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Polin Junior Control Panel

This document is a manual for a biscuit production machine. It provides information on operating the control panel, starting and stopping production, and programming different types of biscuits including round, long, and wire cut styles. The manual has many sections and parameters to understand the machine.

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0% found this document useful (0 votes)

753 views

Polin Junior Control Panel

Uploaded by

jamilch555

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as PDF, TXT or read online on Scribd

You are on page 1/ 92

Cod.

06081161512
USE/PROGRAMMING MANUAL Translation of the
original instructions
MULTIDROP - JUNIOR TS / LAB TS Pag. 1/92

- CONTROL PANEL -

N. 030716-1
Date 16/01/14

Property of the company Ing. Polin & C. S.p.A.

Every copy, even partial, without authorisation is forbidden
Cod. 06081161512
USE/PROGRAMMING MANUAL Translation of the
original instructions
MULTIDROP - JUNIOR TS / LAB TS Pag. 2/92

Service:

Ing. POLIN & C. S.p.A.

Viale dell’Industria, 9
37135 VERONA – ITALIA

Assistance 045-8289111 Fax 045-8289295

Note:

IMPORTANT

This manual is an essential part of the machine. The user is required to keep it and use it.
The company reserves the right to make changes at any time and without notice. Any
copy of this document is prohibited prior to authorization from the company Ing. Polin &
C. S.p.A.
Cod. 06081161512
USE/PROGRAMMING MANUAL Translation of the
original instructions
MULTIDROP - JUNIOR TS / LAB TS Pag. 3/92

1. GENERAL INFORMATION .............................................................................. 5

1.1. PANEL DESCRIPTION................................................................................................... 6
1.2. TOUCH SCREEN DISPLAY ........................................................................................... 7
1.2.1. GENERAL INSTRUCTIONS ON THE USE OF THE “TOUCH SCREEN”............................................... 8
1.2.2. USE OF THE OPERATING KEYS .......................................................................................................... 9
1.2.3. PASSWORD ........................................................................................................................................... 9
1.3. PRELIMINARY OPERATIONS ..................................................................................... 10
1.4. SETTING DATE AND TIME .......................................................................................... 11
1.5. LANGUAGE SELECTION ............................................................................................. 12
2. INSTRUCTIONS FOR USE ............................................................................ 13
2.1. ACCESSING MENU ..................................................................................................... 14
2.2. MENU OPERATIONS ................................................................................................... 18
2.2.1. CREATE A NEW MENU........................................................................................................................ 18
2.2.2. DELETE A MENU.................................................................................................................................. 19
2.2.3. TO COPY A MENU FROM THE PRODUCT SELECTION PAGE......................................................... 20
2.2.4. TO COPY A MENU FROM THE PRODUCTION PAGES ..................................................................... 21
2.2.5. MODIFYING/SAVING A MENU............................................................................................................. 22
2.3. START AND STOP THE MACHINE.............................................................................. 23
2.3.1. POWER ON CYCLE.............................................................................................................................. 23
2.3.2. LOADING A MENU ............................................................................................................................... 23
2.3.3. LOADING THE DOUGH........................................................................................................................ 24
2.3.4. START AND STOP THE PRODUCTION OF A MENU ......................................................................... 24
2.3.5. STOPPING THE MACHINE FOR AN ALARM ...................................................................................... 25
2.3.6. EMERGENCY STOP............................................................................................................................. 25
3. PROGRAMMING............................................................................................ 27
3.1. ACCESSING THE PROGRAMMING OF THE MENU ................................................... 28
3.1.1. USE OF PARAMETERS KEYS............................................................................................................. 29
3.1.2. PASSWORD ......................................................................................................................................... 29
3.2. FIXED ROUND DEPOSIT BISCUIT – CTF ................................................................... 30
3.2.1. CTF – SPECIFIC PARAMETERS FOR ROLLERS ............................................................................... 30
3.2.2. CTF – PARAMETERS FOR THE MOVEMENT OF THE TABLE .......................................................... 32
3.2.3. CTF – DATA PARAMETERS OF THE PAN.......................................................................................... 34
3.3. ROTATING ROUND DEPOSIT BISCUIT – CTG........................................................... 36
3.3.1. CTG - SPECIFIC PARAMETERS FOR ROLLERS ............................................................................... 36
3.3.2. CTG – PARAMETERS FOR THE MOVEMENT OF THE TABLE ......................................................... 38
3.3.3. CTG – PARAMETERS FOR THE NOZZLES AND MOULDS ............................................................... 40
3.3.4. CTG – PARAMETERS OF THE DATA OF THE PAN ........................................................................... 42
3.4. LONG FIXED DEPOSIT BISCUIT – CLF ...................................................................... 44
3.4.1. CLF - SPECIFIC PARAMETERS ROLLERS......................................................................................... 44
3.4.2. CLF – PARAMETERS FOR THE MOVEMENT OF THE TABLE .......................................................... 46
3.4.3. CLF - DATA PARAMETERS OF THE PAN........................................................................................... 49
3.5. LONG TURNED DEPOSIT BISCUITS – CLG ............................................................... 50
3.5.1. CLG - SPECIFIC PARAMETERS FOR THE ROLLERS ....................................................................... 50
3.5.2. CLG - PARAMETERS FOR THE MOVEMENT OF THE TABLE .......................................................... 52
3.5.3. CLG – PARAMTERS FOR THE NOZZLES TO THE MOULDS ............................................................ 56
3.5.4. CLG - PARAMETERS OF THE PANS DATA ........................................................................................ 58
3.6. FIXED WIRE CUT BISCUIT – TFF ............................................................................... 60
3.6.1. TFF - SPECIFIC PARAMETERS FOR THE ROLLERS ........................................................................ 60
3.6.2. TFF - PARAMETERS FOR THE MOVEMENT OF THE TABLE ........................................................... 62
3.6.3. TFF - PARAMETERS OF THE PANS DATA......................................................................................... 64
3.7. LONG WIRE CUT BISCUIT – TFL ................................................................................ 66
3.7.1. TFL - SPECIFIC PARAMETERS FOR EACH PAIR OF ROLLERS ...................................................... 66
3.7.2. TFL - PARAMETERS FOR THE MOVEMENT OF THE TABLE ........................................................... 68
3.7.3. TFL - PARAMETERS OF THE PANS DATA......................................................................................... 70
3.8. CONTINUOUS WIRE CUT BISCUITS– TFC ................................................................ 71
3.8.1. TFC – SPECIFIC MOVEMENT PARAMETERS OF THE ROLLERS .................................................... 71
3.8.2. TFC – PARAMETERS RELATIVE TO THE MOVEMENTOF THE TABLE ........................................... 73
3.8.3. TFL - PARAMETERS RELATIVE TO THE DATA OF THE PAN ........................................................... 75
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3.9. KIT ................................................................................................................................ 76

4. ADVANCED FUNCTIONS.............................................................................. 77
4.1. MACHINE MANAGEMENT ........................................................................................... 78
4.2. MANUAL COMMANDS OF THE MOTOR..................................................................... 80
4.3. INFORMATION PAGE .................................................................................................. 82
4.3.1. MAINTENANCE PAGE ......................................................................................................................... 84
4.3.2. POSSIBLE ALARMS ............................................................................................................................. 86
4.3.3. LIST OF ERRORS................................................................................................................................. 87
4.4. SUB-LEVEL USERS PARAMETERS............................................................................ 88
4.4.1. KIT SELECTION ................................................................................................................................... 89
4.5. SUB-LEVEL MANUFACTURERS PARAMETERS........................................................ 90
5. SAFETY WARNINGS..................................................................................... 91
5.1. SAFETY EQUIPMENT.................................................................................................. 92
5.2. PROHIBITIONS AND OBLIGATIONS FOR ACCIDENT PREVENTION........................ 92
5.3. ELECTRIC DIAGRAMS ................................................................................................ 92
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1. GENERAL INFORMATION
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1.1. PANEL DESCRIPTION

The operator panel of the MULTIDROP-JUNIOR TS / LAB TS is a computer specifically designed
to control and program the machine. It consists of buttons and electromechanical lights that oper-
ate on the electrical system, and a "touch screen" display, ie a screen sensitive to touch that, along
with displaying the pages of use, it also displays the commands that allow the user to perform op-
erations necessary for programming the operation of the machine, acting directly on the display.

