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Grader 6901233 enUS Om

Copyright
© © All Rights Reserved
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0% found this document useful (0 votes)
12 views

Grader 6901233 enUS Om

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 118

Operation & Maintenance Manual

Grader

(Grader 84) S/N 648000101 & Above

Dealer Copy -- Not for Resale

6901233enUS (07-18) (N) Printed in U.S.A. © 2018 Bobcat Company. All rights reserved.

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CONTENTS

FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

SAFETY AND TRAINING RESOURCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109

ALPHABETICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

REFERENCE INFORMATION

Write the correct information for YOUR Bobcat attachment in the spaces below. Always use these numbers when
referring to your Bobcat attachment.

Dealer Copy -- Not for Resale


Attachment Serial Number

NOTES:

YOUR BOBCAT DEALER:

ADDRESS:

PHONE:

Bobcat Company Doosan Benelux SA


P.O. Box 128 Drève Richelle 167
Gwinner, ND 58040-0128 B-1410 Waterloo
UNITED STATES OF AMERICA BELGIUM

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FOREWORD

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat attachment. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT ATTACHMENT. If you have any questions, see your Bobcat
dealer. This manual may illustrate options and accessories not installed on your Bobcat attachment.

BOBCAT COMPANY IS IS0 9001 CERTIFIED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

SERIAL NUMBER LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7


Attachment Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

DELIVERY REPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

ATTACHMENT IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

FEATURES AND ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9


Standard Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

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BOBCAT COMPANY IS IS0 9001 CERTIFIED

ISO 9001 is an international standard that specifies requirements for a quality management system that controls the
processes and procedures which we use to design, develop, manufacture, and distribute Bobcat products.

British Standards Institute (BSI) is the Certified Registrar Bobcat Company chose to assess the company’s compliance
with the ISO 9001 at Bobcat's manufacturing facilities in Gwinner, North Dakota (U.S.A.), Pontchâteau (France), and the
Bobcat corporate offices (Gwinner, Bismarck, and West Fargo) in North Dakota. TÜV Rheinland is the Certified Registrar
Bobcat Company chose to assess the company’s compliance with the ISO 9001 at Bobcat’s manufacturing facility in
Dobris (Czech Republic). Only certified assessors, like BSI and TÜV Rheinland, can grant registrations.

ISO 9001 means that as a company we say what we do and do what we say. In other words, we have established
procedures and policies, and we provide evidence that the procedures and policies are followed.

Dealer Copy -- Not for Resale


CALIFORNIA PROPOSITION 65 WARNING

Diesel engine exhaust and some of its constituents are known to the
state of California to cause cancer, birth defects and other
reproductive harm.

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SERIAL NUMBER LOCATION DELIVERY REPORT

Attachment Serial Number Figure 2

Figure 1

NA7494

P102735
The delivery report [Figure 2] contains a list of items that
must be explained or shown to the owner or operator by
Always use the serial number of the grader when the dealer when the Bobcat grader is delivered.

Dealer Copy -- Not for Resale


requesting service information or when ordering parts.
Early or later models (identification made by serial The delivery report must be reviewed and signed by the
number) may use different parts, or it may be necessary owner or operator and the dealer.
to use a different procedure in doing a specific service
operation [Figure 1].

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ATTACHMENT IDENTIFICATION

HYDRAULIC VALVE
AND ACD CONTROL

MAIN FRAME
STEP BOLSTER

CUTTING EDGE Dealer Copy -- Not for Resale


MOUNTING FRAME TURNTABLE WHEELS
MOLDBOARD

P-88923

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FEATURES AND ACCESSORIES

Standard Items

The grader is equipped with the following Standard items:

• Reversible Cutting Edge

• Flotation Tires

• Moldboard Manually Adjusts Side To Side Up To 305


mm (12 in)

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SAFETY AND TRAINING RESOURCES

SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Safe Operation Is The Operator’s Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Safe Operation Needs A Qualified Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Use Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Call Before You Dig . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Avoid Silica Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

FIRE PREVENTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Fueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Spark Arrester Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Welding And Grinding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Fire Extinguishers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

PUBLICATIONS AND TRAINING RESOURCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

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ATTACHMENT SIGNS (DECALS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

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SAFETY INSTRUCTIONS Safe Operation Needs A Qualified Operator
Safe Operation Is The Operator’s Responsibility For an operator to be qualified, he or she must not use
drugs or alcoholic drinks which impair alertness or
coordination while working. An operator who is taking
Safety Alert Symbol prescription drugs must get medical advice to determine
if he or she can safely operate a machine and the
This symbol with a warning statement means: attachment.
“Warning, be alert! Your safety is involved!”
A Qualified Operator Must Do The Following:
Carefully read the message that follows.
Understand the Written Instructions, Rules and
Regulations
• The written instructions from Bobcat Company

WARNING include the Delivery Report, Operation &


Maintenance Manual, Operator’s Handbook, Safety
Manual and machine signs (decals).
Operator must have instructions before operating the • Check the rules and regulations at your location. The
machine. Untrained operators can cause injury or rules may include an employer’s work safety
death. requirements. Regulations may apply to local driving
W-2001-0502 requirements or use of a Slow Moving Vehicle (SMV)
emblem. Regulations may identify a hazard such as a
utility line.
Have Training with Actual Operation
IMPORTANT

Dealer Copy -- Not for Resale


• Operator training must consist of a demonstration and
verbal instruction. This training is given by your
This notice identifies procedures which must be Bobcat dealer before the product is delivered.
followed to avoid damage to the machine. • The new operator must start in an area without
I-2019-0284
bystanders and use all the controls until he or she can
operate the machine and attachment safely under all
conditions of the work area. Always fasten seat belt
before operating.

DANGER Know the Work Conditions


• Know the weight of the materials being handled.
Avoid exceeding the machine load capacities.
The signal word DANGER on the machine and in the Material which is very dense will be heavier than the
manuals indicates a hazardous situation which, if not same volume of less dense material. Reduce the size
avoided, will result in death or serious injury. of load if handling dense material.
D-1002-1107
• The operator must know any prohibited uses or work
areas, for example, he or she needs to know about
excessive slopes.
WARNING • Know the location of any underground lines. Call local
utilities or the TOLL FREE phone number found in the
The signal word WARNING on the machine and in the Call Before You Dig section of this manual.
manuals indicates a potentially hazardous situation
which, if not avoided, could result in death or serious • Wear tight fitting clothing. Always wear safety glasses
injury. when doing maintenance or service. Safety glasses,
W-2044-1107 respiratory equipment, hearing protection, Special
Applications Kits or a Front Window Guard are
The Bobcat machine and attachment must be in good required for some work. See your Bobcat dealer
operating condition before use. about Bobcat safety equipment for your machine.
Check all of the items on the Bobcat Service Schedule
Decal under the 8-10 hour column or as shown in the
Operation & Maintenance Manual.
SI ATT-0913

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SAFETY INSTRUCTIONS (CONT’D) Call Before You Dig

Use Safety Rules

• Read and follow instructions in the machine and the


attachment’s Operation & Maintenance Manual
before operating.

• Check for underground lines before operating


attachment (if applicable).

• In addition to the design and configuration of


equipment, hazard control and accident prevention
are dependent upon the awareness, concern,
prudence and proper training of personnel involved in
the operation, transport, maintenance and storage of
Call Before You Dig
equipment. Dial 811 (USA Only)
• Check that the Bob-Tach™ levers are in the locked
1-888-258-0808 (USA & Canada)
position and the wedges are fully engaged into the
holes of the attachment (if applicable). When you call, you will be directed to a location in your
state / province, or city for information about buried lines
• Check that the attachment is securely fastened to the (telephone, cable TV, water, sewer, gas, etc.).
machine.
Avoid Silica Dust

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• Make sure all the machine controls are in the
NEUTRAL position before starting the machine.

• Operate the attachment only from the operator’s


position.

• Operate the attachment according to the Operation &


Maintenance Manual.

• When learning to operate the attachment, do it at a


slow rate in an area clear of bystanders.
Cutting or drilling concrete containing sand or rock
containing quartz may result in exposure to silica dust.
• DO NOT permit personnel to be in the work area
Do not exceed Permissible Exposure Limits (PEL) to
when operating the machine and attachment.
silica dust as determined by OSHA or other job site Rules
and Regulations. Use a respirator, water spray or other
• The attachment must be used ONLY on approved
means to control dust. Silica dust can cause lung disease
machines. See your Bobcat dealer for updated list of
and is known to the state of California to cause cancer.
approved attachments for each machine model.

• DO NOT modify equipment or add attachments that


are not approved by the manufacturer.

• DO NOT make any adjustments or repairs on the


machine or attachment while the engine is running.

• Keep shields and guards in place. Replace if


damaged.

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FIRE PREVENTION Hydraulic System

Check hydraulic tubes, hoses and fittings for damage


and leakage. Never use open flame or bare skin to check
for leaks. Hydraulic tubes and hoses must be properly
routed and have adequate support and secure clamps.
Tighten or replace any parts that show leakage.

Maintenance Always clean fluid spills. Do not use gasoline or diesel


fuel for cleaning parts. Use commercial nonflammable
The machine and some attachments have components solvents.
that are at high temperatures under normal operating
conditions. The primary source of high temperatures is Fueling
the engine and exhaust system. The electrical system, if
damaged or incorrectly maintained, can be a source of
arcs or sparks.

Flammable debris (leaves, straw, etc.) must be removed


regularly. If flammable debris is allowed to accumulate, it
can cause a fire hazard. Clean often to avoid this
accumulation. Flammable debris in the engine Stop the engine and let it cool before adding fuel. No
compartment is a potential fire hazard. smoking! Do not refuel a machine near open flames or
sparks. Fill the fuel tank outdoors.
The operator’s area, engine compartment and engine

Dealer Copy -- Not for Resale


cooling system must be inspected every day and cleaned Ultra Low Sulfur Diesel (ULSD) poses a greater static
if necessary to prevent fire hazards and overheating. ignition hazard than earlier diesel formulations with
higher Sulfur content. Avoid death or serious injury from
All fuels, most lubricants and some coolant mixtures are fire or explosion. Consult with your fuel or fuel system
flammable. Flammable fluids that are leaking or spilled supplier to ensure the delivery system is in compliance
onto hot surfaces or onto electrical components can with fueling standards for proper grounding and bonding
cause a fire. practices.

Operation Starting
Do not use the machine where exhaust, arcs, sparks or
hot components can contact flammable material, Do not use ether or starting fluids on any engine that has
explosive dust or gases. glow plugs. These starting aids can cause explosion and
injure you or bystanders.
Electrical
Use the procedure in the Operation & Maintenance
Manual for connecting the battery and for jump starting.

Spark Arrester Exhaust System

The spark arrester exhaust system is designed to control


the emission of hot particles from the engine and exhaust
system, but the muffler and the exhaust gases are still
Check all electrical wiring and connections for damage. hot.
Keep the battery terminals clean and tight. Repair or
replace any damaged part or wires that are loose or Check the spark arrester exhaust system regularly to
frayed. make sure it is maintained and working properly. Use the
procedure in the Operation & Maintenance Manual for
Battery gas can explode and cause serious injury. Use cleaning the spark arrester muffler (if equipped).
the procedure in the Operation & Maintenance Manual
for connecting the battery and for jump starting. Do not
jump start or charge a frozen or damaged battery. Keep
any open flames or sparks away from batteries. Do not
smoke in battery charging area.

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FIRE PREVENTION (CONT’D)

Welding And Grinding

Always clean the machine and attachment, disconnect


the battery, and disconnect the wiring from the Bobcat
controllers before welding. Cover rubber hoses, battery
and all other flammable parts. Keep a fire extinguisher
near the machine when welding.

Have good ventilation when grinding or welding painted


parts. Wear dust mask when grinding painted parts.
Toxic dust or gas can be produced.

Dust generated from repairing nonmetallic parts such as


hoods, fenders or covers can be flammable or explosive.
Repair such components in a well ventilated area away
from open flames or sparks.

Fire Extinguishers

Dealer Copy -- Not for Resale


Know where fire extinguishers and first aid kits are
located and how to use them. Inspect the fire
extinguisher and service the fire extinguisher regularly.
Obey the recommendations on the instructions plate.

Sl ATT-0913

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PUBLICATIONS AND TRAINING RESOURCES

The following publications are also available for your


Bobcat attachment. You can order from your Bobcat
dealer.

For the latest information on Bobcat products and the


Bobcat Company, visit our web site at www.bobcat.com

OPERATION &
MAINTENANCE
MANUAL

6901233enUS

Complete instructions on the correct operation and


the routine maintenance of the Bobcat attachment.

Dealer Copy -- Not for Resale


SERVICE
MANUAL

6901594

Complete maintenance and overhaul instructions for


your Bobcat attachment.

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ATTACHMENT SIGNS (DECALS)

Follow the instructions on all the Attachment Signs (Decals) that are on the attachment. Replace any damaged attachment
signs and be sure they are in the correct locations. Attachment signs are available from your Bobcat attachment dealer.

6701391

6583862

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P-88923

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OPERATING INSTRUCTIONS

INITIAL SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Installation And Setup (Laser Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Receiver Installation And Setup (Laser Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Sonic Tracer / Slope Sensor Installation And Setup (Option) . . . . . . . . . . . . . . . . . . . . . . . 25
Sensor Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Valve Calibration (Software Version 8.0 & Above) (Deluxe Display Panel Software Version
6.6 & Above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

DAILY INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Attachment Mounting Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Bob-Tach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

OPERATING PROCEDURE WITH LOADERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37


Approved Loader Models And Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Machine / Attachment Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Entering And Exiting The Loader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Hydraulic Quick Couplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

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Electrical Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Control Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Operation With The Loader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

OPERATING PROCEDURE WITH UTILITY WORK MACHINES . . . . . . . . . . . . . . . . . . . . . . 66


Approved Work Machine Models And Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Machine / Attachment Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Entering And Exiting The Work Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Hydraulic Quick Couplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Electrical Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
Control Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Operation With The Work Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

LIFTING THE ATTACHMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85


Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

TRANSPORTING THE ATTACHMENT ON A TRAILER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85


Fastening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

TRANSPORTING THE ATTACHMENT AND MACHINE ON A TRAILER . . . . . . . . . . . . . . . . 86


Loading And Fastening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

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INITIAL SETUP Angle Cylinder Installation (If Required)

Assembly The rod end of the angle cylinder may be shipped


unpinned which allows the grader to be angled further to
Moldboard Installation (If Required) save on shipping space.

The grader may be shipped with the moldboard not Remove the grader from the shipping pallet.
installed on the grader.
Figure 4
Remove the grader and the moldboard from the shipping
container.
2
Figure 3

2 P-88925
1

Dealer Copy -- Not for Resale


Remove the cotter pin (Item 1) and pin (Item 2)
[Figure 4] from the cylinder mount.
P-20405
Figure 5

Slide the moldboard (Item 1) [Figure 3] onto the grader.

NOTE: A hoist and a minimum of two people are 2


required for lifting and positioning the 3
moldboard onto the grader.

Install the bolt and locknut (Item 2) [Figure 3]. Tighten to


170 N•m (125 ft-lb) torque.

1
P-88926

Insert rod end of cylinder (Item 1) into the cylinder mount


(Item 2), install the pin and cotter pin (Item 3) [Figure 5].

NOTE: A lifting device may be required to lift the


grader to reposition the moldboard / turntable
to allow angle cylinder installation.

21 Grader Operation & Maintenance Manual


23 of 118
INITIAL SETUP (CONT’D)

Installation And Setup (Laser Option)

Receiver Poles

Figure 6

2
P-20963A

Dealer Copy -- Not for Resale


Loosen knob (Item 1) [Figure 6].

Remove the retaining pin (Item 2) [Figure 6] and clip.

Figure 7

P-20961A

Install the receiver pole(s) (Item 1) [Figure 7].

Install retaining pin (Item 2) and clip, then tighten knob


(Item 3) [Figure 7].

