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Syllabus Fire and Safety

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Syllabus Fire and Safety

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© © All Rights Reserved
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MANSAROVER GLOBAL UNIVERSITY

Master of Business Administration (MBA)


THIRD SEMESTER (w.e.f-2021-22)

Paper Paper Name L T P Credits Internal Theor Total


Code /Practica y Mark
l Marks Marks s
MBAFS301 FUNDAMENTALS OF 3 1 -- 4 30 70 100
SAFETY

MBAFS302 SAFETY AND THE LAW 3 1 -- 4 30 70 100

MBAFS303 FIRE ENGINEERING 3 1 -- 4 30 70 100

MBAFS304 SAFETY IN 3 1 -- 4 30 70 100


CONSTRUCTION INDUSTRY

MBAFS305 SAFETY MANAGEMENT 3 1 -- 4 30 70 100

MBAFS306 SAFETY ENGINEERING 3 1 -- 4 30 70 100

TOTAL 18 6 0 24 180 420 600


FUNDAMENTALS OF SAFETY

Unit–I : History of Accidents Introduction to Safety, History of an Accident, Types of

Accidents, Causes of Accidents, Cost of an Accident, Accident prevention measures (5Es,

4Ps etc)

Unit–II : Personal Protective Equipment (PPE) Introduction to Personal Protective


Equipment; Types of Personal Protective Equipment, Selectivity of PPE, Prerequisites of
PPE, Care and Maintenance of PPE (Training or activity)

Unit– III: Work Permit System Introduction to work permit system, Types of work
permits, conditions to permit, checklist to work permit system.

Unit–IV : Electrical Hazards Introduction to Electricity, Hazards associated with


electricity, safe measures to electricity, static electricity, earthing, how the human body
effecting to electricity, lock out.

Unit–V : Warning Systems and Barricading Introduction to warning systems, color


coding, barricading standards, tag system, Introduction to Indian Standard Organization
(ISO), Occupational Safety Health Administration (OSHA), Process Safety Management
(PSM), Safety Management System (SMS)

Reference Books

Industrial Safety Health and Environmental Management system Publication: Khanna


Publishers, Authors: R.K Jain and Sunil S. Rao

Industrial Safety Management Publication: Tata Mc Graw-Hill Publishing Company Ltd.


Author: L. M. Deshmukh ABC of Industrial Safety Remember ABC Publication: MEEDS
Author: V P M Mani.

Industrial Accident Prevention – Publication: Mc Graw-Hill – Author: Herbert William


Heinrich. Fire and Explosion Hazards Handbook of Industrial Chemicals Publication:
Jaico Publishing House Author: Tatyana A. Devletshina & Nicholas P. Cheremisinoff, Ph.
D.
SAFETY AND THE LAW

Unit–I: History of Safety Legislation 18 Introduction to National Safety Council (NSC);


Introduction to ILO Convention and Recommendations in providing safety; health and
welfare of workers.

Unit–II: Factories Act – 1948 Factories Act, Chapter – III-Health provisions, Chapter-IV-
Safety Provisions, & Chapter-V-Welfare Provisions according to amendment; Case laws
and the factories act.

Unit–III: Employees Welfare Workmen Compensation Act and Rules; ESI Act and
Rules; Contract Labour Act; Employer’s Liability Act; Common Law and Product Safety

Unit–IV: Other important legislations & OHSAS Electricity Act; Indian Explosive Act;
Gas Cylinders; Petroleum Act; Statutory provision on Building and other construction
works;

Unit–V: Environment related Acts & CPCB Environmental Protection Act; The Water
(control of pollution) Act; The Air (Control of Pollution) Act; Noise Pollution Act;
Chemical Accidents (Emergency Preparedness, planning and response).