2 3

Pos. Description
1 Display
2 White button enables operation
3 White light representing voltage presence
4 Emergency stop button
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1.2. TOUCH SCREEN DISPLAY

The “touch screen” displays the keys to use in different situations and programmable numeric and
alphanumeric fields relating to the operations and programs of the machine.

The buttons and fields shown are activated by touching the screen with the tip of your finger corre-
sponding to the same keys and fields displayed. When a key appears and has dashing in the
background, it means that it is temporarily disabled.

NOTE

During operation of the machine some keys can be turned off to prevent operating errors.

! WARNING

Do not touch the screen with pointed or hard objects that can damage the surface
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1.2.1. GENERAL INSTRUCTIONS ON THE USE OF THE “TOUCH SCREEN”

If a field requires that you insert a value or text, just touch the field and a keyboard automatically
appears allowing you to make the entry. The keyboard can be alphanumeric or numeric.

Compose the desired value and confirm with

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1.2.2. USE OF THE OPERATING KEYS

The uses of the operating keys found in all of the programming pages are the following:

Key Description Utilization Note:

Key “less” Decreases the value of the se-
lected parameter.
Key “more” Adds to the value of the selected
parameter
Alarm Accesses the page of the active Flashing red: active alarm
alarms
Error Accesses the page of the active er- Orange flashing: error
rors
Exit Returns to the previous page

1.2.3. PASSWORD

In some versions of the machine, you can activate and deactivate a block for programming menus

parameters by pressing .

Key Description Utilization Note:

Lock Allows you to lock / unlock the Green open padlock: unlocked
possibilities to make changes to Red closed padlock: locked
parameters from the menu. To un-
lock, you must enter a password
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1.3. PRELIMINARY OPERATIONS

When the machine is turned on, the START page is displayed.

START page

This page contains two keys:

- touching the key, you access the management menu (see par. 2.1),

- touching the key opens a management menu of the machines parameters (see par. 4.1).

- touching the image of the machine, you access the production pages of the currently loaded
menu.
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1.4. SETTING DATE AND TIME

From the pages of production of any menu, touch the zone in which the current time and date is
displayed for 3 seconds (pos. 1 in the image) which accesses the setting mode.

From this screen you can set the correct date and time by using the + and – buttons for each field.

Save setting with the key.

Press to exit.
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1.5. LANGUAGE SELECTION

From the Start page, touch the key, and then the key you access the set-up of the
machine, accessible to the user by typing the password 8289. From here you can select the de-
sired language.

Field Function Note

Language To select a language Prompts a pop-up menu to
choose a language

The other parameters of the page are explained in paragraph 4.4

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2. INSTRUCTIONS FOR USE

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2.1. ACCESSING MENU

From the Start page, touch the key to access the product selection page.

By touching the image, it’s possible to access the list of menus of the various product families.

Product Product Family Operated by version

Fixed round deposit (CTF) FE – FET – FR – FL

Rotated round deposit (CTG) FR – FL

Fixed long deposit (CLF) FE – FET – FR – FL

Rotated long deposit (CLG) FR – FL

Fixed wire cut (TFF) FET – FL

Long wire cut (TFL) FET – FL

Continuous wire cut (TFC) FET – FL

Touching the key you return to the Start page.

Touching the key you access the menu for managing the parameters of the machine (see
par. 4.1)
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From the product selection page, by touching the image, you access a menu list of that product

The left side contains the list of menus, while the right side contains the operation keys. To select a
menu, touch the relative field, the name of the menu will become green.

OPERATING KEYS

Key Description Utilization

Previous page Displays the page previous to the one that is displayed
Next page Displays the following page to the one that is displayed
Keyboard Prompts the keyboard to type the menu’s name
Eraser Eraser key for cancelling
Copy Allows you to make a copy of the menu selected. After typing a new
name using the prompted pop-up keyboard, the new menu will be
inserted in the next available line
Enter Select the menu highlighted, loads it in the machine and access the
production pages
Exit Exit the menu management mode
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After selecting a menu and pressing ENTER, the menu will be loaded in the machine, ready for
production of that biscuit and will display its production page. For example:

- The left part contains operating keys.

- The right part contains the name of the menu that is currently loaded and the graphical repre-
sentation of the rollers and the machine table. The current production data are displayed at the
bottom.
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COMMANDS
Key Description
Starts the machine and begins production of the loaded menu. The key is ac-
tive when it is green, while a gray key means that it is inactive.
Accesses the management menu of the machines parameters (see par. 4.1)

Save the menu

Removal of the pan

Back to the product selection page.

When you change a menu in production, a pop-up will appear to remind the
operator to check:
1. that the cutting frame is mounted or not, based on the needs of the rec-
1 2 ipe
2. that the correct head is mounted (when there is the possibility to work
with different heads)
After physically verifying that the situation is correct, touch the pop-up to
prceed.
Takes you to the START page

DISPLAYS

Field Description
It displays the number of pans produced up to this point. You can reset the count
by touching the field for at least 3 seconds.
It displays the current hourly production (pan per hour)
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2.2. MENU OPERATIONS

2.2.1. CREATE A NEW MENU

Select the row that says “New” written to create a new menu and then press the ENTER key to
open the pages of menu parameters set to zero. You can then program everything and then save
the menu as composed.

Compose the desired name and confirm with this key. The new menu will now be created
and its parameters will be set to default values. You you will be to modify as needed.
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2.2.2. DELETE A MENU

To remove a menu from the memory, proceed as follows:

− From the menus list, touch the field you want to delete. The field itself will be highlighted in
green

− Touch the key for at least 3 seconds from the left hand side of the page: this prompts a
pop-up menu that will ask you to confirm the cancellation.

− Confirm by touching the from the pop-up.

− Once confirmed, the menu will be removed from the machines memory.
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2.2.3. TO COPY A MENU FROM THE PRODUCT SELECTION PAGE

To create a copy of a menu, proceed as follows:

- From the production page, touch the field of the desired menu to copy. Its field will become
green.

− touch the key for 3 seconds and an alphanumeric keypad will open allowing you to type
the name of the new menu.

Compose the desired name and confirm with this key. The new menu will now be created
and its parameters will be set to default values. You will be able to modify as needed
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2.2.4. TO COPY A MENU FROM THE PRODUCTION PAGES

To create a copy of a menu, proceed as follows:

− Touching the key in the menu page: opens the saving pop-up,

− Touch the key in the pop-up and an alphanumeric keypad will open allowing you to type
the name of the new menu.

Compose the desired name and confirm with this key. The new menu will now be created
and its parameters will be set to the values of the original one. You will be able to modify as
needed
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2.2.5. MODIFYING/SAVING A MENU

If you make changes to the parameters of a menu, it is possible to save them.

− Touching the key in the menu page: opens the saving pop-up,

− Touch the key in the pop-up: the menu will be saved in the machine
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2.3. START AND STOP THE MACHINE

2.3.1. POWER ON CYCLE

To start up the machine, operate as follows:

1) Power up the control Bring the power selector to position 1 ON: the power light and the
board touch screen display will become illuminated.
2) Reset the controls Press the white button to enable operation. If there are no alarms or
emergencies, the machine is enabled for operation.

2.3.2. LOADING A MENU

1. Touch the key from the START page to access the product selection page.
2. Touch the picture of the product family of the menu you want to access the list of that menu

3. Touch the desired menu name from the list and select it by pressing
4. The menu will be loaded on the machine and opens the relative production page. For exam-
ple:

5. Verify that the correct head is mounted (when there is the possibility to work with different
heads) and that the cutting frame is mounted or not based on the needs of the recipe

6. After physically verifying the correct situation, touch the pop-up to proceed.
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2.3.3. LOADING THE DOUGH

- Fill the hopper of the machine with the biscuit dough s uitable for the production of the desired
biscuit

- Keep the button pressed to keep the rollers spinnig continuously at the set speed, con-
sequently loading the pasta in the head and into the mold, so as to be able to start the produc-
tion without gaps.

2.3.4. START AND STOP THE PRODUCTION OF A MENU

From the production page of a menu, touching the key, active only when it’s green,
starts the machine and begins production from the same menu.

NOTE

During operation of the machine some keys can be turned off to prevent operating errors.

- To stop production, touch the key.

NOTE:

If you make incorrect operations, before repeating the START press the , which resets the
mechanical cycle of the pan.
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2.3.5. STOPPING THE MACHINE FOR AN ALARM

If the machine stops due to an alarm, the key will appear, flashing red on the display.

− to view the alarm that intervened you must press the key on the panel,
− it will display a list of alarms in progress.