22 Grader Operation & Maintenance Manual


24 of 118
INITIAL SETUP (CONT’D) Figure 10

Receiver Installation And Setup (Laser Option)

GCR Receiver 2

NOTE: GCR Laser Receivers can be used with all


Graders S/N 648000101 & Above.

Figure 8

1
2 1
3 P-60780

Remove cap (Item 1) [Figure 10].

Connect the receiver harness to the valve harness (Item


2) [Figure 10].

Repeat procedure for other receiver.

Dealer Copy -- Not for Resale


P-20940 P-20881

NOTE: When installing the receivers, the level


indicator light panel (Item 1) [Figure 8] should
face the loader / work machine.

Install the receiver (Item 2) onto the pole, from the top
down, then tighten knob (Item 3) [Figure 8].

Figure 9

P-20882

Connect the wire harness (Item 1) [Figure 9] to the


receiver.

23 Grader Operation & Maintenance Manual


25 of 118
INITIAL SETUP (CONT’D) Figure 13

Receiver Installation And Setup (Laser Option)


(Cont’d)
2
BLR2 Receiver

NOTE: The BLR2 Laser Receivers are for use with


Graders S/N 648001631 & Above only.

Figure 11

1
1 P-60780
2

3 Remove cap (Item 1) [Figure 13].

Connect the receiver harness to the valve harness (Item


2) [Figure 13].

Repeat procedure for other receiver.

Dealer Copy -- Not for Resale


P-83407

NOTE: When installing the receivers, the level


indicator light panel (Item 1) [Figure 11]
should face the loader / work machine.

Install the receiver (Item 2) onto the pole, from the top
down, then tighten knob (Item 3) [Figure 11].

Figure 12

P-83408

Connect the wire harness (Item 1) [Figure 12] to the


receiver.

24 Grader Operation & Maintenance Manual


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INITIAL SETUP (CONT’D) Figure 16

Sonic Tracer / Slope Sensor Installation And Setup


(Option)

Figure 14 1

4
3

2
1
3
P105322

2 Loosen handle (Item 1) and adjust bracket arm (Item 2)


so the Sonic Tracer Sensor (Item 3) is centered with the
P105320
grader moldboard cutting edge (Item 4) [Figure 16].

NOTE: Sensor located at bottom of Sonic Tracer


Install tracer bracket arm (Item 1) at desired height on the Sensor housing.

Dealer Copy -- Not for Resale


tracer pole (Item 2) and tighten handle (Item 3) [Figure
14]. Figure 17

Figure 15
3

2
1
1
P105323

P105321
Connect the receiver harness (Item 1) to the Sonic Tracer
Sensor (Item 2) connector. Route the receiver harness as
Install Sonic Tracer Sensor (Item 1) and tighten handle shown, with harness wrapped over the bracket arm
(Item 2) [Figure 15]. handle (Item 3) [Figure 17].

25 Grader Operation & Maintenance Manual


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INITIAL SETUP (CONT’D) Sensor Calibration

Sonic Tracer / Slope Sensor Installation And Setup NOTE: Calibration of the sensors should be done on
(Option) (Cont’d) initial installation and is recommended every
three months.
Figure 18
If the grader is not installed on the machine, install the
grader to the machine. (See the machine’s Operation &
Maintenance Manual for correct procedure.)

Enter the machine. (See Entering And Exiting The


Loader on Page 41.)

2 Start the machine and move to a well ventilated, level


area (< +/-1%, hard surface preferred).

1 3 Figure 19

P105344

Connect the receiver harness (Item 1) to the 7-Pin

Dealer Copy -- Not for Resale


connector (Item 2) [Figure 18] on the grader.

NOTE: The receiver harness will connect to the 7-Pin


connector on the side of the grader that the
Sonic Tracer Sensor (Item 3) [Figure 18] is
mounted. The sonic sensor harness (mainfall
/ slope / rotation) will connect to the other 7- P105434
Pin connector located on the opposite side of
the grader.
Make sure the machine’s lift arms are lowered all the way
down and the grader is set in operating position [Figure
19].

26 Grader Operation & Maintenance Manual


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INITIAL SETUP (CONT’D) Figure 21

Sensor Calibration (Cont’d)

Figure 20

2
254 mm
(10 in) 1

P105570

254 mm
On the deluxe instrumentation panel press the right
(10 in) arrow (Item 1) to go to the ATTACHMENTS icon (Item 2)
[Figure 21] and push ENTER.

Figure 22
NA7168

Dealer Copy -- Not for Resale


NOTE: The moldboard needs to be square with the
grader frame for this calibration [Figure 20].

Stop the engine and exit the machine. (See Entering And
Exiting The Loader on Page 41.)

Measure the distance from top of the cylinder base end


to the rod-eye center [Figure 20]. The distance should
be approximately 254 mm (10 in).
P105571
Enter the machine and start the engine. (See Entering
And Exiting The Loader on Page 41.)
Once in the GRADER ATTACHMENT screen, push the
#8 key (tools) to get to the SONIC TRACER [Figure 22].

27 Grader Operation & Maintenance Manual


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INITIAL SETUP (CONT’D) Figure 25

Sensor Calibration (Cont’d)

Figure 23

P105644

NOTE: The reported values may differ from what is


P105611 shown in [Figure 25].

Figure 26
On the SONIC TRACER screen, push key #4 to get to
the DIAGNOSTICS screen [Figure 23].

Dealer Copy -- Not for Resale


Figure 24

1
2
3
4
P105644

NOTE: If the rotation sensor is reading a number


P116804 outside of a +/- 35°, See [Figure 37] thru
[Figure 39].

Each sensor will be calibrated by pushing the associated If the rotation sensor reads within +/- 35° of zero, push
number [Figure 24]. the #3 key to calibrate the Rotation Sensor [Figure 26].

1. Moldboard reported slope value. Push to begin


calibration process.

2. Mainfall reported slope value. Push to begin


calibration process.

3. Rotation angle reported value. Push to begin


calibration process.

4. Sonic Tracer offset from edge of moldboard value.


Push to change the value.

28 Grader Operation & Maintenance Manual


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INITIAL SETUP (CONT’D) Figure 29

Sensor Calibration (Cont’d)

Figure 27

P105641

Push the checkmark to calibrate the Mainfall Slope


P105639 Sensor. The Mainfall Slope Sensor should now read
0.00% [Figure 29].

Push the checkmark button to calibrate the Rotation


Sensor and return to the DIAGNOSTICS screen. The
rotation sensor should now read 0.0° [Figure 27].

Dealer Copy -- Not for Resale


Figure 28

P105640

On the DIAGNOSTICS screen, push key #2 to calibrate


the Mainfall Slope Sensor [Figure 28].

NOTE: The grader must be on a level area (< +/-1%,


hard surface preferred).

29 Grader Operation & Maintenance Manual


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INITIAL SETUP (CONT’D) Figure 31

Sensor Calibration (Cont’d)

Figure 30

P105642

On the DIAGNOSTICS screen, push the #1 key to


NA7174 calibrate the moldboard slope sensor [Figure 31].

Figure 32
NOTE: Calibrating the moldboard cross-slope sensor
will consist of a two step calibration process.

Dealer Copy -- Not for Resale


Keeping the rotation sensor at 0.00°, move the cutting
edge so the cutting edge is flat and on a hard level
surface.

Stop the engine and exit the machine. (See Entering And
Exiting The Loader on Page 41.)

Mark where the cutting edge is on the ground [Figure


30].

Enter the machine and start the engine. (See Entering P105645
And Exiting The Loader on Page 41.)

On the deluxe instrumentation panel press the right Push the checkmark to perform the first step of
arrow to go to the ATTACHMENTS icon and push moldboard calibration [Figure 32].
ENTER. (See [Figure 21].)

Once in the GRADER ATTACHMENT screen, push the


#8 key (tools) to get to the SONIC TRACER. (See
[Figure 22].)

Push the #4 key to get to the DIAGNOSTICS screen.


(See [Figure 23].)

30 Grader Operation & Maintenance Manual


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INITIAL SETUP (CONT’D) Figure 35

Sensor Calibration (Cont’d)

Figure 33

NA7175

Drive the loader and grader such that the moldboard is


180° from where it was originally. Place the cutting edge
flat on the ground on the original marks [Figure 33]. 1

Dealer Copy -- Not for Resale


P105614
Figure 34

Measure the distance from the side of the cutting edge


(Item 1) to the center of the Sonic Tracer Sensor (Item 2)
[Figure 35] and record the Sonic Tracer Sensor offset
value.

Enter the machine and start the engine. (See Entering


And Exiting The Loader on Page 41.)

On the deluxe instrumentation panel press the right


arrow to go to the ATTACHMENTS icon and push
ENTER. (See [Figure 21].)

P105643 Once in the GRADER ATTACHMENT screen, push the


#8 key (tools) to get to the SONIC TRACER. (See
[Figure 22].)
Push the checkmark button to perform the second step of
moldboard sensor calibration [Figure 34]. Push the #4 key to get to the DIAGNOSTICS screen.
(See [Figure 23].)
NOTE: The moldboard slope sensor should now be
calibrated.

NOTE: The reported value may not read exactly


0.00% on the diagnostics screen. The value
reported will be the slope of the surface that
the cutting edge is on.

Stop the engine and exit the machine. (See Entering And
Exiting The Loader on Page 41.)

31 Grader Operation & Maintenance Manual


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INITIAL SETUP (CONT’D) Figure 38

Sensor Calibration (Cont’d)

Figure 36
1

P105378

Loosen the set screw (Item 1) [Figure 38] on the side of


P105578 the rotation arm.

Figure 39
Push key #4 on the diagnostics screen and enter the
Sonic Tracer offset value [Figure 36].

Dealer Copy -- Not for Resale


Push the save button when value is entered. The 4
diagnostics screen should read the typed value.
1
NOTE: The calibration procedures are now complete.
3
NOTE: If rotation sensor value is more than +/- 35°
continue with [Figure 37] thru [Figure 39].

Stop the engine and exit the machine. (See Entering And 2
Exiting The Loader on Page 41.)
P105682
Figure 37

Place a 0,5 to 1,0 mm (0.02 to 0.04 in) feeler gauge (Item


1) under the rotation arm (Item 2) to provide proper
1 rotation during operation. If a feeler gauge is not
available, a folded business card can work well to provide
the proper space under the rotation arm [Figure 39].
2
Enter the machine and press the “RUN” button. (See the
machine’s Operation & Maintenance Manual for correct
procedure.)

While holding the rotation arm, turn the center screw


(Item 3) [Figure 39] until the reported value is within +/-
35° of zero in the diagnostics screen.
P105334
Tighten the set screw (Item 4) [Figure 39].

Remove the rotation sensor (Item 1) from the mounting Repeat calibration [Figure 21] through [Figure 36].
plates, keeping the rotation tab (Item 2) in the same
location [Figure 37].

32 Grader Operation & Maintenance Manual


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INITIAL SETUP (CONT’D) Figure 41

Valve Calibration (Software Version 8.0 & Above)


(Deluxe Display Panel Software Version 6.6 & Above)

NOTE: Calibration of the valve should be done on


initial installation and is recommended if the
grader operation is not smooth.

If the grader is not installed on the machine, install the 2


grader to the machine. (See the machine’s Operation &
Maintenance Manual for correct procedure.) 1

Enter the machine. (See Entering And Exiting The


Loader on Page 41.) P105570

Start the machine and move to a well ventilated, level


area (< +/-1%, hard surface preferred). On the deluxe instrumentation panel press the right
arrow (Item 1) to go to the ATTACHMENTS icon (Item 2)
NOTE: Bring the engine and hydraulics to operating [Figure 41] and push ENTER.
temperature for best calibration results.
Figure 42
Activate the auxiliary hydraulics.

Dealer Copy -- Not for Resale


Figure 40

P105571

P105434 Once in the GRADER ATTACHMENT screen, push the


#8 key (tools) to get to the SENSOR screen [Figure 42].

Make sure the machine’s lift arms are lowered all the way
down and the grader is set in operating position as shown
in [Figure 40].

The sensor configuration should cause the moldboard


edge to be 25 mm (1 in) to 51 mm (2 in) from the ground
when on target.

33 Grader Operation & Maintenance Manual


35 of 118
INITIAL SETUP (CONT’D) Figure 45

Valve Calibration (Software Version 8.0 & Above)


(Deluxe Display Panel Software Version 6.6 & Above)
(Cont’d)

Figure 43

1
P116805

4
Set the target to 102 mm (4 in) - 152 mm (6 in) above the
ground. Make sure the moldboard is on target.

P116799 Enable automatic movement. When enabled, a green


circle (Item 1) [Figure 45] will be displayed.

On the SENSOR screen, push key #4 to get to the Press the red check mark button #4 [Figure 45] to start

Dealer Copy -- Not for Resale


DIAGNOSTICS screen [Figure 43]. the calibration process.

Figure 44 The calibration will start with the first valve and then
proceed to the remaining valves.

Figure 46
11

2
1
3
4

P116804
3

On the DIAGNOSTICS screen, press the VALVE P116805


CALIBRATION button #1 [Figure 44].

A blue/green circle will be displayed next to the valve


being calibrated (Item 1) [Figure 46].

After the calibration is successfully completed, a green


check mark will be displayed (Item 2) [Figure 46].

If the calibration was not successful, a yellow triangle will


be displayed (Item 3) [Figure 46].

If the calibration is unsuccessful, check all electrical


connections and repeat the calibration procedure.

34 Grader Operation & Maintenance Manual


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DAILY INSPECTION Figure 48

Attachment Mounting Frame

Figure 47

P-41502A

1 Push down on the Bob-Tach levers until they are fully


engaged in the locked position [Figure 48] (wedges fully
P-20253
extended through the attachment mounting frame holes).

The levers and wedges must move freely [Figure 48].


Inspect the Bob-Tach wedge mounts (Item 1), mounting
flange (Item 2) [Figure 47] and all welds on the grader Figure 49
mount for wear and damage each time the grader is

Dealer Copy -- Not for Resale


removed from the machine.

Frequently inspect the grader to ensure that all


components are secure and that all bolts and nuts are
thoroughly tightened.

Bob-Tach

Hand Lever Bob-Tach Bob-Tach wedge must


contact the lower edge of the
attachment mounting frame
hole.
WARNING P-79780

AVOID INJURY OR DEATH


The wedges must extend through the holes in the
The Bob-Tach wedges must extend through the holes
attachment mounting frame, securely fastening the
in the attachment mounting frame. Levers must be
attachment to the Bob-Tach [Figure 49].
fully down and locked. Failure to secure wedges can
allow attachment to come off.
W-2715-0208
NOTE: If the wedge does not contact the lower edge
of the hole, the attachment will be loose and
can come off the Bob-Tach.

Inspect the mounting frame on the attachment. (See the


machine's Operation & Maintenance Manual for
inspecting the Bob-Tach). Replace any parts that are
damaged, bent or missing. Keep all fasteners tight. Look
for cracked welds. Contact your Bobcat dealer for repair
or replacement parts.

Lubricate the wedges. (See the machine’s Operation &


Maintenance Manual for the correct procedure.)

35 Grader Operation & Maintenance Manual


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DAILY INSPECTION (CONT’D) Figure 52

Bob-Tach (Cont’d)

Power Bob-Tach

WARNING
AVOID INJURY OR DEATH
The Bob-Tach wedges must extend through the holes
in the attachment mounting frame. Levers must be
fully down and locked. Failure to secure wedges can P-41500A
allow attachment to come off.
W-2715-0208
Push and hold the BOB-TACH “WEDGES DOWN” switch
(Item 1) [Figure 50] and [Figure 51] until the levers are
Figure 50 fully engaged in the locked position [Figure 52] (wedges
fully extended through the attachment mounting frame
Loader Switch holes).

