Modulo 10.4
Modulo 10.4
Knowledge
Part-66 Levels
Objective
Ref.
A B1 B2 B3
General understanding of 10.4 1 1 1 1
Regulation (EU) No
965/2012.
Air operators certificates;
Operator’s responsibilities,
in particular regarding
continuing airworthiness
and maintenance;
Aircraft maintenance
programme;
MEL//CDL;
Documents to be carried on
board;
Aircraft placarding
(markings);
https://www.easa.europa.eu/document-library/general-
publications/easy-access-rules-air-operations#group-easa-
downloads
The safety levels were based on a risk hierarchy, and the rules
for non-commercial operations were developed to achieve the
following objectives:
Article 6 – Derogations
General
During any phase of operation, the loading, mass and centre of In addition to standard masses for passengers and checked
gravity (CG) of the aircraft shall comply with the limitations baggage, the operator can use standard masses for other load
specified in the AFM, or the operations manual if more items, if it demonstrates to the competent authority that these
restrictive. items have the same mass or that their masses are within
specified tolerances.
The operator shall establish the mass and the CG of any
aircraft by actual weighing prior to initial entry into service and The operator shall determine the mass of the fuel load by using
thereafter at intervals of 4 years if individual aircraft masses are the actual density or, if not known, the density calculated in
used, or 9 years if fleet masses are used. The accumulated accordance with a method specified in the operations manual.
effects of modifications and repairs on the mass and balance
shall be accounted for and properly documented. Aircraft shall The operator shall ensure that the loading of its aircraft is
be reweighed if the effect of modifications on the mass and performed under the supervision of qualified personnel and
balance is not accurately known. traffic load is consistent with the data used for the calculation
of the aircraft mass and balance.
The weighing shall be accomplished by the manufacturer of the
aircraft or by an approved maintenance organisation. The operator shall comply with additional structural limits such
as the floor strength limitations, the maximum load per running
The operator shall determine the mass of all operating items metre, the maximum mass per cargo compartment and the
and crew members included in the aircraft dry operating mass maximum seating limit. For helicopters, in addition, the operator
by weighing or by using standard masses. The influence of their shall take account of in-flight changes in loading.
position on the aircraft’s CG shall be determined.
The operator shall specify, in the operations manual, the
The operator shall establish the mass of the traffic load, principles and methods involved in the loading and in the mass
including any ballast, by actual weighing or by determining the and balance system that meet these requirements. This system
mass of the traffic load in accordance with standard passenger shall cover all types of intended operations.
and baggage masses.
• spare fuses; The number of spare fuses that are required to be carried shall
• independent portable lights; be the higher of:
• an accurate timepiece;
• chart holder; • 10% of the number of fuses of each rating; or
• first-aid kits; • three fuses for each rating.
• emergency medical kit;
• megaphones; Operating lights
• survival and signalling equipment; CAT.IDE.A.115
• sea anchors and equipment for mooring; and Aeroplanes operated by day shall be equipped with:
• child restraint devices. • an anti-collision light system;
• lighting supplied from the aeroplane’s electrical system
Minimum equipment for flight
CAT.IDE.A.105 to provide adequate illumination for all instruments and
A flight shall not be commenced when any of the aeroplane’s equipment essential to the safe operation of the
instruments, items of equipment or functions required for the aeroplane;
• lighting supplied from the aeroplane’s electrical system
intended flight are inoperative or missing, unless:
to provide illumination in all passenger compartments;
• the aeroplane is operated in accordance with the and
operator’s MEL; or • an independent portable light for each required crew
• the operator is approved by the competent authority to member readily accessible to crew members when
operate the aeroplane within the constraints of the seated at their designated stations.
master minimum equipment list (MMEL).
• navigation/position lights;
• two landing lights or a single light having two separately
energised filaments; and
• lights to conform with the International Regulations for
Preventing Collisions at Sea if the aeroplane is operated
as a seaplane. Aeroplanes shall be equipped with spare electrical fuses, of
the ratings required for complete circuit protection, for
Equipment to clear windshield replacement of those fuses that are allowed to be replaced
CAT.IDE.A.120 in flight.
Aeroplanes with an MCTOM of more than 5,700 kg shall be
equipped at each pilot station with a means to maintain a clear
portion of the windshield during precipitation.
The recorder shall use a digital method of recording and storing 301-400 4
data and information and a method for retrieving that data. The 401-500 5
recording method shall allow the data to match the data
recorded on the ground. First-aid kits shall be:
The recorder shall be capable of retaining data recorded for at • readily accessible for use; and
least the same duration as set out for CVRs. • kept up to date.
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Emergency medical kit First-aid oxygen
CAT.IDE.A.225 CAT.IDE.A.230
Aeroplanes with an MOPSC of more than 30 shall be equipped Pressurised aeroplanes operated at pressure altitudes above
with an emergency medical kit when any point on the planned
route is more than 60 minutes flying time at normal cruising 25,000 ft, in the case of operations for which a cabin crew
speed from an aerodrome at which qualified medical member is required, shall be equipped with a supply of
assistance could be expected to be available. undiluted oxygen for passengers who, for physiological
reasons, might require oxygen following a cabin
The commander shall ensure that drugs are only administered depressurisation.
by appropriately qualified persons.
The oxygen supply referred to in (a) shall be calculated using
The emergency medical kit shall be: an average flow rate of at least 3 litres standard temperature
pressure dry (STPD)/minute/person. This oxygen supply shall
• dust and moisture-proof; be sufficient for the remainder of the flight after cabin
• carried in a way that prevents unauthorised access; and depressurisation when the cabin altitude exceeds 8,000 ft but
• kept up to date does not exceed 15,000 ft, for at least 2% of the passengers
carried, but in no case for less than one person.