To restart production, you must:

− reset the alarm by removing the cause,

− again, press the white electromechanical button to enable operation,

− press the key to proceed with a mechanical reset of the pan cycle.

− touch the key.

! WARNING

The machine will not restart an operation until all alarms are removed.

2.3.6. EMERGENCY STOP

In the event of an accident during operation or anything abnormal or unexpected, you should stop
the machine in order to eliminate the hazard or dangerous situation.
The emergency shutdown operation is designed to stop the machine as quickly as possible.
It is therefore recommended not to use this procedure to shut down the machine in normal condi-
tions but only in necessary situations.

1) Push the emergency press an emergency button if necessary.

button

2) The machine stops immediately.

3) To restart the machine after an emergency stop:
− Eliminate the cause of the emergency
− Release the retention of the emergency button by slightly turning it or pulling it out.
− Reset the controls by pressing the white enabling button on the electric control board.
− Repeat the machine start up procedure.
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3. PROGRAMMING
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3.1. ACCESSING THE PROGRAMMING OF THE MENU

From the production page of a menu, touching one of the three depictions of operative devices will
bring you to pages of functional programming parameters of that menu.

No. Description
1 Parameters for the head
2 Parameters for the rotating nozzles
3 Parameters for the table

The programming parameters for different types of menus are illustrated in the following pages.
In fact, the characteristics and content of menus change according to the product family.

NOTE:

When you load a new menu for the production, a pop-up appears that reminds the operator to
check the following:

Key Descriiption
1. that the cutting frame is mounted or not based on the needs of the recipe
2. Verify that the correct head is mounted (when there is the possibility to
work with different heads)
1 2 After physically verifying the correct situation, touch the pop-up to proceed.
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3.1.1. USE OF PARAMETERS KEYS

When you touch the button of one of the operating parameters a window pops-up that allows you
to set the parameter. Depending on the type of setting required, the pop-up may allow a choice or
enable a field in which to enter a value.
In some cases the key is related not to a parameter, but to a group of parameters. In such a case a
submenu will be accessed first with the parameters of the group, and then to their programming.

! WARNING

To avoid production errors during operation some parameters are not accessible: when you
touch them, a prohibited sign will appear:

3.1.2. PASSWORD

In some versions of the machine, you can activate and deactivate a block for programming menus

parameters by pressing .

Key Description Utilization Note:

3.2. FIXED ROUND DEPOSIT BISCUIT – CTF

OPERATED BY VERSIONS: FE – FET – FR – FL

3.2.1. CTF – SPECIFIC PARAMETERS FOR ROLLERS

Touching the depiction of the head from the production page of CTF menu, brings you to a page
that lists the parameters specific for the rollers movements.

The page consists of:

- In the center column you will find, from the top towards the bottom, the name of the current
menu loaded, the graphical representation of the head and the table.
- The left side column contains the operation keys
- The right side column contains operational parameters specific to the movement of the rollers.

In this page you can set the parameters by touching the appropriate keys and accessing the pa-
rameters for the table by touching the figure of the table.

It also performs the following operations

Operation Key Description

Change Pressing the depiction of the rollers for 3 seconds, changes in the
head menu, the type of head based on the physically installed on the ma-
chine: SDD (head used for soft dough) or HDD (head used for hard
dough). This function is available only for machines equipped with
both heads.
Load dough Keeping the key pressed, the rollers rotate continuously at the se-
lected speed, allowing you to load the dough in the head and the
mold.
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Parameter Field (1) Unit of Description and function of the pa-

NOTE:

If an error occurs in the programming, the ERROR key will be orange and flashing. Touch-
ing this symbol, you access the page indicating the parameters that need to be corrected
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3.2.2. CTF – PARAMETERS FOR THE MOVEMENT OF THE TABLE

Touching the depiction of the table from the production page of CTF menu, brings you to a page
that lists the parameters of the movements of the table.

The page consists of:

- The center contains, from the top towards the bottom, the name of the current menu loaded,
the graphical representation of the head and the pan and a few controls,
- The left half contains the operation keys
- The right half contains function parameters relative to the table.

In this page, you can set the parameters related to the movement of the table, the pan and the wire
cutter by touching the appropriate keys. It also accesses the page that contains the specific pa-
rameters of the movements of the rollers by touching the figure of the head.
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Parameter Field (1) Unit of Description and function of the pa-

measure rameter
Number of 0–99 nr Number of rows of biscuits deposited
rows on the pan

Offset pan 0–99 mm Increase the distance between the first

row and the pan edge

Head height 0–60 mm Distance between the nozzle and the

pan in the depositing phase

Table move- (I) the table remains stationary at the

ment bottom
(II) the table lowers after dosage
(I) the table remains stationary at the
top (PMS) for the entire the pan and is
lowered between two subsequent pans
(II the table remains stationary at the
top

If II is selected, A second pop-up re-

quires the definition of the type of
movement of the table, a “U” or a “V”
(1)
By field we mean the whole range of values which can be set between a minimum and a max-
imum.

Parameter Options Description and function of the pa-

rameter
Pan detection 1: Color green: sensor active
sensor 2: Color red: sensor not active
1 2
Wire cutter Keep pressed for 3 seconds to allow
activation/deactivation of the wire cut-
ter:
1 2
1: Green = Wire cutter active
2: Red= Wire cutter not active

NOTE:

3.2.3. CTF – DATA PARAMETERS OF THE PAN

Touching the key from the page containing the table parameters, you access a pop up where
you can program the data of the pan and the production cycle.

Parameter Field (1) Unit of Description and function of the pa-

measure rameter
Belt speed 68 rpm Speed in rpm of the drive belt motor.
Modify only if strictly necessary.
Pan length 0–999 mm Length of pans

Pan removal 0-999 mm Setting the travel distance of the pan

space during removal (not programmable with
continuous cycle)
Cycle Set the working cycle, in the order:
1: intermittent cycle with the pan re-
moval on the opposite side of the op-
1 2 erators;
2: intermittent cycle with the pan re-
moval on the operator's side;
3 4 3: continuous cycle with the pan to exit
on the opposite side of the operators.
4:continuous cycle with pan exit on op-
erator side
(1)
By field we mean the whole range of values which can be set between a minimum and a max-
imum.

NOTE:

If an error occurs in the programming, the ERROR key will be orange and flashing. Touch-
ing this symbol, you access the page indicating the parameters that need to be corrected.
Cod. 06081161512
USE/PROGRAMMING MANUAL Translation of the
original instructions
MULTIDROP - JUNIOR TS / LAB TS Pag. 35/92

This page is intentionally left blank

Cod. 06081161512
USE/PROGRAMMING MANUAL Translation of the
original instructions
MULTIDROP - JUNIOR TS / LAB TS Pag. 36/92

3.3. ROTATING ROUND DEPOSIT BISCUIT – CTG

OPERATED BY VERSIONS: FR – FL

3.3.1. CTG - SPECIFIC PARAMETERS FOR ROLLERS

Touching the depiction of the head from the CTG production menu page, brings you to a page that
lists the parameters specific for the rollers movements.

The page consists of:

- In the center column you will find, from the top towards the bottom, the name of the current
menu loaded, the graphical representation of head and the table.
- The left half contains the operation keys
- The right side column contains operational parameters specific to the rollers movment.

In this page you can set the parameters by touching the appropriate keys, access the parameters
for the table by touching the figure of the table and go to the page relative to the nozzle rotation pa-
rameters by touching the figure of the nozzle.

It also performs the following operations

Operation Key Description

Change Pressing the depiction for 3 seconds, changes the representation of
head the rollers in the menu, the type of head based on the physically in-
stalled on the machine: SDD (head for soft dough) or HDD (head for
hard dough). This function is available only for machines equipped
with both heads.
Load dough Keeping the key pressed, the rollers rotate continuously at the se-
lected speed, allowing you to load the dough in the head and the
mold.
Cod. 06081161512
USE/PROGRAMMING MANUAL Translation of the
original instructions
MULTIDROP - JUNIOR TS / LAB TS Pag. 37/92

Parameter Field (1) Unit of Description and function of the pa-

NOTE:

3.3.2. CTG – PARAMETERS FOR THE MOVEMENT OF THE TABLE

Touching the depiction of the table from the CTG production menu page, brings you you to a page
listing the common parameters for the movement of the table.

The page consists of:

- The center contains, from the top towards the bottom, the name of the current menu loaded,
the graphical representation of the head and the pans and a few controls,
- The left half contains the operation keys
- The right half contains function parameters relative to the table.

