Chapter Three 1
Chapter Three 1
Figure 3.1 Electromechanical energy conversion Its starting torque is somewhat inferior to that of
a d.c shunt motor
Note that the two systems in Figure 3.1, electrical and
mechanical, are different in nature. In electrical 3.1 CONSTRUCTION FEATURES
system the primary quantities involved are voltage & Three-phase AC induction motors are commonly
current while in mechanical system, the analogous used in industrial applications. This type of motor has
quantities are torque & speed. The coupling medium three main parts, rotor, stator, and enclosure. The
between these different systems is the magnetic field. stator and rotor do the work, and the enclosure
INTRODUCTION protects the stator and rotor.
1
b) Rotor Figure 3.3 Cut-away view of squirrel cage IM
The rotor also consists of laminated ferromagnetic 1.Shaft ; 2. Ball bearings; 3. Bearings shield; 4.
material, with slots punched out on the outer surface. Terminal box ; 5. Fan (ventilator) ; 6. Ball bearings;
Two types of rotor construction is normally used for 7. Bearings shield;8. Ventilator shield ; 9. Rotor
three phase induction motor. core; 10. Stator core; 11. Frame; 12. Basement
Bearings, mounted on the shaft, support the rotor and
Aluminum
allow it to turn. ring
2
Figure 3.5 Cut-away view of wound-rotor induction
machine
1.Ball bearings 2. Bearings shield 3. Enclosure;
4.Stator core with windings 5.Rotor core 6.Bearings
shield 7.Ball bearings; 8.Shaft ; 9.Terminal box ; 10.
Basement; 11. slip-rings
Rotor-
a) wound
Slip-rings
b)
3-phase
supply
stator
Slip-rings
rotor
Starting
Rheostat
Figure 3.7 Three-phase wound –rotor induction motor with external starting rheostat.
3
c) Enclosure
The enclosure consists of a frame (or yoke) and two end brackets (or bearing housings). The stator is mounted inside
the frame. The rotor fits inside the stator with a slight air-gap separating it from the stator. There is no direct
physical connection between the rotor and the stator. The enclosure protects the internal parts of the motor from
water and other environmental elements. The degree of protection depends upon the type of enclosure (See
Appendix D).
Comparison of squirrel cage and wound rotors.
The squirrel cage motor has the following advantages as compared with the wound rotor machine.
i. No slip rings, brush gear, short circuiting devices, rotor terminals for starting rheostats are required.
The star delta starter is sufficient for staring.
ii. It has slightly higher efficiency.
iii. It is cheaper and rugged in construction
iv. It has better space factor for rotor slots, a shorter overhang and consequently a smaller copper loss.
v. It has bare end rings, a larger space for fans and thus the cooling conditions are better
vi. It has smaller rotor overhang leakage which gives a better power factor and greater pull out torque and
overload capacity.
The greatest disadvantage of squirrel cage rotor is that it is not possible to insert resistance in the rotor circuit for the
purpose of increasing the starting torque, reducing the starting current and varying the speed as compared with
wound rotor motor.
B
m
3 5 120
0
1 2 4 6
A 120
O
120
θ
C
(a) (b)
Figure 3.8 (a) flux waveforms due to three-phase windings and (b) positive directions of the fluxes
Let the maximum value of flux due to any one of the three phases to m. The resultant flux r, at any instant, is given
by the vector sum of the individual fluxes A, B and C due to three phases. We will consider values of r at four
instants 1/6 time-period apart corresponding to points marked 0,1,2 and 3 in Figure 3.7(a).
4
i) When = 00 i.e. corresponding to point 0 in Figure 3.8 (a).
Here
3 3
A 0, B m , C m ,
2 2
O B
The vector for in Figure 3.9(i) is drawn in a direction opposite to the direction assumed positive in Figure
3.8(b).
3 60 0 3 3
r 2 mCos 3 m m
2 2 2 2
(ii) When = 600 i.e. corresponding to point 1 in Figure 3.8(a).
Here
3
A m
2
OA
………drawn in parallel to of Figure 3.8 (b) as shown in Figure 3.9 (ii)
3
B m
2
3 3 3
r 2 m Cos 30 3 m m
2 2 2
3
m
2
It is found that the resultant flux is again but has rotated clockwise through an angle of 600.
(iii) When = 1200 i.e. corresponding to point 2 in Figure 3.8(a).
Here
3 3
A m , B 0, c m
2 2
3
r m
2
It can be again proved that .So, the resultant flux is again of the same value but has further rotated
clockwise through an angle of 600 [Figure 3.9 (iii)].
(iv) When = 1800 i.e. corresponding to point 3 in Figure 3.7a.
3 3
A 0, B m , C m
2 2
5
3
m
The resultant is
2 and has rotated clockwise through an additional angle of 60 0 or through an angle of 1800 from
the start.
A
B C
B
Φr 1.5Φm Φr 1.5Φm
i) θ 0 ii) θ 60
Φr 1.5Φm
C
C B
A
Φr 1.5Φm
6
A B C
m
7
stator
stator
Stator rotor
rotating fields
rotor Relative
motion
(a) (b)
stator
rotor
(c)
N N s (1 S)
Sometimes, Ns – N is called the slip speed. Obviously, rotor (or motor) speed is
It may be kept in mind that revolving flux is rotating synchronously relative to the stator ( i.e. stationary space but
at slip-speed relative to the rotor.
Frequency of rotor current
When the rotor is stationary, the frequency of the rotor current is the same as the supply frequency. But when the
rotor starts revolving, then the frequency depends upon the relative speed or on slip-speed.
Let at any slip speed, the frequency of the rotor current be fr . Then,
8
120 f r
Ns N .
p
120 f
Also N s
p
fr N s N
S;
f Ns
f r sf
Dividing one by the other, we get,
As seen, rotor currents have a frequency of f r = sf and when flowing through the individual phases of rotor winding
give rise to rotor magnetic fields. These individual rotor magnetic fields produce a combined rotating magnetic field
whose speed relative to rotor is
120 f r 120 sf
sN s
P P
However, the rotor itself is running at speed N with respect to space.
Hence,
speed of rotor field in space speed of field to rotor speed of rotor relative to space
SN s N N s (1 S) N s
It means that no matter what the value of slip, rotor currents and stator currents each produce a sinusoidally
distributed magnetic field of constant magnitude and constant space speed of Ns. In other words, both the rotor and
stator field rotate synchronously which means that they are stationary with respect to each other. These two
synchronously rotating magnetic fields in fact, superimpose on each other and given rise to the actually existing
rotating field which corresponds to the magnetizing current of the stator winding.
Example 3.1 A 3-phase, 50 Hz induction motor has a full-load speed of 1440 r.p. m. For this motor, calculate
the following:
(a) number of poles ; (b) full-load slip and rotor frequency ;(c) speed of stator field with respect to (i) stator
structure and (ii) rotor structure and (d) speed of rotor field with respect to (i) rotor structure (ii) stator structure and
(iii) stator field. For parts (c) and (d), answer should be given in rpm and rad /sec.
Solution. (a) The use of full-load speed of 1440 rpm as synchronous speed gives
120 f 1
NS
P
120 50
1440
Or
P
120 50 1
P 4 poles
or
1440 6
Since the number of poles must be even and a whole number, the induction motor must have 4 poles. Note that an
induction motor runs at a speed, a little less than synchronous speed.
(b) Synchronous speed,
9
120 f1 120 50
NS 1500 r.p.m.
P 4
N s N 1500 1440
S 0.04
Ns 1500
Slip,
f 2 Sf1 0.04 50 2 Hz
Rotor frequency,
(c) (i) Speed of stator field with respect to stator structure
N S 1500rpm
2 N S 2 1500
S 150.08 rad / s
60 60
(ii) Speed of stator field w.r.t. revolving rotor structure
= 1500 1440 = 60 rpm
2 60
6.283 rad / s
60
(d) (i) Speed of rotor field w.r.t. rotor structure
120 ( rotor frequency )
poles
120 2
60 r.p.m. 6.283 rad / s
4
(ii) Speed of rotor field w.r.t. stator structure
=(Mechanical speed of rotor) + (Speed of rotor field w.r.t rotor structure)
= 1440 + 60 =1500 rpm = 150.08 rad/s.
(iii) Since both the stator and rotor fields are rotating at synchronous speed of 1500 rpm with respect to stator
structure, speed of rotor field with respect to stator field is zero. Thus the stator and rotor fields are stationary with
respect to each other.
Example 3.2 A properly shunted centre-zero galvanometer is connected in the rotor circuit of a 6-pole, 50 Hz
wound-rotor induction motor. If the galvanometer makes 90 complete oscillations in one minute, calculate the rotor
speed.
Solution. One complete oscillation of galvanometer corresponds to one cycle of rotor frequency.
90
f 2 Sf1 1.5 Hz
60
Rotor frequency,
f 2 1.5
S 0.03
f1 50
or Slip, s = fz fl =501.5 = 0.03
120 50
N N S (1 S) (1 0.03) 970 r.p.m.
