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Technical - Specification Afdb Etfo Lot.1 13 09 2023

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0% found this document useful (0 votes)
36 views207 pages

Technical - Specification Afdb Etfo Lot.1 13 09 2023

technical_specification-afdb

Uploaded by

tedywise2024
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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African Development Bank Group

African Development Bank's


Field Office in Addis Ababa, Ethiopia

LOT1:- TECHNICAL SPECIFICATIONS FOR CIVIL


WORK

Technical Specifications for Building Works 000110 - 1 Table of Contents


SECTION 6A SCOPES OF WORKS
Description of the Works

The works comprise the Refurbishment of Existing Floor at the Place Building:-

Remove existing gypsum ceiling.


Construct partition walls with frameless glass, gypsum and wooden materials.
Construct new 12mm thick 600*600mm Armstrong acoustic ceiling.
Construct new decorative gypsum ceiling.
Apply Painting for existing and new partition wall.

Technical Specifications for Building Works 000110 - 2 Table of Contents


6B TECHNICAL SPECIFICATIONS

STANDARD SPECIFICATION

The Standard Specification shall be the Standard T e c h n i c a l Specification for Building


Works, issued by the Ethiopian Government, Ministry of Construction, in 2016, hereinafter
referred to as the "Standard Technical Specification-CS-167", a copy of which can be obtained
from the Ethiopian Ministry of Construction.

The Standard Technical Specification shall be read in conjunction with the particular
Specification, which may supersede, vary or amplify the provisions of the Standard
Specification.

The Standard Technical Specification as amended by the Particular Specification shall


hereinafter be referred to as the "Technical Specification". The Tenderer shall be deemed to
have included in his Tender for complying in full with the terms and requirements of the
Specification.

Technical Specifications for Building Works 000110 - 3 Table of Contents


Particular Preambles

General

The costs and allowance for items described in the Bill are to be included in the rates for measured
work in succeeding Bill where applicable.

The Contractor shall examine all sections of the Preambles for requirements which affect work of any
one section whether or not such work is specifically mentioned in the said section.

The Contractor shall coordinate work with that of all other trades affecting or affected by work
contained in any one particular section. The Contractor shall cooperate with such trades to assure the
steady progress of all work under this Contract.

The whole of the materials used in the works shall be new unless otherwise described. Materials
specified of proprietary manufacture may be substituted by materials of different manufacture
provided that such substitutes are in all respects equal to the original specification and that the
Engineer’s prior written approval is obtained to all substation effected. All proprietary materials are
to be used, fixed or applied in accordance with the manufacturer’s instructions.

Workmanship generally is to be of the highest standard obtainable and in all cases where a British
Standard Code of Practice exists and is applicable to any portion of the works, the Contractor shall
allow for complying with the recommended Practice unless this procedure would conflict with
requirements stated elsewhere in the Contract Documents.

In the vent of the detailed description of any measured items or group of items in the Bills of Quantities
conflicting with the General Specifications Clauses contained in the Preambles, the detailed
description of the measured work shall take precedence.

In the event of these Preambles conflicting with the provisions of any specification forming part of
the Contract or with any specification forming part of the Contract Drawings then either case the later
shall precedence.

Technical Specifications for Building Works 000110 - 4 Table of Contents


TABLE OF CONTENTS

GENERAL REQUIREMENTS GROUP

DIVISION 01 – GENERAL REQUIREMENTS

Section Number and Title

011000 Summary
013000 Administrative Requirements
013113 Project Schedule
013119 Project Meetings
013300 Submittals
014100 Regulatory Requirements
014200 References
014500 Quality Control
015000 Temporary Facilities & Controls
015800 Project Identification
016000 Product Requirements
017000 Execution and Closeout Requirements

