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QW- 483 SUGGESTED FORMAT FOR PROCEDURE QUALIFICATION (PQR)

( See QW -200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE )
Record actual variable used to weld Test Coupon

Company Name: . M/s PREMIER ROLLING & FORGING WORKS PVT LTD .

Procedure Qualification Record No.: . PRFW/GMAW/PQR-001 . Date . 24.01.2022 .

WPS No.(s): . PRFW/GMAW/WPS-00 Date 18.01.2021 .

Welding Process (es) : . GMAW .

Types ( Manual, Automatic,or Semi-automatic ) : . SEMI-AUTOMATIC .

Joint(s) QW-402

Groove Design and Test Coupon

(For combination of qualifications, the deposited weld metal thickness shall be recorded for each welding process used.)
BASE METALS (QW-403) POSTWELD HEAT TREATMENT (QW-407)

Material Spec.: .IS2062:2011 E250 A . Temperature Range . N/A .

Type/ Grade or UNS No: . N/A . Time Range . N/A .
P No: . 1 . Group No.: . 1 . to P No. .1 . Group No. . 1 . Other . N/A .
Thickness of Test Coupon . 25 MM . . .
Diameter of Test Coupon . N/A . . .
Maximum Pass Thickness . N/A .
Other . N/A . GAS (QW-408) : NA
. . Percent Composition
. . Gas(es) Mixure Flow Rate
. .

Shielding CO2+Argon 80+20 15-25L/Min

FILLER METAL (QW-404) 1 2 Trailing N/A N/A N/A
Backing N/A N/A N/A
SFA Specification . 5.1 . Other N/A N/A N/A
AWS Specification . ER70S6 .

Filler Metal F-No. . 6 . ELECTRICAL CHARACTERISTICS (QW-409)

Weld Metal Analysis A-No . 1 . Current . DC .
Size of Filler Metal . 1.2 mm diameter . Polarity . DCEP .
Filler Metal product form . Solid wire Copper Coated . Amp. . 100-250 Volts 18-25 .
Supplemental Filler Metal . N/ A . Tungsten Electrode Size . N/A .
Electrode Flux classification . N/A . Mode of Metal Transfer for GMAW (FCAW) . N/A .
Flux Type . N/A . Heat Input . N/A .
Flux Trade Name . N/A . Other . N/A . .

Weld Metal thickness . 8 MM (Min) . . .

Other . N/A .

. .

POSITION (QW-405) TECHNIQUE (QW-410)

Welding Position of groove . 3G . Travel speed . 50 -100 mm/min .
Welding Progression : (Uphill/ downhill): . Uphill . String or Weave Bead . Weave .

Other . N/A . Oscillation . N/A .

. . Multipass or Single pass per side: . Multipass .

Single or Multiple electrode . Single .

Other . N/A .

PREHEAT (QW-406) . .
0
Preheat Temp., Maximum . Min 100 C . . .
Interpass Temp., Maximum . Min 2500C . . .
Other . N/A . . .
. .

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QW-483 (Back)
PQR No.: PRFW/GMAW/PQR-001
TENSILE TEST (QW-150)
Specimen Width Thickness Area (Sq.mm) Ultimate tensile Ultimate Unit Type of Failure
No. Load Stress (MPa) & Location

Sample1, T-1 20.1 mm 24.0 mm 482.400 237.780 kN 492.910 Outside from

weld and HAZ
Sample2, T2 20.0 mm 24.0 mm 480.000 231.390 kN 482.063 Outside from
weld and HAZ
GUIDED-BEND TEST (QW-160)
Type & Figure No. Result
Sample 1, Side Bend SATISFACTORY
Sample 2, Side Bend SATISFACTORY
Sample 3, Side Bend SATISFACTORY
Sample 4, Side Bend SATISFACTORY
Comments . Sample witnessed by SGS at site and sent to lab with SGS identification mark. Testing witnessed at RML and
result found satisfactory.
.

FILLET WELD TEST (QW-190)

Result - Satisfactory : Yes . N/A . No . N/A . Penetration in to the Parent Metal: Yes . N/A No . N/A .

Micro -- Result . N/A .

Other tests
Type of Test . N/A .

Deposit Analysis . N/A .

Other . N/A .

Welder’s Name . RANJEET SINGH .

Test Conducted by .
.
RAIPUR METALLURGICAL LAB . Laboratory Test No. . RML/2022/S/221 Date 24.01.2022

We certify that the statements in this record are correct and that the test welds are prepared, welded, and tested, in accordance
with the requirements of section IX of ASME Boiler and Pressure Vessel Code.

Manufacturer or Contractor . M/s PREMIER ROLLING & FORGING WORKS PVT LTD
.

Reviewed By-

Witnessed by- Mr. SANJAY TIWARI (SGS)

Date . . Certified By . .

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(Details of record of tests are illustrative only and may be modified to confirm to the type and Number of tests required by the code.)

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