6
Rotor speed,
10
3.4 EQUIVALENT CIRCUIT MODEL
The preceding sections have provided an appreciation of the physical behavior of the induction machine. We now
proceed to develop an equivalent circuit model that can be used to study and predict the performance of the
induction machine with reasonable accuracy. In this section a steady-state per-phase equivalent circuit will be
derived.
For convenience, consider a three-phase wound-rotor induction machine a shown in Figure 3.12. In the case of a
squirrel-cage rotor, the rotor circuit can be represented by an equivalent three-phase rotor winding. If currents flow
in both stator and rotor windings, rotating magnetic fields will be produced in the air gap.
Stator Rotor
Air-gap
R1 X1
V1 Rc Xm E1
(a)
Where V1 = per-phase terminal voltage
R1 = per-phase stator winding resistance
X1 = per-phase stator leakage reactance
E1 = per-phase induced voltage in the stator winding
Xm = per-phase stator magnetizing reactance
Rc = per-phase stator core loss resistance
Note that there is no difference in form between this equivalent circuit and that of the transformer primary winding.
The difference lies only in the magnitude of the parameters. For example, the excitation current I o is considerably
large in the induction machine because of the air gap. In induction machines it is as high as 30 to 50 percent of the
rated current, depending on the motor size where as it is only 1 to 5 percent in transformers. Moreover, the leakage
11
reactance X1 is large because of the air gap and also because the stator and rotor windings are distributed along the
periphery of the air gap rather than concentrated on a core, as in the transformer.
3.4.2 Rotor Equivalent Circuit
The rotor equivalent circuit at slip s is shown in Figure 3.13 (b).
SX2 X2
R2
SE2 R2 E2 S
(b) (c)
Where, E2 = per-phase induced voltage in rotor at standstill (i.e. at stator frequency f1)
R2 = per –phase rotor circuit resistance
X2 = per –phase rotor leakage reactance
Note that this circuit is at frequency f2. The rotor current I2 is
sE 2
I2
R2 jsX 2
3.1
The power involved in the circuit is
2
P2 I 2 R2
3.2
Which represents the rotor coppers loss per phase
Equation 1.1 can be rewritten as
E2
I2
( R2 / s ) jX 2
3.3
Equation (3.3) suggests the rotor equivalent circuit of Figure 3.13 (c). Although the magnitude and phase angle of I 2
are the same in Eqs.(3.1)and (3.3), there is a significant difference between these two equations and the circuits
(Figure 3.13 (b) and (c)) they represent. The current I 2 in Eq.(3.1) is at slip frequency f2, where as I2 in Equation
(3.3) is at line frequency f 1. In Eq.(3.1) the rotor leakage reactance SX 2 varies with speed but resistance R 2 remains
fixed, whereas in Eq.(3.3) the resistance R 2/s varies with speed but the leakage reactance X 2 remains unaltered. The
per-phase power associated with the equivalent circuit of Figure 3.13(c).
2 R2 P2
P I2
S S
3.4
Because induction machines are operated at low slips (typical values of slip s are 0.01 to 0.05) the power associated
with Figure 3.13(c) is considerably larger. Note that the equivalent circuit of Figure 3.13(c) is at the stator
frequency, and therefore this is the rotor equivalent circuit as seen from the stator. The power in Eq.(3.4) therefore
represents the power that crosses the air gap and thus includes the rotor copper loss as well as the mechanical power
developed, Equation (3.4) can be rewritten as .
12
R
P Pag I 2 2 R2 2 ( 1 s
S
R
I 22 2
S 3.5
The corresponding equivalent circuit is shown in Figure 3.13(d).
X2
R2
E2
R2
1 S
S
(d)
The speed dependent resistance R2 (1-s)/s represents the mechanical power developed by the induction machine.
R2
P mech I 2 2 ( 1 S)
S
(1 S) Pag
1 S
.P2
S
and
P2 I 2 2 R 2 SPag
Thus
Pag : P2 :Pmech 1 : S : 1 S
This equation indicates that, of the total power input to the rotor (i.e. power crossing the air gap, Pag), a fraction s is
dissipated in the resistance of the rotor circuit (known as rotor copper loss) and the fraction 1-s is converted into
mechanical power. Therefore, for efficient operation of the induction machine, it should operate at a low slip so that
more of the air gap power is converted into mechanical power. Part of the mechanical power will be lost to
overcome the windage and friction. The remainder of the mechanical power will be available as out put shaft power.
3.4.3 Complete Equivalent Circuit
The stator equivalent circuit, Figure 3.13(a) and the rotor equivalent circuit of Figure 3.13(c) or (d) are at the same
line frequency f1 and therefore can be joined together. However, E 1 and E2 may be different if the turns in the stator
a N1
N 2
wining and the rotor winding are different. If the turns ratio is considered, the equivalent circuit of the
induction machine is that shown in Figure 3.13(e). Note that the form of the equivalent circuit is identical to that of a
two-winding transformer, as expected.
13
I2
R1 X1 I 2' X 2' a 2 X 2
a
I1 Io
Ic Im
Xm E2 aE2 E1
'
V1 E1 Rc R2' a 2 R2
S S
Pag
(e)
Figure 3.13 Development of the induction machine equivalent circuit
3.4.4 Various equivalent circuit
The equivalent circuit shown in Figure3.13 (e) is not convenient to use for predicting the performance of the
induction machine. As a result, several simplified versions have been proposed in various textbooks on electric
machines. There is no general agreement on how to treat the shunt branch (i.e., R c and Xm), particularly the
resistance RC representing the core loss in the machine. Some of the commonly used versions of the equivalent
circuit are discussed here.
3.4.5 Approximate Equivalent Circuit
If the voltage drop across R 1 and X1 is small and the terminal voltage V 1 does not appreciably differ from the
induced voltage E1, the magnetizing branch (i.e. Rc and Xm), can be moved to the machine terminals as shown in
Figure 3.14 (a).
R1 X1 X’2
I1
Io I’2
V1 Rc Xm R2'
S
Pag
(a)
This approximation of the equivalent circuit will considerably simplify computation, because the excitation current
(Io) and the load component (I' 2) of the machine current can be directly computed from the terminal voltage V 1 by
dividing it by the corresponding impedance.
Note that if the induction machine is connected to a supply of fixed voltage and frequency the stator core loss is
fixed. At no load, the machine will operate close to synchronous speed. Therefore, the rotor frequency f 2 is very
small and hence rotor core loss is very small. At a lower speed f 2 increases and so does the rotor core loss. The total
core losses thus increase as the speed falls. On the other hand, at no load, friction and windage losses are maximum
and as speed falls these losses decreases. Therefore, if a machine operates from a constant voltage and constant-
frequency source, the sum of core losses and friction and windage losses remains essentially constant at all operating
speeds. These losses can thus be lumped together and termed the constant rotational losses of the induction machine.
If the core loss is lumped with the windage and frication loss R c can be removed from the equivalent circuit, as
shown in Figure 3.14(b).
14
R1 X1 X’2
I1
Io I’2
V1 Xm R2'
S
Pag
(b)
Figure 3.14 Approximate equivalent circuit of Induction motor
3.4.6 IEEE Recommended Equivalent Circuit
In the induction machine, because of its air gap, the exciting current Io is high of the order of 30 to 50 percent of the
full-load current. The leakage Reactance X 1 is also high . The IEEE recommends that in such situation, the
magnetizing reactance Xm not be moved to the machine terminals (as is done in Figure 3.14b), but be retained at its
appropriate place, as shown in Figure 3.15. The resistance R C is however, omitted, and the core loss is lumped with
the windage and friction losses. This equivalent circuit (Figure 3.15) is to be preferred for situation in which the
induced voltage E1 differs appreciably from the terminal voltage V1.
R1 X1 I'2 X '2
I1 Io
R '2
V1 Xm
S
Pag
R2
Vth
S
Pag
Figure 3.16 Thevenin Equivalent circuit
15
Xm
Vth V1
R 1
2
( X1 X m ) 2
1
2
Where
R12 ( X 1 X m ) 2
If as is usually the case
Xm
Vth V1
X1 X m
Vth K th V1
Xm
K th
X1 X m
Where,
The Thevenin impedance is
jX m ( R1 jX 1 )
Z th
R1 j ( X 1 X m )
Rth jX th
R12 ( X 1 X m ) 2
If
2
Xm
R th R 1
X1 X m
K 2 th R 1
Xth X1
Example 3.3 A 3-phase slip ring induction motor gives a reading of 55V across slip rings on open circuit when
at rest with normal stator voltage applied. The rotor is star-connected and has impedance of (0.7 + j 5) per phase.
Find the rotor current when the machine is (a) at stand still with the slip rings joined to a star-connected starter with
a phase impedance of (4 + j 3) ohms and (b) running normally with a 5 percent slip.
