Page 1 of 23

ANNEXURE – I

PROTOCOL FOR TESTING OF PROGRAMMABLE MOTOR PROTECTION RELAY

Client's Address: AREVA T&D LTD.,

19/1,GST ROAD,
PALLAVARAM,
CHENNAI-43.
Particulars of apparatus to be tested:

Designation : PROGRAMMABLE MOTOR PROTECTION RELAYS

TYPE P220/P225/P226
---Model No. : P220C00M11160
---Rating : 0.002 to 1 Ion , In=1/5 A, Ux=130-250 VDC
100-250 VAC
Identification No. :
Drawing No. :
---Sl.No. : 140221170432002
Mounting : Vertical [Normal service]
Condition of sample : New

Tests to be conducted:
1. Accuracy Test

1.1 Determination of errors relating to the characteristic quantity(IEC60255-3:1989

cl6.2,6.3,4.1,4.3)
--Operating value test (3 settings)
1.1.1 Short circuit
1.1.2 Earth fault
1.1.3 Unbalance
1.1.4 Excess Long Start
1.1.5 Block Rotor
1.1.6. Loss of load
1.2 Determination of errors relating to specified time(IEC60255-3:1989cl6.3,4.3).
-Operating time test (for different curves)
1.2.1 Thermal Over Load
1.2.2 Short circuit
1.2.3 Earth fault
1.2.4 Unbalance
1.2.5 Excess Long Start
1.2.6 Block Rotor
1.2.7. Loss of load
1.3 Determination of errors relating to characteristics quantity – Reset value test
1.3.1 Earth fault
1.3.2 Unbalance
1.4 Determination of errors relating to specified time – Reset time test
1.4.1 Earth fault
Page 2 of 23

1.5 Determination of errors relating to characteristic quantity – Operating value test

1.5.1 Unbalance – Group2 setting
1.6 Determination of errors relating to specified time
1.6.1 Unbalance – Group2 setting
1.7 Over shoot Measurement test (IEC60255- 3,cl5&7:1989)
2.0 Rated Burden Test (IEC60255- 6,cl1988)
2.1 Auxiliary circuit
2.2 CT circuit
2.3 Opto Inputs
3.0 Test for Insulation requirements(IEC60255-5:2000)
3.1Impulse voltage withstand test
3.2 Performance test after impulse voltage withstand test
3.3 Dielectric test
3.4 Measurement of Insulation resistance
4.0 Test for mechanical requirements (IEC60255- 6,cl5.1&16.1:1988)
4.1 a) Mechanical durability of relay operation
b) Mechanical durability of relay setting controls
4.2 Operating time test with load on contact
4.3 Dielectric test after mechanical durability test
4.4 Performance test after mechanical durability test
5.0 Contact performance test. . (IEC60255-23:1994)
5.1 Measurment of contact resistance
5.2 Measurement of Insulation resistance
5.3.1 Making capacity
a)AC Resistive
b)DC Resistive
5.3.2Breaking capacity
a)AC Inductive
b)DC Inductive
5.4 Measurement of contact resistance after contact performance
5.5 Measurement of Insulation resistance after contact performance
5.6 Dielectric test after contact performance
5.7 Performance test after contact performance
6.0 HF test. (IEC60255-22-1:1988
6.1 Performance after 1 MHZ Burst disturbance test
7.0 Test for thermal requirements(IEC60255- 6cl15.1:1988)
7.1 Determination of maximum temperatures under continuous duty
7.2 Tests for limiting short time thermal ratings
7.3 Tests for limiting dynamic value
7.4 Performance test after thermal requirements
8.0 Effect of interruption to DC Aux. Energizing quantity.(IEC60255- 11:1979)
9.0 Alternating component (Ripple) in DC Aux. Energizing quantity(IEC60255- 11:1979)
10.0 Accuracy test with variation in aux.energising quantity(IEC60255- 6:1988)
10.1 Operating value test
10.2 Operating time test
11.0 Accuracy test with variations in influencing quantity-frequency variation(IEC60255- 6:1988)
11.1 Operating value test
11.2 Operating time test
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PRODUCT DETAILS:

Rated Input current : 1A&5 A

Operating characteristics :Thermal Time for Over Load, Definite Time for Short
circuit, Earth Fault , unbalance, Excess long start
Setting : Thermal current : 0.2 to 1.5 In,K=0-10:T =1-180 m
E/F : 0.002 to 1 Ion

Rated Auxiliary supply : 220 VDC

Range : 130-250 VDC
100-250 VAC
TERMINAL DETAILS:
Auxiliary supply terminals : 33 (+) & 34 (-)

Current input terminals : 1A 5A

R-Phase 49 & 50 41 & 42
Y-Phase 51 & 52 43 & 44
B-Phase 53 & 54 45 & 46
N 55 &56 47 & 48

Output contacts (O/C) : Relay RL1 (Tripping) 2 & 6 (N/O)

2 & 4 (N/C)
RL2 8 & 12 (N/O)
8 & 10 (N/C)
RL3 14 & 18 (N/O)
14 & 16 (N/C)
RL4 1 & 5 (N/O)
1 & 3 (N/C)
RL5 7 & 11 (N/O)
7 & 9 (N/C)

Opto Input L1 22 (+) & 24 (-) ( permanently assigned52a)

L2 26 (+) & 28 (-)( permanently assigned SPD SW)
L3 13 (+) &15 (-)
L4 17 (+) & 19 (-)
L5 21 (+) & 23 (-)

Test conditions:
Auxiliary voltage to be applied : 220 VDC
General:

Output RL-1 is assigned permanently for following.

