on the right side of the rear, must bear another plate with the
registration number of the towing vehicle.
The background of the plates shall be red retro-reflecting. The embossed characters
shall be painted in matt black. Three groups of characters consisting of the letter R, a
four-digit number ranging from 0000 to 9999, and three letters, beginning with the
letters BBB and ending with the letters ZZZ, shall be entered on the registration plates,
the five vowels being deleted, as well as the letters Ñ and Q, due to their easy confusion
with the letter N and the number 0, respectively, and the letters CH and LL, due to
incompatibility with the design of the registration plate, which would not allow the
inclusion of four characters in the last group.
3. Braking system
For trailers in category O2, with a maximum authorised mass exceeding 750 kilograms
but not exceeding 3,500 kilograms, service, parking and automatic braking systems in
the event of uncoupling are compulsory.
It should be remembered that the functions of the braking system are to progressively
reduce or cancel the speed of the MEWP in progress, or to keep it stationary if it is
already stopped:
‣ Service braking: Service braking must be able to control the movement of the vehicle
and stop it safely, quickly and efficiently, regardless of speed and load conditions and
for any uphill or downhill slope on which the vehicle is located. Its action must be
adjustable.
‣ Emergency braking: Emergency braking must allow the MEWP to be stopped within a
reasonable distance in the event of a break in the coupling system. Its action must be
adjustable.
‣ Parking braking: Parking braking must allow the MEWP to remain stationary on a slope,
uphill or downhill.
‣ Inertia braking: braking carried out using the forces caused by the approach of the
towed MEWP to the towing vehicle.
The General Regulation of Vehicles in its Article 16. "Mandatory lighting and optical
signalling devices", in its point 5 indicates that all trailers and semi-trailers, with the
exception of agricultural trailers, must be provided with (see figure 23):
5. Driving licence
The driving licence for classes B, C1, C, D1 and D authorises its holder to drive the
vehicles to which it relates with a coupled trailer of maximum authorised mass not
exceeding 750 kilograms.
Consequently, as a general rule, in order to tow a trailer which is not light, i.e. with an
M.M.A. of more than 750 kilograms, holders of licences for classes B, C1, C, D1 and D
must hold a driving licence for class E (B+E, C1+E, C+E, D1+E, D+E).
1. The class B licence (maximum authorised mass of 3,500 kg) also authorises the
driving of combinations made up of a motor vehicle of which it authorises the
driving of that licence and a trailer whose maximum authorised mass exceeds 750
kg provided that the maximum authorised mass of the combination does not exceed
4,250 kg.
European:
- DIRECTIVE 2006/42/EC of the European Parliament and of the Council of 17 May 2006
on machinery and amending Directive 95/16/EC (recast).
- DIRECTIVE 98/37/EC of the European Parliament and of the Council of 22 June 1998
on the approximation of the laws of the Member States relating to machinery.
- UNE-EN 280. Mobile personnel lifting platforms. Design calculations. Stability criteria.
Construction. Safety. Exams and tests.
Commissioning:
- Royal Decree 1644/2008, of 10 October, establishing standards for the marketing and
commissioning of machines.
- Royal Decree 2177/2004, of 12 November, establishing the minimum safety and health
requirements for the use of work equipment by workers in temporary work at height.
- Royal Decree 1215/1997, of 18 July 1997, establishing minimum safety and health
requirements for the use of work equipment by workers.
- UNE 58921 Instructions for the installation, operation, maintenance, revisions and
inspections of mobile elevating platforms for personnel (PEMP). General provisions in
Spain:
- Royal Decree 1225/2006, of 27 October, amending the Regulations of the Law on the
Regulation of Land Transport.
- Royal Decree 750/2010, of 4 June, regulating the approval procedures for motor
vehicles and their trailers, self-propelled or towed machines, agricultural vehicles, as
well as systems, parts and pieces of such vehicles.
- Technical Guide for the evaluation and prevention of risks related to the use of work
equipment. Madrid INSHT. 2nd edition. 2011.
- UNE 58921:2002 IN. Instructions for the installation, operation, maintenance, servicing
and inspection of mobile elevating platforms for personnel (MEWP).
- UNE-EN 12195-1:2011. Devices for securing loads on road vehicles. Safety. Part 1:
Calculation of clamping forces.
- UNE-EN 12195-2:2001. Devices for securing loads on road vehicles. Safety. Part 2:
Lashing straps made of man-made fibres.
- UNE-EN 12195-3:2002. Devices for securing loads on road vehicles. Safety. Part 3:
Fastening chains.
- UNE-EN 12195-4:2004. Devices for restraining loads in road vehicles. Safety. Steel wire
ropes - Part 4: Steel lashing ropes.