In this page, you can set the parameters related to the movement of the table, the pan and the wire
cutter by touching the appropriate keys. It also accesses the page that contains the specific pa-
rameters of the movements of the rollers by touching the figure of the head and to the page relative
to the nozzle rotation parameters by touching the figure of the nozzle.
Cod. 06081161512
USE/PROGRAMMING MANUAL Translation of the
original instructions
MULTIDROP - JUNIOR TS / LAB TS Pag. 39/92

Parameter Field (1) Unit of Description and function of the pa-

measure rameter
Number of 0–99 nr Number of rows of biscuits deposited
rows on the pan

Offset pan 0–99 mm Increase the distance between the first

row and the pan edge

Head height 0–60 mm Distance between the nozzle and the

pan in the depositing phase

Table move- (I) the table remains stationary at the

If II is selected, A second pop-up re-

quires the definition of the type of
movement of the table, a “U” or a “V
(1)
By field we mean the whole range of values which can be set between a minimum and a max-
imum.

Touching the following keys, you access the programming of the sensors of the pans and the op-
eration of the wire cutter.

Parameter Options Description and function of the pa-

NOTE:

3.3.3. CTG – PARAMETERS FOR THE NOZZLES AND MOULDS

Touching the depiction of the depositing nozzles from the production page of CTG menu, you ac-
cess the page listing the parameters specific to the nozzles.

The page consists of:

- The center contains, from the top towards the bottom, the name of the menu that is currently
loaded, and the graphical representation of the head and of the table
- The left half contains operation keys
- The right half contains operating parameters of the nozzles.

In this page you can program the operating parameters of the nozzles by touching the appropriate
keys. It also accesses the page that contains the specific parameters of the movements of the roll-
ers by touching the figure of the head and the page that contains the parameters related to the
movements of the table touching the figure of the table.
Cod. 06081161512
USE/PROGRAMMING MANUAL Translation of the
original instructions
MULTIDROP - JUNIOR TS / LAB TS Pag. 41/92

Parameter Field (1) Unit of Description and function of the pa-

measure rameter
Nozzle rota- 0-100 % Nozzles rotation speed percentage
tion
Nozzle re- 0,0-99,9 nr Nozzle return: (parameters available
turn only in some versions) the number of
turns in the opposite direction to nor-
mal nozzle rotation (while still deposit-
ing)
Head 0-9,9 sec Delays the start of the rotation of the
nozzles (increases the dose at the be-
ginning)
Tail 0-9,9 sec Adjusts the speed of the nozzle, to
continue the dose at the end, without
rotating, for the set value
Scrape di- Direction of rotation during the scrape
rection operation:
1: the nozzles rotate in the opposite di-
1 2
rection of the depositing rotation
2: the nozzles rotate in the same direc-
tion as the depositing rotation
Scrape 0-99,9 sec Time during which the nozzles rotate at
the end of pouring (facilitates dough
detachment)
(1)
By field we mean the whole range of values which can be set between a minimum and a max-
imum.

NOTE:

3.3.4. CTG – PARAMETERS OF THE DATA OF THE PAN

Touching the key from the page containing the table parameters, you access a pop up where
you can program the data of the pan and the production cycle.

Parameter Field (1) Unit of Description and function of the pa-

measure rameter
Belt speed 68 rpm Speed in rpm of the drive belt motor.
Modify only if strictly necessary.
Pan length 0–999 mm Length of pans

Pan removal 0-999 mm Setting the travel distance of the pan

NOTE:

This page is intentionally left blank

Cod. 06081161512
USE/PROGRAMMING MANUAL Translation of the
original instructions
MULTIDROP - JUNIOR TS / LAB TS Pag. 44/92

3.4. LONG FIXED DEPOSIT BISCUIT – CLF

OPERATED BY VERSIONS: FE – FET- FR – FL

3.4.1. CLF - SPECIFIC PARAMETERS ROLLERS

Touching the depiction of the head from the CLF production menu page, brings you to a page that
lists the parameters specific for the rollers movements.

The page consists of:

- In the center column you will find, from the top towards the bottom, the name of the current
menu loaded, the graphical representation of the head and the table.
- The left side column contains operation keys
- The right side column contains operational parameters specific to the rollers.

In this page you can set the parameters by touching the appropriate keys and accessing the pa-
rameters for the table by touching the figure of the table

It also performs the following operations

Operation Key Description

Parameter Field (1) Unit of Description and function of the pa-

measure rameter
Rollers rota- 0–99,9 sec Rotation time of the rollers (determines
tion the weight of the biscuit)
Rollers speed 0–99 % Roller speed percentage (determines
the weight of the biscuit)
Rollers speed 0–99 % Rollers speed percentage for the first
first row row of biscuits deposited on the pan (if
set to 0, the speed is equal to the
speed parameters of the rollers)
Vacuum 0–9,99 sec Suck back at the end of the depositing
(prevents dripping between one row
and the next)
Vacuum type Sets the position of the table during the
vacuum (prevents or determines the
formation of a "tail" on top of the bis-
1 2
cuit).
1: vacuum with table in high position ,
or before executing the step to the next
row, without "tail"
2: vacuum with table in low position, or
during the step to the next row, with
“tail”
Roller ramp 0–99 % Roller speed acceleration/deceleration.
Setting this parameter determines a
ramp that has as a maximum value that
of the roller speed parameter, and as
the minimum, the percentage that has
been set here, of the roller speed itself
(it creates a biscuit in the shape of a
cone, or figure eight).
Shape (hori- Determines shape of the biscuit.
zontal) 1: cone
2: cone
1 2 3 4
3: oval
4: eight
(1)
By field we mean the whole range of values which can be set between a minimum and a max-
imum.

NOTE:

3.4.2. CLF – PARAMETERS FOR THE MOVEMENT OF THE TABLE

Touching the depiction of the table from the CLF production menu page, you access the page that
lists the common parameters of the menu relative to the tables’ movements.

The page consists of:

- The center contains, from the top towards the bottom, the name of the current menu loaded,
the graphical representation of the head and the pan and a few controls ,
- The left half contains the operation parameters
- The right half contains function parameters relative to the table

Parameter Field (1) Unit of Description and function of the

measure parameter
Head height 0–60 mm Distance between the nozzles and
the pan during depositing
Biscuit length 0-999 mm Determines the length of the biscuit

Table move- (I) the table remains stationary at

ment the bottom
(II) the table lowers after dosage
(I) the table remains stationary at
the top (PMS) for the entire the pan
and is lowered between two sub-
sequent pans
(II the table remains stationary at
the top
If II is selected, A second pop-up
requires the definition of the type of
movement of the table, a “U” or a
“V
Waves/Return Determines the waviness of the
biscuit or defines the return func-
tion.
1 2
1° key = long normal biscuit;
2° key = function not available.
3° key = return function after hav-
3 4 ing reached the descent height tar-
get setting
4° key = function not available
Return (R) 0-999 mm Return corse value
Return (H) 0-60 mm Descending value
Waves (n°) function not available
Waves (H) function not available

(1)
By field we mean the whole range of values which can be set between a minimum and a max-
imum.

NOTE:

Parameter Field (1) Unit of Description and function of the

measure parameter
Row number 0–99 nr Number of rows of biscuits depos-
ited on the pan
Offset pan 0–99 mm Increases the distance between the
first row of biscuits and the edge of
the pan
Head 0-9.9 sec Delay at the start of the advance-
ment of the pan (the dose in-
creases at the beginning)
Tail 0-9.9 sec Adjusts the speed of the pan, to
continue the dose to the end, with-
out advancing, for the set value
Scrape 0-999 mm Space in which the pan moves at
the end of depositing (facilitates the
detachment of the dough)
Scrape Direction of the pan during scrap-
ing:
1: the pan moves in the opposite
1 2
direction of the advancement
2: the pan moves in the same di-
rection as the advancement
(1)
By field we mean the whole range of values which can be set between a minimum and a max-
imum.

Touching the following keys, you access the programming of the sensors of the pans and the op-
eration of the wire cutter.

Parameter Options Description and function of the pa-

NOTE:

3.4.3. CLF - DATA PARAMETERS OF THE PAN

Touching the key from the page containing the table parameters, you access a pop up where
you can program the data of the pan and the production cycle.