Trip commands
Automat ctrl
Trip commands
TRIP OUTPUT RLY
TRIP RLY SETTINGS 0000000101101111
tI>> ? 1
tI0> ? 1
tI0>> ? 1
Page 4 of 23

tIi> ? 1
tI< ? 0
THERM OVERLOAD ? 1
EXCES LONG START ? 1
tIbloq ? 0
LOCKED ROTOR ? 1
tRTD1 TRIP ? 0
tRTD2 TRIP ? 0
tRTD3 TRIP ? 0
tRTD4 TRIP ? 0
tRTD5 TRIP ? 0
tRTD6 TRIP ? 0
TRIP RLY SETTINGS 2 00000011
tIi>> ? 1
EXT 1 ? 1
EXT 2 ? 0
EQUATION A ? 0
EQUATION B ? 0
EQUATION C ? 0
EQUATION D ? 0

During particular function test , only respective function is assigned and output RL1-terminal 2&6
is used. All testing is to be done with opto input –1 (L1) in energised condition with 220VDC.

1.0 ACCURACY TEST: (IEC 60255-3, Clause 4.1,4.3, 6.2 & 6.3, 1989)

1.1 Determination of errors relating to characteristic quantity:

-- Operating value test:

Group 1 Setting
1.1.1 Short circuit

Procedure: Input energizing quantity (current) is increased slowly until relay contact operates
Relay Setting
PROTECTION G1
[50/51] SHORT-CIRCUIT
I>> FUNCTION ? YES
I>> = 1.0 In
tI>> = 0.00 s
Output Relays ---RL1-(2&6)

I> > Value In Measured operating Value (A AC) Claimed Value

Setting (A AC) Rating A-PHASE B-PHASE C-PHASE
1 In 1.0 1 0.98-1.02
5 In 5.0 1 4.90-5.10
10 In 10.0 1 9.8-10.2
1 In 5 5 4.9---5.1
5 In 5.0 5 24.5-25.50
Page 5 of 23

1.1.2 Earth fault

Procedure: Input energizing quantity (current) in neutral terminal is increased slowly until relay
contact operates
a)Relay Setting
PROTECTION G1
[50N/51N] EARTH FAULT
I0> FUNCTION ? YES
I0> = 0.500 Ien
tI0> = 0.00 s
I0>> FUNCTION ? NO
Output Relays ---RL1-(2&6)
I0> Setting In Value(A AC) Measured operating Value (A AC ) Claimed Value
0.1 In 1 0.1 0.098—0.102
0.5 In 1 0.5 0.490-0.510
1 In 1 1 0.98—1.02
0.1 In 5 0.5 0.49—0.51
1 In 5 5 4.9—5.1
b)Relay Setting
PROTECTION G1
[50N/51N] EARTH FAULT
I0> FUNCTION ? NO
I0>> FUNCTION ? YES
I0>> = 0.002 Ien
tI0>> = 0.00 s
Output Relays ---RL1-(2&6)
I0>> Setting In Value(A AC) Measured operating Value (A AC ) Claimed Value
0.1 In 1 0.1 0.098—0.102
0.5 In 1 0.5 0.490-0.510
1 In 1 1 0.98—1.02
0.1 In 5 0.5 0.49—0.51
1 In 5 5 4.9—5.1
1.1.3 Unbalance
Procedure: Apply 3ph current with reverse sequence at 80% of setting value & increase 3 ph
current till it operates & record the value.
a)Relay Setting
PROTECTION G1
[46] UNBALANCE
Ii> FUNCTION ? YES
Ii> = 0.050 In
t Ii> = 0.04 s
Ii >> FUNCTION NO
Output Relays ---RL1-(2&6)
Ii > Setting In Value (A AC) Measured operating Value (A AC ) Claimed Value
0.1In 1 0.1 0.098—0.102
0.4In 1 0.4 0.392—0.408
0.8In 1 0.8 0.784—0.816
b)Relay Setting
PROTECTION G1
[46] UNBALANCE
Page 6 of 23

Ii > FUNCTION ? NO
Ii >> FUNCTION YES
Ii >> = 0.200 In
Output Relays ---RL1-(2&6)
Ii >> Setting In Value (A AC) Measured operating Value (A AC ) Claimed Value
0.25In 1 0.25 0.245—0.255
0.4In 1 0.4 0.392—0.408
0.8In 1 0.8 0.784—0.816
1.1.4 Excess Long Start
Procedure: Apply3 phase Balanced Input energizing quantity (current) at 95% of setting current
and apply DC input voltage 220VDC in opto input-1(L1)and check whether relay is operating or
not .If it is not operating remove DC voltage to opto input and increase the current by
0.001A .Repeat the same procedure till relay contacts operates
Relay Setting
PROTECTION G1
[48] EXCES LONG START
EXCES LONG START FUNCT ? YES
Istart DETECTION = 1.0 Ith
tIstart = 1s
Output Relays ---RL1-(2&6)
Istart DETECTION Ith In Value (A AC) Measured operating Claimed Value
Setting Value (A AC )
1.0 Ith 1.0In 1 1.0 0.980—1.020
2.5 Ith 1.0In 1 2.5 2.45—2.55
5.0 Ith 1.0In 1 5.0 4.90—5.10
1.1.5 Block Rotor
Procedure: Apply Input energizing quantity (current) at 90% of setting current and increase the
current with interval of 0.11sec until relay contact operates(A,B,C-PHASES to be tested)
Relay Setting
PROTECTION G1
[51LR-51S] BLOCK ROTOR
BLOCKED ROTOR FUNCT ? YES
tIstall = 0.1 s
STALLED ROTOR ? YES
Istall DETECTION = 1.0 Ith
LOCK ROTOR AT START ? NO
Output Relays ---RL1-(2&6)
Istall DETECTION Ith In Value (A AC) Measured operating Claimed Value
Setting Value (A AC )
1.0 Ith 1.0In 1 1.0 0.980—1.020
2.5 Ith 1.0In 1 2.5 2.45—2.55
5.0 Ith 1.0In 1 5.0 4.90—5.10
1.1.6. Loss of load
Procedure: (a) Apply 3 phase Balanced Input energizing quantity (current) at 110% of setting
current initially and decrease one phase current until relay contact operates. (A,B,C-PHASES to be
tested)
Relay Setting
PROTECTION G1
[37] LOSS OF LOAD
I< FUNCTION ? YES
Page 7 of 23