Reference :

1. Techniques of Safety Management-Mc Graw Hill by D.Peterson

2. Pressure Vessels for Industry – Mc Graw Hill by Larry M.Soring


FIRE ENGINEERING

Unit–I : Fundamentals of Fire Engineering Chemistry of Combustion; Basic Fire Fighting


Techniques, Types of Fires & Extinguishing Methods, Fire Prevention Methodology, First
Aid for Burns

Unit–II : Usage of Basic Fire Fighting Appliances Fire Extinguishers (Portable) – Types
and suitability, Fire Hose and Hose Fittings – types and thereof, Fire Pumps and Primers,
Personal Protective Equipments

Unit–III : Fixed Fire Fighting Installations Fire Hydrant System, Tank cooling/ sprinkler
system, powers, Fire Alarm System, Fire Detectors, smoke detectors and Flame Detectors

Unit–IV : Major Fire Fighting Systems and special installations Fire Crash Tender, Foam
and Foam making Equipment, IC Engines, and Rescue & Escape System, Station
Administration

Unit–V : Specific Risks Building Construction/Fundamentals of Civil Engineering, Air


Craft and Ship Fire Fighting, Storage, Handling & Transportation of Flammable
Explosive Materials, Electrical & Chemical Fires & their Prevention, National &
International Codes on Fire.

Reference Books

1) Fire Protection Hand Book – Publication: National Fire Protection Association USA
Author: Quincy – Massachusetts

2) Fire and explosion Hazards Handbook of Industrial Chemicals Publication: Jaico


Publishing House Author: Tatyana A. Devletshina & Nicholas P. Cheremisinoff, Ph. D.

3) Electrical Safety, Fire Safety Engineering and Safety Management – Rao. S

4) Industrial Fire Protection Hand Book – Publication: CRC Press, Boca Raton, FL.
Author: Schroll, R. C, 2000
SAFETY IN CONSTRUCTION INDUSTRY

Unit–I: Introduction to Construction Safety, Excavation – types, hazards involved safety


measures, check lists, piling, and concreting, safe means of access.

Unit–II: Introduction to Fabrication yard – hot works hazards associated and safe
measures for the following jobs (welding, drilling, grinding, gas cutting and sand blasting.

Unit–III: Introduction to work at height – Advantages and disadvantages, scaffold


erection – types, hazards involved, safe measures whole working, ladder construction –
types, hazards involved, safe measures.

Unit–IV: Introduction material handling – manual handling - hazards associated, safe


measures, mechanical handling – hazards associated, safe measures, equipments used
(Ropes, chains, hooks, crane and forklifts etc.)

Unit–V: Introduction to Tools – Hand Tools – Risks associated, safe practices, Power
Tools – Risks associated safe practices, care and maintenance, prerequisites.

Reference Books

1 Hand Book of Construction Safety Practices, Bureau of Indian Standards, New Delhi,
2001.

2 Construction Safety – Publication: Prentice Hall- Author: Jimmie Hinze, 1997.

3 ABC of Industrial Safety Remember ABC Publication: MEEDS Author: V P M Mani.

4 Electrical Safety, Fire Safety Engineering and Safety Management– Rao


SAFETY MANAGEMENT

Unit–I
Introduction to Management and Management Principles, Safety
Management Role – Managerial Responsibilities, Principle of Management.

Unit–II
Planning for safety, purpose, procedure, variety forms of plans, safety
policy, planning for process implementation, communication importance.

Unit–III
Organizing for safety – Nature and principles organization structure of
safety, role of safety officer, functions in safety department, leadership
methods.

Unit–IV
Motivation to the employees – importance, safety education and
training- training methods, assessment or evaluation of training programs.

Unit–V
Safety committee-structure and functions, Auditing – types, procedures,
key elements of audit, emergency planning – types and importance.

Reference Books
1) Industrial safety health and environmental management system publication:
khanna publishers, authors: r.k jain and sunil s. Rao
2) Industrial safety management publication: tata mc graw-hill publishing
company ltd. Author: l. M. Deshmukh
3) Abc of industrial safety remember abc publication: meeds author: v p m
mani.
4) Industrial accident prevention – publication: mc graw-hill – author: herbert
william heinrich.
SAFETY ENGINEERING

Unit–I
Plant Layout and Design, Safety and Good House Keeping – 5S House
Keeping Improve method, important standards and codes practice for plant
and equipment, Road safety.