Figure 53

Dealer Copy -- Not for Resale


1 Bob-Tach wedge must
B-15993A
contact the lower edge of the
attachment mounting frame
Figure 51 hole.
P-79780
Work Machine Switch

The wedges must extend through the holes in the


attachment mounting frame, securely fastening the
attachment to the Bob-Tach [Figure 53].
1
NOTE: If the wedge does not contact the lower edge
of the hole, the attachment will be loose and
can come off the Bob-Tach.

Inspect the mounting frame on the attachment. (See the


machine's Operation & Maintenance Manual for
P-88124
inspecting the Bob-Tach). Replace any parts that are
damaged, bent or missing. Keep all fasteners tight. Look
for cracked welds. Contact your Bobcat dealer for repair
or replacement parts.

Lubricate the wedges. (See the machine’s Operation &


Maintenance Manual for the correct procedure.)

36 Grader Operation & Maintenance Manual


38 of 118
OPERATING PROCEDURE WITH LOADERS Figure 55

Approved Loader Models And Requirements EARLIER MODELS

Figure 54
LOADER
GRADER
MODEL
A300 X
A770 X
S130 X
S150 X
S160 X
S175 X
S185 X
S205 X
S220 X P-75687
S250 X
S300 X
S330 X Figure 56
S450 X LATER MODELS
S510 X
S530 X
S550 X
S570 X

Dealer Copy -- Not for Resale


S590 X
S630 X
S650 X
S740 X
S750 X
S770 X
T140 X
T180 X
T190 X
T450 X P-85281

T550 X
T590 X
The loader must be equipped with front auxiliary
T650 X
hydraulics and electrical attachment control kit
(X = Approved)
[Figure 55] or [Figure 56] for proper operation of the
grader. See your Bobcat dealer for available electrical
The chart [Figure 54] lists the loader models approved
attachment control kits.
for use with the grader.

The warranty is void if this attachment is used on a


non-approved carrier. See your Bobcat dealer for an
updated list of approved carriers.

WARNING
Never use attachments or buckets which are not
approved by the Bobcat Company. Attachments and
buckets for safe loads of specified densities are
approved for each model. Unapproved attachments
and buckets can cause injury or death.
W-2662-0108

37 Grader Operation & Maintenance Manual


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OPERATING PROCEDURE WITH LOADERS (CONT’D)

Machine / Attachment Setup

Moldboard Side Shift Adjustment

Raise the moldboard so it is slightly off the ground.

Stop the engine and exit the loader. (See Entering And
Exiting The Loader on Page 41.)

Disconnect the hydraulic couplers at the loader. (See


Hydraulic Quick Couplers on Page 48.) (See Hydraulic
Quick Couplers on Page 48.)

Figure 57

Dealer Copy -- Not for Resale


2 1

P-20405

Remove the bolt and locknut (Item 1) from the moldboard


(Item 2) [Figure 57].

Slide the moldboard left or right as needed. The


moldboard can be manually shifted approximately 305
mm (12 in) to either side.

Reinstall the bolt and locknut before operation.

Tighten to 170 N•m (125 ft-lb) torque.

38 Grader Operation & Maintenance Manual


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OPERATING PROCEDURE WITH LOADERS (CONT’D) Figure 60

Machine / Attachment Setup (Cont’d)

Changing Units Of Measure (Without Deluxe


Instrumentation Panel)

NOTE: Loader software upgrade may be required to 1


change between standard and metric units of
measure. See your Bobcat dealer for available
software upgrades.

Figure 58

2 2
P-83821 P-83822

The display (Item 1) [Figure 60] will then show the


current units setting.

Press the Auxiliary HF button (Item 2) [Figure 60] to


change between units of measure.

Dealer Copy -- Not for Resale


NOTE: The default setting from the factory is English,
denoted by [ENG] in the display.
P-83819
Figure 61

Enter the loader. Engage loader’s electronics by turning


key switch to RUN (Standard Key Panel) or press RUN /
ENTER button (Deluxe Instrumentation Panel). The left
instrument panel will be ON [Figure 58]. (See the
loader’s Operation & Maintenance Manual and 2
Operator’s Handbook for correct procedure.)

Figure 59

2
1 P-83823

To save the setting selected, press and hold the Auxiliary


HF button (Item 1) for three seconds or until [SAVED]
appears in the display screen (Item 2) [Figure 61].

Press the Auxiliary button (Item 3) [Figure 61] to return


to previously displayed information [Figure 58].
1 P-83820
Once the units setting is saved, the attachment will stay
within those units until they are changed.
Press and hold the Auxiliary button (Item 1) [Figure 59]
for three seconds to enter the options menu.

The display (Item 2) [Figure 59] will then show [OPT] to


denote you are entering the options menu.

39 Grader Operation & Maintenance Manual


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OPERATING PROCEDURE WITH LOADERS (CONT’D) Figure 63

Machine / Attachment Setup (Cont’d)

Changing Units Of Measure (With Deluxe


Instrumentation Panel)

Enter the loader. (See Entering And Exiting The Loader


on Page 41.)

Figure 62

P105685

Press #4 [Figure 63] to get units of measure.

Figure 64

Dealer Copy -- Not for Resale


P105684

On the deluxe instrumentation panel press the right


arrow (Item 1) [Figure 62] until DISPLAY screen comes
up.

P105686

Press #1 to change between units of measure [Figure


64].

40 Grader Operation & Maintenance Manual


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OPERATING PROCEDURE WITH LOADERS (CONT’D) Figure 67

Entering And Exiting The Loader

WARNING
AVOID INJURY OR DEATH
When operating the machine:
• Keep the seat belt fastened snugly.
• The seat bar must be lowered.
• Keep your feet on the pedal controls or footrests
and hands on the controls.
P-85452
W-2261-0909

Entering Lower the seat bar and engage the parking brake
[Figure 67].
Figure 65
Put the foot pedals or hand controls in NEUTRAL
position.

NOTE: Keep your hands on the steering levers and


your feet on the foot pedals (or footrests)

Dealer Copy -- Not for Resale


while operating the loader.

See the loader’s Operation & Maintenance Manual and


Operator’s Handbook for detailed information on
operating the loader.

Exiting

Lower the lift arms and put the attachment flat on the
ground.
P-20354
Stop the engine and engage the parking brake.

Use the attachment steps, grab handles and safety Lift the seat bar and make sure the lift and tilt functions
treads (on the loader lift arms and frame) to get on and are deactivated.
off the loader [Figure 65]. Remove the key.

Figure 66 Exit the loader.

WARNING
AVOID INJURY OR DEATH
Before you leave the operator’s position:
• Lower the lift arms, put the attachment flat on the
ground.
• Stop the engine and engage the parking brake.
• Move all pedals, handles, joysticks, and other
controls until they are LOCKED or in the
P-85813 NEUTRAL position.
SEE THE MACHINE OPERATION & MAINTENANCE
MANUAL FOR MORE INFORMATION.
Enter the loader. Fasten the seat belt and adjust it so the
W-2722-0208
buckle is centered between your hips [Figure 66].

41 Grader Operation & Maintenance Manual


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OPERATING PROCEDURE WITH LOADERS (CONT’D) Figure 69

Installation

Hand Lever Bob-Tach

NOTE: The illustrations and instructions provided


explain how to install a bucket attachment on
to a loader. Follow these same instructions if
you are installing different attachments such
as a grapple, tiller, combo bucket, etc.

The attachment mounting frame for the


attachment has a top flange that is designed
P-41504
to receive the top edge of the Bob-Tach and
the lower part of the frame is designed to
receive the Bob-Tach wedges. Lower the lift arms and tilt the Bob-Tach forward.

Drive the loader slowly forward until the top edge of the

WARNING Bob-Tach is completely under the top flange of the


attachment mounting frame [Figure 69].

Warnings on the machine and in the manuals are for NOTE: Be sure the Bob-Tach levers do not hit the
your safety. Failure to obey warnings can cause attachment.

Dealer Copy -- Not for Resale


serious injury or death.
W-2744-0608 Figure 70

Always inspect the loader’s Bob-Tach and the attachment


mounting frame before installation. See the loader’s
Operation & Maintenance Manual. (See DAILY
INSPECTION on Page 35.)

Figure 68

P-41505

Tilt the Bob-Tach backward until the attachment is slightly


off the ground [Figure 70]. This will cause the
attachment mounting frame to fit up against the front of
the Bob-Tach.
P-41502
NOTE: When leaving the operator's seat to install an
attachment, tilt the attachment until it is
Pull the Bob-Tach levers up until they are fully raised slightly off the ground.
(wedges fully raised) [Figure 68].
Stop the engine and exit the loader. (See Entering And
Enter the loader. (See Entering And Exiting The Loader Exiting The Loader on Page 41.)
on Page 41.)

Start the engine, press the PRESS TO OPERATE


LOADER button and release the parking brake.

42 Grader Operation & Maintenance Manual


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OPERATING PROCEDURE WITH LOADERS (CONT’D) Figure 72

Installation (Cont’d)

Hand Lever Bob-Tach (Cont’d)

WARNING
AVOID INJURY OR DEATH
Before you leave the operator’s seat:
Frame Contact Points
• Lower the lift arms and put the attachment flat on P-94955
the ground.
• Stop the engine.
• Engage the parking brake. Both levers must contact the frame as shown when
• Raise the seat bar. locked [Figure 72].
• Move all controls to the NEUTRAL / LOCKED
position to make sure the lift, tilt and traction If both levers do not engage in the locked position, see
drive functions are deactivated. your Bobcat dealer for maintenance.

The seat bar system must deactivate these functions


when the seat bar is up. See your Bobcat dealer for
WARNING

Dealer Copy -- Not for Resale


service if controls do not deactivate.
W-2463-1110

AVOID INJURY OR DEATH


Figure 71 The Bob-Tach wedges must extend through the holes
in the attachment mounting frame. Levers must be
fully down and locked. Failure to secure wedges can
allow attachment to come off.
W-2715-0208

Figure 73

P-41502A

Push down on the Bob-Tach levers until they are fully Bob-Tach wedge must
engaged in the locked position [Figure 71] (wedges fully contact the lower edge of the
extended through the attachment mounting frame holes). attachment mounting frame
hole.

P-79780

The wedges must extend through the holes in the


attachment mounting frame, securely fastening the
attachment to the Bob-Tach [Figure 73].

43 Grader Operation & Maintenance Manual


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OPERATING PROCEDURE WITH LOADERS (CONT’D) Figure 76

Installation (Cont’d)

Power Bob-Tach

WARNING
Warnings on the machine and in the manuals are for
your safety. Failure to obey warnings can cause
serious injury or death.
W-2744-0608

P-41504
Enter the loader. (See Entering And Exiting The Loader
on Page 41.)
Lower the lift arms and tilt the Bob-Tach slightly forward.
Start the engine, press the PRESS TO OPERATE
Drive the loader slowly forward until the top edge of the
LOADER button and release the parking brake.
Bob-Tach is completely under the top flange of the
attachment mounting frame [Figure 76].
Figure 74
NOTE: Be sure the Bob-Tach levers do not hit the

Dealer Copy -- Not for Resale


attachment.
1
Figure 77

B-15993A

Figure 75

P-41505

Tilt the Bob-Tach backward until the attachment is slightly


off the ground [Figure 77]. This will cause the
attachment mounting frame to fit up against the front of
the Bob-Tach.

P-41500

Push and hold the BOB-TACH “WEDGES UP” switch


(Item 1) [Figure 74] until the levers are fully raised
(wedges fully raised) [Figure 75].

44 Grader Operation & Maintenance Manual


46 of 118
OPERATING PROCEDURE WITH LOADERS (CONT’D) Figure 80

Installation (Cont'd)

Power Bob-Tach (Cont’d)

Figure 78

Frame Contact Points


P-94955

Both levers must contact the frame as shown when


locked [Figure 80].
2
B-15993A If both levers do not engage in the locked position, see
your Bobcat dealer for maintenance.

NOTE: The Power Bob-Tach system has continuous


pressurized hydraulic fluid to keep the
wedges in the engaged position and prevent WARNING

Dealer Copy -- Not for Resale


attachment disengagement. Because the
wedges can slowly lower, the operator may
need to reactivate the switch (BOB-TACH AVOID INJURY OR DEATH
“WEDGES UP”) to be sure both wedges are The Bob-Tach wedges must extend through the holes
fully raised before installing the attachment. in the attachment mounting frame. Levers must be
fully down and locked. Failure to secure wedges can
Push and hold the BOB-TACH “WEDGES UP” switch allow attachment to come off.
(Item 1) [Figure 78] until the levers are fully raised W-2715-0208
(wedges fully raised).
Figure 81
Figure 79

Bob-Tach wedge must


contact the lower edge of the
attachment mounting frame
P-41500A hole.

P-79780
Push and hold the BOB-TACH “WEDGES DOWN” switch
(Item 2) [Figure 78] until the levers are fully engaged in
the locked position [Figure 79] (wedges fully extended The wedges must extend through the holes in the
through the attachment mounting frame holes). attachment mounting frame, securely fastening the
attachment to the Bob-Tach [Figure 81].

Lower the lift arms and put the attachment flat on the
ground.

45 Grader Operation & Maintenance Manual


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OPERATING PROCEDURE WITH LOADERS (CONT’D)

Installation (Cont'd)

Power Bob-Tach (Cont’d)

Stop the engine and exit the loader. (See Entering And
Exiting The Loader on Page 41.)

WARNING
AVOID INJURY OR DEATH
Before you leave the operator’s seat:
• Lower the lift arms and put the attachment flat on
the ground.
• Stop the engine.
• Engage the parking brake.
• Raise the seat bar.
• Move all controls to the NEUTRAL / LOCKED
position to make sure the lift, tilt and traction
drive functions are deactivated.

Dealer Copy -- Not for Resale


The seat bar system must deactivate these functions
when the seat bar is up. See your Bobcat dealer for
service if controls do not deactivate.
W-2463-1110

46 Grader Operation & Maintenance Manual


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OPERATING PROCEDURE WITH LOADERS (CONT’D) Rotate the attachment hydraulic hoses as needed so the
hoses are not twisted or contacting any moving parts of
Installation (Cont'd) the loader or attachment.

For First Time Installation With the twist(s) removed from the hydraulic hoses,
tighten the attachment quick coupler connections while
New attachments and new loaders are factory equipped the couplers are still connected to the loader. This will
with flush face couplers. If installing an attachment help hold the hydraulic hoses in position while tightening.
equipped with poppet style couplers, the attachment
couplers will have to be changed to match the loader. Tighten the quick couplers connections to 63 N•m (46 ft-
See your Bobcat dealer for parts information. lb) torque before starting the loader.

Enter the loader. (See Entering And Exiting The Loader


on Page 41.)
IMPORTANT Start the engine, press the PRESS TO OPERATE
LOADER button and release the parking brake.
• Thoroughly clean the quick couplers before
making connections. Dirt can quickly damage the Engage auxiliary hydraulics. (See the loader’s Operation
system. & Maintenance Manual and Operator’s Handbook for
• Contain and dispose of any oil leakage in an correct procedure.)
environmentally safe manner.
I-2278-0608

WARNING

Dealer Copy -- Not for Resale


With the loader engine off and using the hose guides (if
equipped), route the attachment hydraulic hoses to the
loader. Connect the attachment hydraulic quick couplers
to the loader couplers. (See Hydraulic Quick Couplers on AVOID INJURY OR DEATH
Page 48.) Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
Check that the attachment hydraulic hoses are not death. Fluid leaks under pressure may not be visible.
twisted or contacting any moving parts of the loader or Use a piece of cardboard or wood to find leaks. Do
attachment. not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
NOTE: It may be necessary to loosen the quick from a physician familiar with this injury.
W-2072-0807
couplers on the attachment hydraulic hoses
to remove any twists in the hoses.
Check the attachment hydraulic quick coupler
connections for leaks.

WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
• When fluids are under pressure.
• Flying debris or loose material is present.
• Engine is running.
• Tools are being used.
W-2019-0907

Loosen the quick coupler connections on the attachment


hydraulic hoses while connected to the loader. Do not
remove the quick couplers.