FACILITY CONSTRUCTION GROUP

DIVISION 02 – EXISTING CONDITIONS

Section Number and Title

024100 Demolition

DIVISION 05 – METALS

Section Number and Title

051000 Structural Metal Framing

DIVISION 06 – WOOD, PLASTICS, AND COMPOSITES

Section Number and Title

061000 Rough Carpentry


061753 Wood Trusses
062000 Finish Carpentry

DIVISION 08 – OPENINGS
Section Number and Title

081100 Metal Doors and Frames


081400 Wood and Plastic Doors
084413 Glazed Aluminum Curtain Walls
085100 Metal Windows
087100 Finish Hardware
Technical Specifications for Building Works 000110 - 5 Table of Contents
088100 Glass and Glazing

DIVISION 09 – FINISHES

Section Number and Title

092300 Plastering
093000 Tiling
095300 Ceiling
099101 Construction Painting

END OF TABLE OF CONTENTS

Technical Specifications for Building Works 000110 - 6 Table of Contents


DIVISION 01 – GENERAL
REQUIREMENTS
[THIS PAGE IS LEFT BLANK INTENTIONALLY]
SECTION 011000

SUMMARY

PART 1 GENERAL

1.01 APPLICABILITY OF DIVISION 01 ‘GENERAL REQUIREMENTS’

A. All Sections incorporated under DIVISION - 1 (GENERAL REQUIREMENTS) in this


Specifications, covers items that are applicable to all parts of the Sections in this
Specifications. Therefore, all the Specifications under DIVISION - 1 (GENERAL
REQUIREMENTS) in this Specifications, whether stated or implied shall be considered
equally applicable to all Sections in this Specifications.

B. Project specifications shall be coordinated to avoid conflicting requirements between


each Sections of Division 01 and the Sections of all Divisions of the specifications, and
among the Sections of Division 01 that cover interrelated administrative and Procedural
requirements.

C. The Contractor shall request the Engineer clarification for any conflicting requirements in
the Contract Documents and the Engineer shall decide the governing requirement before
commencing execution of the Work.

1.02 SUMMARY OF THE WORK

A. Work covered by Contract Documents:


1. Site description:
a. Title and location: The title and location of the Work shall be printed on the
cover of Contract Documents.
b. The site description of the Work shall indicate the following in detail as
required:
1) Region, particular name and geographic location.
2) Elevation of area.
3) Access Road - specify distance of tarmac, gravel and dust road and no
access distances. (If in the opinion of the Specifier, the project is located in
an area known to all prospective Contractors, only the required details
shall be given).
4) Availability of services such as water, power, telephone, etc.
a) If data is available, the climatic data indicating the following:
b) Seasons of rain, indicating the heaviest month of rain.
c) Seasons of lowest and highest temperature - months of high and low
humidity.
d) Prevailing wind and months of high wind velocity.
e) Records of monthly rainfall, wind speed and humidity.

c. A location map of the area shall be attached wherever possible.


d. Possible sources of naturally occurring materials like stone for masonry,
aggregate, sand, etc., shall be indicated.

2. Type of Contract: The type of contract shall be indicated in the Contract Documents.

Technical Specifications for Building Works 011000 - 1 Summary


3. Cost included: Cost of materials (as indicated on drawings or specified in the
Specification, Bill of Quantities, Schedules, etc.), labor, equipment, tools, temporary
works, supervisory personnel and related items required for the satisfactory
execution of an item shall he deemed as included in the cost whether such requirement
is specifically stated or not.

B. Work covered by Procuring Entity:


1. The Works covered by the Procuring Entity are stated in the Contract Documents.
a. The Contractor shall inform to the Engineer for the any unclear and ambiguities
for Work covered by the Procuring Entity before proceeding to any related
Contract Works.

C. Items not Included:


1. Items not included in the Contract shall be shown, for example, by indicating “NIC”
(Not in Contract), on the Drawings.
2. Existing construction, except where such construction is to be removed, replaced, or
altered.
3. Executed items which are not included in the Contract shall not be paid unless
ordered and/or approved by the Engineer’s Representative.

1.03 CONTRACT AWARD SUBMITTALS

A. Submit the Contractor’s List of Subcontractors-Suppliers information required in


ADMINISTRATIVE REQUIREMENTS Specification Section 013000 not later than 15
days or as agreed in the Contract Documents after award of the Contract by the Procuring
Entity.