Solution
(a) At standstill, i.e. S=1
55
E2 31.8V
Induced emf per phase in rotor winding, 3
Resistance per phase in rotor circuit, r2 0.7 4 4.7 4.7
Reactance per phase in rotor circuit, x 2 5 3 8
16
z 2 r22 x 22 4.7 2 8 2 9.28
Impendence per phase in rotor circuit,
E 2 31.8
I2 3.425 A
Rotor current per phase,
z 2 9.28
r2 4.7
cos 2 0.506 ( lagging )
Power factor
z 2 9.28
(b) Running normally at 5 Percent slip
Induced e.m.f in rotor winding per phase,
E 2 S SE 2 0.05 31.8 1.59 V
Reactance per phase in rotor circuit,
x 2 S Sx 2 0.05 5 0.25
Rotor impedance per phase,
z 2 S r22 x 22S 0.7 2 0.25 2 0.7433
E2S 1.59
I2 2.14 A
Rotor current per phase,
z 2 S 0.7433
Power factor,
r2 0 .7
cos 2 0.92 ( lagging )
z 2 S 0.7433
Example 3.4 A 3, 15 hp, 460V, 4-pole, 60Hz, 1728 rpm induction motor delivers full output power to a load
connected to its shaft. The windage and friction loss of the motor is 750 W. Determine the
a. Mechanical power developed.
b. Air gap power
c. Rotor copper loss.
Solution
a) Full-load shft power, Pshaft = 15 746 = 11,190 W
Mechanical power developed, Pmech = Pshaft + Pf&w
= 11,190 + 750 = 11,940 W
120 f 120 60
Ns 1800 rpm
P 4
b. Synchronous speed,
N s N 1800 1728
S 0.04
Ns 1800
Slip,
Pmech 11 ,940
Pag 12 ,437.5 W
1 S 1 0.04
Air gap power,
17
The equivalent circuits derived in the preceding section can be used to predict the performance characteristics of the
induction machine. The important performance, characteristics in the steady state are the efficiency, power factor,
current, starting torque maximum (or pull-out) torque, and so forth.
The mechanical torque developed Tmech per phase is given by
R2
Pmech Tmech .
2
mech I2 . (1 S )
S
33331 3.6
Where,
2 N
mech
60
3.6 a
The mechanical speed mech is related to the synchronous speed by
mech ( 1 S )syn
Ns
2 ( 1 s )
60
11 3.7
and
120 f
syn x 2
P .60
3.8
From Eqs. (3.6) and (3.7)
2
I R
Tmech . syn 2 2 pag
S
3.9
1
Tmech .Pag
syn
3.10
1 2 R2
.I2
syn S
3.10a
1 2 R2
I2
syn S
3.11
From Thevenin equivalent circuit and Eq.1.11
18
2
1 Vth R2
Tmech . .
syn ( Rth
R2 2
) ( X th X 2 )2 S
S
3.12
Note that if the approximate equivalent circuits (Figure 3.13(b) are used to determine I 2 in Eq.(3.12) Vth, Rth and Xth
should be replaced by V1, R1 and X1 respectively. The prediction of performance based on the approximate
equivalent circuit may differ by 5 percent from those based on the equivalent circuit of Figure 3.15 or Figure 3.16.
For a three-phase machine Eq.3.12 should be multiplied by three to obtain the total torque developed by the
machine.
2
3 Vth R2
T3 , mech . .
syn ( Rth
R2 2
) ( X th X 2 ) 2 S
S
The torque-speed characteristic is shown in Figure 3.17. At low values of slip,
R2' R2'
( Rth ) ( X th X 2' ) and Rth
S S
And thus
1 V 2 th
Tmech . .S
syn R' 2
3.13
Tmax
TSt NS
N
0 STmax 0 S
1
19
1 Vth R' 2
Tmech . .
syn ( X th X ' 2 ) 2 S
3.14
The torque varies almost inversely with slip near S=1, as seen from Figure 3.16. Equation (3.12) also indicates that
at a particular speed (i.e. a fixed value of s) the torque varies as the square of the supply voltage V th (hence V1).
0%
= 10
V 1
%
07
= 0.7
V1
%
0.5
V 1=
N
NS
R2'
ST max
Rth2 ( X th X 2' )2
1
2
3.15
This expression can be also be derived from the fact that the condition for maximum torque corresponds to the
condition for maximum air gap power (Eq.3.10). This occurs, by the familiar impedance-matching principle in
circuit theory, when the impedance of R' 2/s equals in magnitude the impedance between it and the supply voltage V 1
(Figure 3.16) as shown in Eq.(3.15). The slip Smax at maximum torque Tmax is
R2'
ST max
R 2
th ( X th X 2' )2
1
2
3.16
The maximum torque per phase from Eqs. (1.12) and (1.16) is
2
1 Vth
Tmax .
2 syn Rth [ Rth2 ( X th X 2' )2 ]
1
2
3.17
Equation (3.17) shows that the maximum torque developed by the induction machine is independent of the rotor
circuit resistance. However, from Eq. (3.16) it is evident that the value of the rotor resistance R 2 determines the
speed at which this maximum torque will occur. The torque-speed characteristics for various values of R 2 are shown
in Figure.3.19.
20
T
TSt
TSt R2
increasing
TSt
NS
R2'
ST max
X th X 2'
3.18
2
1 Vth
Tmax
2 syn X th X 2'
3.19
Equation (3.19) indicates that the maximum torque developed by induction machine is inversely proportional to the
sum of the leakage reactances. From Eq. (3.12), the ratio of the maximum torque developed to the torque developed
at any speed is
2
R2'
X th X 2'
2
R th
Tmax S S
2
T ST max
Rth R2 X th X 2' 2
'
STma x
3.20
21
If R1 (hence Rth) is negligibly small,
2
R2'
X th X 2
' 2
S
Tmax S
2
T R2' S T max
X th X 2' 2
ST
ma x
3.21
From Eqs. (3.18) and (3.21)
2 2
R2' R'
2
Tmax S ST S
ma x
2
T R2' ST max
2
ST
ma x
3.22
2
R2'
S
Tmax
Dividing both the numerator and denominator of Eq (3.22) by
1 S T S
2
Tmax
1 max
T 2 S S T max
1 ST S S
2 2
max
2 S2 ST max
1 S S
2 2
Tmax
2 S ST max
Hence,
Tmax S2 S2
T max
T 2 ST S max
3.23
Equation (3.23) shows the relationship between torque at any speed and the maximum torque in terms of their slip
values.
Example 3.5 A 6-pole, 3-phase, 50 Hz, induction motor runs on full load with a slip of 4 percent. Given the
rotor standstill impedance per phase as (0.01 + j 0.05), calculate the available maximum torque in terms of full
load torque. Also determine the speed at which the maximum torque occurs. .
Solution
Rotor resistance per phase, R2=0.01
Rotor standstill reactance per phase, X2=0.05
Full load slip, S=4%=0.04
Ratio of maximum torque to full load torque
22
2
R2 0.01
2
S 2fl 0.04
2
X2 0.05
0.0416
2.6
R2 0.01 0 . 016
2 S fl 2 0.04
X2 0.05
Tmax 2.6 T fl
Maximum torque,
R2 0.01
ST max 0.2
X 2 0.05
(ii) Slip corresponding to maximum torque,
Speed corresponding to maximum torque,
120 50
N N s ( 1 ST max ) ( 1 0 .2 )
6
800 r . p .m .
Example 3.6 A 4-pole, 50 Hz, 3-phase induction motor has a rotor resistance of 0.024 per phase and standstill
reactance of 0.6 per phase. Determine the speed at which the maximum torque is developed.
Solution
Rotor resistance per phase, R2=0.024
Rotor standstill reactance per phase, X2=0.6
Since the torque under running condition is maximum at that value of the slip which makes rotor reactance per phase
equal to the rotor resistance per phase,
R2 0.024
ST max 0.04
Slip corresponding to maximum torque,
X2 0.6
Speed corresponding to maximum torque,
N N S 1 ST max
120 50
1 0.04
4
1440 rpm
Example 3.7 The maximum torque of a 3-phase induction motor is twice the full load torque and starting torque
is equal to full load torque. Calculate the full load speed and the slip at which maximum torque occurs.
Tmax 2T fl
Solution Maximum torque,
T T
Starting torque, st fl
23
Since from Eq.1.23
Tst 2S
2 T max
Tmax ST max 1
2 ST max
0 .5
ST2 max 1
4 42 4
ST max 2 3 0.268
2
rejecting higher value
Let the full load slip of S fl. Since the ratio of full load torque to maximum torque (Eq.3.23) is given by the
expression
T fl 2 ST max S fl
Tmax ST2 max S 2fl
1 2 0.268 S fl
2 0.268 2 S 2fl
Or
S fl 0.072
Or rejecting higher value.
