Risk Assessment / Management Form

Dept: Sindri Project SOP NO: VRM/RPW/01

Activity : Material lifting and erection through rope pulley

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Basic Job Steps Potential Hazard Consequence/Risk Current control measure

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• Fall material • Personal injury • Material shifting by manually with low level of load (125 kg / 3 person 2 3 6 Ensure daily Tool box 2 1
• Improper material stacking • Property damage above) talk(TBT)
• Without barrication • All the material stacking with properly should be maintained.
Material Shifting to the work place in • Improper PPE’s • Surrounding area should be barricaded.
1 • Improper bottom support • All the persons having correct PPE’s
manually
• All the material bottom side should be engaged support properly (Like
wood, concrete material).

• Improper locking system • Personal injury • The entire rope pulley should be locking through web sling and D 2 4 8 given tbt before start the 2 1
• Without welding the locking source material • Property damage shackle. job
• Improper tools and tackles using • Locking beam or channel fully welded
• Improper PPE’s • Using correct tools and tackles at the site
Rope pulley and rope fixing and locking • Unauthorized person involved the job • Using proper PPE’s.
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work • Without supervision • Trained person only involved to the job.
• Proper supervisor to be maintained.
• We are using PP rope only (20 mm above)

• Fall of material • Personal Injury • All the material should be tight. With three layer. And that material will 2 3 6 tbt and work permit must 2 2
• High load of material lifting • Property damage be shifting vertical position only. be insure before start the
• Lacking of supervision • Only low level of weight engaged to the job. (125kg below) job and only trande person
• Rope pulling persons closer to the material • Proper supervision to be maintained involbe in job
• Without guy rope • Rope pulley persons to be maintained the distance minimum 12mtr
• Manpower movement • Lifting time that rope will be tight at the every movement.
• Other vehicle movement • Guy rope will be ensured 100%.
• Material lifting by low level man force • Other manpower movement fully restricted
• Multilevel work • Vehicle also restricted
• Without barricading the area • Material lifting by manpower to be engaged high level.
3 Material lifting & Erection • Unwanted material storage that area. • Multilevel work will be not doing the area.
• Poor weather condition • Area should be barricaded (Soft or Hard)
• Poor illumination • Remove the unwanted material to before starting the job in every day
basis.
• Daily wise checking and ensured rope and pulley
• Good housekeeping to be maintained
• Lifting plan and FLRA shall be submitted at the time of lifting
• During high wind velocity, lifting work shall be stopped.
• During the poor illumination, lifting work shall be stopped.
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• Fall of Person • Personal Injury • Proper & effective supervision to be ensured. 2 3 6 Ensure daily Tool Box talk. 1 2
• Fall of material • Property damage • All erection should be done under the supervision of skilled person. Continuious supervision to
• Adequate support/ guide rope to be ensured. be maintained during the
• Face ladder while climbing and use both hands activity
• Ladders shall extend about 1m above landing for easy access and tying
up purpose
• During erection nobody should allow to enter under the working zone
• Adequate PPE s to be ensured.
• Proper housekeeping to be maintained on regular basis
• Adequate illumination to be ensured.
4 Working at Height through Cherry Picker • All openings to be closed or barricaded immediately.
• All workmen must aware regarding the hazards associated at height.

• Improper placement of oxygen and acetylene • Explosion may occur. • Move out any leaking cylinder 1 5 5 Ensure daily Tool Box talk. 2 1
cylinders • May cause fire • Keep cylinders in vertical position Continuious supervision to
• Leakage/cuts in hoses • Cylinder may burst • Use trolley for transportation of cylinders and chain them be maintained during the
• Opening-up of cylinder • Use flashback arrestors. activity
• Purge regulators immediately and then turn off
• Never use grease or oil on oxygen line connections and copper fittings
on acetylene lines.
5 Gas Cutting • Inspect regularly gas carrying hoses.
• Always use red hose for acetylene & other fuel gases and black for
oxygen.
• Always stand back from the regulator while opening the cylinder
• Turn valve slowly to avoid bursting
• Cover the lug terminals to prevent short circuiting.

• Fumes, the cloud of smoke, Fire • Personal injury • Direction of welding should proceed away from the welder. 3 4 12 Ensure daily Tool Box talk. 2 1
• Wear flame resistant garments such as leather gloves, Protective aprons. Continuious supervision to
• Face shield & nose mask should be provided. be maintained during the
• Need to make sure that there is good ventilation to keep the air activity
6 During welding. breathing zone clear.
• Have all nearby persons wear safety goggles with side shield.

• It may injure the operator. Wheel may get • It may injure the operator. • Work area should be clean from oil & debris. 2 3 6 Ensure daily Tool Box talk. 1 2
detached & hit passerby as flying missile causing Wheel may get detached & hit • Work area should not be wet. Continuious supervision to
serious injury. passerby as flying missile • Use proper guard. be maintained during the
• Electrocution causing serious injury. • Proper earthing to be provided. activity
• Can cause injury • Electrocution • Check the physical condition& expiry date of the wheel before each use.
• Can cause injury • Ensure proper mounting of grinding wheel before each use.
• Standard hand tools to be used.
• Only designated operator will be allowed to operate the grinding
7 Grinding
machines.
• Use proper PPE’s like Leather hand gloves, leg guard, hand sleeve, face
shield, apron etc.
• Always use 3-pin plug.
• Always use tested and certified tools.

Reference:
Prepared By Reviewed By concern Dept. Approved By Approved By
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Remarks :
LNVT
LNVT - SAFETY ACC ACC SAFETY
Date-
Enclosure: Date- Date- Date-
1. Any Drgs
2..Method statement.

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