B. Submit the Contractor’s Progress Schedule information required in ADMINISTRATIVE


REQUIREMENTS Specification Section 013000 not later than the days specified in the
General Conditions of Contract after award of the Contract by the Procuring Entity.

1.04 RESTRICTIONS

A. Restricted work period: Do not perform any Contract Work during unfavorable situations
or conditions that will affect its quality unless approved otherwise, in writing, by the
Engineer. Any restrictions indicated in the Contract Documents shall be respected. For
example, compaction may not be performed during raining unless protected from excessive
moisture.

1.05 CONNECTION TO UTILITY SOURCES

A. Contractor will not be allowed to tie into utility sources until the Engineer or Procuring
Entity has reviewed and approved the connection.
1. Submit written procedures through the Engineer’s Representative to the Procuring
Entity, detailing how the connection Work is proposed to be performed.
2. After procedures have been approved, notify the Engineer’s Representative at least 3
working days prior to the connection Work so that arrangements can be made to
have a Procuring Entity Representative witness the Work.

1.06 CONTRACTOR USE OF PREMISES

A. Contractor has unrestricted use of site except as indicated.

Technical Specifications for Building Works 011000 - 2 Summary


B. Coordinate use of premises under direction of Engineer’s Representative.

C. Obtain and pay for use of additional storage or work areas needed for operations under
this Contract.

1.07 REFERENCE SPECIFICATIONS AND STANDARDS

A. Comply with the requirements of the various specifications and standards referred to in
these Specifications, except where they conflict with the requirements of these
Specifications. Such reference specifications and standards shall be the date of latest
revision in effect at the time of receiving bids, unless the date is given.

1.08 LAYING OUT

A. Examine the Contract Documents thoroughly and promptly report any errors or
discrepancies to the Engineer’s Representative before commencing the Work.

B. Lay out the Work in accordance with the Contract Documents.


1. Layouts, which require the establishment of property lines or monuments, shall be
performed by an experienced Surveyor and preferably licensed by the Government
of Ethiopia.

SPECIAL INSPECTIONS

A. Contractors are responsible for notifying the Engineers Representative regarding for
items that needs special inspections required by the Contract Documents.

B. Where deficiencies are identified, the contractor must take corrective actions to comply
with the Contract Documents or remedy the deficiencies in accordance with the
requirements of the General Conditions of Contract.

PART 2 PRODUCTS (Not Used)

PART 3 EXECUTION (Not Used)

END OF SECTION

Technical Specifications for Building Works 011000 - 3 Summary


[THIS PAGE IS LEFT BLANK INTENTIONALLY]
SECTION 013000

ADMINISTRATIVE REQUIREMENTS

PART 1 GENERAL

1.01 RELATED REQUIREMENTS SPECIFIED ELSEWHERE

A. Submittals: Section 013300.

B. Project Meetings: Section 013119.

C. Project Schedule: Section 013113.

1.02 CONTRACTORS COORDINATION

A. During construction, coordinate use of site and facilities through procedures of


intra-project communications stated in the Contract or as agreed in the pre-construction
meeting including coordination for submittals, reports and records, schedules,
coordination of drawings, recommendations, and resolution of ambiguities and conflicts.
1. Coordinate scheduling, submittals, and Work of various Specification Sections to
assure efficient and orderly sequence of installation of interdependent construction
elements.