Parameter Field (1) Unit of Description and function of the pa-

measure rameter
Belt speed 68 rpm Speed in rpm of the drive belt motor.
Modify only if strictly necessary.
Pan length 0–999 mm Length of pans

Pan removal 0-999 mm Setting the travel distance of the pan

NOTE:

3.5. LONG TURNED DEPOSIT BISCUITS – CLG

OPERATED BY VERSIONS: FR – FL

3.5.1. CLG - SPECIFIC PARAMETERS FOR THE ROLLERS

Touching the depiction of the head from the production page of CLG menu, brings you to a page
that lists the parameters specific for the rollers movements.

The page consists of:

- In the center column you will find, from the top towards the bottom, the name of the current
menu loaded, the graphical representation of rollers and the table.
- The left half contains the operation keys
- The right side column contains operational parameters specific to the rollers movements.

It also performs the following operations

Operation Key Description

Parameter Field (1) Unit of Description and function of the pa-

measure rameter
Rollers rota- 0–99,9 sec Rotation time of the rollers (determines
tion the weight of the biscuit)
Rollers speed 0–99 % Roller speed percentage (determines
the weight of the biscuit)
Rollers speed 0–99 % Rollers speed percentage for the first
first row row of biscuits deposited on the pan (if
set to 0, the speed is equal to the
speed parameters of the rollers)
Vacuum 0–9,99 sec Suck back at the end of the depositing
(prevents dripping between one row
and the next)
Vacuum type Sets the position of the table during the
vacuum (prevents or determines the
formation of a "tail" on top of the bis-
1 2
cuit).
1: vacuum with table in high position ,
or before executing the step to the next
row, without "tail"
2: vacuum with table in low position, or
during the step to the next row, with
“tail”
Roller ramp 0–99 % Roller speed acceleration/deceleration.
Setting this parameter determines a
ramp that has as a maximum value that
of the roller speed parameter, and as
the minimum, the percentage that has
been set here, of the roller speed itself
(it creates a biscuit in the shape of a
cone, or figure eight).
Shape (hori- Determines the shape of the biscuit.
zontal) 1: cone
2: cone
1 2 3 4
3: oval
4: eight
(1)
By field we mean the whole range of values which can be set between a minimum and a max-
imum.

NOTE:

3.5.2. CLG - PARAMETERS FOR THE MOVEMENT OF THE TABLE

Touching the depiction of the table from the CLG production menu page, brings you to a page list-
ing the common parameters of movement of the table.

The page consists of:

- The center contains, from the top towards the bottom, the name of the current menu loaded,
the graphical representation of the head and the pan and some of the controls ,
- The left half contains the operation keys
- The right half contains function parameters relative to the table.
In this page, you can set the parameters related to the movement of the table, the pan and the wire
cutter by touching the appropriate keys. It also accesses the page that contains the specific pa-
rameters of the movements of the rollers by touching the figure of the head and to the page relative
to the nozzle rotation parameters by touching the figure of the nozzle.
Cod. 06081161512
USE/PROGRAMMING MANUAL Translation of the
original instructions
MULTIDROP - JUNIOR TS / LAB TS Pag. 53/92

Parameter Field (1) Unit of Description and function of the

measure parameter
Head height 0–60 mm Distance between the nozzles and
the pan during depositing
Biscuit length 0-999 mm Determines the length of the biscuit

Table move- (I) the table remains stationary at

ment the bottom
(II) the table lowers after dosage
(I) the table remains stationary at
the top (PMS) for the entire the pan
and is lowered between two sub-
sequent pans
(II the table remains stationary at
the top
If II is selected, A second pop-up
requires the definition of the type of
movement of the table, a “U” or a
“V
Waves/Return Determines the waviness of the
biscuit or defines the return func-
tion.
1 2 1° key = long normal biscuit;
2° key = function not available.
3° key = return function after hav-
ing reached the descent height tar-
3 4 get setting
4° key = function not available
Return (R) 0-999 mm Return corse value
Return (H) 0-60 mm Descending value
Waves (n°) function not available
Waves (H) function not available

(1)
By field we mean the whole range of values which can be set between a minimum and a max-
imum.

NOTE:

Parameter Field (1) Unit of Description and function of the

measure parameter
Number of 0–99 nr Number of rows of biscuits depos-
rows ited on the pan
Offset pan 0–99 mm Increase the distance between the
first row and the pan edge
Head 0-9.9 sec Delay at the start of the advance-
ment of the pan (the dose in-
creases at the beginning)
Tail 0-9.9 sec Adjusts the speed of the pan, to
continue the dose to the end, with-
out advancing, for the set value
Scrape 0-999 mm Space in which the pan moves at
the end of depositing (facilitates the
detachment of the dough)
Scrape Direction of the pan during scrap-
ing:
1: the pan moves in the opposite
1 2
direction of the advancement
2: the pan moves in the same di-
rection as the advancement
(1)
By field we mean the whole range of values which can be set between a minimum and a max-
imum.

Touching the following keys, you access the programming of the sensors of the pans and the op-
eration of the wire cutter.

Parameter Options Description and function of the pa-

NOTE:

This page is intentionally left blank

Cod. 06081161512
USE/PROGRAMMING MANUAL Translation of the
original instructions
MULTIDROP - JUNIOR TS / LAB TS Pag. 56/92

3.5.3. CLG – PARAMTERS FOR THE NOZZLES TO THE MOULDS

Touching the depiction of the deposit nozzle from the production page in the CLG menu, you ac-
cess the page that lists the parameters specific to the nozzles.

The page consists of:

- The center contains, from the top towards the bottom, the name of the menu that is currently
loaded, the graphical representation of the table
- The left half contains operation keys
- The right half contains operating parameters of the nozzles

Parameter Field (1) Unit of Description and function of the pa-

measure rameter
Nozzle rota- 0-100 % Nozzles rotation speed percentage
tion
Nozzle re- 0,0-99,9 nr Nozzle return: (parameter available in
turn only some versions) the number of
turns in the opposite direction to nor-
mal nozzle rotation (while still deposit-
ing)
Head 0-99 sec Delays the start of the rotation of the
nozzles (increases the dose at the be-
ginning)
Tail 0-99 sec Adjusts the speed of the nozzle, to
continue the dose at the end, without
rotating, for the set value
Scrape di- Direction of rotation during the scrape
rection operation:
1: the nozzles rotate in the opposite di-
1 2
rection of the depositing rotation
2: the nozzles rotate in the same direc-
tion as the depositing rotation
Scrape 0-99,9 sec Time during which the nozzles rotate at
the end of pouring (facilitates dough
detachment)
(1)
By field we mean the whole range of values which can be set between a minimum and a max-
imum.

NOTE:

3.5.4. CLG - PARAMETERS OF THE PANS DATA

Touching the key from the page containing the table parameters, you access a pop up where
you can program the data of the pan and the production cycle.

Parameter Field (1) Unit of Description and function of the pa-

measure rameter
Belt speed 68 rpm Speed in rpm of the drive belt motor.
Modify only if strictly necessary.
Pan length 0–999 mm Length of pans

Pan removal 0-999 mm Setting the travel distance of the pan

NOTE:

This page is intentionally left blank

Cod. 06081161512
USE/PROGRAMMING MANUAL Translation of the
original instructions
MULTIDROP - JUNIOR TS / LAB TS Pag. 60/92

3.6. FIXED WIRE CUT BISCUIT – TFF

OPERATED BY VERSION: FET – FL

3.6.1. TFF - SPECIFIC PARAMETERS FOR THE ROLLERS

Touching the depiction of the head from the TFF production menu page, brings you to a page that
lists the parameters specific for the rollers movements.

The page consists of:

- In the center, you will find, from top towards the bottom, the name of the menu that is currently
loaded, the graphical representation of the head and the table
- The left side contains operational operation keys
- The right side contains operating parameters specific to the rollers movements.

In this page you can set the parameters by touching the appropriate keys and accessing the pa-
rameters for the table by touching the figure of the table.