I< = 0.20 In
tI< = 0.2 s
Tinhib = 0.05 s
Output Relays ---RL1-(2&6)
I< Setting In Value (A AC) Measured operating Claimed Value
Value (A AC )
0.2 In 1 0.2 0.196 –0.204
0.5 In 1 0.5 0.490—0.510
1.2 Determination of errors relating to operating time-operating time test
1.2.1 Thermal Over Load
Procedure: Apply 3 phase balanced (positive sequence)current and measure the operating time
a) Relay Setting
PROTECTION G1
[49] THERMAL OVERLOAD
THERMAL OVERLOAD FUNCT ? YES
teta INHIBIT ? NO
Iteta> = 1.00 In
Ke = 6
Te1 = 1 mn
Te2 = 1 mn
Tr = 1 mn
RTD1 INFLUENCE ? NO
teta ALARM ? NO
teta FORBID START ? NO
Output Relays ---RL1-(2&6)
Iteta> In Times Current to be Measured operating time Claimed Operating Time
setting setting Applied (Sec) (Sec)
current
0.50 In 1 X2 1A 16.398---18.124
0.50 In 1 X3 1.5A 6.714-----7.420
0.50 In 1 X5 2.5A 2.327---2.572
1.00 In 1 X2 2A 16.398---18.124
1.00 In 1 X3 3A 6.714-----7.420
1.00 In 1 X5 5A 2.327---2.572
1.25 In 1 X2 2.5A 16.398---18.124
1.25 In 1 X3 3.75A 6.714-----7.420
1.25 In 1 X5 7.5A 2.327---2.572
b) Relay Setting
PROTECTION G1
[49] THERMAL OVERLOAD
THERMAL OVERLOAD FUNCT ? YES
teta INHIBIT ? NO
Iteta> = 1.00 In
Ke = 6
Te1 = 1 mn
Te2 = 1 mn
Tr = 1 mn
RTD1 INFLUENCE ? NO
teta ALARM ? NO
teta FORBID START ? NO
Page 8 of 23

Output Relays ---RL1-(2&6)

Te1=Te2 In Times Current to be Measured operating time Claimed Operating Time
Setting setting Applied (Sec) (Sec)
(mn) current

10 1 X2 2A 163.98---181.24
10 1 X3 3A 67.14-----74.20
10 1 X5 5A 23.27---25.72
150 1 X2 2A 2459.7---2718.6
150 1 X5 5A 349.05---385.80
c) Procedure: Apply 3 phase balanced (negative sequence)current and measure the operating time
Relay Setting
PROTECTION G1
[49] THERMAL OVERLOAD
THERMAL OVERLOAD FUNCT ? YES
teta INHIBIT ? NO
Iteta> = 1.00 In
Ke = 6
Te1 = 1 mn
Te2 = 1 mn
Tr = 1 mn
RTD1 INFLUENCE ? NO
teta ALARM ? NO
teta FORBID START ? NO
output Relays ---RL1-(2&6)
Ke In Times Negative Measured operating time Claimed Operating Time
setting setting Current to be (Sec) (Sec)
current Applied
4 1 X2 1A 16.398---18.124
4 1 X3 1.5A 6.714-----7.420
4 1 X5 2.5A 2.327---2.572
9 1 X2 0.667A 16.398---18.124
9 1 X3 1..000A 6.714-----7.420
9 1 X5 1.667A 2.327---2.572

d)HOT CURVE TEST

Procedure: Apply0.4A, 3 phase balanced (positive sequence)current and monitor the thermal
content in PROCESS MENU .It will show 16% (( 0.4 /1.0025 X1) ²) Now increase the current to
times setting current value and measure the operating time .Claimed value=0.84 x earlier claimed
value
a) Relay Setting
PROTECTION G1
[49] THERMAL OVERLOAD
THERMAL OVERLOAD FUNCT ? YES
teta INHIBIT ? NO
Iteta> = 1.00 In
Ke = 6
Te1 = 1 mn
Te2 = 1 mn
Tr = 1 mn
Page 9 of 23

RTD1 INFLUENCE ? NO
teta ALARM ? NO
teta FORBID START ? NO
Output Relays ---RL1-(2&6)
Iteta> In Times Current to be Measured operating time Claimed Operating Time
setting setting Applied (Sec) (Sec)
current
1.00 In 1 X2 2A 13.774---15.224
1.00 In 1 X3 3A 5.639-----6.233
1.00 In 1 X5 5A 1.955---2.160
1.2.2 Short circuit
c) Procedure: Apply 2 times of setting current with 3 phase balanced (positive sequence)current
and measure the operating time
Relay Setting
PROTECTION G1
[50/51] SHORT-CIRCUIT
I>> FUNCTION ? YES
I>> = 1.0 In
tI>> = 0.00 s
Output Relays ---RL1-(2&6)
tI>> In Current to Measured operating time (Sec) Claimed operating
Setting Rating be Applied Time (Sec)
2Sec 1 2A 1.96---2.04
30Sec 1 2A 29.4---30.6
100Sec 1 2A 98-----102
1.2.3 Earth fault
Procedure: Apply 2 times of setting current in the neutral circuit and measure the operating time
(a)Relay Setting
PROTECTION G1
[50N/51N] EARTH FAULT
I0> FUNCTION ? YES
I0> = 0.500 Ien
tI0> = 0.00 s
I0>> FUNCTION ? NO
Output Relays ---RL1-(2&6)
tI0> In Current to Measured operating time (Sec) Claimed operating
Setting Rating be Applied Time (Sec)
2Sec 1 1A 1.96---2.04
30Sec 1 1A 29.4---30.6
100Sec 1 1A 98-----102
(b)Relay Setting
PROTECTION G1
[50N/51N] EARTH FAULT
I0> FUNCTION ? NO
I0>> FUNCTION ? YES
I0>> = 0.500 Ien
tI0>> = 0.00 s
Output Relays ---RL1-(2&6)
Page 10 of 23