Full load speed,
N N S 1 S fl N s 1 0.072 0.928 N s
i.e. 0.928 times synchronous speed
STATOR CURRENT
From IEEE recommended equivalent circuit Figure 3.16, the input impedance is
R'
Z1 R1 jX 1 X m // 2 jX 2'
S
R1 jX 1 X m // Z 2
'
24
R'
jX m 2 jX 2'
Z1 R1 jX 1 S
R2'
j ( X m X 2' )
S
Z1 1
At synchronous speed (i.e., S=0), R 2'/s is infinite and so I 2' = 0. The stator current I 1 is the exciting current I o. At
larger values of slip S2'(=R2'/s +jX2’) is low and therefore I2'(and hence I1) is large. In fact, the typical starting current
(i.e. at S=1) is five to eight times the rated current. The typical stator current variation with speed is shown in Figure
3.20.
I1
pu
6
5
4
3
2
1
-Ns 0 Ns N
where 1 is the phase angle of the stator current I 1. This phase angle 1 is the same as the impedance angle of the
equivalent circuit of Figure 3.15. The typical power factor variation with speed is shown in Figure 3.21.
PF
0.8
0.5
0 Ns N
25
EFFICIENCY
In order to determine the efficiency of the induction machine as a power converter, the various losses in the machine
are first identified. These losses are illustrated in the power flow diagram of Figure 3.22 For a 3 machine the
power input to the stator is
Pin =3V1 I1 Cos 1
The power loss in the stator windings is
P1 3I12 R 1
Where R1 is the ac resistance (including skin effect) of each phase winding at the operating temperature and
frequency.
Power is also lost as hysteresis and eddy current loss in the magnetic material of the stator core. The remaining
power, Pag , crosses the air gap. Part of it is lost in the resistance of the rotor circuit.
P2 3I 22 R 2
Where, R2 is the ac resistance of the rotor winding. If it is a wound-rotor machine, R 2 also includes any external
resistance connected to the rotor circuit through slip rings.
Power is also lost in the rotor core. Because the core losses are dependent on the frequency f 2 of the rotor, these may
be negligible at normal operating speeds, where f2 very low.
Stator Rotor Friction &
core loss core loss Windage Loss
Pag
Pmech
Pin 3V1I1Cosθ1
Pout (shaft)
Stator Rotor
copper loss copper loss
26
Pout = Pmech = Pag (1S)
and the ideal efficiency is
Pout
ideal 1 S
Pin
3.25
Sometimes (ideal) is also called the internal efficiency as it represents the ratio of the power output to the air gap
power. The ideal efficiency as a function of speed is shown in Figure 3.23. It indicates that an induction machine
must operate near its synchronous speed if high efficiency is desired. This is why the slip is very low for normal
operation of the induction machine. If other losses are included, the actual efficiency is lower than the ideal
efficiency of Eq.(3.25) as shown in Figure.3.23. The full-load efficiency of a large induction motor may be as high
as 95 percent.
η Ideal
efficiency,
1-S
Actual
efficiency
0.5
0 Ns N
.
Figure 3.23 Efficiency as a function of speed
Example 3.8 A 3, 460V, 1740rpm, 60Hz, 4-pole wound-rotor induction motor has the following parameters
per phase:
R1=0.25 R2’=0.2
X1=X2’=0.5 Xm=30
The rotation losses are 1700 w. with the rotor terminals short-circuited, find
a). i) Starting current when started direct on full-voltage
ii) Starting torque
b) i) Full-load slip
ii) Full-load current
iii) Ratio of starting current to full-load current
iv) Full-load power factor
v) Full-load torque
vi) Internal efficiency and the motor efficiency at full-load
c) i) Slip at which maximum torque is developed
ii) Maximum torque developed
d) How much external resistance per phase should be connected in the rotor circuit so that the
maximum torque occurs at start?
27
Solution
460
V1 265.6 V / phase
3
a)
At start S=1. The input impedance is
r'
jX m 2 jx '2
s
Z1 r1 x1 '
r2
s
j x m x '2
j300.2 j0.5
0.25 j0.5
0.2 j30.5
1.0866
265.6
I st 245.9 66A
1.0866
2N s 2 1800
syn 188.5 rad / s
60 60
V1 jX m 266.5 j 30.0
Vth 261.3V
r1 j xm x1 0.25 j 30.5
2
3 Vth R2'
Tst .
syn ( Rth R2' ) 2 ( X th X 2 ) 2 S
3 261.3 2 0.2
188.5 ( 0.24 0.2 ) ( 0.49 0.5 )
2 2
1
185.2 N .m
b) At full-load
N s N 1800 1740
S 0.0333
Ns 1800
28
R2' 0 .2
6.01
s 0.0333
j306.01 j0.5
Z1 0.25 j0.5
6.01 j30.5
0.25 j0.5 5.598 j1.596
6.212319.7
265.6
I FL 42.754 19.7A
6.212319.7
I st 245.9
5.75
I FL 42.754
3 261.32
TFL 6.01
188.5 (0.24 6.01) 2 (0.49 0.5) 2
163.11 N.m
Pout 28,022.3
motor 100 87.5%
Pin 32,022.4
c)
From Eq. 3.16
R '2
S T max
R 2
th ( X th X '2 ) 2
1
2
29
0.2 0.2
0.1963
0.24 2
0.49 0.5
2
1
2 1.0187
From Eq.1.17
2
3 Vth
Tmax .
2 syn R [ R ( X X ' ) 2 ] 12
2
th th th 2
3 261.32
2 188.5 0.24 0.24 2 0.49 0.52 1
2
431.68N.m
Tmax 431.68
2.65
TFL 163.11
d)
R '2 R 'ext
ST max 1
R 2
th ( X th X '2 ) 2
1
2
Note that for parts (a) and (b) it is not necessary to use Thevenin’s equivalent circuit. Calculation can be based on
the equivalent circuit of Figure. 3.15 as follows:
Z1 r1 x 1 R e jX e
0.25 j0.5 5.598 j1.596
3 2 3
T I1 R e 42.754 2 5.598
syn 188.5
163 N.m
N '2 N 2 k w2
I '2 I 2 I2
N1' N1k w1
30
Here N 1' and N2 are the effective number of stator and rotor turns respectively. In Figure 3.24 load component of
F1' I '2 N 1'
m.m.f. of the total stator m.m.f. F l, is shown opposing rotor m.m.f. F2. Similarly, load-component
current I2', of the total stator current I1, is shown opposite to rotor current I2. In Figure 3.24, per-phase rotor induced
emf E2 lags by a time-phase angle of 90°.
I’2
I1
I’2N’1=F’1 F1
Fr Im
2
F2 = I2 N’2
E2
I2
E1
31
Figure 3.25 Induction motor Phasor diagram at (a) standstill and (b) a full-load slip s.
MODES jI x
OF
V1 1
V1 1
jI 1x 1 I1r1
I1r1
V’1=-E1 I1
V’1=-E1 I ’2
1
1 I’ 2 I1
I0 I0
Ic
I 2r 2 Im
2
I2 r
2 2
I2
jI 2x 2
sE2=I2Z2
E2=I2 Z2 I2
jSI2x2
E1
E1
(a) (b)
32
BRAKING MOTOR GENERATOR
REGION REGION REGION
Tmax
-NS 0 NS 2NS
Tmax
Figure 3.26 torque-slip curve of an induction machine showing its braking, motor and generator regions
OPERATING CHARACTERISTICS OF INDUCTION MOTORS
Steady-state operating characteristics of an induction motor show graphically the variation of speed, power factor,
stator current and efficiency as the shaft power output is varied from no-load to full load. For a given induction
motor, the operating characteristics are governed by its rotor resistance, air-gap length and shape of both stator and
rotor slots. The objective of this article is to describe the nature of the steady-state operating characteristics of
induction motors and to examine the factors that govern them. Figure 3.27 illustrates typical operating
characteristics of an induction motor. The shape of these curves is now explained below.
speed
1.0
efficiency
Stator current, efficiency, Torque, Speed
P.f.
0.8
Stator current
in p.u and p.f.
0.6
Torque
0.4
0.2
33
At no-load, rotor leakage reactance has little effect on the rotor leakage impedance, because rotor frequency and sx 2
sX 2
90 tan 1
r2
are very small and load angle is very near to 90°. When the slip increases with an increase in
sX
tan 1 2
r2
load, the rotor power factor angle 2 increases and as a result of it, load angle (90 + 2) is also
increased. This shows that as the applied load torque is increased, the rotor speed falls and both the rotor m.m.f. F 2
and load angle increase to supply the required load torque. The fall in speed from no load to full load is usually in
the range of 2 to 5 percent of rated speed. In view of this an induction motor can be said to possess shunt
characteristics.
b.) Power factor:
The stator current of a three-phase induction motor is made up of the following three components:
(i) Magnetizing current Im: This component lags stator voltage Vl by 90° as in a transformer. Its function is to set up
rotating magnetic field.
(ii) Stator-loss component Ic: This component supplies the stator iron loss and stator copper loss as in a transformer.