It also performs the following operations

Operation Key Description

Change Pressing the depiction for 3 seconds, changes the representation of
head the rollers in the menu, the type of head based on the physically in-
stalled on the machine: SDD (head for soft dough) or HDD (head for
hard dough). This function is available only for machines equipped
with both heads
Load dough Keeping the key pressed, the rollers rotate continuously at the se-
lected speed, allowing you to load the dough in the head and the
mold.
Cod. 06081161512
USE/PROGRAMMING MANUAL Translation of the
original instructions
MULTIDROP - JUNIOR TS / LAB TS Pag. 61/92

Parameter Field (1) Unit of Description and function of the pa-

measure rameter
Rollers rota- 0–99,9 sec Rotation time of the rollers (determines
tion the thickness of the biscuit)
Rollers speed 0–99 % Roller speed percentage (determines
the thickness of the biscuit)
Rollers speed 0–99 % Rollers speed percentage for the first
first row row of biscuits deposited on the pan (if
set to 0, the speed is equal to the
speed parameters of the rollers)
Vacuum 0–9,99 sec Suck back at the end of the depositing
(prevents dripping between one row
and the next)
Vacuum type Sets the position of the table during the
vacuum (prevents or determines the
formation of a "tail" on top of the bis-
1 2
cuit).
1: vacuum with table in high position ,
or before executing the step to the next
row, without "tail"
2: vacuum with table in low position, or
during the step to the next row, with
“tail”
(1)
By field we mean the whole range of values which can be set between a minimum and a max-
imum.

NOTE:

3.6.2. TFF - PARAMETERS FOR THE MOVEMENT OF THE TABLE

Touching the depiction of the table from the TFF production menu page, brings you to a page list-
ing the common parameters of the tables movements.

The page consists of:

- The center contains, from the top towards the bottom, the name of the current menu loaded,
the graphical representation of the head and some controls,
- The left half contains the operation keys
- The right half contains function parameters relative to the table
In this page, you can set the parameters related to the movement of the table, the pan and the wire
cutter by touching the appropriate keys. It also accesses the page that contains the specific pa-
rameters of the movements of the rollers by touching the figure of the head and to the page relative
to the nozzle rotation parameters by touching the figure of the nozzle.
Cod. 06081161512
USE/PROGRAMMING MANUAL Translation of the
original instructions
MULTIDROP - JUNIOR TS / LAB TS Pag. 63/92

Parameter Field (1) Unit of Description and function of the pa-

measure rameter
Number of 0–99 nr Number of rows of biscuits deposited on
rows the pan
Offset pan 0–99 mm Increase the distance between the first
row and the pan edge
Head 0–60 mm Distance between moulder and pan in
height the depositing phase
Table (I) the table remains stationary at the
movement bottom
(II) the table lowers after dosage
(I) the table remains stationary at the
top (PMS) for the entire the pan and is
lowered between two subsequent pans
(II the table remains stationary at
the top

If II is selected, A second pop-up re-

quires the definition of the type of
movement of the table, a “U” or a “V
”
(1)
By field we mean the whole range of values which can be set between a minimum and a max-
imum.

Touching the following keys, you access the programming of the sensors of the pans and the op-
eration of the wire cutter.

Parameter Options Description and function of the pa-

rameter
Pan detection 1: Color green: sensor active
sensor 2: Color red: sensor not active
1 2
Wire cutter In the wire cutter menu, the device is
always active

NOTE:

3.6.3. TFF - PARAMETERS OF THE PANS DATA

Touching the key from the page containing the table parameters, you access a pop up where
you can program the data of the pan and the production cycle.

Parameter Field (1) Unit of Description and function of the pa-

measure rameter
Belt speed 68 rpm Speed in rpm of the drive belt motor.
Modify only if strictly necessary.
Pan length 0–999 mm Length of pans

Pan removal 0-999 mm Setting the travel distance of the pan

(1)
By field we mean the whole range of values which can be set between a minimum and a max-
imum.
NOTE:

This page is intentionally left blank

Cod. 06081161512
USE/PROGRAMMING MANUAL Translation of the
original instructions
MULTIDROP - JUNIOR TS / LAB TS Pag. 66/92

3.7. LONG WIRE CUT BISCUIT – TFL

OPERATED BY VERSION: FET – FL

3.7.1. TFL - SPECIFIC PARAMETERS FOR EACH PAIR OF ROLLERS

Touching the depiction of the head from the TFL production menu page, brings you to a page that
lists the parameters specific for the rollers movements.

The page consists of:

- In the center, you will find, from top towards the bottom, the name of the menu that is currently
loaded, the graphical representation of the head and the table.
- The left side contains operational operation keys
- The right side contains operating parameters specific to the rollers movements

In this page you can set the parameters by touching the appropriate keys and accessing the pa-
rameters for the table by touching the figure of the table.

It also performs the following operations:

Operation Key Description

Parameter Field (1) Unit of Description and function of the pa-

measure rameter
Rollers rota- 0–99,9 sec Rotation time of the rollers (determines
tion the length of the biscuit)
Rollers speed 0–99 % Roller speed percentage (determines
the length of the biscuit)
Rollers speed 0–99 % Rollers speed percentage for the first
first row row of biscuits deposited on the pan (if
set to 0, the speed is equal to the
speed parameters of the rollers)
Vacuum 0–9,99 sec Suck back at the end of the depositing
(prevents dripping between one row
and the next)
Vacuum type Sets the position of the table during the
vacuum (prevents or determines the
formation of a "tail" on top of the bis-
1 2
cuit).
1: vacuum with table in high position ,
or before executing the step to the next
row, without "tail"
2: vacuum with table in low position, or
during the step to the next row, with
“tail”
(1)
By field we mean the whole range of values which can be set between a minimum and a max-
imum.

NOTE:

3.7.2. TFL - PARAMETERS FOR THE MOVEMENT OF THE TABLE

Touching the depiction of the table from the TFL production menu page, brings you to a page list-
ing the common parameters relative to the movement of the table.

The page consists of:

- The center contains, from the top towards the bottom, the name of the current menu loaded,
the graphical representation of the head and the pan and some control ,
- The left half contains the operation keys
- The right half contains function parameters relative to the table
In this page, you can set the parameters related to the movement of the table, the pan and the wire
cutter by touching the appropriate keys. It also accesses the page that contains the specific pa-
rameters of the movements of the rollers by touching the figure of the head and to the page relative
to the nozzle rotation parameters by touching the figure of the nozzle.
Cod. 06081161512
USE/PROGRAMMING MANUAL Translation of the
original instructions
MULTIDROP - JUNIOR TS / LAB TS Pag. 69/92

Parameter Field (1) Unit of Description and function of the pa-

measure rameter
Number of 0–99 nr Number of rows of biscuits deposited
rows on the pan

Offset pan 0–99 mm Increase the distance between the first

row and the pan edge
Head height 0–60 mm Distance between moulder and pan in
the depositing phase
Table (I) the table remains stationary at the
Movement bottom
(II) the table lowers after dosage
(I) the table remains stationary at the
top (PMS) for the entire the pan and is
lowered between two subsequent pans
(II) the table remains stationary at the
top

If II is selected, A second pop-up re-

quires the definition of the type of
movement of the table, a “U” or a “V
Pan ad- 0-999 mm Determines the corse of the pan
vancement

Pan start de- 0-10 sec. Determines the waiting time for the ad-
lay vancement of the pan from the extru-
sion

(1)
By field we mean the whole range of values which can be set between a minimum and a max-
imum.

NOTE:

Touching the following keys, you access the programming of the pans sensor and the wire cutting
operation

Parameter Options Description and function of the pa-

rameter
Pan detection 1: Color green: sensor active
sensor 2: Color red: sensor not active
1 2
Wire cutter In the wire cutter menu, the device is
always active

3.7.3. TFL - PARAMETERS OF THE PANS DATA

Touching the key from the page containing the table parameters, you access a pop up where
you can program the data of the pan and the production cycle.

Parameter Field (1) Unit of Description and function of the pa-

measure rameter
Belt speed 68 rpm Speed in rpm of the drive belt motor.
Modify only if strictly necessary.
Pan length 0–999 mm Length of pans

Pan removal 0-999 mm Setting the travel distance of the pan

NOTE:

3.8. CONTINUOUS WIRE CUT BISCUITS– TFC

PERFORMED FROM VERSION: FET – FL

3.8.1. TFC – SPECIFIC MOVEMENT PARAMETERS OF THE ROLLERS

Touching the representation of the head from the production page found in the TFC menu, you ac-
cess the page that contains the list of the specific parameters of the movements of the rollers.

The page consists of:

- The center contains, from the top towards the bottom, the name of the current menu loaded,
the graphical representation of the head and the table ,
- The left half contains the operation keys
- The right half contains function parameters relative to the rollers

In this page, you can set the parameters touching the relative keys and accessing the parameters
relative to the table by touching the figure of the table.