Unit–II
Introduction to Safe Guarding Machinery, Principles of machine
guarding; Ergonomics of machine guarding; Type of guards; Work place
design; improving safety and productivity through work place design;

Unit–III
Purpose of lighting, advantages of good illumination, lighting and
safety; lighting and the work; sources and types; principles of good
illumination; minimum standards of illumination; design, maintenance of
lighting.

Unit–IV: Ventilation & Heat Control


Purpose, thermal environment and its measurement; physiology of heat
regulations; indices of heat stress; control of heat exposures; control at
source; insulation; local exhaust ventilation; control of radiant heat; dilution
ventilation.

Unit–V
Effects of noise on man; measurement and evaluation of noise; vibration
damping, isolation, absorption, silencers, case studies; Chemical Safety-
Hazards/Risks, Safety measures, Confined Space – Hazards/Risks, Safety
Measures.

Reference
1 Principle of exhaust ventilation by HMSO
24
2 Introduction Ergonomics, WHO by Singleton
3 Industrial Safety hand Book, Mc Graw Hill by Handley
MANSAROVER GLOBAL UNIVERSITY
Master of Business Administration (MBA)
FOURTH SEMESTER (w.e.f-2021-22)

Paper Paper Name L T P Credits Internal Theor Total


Code /Practica y Mark
l Marks Marks s
MBAFS401 INSPECTION & CONTROL 3 1 -- 4 30 70 100
PROCEDURES

MBAFS402 INDUSTRIAL HYGIENE & 3 1 -- 4 30 70 100


OCCUPATIONAL
HEALTH

MBAFS403 3 1 -- 4 30 70 100
SAFETY IN CHEMICAL
INDUSTRY
MBAFS404 SAFETY IN ELECTRICAL 3 1 -- 4 30 70 100
INDUSTRY

MBAFS405 ENVIRONMENTAL 3 1 -- 4 30 70 100


EDUCATION
MBAFS406 PRODUCTION & 3 1 -- 4 30 70 100
MATERIALS
MANAGEMENT
-- -- 4 -- -- 100
-- -- -- 4 -- -- 100
MBAFS407P MAJOR PROJECT

MBAFS408P COMPREHENSIVE VIVA -- -- -- 4 -- -- 100


VOCE
TOTAL 18 6 0 32 180 420 800

** Instructions for Major Project:


1. Major project is compulsory. It should be based on real training/ Internship.
2. External examiner will evaluate the Major Project and will conduct viva-voce of 100
marks in the premises of MGU (for Management students)
INSPECTION &CONTROL PROCEDURES

Unit–I : Plant & Equipment safety appraisal technique


Objectives, Plant Safety observations; inspections; safety sampling;
safety surveys; job safety analysis safety inventory system, work permit
systems, loss control; damage control & system safety.

Unit–II : Hazard identification techniques


Hazard Analysis; inductive and deductive; Fault Tree Analysis; Risk
Analysis Techniques; Introduction to HAZOP, Safety Audit, Evaluation risks
in chemical process.

Unit–III : Accident Investigation, reporting and analysis


Purpose, identifying the key factors and the causes, writing reports and
report forms; corrective action; purpose of investigation, principles of
investigations.

Unit–IV : Measurement & control of performance


Lost Time Accident; Disabling injury; Accidents reportable under the
Factories Act; Frequency Rate; Severity Rate; Incidence rate and man days
lost; temporary, permanent, partial and total disablement; time charges
schedules in Workmen’s compensation Act and the Indian Standards.

Unit–V : First Aid


Definition; principles; Training in First Aid; General Rules; call for
assistance; provide urgent care; examine the victim; events requiring for first
aid; types and uses of artificial respiration; external cardiac massage;
choking; fainting; poisoning; open wounds; puncture; depression shock;
heart attack.

Reference
1 Hazard Operability Studies – An Introduction- The guide work
approach by National Safety Council, India.
2 Guidelines for hazard Evolution Procedures by American Institute of
Chemical Engineer, New York, USA.
INDUSTRIAL HYGIENE & OCCUPATIONAL
HEALTH

Unit–I
Introduction to Occupational Health, Fundamentals Of Occupational
Health, Need For Occupational Health & Monitoring, Tip To Improve
Occupational Health

Unit–II
Importance of industrial hygiene and good housekeeping, ergonomics –
study, community health, yoga for health and stress free life. Introduction to
osha 18001.