47 Grader Operation & Maintenance Manual


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OPERATING PROCEDURE WITH LOADERS (CONT’D)

Hydraulic Quick Couplers WARNING


AVOID BURNS
Hydraulic fluid, tubes, fittings and quick couplers
IMPORTANT can get hot when running machine and attachments.
Be careful when connecting and disconnecting quick
couplers.
• Thoroughly clean the quick couplers before W-2220-0396
making connections. Dirt can quickly damage the
system.
• Contain and dispose of any oil leakage in an To Connect:
environmentally safe manner.
I-2278-0608 Remove any dirt or debris from the surface of both the
male and female couplers, and from the outside diameter
of the male coupler. Visually check the couplers for
New attachments and new loaders are factory equipped corroding, cracking, damage, or excessive wear. If any of
with flush face couplers. If installing an attachment these conditions exist, the coupler(s) must be replaced
equipped with poppet style couplers, the attachment [Figure 82].
couplers will have to be changed to match the loader.
See your Bobcat dealer for parts information. Install the male coupler into the female coupler. Full
connection is made when the ball release sleeve slides
NOTE: Make sure the quick couplers are fully forward on the female coupler [Figure 82].

Dealer Copy -- Not for Resale


engaged. If the quick couplers do not fully
engage, check to see that the couplers are the NOTE: Check that the attachment hydraulic hoses
same size and type. are not twisted or contacting any moving
parts of the loader or attachment. (See For
Figure 82 First Time Installation on Page 47.) for proper
EARLIER MODELS adjustment.

To Disconnect:

Relieve hydraulic pressure. (See the loader’s Operation &


Maintenance Manual and Operator’s Handbook for
correct procedure.)

Push the couplers together, retract the sleeve on the


female coupler until the couplers disconnect.

P-75687
P-31242

LATER MODELS

P-85281

48 Grader Operation & Maintenance Manual


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OPERATING PROCEDURE WITH LOADERS (CONT’D) Figure 85
EARLIER MODELS
Electrical Harness

Electrical Connection - ACD Version (Use With Laser


Option) 1

Figure 83
EARLIER MODELS

P-31832

Figure 86
LATER MODELS

P-75687

Dealer Copy -- Not for Resale


1
Figure 84
LATER MODELS

1 P-85313

The Dual-Connector (7-pin / 14-pin) kit (Item 1)


[Figure 85] or 14-Pin Attachment Control Device kit
(Item 1) [Figure 86] may be needed to operate early
model attachments. See your Bobcat dealer for available
P-85281
kits.

Connect the attachment’s electrical harness to the


attachment control device (Item 1) [Figure 83] or
[Figure 84].

49 Grader Operation & Maintenance Manual


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OPERATING PROCEDURE WITH LOADERS (CONT’D) Figure 89

Control Functions

Auxiliary Hydraulics

Enter the loader. Fasten the seat belt, lower the seat bar
and start the engine. Release the parking brake.

Engage auxiliary hydraulics. (See the loader’s Operation


& Maintenance Manual and Operator’s Handbook for
correct procedure.) 2 1 3

NOTE: The auxiliary hydraulics must be activated


prior to attachment operation.

Moldboard Rotation (For Use With Or Without Laser


Option)

Figure 87 COUNTERCLOCKWISE CLOCKWISE

Left Steer Lever Right Steer Lever

Dealer Copy -- Not for Resale


P-20408

Press the switch (Item 1) [Figure 87] or [Figure 88] to


1 2 the right, to rotate the moldboard (Item 1) [Figure 89]
3 clockwise.

Press the switch (Item 1) [Figure 87] or [Figure 88] to


the left, to rotate the moldboard (Item 1) [Figure 89]
P-57514 P-57513
counterclockwise.

Raise And Lower The Moldboard (For Use With Or


Standard and ACS controls [Figure 87]. Without Laser Option)

Figure 88 Push the switch (Item 2) [Figure 87] or [Figure 88] up, to
raise the left side moldboard (Item 2) [Figure 89].
Left Steer Lever Right Steer Lever
Push the switch (Item 2) [Figure 87] or [Figure 88]
down, to lower the left side moldboard (Item 2)
[Figure 89].

Push the switch (Item 3) [Figure 87] or [Figure 88] up, to


raise the right side moldboard (Item 3) [Figure 89].

1 2 Push the switch (Item 3) [Figure 87] or [Figure 88]


3
down, to lower the right side moldboard (Item 3)
[Figure 89].

P-79574 P-79573

SJC controls [Figure 88].

50 Grader Operation & Maintenance Manual


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OPERATING PROCEDURE WITH LOADERS (CONT’D) Figure 92

Control Functions (Cont’d) GCR RECEIVER BLR2 RECEIVER

Leveling Modes (With Laser Option)


1
Figure 90

Left Steer Lever Right Steer Lever 1

P-20895A P-83413

1
GCR Receiver: Green light (Item 1) [Figure 92] under
the A, indicates laser receiver is in auto-leveling mode.
P-57514 P-57513
NOTE: When using 14-Pin laser tee harness, green
light (Item 1) [Figure 92] will not turn off when
Standard and ACS controls [Figure 90]. switching to manual operation.

Dealer Copy -- Not for Resale


Figure 91 BLR2 Receiver: Green light (Item 1) [Figure 92],
indicates laser receiver is in auto-leveling mode.
Left Steer Lever Right Steer Lever

1
P-24397

P-79574 P-79573

SJC controls [Figure 91].

The switch (Item 1) [Figure 90] or [Figure 91] allows the


operator to switch between manual and auto-leveling
modes.

51 Grader Operation & Maintenance Manual


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OPERATING PROCEDURE WITH LOADERS (CONT’D) Figure 95
Left Joystick Right Joystick
Control Functions (Cont’d)
1 2 4
Leveling Modes (With Sonic Tracer) 3

Figure 93

Right Handle / Joystick


Standard and ACS SJC and SCPA

P-79574 P-79573

1. Desired moldboard cross-slope down 0.1% [Figure


1 95].
1
2. Desired moldboard cross-slope up 0.1% [Figure 95].
P-57513 P-94757

3. Sonic Tracer height down 2,54 mm (0.1 in) [Figure


95].

Dealer Copy -- Not for Resale


The trigger (Item 1) [Figure 93] allows the operator to
switch between manual and automatic modes.
4. Sonic Tracer height up 2,54 mm (0.1 in) [Figure 95].
Figure 94
NOTE: Sonic Tracer height and slope control
functions will switch between the left and
right joysticks dependent on which side the
sensors are connected (as described above,
the tracer is mounted on the right end of the
moldboard).

1 2 P105572

Sonic Tracer: Green light (Item 1) will appear below


“Auto” and a green checkmark (Item 2) [Figure 94] next
to the tracer icon.

NOTE: All manual functions operate normally while


the receivers are in automatic mode.

NOTE: Raising and lowering the moldboard will


override the receiver signal to the hydraulic
control valve.

52 Grader Operation & Maintenance Manual


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OPERATING PROCEDURE WITH LOADERS (CONT’D) Figure 97

Control Functions (Cont’d)

In Cab Grade Incrementing (Without Deluxe Instrument


Panel) (SJC Using BLR2 Laser Receivers)

Figure 96

Left Steer Lever Right Steer Lever

1 2 3 4

P-83816

Figure 98

P-79574 P-79573

Dealer Copy -- Not for Resale


Grade level can be adjusted up by pressing button (Item
1) or down by pressing button (Item 2) [Figure 96].

When adjusting increment, the left hand panel will display


the deviation from the center of the laser receiver.

P-83817

NOTE: Loader software upgrade may be required to


use grade incrementing. See your Bobcat
dealer for available software upgrades.

The display screen [Figure 97] and [Figure 98] will


indicate the distance above (+) or below (-) neutral grade.

Start Of Run Button

Press button (Item 3) [Figure 96] to lower the grader to


the on-grade position. Press the switch (Item 1)
[Figure 91] to enable self-leveling mode.

End Of Run Button

Press button (Item 4) [Figure 96] to raise the grader and


deactivate the auto-leveling mode.

When ready to continue grading, the start of run feature


will need to be re-engaged.

53 Grader Operation & Maintenance Manual


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OPERATING PROCEDURE WITH LOADERS (CONT’D) In Cab Grade Incrementing (With Deluxe Instrumentation
Panel / Sonic Tracer)
Control Functions (Cont’d)
Figure 101
In Cab Grade Incrementing (With Deluxe Instrumentation
Panel / BLR)

Figure 99
1 3

2 4

1
2

P105572

1. Desired moldboard cross-slope up 0.1% [Figure


P105693
101].

2. Desired moldboard cross-slope down 0.1% [Figure

Dealer Copy -- Not for Resale


1. Increments BLR neutral position up 2,54 mm (0.1 in)
101].
[Figure 99].
3. Sonic Tracer height up 2,54 mm (0.1 in) [Figure 101].
2. Increments BLR neutral position down 2,54 mm (0.1
in) [Figure 99].
4. Sonic Tracer height down 2,54 mm (0.1 in) [Figure
101].
In Cab Grade Incrementing (With Deluxe Instrumentation
Panel / BLR) (Software Version 8.0 & Above)
NOTE: If the Sonic Tracer is mounted on the left side
of the grader, the deluxe instrumentation
Figure 100
panel graphical indicators and button
functions will switch sides. [Figure 101]
depicts the deluxe instrumentation panel with
the Sonic Tracer mounted on the right side of
1 the grader.

2
3

P116799

1. Increments BLR neutral position up 2,54 mm (0.1 in)


[Figure 99].

2. Increments BLR neutral position down 2,54 mm (0.1


in) [Figure 99].

3. Re-bench the laser setting to zero.

4. Sensor toggle, if equipped with more than one sensor.

54 Grader Operation & Maintenance Manual


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OPERATING PROCEDURE WITH LOADERS (CONT’D) Set grader and loader on area that is on grade
[Figure 103].
Operation With The Loader
Position moldboard cutting edge on grade.
Operating The Grader (Without Laser)
Tilt the Bob-Tach forward until the front of the loader is
Figure 102 50,8 - 101,6 mm (2 - 4 in) off the ground.

NOTE: The following illustrations may not show your


Laser Beacon exactly as it appears but the
procedure is the same.

Figure 104

P-20355

Dealer Copy -- Not for Resale


Enter the loader. (See Entering And Exiting The Loader
on Page 41.) P-20904

Fasten seat belt, lower the seat bar, start the engine, and
release the parking brake. Set up beacon and start in auto-leveling mode
[Figure 104]. (See the Laser Beacon Manual and
Tilt the Bob-Tach forward until the front of the loader is Operator’s Manual for more information on setup and
50,8 - 101,6 mm (2 - 4 in) off the ground [Figure 102]. operation of your laser beacon.)

This operating position will provide the best grading NOTE: Beacon should be above the top of the loader
results. cab.

While moving forward, position the moldboard cutting


edge for desired grading. (See Control Functions on
Page 50.) WARNING
Setting Grader To Grade (Flat Grade) - Method 1 AVOID EYE INJURY
Never look directly into the laser beam. Set the laser
Figure 103 at a height that prevents the beam from shining
directly into bystanders eyes.
W-2794-0409

P-20970

55 Grader Operation & Maintenance Manual


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OPERATING PROCEDURE WITH LOADERS (CONT’D) Setting Grader To Grade (Flat Grade) - Method 2

Operation With The Loader (Cont’d) NOTE: The following illustrations may not show your
Laser Beacon exactly as it appears but the
Setting Grader To Grade (Flat Grade) - Method 1 (Cont’d) procedure is the same.

Figure 105 Figure 107


GCR RECEIVER

P-20894 P-20904

Figure 106

Dealer Copy -- Not for Resale


Set up beacon and start in auto-leveling mode
[Figure 107]. (See the Laser Beacon Manual and
BLR2 RECEIVER
Operator’s Manual for more information on setup and
operation of your laser beacon.)

NOTE: Beacon should be above the top of the loader


1 cab.

WARNING
AVOID EYE INJURY
Never look directly into the laser beam. Set the laser
P-83409
at a height that prevents the beam from shining
directly into bystanders eyes.
Adjust receiver height until green light (Item 1) W-2794-0409
[Figure 105] and [Figure 106] on level indicator is on.

Measure the distance from cutting edge of the moldboard


to the center of the receiver.

Record the distance.

Set the second receiver at the recorded distance.

Enter the loader. (See Entering And Exiting The Loader


on Page 41.)

Fasten seat belt, lower the seat bar, start the engine, and
release the parking brake.

The grader is ready to operate.

56 Grader Operation & Maintenance Manual


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OPERATING PROCEDURE WITH LOADERS (CONT’D) Figure 109

Operation With The Loader (Cont’d)

Setting Grader To Grade (Flat Grade) - Method 2 (Cont’d)

Figure 108

P-20938 P-20957A

Measure up from the bottom of the board to laser


detector center (Left) [Figure 109], then record that
distance.
P-20936 P-20937

Measure up from the bottom of the cutting edge and


Attach laser detector to grade rod (Left) [Figure 108] or a position center of receivers at the recorded distance

Dealer Copy -- Not for Resale


straight board. (Right) [Figure 109].

Position laser detector and board on grade mark or area Figure 110
that is on grade.

Move the detector until it signals on grade (Right)


[Figure 108].

P-20958A

Enter the loader. (See Entering And Exiting The Loader


on Page 41.)

Fasten seat belt, lower the seat bar, start the engine, and
release the parking brake.

The grader is ready to operate.

57 Grader Operation & Maintenance Manual


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OPERATING PROCEDURE WITH LOADERS (CONT’D) Figure 112

Operation With The Loader (Cont’d)

Operating The Grader With Sonic Tracer - Existing


Surface Or Stringline (Option)

Position the Sonic Tracer Sensor at least 152 mm (6 in),


but no more than 609 mm (24 in) from the edge of the
moldboard. (Adjust offset in diagnostics screen.)

Enter the loader. (See Entering And Exiting The Loader


on Page 41.)

Start the engine and go to the SONIC TRACER screen P105572


on the deluxe instrumentation panel.

Figure 111 Reset benchmark surface by pressing the #8 key on the


Sonic Tracer deluxe instrumentation panel [Figure 112].

Set the desired cross-slope value using the deluxe


instrumentation panel #1 key (increment desired slope
up) or #2 key [Figure 112] (decrement desired slope
down) or joystick.

Dealer Copy -- Not for Resale


Rotate moldboard as needed to prevent unwanted spoil
from entering the area under the sonic tracer.

Once the first pass is completed, additional passes can


1 be made moving away from initial surface.

Figure 113
P105714

1
Position grader so the moldboard cutting edge (Item 1)
[Figure 111] is close to the existing surface (curb,
sidewalk, pavement, etc.).

Lower the moldboard cutting edge for desired grading


until the cutting edge is at desired cut level. (This may
take multiple passes.)

P105711

NOTE: If using with a stringline, Sonic Tracer Sensor


(Item 1) [Figure 113] location of 457 mm (18 in)
above the stringline is preferred.

58 Grader Operation & Maintenance Manual


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OPERATING PROCEDURE WITH LOADERS (CONT’D)

Operation With The Loader (Cont’d)

Operating The Grader With Sonic Tracer - Existing


Surface Or Stringline (Option) (Cont’d)

Figure 114

P105715

Dealer Copy -- Not for Resale


NOTE: The stringline can be difficult to follow, make
sure the Sonic Tracer has benchmarked itself
to the stringline by moving the string up and
down and see if the display arrows (Item 1)
[Figure 114] move up and down as well.

NOTE: If grader moldboard is not able to cut into the


ground, additional actions may be taken:

1. Turn Sonic Tracer off of automatic mode and


operate that side of the moldboard manually to a
reasonable depth.

2. Increment Sonic Tracer up until the loader is able


to push the grader.

3. Increment the slope down or up until the loader is


able to push the grader.