tI0>> In Current to Measured operating time (Sec) Claimed operating

Setting Rating be Applied Time (Sec)
2Sec 1 1A 1.96---2.04
30Sec 1 1A 29.4---30.6
100Sec 1 1A 98-----102
1.2.4 Unbalance
c) Procedure: Apply 2 times of setting current with 3 phase balanced (negative sequence)current
and measure the operating time
Relay Setting
PROTECTION G1
[46] UNBALANCE
Ii > FUNCTION ? YES
Ii > = 0.500 In
t Ii > = 0.04 s
Ii >> FUNCTION NO
Output Relays ---RL1-(2&6)
t Ii > In Current to Measured operating time (Sec) Claimed operating
Setting Rating be Applied Time (Sec)
2Sec 1 1A 1.96---2.04
30Sec 1 1A 29.4---30.6
200Sec 1 1A 196-----204
1.2.5 Excess Long Start
Procedure: Apply DC input voltage 220VDC in opto input-1(L1) with 3 phase Balanced Input energizing
quantity (current) with 2 times of setting current and measure the operating time
Relay Setting
PROTECTION G1
[48] EXCES LONG START
EXCES LONG START FUNCT ? YES
Istart DETECTION = 1.0 Ith
tIstart = 1s
Output Relays ---RL1-(2&6)
TIstart In Current to Measured operating time (Sec) Claimed operating
Setting Rating be Applied Time (Sec)
5Sec 1 2A 4.90---5.10
30Sec 1 2A 29.4---30.6
200Sec 1 2A 196-----204
1.2.6 Block Rotor
Procedure: Apply 3 phase Balanced Input energizing quantity (positive sequence current) with 2
times of setting current and measure the operating time .
Relay Setting
PROTECTION G1
[51LR-51S] BLOCK ROTOR
BLOCKED ROTOR FUNCT ? YES
tIstall = 0.1 s
STALLED ROTOR ? YES
Istall DETECTION = 1.0 Ith
Page 11 of 23

LOCK ROTOR AT START ? NO

Output Relays ---RL1-(2&6)
TIstall In Current to Measured operating time (Sec) Claimed operating
Setting Rating be Applied Time (Sec)
2Sec 1 2A 1.96—2.04
30Sec 1 2A 29.4---30.6
60Sec 1 2A 58.8-----61.2
1.2.7. Loss of load
Procedure: (a) Apply 3 phase Balanced Input energizing quantity (current) at 110% of setting
current initially and decrease one phase current to zero . Measure the operating time between
applied reduced current and contact closing and record the values (A.B.C phases to be tested)
Relay Setting
PROTECTION G1
[37] LOSS OF LOAD
I< FUNCTION ? YES
I< = 0.20 In
tI< = 0.2 s
Tinhib = 0.05 s
Output Relays ---RL1-(2&6)
tI< In Measured operating time (Sec) Claimed operating
Setting Rating A-PHASE B-PHASE C-PHASE Time (Sec)
2.0 Sec 1 1.96—2.04
30Sec 1 29.4---30.6
100Sec 1 98-----102

1.3 Determination of errors relating to characteristics quantity – Reset value test

1.3.1 Earth fault
Procedure: Apply the current more than setting in the neutral circuit & check the
relay is operated condition .Reduce the current till the relay contact opens
Relay Setting
PROTECTION G1
[50N/51N] EARTH FAULT
I0> FUNCTION ? YES
I0> = 0.500 Ien
tI0> = 0.00 s
I0>> FUNCTION ? NO
Output Relays ---RL1-(2&6)
I0> In Measured pick Measured resetting Value Claimed Value
Setting upValue(A AC) (A AC )
0.1 In 1 ≥ 95% of operating value
0.5 In 1 ≥ 95% of operating value
1 In 1 ≥ 95% of operating value
1.3.2 Unbalance
Procedure: Apply the 3 phase balanced negative sequence current more than setting & check
the relay is in the operated condition .Reduce the current till the relay contact opens
Relay Setting
Page 12 of 23

PROTECTION G1
[46] UNBALANCE
Ii > FUNCTION ? YES
Ii > = 0.050 In
t Ii > = 0.04 s
Ii >> FUNCTION NO
Output Relays ---RL1-(2&6)
Ii > In Measured pick up Measured resetting Value Claimed Value
Setting Value (A AC) (A AC )
0.1In 1 ≥ 95% of operating value
0.4In 1 ≥ 95% of operating value
0.8In 1 ≥ 95% of operating value
1.4 Determination of errors relating to specified time – Reset time test
14.1 EARTH FAULT
Procedure: Apply the current more than setting (120% of setting value) in
neutral circuit & check the relay is operated condition .Reduce the current to
0 Amp & measure the time till the relay contact opens
(a)Relay Setting
PROTECTION G1
[50N/51N] EARTH FAULT
I0> FUNCTION ? YES
I0> = 0.500 Ien
tI0> = 0.00 s
I0>> FUNCTION ? NO
Output Relays ---RL1-(2&6)
Applied Current In Measured Reset time (A AC) Claimed Reset Time
(AAC) (m Secs)
Initial Final Rating N
0.6 0 1 <30