(iii) Load component I’2: This component balances the rotor m.m.f. as in a transformer.
At no load, stator current Io is shown in Figure 3.28. The function of the third, i.e. load, component of Io at no load is
to supply friction and windage (F.W.) loss. (For a transformer at no load, this third component is zero). The rotor
power developed at no load, is, therefore, equal to F.W. loss. As this loss is quite small, rotor current and therefore
load component is very small.
V1
' B
1' I 2
1
A
I '2
I0
O
I2
I2 E2
E1
34
0.85 to 0.88 are obtained at 80 to 90% of full-load outputs. If the motor is loaded beyond this load, power factor
decreases slightly because of the predominant effect of stator and rotor leakage reactance drops.
c.) Efficiency:
As in other electrical machines, the induction machine losses are made up of fixed losses (= core loss + friction and
windage loss) and variable load losses. At no load, the shaft power output is zero, therefore, efficiency is zero. At
lower values of loads, the fixed losses are more as compared with the output; efficiency is, therefore, low. As the
load is increased, the efficiency also rises and becomes maximum when fixed losses and variable losses are equal.
Maximum efficiency occurs at about 80 to 95% of rated output, the higher values being applicable for larger motors.
If the load is increased beyond the load resulting in maximum efficiency, the load losses increase more rapidly than
the output, consequently the efficiency decreases.
d.) Stator current:
The no-load stator current is about 30 to 50% of rated current, the larger values being applicable to smaller sizes.
With the increase in load, the current rises correspondingly. In the phasor diagram, the locus of the tips of stator
current with increasing loads follows a semi-circle and this leads to the induction motor circle diagram.
e.) Air gap:
In induction motors, for constant supply voltage, the air-gap flux remains substantially constant. If the air-gap length
is increased, then constant flux requires more magnetizing current. This reduces the no-load power factor as well as
the full-load power factor of the induction motor. Therefore, in order that an induction motor operates at a better
power factor, the air-gap length is kept as small as is mechanically possible. Small air-gap clearance in induction
motors necessitates a heavier shaft and high-grade bearings than are required for other types of rotating machines of
the same rating and speed.
Open slots in an induction motor has the effect of increasing the air-gap length (1.10 to 1.20 times the actual air-gap
length) as a result of which more magnetizing current is required and the operating power factor of the motor is
worsened. But an induction motor with open slots has less leakage reactance and, therefore, more T st, more Tmax etc.
Likewise induction motors with semi-closed slots or closed slots requires less magnetizing current and, therefore,
better operating power factor, but its T st, Tmax etc are reduced. In view of this, at the design stage, a compromise has
to be made between Tst, Tmax and the operating power factor of the induction motors.
U A1 W1
V
3-Phase
V A2 IM
W A3 W2
35
Figure 3.29 Circuit diagram for no-load and blocked-rotor Test
r2
s
The no-load slip S is very small, therefore in Figure 3.15 of IEEE recommended equivalent circuit, is very large
r2
jx 2
s
as compared to Xm. In view of this, the resultant of parallel branches jX m and is almost equal to jXm as
illustrated in Figure 3.30 (a). Thus the no-load reactance Xnl seen from the stator terminals is equal to x1 + Xm, i.e.
Xnl = x1 + Xm = X1 3.26
Where, X1 is the stator self-reactance.
From the instrument readings at no load, stator no-load impedance:
Vn1
Z n1
I n1
Pn1
Rn1 2
I n1
2 2
X n1 Z nl Rn1
The rotational losses Prot (friction, windage loss and core loss) are usually assumed constant and can be obtained
from the relation.
R1 X1
INL
Xm
VNL
(a)
3.7.2 Blocked-rotor test
Blocked-rotor test, similar to the short-circuit test on a transformer, is performed on the induction motor to calculate
its leakage impedance.
36
For performing this test, the rotor shaft is blocked by external means, i.e. the rotor shaft is held stationary by belt-
pulley arrangement or by hand. Now balanced poly phase voltages at rated frequency are applied to the stator
terminals through a poly phase variac. This applied voltage is adjusted till rated current flows in the stator winding.
Per phase values of applied voltage V br, input current (=rated current) I br and the input power P br are recorded.
Current Ibr may be affected by rotor position; in view of this the rotor should be held in a position that gives I br equal
to the mean of maximum and minimum current value.
Measure the dc resistance per phase of the stator winding soon after this test and multiply it by 1.1 to 1.3 in order to
obtain the per phase effective stator resistance r1.
The equivalent circuit under blocked-rotor test is as shown in Figure.3.30 (b).
R1 X1 X2
Xm R2
Vbr
S
(b)
Figure 3.30 Induction motor equivalent circuits for (a) no-load test and (b) blocked-rotor test
From the instrument readings during blocked-rotor test, the parameters can be obtained as under:
The blocked-rotor impedance
Vbr
Z br
I br
Blocked-rotor reactance
X br Z br 2 Rbr 2
An examination of Figure 3.30 (b) reveals that the blocked-rotor impedance seen from the stator terminals is given
by
37
jX m ( r2 jx 2 )
Z br Rbr jX br r1 jx1
r2 j( x2 X m )
jX m ( r2 jx 2 ) r2 j ( x 2 xm )
r1 jx1 .
r2 j ( x 2 xm ) r2 j ( x 2 xm )
2
jX m [ r2 jr2 x 2 jr2 ( x 2 X m ) x2 ( x2 X m ]
r1 jx1 2
r2 ( x 2 X m )2
2
jX m [ r2 x 2 X 2 jr2 X m ]
or Rbr jX br r1 jx 1 2
r2 X 22
3.27
Where X2 = x2 +Xm, is the rotor self-reactance.
Comparison of the imaginary components of both sides of Eq. (3.27) gives
X m [ r22 x 2 X 2 ]
X br x1
r 22 X 22
r2
Xm 2 x2
X 2
x1
r22
X2
X2
r22
X 2 r2 X2
Since , therefore may be neglected. With this
X m x2 X m x2
X br x1 x1
X2 X m x2
x2
x1
x
1 2
Xm
x2
Xm
Usually the magnetizing reactance Xm >> rotor leakage reactance x2, therefore is negligible small and this
gives
Xbr = x1 +x2 3.28
There is no practical method of separating x 1 and x2. For wound rotor machines x1 is assumed equal to x2 i.e. x1 =
x2= ½Xbr
38
For squirrel cage induction machines, total leakage reactance X br (=x1 +x2) can be distributed between stator and
rotor as per the following table:
Table 3.1: Empirical distribution of leakage reactance Xbr
Fraction of Xbr
Class of motor X1 X2
1. Class A (normal Tst , high Ist and low slip) 0.5 0.5
2. Class B (normal Tst, low Ist and low slip) 0.4 0.6
3. Class C (high Tst , low Ist and high slip) 0.3 0.7
4. Class D (high Tst , low Ist and high slip) 0.5 0.5
Once x1 is known, then from Eq. (3.26), the stator magnetizing reactance is given by
Xm= Xnl –x1
Now taking the real components of both sides of Eq. (3.27) blocked-rotor resistance R br as seen from the stator
terminals is
X 2m
R br r1 r2
r22 X 22
For machines of normal design, X2>> r2 therefore, r2 in the denominator can be neglected as compared to X2
2
X
R br r2 r2 m
X2
39
graph can be plotted. The speed, with reduction in voltage, will fall only slightly so that the friction and windage
loss remains substantially constant
From each of the input-power readings, the corresponding stator ohmic loss is subtracted to obtain the core loss and
friction and windage loss, i.e.
Prot m( Pnl I nl2 r1 )
Where, Pnl is the per phase power input,
Inl is the per phase stator current and
r1 is the effective per phase stator resistance.
The plot of the rotational loss P rot with variable stator voltage is shown in Figure 3.31. The intercept of the
extraplotted Prot curve with the ordinate gives the friction and windage loss, because the core loss is zero for zero
applied voltage.
Prot
PC
Pf&W
Vrated V
Note that the effective stator resistance per phase is taken equal to 1.2 times its d.c. value.
From no-load Test:
40
Vnl 400
Z nl 86.6
I nl 8
3
Pnl 250
R nl 3.91
3I nl
2 2
3 8
3
X nl Z 2nl R 2nl 86.62 3.912 86.51
1
x1 x 2 X br 2.158
2
X m X nl x1 86.51 2.158 84.352
X 2 X m x 2 84.352 2.158 86.51
And
From eq.(3.29), per phase rotor resistance is given by
2
X
r2 ( R br r1 ) 2
Xm
2
86.51
1.102 0.6 1.2 0.402
84.352
41
N (1 s ) N s
S N S N S N S N S
42
N S N S
1 1' 3 3'
1 1' 2 2' 3 3' 4 4'
+ _
4' 4 2' 2
2U
2W 2V
1W 1U
1V
1W 1V
2W
2P 2V
P
(a) Series-star (Y) connection (b)
( 2P-pole connection) Parallel-star (YY) connection
( P-pole connection)
43
T
Low
speed High
(2P) speed
(P)
Ns
Ns N
2
PY 3 (VI cos Y )
2. For parallel-star connection (Figure 3.33(b))
PY Y 2 3 (VI cos Y Y )
It is assumed that the power factor remains unchanged and the motor losses are negligible. With the changeover of
stator winding from series star to parallel star, the power drawn from the supply is doubled. Simultaneously, the
speed is also doubled. So the motor torque remains constant. Constant torque operation is more common.