59 Grader Operation & Maintenance Manual


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OPERATING PROCEDURE WITH LOADERS (CONT’D) Figure 116

Operation With The Loader (Cont’d)

Operating The Grader With Sonic Tracer - No Benchmark


Surface (Option)

NOTE: The moldboard can be operated manually on


the Sonic Tracer Sensor side and still retain
automatic cross-slope correction.

Enter the loader. (See Entering And Exiting The Loader


on Page 41.)

Figure 115
P105713

Once the initial surface has been graded to desired depth


/ slope, the Sonic Tracer can be used [Figure 116].

Dealer Copy -- Not for Resale


P105572

A benchmark surface can be created by leaving the


Sonic Tracer off of automatic mode by pressing the #9
key on the deluxe instrument panel [Figure 115].

Set the desired cross-slope value using the deluxe


instrumentation panel #1 key (increment desired slope
up) or #2 key [Figure 115] (decrement desired slope
down) or joystick.

Activate automatic operation by pressing the #9 key on


the deluxe instrument panel [Figure 115] or pressing the
trigger switch on the joystick. Operate the Sonic Tracer
Sensor side using the elevation switch on the Joystick to
control the overall digging depth of the moldboard.

60 Grader Operation & Maintenance Manual


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OPERATING PROCEDURE WITH LOADERS (CONT’D) Figure 118

Operation With The Loader (Cont’d)


1
Job Site Recommendations

Figure 117 2 3

P-20940

Position laser beacon (Item 1) and receiver (Item 2)


above the loader cab (Item 3) [Figure 118].

P-20355 This will allow the operator to flat grade in any direction.

Turn laser to manual when turning around.

Dealer Copy -- Not for Resale


Tilt the Bob-Tach forward until the front of the loader is
50,8 - 101,6 mm (2 - 4 in) off the ground [Figure 117].

Rough grade area [Figure 117] without laser.

The grader will fill in low spots and carry material to get
the surface close to grade (This will require less material
to be moved when using the laser).

Travel at a slow speed when laser grading.

Throttle should be set at 1/2 speed.

61 Grader Operation & Maintenance Manual


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OPERATING PROCEDURE WITH LOADERS (CONT’D)

Operation With The Loader (Cont’d)

Job Site Recommendations (Cont’d)

FLAT SURFACES CAN BE GRADED IN ANY DIRECTION

Beacon

Dealer Copy -- Not for Resale


Travel Direction

SLOPED SURFACES MUST BE GRADED WITH SLOPE


(See Laser Beacon Manual for setting slope)

Beacon
Slope
Beacon

Travel Direction

Travel Direction

62 Grader Operation & Maintenance Manual


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OPERATING PROCEDURE WITH LOADERS (CONT’D) Figure 120

Operation With The Loader (Cont’d)

Adjusting the Correction Speed (GCR Only)


2
The correction speed comes preset from the factory.
3
The correction speed may be adjusted to allow the 1
operator to drive faster or slower. 4
NOTE: The correction speed is the amount of time the
grader takes to move from an “off grade”
condition to an “on grade” position. If the
speed is set to fast, it will cause the
moldboard to chatter or hunt. If it is set to P-20895A
slow, it will not correct fast enough to keep up
with the loader travel speed.
Press the Engage Button (Item 1) [Figure 120] to start
Make sure the receiver is removed from the pole. calibration.
Adjust the Correction Speed by pressing either the
Turn the loader key to on. Correction Increase (Item 2) or Correction Decrease
(Item 3) while pressing the Engage Button (Item 1)
Figure 119 [Figure 120].

Dealer Copy -- Not for Resale


Press the Select Button (Item 4) [Figure 120] to cycle to
the next Calibration Mode.
Repeat the above procedure until each Correction Speed
is satisfactory for your loader.
When the light above the turtle is on, the moldboard raise
2 and lower speed can be adjusted faster or slower when
the moldboard is near grade.
1
A light under the up arrow indicates the moldboard raise
speed can be adjusted when the moldboard is near
grade.
A light under the down arrow indicates the moldboard
P-20893A
lower speed can be adjusted when the moldboard is near
grade.
NOTE: This speed should be set slower than the
Press and hold the Select Button (Item 1) (about 2
rabbit speed. If the near grade speed is to fast
seconds) on the Calibration Control Panel until the first
the moldboard may over shoot grade, causing
Mode LED (Item 2) [Figure 119] lights (the up triangle
it to “Hunt”. Adjusting far from grade speed
above the turtle symbol on the Grade Display Panel).
too slow will cause the moldboard to not
adjust fast enough. The valve solenoids will
click while adjusting.
When a light arrow above the rabbit is on, the moldboard
raise and lower speed can be adjusted faster or slower
when the moldboard is far from grade.
A light under the up arrow indicates the moldboard raise
speed can be adjusted when the moldboard is far from
grade.
A light under the down arrow indicates the moldboard
lower speed can be adjusted when the moldboard is far
from grade.

63 Grader Operation & Maintenance Manual


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OPERATING PROCEDURE WITH LOADERS (CONT’D) Figure 121

Removal

Hand Lever Bob-Tach

Lower the lift arms and put the attachment flat on the
ground. Lower or close the hydraulic equipment (if
equipped).

NOTE: In muddy conditions or to prevent the


attachment from freezing to the ground, put
the attachment on planks or blocks before
removing the attachment from the loader.
P-41502B

Stop the engine and release auxiliary hydraulic pressure


(if applicable). (See the loader’s Operation & Pull the Bob-Tach levers up [Figure 121] until they are
Maintenance Manual and Operator’s Handbook for fully raised (wedges fully raised).
correct procedure.)

Exit the loader. (See Entering And Exiting The Loader on


Page 41.) WARNING

Dealer Copy -- Not for Resale


Bob-Tach levers have spring tension. Hold lever
WARNING tightly and release slowly. Failure to obey warning
can cause injury.
W-2054-1285
AVOID INJURY OR DEATH
Before you leave the operator’s seat: Enter the loader. (See Entering And Exiting The Loader
• Lower the lift arms and put the attachment flat on on Page 41.)
the ground.
• Stop the engine. Start the engine, press the PRESS TO OPERATE
• Engage the parking brake. LOADER button and release the parking brake.
• Raise the seat bar.
• Move all controls to the NEUTRAL / LOCKED Figure 122
position to make sure the lift, tilt and traction
drive functions are deactivated.

The seat bar system must deactivate these functions


when the seat bar is up. See your Bobcat dealer for
service if controls do not deactivate.
W-2463-1110

Disconnect auxiliary hydraulic hoses (if applicable). (See


Hydraulic Quick Couplers on Page 48.)

Disconnect electrical harness (if applicable). (See


Electrical Harness on Page 49.)
P-41504A

Tilt the Bob-Tach forward and drive the loader backward,


away from the attachment [Figure 122].

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OPERATING PROCEDURE WITH LOADERS (CONT’D) Figure 123

Removal (Cont’d)
1
Power Bob-Tach

Lower the lift arms and put the attachment flat on the
ground. Lower or close the hydraulic equipment (if
equipped).

NOTE: In muddy conditions or to prevent the


attachment from freezing to the ground, put
the attachment on planks or blocks before B-15993A

removing the attachment from the loader.


Figure 124
Stop the engine and release auxiliary hydraulic pressure
(if applicable). (See the loader’s Operation &
Maintenance Manual and Operator’s Handbook for
correct procedure.)

Exit the loader. (See Entering And Exiting The Loader on


Page 41.)

Dealer Copy -- Not for Resale


WARNING P-41500B

Push and hold the BOB-TACH “WEDGES UP” switch


AVOID INJURY OR DEATH (Item 1) [Figure 123] (Front Panel) until the levers
Before you leave the operator’s seat: [Figure 124] are fully raised (wedges fully raised).
• Lower the lift arms and put the attachment flat on
the ground. Figure 125
• Stop the engine.
• Engage the parking brake.
• Raise the seat bar.
• Move all controls to the NEUTRAL / LOCKED
position to make sure the lift, tilt and traction
drive functions are deactivated.

The seat bar system must deactivate these functions


when the seat bar is up. See your Bobcat dealer for
service if controls do not deactivate.
W-2463-1110

P-41504A
Disconnect auxiliary hydraulic hoses (if applicable). (See
Hydraulic Quick Couplers on Page 48.)
Tilt the Bob-Tach forward and drive the loader backward,
Disconnect electrical harness (if applicable). (See away from the attachment [Figure 125].
Electrical Harness on Page 49.)
NOTE: The Power Bob-Tach system has continuous
pressurized hydraulic fluid to keep the
Enter the loader. (See Entering And Exiting The Loader
wedges in the engaged position and prevent
on Page 41.)
attachment disengagement. Because the
wedges can slowly lower, the operator may
Start the engine, press the PRESS TO OPERATE
need to reactivate the switch (BOB-TACH
LOADER button and release the parking brake.
“WEDGES UP”) when removing an
attachment to be sure both wedges are fully
raised.

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OPERATING PROCEDURE WITH UTILITY WORK Machine / Attachment Setup
MACHINES
Moldboard Side Shift Adjustment
Approved Work Machine Models And Requirements
Raise the moldboard so it is slightly off the ground.
Figure 126
WORK MACHINE MODEL GRADER Stop the engine and exit the work machine. (See
5600 X Entering And Exiting The Work Machine on Page 67.)
5610 X
(X = Approved) Disconnect the hydraulic couplers at the work machine.
(See Hydraulic Quick Couplers on Page 74.)
The chart [Figure 126] lists the work machine models
approved for use with the grader. Figure 128

The warranty is void if this attachment is used on a


non-approved carrier. See your Bobcat dealer for an
updated list of approved carriers.

WARNING
2 1
Never use attachments or buckets which are not

Dealer Copy -- Not for Resale


approved by the Bobcat Company. Attachments and
buckets for safe loads of specified densities are
approved for each model. Unapproved attachments
and buckets can cause injury or death.
P-20405
W-2662-0108

Figure 127 Remove the bolt and locknut (Item 1) from the moldboard
(Item 2) [Figure 128].

Slide the moldboard left or right as needed. The


moldboard can be manually shifted approximately 305
mm (12 in) to either side.

Reinstall the bolt and locknut before operation.

Tighten to 170 N•m (125 ft-lb) torque.

P-84974

The work machine must be equipped with front auxiliary


hydraulics and electrical attachment control kit
[Figure 127] for proper operation of the grader. See your
Bobcat dealer for available electrical attachment control
kits.

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OPERATING PROCEDURE WITH UTILITY WORK Figure 130
MACHINES (CONT’D)

Entering And Exiting The Work Machine

P-73843

WARNING 1

AVOID INJURY OR DEATH


When operating the machine:
• Keep the seat belts fastened snugly. 3
• The arm rest must be lowered.
• Keep your feet and arms inside the cab. 2
W-2454-1102 P-39376

Enter and exit the operator seat of the work machine from Fasten the seat belt (Item 1) and lower the operator arm
the left side. rest (Item 2) [Figure 130].

NOTE: The left side of the work machine as viewed Put the Travel Direction Control Lever (Item 3)
from the operator seat. [Figure 130] in “PARK”.

Entering See the work machine’s Operation & Maintenance

Dealer Copy -- Not for Resale


Manual and Operator’s Handbook for detailed information
Figure 129 on operating the work machine.

Exiting

Put the Travel Direction Control Lever (Item 3)


[Figure 130] in “PARK”.

Lower the lift arm and put the attachment flat on the
ground.

Lower the implement to the ground (if equipped).

Stop the engine.

Raise the operator arm rest, unfasten seat belt and


remove the key.
P-83404

Exit the work machine.


Enter the cab [Figure 129].

NOTE: Maintain three-point contact at all times while


entering or exiting the work machine. Do not WARNING
jump.
AVOID INJURY OR DEATH
Before you leave the operator’s seat:
• Lower the lift arm, put attachment and implement
(if equipped) flat on the ground.
• Put Travel Direction Control Lever in PARK.
• Stop the engine.
• Raise operator arm rest.
W-2740-0608

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OPERATING PROCEDURE WITH UTILITY WORK Figure 132
MACHINES (CONT’D)

Installation

Hand Lever Bob-Tach

NOTE: The illustrations and instructions provided


explain how to install a bucket attachment on
to a work machine. Follow these same
instructions if you are installing different
attachments such as a grapple, tiller, combo
bucket, etc.

The attachment mounting frame for the P-41504

attachment has a top flange that is designed


to receive the top edge of the Bob-Tach and
Lower the lift arm and tilt the Bob-Tach forward.
the lower part of the frame is designed to
receive the Bob-Tach wedges.
Drive the work machine slowly forward until the top edge
of the Bob-Tach is completely under the top flange of the
attachment mounting frame [Figure 132].
WARNING NOTE: Be sure the Bob-Tach levers do not hit the
attachment.

Dealer Copy -- Not for Resale


Warnings on the machine and in the manuals are for
your safety. Failure to obey warnings can cause Figure 133
serious injury or death.
W-2744-0608

Always inspect the work machine’s Bob-Tach and the


attachment mounting frame before installation. See the
work machine’s Operation & Maintenance Manual. (See
DAILY INSPECTION on Page 35.)

Figure 131

P-41505

Tilt the Bob-Tach backward until the attachment is slightly


off the ground [Figure 133]. This will cause the
attachment mounting frame to fit up against the front of
the Bob-Tach.

NOTE: When leaving the operator's seat to install an


attachment, tilt the attachment until it is
P-41502
slightly off the ground.

Pull the Bob-Tach levers up until they are fully raised Stop the engine and exit the work machine. (See
(wedges fully raised) [Figure 131]. Entering And Exiting The Work Machine on Page 67.)

Enter the work machine. (See Entering And Exiting The


Work Machine on Page 67.)

Start the engine.

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OPERATING PROCEDURE WITH UTILITY WORK Figure 135
MACHINES (CONT’D)

Installation (Cont’d)

Hand Lever Bob-Tach (Cont’d)

WARNING
AVOID INJURY OR DEATH
Frame Contact Points
Before you leave the operator’s seat: P-94955
• Lower the lift arm, put attachment and implement
(if equipped) flat on the ground.
• Put Travel Direction Control Lever in PARK. Both levers must contact the frame as shown when
• Stop the engine. locked [Figure 135].
• Raise operator arm rest.
W-2740-0608 If both levers do not engage in the locked position, see
your Bobcat dealer for maintenance.
Figure 134

WARNING

Dealer Copy -- Not for Resale


AVOID INJURY OR DEATH
The Bob-Tach wedges must extend through the holes
in the attachment mounting frame. Levers must be
fully down and locked. Failure to secure wedges can
allow attachment to come off.
W-2715-0208

Figure 136
P-41502A

Push down on the Bob-Tach levers until they are fully


engaged in the locked position [Figure 134] (wedges
fully extended through the attachment mounting frame
holes).

Bob-Tach wedge must


contact the lower edge of the
attachment mounting frame
hole.

P-79780

The wedges must extend through the holes in the


attachment mounting frame, securely fastening the
attachment to the Bob-Tach [Figure 136].

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OPERATING PROCEDURE WITH UTILITY WORK Figure 139
MACHINES (CONT’D)

Installation (Cont’d)

Power Bob-Tach

WARNING
Warnings on the machine and in the manuals are for
your safety. Failure to obey warnings can cause
serious injury or death.
W-2744-0608
P-41504

Enter the work machine. (See Entering And Exiting The


Work Machine on Page 67.) Lower the lift arm and tilt the Bob-Tach slightly forward.

Start the engine. Drive the work machine slowly forward until the top edge
of the Bob-Tach is completely under the top flange of the
Figure 137 attachment mounting frame [Figure 139].

NOTE: Be sure the Bob-Tach levers do not hit the

Dealer Copy -- Not for Resale


attachment.

Figure 140

P-88124

Figure 138

P-41505

Tilt the Bob-Tach backward until the attachment is slightly


off the ground [Figure 140]. This will cause the
attachment mounting frame to fit up against the front of
the Bob-Tach.

P-41500

Push and hold the BOB-TACH “WEDGES UP” switch


(Item 1) [Figure 137] until the levers are fully raised
(wedges fully raised) [Figure 138].