1.5 Determination of errors relating to characteristic quantity

Operating value test- Group 2 Setting
1.5.1 Unbalance
Procedure: Apply 3ph current with reverse sequence at 80% of setting value & increase 3 ph
current till it operates & record the value.
Relay Setting
PROTECTION G2
[46] UNBALANCE
Ii > FUNCTION ? YES
Ii > = 0.050 In
t Ii > = 0.04 s
Ii >> FUNCTION NO
Output Relays ---RL1-(2&6)
Page 13 of 23

Ii > Setting In Value (A AC) Measured operating Value (A AC ) Claimed Value

0.1In 1 0.1 0.098—0.102
0.4In 1 0.4 0.392—0.408
0.8In 1 0.8 0.784—0.816
1.6 Determination of errors relating to specified time
1.6.1 Unbalance – Group2 setting
Procedure: Apply 2 times of setting current with 3 phase balanced (negative sequence)current and
measure the operating time
Relay Setting
PROTECTION G2
[46] UNBALANCE
Ii > FUNCTION ? YES
Ii > = 0.500 In
t Ii > = 0.04 s
Ii >> FUNCTION NO
Output Relays ---RL1-(2&6)
t Ii > In Current to Measured operating time (Sec) Claimed operating
Setting Rating be Applied Time (Sec)
2Sec 1 1A 1.96---2.04
30Sec 1 1A 29.4---30.6
200Sec 1 1A 196-----204

1.7 Over shoot Measurement test

OVERSHOOT MEASUREMENT TEST(As per IEC 60255-3:1989)
Procedure: Apply 20 times of thermal setting current &measure operating time. Reset the
relay Apply same current for the period ,30ms less than operating time. Relay will
not operate.( less than 25msec)
a) Relay Setting
PROTECTION G1
[49] THERMAL OVERLOAD
THERMAL OVERLOAD FUNCT ? YES
teta INHIBIT ? NO
Iteta> = 1.00 In
Ke = 6
Te1 = 1 mn
Te2 = 1 mn
Tr = 1 mn
RTD1 INFLUENCE ? NO
teta ALARM ? NO
teta FORBID START ? NO
Output Relays ---RL1-(2&6)

2.0 RATED BURDEN TEST: (As per IEC 60255-6, Clause 8, 1988)
Test Condition:
2.1)Auxiliary circuit: Auxiliary voltage to be applied: 220VDC&measure the current in operated
&non-operated condition(Claimed-3W-non operated&3.25W one o/p relay operated condition)
Page 14 of 23

2.2)Current circuit: Current applied 1.0A /5.0Ain respective terminal for relay of1A&5A&measure
the voltages (Claimed values:-phase ckt ,0.025VA(1A),0.3VA(5A): Earth ckt ,0. 004VAat
0.1Ion(1A),0.01VAat 0.1Ion(5A)
2.4) Opto circuit: Apply 220V DC to terminal 26(+ ive)&28 (- ive)measure the
current(claimed:<10mA /2.2W)

3.0 Test for Insulation requirements(IEC60255-5:2000)

Identification of Independent circuits:
Group1: Earth
Group2: DC SUPPLY (33 (+) & 34 (-)
Group3:AC CURRENT I/P 1A 5A
R-Phase 49 & 50 41 & 42
Y-Phase 51 & 52 43 & 44
B-Phase 53 & 54 45 & 46
N 55 &56 47 & 48

Group4:RELAY OPTO I/P L1 22 (+) & 24 (-) ( permanently assigned52a)

L2 26 (+) & 28 (-)( permanently assigned SPD SW)
L3 13 (+) &15 (-)
L4 17 (+) & 19 (-)
L5 21 (+) & 23 (-)
Group5:RELAY O/P : Relay RL1 (Tripping) 2 & 6 (N/O)
2 & 4 (N/C)
RL2 8 & 12 (N/O)
8 & 10 (N/C)
RL3 14 & 18 (N/O)
14 & 16 (N/C)
RL4 1 & 5 (N/O)
1 & 3 (N/C)
RL5 7 & 11 (N/O)
7 & 9 (N/C)
3.1 Impulse voltage withstand test: (As per IEC 60255-5, Clause 6.1.3, 2000)
Test conditions:
Impulse voltage to be applied : 5KV
No. Of +VE Impulse :5
No. Of –VE Impulse :5
Interval of application : 10S
Impulse waveshape :
Group-1: Earth Group-2: Auxiliary voltage I/P-(33&34)
Group-3:CT Terminals(41 to56)
Group-4: Opto I/P: Gr-5:Output contact
Sl.
Points of application of test voltage
No
Between Gr1and Gr2,3,4,5 ,6connected together
Between Gr2,Gr3,4,5 connected together and Gr6
Between Gr2,3,4 connected together and Gr5
Between Gr2,3 connected together and Gr4
Between Gr2 and Gr3
Across A-phase 1AmpCT terminal
Across B-phase 1Amp CT terminal
Page 15 of 23

Across C-phase 1Amp CT terminal

Across Neutral(Earth fault) 1Amp CT terminal
Across A-phase 5Amp CT terminal
Across B-phase 5Amp CT terminal
Across C-phase 5Amp CT terminal
Across Neutral(Earth fault) 5 Amp CT terminal
Across DC Auxiliary Supply terminal
Across all Opto I/P terminal connected together

After Impulse voltage withstand test performance test has to be done

3.2 Performance test after Impulse Voltage with stand test(IEC 60255-3,cl4.1&6.2-1989)
3.2.1 SHORT-CIRCUIT
Procedure: Apply C-ph current with at 80% of setting value & increase the current till it operates &
record the value.
Relay Setting
PROTECTION G1
[50/51] SHORT-CIRCUIT
I>> FUNCTION ? YES
I>> = 1.0 In
tI>> = 0.00 s
Output Relays ---RL1-(2&6)