Unit–III
Occupational related common diseases arise at work site, diseases due
to physical hazards, chemical hazards, biological etc. Diseases arising from
dust and its control measures.

Unit–IV
Legal aspects to control occupation related diseases, medical
surveillance and facilities to control diseases, engineering aspects to control
occupation related diseases, compensation and rehabilitation.

Unit–V
Work Physiology – Work capacity and man job alignment; Fatigue and
rest allowances; Fitness criteria for work diet; psychological effects on
human being and its treatment.

Reference Books
1 Industrial Safety Health and Environmental Management system
Publication: Khanna Publishers Authors: R.K Jain and Sunil S. Rao.
2 Safety, Security and Risk Management – Singh U. K.
3 Electrical Safety, Fire Safety Engineering and Safety Management –
Rao. S.
SAFETY IN CHEMICAL INDUSTRY

Unit–I
Safety in Chemical industry, Instrumentation for safe plant operations,
Hazard in Unit Processes & Operations: Control Measures, specific safety
measures for chemical industries like Fertilizer, Explosives and Polymer
plants.

Unit–II
Storing and handling; Chemicals Compatibility Considerations;
Transportation of Chemicals; Safety Precautions for transporting hazardous /
toxic / flammable / explosive/ radio-active substance. Transfer of chemicals
by pipelines within and outside installations.

Unit–III
Color coding identification of contents; Safety Precautions for working
on pipelines; Safe procedures of start up and shut down procedures; Safety
in preventive and emergency maintenance operations; Use of Material
Safety Data Sheets.

Unit–IV
Assessment of fire explosion and toxicity index, Dow & Mond,
dispersion, Probability analysis and modeling; Pressure vessels fired and
unfired, codes of practices governing their safety; Assessment of vessels and
test checks

Unit–V
Inspection techniques for plants, reaction vessels, check list for routine
inspection, checklist for specific maintenance; corrosion and erosion,
location, causes inspection and prevention.

Reference
1 Chemical Reaction Hazards – A guide to Safety by John Barton.
2 The Chemical Industry – Mc Graw Hill by C.A. Heaton.
3 Fire and Explosion Hazards Handbook of Industrial Chemicals – Noyes
Publications by Tatyana A. Daveletshina.
SAFETY IN ELECTRICAL INDUSTRY

Unit–I
Introduction to electricity, how electrical fires start, danger sign for
some wiring, cables, safety valve, how electricity can shock you? First Aid,
some precautions to avoid electrical accidents.

Unit–II
Dangers from electricity – safe limits of amperages, voltages – safe
distance from lines – capacity and protection of conductors – joints and
connections – means of cutting off power – Overload and short circuit
protection.

Unit–III
Selection of materials, Lighting, unavoidable electrical heat, and
Thermal power plants – safety measures in thermal power plants, turbine,
generator, hydrogen plant, transformer yard, cable galleries, fire station, fire
extinguishers, first aid and medical facilities, conclusion.

Unit–IV
Static electricity and electricity in mention, how electricity causes
Injury, Know basic first aid in case of electrical emergency, some don’ts
with electricity, Prevent electrical fires, three main causes of fire in industry,
Electrical wiring and handling of electrical equipment.

Unit–V
Earth fault protection, Earth, insulation and continuity tests – Protection
against over voltage – hazards arising out of “borrowed” neutrals
precautions – Portable electrical apparatus – Flame proof – Electrical
equipment – precautions in their selection.

Reference
1 Electrical safety: a guide to the causes and prevention of electrical
(HardCover - 1994) by J. Maxwell Adams.
2 Electrical Safety Handbook (Hardcover - 2005/09/30) by John Cadick
(Author), Mary Capelli-Schellpfeffer (Author), Dennis K. Neitzel (Author).
3 National Electrical Safety Code Handbook: A Discussion Of The
Grounding Rules, General Rules, And Parts 1, 2, 3, And 4 Of The 3rd
(Paperback - 1996) by Clapp.
ENVIRONMENTAL EDUCATION

Unit–I
Importance of environment conservation, effect of pollution on man and
environment - concept and scope of environmental chemistry, natural cycles
of environment hydrological, oxygen, nitrogen, phosphorous, carbon and
sulphur cycles.