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OPERATING PROCEDURE WITH UTILITY WORK Figure 143
MACHINES (CONT’D)

Installation (Cont’d)

Power Bob-Tach (Cont’d)

Figure 141

Frame Contact Points


P-94955
1 2
Both levers must contact the frame as shown when
locked [Figure 143].

If both levers do not engage in the locked position, see


your Bobcat dealer for maintenance.
P-88124

NOTE: The Power Bob-Tach system has continuous


WARNING

Dealer Copy -- Not for Resale


pressurized hydraulic fluid to keep the
wedges in the engaged position and prevent
attachment disengagement. Because the AVOID INJURY OR DEATH
wedges can slowly lower, the operator may The Bob-Tach wedges must extend through the holes
need to reactivate the switch (BOB-TACH in the attachment mounting frame. Levers must be
“WEDGES UP”) to be sure both wedges are fully down and locked. Failure to secure wedges can
fully raised before installing the attachment. allow attachment to come off.
W-2715-0208
Push and hold the BOB-TACH “WEDGES UP” switch
(Item 1) [Figure 141] until the levers are fully raised Figure 144
(wedges fully raised).

Figure 142

Bob-Tach wedge must


contact the lower edge of the
attachment mounting frame
hole.
P-41500A P-79780

Push and hold the BOB-TACH “WEDGES DOWN” switch The wedges must extend through the holes in the
(Item 2) [Figure 141] until the levers are fully engaged in attachment mounting frame, securely fastening the
the locked position [Figure 142] (wedges fully extended attachment to the Bob-Tach [Figure 144].
through the attachment mounting frame holes).
Lower the lift arm and put the attachment flat on the
ground.

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OPERATING PROCEDURE WITH UTILITY WORK
MACHINES (CONT’D)

Installation (Cont’d)

Power Bob-Tach (Cont’d)

Stop the engine and exit the work machine. (See


Entering And Exiting The Work Machine on Page 67.)

WARNING
AVOID INJURY OR DEATH
Before you leave the operator’s seat:
• Lower the lift arm, put attachment and implement
(if equipped) flat on the ground.
• Put Travel Direction Control Lever in PARK.
• Stop the engine.
• Raise operator arm rest.
W-2740-0608

Dealer Copy -- Not for Resale

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OPERATING PROCEDURE WITH UTILITY WORK Rotate the attachment hydraulic hoses as needed so
MACHINES (CONT’D) hoses are not twisted or contacting any moving parts of
the work machine or attachment.
Installation (Cont’d)
With the twist(s) removed from the hydraulic hoses,
For First Time Installation
tighten the attachment quick coupler connections while
hydraulic hoses are still connected to the work machine.
New attachments and new work machines are factory
This will help hold the hydraulic hoses in position while
equipped with flush face couplers. If installing an
tightening.
attachment equipped with poppet style couplers, the
attachment couplers will have to be changed to match
Tighten the quick couplers connections to 63 N•m (46 ft-
the work machine. See your Bobcat dealer for parts
lb) torque before starting the work machine.
information.
Enter the work machine. (See Entering And Exiting The
Work Machine on Page 67.)

IMPORTANT Start the engine.

• Thoroughly clean the quick couplers before Engage auxiliary hydraulics. (See the work machine’s
making connections. Dirt can quickly damage the Operation & Maintenance Manual and Operator’s
system. Handbook for correct procedure.)
• Contain and dispose of any oil leakage in an
environmentally safe manner.
I-2278-0608
WARNING

Dealer Copy -- Not for Resale


With the work machine engine off and using the hose
guides (if equipped), route the attachment hydraulic AVOID INJURY OR DEATH
hoses to the machine. Connect the attachment hydraulic Diesel fuel or hydraulic fluid under pressure can
quick couplers to the machine couplers. (See Hydraulic penetrate skin or eyes, causing serious injury or
Quick Couplers on Page 74.) death. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks. Do
Check that the attachment hydraulic hoses are not not use your bare hand. Wear safety goggles. If fluid
twisted or contacting any moving parts of the work enters skin or eyes, get immediate medical attention
machine or attachment. from a physician familiar with this injury.
W-2072-0807
NOTE: It may be necessary to loosen the quick
couplers on the attachment hydraulic hoses Check the attachment hydraulic quick coupler
to remove any twists in the hoses. connections for leaks.

WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
• When fluids are under pressure.
• Flying debris or loose material is present.
• Engine is running.
• Tools are being used.
W-2019-0907

Loosen the quick coupler connections on the attachment


hydraulic hoses while connected to the work machine. Do
not remove the quick couplers.

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OPERATING PROCEDURE WITH UTILITY WORK
MACHINES (CONT’D)

Hydraulic Quick Couplers


WARNING
Front Auxiliary Hydraulics AVOID BURNS
Hydraulic fluid, tubes, fittings and quick couplers
can get hot when running machine and attachments.
Be careful when connecting and disconnecting quick
IMPORTANT couplers.
W-2220-0396

• Thoroughly clean the quick couplers before


To Connect:
making connections. Dirt can quickly damage the
system.
Remove any dirt or debris from the surface of both the
• Contain and dispose of any oil leakage in an
male and female couplers, and from the outside diameter
environmentally safe manner.
of the male coupler. Visually check the couplers for
I-2278-0608
corroding, cracking, damage, or excessive wear. If any of
these conditions exist, the coupler(s) must be replaced
New attachments and new work machines are factory [Figure 145].
equipped with flush face couplers. If installing an
attachment equipped with poppet style couplers, the Install the male coupler into the female coupler. Full
attachment couplers will have to be changed to match connection is made when the ball release sleeve slides
the work machine. See your Bobcat dealer for parts forward on the female coupler [Figure 145].

Dealer Copy -- Not for Resale


information.
NOTE: Check that the attachment hydraulic hoses
NOTE: Make sure the quick couplers are fully are not twisted or contacting any moving
engaged. If the quick couplers do not fully parts of the work machine or attachment. (See
engage, check to see that the couplers are the For First Time Installation on Page 73.) for
same size and type. proper adjustment.

Figure 145 To Disconnect:

Relieve hydraulic pressure. (See the work machine’s


Operation & Maintenance Manual and Operator’s
Handbook for correct procedure.)

Push the couplers together, retract the sleeve on the


female coupler until the couplers disconnect.

P-84974

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OPERATING PROCEDURE WITH UTILITY WORK
MACHINES (CONT’D)

Electrical Harness

Utility Work Machine Electrical Connection - ACD Version

Figure 146

P-84974

Dealer Copy -- Not for Resale


Connect the 7-Pin wire harness to the electrical
connector (Item 1) [Figure 146] on the work machine
harness.

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OPERATING PROCEDURE WITH UTILITY WORK Figure 149
MACHINES (CONT’D)

Control Functions

Enter the work machine. Fasten the seat belt, lower the
operator arm rest and start the engine. Release the
parking brake.

Engage auxiliary hydraulics. (See the work machine’s


Operation & Maintenance Manual and Operator’s
Handbook for correct procedure.) 2 1 3

NOTE: The auxiliary hydraulics must be activated


prior to attachment operation.

Moldboard Rotation (For Use With Or Without Laser


Option)

Figure 147 COUNTERCLOCKWISE CLOCKWISE

WITH EARLIER MODEL JOYSTICK

P-20408

Dealer Copy -- Not for Resale


Push the switch (Item 1) [Figure 147] or [Figure 148] to
3 4 rotate the moldboard (Item 1) [Figure 149] clockwise.

Push the switch (Item 2) [Figure 147] or [Figure 148] to


rotate the moldboard (Item 1) [Figure 149]
counterclockwise.
2 1 Raise And Lower The Moldboard (For Use With Or
Without Laser Option)
P-97481

Push the top of the switch (Item 3) [Figure 147] or


Figure 148 [Figure 148] to raise the left side moldboard (Item 2)
[Figure 149].
WITH LATER MODEL JOYSTICK
Push the bottom of the switch (Item 3) [Figure 147] or
[Figure 148] to lower the left side moldboard (Item 2)
2 1 [Figure 149].

3 Push the top of the switch (Item 4) [Figure 147] or


4
[Figure 148] to raise the right side moldboard (Item 3)
[Figure 149].

Push the bottom of the switch (Item 4) [Figure 147] or


[Figure 148] to lower the right side moldboard (Item 3)
[Figure 149].

P-97575

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OPERATING PROCEDURE WITH UTILITY WORK Operation With The Work Machine
MACHINES (CONT’D)
Operating The Grader (Without Laser Option)
Control Functions (Cont’d)
Figure 151
Leveling Controls (Laser Option)

Figure 150

P-41458A

P-97575 Enter the work machine. (See Entering And Exiting The
Work Machine on Page 67.)

Dealer Copy -- Not for Resale


NOTE: Later model joystick shown in [Figure 150]
Fasten seat belt. Lower the operator arm rest, start the
but procedure is the same for all versions.
engine, and release the parking brake.
The trigger switch (Item 1) [Figure 150] allows the
Tilt the Bob-Tach forward, distributing weight evenly to all
operator to switch between manual and auto-leveling
four tires of the work machine [Figure 151].
modes.
This operating position will provide the best grading
results.

While moving forward, position the moldboard cutting


edge for desired grading. (See Control Functions on
Page 76.)

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OPERATING PROCEDURE WITH UTILITY WORK
MACHINES (CONT’D)

Operation With The Work Machine (Cont’d)


WARNING
Setting Grader To Grade (With Laser Option) - Method 1 AVOID EYE INJURY
Never look directly into the laser beam. Set the laser
Figure 152 at a height that prevents the beam from shining
directly into bystanders eyes.
W-2794-0409

1 Figure 154
GCR RECEIVER

P-88928

Dealer Copy -- Not for Resale


Set grader and work machine on area that is on grade.
Lower the moldboard to the ground, distributing weight P-20894
evenly to all four tires of the work machine [Figure 152].
Position moldboard cutting edge on grade. Figure 155
Position receiver poles (Item 1) [Figure 152] straight up BLR2 RECEIVER
and down.

NOTE: The following illustrations may not show your


Laser Beacon exactly as it appears but the
procedure is the same. 1

Figure 153

P-83409

Adjust receiver height until green light (Item 1)


[Figure 154] and [Figure 155] on level indicator is ON.
Measure the distance from the cutting edge of the
moldboard to the center of the receiver.
P-20904 Record the distance.
Set the second receiver at the recorded distance.
Set up beacon and start in auto-leveling mode
Enter the work machine. (See Entering And Exiting The
[Figure 153]. (See the Laser Beacon Manual and
Work Machine on Page 67.)
Operator’s Manual for more information on setup and
operation of your laser beacon.) Fasten seat belt. Lower the operator arm rest, start the
engine, and release the parking brake.
NOTE: Beacon should be above the top of the loader
cab. The grader is ready to operate.

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OPERATING PROCEDURE WITH UTILITY WORK Figure 157
MACHINES (CONT’D)

Operation With The Work Machine (Cont’d)

Setting Grader To Grade (With Laser Option) - Method 2

NOTE: The following illustrations may not show your


Laser Beacon exactly as it appears but the
procedure is the same.

Figure 156

P-20936 P-20937

Attach laser detector to grade rod (Left) [Figure 157] or a


straight board.
Position laser detector and board on grade mark or area
that is on grade.
Move the detector until it signals on grade (Right)

Dealer Copy -- Not for Resale


[Figure 157].

P-20904
Figure 158

Set up beacon and start in automatic auto-leveling mode


[Figure 156]. (See the Laser Beacon Manual and
Operator’s Manual for more information on setup and
operation of your laser beacon.)

NOTE: Beacon should be above the top of the work


machine cab.

WARNING
AVOID EYE INJURY P-20938 P-20957A
Never look directly into the laser beam. Set the laser
at a height that prevents the beam from shining
directly into bystanders eyes. Measure up from the bottom of the board to laser
W-2794-0409 detector center (Left) [Figure 158], then record that
distance.

Measure up from the bottom of the cutting edge and


position center of receivers at the recorded distance
(Right) [Figure 158].

Enter the work machine. (See Entering And Exiting The


Work Machine on Page 67.)

Fasten seat belt. Lower the operator arm rest, start the
engine, and release the parking brake.

The grader is ready to operate.

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OPERATING PROCEDURE WITH UTILITY WORK Figure 160
MACHINES (CONT’D)

Operation With The Work Machine (Cont’d) 1

Job Site Recommendations


2 3
Figure 159

P-20940

Position laser beacon (Item 1) and receiver (Item 2)


above the work machine cab (Item 3) [Figure 160].

This will allow the operator to flat grade in any direction.


P-41458A
Turn laser to manual when turning around.

Dealer Copy -- Not for Resale


Rough grade area [Figure 159] without laser. Check work machine tire pressure.

The grader will fill in low spots and carry material to get Uneven tire pressure may cause the grader to be off
the surface close to grade (This will require less material grade.
to be moved when using the laser).

Travel at a slow speed when laser grading.

Throttle speed should be set at 1/2.

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OPERATING PROCEDURE WITH UTILITY WORK MACHINES (CONT’D)

Operation With The Work Machine (Cont’d)

Job Site Recommendations (Cont’d)

FLAT SURFACES CAN BE GRADED IN ANY DIRECTION

Beacon

Dealer Copy -- Not for Resale


Travel Direction

SLOPED SURFACES MUST BE GRADED WITH SLOPE


(See Laser Beacon Manual for setting slope)

Beacon
Slope
Beacon

Travel Direction

Travel Direction

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OPERATING PROCEDURE WITH UTILITY WORK Figure 162
MACHINES (CONT’D)

Operation With The Work Machine (Cont’d)

Adjusting the Correction Speed (GCR Only) 2


3
The correction speed comes preset from the factory.
1
The correction speed may be adjusted to allow the 4
operator to drive faster or slower.

NOTE: The correction speed is the amount of time the


grader takes to move from an “off grade”
condition to an “on grade” position. If the
speed is set to fast, it will cause the P-20895A
moldboard to chatter or hunt. If it is set to
slow, it will not correct fast enough to keep up
with the work machine travel speed. Press the Engage Button (Item 1) [Figure 162] to start
calibration.
Make sure the receiver is removed from the pole. Adjust the Correction Speed by pressing either the
Correction Increase (Item 2) or Correction Decrease
Turn the loader key to on. (Item 3) while pressing the Engage Button (Item 1)
[Figure 162].

Dealer Copy -- Not for Resale


Figure 161
Press the Select Button (Item 4) [Figure 162] to cycle to
the next Calibration Mode.
Repeat the above procedure until each Correction Speed
is satisfactory for your work machine.
When the light above the turtle is on, the moldboard raise
and lower speed can be adjusted faster or slower when
2 the moldboard is near grade.
1 A light under the up arrow indicates the moldboard raise
speed can be adjusted when the moldboard is near
grade.
A light under the down arrow indicates the moldboard
lower speed can be adjusted when the moldboard is near
P-20893A
grade.
NOTE: This speed should be set slower than the
rabbit speed. If the near grade speed is to fast
Press and hold the Select Button (Item 1) (about 2
the moldboard may over shoot grade, causing
seconds) on the Calibration Control Panel until the first
it to “Hunt”. Adjusting far from grade speed
Mode LED (Item 2 [Figure 161] lights (the up triangle
too slow will cause the moldboard to not
above the turtle symbol on the Grade Display Panel).
adjust fast enough. The valve solenoids will
click while adjusting.

When a light arrow above the rabbit is on, the moldboard


raise and lower speed can be adjusted faster or slower
when the moldboard is far from grade.
A light under the up arrow indicates the moldboard raise
speed can be adjusted when the moldboard is far from
grade.
A light under the down arrow indicates the moldboard
lower speed can be adjusted when the moldboard is far
from grade.

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OPERATING PROCEDURE WITH UTILITY WORK Figure 163
MACHINES (CONT’D)

Removal

Hand Lever Bob-Tach

Lower the lift arm and put the attachment flat on the
ground. Lower or close the hydraulic equipment (if
equipped).