The ‘additional survival equipment’ specified above does not Radio communication equipment
need to be carried when the aeroplane: CAT.IDE.A.330
Aeroplanes shall be equipped with the radio communication
• remains within a distance from an area where search equipment required by the applicable airspace requirements.
and rescue is not especially difficult corresponding to:
– 120 minutes at one engine inoperative (OEI) The radio communication equipment shall provide for
cruising speed for aeroplanes capable of continuing communication on the aeronautical emergency frequency
the flight to an aerodrome with the critical engine(s) 121.5 MHz.
becoming inoperative at any point along the route or
planned diversion routes; or
– 30 minutes at cruising speed for all other
aeroplanes; or
• remains within a distance no greater than that
corresponding to 90 minutes at cruising speed from an
area suitable for making an emergency landing, for
aeroplanes certified in accordance with the applicable
airworthiness standard.
Primary maintenance In 1960, representatives from both the aviation authorities and
In the early days of aviation, maintenance programs were the airlines formed a task force to investigate the capabilities of
developed primarily by pilots and mechanics. They assessed preventive maintenance. Two major discoveries resulted from
an aircraft’s needs for maintenance based on their individual their investigation:
experiences and created programs that were simple and
devoid of analysis. • scheduled overhaul has little effect on the overall
reliability of complex equipment unless the equipment
The introduction of the airlines as a new method of transport has a dominant failure mode, and
demanded new regulations and broader involvement of the • there are many items for which there is no effective
regulatory authorities in maintenance requirements. During this application for scheduled hard-time maintenance.
era, not only were regulations put in place, but programs began
to be used to monitor reliability and safety. The findings of the task force led to the development of a
second primary maintenance process; on-condition (OC).
The entry of the large jet aircraft (Boeing 707 and DC-8) in the
1950s focused public attention on the need for safer and more On-condition maintenance requires that an appliance or part
reliable aircraft. The aircraft manufacturer became the source be periodically inspected or checked against some appropriate
of maintenance programme development. Time limitations physical standard to determine whether it can continue in
were established for the maintenance, and the entire aircraft service. The purpose of the standard is to remove the unit from
was periodically disassembled, overhauled, and reassembled service before failure during normal operation occurs.
in an effort to maintain the highest level of safety. This was the
origin of the first primary maintenance process, referred to as An example of an OC process is the measurement of brake
hard-time (HT). wear indicator pins; compare brake wear condition against a
specified standard or limit.
Hard-time maintenance mandated that all components be
taken out of service when they reached a specified age, Brake wear will vary considerably among operators due to
expressed as the number of operating flight hours, flight cycles, operational conditions. However, the wear indicator pin on-
calendar time, or other stress units since new or since last shop condition check will help attain near-maximum usage out of
each set of brakes.
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On-condition maintenance requires that an appliance or part be periodically inspected or checked against some appropriate
physical standard to determine whether it can continue in service. The purpose of the standard is to remove the unit from
service before failure occurs during normal operation.
Maintenance event letter checks – all the tasks defined The D-Check, or heavy maintenance visit, occurs every 6-12
through the maintenance development process will ultimately years, depending on the aircraft type and utilisation. Usually,
need to be allocated into scheduled work packages. Tasks with the aircraft is taken out of service for several weeks. During this
similar intervals are then grouped into a number of check, the exterior paint is stripped, and large parts of the outer
maintenance packages, each with its own interval. For panelling are removed, uncovering the airframe, supporting
commercial aircraft, these intervals range from daily walk- structure and wings for inspection of most structurally
around checks to scheduled maintenance inspections significant items.
performed at line maintenance station, to major checks
performed at base maintenance stations. In addition, many of the aircraft’s internal components are
functionally checked, repaired / overhauled, or exchanged.
In the airline industry, a letter check is an alphabetic
designation given to scheduled-maintenance maintenance For modern aircraft types (e.g. Boeing 737NG family and
packages. The three most commonly used letter checks consist Boeing 777), the ‘letter check’ distinctions are often less
of: important, since MSG-3 task-orientated maintenance programs
are employed. MSG-3 allows maintenance tasks to be grouped
• A-Check; into packages in a way that is more efficient for the operator
• C-Check; matching work against operational requirement – rather than
• D-Check. carrying out checks that are pre-defined by the MPD.
General
The aircraft must display:
Instrument markings
When markings are on the cover glass of the instrument, there
must be means to maintain the correct alignment of the glass
cover with the face of the dial.
General
MMEL, MEL and CDL are documents used by the operator to The competent authority will only accept an application for
perform commercial flight operations even when some MMEL approval from the type certificate holder.
systems, components or other requirements do not function or
correspond with the defined standard of functionality. Operational and maintenance procedures are necessary to
support certain MMEL items. These procedures are identified
These lists define the requirements in which limitations such to the authority during the approval process; however, the
operations may be performed. They define the required system procedures themselves will not be subject to approval. These
function, operational limitations and rectifications intervals. procedures are referenced in the MMEL and published
concurrently with the MMEL as a guide for operators.
Master minimum equipment list (MMEL)
The master minimum equipment list (MMEL) is a master list The procedures are appropriately amended, as and when the
appropriate to an aircraft type which determines those MMEL is revised the MMEL is approved by the certification
instruments, items of equipment or functions that, while authority and issued as the basis for the preparation and
maintaining the level of safety intended in the applicable authorisation of the individual operator's minimum equipment
regulation, may temporarily be inoperative either due to the list (MEL) for each aircraft type.
inherent redundancy of the design, and/or due to specified
operational and maintenance procedures, conditions and Where a change to the type certificate has an effect upon the
limitations, and in accordance with the applicable procedures MMEL, the type certificate holder shall apply for approval of the
for continued airworthiness. necessary changes to the MMEL.