You also perform the following operations:

Operation Key Description

Parameter Field (1) Unit of Description and function of the pa-

measure rameter
Rollers speed 0–99 % Roller speed percentage (determines
the thickness of the biscuit)
Rollers speed 0–99 % Rollers speed percentage for the first
first row row of biscuits deposited on the pan (if
set to 0, the speed is equal to the
speed parameters of the rollers)
Vacuum 0–9,99 sec Suck back at the end of the depositing
(prevents dripping between one row
and the next)
(1)
By field we mean the whole range of values which can be set between a minimum and a max-
imum.

NOTE:

3.8.2. TFC – PARAMETERS RELATIVE TO THE MOVEMENTOF THE TABLE

Touching the representation of the table from the production page found in the TFC menu, you ac-
cess the page that contains the list of the specific parameters of the movements of the table

The page consists of:

Parameter Field (1) Unit of Description and function of the pa-

measure rameter
Number of 0–99 nr Number of rows of biscuits deposited
rows on the pan
Offset pan 0–99 mm Increase the distance between the first
row and the pan edge
Head height 0–60 mm Distance between moulder and pan in
the depositing phase
Table move- ((I) the table remains stationary at the
ment bottom
(II) the table lowers after dosage
(I) the table remains stationary at the
top (PMS) for the entire the pan and is
lowered between two subsequent pans
(II the table remains stationary at the
top

If II is selected, A second pop-up re-

quires the definition of the type of
movement of the table, a “U” or a “V”
Belt speed 0–99 % Speed in percentage of the conveyor
belt drive gearmotor

(1)
By field we mean the whole range of values which can be set between a minimum and a max-
imum.

NOTE:

Touching the following keys, you access the programming of the pans sensor and the wire cutting
operation

Parameter Options Description and function of the pa-

rameter
Pan detection 1: Color green: sensor active
sensor 2: Color red: sensor not active
1 2
Wire cutter In the wire cutting menus, the device is
always active

3.8.3. TFL - PARAMETERS RELATIVE TO THE DATA OF THE PAN

Touching the key from the page containing the table parameters, you access a pop up where
you can program the data of the pan and the production cycle

Parameter Field (1) Unit of Description and function of the pa-

measure rameter
Belt speed 68 rpm Speed in rpm of the drive belt motor.
Modify only if strictly necessary.
Pan length 0–999 mm Length of pans

Pan removal 0-999 mm Setting the travel distance of the pan

NOTE:

3.9. KIT
It's possible to apply a kit on the machine that integrates the functions.
When a kit is physically installed on the machine it must notify the selected program of the relative
control in the sub parameter, KIT (see par. 4.4)

A symbol indicates when the kit is selected in the operation page of the menu shown in pos. 1.

In the page of parameters, you will also find the control for programming the kit.

Parameter Options Description and function of the

parameter
Activation 1: Accesses the pad kit program-
Kit ming pop-up
2: Activates the hopper heating kit
1 2
Pad Determines the number of pads,
ie of strokes to be performed
without depositing after filling a
pan, to flatten the tips of all the
products.
Cod. 06081161512
USE/PROGRAMMING MANUAL Translation of the
original instructions
MULTIDROP - JUNIOR TS / LAB TS Pag. 77/92

4. ADVANCED FUNCTIONS
Cod. 06081161512
USE/PROGRAMMING MANUAL Translation of the
original instructions
MULTIDROP - JUNIOR TS / LAB TS Pag. 78/92

4.1. MACHINE MANAGEMENT

From the START page, touch the key, and a pop-up menu will appear containing a menu of

the machines operating parameters. Press the key to exit from the menu.
Cod. 06081161512
USE/PROGRAMMING MANUAL Translation of the
original instructions
MULTIDROP - JUNIOR TS / LAB TS Pag. 79/92

Key Command Description

Manual Touch the key to access the manual command page of
the machines devices (par. 4.2). When the machine is
running this command remains available, but the open
page serves only as a display
Information Touch the key to access the pages containing status in-
formation about the machine, (par. 4.3). The control is
not available when the machine is in operation.
Sub-level manufacturers Touching this key, you access the set-up of the machine
parameters (par. 4.4) The control is not available when the machine
is in operation and when a menu is open
Updating Touch this key to start the update process of the soft-
ware.
The control is not available when the machine is in op-
eration.
Alarm history Press the key to access the summary page of alarms
that have occurred. The page displays data, time, and a
description of the inverntion. When the machine is run-
ning this command remains available, but the open page
serves only as a display
Sub-level users pa- Touching this key, you access the advanced set-up of
rameters the machine (par. 4.5), password protected.
The control is not available when the machine is in op-
eration.
Upload By touching this button, all menus contained in the com-
puter memory is saved in the external media.
The control is not available when the machine is in op-
eration and when a menu is open.
Download By touching this button, all menus downloaded on the
external support, are saved in the computer's memory.
The control is not available when the machine is in op-
eration and when a menu is open.

! WARNING

With the download command, all of the menus with the same name as those on the external
support will be overwritten.

! WARNING
Access to the manufacturers parameters are permitted only to Polin personnel or those
who are authorized.
Cod. 06081161512
USE/PROGRAMMING MANUAL Translation of the
original instructions
MULTIDROP - JUNIOR TS / LAB TS Pag. 80/92

4.2. MANUAL COMMANDS OF THE MOTOR

From the Start page, touch the key; followed by the key from the pop-up menu that
opens, you access the page of the manual commands of the machines devices.

It illustrates all of the motors and their associated sensors.

Touching the motors opens pop-ups (one at a time and one for each motor) that allow the activa-
tion of operation and the speed setting.
In this mode, by pressing the the keys with the direction indication the motors start at the speed
that is set, and in the selected direction.
Cod. 06081161512
USE/PROGRAMMING MANUAL Translation of the
original instructions
MULTIDROP - JUNIOR TS / LAB TS Pag. 81/92

COMMANDS

Key Description Utilization

Decrease Decreases the value by units from the open pop-up, keeping the key
pressed decreases value by 10 to10
Increase Increases the value by units from the open pop-up, keeping the key
pressed increases value by 10 to10
Exit Exits the manual commands page

DISPLAYS

Field Description
Indicates the instantaneous absorption of power during the motors operation

Indicates the instantaneous linear position during operation of the motors

SQXX Status of the sensors indications :

SBXX red = active
BQXX White = inactive
BXX

POP-UP COMMANDS

Field/Key Description Utilization

Speed setting The speed is programmed in percentage (0 = stopped; 100
= maximum speed), using the keys + ▲and - ▼, otherwise
through the keypad that opens when touching the field
Pan for- Starts up the movement of the belt in the direction of the ar-
ward/backward rows
Nozzle rotation Starts up the nozzles rotation in the direction of the arrows.
clockwise/counter
clockwise
Wire cutter Strarts up the working of the wire cutter
ON/OFF
Rollers forwrads / Starts up the rollers rotation in the direction of the arrows
backwards
Table up/down Starts up the movment of the table in the direction of the ar-
row.
Cod. 06081161512
USE/PROGRAMMING MANUAL Translation of the
original instructions
MULTIDROP - JUNIOR TS / LAB TS Pag. 82/92

4.3. INFORMATION PAGE

From the START page, touch the key, followed by the key to access the page con-
taining in formation regarding the machines status.

USE OF KEYS

Key Command Description

Maintenance Touching this key, you access the pages that show the
main lubricating operations to run on the machine
Alarms list Press this key to access the page containing a list of possi-
ble that may occur

Errors list Touching this key, you access the page that lists the error
messages relative to the machines programming
Exit Touoch this key to exit the information page
Cod. 06081161512
USE/PROGRAMMING MANUAL Translation of the
original instructions
MULTIDROP - JUNIOR TS / LAB TS Pag. 83/92

This page is intentionally left blank

Cod. 06081161512
USE/PROGRAMMING MANUAL Translation of the
original instructions
MULTIDROP - JUNIOR TS / LAB TS Pag. 84/92

4.3.1. MAINTENANCE PAGE

The maintenance service page shows the main lubrication operations to run on the ma-
chine, while also reporting when the last interventions were carried out and alerting the operator
when it is time to re-lubricate the various components.

DISPLAYS

Field Description
Indicates the machines total number of operation hours

Symbol of the vertical movement of the table, while the display showing the
frequency and mode of lubrication is indicated on the right.