NOTE: In muddy conditions or to prevent the


attachment from freezing to the ground, put
the attachment on planks or blocks before
P-41502B
removing the attachment from the work
machine.
Pull the Bob-Tach levers up until they are fully raised
Stop the engine and release auxiliary hydraulic pressure (wedges fully raised) [Figure 163].
(if applicable). (See the work machine’s Operation &
Maintenance Manual and Operator’s Handbook for
correct procedure.)

Exit the work machine. (See Entering And Exiting The


WARNING
Work Machine on Page 67.)

Dealer Copy -- Not for Resale


Bob-Tach levers have spring tension. Hold lever
tightly and release slowly. Failure to obey warning
can cause injury.
WARNING W-2054-1285

Enter the work machine. (See Entering And Exiting The


AVOID INJURY OR DEATH Work Machine on Page 67.)
Before you leave the operator’s seat:
• Lower the lift arm, put the attachment flat on the Start the engine.
ground.
• Put Travel Direction Control Lever in PARK. Figure 164
• Stop the engine.
• Raise operator arm rest.
W-2443-1102

Disconnect auxiliary hydraulic hoses (if applicable). (See


Hydraulic Quick Couplers on Page 74.)

Disconnect electrical harness (if applicable). (See


Electrical Harness on Page 75.)

P-41504A

Tilt the Bob-Tach forward and drive the work machine


backward, away from the attachment [Figure 164].

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OPERATING PROCEDURE WITH UTILITY WORK Figure 165
MACHINES (CONT’D)

Removal (Cont’d)

Power Bob-Tach
1
Lower the lift arm and put the attachment flat on the
ground. Lower or close the hydraulic equipment.

NOTE: In muddy conditions or to prevent the


attachment from freezing to the ground, put
the attachment on planks or blocks before
P-88124
removing the attachment from the work
machine.
Figure 166
Stop the engine and release auxiliary hydraulic pressure
(if applicable). (See the work machine’s Operation &
Maintenance Manual and Operator’s Handbook for
correct procedure.)

Exit the work machine. (See Entering And Exiting The


Work Machine on Page 67.)

Dealer Copy -- Not for Resale


WARNING P-41500

Push and hold the BOB-TACH “WEDGES UP” switch


AVOID INJURY OR DEATH (Item 1) [Figure 165] until the levers are fully raised
Before you leave the operator’s seat: (wedges fully raised) [Figure 166].
• Lower the lift arm, put the attachment flat on the
ground. Figure 167
• Put Travel Direction Control Lever in PARK.
• Stop the engine.
• Raise operator arm rest.
W-2443-1102

Disconnect auxiliary hydraulic hoses (if applicable). (See


Hydraulic Quick Couplers on Page 74.)

Disconnect electrical harness (if applicable). (See


Electrical Harness on Page 75.)

Enter the work machine. (See Entering And Exiting The P-41504A
Work Machine on Page 67.)

Start the engine. Tilt the Bob-Tach forward and drive the work machine
backward, away from the attachment [Figure 167].
NOTE: The Power Bob-Tach system has continuous
pressurized hydraulic fluid to keep the
wedges in the engaged position and prevent
attachment disengagement. Because the
wedges can slowly lower, the operator may
need to reactivate the switch (BOB-TACH
“WEDGES UP”) when removing an
attachment to be sure both wedges are fully
raised.

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LIFTING THE ATTACHMENT TRANSPORTING THE ATTACHMENT ON A TRAILER

Procedure Fastening

Figure 168 Figure 169

1
1

P-20353 P-20357

Fasten the chains to the grader (Item 1) [Figure 168]. Figure 170

Dealer Copy -- Not for Resale


NOTE: Use chains that are in good condition and of
adequate size to lift the attachment.

P-20358

Fasten the chains to the attachment (Item 1)


[Figure 169] and [Figure 170] and fasten each end of
the chain to the transport vehicle.

Use chain binders to prevent the attachment from moving


during transport.

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TRANSPORTING THE ATTACHMENT AND MACHINE
ON A TRAILER

Loading And Fastening

WARNING
AVOID SERIOUS INJURY OR DEATH
Adequately designed ramps of sufficient strength are
needed to support the weight of the machine when
loading onto a transport vehicle. Wood ramps can
break and cause personal injury.
W-2058-0807

Be sure the transport and towing vehicles are of


adequate size and capacity for weight of machine and
attachment combination. (See machine and attachment
Operation & Maintenance Manuals for specifications.)

Loading

Dealer Copy -- Not for Resale


The rear of the trailer must be blocked or supported when
loading and unloading to prevent the front of the trailer
from raising.

• Load the heaviest end of the machine and attachment


combination first.

• Lower the attachment to the floor.

• Stop the engine.

• Engage the parking brake (if equipped).

• Exit the machine. (See the machine’s Operation &


Maintenance Manual for the correct procedure.)

Fastening

Install the chains at the front and rear tie-down positions


on the machine. (See the machine’s Operation &
Maintenance Manual to properly chain the machine to
the transport vehicle.)

• Install chains on the attachment (if needed).

• Fasten each end of the chain to the transport vehicle.

NOTE: Use chain binders to prevent the attachment


and machine from moving during transport.

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PREVENTIVE MAINTENANCE

MAINTENANCE SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Chart (GCR Receiver) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
Chart (BLR2 Receiver) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Chart (Laser Beacon) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Chart (Sonic Tracer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Rotation / Angle Sensors Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
General Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Sonic Tracer Target Compatibility Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

REGULAR MAINTENANCE ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99


Cutting Edge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Turntable Clamp Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

LUBRICATING THE ATTACHMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100


Lubrication Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Dealer Copy -- Not for Resale


REMOVAL AND INSTALLATION OF CUTTING EDGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

REMOVAL AND INSTALLATION OF TURNTABLE CLAMP . . . . . . . . . . . . . . . . . . . . . . . . . . 103


Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

ATTACHMENT STORAGE AND RETURN TO SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . 104


Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Return To Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104

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Dealer Copy -- Not for Resale

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MAINTENANCE SAFETY
Instructions are necessary before operating or servicing machine. Read and
understand the Operation & Maintenance Manual, Operator’s Handbook and
WARNING
WARNING signs (decals) on machine. Follow warnings and instructions in the manuals
when making repairs, adjustments or servicing. Check for correct function after
adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death. W-2003-0807

Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is
involved!” Carefully read the message that follows.

CORRECT

Dealer Copy -- Not for Resale


P-90216

Never service attachments / implements without


instructions. See Operation & Maintenance Manual and
Attachment / Implement Service Manual.

Cleaning and maintenance are required daily.

Never service or adjust attachment / implement with the


engine running unless instructed to do so in manual.

Always lower the attachment / implement to the ground


before lubricating or servicing.

Avoid contact with leaking hydraulic fluid or diesel fuel


under pressure. It can penetrate skin or eyes.

Stop, cool and clean engine of flammable materials before


checking fluids.

Keep body, loose objects and clothing away from moving


parts, electrical contacts, hot parts and exhaust.

Safety glasses are needed for eye protection from electrical


arcs, battery acid, compressed springs, fluids under
pressure and flying debris or when tools are used. Use eye
protection approved for type of welding.

MSW30-0409

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Dealer Copy -- Not for Resale

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TROUBLESHOOTING

Chart

Instructions are necessary before operating or servicing machine. Read and


understand the Operation & Maintenance Manual, Operator’s Handbook and
signs (decals) on machine. Follow warnings and instructions in the manuals
WARNING when making repairs, adjustments or servicing. Check for correct function
after adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death. W-2003-0807

If the attachment is not working correctly, check the hydraulic system of the machine thoroughly before making any repairs
on the attachment. Attachment problems can be affected by a hydraulic system that is not operating to specifications.
Connect a flow meter to the machine to check the hydraulic pump output, relief valve setting and tube lines to check flow
and pressure. (See the machine’s Service Manual for the correct procedure to connect the flow meter.)

Use the following troubleshooting chart to locate and correct problems which most often occur with the attachment.

TROUBLESHOOTING THE GRADER

PROBLEM CAUSE CORRECTION


Grader does not mount properly on the Bob-Tach wedges are not fully Retract Bob-Tach wedges before
Bob-Tach. retracted prior to mounting. installation.
Mud, dirt or stones are lodged between Remove debris between Bob-Tach

Dealer Copy -- Not for Resale


the Bob-Tach and the grader mounting and grader mounting frame.
frame.
Grader cut is not level. Moldboard is not properly positioned. Adjust moldboard to desired
position.
Cutting edge is worn. Reverse cutting edge or install new
cutting edge.
Grader blade does not maintain it’s Hydraulic cylinder has internal leakage. Test and repair cylinder.
position. Control valve has internal leakage. Repair control valve.
Grader blade will not angle or oscillate. Hydraulic auxiliary controls not Activate auxiliary hydraulics.
activated.
Electrical harness not connected. Connect electrical harness.
Wires disconnected or broken at Repair or replace as needed.
control valve.
Control harness disconnected or Check harness and control module,
damaged ACD control module. repair or replace as needed.
Laser graded surface is uneven. Excessive ground speed. Drive slower.
Receivers are not setup level on poles. Adjust receivers. (See Setting
Grader To Grade (Flat Grade) -
Method 1 on Page 55.)
NOTE: For other problems, see the loader’s Operation Manual or contact your Bobcat Dealer.

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TROUBLESHOOTING (CONT’D)

Chart (GCR Receiver)

TROUBLESHOOTING THE GCR RECEIVER

PROBLEM CAUSE CORRECTION


Unit will not turn on. No power to the unit. Make sure the system’s Power Cable is
connected to the machine’s battery.
Not enough power to the unit. Make sure the machine has enough
power (9 to 30 VDC required).
Receiver cable loose. Make sure the Grade Control Receiver
cable is secure at both ends.
Bad fuse. Check the fuse.
Receiver cable is bad. If you have a spare, try a different
Grade Control Receiver cable.
NOTE: For other problems related to the laser products, see Trimble Operation Manual or contact your Bobcat Dealer.
Trimble Support Machine Control - Construction Instructions
Americas: 1 - 800 - 538 - 7800 (Option 3 For Support)
Outside Of Americas: 1 - 303 - 323 - 4111
E-Mail: [email protected]

Dealer Copy -- Not for Resale

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TROUBLESHOOTING (CONT’D)

Chart (BLR2 Receiver)

TROUBLESHOOTING THE BLR2 RECEIVER

PROBLEM CAUSE CORRECTION


Unit will not turn on. No power to the unit. Make sure the system’s Power Cable is
connected to the machine’s battery.
Not enough power to the unit. Make sure the machine has enough
power (9v to 16v DC required).
Receiver cable loose. Make sure the receiver cable is secure
at both ends.
Bad fuse. Check the fuse.
Receiver cable is bad. If you have a spare, try a different
receiver cable.
Single green LED is lit and arrows Receiver is seeing laser beacon but Check 9xxx (purple) wires for correct
flash alternately. there’s no CAN communication with routing.
ACD. Check 9xxx (purple) wires for pushed
back terminals.
Receiver is damaged, replace receiver.

Dealer Copy -- Not for Resale


All lights flash once and then go from Ambient light sensor on receiver is Replace receiver.
bright to dim. damaged.
Auto light goes not respond to trigger No CAN communication between Check 9xxx (purple) wires for correct
when used with 7 pin connector. receiver and ACD. routing.
Check 9xxx (purple) wires for pushed
back terminals.
Receiver is damaged, replace receiver.
Arrows do not respond to laser Receiver is not detecting laser Adjust laser beacon or receiver height
beacon and single LED does a beacon. to bring receiver within range.
double flash once every two Make sure laser beacon is at least 3 m
seconds. (10 ft) away from receiver.
Erratic display of arrows. Receivers are not properly initialized. Shut off carrier and restart.
ACD harness damaged. Replace the harness.
Receiver harness damaged or not Check connections or replace harness
properly installed. as required.
Valve harness has left and right Swap valve harness receiver
receiver connection points swapped. connection points. (Black tie strap /
‘RIGHT’ identification tag should be on
the right side of frame as viewed from
the operators position.)
Trimble Support Machine Control - Construction Instructions
Americas: 1 - 800 - 538 - 7800 (Option 3 For Support)
Outside Of Americas: 1 - 303 - 323 - 4111
E-Mail: [email protected]

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TROUBLESHOOTING (CONT’D)

Chart (Laser Beacon)

TROUBLESHOOTING THE LASER BEACON

PROBLEM CAUSE CORRECTION


Laser Beacon will not operate. No power. Press power button.
Batteries are bad. Check or replace batteries.
Laser needs servicing. Return laser to service center for
inspection.
Laser Beacon out-of-level indicator Laser not mounted securely. Make sure the laser is mounted to
does not shut off. stable surface.
Laser in wrong mode. Press the mode button so that the
laser is in automatic auto-leveling or
grade mode.
Leveling screws not turning. Make sure the leveling screws are free
to turn.
Laser not level. Allow the laser to re-level.
Laser needs servicing. Return laser to service center for
inspection.

Dealer Copy -- Not for Resale


SafeGuard LED is on. Calibration is off. Check and adjust laser plane
calibration as necessary.
Laser needs servicing. Return laser to service center for
inspection.
Laser Beacon plane not accurate. Calibration is off. Check and adjust laser plane
calibration as needed.
Laser needs servicing. Return laser to service center for
inspection.
NOTE: For other problems related to the laser products, see Trimble Operation Manual or contact your Bobcat Dealer.
Trimble Support Machine Control - Construction Instructions
Americas: 1 - 800 - 538 - 7800 (Option 3 For Support)
Outside Of Americas: 1 - 303 - 323 - 4111
E-Mail: [email protected]

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TROUBLESHOOTING (CONT’D)

Chart (Sonic Tracer)

Use the following troubleshooting chart to locate and correct problems which most often occur with the Sonic Tracer.

TROUBLESHOOTING GUIDE - SONIC TRACER

PROBLEM CAUSE CORRECTION


Sonic Tracer will not turn on. No power to the sensors. Check power on attachment
harness.
Not enough power to the sensors. Make sure the machine has enough
power (9v to 16v DC required).
Sensor cables loose / bad. Tighten or replace cables.
Bad fuse. Check the fuse.
Sonic Tracer will not locate “zero” Terrain in reflected area too uneven. Terrain must be less than
position while grading. approximately +/- 76 mm (3.0 in).
Not following benchmarked surface Make sure Tracer is located over
properly. benchmarked surface.
Stringline is not reflective enough. See recommended target surface.
Stringline is too reflective. See recommended target surface.

Dealer Copy -- Not for Resale


Tracer is not vertically aligned with Make sure Tracer is vertical from
stringline or other surface. reflective surface.
Reference surface out of range. Stringline: 203 - 914 mm (8 - 36 in).
Reference surface out of range. Surface: 203 - 1295 mm (8 - 51 in).
Erratic display of arrows on Sonic Sonic Tracer did not properly initialize. Shut off engine and restart.
Tracer. ACD harness damaged. Replace the harness.
Sonic Tracer harness damaged or not Check connections or replace the
properly installed. harness as required.
Valve harness has left and right sensor Swap valve harness receiver
connection points swapped. connection points (“Right” should
be on the right when sitting in the
cab).
Down arrows flashing alternately. Moldboard is above the sonic gate. Lower the moldboard.
Up arrows flashing alternately. Moldboard is below the sonic gate. Raise the moldboard.
Outer up and down arrows flashing No echo detected. Sonic Tracer may need to be re-
alternately. benchmarked.
Deluxe instrumentation panel shows no No power to the sensors. Check power on attachment
Tracer connected. harness.

Not enough power to the sensors. Make sure the machine has enough
power (9v to 16v DC required).
Sensor cables loose / bad. Tighten or replace cables.
Bad fuse. Check the fuse.