I>> Setting In Value (A AC) Measured operating Value (A AC ) Claimed Value(A)

1.0 In 1 1.0 0.98—1.02

3.3 Dielectric test: (As per IEC 60255-5, Clause 6.1.4, 2000)
Test Conditions:
Duration of test: 1 min
Leakage current setting:< 30mA
Test Voltage to be
Sl.
Points of application of test voltage applied
No
(kV AC)
Between Gr 1 & Gr2,3,4,5 connected together 2
Between Gr 2 & Gr3,4,5 connected together 2
Between Gr 3, & Gr4,Gr5, connected together 2
Between Gr 4 & Gr5 2
Across all O/P contacts (all N/O) connected together 1

3.4 Measurement of Insulation resistance : (As per IEC 60255-5, Clause 6.2.2, 2000)
Test conditions:
Test voltage : 500VDC
Duration of test: 1minit
Sl. Claimed insulation resistance
Points of application of test voltage
No (M)
Between Gr2,3,4,5 connected together& Gr 1 >100M OHM
Between Gr3,4,5 connected together & Gr2 >100M OHM
Between Gr4,5 connected together & Gr3 >100M OHM
Between Gr 5 & Gr4 >100M OHM
Page 16 of 23

Across all O/P contacts (all N/O) connected together >100M OHM
4.0 Test for mechanical requirements (As per IEC60255-6, cl16.1&5.1)
4.1 a) Mechanical durability of relay operation
SHORT-CIRCUIT
Relay Setting
PROTECTION G1
[50/51] SHORT-CIRCUIT
I>> FUNCTION ? YES
I>> = 1.0 In
tI>> = 0.00 s
Output Relays ---RL1-(2&6)
Test conditions:
Auxiliary voltage to be applied: 220VDC
Input current (C-phase) to be applied in C-PHASE for relay operation : 2 X SETTING =2A
ON Time/ OFF Time :3600 cycles/hour :
Duty ratio : 50%
No. of operations : 10000
Output Contacts :2&6

4.1 b) Mechanical durability of relay Settings & controls

(As per IEC 60255-6, Clause 5.3, 1988)
Procedure: Relay setting controls shall be subjected to 200 adjustment under un-energised condition

4.2 Operating time test with load on contact(As per IEC60255-3,cl

16.1.3(a)-1988 )
Applied current : 2A (C Phase)
Applied Auxiliary Load on contacts Claimed operating time(mSecs)
voltage (V DC) (contacts 2-6)
250 220V,5A AC: <50
130 220V,5A AC: <50

4.3 Dielectric test after mechanical durability test:

(As per IEC 60255-6, Clause 16.1.3 (a), 1988)
Procedure: Same as Dielectric test with 75% of voltage level
4.4 Performance test after mechanical durability test:
(As per IEC 60255-3, clause 4.3&6.3:1989)
Procedure: Apply C-ph current with at 80% of setting value & increase the current till it operates &
record the value.
Relay Setting
PROTECTION G1
[50/51] SHORT-CIRCUIT
I>> FUNCTION ? YES
I>> = 1.0 In
tI>> = 0.00 s
Output Relays ---RL1-(2&6)

I>> Setting In Value (A AC) Measured operating Value (A AC ) Claimed Value

Page 17 of 23

1.0 In 1 1.0 0.98—1.02

5.0 CONTACT PERFORMANCE TEST: (As per IEC 60255-23,cl 5.1.1,5.1.2&4.4.2-
1994)
Relay Setting
PROTECTION G1
[50/51] SHORT-CIRCUIT
I>> FUNCTION ? YES
I>> = 1.0 In
tI>> = 0.00 s
Output Relays ---RL1-(2&6)

Output Relays ---RL2-(8&12) ,RL3-(14&18)

Inputs to be applied for relay ON condition: Ia =2A(twice the setting)
5.1 Measurement of Contact resistance
(As per IEC 60255-23, Clause 4.4.2, 1994)
Procedure :Measure the resistance across the contact which is used for making &breaking capacity
test with contact closed condition. Claimed Value: < 1000 milli ohm
5.2 Measurement of Insulation resistance
(As per IEC 60255-23, Clause 4.4.2, 1994)
Test conditions:
Test voltage to be applied : 500vdc
Duration of application : 1m
Claimed Value: >0.2 Giga ohm
5.3.1 Making capacity
a) AC Resistive
Contact: RL3( terminal No14&18)
Load on the contact : 250V/5A
No of operations : 100
ON time / OFF time : 200 m Sec/1.8Sec
b) DC Resistive
Contact: RL2( terminal No8&12)
Load on the contact : 250V/5A
No of operations : 100
ON time / OFF time : 200 m Sec/1.8Sec
5.3.2 Breaking capacity
c) AC resistive
Contact: RL3( terminal No14&18)
Load on the contact : 220V/5A
No of operations : 100
ON time / OFF time : 200 m Sec/1.8Sec
d) DC resistive
Contact: RL2( terminal No8&12)
Load on the contact : 250V/ 0.2A
No of operations : 100
ON time / OFF time : 200 m Sec/1.8Sec
5.4 Measurement of Contact resistance test after Contact Performance :
(As per IEC 60255-23, Clause 4.4.2, 1994)
Procedure :Measure the resistance across the contact which is used for making &breaking capacity
test with contact closed condition. Claimed Value: < 1000 milli ohm
5.5 Measurement of Insulation resistance after Contact Performance :
(As per IEC 60255-23, Clause 4.4.2, 1994)
Page 18 of 23