Symbol of the gear motors for the machines different movements, while the
value with the frequency and method of lubrication is indicated on the right

Symbol of rotating nozzles, while the value with the frequency and method of
lubrication is indicated on the right
Cod. 06081161512
USE/PROGRAMMING MANUAL Translation of the
original instructions
MULTIDROP - JUNIOR TS / LAB TS Pag. 85/92

COMMANDS

Key Command Description

Date of last interven- It serves as a reminder of the lubrication date.
tion Touching the key goes directly to the current date.
This action must be performed after lubrication.
Number of operating Reaching 250 hours for the actuator and 10,000
hours since the last hours for the gear motors, the key flashes for 5
reset seconds every time you open this open.
Touching the key, the count goes to zero, resetting
the function. The action must be performed after
lubricating.
Exit Touching this key, you exit from the maintenance
page.

! WARNING

The resets should be made ONLY AFTER the indicated lubrications have been carried out..

! WARNING

To perform the lubrication operations, refer to the instructions given in the “Maintenance
and cleaning” chapter of the “MULTIDROP JUNIOR TS” or “LAB TS” use / maintenance
manual, delivered together with this file and the machine.
Cod. 06081161512
USE/PROGRAMMING MANUAL Translation of the
original instructions
MULTIDROP - JUNIOR TS / LAB TS Pag. 86/92

4.3.2. POSSIBLE ALARMS

These pages list all of the alarms that may occur during the operation of the machine.

ALARMS LIST

N° ALARMS
1 SQE3/SQE4 CARTERS FRONT AND BACK SIDE CARTER FAILURE
3 PHOTOCELL B1/B2/B3 FAILURE
4 QM THERMAL INPUT INTERRUPTED
6 EMERGENCY BUTTON PRESSED
7 HOPPER GRILL EMERGENCY OR SQEO MICRO FAILURE
11 HDD OR SDD HEAD NOT MOUNTED ON THE MACHINE
12 MOUNTED HEAD IS DIFFERENT THAN THAT IN MENU
19 PAN IS POORLY POSITIONED
20 TABLE POSITION CIRCUIT / ENCODER BQ4 FAILURE
21 TABLE POSITION CIRCUIT (E-TF-R-L-XL) / ENCODER BQ3 (XL) V. FAILURE
22 NOZZLE ROTATION CIRCUIT / ENCODER BQ1 FAILURE
23 CHAIN CIRCUIT / ENCODER BQ2 V. FAILURE
24 PAN POSITIONED ON SQ0 MACINE IS STOPPED: REMOVE THE PAN
25 RUNNING DIRECTION IS REVERSED
31 START BUTTON NOT PRESSED
32 WIRE CUT FRAME NOT MOUNTED CORRECTLY
33 NO POWER
35 U1 NOZZLE INVERTER FAULT
36 U3 ROLLER INVERTER FAULT
38 U2 CHAIN INVERTER FAULT
40 VIDEO COMMUNICATION ALARM
41 WAITING INVERTER CONFIGURATION
Cod. 06081161512
USE/PROGRAMMING MANUAL Translation of the
original instructions
MULTIDROP - JUNIOR TS / LAB TS Pag. 87/92

4.3.3. LIST OF ERRORS.

These pages list all of the errors that may occur during the operation of the machine.

LIST OF ERRORS.

N° ERROR
5 PROGRAM NUMBER OF BISCUIT ROWS
6 CANCEL NO. OF PADS IF TABLE IS IN “U” OR “V” MOVEMENT
7 PROGRAM OR INCREASE BISCUIT LENGTH
8 REDUCE HEAD OR TAIL LENGTH VALUE
9 REDUCE DELAY VALUE
10 REDUCE RETURN VALUE
11 REDUCE STRIP VALUE
12 INCREASE ROLLERS ROTATION OR REDUCE BISCUIT LENGTH
13 REDUCE BISCUIT LENGTH OR NU. OF ROWS ON THE PAN
15 REDUCE HEAD OR TAIL VALUE ON THE NOZZLE ROTATION
INCREASE THE ROTATION VALUE OF THE ROLLERS OR REDUCE NOZZLE
16
VALUE
17 PROGRAM NOZZLE SPEED
18 CANCEL H. DESCENT IF TABLE ISN’T MOVMENT
19 REDUCE OFFSET VALUE OF THE PAN
20 CANCEL PAN OFFSET
21 INCORRECT PAN LENGTH UTILIZATION
22 INCORRECT RECIPE PARAMETERS SETTING
23 PAN LENGTH PRGRAM IS DIFFERENT FROM ZERO
24 CANCEL DISCENT HEIGHT
Cod. 06081161512
USE/PROGRAMMING MANUAL Translation of the
original instructions
MULTIDROP - JUNIOR TS / LAB TS Pag. 88/92

4.4. SUB-LEVEL USERS PARAMETERS

From the START page, touch the key, followed by the key to access the machines
set-up page that is accessible by the user typing the password 8289.

Page 1

Page 2

Field Function Note

Release Indicates the version of the soft- Predetermined value, can not be
ware installed changed
Machine Type Determines the model of the ma- Factory setting, does not have to
chine be changed
Machine version Determines the version of the Factory setting, should not be
machine changed
Cod. 06081161512
USE/PROGRAMMING MANUAL Translation of the
original instructions
MULTIDROP - JUNIOR TS / LAB TS Pag. 89/92

Field Function Note

Head Allows you to select the type ofModify only on the instructions of
head that is supplied with the the manufacturer or authorized
machine dealer
Language Sets the language The different languages
correspond to their relative flags
Timeout screensaver Determines the waiting time to If set to 0, the screen saver will
activate the screen saver not activate
Recipe password Allows you to enter a password To type, it opens a keyboard: en-
to access the parameters of the ter the correct password and
menu. confirm with Enter or
The password must consist of
numbers only and can be from 1
to 4 digits long
Pan Length Allows you to set the length of
the pans used
Work Activates the continuous opera- Parameter accessible only to au-
tion to perform testing thorized personnel
Kit Determines the type of kit See use and maintenance man-
mounted on the machine ual of machine

4.4.1. KIT SELECTION

Parameter Field (1) Unit of Description and function of the pa-

measure rameter
Pad Kit Select the type of biscuit that will be
produced with the kit (families that have
a strikethrough are not available with
this kit). You can select more than one
type of biscuit at the same time. When
they are selected, the buttons have a
colored background.

Kit Riscalda- Select the type of biscuit that will be

mento produced with the kit (families that have
Tramoggia a strikethrough are not available with
this kit). You can select more than one
type of biscuit at the same time. When
they are selected, the buttons have a
colored background.
Cod. 06081161512
USE/PROGRAMMING MANUAL Translation of the
original instructions
MULTIDROP - JUNIOR TS / LAB TS Pag. 90/92

4.5. SUB-LEVEL MANUFACTURERS PARAMETERS

From the START page, touch the key, followed by the key to acces the machines ad-
vanced set-up page.

! WARNING
Access to the manufacturers parameters are permitted only to Polin personnel or those
who are authorized
Cod. 06081161512
USE/PROGRAMMING MANUAL Translation of the
original instructions
MULTIDROP - JUNIOR TS / LAB TS Pag. 91/92

5. SAFETY WARNINGS
Cod. 06081161512
USE/PROGRAMMING MANUAL Translation of the
original instructions
MULTIDROP - JUNIOR TS / LAB TS Pag. 92/92

5.1. SAFETY EQUIPMENT

The electric board - control panel is provided with the following devices:
One main switch - tension sectioning - door locking, which excludes the electric feed-
ing from the electric network, and prevents any accidental opening of the door when
the electric feeding is on, and consequently permits the door’s opening only when the
electric feeding is excluded
One or more push button for emergency stop, which causes, when pushed, the im-
mediate stop of the machine and of any dangerous situation created by the machine,
according to what described in paragraph 2.3.6.

5.2. PROHIBITIONS AND OBLIGATIONS FOR ACCIDENT PREVENTION

Carefully ready the following warnings because they provide important safety directives.

• Do not tamper with safety devices

• Periodically inspect safety and control devices and keep them in an efficient condition
• Do not install accessories that do not meet safety standards
• In case of dangerous situations stop the oven functions with the emergency device and cut off
the electric power supply with the mains isolating switch

! WARNING

Access panels to internal parts of the oven must not be tampered with, removed and/or
opened unless it is absolutely necessary. This must only be done by professionally quali-
fied and/or technical service personnel

5.3. ELECTRIC DIAGRAMS

The electric equipment of the oven is composed of:

− One electric board when are located the control devices of the oven;
− One set of electric cables, with suitable protection, to connect the different parts;
− The safety devices;
− One or more devices for emergency stop.

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