Constant horsepower operation: (/YY)
The power drawn from the supply is given by:
1. For series-delta ( ) connection (Figure 3.34(a))
P 3 VICos
2. For parallel-star connection (Figure (3.34(b))
44
1U 2U
2U 2V
1W 1U
1V
1W 1V
2W
2V
P
2W
Low
speed High
(2P) speed
(P)
Ns Ns N
2
NS
-T
E 4.44 m f Tph K w
The induced emf E is nearly equal to the applied voltage V (neglecting drop in stator impedance). Then, we can
write
V
f
4.44 m T ph K V Hz
When the frequency is reduced, the applied voltage also must be reduced proportionally so as to maintain constant
flux, otherwise the core will get saturated resulting in excessive iron losses and magnetizing current. The maximum
torque also remains constant under this condition. However, the voltage is not varied proportionally in the lower
45
frequency range to account for the voltage drop in the winding resistance. This type of control (constant V/ f) is used
for speed control below base frequency (line frequency of 50Hz).
As the voltage increase above rated value, when the input frequency goes above base frequency, only constant
(rated) voltage with variable frequency (frequency control) is used for speed control. Under this condition, both flux
and maximum torque decrease as the frequency is increased.
Advantages of constant volt/Hz operations are the following:
a) Smooth speed control,
b) Small input current and improved power factor at low frequency start, and
c) Higher starting torque for low cage resistance
Maximum Torque
Neglecting the stator winding resistance, the maximum torque is
3V 2
Tmax
2syn X 1 X '2
So, the maximum torque remains constant as stated earlier for constant volt/Hz ratio for frequencies below base
frequency, except for very low values of frequency (Figure 3.35). This is taken as constant torque control with
constant flux or volt/Hz ratio.
For input frequency above base frequency, only constant (input) voltage with variable frequency is applied as stated
earlier. In this case the maximum torque changes to
2
3 V
Tmax
2syn X 1 X 2
'
supply frequency
base frequency
Where,
With α >1 as frequency is higher than base frequency, both maximum torque and flux, as given by volt/Hz ratio,
decrease as frequency increases (as shown in Figure 3.34). This is taken as constant power control with variable
flux.
T Constant T
fbase
Constant Hp
Load
torque
N1 N2 N3 N4 N5 N6 N7
N
46
Figure 3.35 Torque-speed characteristics of an IM with variable-voltage, variable –frequency control
The torque-speed characteristic of the load is superimposed on the motor torque-speed characteristic. Note that the
operating speeds N1…N7 are close to corresponding synchronous speeds. In this method of speed control, therefore,
the operating slip is low and the efficiency is high.
The operating slip can be changed by
c) Varying the line voltage
Recall that the torque developed in an induction motor is proportional to the square of the terminal voltage. A set of
torque-speed characteristics with various terminal voltages is shown in Figure 3.36.
Note that for this method of speed control the slip increase at lower speeds, making the operation inefficient.
However, for fans, or, similar centrifugal loads in which torque varies approximately as the square of the speed, the
power decreases significantly with decrease in speed. Therefore, although the power lost in the rotor circuit (= sP ag)
may be a significant portion of the air gap power, the air gap power itself is small and therefore the rotor will not
overheat. The voltage controller circuits are simple and, although inefficient, are suitable for fan, pump, and similar
centrifugal drives.
pu
=1 Fan Load
V 1
pu
07 TL N 2
= 0.7
V 1
pu
0.5
V 1=
N 1 N2 N3
N
3
T
Rex2 Rex1 Rex=0
Induction
motor Load
Rex
N1 N2 N3 N4 N5 NS N
47
Figure 3.37 the torque- speed characteristics for four external resistances
The major disadvantage of the rotor resistance control method is that the efficiency is low at reduced speed because
of higher slips. However, this control method is often employed because of its simplicity. In applica tion where low-
speed operation is only a small proportion of the work, low efficiency is acceptable. A typical application of the
rotor, resistance control method is the hoist drive of a shop crane. This method also can be used in fan or pump
drives, where speed variation over a small range near the top speed is required.
3.9 STARTING OF IM
Most induction motors-Large and Small-are rugged enough that they could be started across the line without
incurring any damage to the motor windings, although about five to eight times the rated current flows through the
stator at rated voltage at standstill. However, in large induction motors, large starting current are objectionable in
two respects:
First, the mains supplying the induction motor may not be of a sufficiently large capacity.
Second, because of large starting current, the voltage drops in the lines may be excessive, resulting in reduced
voltage across the motor.
Because the torque varies approximately as the square of the voltage, the starting torque may become small at the
reduced line voltage that the motor might not even start on load. Thus we formulate the basic requirement for
starting:
The line current should be limited by the capacity of the mains, but only to the extent that the motor can develop
sufficient torque to start (on load, if necessary)
A number of methods is available of for starting both cage-rotor and wound-rotor motors:
Starting of Squirrel-cage Motors
For cage motors, the choice of any particular method of starting depends on (i) size and design of the motor (ii)
capacity of the power lines and (iii) type of the driven load. There are primarily two methods of starting squirrel-
cage induction motors: (a) full-voltage starting and (b) reduced-voltage starting. The full-voltage starting consists of
DOL starting only. The reduced-voltage starting has the advantage of reducing the starting current, but it produces
an objectionable reduction in the starting torque, on account of the fact that motor torque is proportional to the
square of the applied voltage. Despite this, reduced-voltage starting is the most popular method of starting three-
phase squirrel-cage induction motors and consists of stator resistor (or reactor) starting, auto-transformer starting
and star-delta starting. The various methods are now described in what follows.
a. Direct-on-line (across-the-line) starting.
As the name suggests, this method involves the direct switching of polyphase stator on to the supply mains. The
motor takes low-power factor starting current of 5 to 8 times its full-load current, depending upon its size and
design. Such large currents of short duration don't harm the rugged squirrel cage motor, but the high currents may
cause objectionable voltage drop in the power supply lines feeding the induction motor. These large voltage drops
cause undesirable dip in the supply line voltage; consequently the operation of other equipments connected to the
same supply line is effected considerably. A common example is the momentary dimming of lamp and tube-lights in
the home at the instant a refrigerator motor starts. If the supply system is of sufficient power capacity and the low-
power factor starting-current surges don't cause objectionable voltage dips in the supply line voltage, then the direct-
on-line starting should be preferred.
The relation between starting torque T st and full-load torque Tfl is now obtained. Let I st and Ifl be the per-phase stator
currents drawn from the supply mains corresponding to starting and full-load conditions respectively. From Torque
equation
48
1 2 R2
Tmech . I2
syn S
R
I 22st 2 2
Tst 1 I 2st
Sfl
Tfl I 2 R 2 I 2 fl
2 fl
Sfl
3.30
Eq. (3.30) is valid in case rotor resistance remains constant. Actually, rotor resistance varies with the frequency of
rotor current; at starting rotor frequency is 50 Hz and at full load it is only a few hertz.
Here I2st and I2fl are the per-phase rotor currents at starting and full-load conditions respectively.
If no-load current is neglected, then
I st I 2st
I fl I 2 fl
or
2
Tst I st
S fl
Tfl I fl
From equation (1.30),
If V1 is the per phase stator voltage and ZSC is the standstill per phase leakage impedance referred to stator, then per
phase short-circuit current at standstill (or at starting) is,
V1
I sc
Z sc
Z sc R 1 R 2 jX1 X 2
Where,
Note that here shunt branch of the induction motor equivalent circuit is neglected.
Therefore, for direct switching,
V1
I st I sc
Z sc
49
2
Tst I sc
Sfl
Tfl I fl
3.31
b. Stator resistor (or reactor) starting
In this method, a resistor or a reactor is inserted in between motor terminals and the supply mains, as illustrated in
Figure 3.38.