Unit–II
Formation of Ozone in the Stratosphere –Causes Of Environmental
Degradation And Control Actions Recommended, Solid Waste Management
& Disposal Methods – Sources, Classification of Solid Wastes – Methods of
Collection.

Unit–III
Water Pollution – Classification of Water Pollutants – Characteristics Of
Waste Water – Treatment Methods – Sedimentation, Coagulation,
Equalization, Neutralization, Aerobic And Anaerobic Processes –
Evaporation, Ion Exchange, Chemical Precipitation And Electro Dialysis.

Unit–IV

Air pollution – classification of air pollutants - climate change, acid


rain, photo-chemical smog and global warming - air pollution control
methods and equipments source correction method, cleaning and removal of
gaseous effluents.

Unit–V
Wild life conservation, deforestation & land degradation, legal aspects
of pollutions – laws. – Public health aspects. Noise and vibration effects on
human and control measures.

Reference Books
1 Industrial safety health and environmental management system
publication: khanna publishers authors: r.k jain and sunil s. Rao.
2 Abc of industrial safety remember abc publication: meeds author: v p m
mani.
3 Industrial safety and pollution control handbook – Nagaraj. J.
4 Environmental pollution control engineering, author: c s rao, wiley
eastern Ltd.
PRODUCTION & MATERIALS MANAGEMENT

Unit–I : Production Function


Introduction - Production functions - Design of production system -
Types of production - Types of process – Productivity - Ergonomics.
Plant Location - Factors influencing plant location – Multi Plant
location - Foreign Location – Relocation – Plant location trends.
Unit–II : Plant Layout and Maintenance
Plant Layout - Types of layouts - Process layout - Product layout -
Layout of service facilities - Office layout - Use of service facilities - Use of
drawings, templates and models in layout physical facilities.
Maintenance - Objective of maintenance – Elements of maintenance -
Types of maintenance - Breakdown time - Distribution time - Preventive
maintenance Vs Breakdown maintenance - Optimum crew size -
Maintenance records.
Unit–III : Production Planning and Control
Production Planning and Control - Routing – scheduling – Despatching
– Expediting - GANTT charts - Work study and Motion study and Method
study analysis – Use of Computers in PPC – Design and Implementation of
PPC System.
Unit–IV : Materials Management
Materials Management - Objective of materials management - Materials
forecasting and planning - Inventory control - Fixed order size , P&Q
Inventory System - Deterministic probabilistic models, Static inventory
models - Spare parts management - Materials requirement planning -
Aggregate inventory management - Implementation aspects of inventory
systems.
Unit–V : Store and Purchase Function
Standardization, simplification, codification, stores layout, storage
systems and equipment, stores preservation, stores procedures- and
automation of warehouses.
Purchasing function - Purchasing policies and procedures, legal aspects
of purchasing, tax considerations in purchasing, selections and sources of
supply, make or buy decisions - Vendor evaluation and rating – vendor
development
Unit–VI : Materials Management Information System
30
Materials accounting and budgeting evaluation of materials
management performance. Information systems and computers in materials
management.- Materials handling equipments – Stores Account – Price -
Cost analysis and Negotiation forward buying - Speculation and Commodity
markets - Capital equipment buying, imports and customs – Clearance -
Purchasing research.

Text Books
1 Buffa E.S: Modern Production Management, Engle Wood Cliff, New
Jersey, Wiley, 1993.
2 Dutta A.K.: Integrated Materials Management, New Delhi, PHI
Learning, 2000.
3 Nair. N.K. Purchasing and materials management, Vikas Publishing
house, New Delhi, 2005.
4 Shridhara Bhat. K. Production and Materials Management, Himalaya
Publishing house, Mumbai, 2003.
5 Khanna, O.P. Industrial Engineering and Management, Dhanpat Rai &
Sons, New Delhi, 2006.
.

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