Test conditions:
Test voltage to be applied : 500vdc
Duration of application : 1m
Claimed Value: >0.2 Giga ohm
5.6 Dielectric test after Contact Performance :
Test Conditions:
Duration of test: 1 min
Leakage current setting:< 30m A
Test voltage to be applied : 0.75XNormal Dielectric voltage

Sl.No Points of application of test voltage Test Voltage to be applied (kV AC)
Between contact terminal connected
1.5
together and Earth
Across N/O contact 14&18 0.75
Across N/O contact 8&12 0.75
After this test performance test has to be done
5.7 Performance test after Contact Performance : (IEC 60255-3,CL6.2&4.1-1989)

Relay Setting
PROTECTION G1
[50/51] SHORT-CIRCUIT
I>> FUNCTION ? YES
I>> = 1.0 In
tI>> = 0.00 s
Output Relays ---RL1-(2&6)

I>> Setting In Value (A AC) Measured operating Value (A AC ) Claimed Value

1.0 In 1 1.0 0.98—1.02

Procedure: Measure the operating value in C-PHASE .

6.0 1 MHz BURST DISTURBANCE TEST: (As per IEC 60255-22-1, 1988)
Identification of groups:
Group1: Earth
Group2: DC SUPPLY (33 (+) & 34 (-)
Group3:AC CURRENT I/P 1A 5A
R-Phase 49 & 50 41 & 42
Y-Phase 51 & 52 43 & 44
B-Phase 53 & 54 45 & 46
N 55 &56 47 & 48

Group4:RELAY OPTO I/P L1 22 (+) & 24 (-) ( permanently assigned52a)

L2 26 (+) & 28 (-)( permanently assigned SPD SW)
L3 13 (+) &15 (-)
L4 17 (+) & 19 (-)
L5 21 (+) & 23 (-)
Group5:RELAY O/P : Relay RL1 (Tripping) 2 & 6 (N/O)
2 & 4 (N/C)
Page 19 of 23

RL2 8 & 12 (N/O)

8 & 10 (N/C)
RL3 14 & 18 (N/O)
14 & 16 (N/C)
RL4 1 & 5 (N/O)
1 & 3 (N/C)
RL5 7 & 11 (N/O)
7 & 9 (N/C)

Relay setting:
Relay Setting
PROTECTION G1
[50/51] SHORT-CIRCUIT
I>> FUNCTION ? YES
I>> = 1.0 In
tI>> = 0.00 s
Output Relays ---RL1-(2&6)
Test conditions:
Auxiliary voltage to be applied: 220V DC
Test severity :
Applied test voltage:
Common mode : 2.5KV
Differential mode : 1KV
Frequency : 1MHz
Duration of test : 2S
Procedure: Measure operating value for all phases. For Hf burst application apply current for all
phases as given below .Check relay should not change its states during tests
Input current to be applied:
For operated condition :OPERATING VALUE+4%
For non-operated condition : OPERATING VALUE -4%
Output contacts : RL2(2&6)
\Common mode:
(a)Between Groups given below with other Groups kept open
Sl No Points of application of test voltage Relay condition Relay status during test
Gr2&Gr1 Operated, Non-Operated Not to change its status
Gr3(A,B,C&E/F) &Gr1 Operated, Non-Operated Not to change its status
Gr4&Gr1 Operated, Non-Operated Not to change its status
Gr5&Gr1 Operated, Non-Operated Not to change its status
(b)Between Groups given below with other Groups connected to Earth
Gr2&Gr1 Operated, Non-Operated Not to change its status
Gr3(A,B,C&E/F) &Gr1 Operated, Non-Operated Not to change its status
Gr4&Gr1 Operated, Non-Operated Not to change its status
Gr5&Gr1 Operated, Non-Operated Not to change its status

Differential mode:
(a)Across each Group given below with other Groups connected to Earth
Sl No Points of application of test voltage Relay condition Relay status during test
Gr2 Operated, Non-Operated Not to change its status
Gr3(A,B,C&E/F) Operated, Non-Operated Not to change its status
Gr4(Optos connected parallely) Operated, Non-Operated Not to change its status
Page 20 of 23

6.1 Performance test after 1MHz Burst disturbance test:

(As per IEC 60255-3, Clause 4.1&6.2, 1989)
Relay Setting
PROTECTION G1
[50/51] SHORT-CIRCUIT
I>> FUNCTION ? YES
I>> = 1.0 In
tI>> = 0.00 s
Output Relays ---RL1-(2&6)
I>> Setting In Value (A AC) Measured operating Value (A AC ) Claimed Value
1.0 In 1 1.0 0.98—1.02
Procedure: Measure the operating value in C-PHASE .

7.Tests for Thermal Requirement (As per IEC60255-6-:1988)

7.1)Determination of maximum Temperature under continuous duty( cl 15.1)

Relay Setting
Relay Setting
PROTECTION G1
[50/51] SHORT-CIRCUIT
I>> FUNCTION ? YES
I>> = 5.0 In
tI>> = 0.00 s
Output Relays ---RL1-(2&6)
Procedure : :1) With 250VDC Aux. voltage & Apply 3ph current at 4 X In at current terminal for 1Amp
rating (apply 4Amp with setting at I>5In)
2) With 250VDC Aux. voltage& Apply 3ph current at 4 X In at current terminal for 5Amp rating (apply 20
Amp with setting at I>5In.)
Measure the temperature rise of each coil by resistive method; measurement point Relay case & Input coil
Claimed is < 60degree C

7.2)Test for Limiting Short time Thermal rating( cl 15.2)

With Aux. voltage 220V DC&Apply Limiting short time thermal value 40A at B-phase current
terminal rated for 1A for 1s separately .