3V1 3xV1
1
xV
Rotor
V1
xV1
Figure 3.38 Reactor (or resistor) starting of squirrel cage induction motor
At the time of starting, some voltage drop occurs across the starting resistor or reactor and, therefore, only a fraction
x (less than 1) of the supply voltage appears across the stator terminals. This reduces the per-phase starting current I st
drawn by the motor from the supply mains. As the motor speeds up, the reactor is cut out in steps and finally short-
circuited when the motor speed is near to its operating speed. Since per phase voltage is reduced to xV 1, see Figure
3.38 , the per-phase starting current Ist is given by
xV1
I st xI SC
Z SC
3.32
2
Tst I st
S fl
T fl I fl
As before
2
Tst I
x 2 sc Sfl
Tfl I fl
Or 3.33
In an induction motor, torque (voltage) 2
2
Starting torque with reactor or resistor starting xV1
x 2
Starting torque with direct starting V
1
3.34
Series reactor is more costly than the series resistor, but the former has lower energy loss and is more effective in
reducing the voltage, because the induction-motor power factor at starting is quite low.
c. Autotransformer starting
50
A fraction of xV1 of the supply voltage V 1 is applied to the stator terminals at the time of starting, by means of an
autotransformer as shown in Figure 3.39.
3-phase
Auto Transformer
ISt xISC
V1 xV1
xV1
Rotor
xV1
x I sc
Z1
3.35
If no-load current of autotransformer is neglected, then per phase output VA of an autotransformer must be equal to
its per phase input VA. That is
I st V1 xV1 (x I sc )
Or
Per phase starting current from the supply mains,
I st x 2.I sc
3.36
Eq. (3.35) shows that the motor starting current per phase is reduced only to x times the direct switching current I sc ;
but the per phase starting current from the supply mains is reduced to x2 times the direct switching Isc .
Now
From Eq.(1.35)
51
Tst xI sc 2
.Sfl
Tfl I fl2
x2
I sc 2 .S
fl
I fl2
3.37
Per phase staring current, I st, from the supply mains can be calculated in Eq. (3.37) with the help of Eq. (3.36).
Substitution of the value of Isc in terms of Ist gives
2
Tst 1 I
x 2 2 st .S fl
T fl x I
fl
2
I
x 2 st .S fl
I
fl
3.38
The ratio of the starting to full-load torque in terms of both Ist and Isc can be obtained from Eq. (3.37) as follows.
Tst x 2 I sc I sc
.S fl
T fl I 2fl
I st I sc
S fl
I 2fl
3.39
Per phase motor starting current in terms of Ist, from Eq. 3.35, is given by
1
x I sc x I st
x2
1
I st
x
3.40
For an induction motor, torque (voltage) 2
2
Tst with an autotransf ormer xV1
x 2
Tst with direct switching V
1
3.41
It is from above that with an autotransformer, the starting current I st from the mains and the starting torque T st are
reduced to x2 times their corresponding values with DOL starting, see Eqs (3.36) and (3.41).
d. Star-Delta Method
A Star-Delta method starting may also be employed to provide reduced voltage of start. In this method, the normal
connection of the stator windings is delta while running (Figure 3.40).
52
Stator Winding
U
Run Start
Star-Delta Switch
Figure 3.40 pertaining to the star-delta starting of a 3-phase cage induction motor
If these windings are connected in star at start, the phase voltage is reduced, resulting in less current of starting. As
the motor approaches its full-speed, the windings will be connected in delta.
Thus, the line current under each of these connection are:
Vph VL
IY with the windings connected in Star ;
Z ph 3 Z ph
VL
I 3 with the windings connected in Deta
Z ph
1
3
Showing that the current drawn from the line under a star connection is only one-third ( ) of that under delta
connection. On the other hand, the ratio of the current in the stator windings is
Vph
I ph Y Z ph 1
I ph 3 Vph 3
Z ph 2
VL
Also Tst with Star Delta Starter 3 1
2
Tst with direct switching in Delta VL 3
This shows the star-delta starter also reduce the starting torque to one-third of that produced by direct switching in
delta.
Example 3.10 A squirrel induction motor has a full-load slip of 0.05. The motor starting current at rated voltage
is 6 times its full-load current. Find the tapping on the auto-transformer starter which should give full-load at start.
Also find the line current at starting in terms of full-load current.
53
Solution
Here , motor starting or short-circuit current Isc is 6Ifl.
2
Tst I
x 2 sc .S fl
T fl I
fl
1 x 2 6 2 0.05
1
x 0.745
1.8
or 74.5% tappings
Or
The starting line current is
I st x 2 I sc 0.745 2 6 I fl
3.33 I fl
Example 3.11 A small 3-phase induction motor has a short-circuit current 5 times of full load current and full
load slip 5%. Determine the starting torque and starting current if starting resistance starter is used to reduce the
impressed voltage to 60% of normal voltage.
Solution
Starting current,
I st 0.6I SC 0.6 5I fl 3I fl
Starting torque,
2
I
Tst Tfl st Sfl Tfl 3 0.05 0.45Tfl i.e. 45% of full load torque.
2
Ifl
54
Calculation of Resistance of elements (or sections)
Consider one phase of the rotor of a wound-rotor induction motor, with resistance r 2 and standstill leakage reactance
x2. Let R1, R2 ,R3 …….Rn be resistance of the n resistance elements (or sections) and R 1’ , R2’, R3’,….Rn’, Rn+1’ be
the total resistance in each phase of the rotor circuit on 1 st ,2nd ,3rd ,…,nth and (n+1)th stud respectively as shown in
Figure 3.40(a) , such that
R1= R1 + R2 + R3 +R4 +………+ Rn-1+Rn + r2
R2 = R2 + R3 +R4 +………+ Rn-1+Rn + r2
R3’ = R3 +R4 +………+ Rn-1+Rn + r2
:
Rn+1= r2.
Studs
R1 R2 R3 Rn-1 Rn
1 2 3 n-1 n n+1
r2
R1' R 2' R3' Rn-1' R n' Rn+1'
Slip rings
(a)
Input
current
S1
I1max S2 S3 S4 S5 Sn+1=Sm
I1min
Rn cutout
R1 cutout
R2 cutout
R3 cutout
R4 cutout
Time, t
(b)
Figure 3.41 (a) pertaining to the design of starter for wound-rotor IM; (b) Variation of input current with time
Note that Figure 3.41(a) illustrates n-elements starter, n-section starter, (n+1) stud starter or n-step starter. For
calculation of the section resistances, the following assumptions are made:
I. During starting time , a constant load torque is assumed
55
II. The stator leakage impedance and its no-load current are neglected
III. Stator current is taken to fluctuate between fixed limits I 1max (maximum value) and I 1min (minimum value) as
shown in Figure 3.41(b).
At the time of start, the movable handle is at stud 1 and the rotor circuit resistance is R 1’. When the supply is
switched on to the stator, the input current shoots to I1max and its value is given by
V1
I 1 max
2
R1'
x 2
S1
3.42
Note that at the time of start, slip S1 = 1
On first stud, R1’ remains in the circuit until the motor has started and the current has fallen from I 1max to I1min . At the
same time the slip falls from S1 to S2
V1
I 1 min
2
R1'
x 2
S2
3.43
As soon as I1min is reached at stud 1, resistance R1 is cut out by moving the handle from stud 1 to stud 2. During the
notching process (the process of moving the handle from one stud to the next), the speed is assumed to remain
constant, i.e. the slip remains as S2 but current at stud 2 becomes I1max as illustrated in Figure 3.41(b).
V1
I 1 max
2
R2'
x 2
S2
3.44
At stud 2, the speed rises so that the slip becomes S3 and current decreases to I1min,
V1
I 1 min
2
R2'
x 2
S3
3.45
During the next notching process, i.e., at the third stud when R2 is cut out,
V1
I 1 max
2
R3'
x 2
S3
3.46
and
56
V1
I1 min . 3.47
2
R '3
x2
S4
and so on
57
S 2 S3 S 4
S1 S 2 S3
S S S
...... n n 1 fl
S n 1 Sn Sn
R '2 R '3 R '4
R 1' R '2 R '3
R 'n 1 R 'n
.......
R 'n 2 R 'n 1
R 'n 1 r
2 (say ) 3.50
R 'n R 'n
Since the slip S1=1, the total resistance in rotor circuit on the first step (or first stud) from Eq. (3.48), is
S1 r
R1' r2 2
S fl S fl
3.51
From Eq. 3.50,
58
Similarly
R 4 3R1
R n n 1R1 3.55
The slip Sfl provided I1max=Ifl. In case I1max is different from Ifl, slip Sfl should be calculated accordingly and then from
Eq. (3.53), α can be obtained. Once R 1’is determined by using Eq.(3.51), first the resistance element R 1 is obtained
by using Eq.(3.54) and then R2, R3, R4……. Can be calculated from Eq. (3.55).
Example 3.13 Calculate the values of resistance elements of a 4-step starter for a 3-phase, 400-V, wound-rotor
induction motor. The full-load slip is 3% and the maximum starting current is limited to its full-load value. Rotor
resistance per phase is 0.015-Ω.
Solution
For a 4-step starter, there are 4-sections i.e. n=4.
Here, Sfl=3%=0.03
1 1
( S fl ) 0.03 0.416
n 4
59
gives poor starting conditions but better running performance. In view of this, the rotor-circuit resistance should be
chosen judiciously at the design stage so that there is a compromise between its starting conditions and running
performance.