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TROUBLESHOOTING (CONT’D)

Sonic Tracer Chart (Cont’d)

TROUBLESHOOTING GUIDE - SONIC TRACER

PROBLEM CAUSE CORRECTION


Sonic Tracer moldboard end does not Sonic Tracer is not in automatic mode. Press button on deluxe
move up and down when in automatic instrumentation panel to place
mode. Sonic Tracer in automatic mode.
NOTE: For other problems, see Trimble Operation Manual or contact your Bobcat Dealer
Trimble Support Machine Control - Construction Instructions
Americas: 1 - 800 - 538 - 7800 (Option 3 for Support)
Outside Of Americas: 1 - 303 - 323 - 4111
E-Mail: [email protected]

Rotation / Angle Sensors Chart

TROUBLESHOOTING GUIDE - ROTATION / ANGLE SENSORS

PROBLEM CAUSE CORRECTION

Dealer Copy -- Not for Resale


Degrees of rotation do not show up on Bad harness connection. Check harness connection to the
diagnostics screen. rotation sensor.
Damaged harness. Replace harness.
Rotation Sensor does not reset to Make sure sensor is +/- 35° from zero Tab on rotation sensor will need to
“zero” during calibrating. when moldboard is centered. be adjusted.
Mainfall or moldboard sonic slope Sensor cables loose / bad. Tighten or replace cables.
sensors do not report slope value.
NOTE: For other problems, see Trimble Operation Manual or contact your Bobcat Dealer
Trimble Support Machine Control - Construction Instructions
Americas: 1 - 800 - 538 - 7800 (Option 3 for Support)
Outside Of Americas: 1 - 303 - 323 - 4111
E-Mail: [email protected]

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TROUBLESHOOTING (CONT’D)

General Chart

TROUBLESHOOTING GUIDE - GENERAL

PROBLEM CAUSE CORRECTION


Moldboard height is not correct on Sonic Tracer was not zeroed properly Re-benchmark Sonic Tracer.
Sonic Tracer side. on benchmarked surface.
Sonic Tracer offset distance not Enter Sonic Tracer offset distance
entered properly. in the calibration screen on the
deluxe instrumentation panel.
Cross-slope is not correct. Sensors are not calibrated properly. See install instructions, re-calibrate
sensors.
Moldboard cross-slope, mainfall or Make sure all sensors are
rotation sensors are not connected. connected to valve harness.
Sonic Tracer Sensor is not connected Connect Sonic Tracer Sensor
to 7-pin on same side as mounted. receiver harness on same side as
Sonic Tracer Sensor is mounted.
Moldboard digs into ground when Sonic Tracer was not zeroed properly Re-benchmark Sonic Tracer.
automatic mode is selected. on benchmarked surface.

Dealer Copy -- Not for Resale


Benchmarked surface is lower than the Increase Tracer offset on the deluxe
surface needed to be graded. instrumentation panel.
Desired slope is lower than the actual Increase Tracer offset on the deluxe
slope being graded. instrumentation panel, this will raise
the moldboard height opposite the
Sonic Tracer Sensor.
Moldboard continuously digs into Benchmarked surface is lower than the Re-benchmark Sonic Tracer.
ground while grading an area. surface needed to be graded.
Desired slope is not close enough to Re-adjust desired slope, or raise
existing slope. Sonic Tracer benchmarked height.
Grader moldboard is taking too large of Need to increase Sonic Tracer
a cut. height or increase desired slope.
Blade digs into ground when turning Centrifugal force causes sonic slope Turn grader out of automatic mode
and in automatic mode. sensor to give false reading. when at end of run.
Calibrated sensors incorrectly and Improper calibration process. Try setup process in the operation
cannot reset. manual again.
While on the calibration screens,
press button 6 and 7 at the same
time. This will restore ALL sensors
to factory settings.
NOTE: For other problems, see Trimble Operation Manual or contact your Bobcat Dealer
Trimble Support Machine Control - Construction Instructions
Americas: 1 - 800 - 538 - 7800 (Option 3 for Support)
Outside Of Americas: 1 - 303 - 323 - 4111
E-Mail: [email protected]

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TROUBLESHOOTING (CONT’D)

Sonic Tracer Target Compatibility Chart

SONIC TRACER TARGET COMPATIBILITY

REFERENCE TYPE SONIC RECOMMENDED RANGE MINIMUM RANGE MAXIMUM


String Polyester outer* YES 200 mm [8.0 in] 900 mm [36.0 in]
String Nylon NO - Moisture
String Cotton NO - Moisture
Wire (G & Z) .041 in Dia. NO - Stealth
Surface Curb & Gutter YES 200 mm [8.0 in] 900 mm [36.0 in]
Surface Ground YES 200 mm [8.0 in] 1300 mm [51.0 in]
Surface Concrete YES 200 mm [8.0 in] 1300 mm [51.0 in]
Surface Asphalt YES 200 mm [8.0 in] 1300 mm [51.0 in]
Other 3/4 in PVC Pipe YES 200 mm [8.0 in] 900 mm [36.0 in]
Other 3/8 in Fiberglass rod YES 200 mm [8.0 in] 900 mm [36.0 in]
Other Flat Fiberglass bar YES 200 mm [8.0 in] 900 mm [36.0 in]
*Recommended String - Anvil American SL141 or equivalent

Dealer Copy -- Not for Resale


Stringline and mounting brackets available at http://www.anvilamerican.com/

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REGULAR MAINTENANCE ITEMS Turntable Clamp Clearance

Cutting Edge Figure 172

WARNING
1
AVOID INJURY OR DEATH
Securely block up the attachment before working
underneath.
W-2795-0409

WARNING P-20409

AVOID INJURY OR DEATH


Wear safety glasses to prevent eye injury when any Check the clearance (Item 1) [Figure 172] between the
of the following conditions exist: bottom of the turntable and the turntable clamp.
• When fluids are under pressure. If the clearance is over 0,8 mm (0.03 in) (See REMOVAL
• Flying debris or loose material is present. AND INSTALLATION OF TURNTABLE CLAMP on Page

Dealer Copy -- Not for Resale


• Engine is running. 103.)
• Tools are being used.
W-2019-0907

Figure 171

1
2

P-20351

Inspect the cutting edge (Item 1), replace if any damage


or excessive wear is visible. Tighten or replace any loose
or missing bolts or nuts (Item 2) [Figure 171]. (See
REMOVAL AND INSTALLATION OF CUTTING EDGE on
Page 102.)

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LUBRICATING THE ATTACHMENT Figure 174

Lubrication Locations

Always use a good quality lithium base multi purpose


grease when lubricating the attachment. Apply lubricant
until extra grease shows.
1

IMPORTANT
2
Fluid such as engine oil, hydraulic fluid, coolants,
grease, etc. must be disposed of in an
environmentally safe manner. Some regulations
P-20594
require that certain spills and leaks on the ground
must be cleaned in a specific manner. See local, state
and federal regulations for the correct disposal. Lubricate the following locations [Figure 174] daily.
I-2067-0499
1. Turntable Pivot

2. Turntable Clamp

WARNING

Dealer Copy -- Not for Resale


Figure 175

AVOID INJURY OR DEATH


Wear safety glasses to prevent eye injury when any
of the following conditions exist: 1
• When fluids are under pressure.
• Flying debris or loose material is present.
• Engine is running.
• Tools are being used.
W-2019-0907

Figure 173

P-20254

1 Lubricate the following locations [Figure 175] daily.

1. Caster Wheel Spindle (Both Sides)

P-20593

Lubricate the following locations [Figure 173] daily.

1. Turntable Pivot

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LUBRICATING THE ATTACHMENT (CONT’D)

Lubrication Locations (Cont’d)

Figure 176

P-20595

Lubricate the following locations [Figure 176] daily.

Dealer Copy -- Not for Resale


1. Bolster Bolt

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REMOVAL AND INSTALLATION OF CUTTING EDGE

WARNING
AVOID INJURY OR DEATH
Securely block up the attachment before working
underneath.
W-2795-0409

WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
• When fluids are under pressure.
• Flying debris or loose material is present.
• Engine is running.
• Tools are being used.

Dealer Copy -- Not for Resale


W-2019-0907

Procedure

Figure 177

1
2

P-20351

The cutting edge (Item 1) [Figure 177] is reversible.

When the cutting edge becomes worn or damaged,


remove the nuts and bolts (Item 2) [Figure 177] from the
cutting edge, rotate it 180° and reinstall.

Installation: Tighten nuts and bolts to 170 - 190 N•m


(125 - 140 ft-lb) torque.

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REMOVAL AND INSTALLATION OF TURNTABLE
CLAMP

Procedure

Figure 178

3
2

P-20409

Check the clearance (Item 1) [Figure 178] between the

Dealer Copy -- Not for Resale


bottom of the turntable and the turntable clamp.

If the clearance is over 0,8 mm (0.03 in), remove the two


bolts (Item 2) and clamp (Item 3) [Figure 178].

Remove or add the shim(s) (Item 4) [Figure 178] as


needed. Replace the clamp and tighten the bolts.

Installation: Tighten bolts to 408 - 469 N•m (301 - 339 ft-


lb) torque.

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ATTACHMENT STORAGE AND RETURN TO SERVICE Return To Service

Storage After the Bobcat attachment has been in storage, it is


necessary to follow a list of items to return the
Sometimes it may be necessary to store your Bobcat attachment to service.
attachment for an extended period of time. Below is a list
of items to perform before storage. • Be sure all shields and guards are in place.

• Thoroughly clean the attachment. • Lubricate the attachment.

• Lubricate the attachment. • Install and operate attachment, check for correct
function.
• Inspect the Bob-Tach wedge mounts, mounting flange
and all welds on the attachment for wear and damage. • Check for leaks. Repair as needed.

• Check for loose hardware, missing guards, or


damaged parts.

• Replace worn or damaged parts.

• Check for damaged or missing decals. Replace if


necessary.

• Place the attachment in a dry protected shelter.

Dealer Copy -- Not for Resale


• Place the attachment flat on the ground.

NOTE: In muddy conditions or to prevent the


attachment from freezing to the ground, put
the attachment on planks or blocks before
removing the attachment from the machine.

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SPECIFICATIONS

(GRADER 84) SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107


Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

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(GRADER 84) SPECIFICATIONS

Dimensions

• Where applicable, specifications conform to SAE and ISO standards and are subject to change without notice.

2134 mm
(84 in)
1930 mm 1257 mm
(76 in) (49.5 in)

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± 25°

P102650

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(GRADER 84) SPECIFICATIONS (CONT”D)

Dimensions (Cont’d)

1194 mm
(47 in)

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173 mm
(6.8 in)

114 mm (4.5 in)


287 mm
(11.3 in)

2400 mm
(95.5 in)

P102651

Performance

DESCRIPTION GRADER 84
Grader Weight 624 kg (1375 lb)
Maximum Hydraulic Operating Pressure 24131 kPa (241,31 bar) (3500 psi)

Hydraulic System

DESCRIPTION CYLINDER (3)


Bore 63,5 mm (2.50 in)
Rod 38,1 mm (1.50 in)
Stroke 286 mm (11.26 in)

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WARRANTY

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111

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WARRANTY

WARRANTY
Bobcat Attachments

Bobcat Company warrants to its authorized dealers and authorized dealers of Bobcat Equipment Ltd.,
who in turn warrant to the original owner, that each new Bobcat attachment will be free from proven
defects in material and workmanship for twelve (12) months after delivery by the authorized Bobcat
dealer to the original buyer.

During the warranty period, the authorized Bobcat dealer shall repair or replace, at Bobcat Company’s
option, without charge for parts and labor, any part of the Bobcat product which fails because of
defects in material or workmanship. The owner shall provide the authorized Bobcat dealer with prompt
written notice of the defect and allow reasonable time for replacement or repair. Bobcat Company may,
at its option, require failed parts to be returned to the factory. Travel time of mechanics and
transportation of the Bobcat product to the authorized Bobcat dealer for warranty work are the
responsibility of the owner. The remedies provided in this warranty are exclusive.

This warranty does not cover replacement of scheduled service items and high wear items. The owner

Dealer Copy -- Not for Resale


shall rely solely on the warranty, if any, of the respective manufacturers thereof. This warranty does not
cover damages resulting from abuse, accidents, alterations, use of the Bobcat product as an
attachment on any equipment not approved by Bobcat Company, air flow obstructions, or failure to
maintain or use the Bobcat product according to the instructions applicable to it.

THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND CONDITIONS,
EXCEPT THE WARRANTY OF TITLE. BOBCAT COMPANY DISCLAIMS ALL OTHER WARRANTIES AND
CONDITIONS, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL BOBCAT
COMPANY OR THE AUTHORIZED BOBCAT DEALER BE LIABLE FOR ANY SPECIAL, INCIDENTAL,
INDIRECT OR CONSEQUENTIAL DAMAGES, WHATSOEVER, INCLUDING, BUT NOT LIMITED TO, LOSS
OR INTERRUPTION OF BUSINESS, LOST PROFITS, OR LOSS OF MACHINE USE, WHETHER BASED
ON CONTRACT, WARRANTY, TORT, NEGLIGENCE, STRICT LIABILITY, STATUTE OR OTHERWISE,
EVEN IF BOBCAT COMPANY OR THE AUTHORIZED BOBCAT DEALER HAS BEEN ADVISED OF THE
POSSIBILITY OF SUCH DAMAGES. THE TOTAL LIABILITY OF BOBCAT COMPANY AND THE
AUTHORIZED BOBCAT DEALERS WITH RESPECT TO THE PRODUCT AND SERVICES FURNISHED
HEREUNDER SHALL NOT EXCEED THE PURCHASE PRICE OF THE PRODUCT UPON WHICH SUCH
LIABILITY IS BASED.

6570124 (2-09) Printed in U.S.A.

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ALPHABETICAL INDEX

(GRADER 84) SPECIFICATIONS . . . . . . . 107


ATTACHMENT IDENTIFICATION . . . . . . . . . . 8
ATTACHMENT SIGNS (DECALS) . . . . . . . . 18
ATTACHMENT STORAGE AND RETURN TO
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . 104
BOBCAT COMPANY IS IS0 9001 CERTIFIED
....................................5
DAILY INSPECTION . . . . . . . . . . . . . . . . . . . 35
DELIVERY REPORT . . . . . . . . . . . . . . . . . . . 7
FEATURES AND ACCESSORIES . . . . . . . . . 9
FIRE PREVENTION . . . . . . . . . . . . . . . . . . . 15
INITIAL SETUP . . . . . . . . . . . . . . . . . . . . . . 21
LIFTING THE ATTACHMENT . . . . . . . . . . . . 85
LUBRICATING THE ATTACHMENT . . . . . . 100
MAINTENANCE SAFETY . . . . . . . . . . . . . . 89
OPERATING PROCEDURE WITH LOADERS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Dealer Copy -- Not for Resale


OPERATING PROCEDURE WITH UTILITY
WORK MACHINES . . . . . . . . . . . . . . . . . . . 66
PUBLICATIONS AND TRAINING
RESOURCES . . . . . . . . . . . . . . . . . . . . . . . . 17
REGULAR MAINTENANCE ITEMS . . . . . . . 99
REMOVAL AND INSTALLATION OF CUTTING
EDGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
REMOVAL AND INSTALLATION OF
TURNTABLE CLAMP . . . . . . . . . . . . . . . . . 103
SAFETY INSTRUCTIONS . . . . . . . . . . . . . . 13
SERIAL NUMBER LOCATION . . . . . . . . . . . . 7
TRANSPORTING THE ATTACHMENT AND
MACHINE ON A TRAILER . . . . . . . . . . . . . . 86
TRANSPORTING THE ATTACHMENT ON A
TRAILER . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
TROUBLESHOOTING . . . . . . . . . . . . . . . . . 91
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . 111

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WARNING: Cancer and Reproductive Harm.

For more information go to www.P65Warnings.ca.gov.

Bobcat®, the Bobcat logo and the colors of the Bobcat machine are registered trademarks of
Bobcat Company in the United States and various other countries.
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