7.3)Test for Limiting Dynamic Value( cl 16)

Without/with Aux. voltage, Apply Limiting dynamic value 100Aat B-phase current terminal rated
for 1A for 30ms separately

7.4 Performance test after Thermal Requirements : (As per IEC 60255-3, Clause 4.1&6.2,
1989)
Relay Setting
PROTECTION G1
[50/51] SHORT-CIRCUIT
I>> FUNCTION ? YES
I>> = 1.0 In
tI>> = 0.00 s
Output Relays ---RL1-(2&6)
I>> Setting In Value (A AC) Measured operating Value (A AC ) Claimed Value
1.0 In 1 1.0 0.98—1.02
Page 21 of 23

Procedure: Measure the operating value for 3 phases .

8.0 Effect of interruption to DC Aux. Energizing quantity.
(As per IEC 60255-11)
Procedure: Apply Aux. DC Voltage &.Apply all phase current for rating 1Amp, less than
operating value(98%) and interrupt Aux Dc supply for 20msec ,50msec Monitor the
contact & it should not change its state & the relay is in the same condition
Apply all phase current more than operating value(110%) and interrupt Aux Dc supply for
20msec 50msec Monitor the contact & it should not change its state & the relay is in the
same condition
Transient false indications given by indicating devices such as LED’s may be
tolerated.
Relay setting
PROTECTION G1
[50/51] SHORT-CIRCUIT
I>> FUNCTION ? YES
I>> = 1.0 In
tI>> = 0.00 s
Output Relays ---RL1-(2&6)

9.0 Alternating component (Ripple) in DC Aux. Energizing quantity

(As per IEC 60255-11, 1979)
Apply Aux. DC supply with 12% ripple at 100 Hz and measure operating value as in
performance test conducted after impulse test & operating time of the relay The test is to
be carried out at lower value-130VDC & higher value-250VDC. claimed +/-2%
Relay setting
PROTECTION G1
[50/51] SHORT-CIRCUIT
I>> FUNCTION ? YES
I>> = 1.0 In
tI>> = 2.00 s
Output Relays ---RL1-(2&6)
Procedure: Measure the operating value in A-PHASE ONLY.at 130 VDC &250VDC
I>> setting In Claimed Value
1.0In 1 0.98---1.02
To be tested for A phases
tI>> setting In Current to be Applied Claimed operating Time
2s 1 2A 1.96---2.04

10.0 Accuracy test with variation in aux. energising quantity(As per IEC
60255-6, Clause 7.1.3&3.2.7- 1988 and IEC 60255-3, Clause 4.1,6.2&6.3,4.3- 1989)
10.1 Operating value test
Applied auxiliary Voltage=104VDC.
PROTECTION G1
[50/51] SHORT-CIRCUIT
I>> FUNCTION ? YES
I>> = 1.0 In
tI>> = 0.00 s
Page 22 of 23

Output Relays ---RL1-(2&6)

Applied Auxiliary Voltage =275V

Relay setting:
PROTECTION G1
[50/51] SHORT-CIRCUIT
I>> FUNCTION ? YES
I>> = 1.0 In
tI>> = 0.00 s
Output Relays ---RL1-(2&6)
To be tested for A,B,C phases
I>> setting In Claimed Value
1.0In 1 0.98---1.02

10.2 Operating time test

Applied auxiliary Voltage=104VDC & 275 VDC
Relay setting:
PROTECTION G1
[50/51] SHORT-CIRCUIT
I>> FUNCTION ? YES
I>> = 1.0 In
tI>> = 2.00 s
Output Relays ---RL1-(2&6)
To be tested for A,B,C phases
tI>> setting In Current to be Applied Claimed operating Time
2s 1 2A 1.96---2.04

11.0 Accuracy test with variations in influencing quantity-frequency

variation(As per IEC 60255-6, Cl7.1.3- 1988 and IEC 60255-3, Clause
4.1&6.2,6.3&4.3)
11.1 Operating value test
Relay setting:
PROTECTION G1
[50/51] SHORT-CIRCUIT
I>> FUNCTION ? YES
I>> = 1.0 In
tI>> = 0.00 s
Output Relays ---RL1-(2&6)
1) Frequency at 48Hz,49 Hz,51 Hz,52 Hz: Auxiliary voltage=220V DC
To be tested for A,B,C phases
I>> setting In Claimed Value
1.0In 1 0.98---1.02

11.2 OPERATING TIME TEST

Relay setting:
PROTECTION G1
Page 23 of 23

[50/51] SHORT-CIRCUIT
I>> FUNCTION ? YES
I>> = 1.0 In
tI>> = 0.00 s
Output Relays ---RL1-(2&6)
To be tested for A,B,C phases
tI>> setting In Current to be Applied Claimed operating Time
2s 1 2A 1.96---2.04

d)HOT CURVE TEST

Procedure: Apply0.4A, 3 phase balanced (positive sequence)current and monitor the thermal
content in PROCESS MENU .It will show 16% (( 0.4 /1.0025 X1) ²) Now increase the current to
times setting current value and measure the operating time .Claimed value=0.84 x earlier claimed
value
a) Relay Setting
PROTECTION G1
[49] THERMAL OVERLOAD
THERMAL OVERLOAD FUNCT ? YES
teta INHIBIT ? NO
Iteta> = 1.00 In
Ke = 6
Te1 = 1 mn
Te2 = 1 mn
Tr = 1 mn
RTD1 INFLUENCE ? NO
teta ALARM ? NO
teta FORBID START ? NO

Output Relays ---RL1-(2&6)

Iteta> In Times Current to be Measured operating time Claimed Operating Time
setting setting Applied (Sec) (Sec)
current
1.00 In 1 X2 2A 13.774---15.224
1.00 In 1 X3 3A 5.639-----6.233
1.00 In 1 X5 5A 1.955---2.160