Squirrel cage motors with relatively low rotor resistance (full-load slip 3 to 5%) are used for fans, centrifugal
pumps, most machinery tools, wood-working tools etc. Cage motors with relatively high rotor resistance (full-load
slip 3 to 7%) are used for compressors, crushers, reciprocating pumps. Squirrel cage motors with still higher values
of rotor-circuit resistance (full-load slip 7 to 16%) are used for intermittent loads like punching presses, shears,
hoists, elevators etc.
A wound-rotor induction motor is used for loads requiring severe starting conditions or for loads requiring speed
control. A wound rotor induction motor is more expensive than a squirrel cage motor and also it requires more
maintenance because of the brushes and slip rings. A wound-rotor motor, also called slip-ring motor, may be used
for hoists, cranes, elevators, compressors etc.
The relative advantages of cage motor over a wound-rotor motor of the same power rating are given below.
I. A cage rotor requires considerably less conductor material than a wound rotor, consequently I2 R loss in
cage rotor is less. Therefore, cage motor is a little more efficient than a wound-rotor motor.
II. Wound-motor construction requires slip rings, brushes, short-circuiting devices etc. As a result of it, a
wound-rotor motor is costlier than a cage induction motor.
III. A squirrel-cage rotor has very small length of overhang; therefore, it has low rotor overhang leakage flux.
This has the effect of resulting in low leakage reactance x 2 for a cage rotor than for a wound rotor.
Consequently, the diameter of circle diagram for a cage motor is greater than for a wound-rotor motor. This
shows that a cage motor has more pull-out torque, greater maximum power output and better operating
power factor as compared to a wound-rotor induction motor.
IV. Cage motor is more rugged and requires no slip rings, brushes etc. therefore, its maintenance charges are
low.
V. Cage rotor can be cooled better because of its bare end-rings.
VI. The disadvantages of cage motor as compared to a wound rotor motor are its small starting torque for very
large starting current and its poor starting power factor. In addition to it, the total energy lost during starting
of cage motor is much more than with the wound-rotor motor and this fact is very important where frequent
starting of large number of motors is required.
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PROBLEMS ON INDUCTION MACHINES
3.1. A 3-phase, 4-pole, 50Hz, 7.5 kw induction motor runs at 1,440 rpm. Determine: i) the slip, ii) the slip-speed.
Ans.i) 0.04 ; ii) 60 r.p.m
3.2. A 3-phase, 50 Hz induction motor has a full-load speed of 1440 rpm. For this motor , calculate the following:
a) Number of poles
b) Full-load slip and rotor frequency
c) Speed of stator field with respect to
i. Stator structure and
ii. Rotor structure and
d) Speed of rotor field with respect to
i. Rotor structure
ii. Stator structure
iii. Stator field
Ans. a) 4; b) 4% & 2Hz; c)1500rpm; 60rpm; d) 60rpm; 1500rpm; 0
3.3. A 3-phase, 4-pole alternator driven at 1500 rpm is supplying an induction motor which has full load speed of 960
r.p.m: Determine (i) the number of poles and (ii) the percentage slip.
Ans.i) 6 ; ii) 4%
3.4. A 4-pole, 50Hz induction motor runs at 415 rpm Deduce the frequency of the curree rotor windings and the slip.
Ans. 1.584 Hz ; 3.167%
3.5. A 4-pole. 50Hz induction motor has an emf in the rotor, the frequency of which is 2 Hz. Determine (i) the
synchronous speed (ii) the slip iii) the speed of the motor.
Ans.i)1500rpm;ii) 4%; iii) 1440 r.p.m
3.6. A 200-Kw, 3300-V, 6-pole, 50-Hz star-connected slip-ring induction motor has a star connected rotor. Stator to
rotor turns ratio is 3.2.rotor resistance and leakage reactance are 0.1-Ω and 1-Ω respectively. Neglecting stator
impedance ,find
a) Current and torque at starting on rated voltage with slip-rings short circuited and
b) The external resistance required to reduce the starting current to 50-A with across-the line starting. Compare starting
torque under these conditions.
Ans. a)185.14A; 1005.5N.m b) 35.681 ; 3.484; 2628.8 N.m
3.7. A 3-phase, 4-pole, 1440 rpm, 50 Hz induction motor has star connected rotor winding , having a resistance of 0.2
per phase and a standstill leakage resistance of 1 per phase. When the stator is energized at rated voltage and
frequency, the rotor induced emf at standstill is 120-V per phase.
a) Calculate the rotor current, rotor power factor and torque both at starting and at full-load and compare these results.
b) If an external resistance of 1 per phase is inserted in rotor circuit, calculate rotor current, rotor power factor and
torque at the time of starting.
Ans. a) at starting:117.67A; 0.196 lagging; 52.36N.m. and at full-load: 23.53 A ; 0.98 lagging; 52.87 N.m. b) at
starting: 76.82 A ; 0.768 lagging; 135.25 N.m.
3.8. In s 6-pole, 3-phase. 50Hz induction motor with a star-connected rotor, the rotor resistance per phase is 0.3 , the
reactance at standstill is 1.5 per phase, and the emf between slip rings on open circuit is 175 V. Calculate :
(i) slip (ii) rotor emf per phase (iii) rotor reactance per phase if full load speed is 960rpm.
Ans.(i) 4% (ii) 4.05 V (iii) 0.06
3.9. A 50 Hz, 8-pole induction motor has a full load slip of 4%. The rotor resistance and standstill reactance are 0-01
and 0.1 per phase respectively. Find the ratio of maximum to full load torque and the speed at which the maximum
61
torque occurs. Ans.1.45; 675 rpm
3.10. An induction motor has a rotor resistance of 0.02 and a standstill reactance of 0.1. How much external resistance
must be added in the rotor circuit so as to get the maximum torque at starting.
Ans. 0.08
3.11. For an induction motor, the starting torque is 1.6 times the full load torque and the rnaximum torque is 2 times the
full load torque. Determine the percentage reduction in the rotor circuit resistance so that the full load slip is 0.04%.
Neglect the stator impedance. Ans.70%
3.12. A 3-phase induction motor is fed with a power of 48 kw. If the stator losses are 1.2 kw, find the mechanical power
developed and copper losses in the rotor, when the slip is 3%.
Ans. 45.396kW; 1.404kW
3.13. The power input to a 500 V, 50 Hz, 6-pole, 3-phase induction motor running at 975 rpm is 40kW . The stator
losses are 2 kw and the friction and windage losses total 2 kw. Calculate (i) the slip (ii) the copper loss (iii) the
output power and (iv) the efficiency. Ans. i) 2.5%; ii) 950W; iii) 35.05kW ; iv) 87.6%
3.14. A 20Kw, 6-pole, 400V, 50Hz, 3-phase induction motor has a full-load slip of 0.02. If the torque lost in mechanical
(friction & windage) form constitutes about 20 N.m., find the rotor ohmic loss, motor input and efficiency. The total
stator losses are 900 Watts. Ans. 450W; 23.4kW; 85.47%
62
3.15. A 3-phase , 400 V, 50Hz star-connected induction motor gave the following test results:
No load: 400 V, 7.5A, 0.135 power factor
Blocked rotor: 150 V, 35A, 0.44 power factor
The ratio of standstill leakage reactance of stator and rotor is estimated as 2. If the motor is running at a speed of
900rpm, determine
a) Net mechanical power output
b) The net torque and
c) Efficiency of the motor
Assume stator to rotor copper losses to be equal.
Ans. Psh=8648.98 W; Tsh=86.033 N.m;= 86.23%
3.16. Design the 5-sections of a 6-stud starter for a 3-phase slip-ring induction motor. The full-load slip is 2% and the
maximum starting current is limited to twice the full-load current. Rotor resistance per phase is 0.03-Ω.
Ans. 0.356 Ω; 0.187 Ω; 0.098 Ω; 0.052 Ω;0.027 Ω
3.17. A squirrel induction motor has a full-load slip of 0.05. The motor starting current at rated voltage is 6 times its full-
load current. Find the tapping on the auto-transformer starter which should give full-load at start. Also find the line
current at starting in terms of full-load current. Ans. 74.5%; 3.33 Ifl
3.18. A 3-phase squirrel cage induction motor has a short-circuit current of 5 times the full-load current. Its full-load slip
is 5%. Calculate the starting torque as percentage of full-load torque if the motor is started by
a) Direct-on-line starter
b) Start-delta and
c) Auto-transformer starter, limiting the motor starting current to twice the motor full-load current.
d) What is the percentage auto-transformer tapping under (c) case?
Ans. a) 1.25%; b) 0.417; c) 0.20; d) 40%
3.19. Calculate the values of resistance elements of a 4-step starter for a 3-phase, 400-V, wound-rotor induction motor.
The full-load slip is 3% and the maximum starting current is limited to its full-load value. Rotor resistance per phase
is 0.015-Ω.
Ans. 0.291 Ω; 0.121 Ω; 0.051 Ω; 0.021 Ω
63