B. Subcontractors – Supplier’s coordination: Submit the following information not later than
15 days after approval of the Contract or as per the requirement of the Contract
Documents unless the Contractor or the Engineer determines an earlier submission is
required to properly schedule or progress the Work.
1. Contractor’s list of subcontractors – suppliers: An affirmative review of the
subcontractor’s responsibility shall be conducted. Any subcontractor disapprovals
resulting from negative information derived from the Procuring Entity’s review will
result in written notice to the Contractor.
a. Submit the Contractor’s list of subcontractors – suppliers information using the
form indicated, if any, or as agreed with the Engineer. Transmit a signed
original form to applicable bodies to their addresses:
1) Deliver a copy of the form to the Engineer’s Representative at the site.

b. Indicate the items of Work proposed to be accomplished by the Contract


including the Work to be accomplished by subcontractors, the name and
address of each proposed subcontractor, the Contract value of the subcontract.
c. Indicate the names and addresses of proposed suppliers, the contract value of
the supplies.
d. Failure in providing this information may result in payments being withheld
and referral to the Procuring Entity for a responsibility determination.

2. Contractor’s progress schedule: Establish the periods of time during which the
various segments of the Work of subcontractors – suppliers must be completed in order
to complete all of the Work by the physical completion date.
a. Comply with the requirements of progress schedule preparation submittal date
stated in Project Schedule part in this Section.

Technical Specifications for Building Works 013000 - 1 Administrative Requirements


3. If after initial approval, circumstances require a change in a subcontractor or
supplier or require additional subcontractors or suppliers to be used, submit a revised
form to reflect the changes or additions.

1.03 CONSTRUCTION PROJECT MEETINGS

A. Comply with the requirements stated in Section 013119:

1.04 PROJECT SCHEDULE

A. Development and updating of the project schedule:


1. Comply with the requirements stated in Section 013113.
2. Unless otherwise instructed, the timing used in the schedule shall always refer to
Calendar days, weeks or months.
3. Project schedule shall be prepared and submitted within the time limits given in the
Contract Document and in any case not later than the end of the mobilization period.
Consideration shall be given to the requirement of the review of the schedule and re-
submittal prior to the end of mobilizing period.

B. Maintaining schedule:
1. Perform the Work in accordance with the Project Schedule and provide resources
necessary to maintain the progress of activities as scheduled so that no delays are
caused to other Contractors engaged in the Work.
2. Should any Contractor fail to maintain progress according to schedule or cause delay
to another Contractor, that Contractor shall provide such additional manpower,
equipment, additional shifts, or other measures as directed to bring the operations
back on schedule.

C. Contractor’s representative:
1. The Contractor shall designate an authorized representative responsible for the
Project Schedule including preparation, review and progress reporting with and to
the Engineer and Procuring Entity.
2. The Contractor's representative shall have direct project control and complete
authority to act on behalf of the Contractor in fulfilling the requirements of this
specification section.

1.05 CONSTRUCTION PROGRESS REPORTING

A. Periodic weekly, monthly and quarterly reports shall be submitted by the Contractor to
the Engineer and Procuring Entity indicating the progress of works.

B. The monthly progress shall at least indicate:


1. Activities carried out in the month and the total value of work to-date.
2. Problems encountered, affected portions of work and their effect on sequential
activities.

C. The Quarterly report shall at least indicate:


1. Activities carried out in the quarter and the total to-date including value of work.
2. Comparative effect of the activities on the proposed schedule.
3. Problems encountered and their effect on the succeeding work and overall.
4. Validity of the float proposed in the schedule.

Technical Specifications for Building Works 013000 - 2 Administrative Requirements


1.06 ON-SITE DOCUMENTS

A. Maintain at job site, one copy each of the following:


1. Contract drawings.
2. Specifications.
3. Bill of quantities.
4. Minutes of meetings.
5. Reviewed shop drawings.
6. List of outstanding shop drawings.
7. Change orders.
8. Other modifications to Contract.
9. Field test reports.
10. Copy of approved Work schedule.
11. Health and Safety Plan and other Safety related documents.
12. Manufacturers' installation and application instructions.
13. Other documents as specified.

1.07 PHOTOGRAPHIC DOCUMENTATION

A. Photographs on progress shall be taken by the Contractor at instructed intervals but not
less than that required to indicate critical work stages and progress. A minimum of one
print of each shall be displayed at site and two copies submitted.

B. Full set of completed Work photographs shall be submitted by the Contractor at the end
of the Work. The cost of all such photographs shall be borne by the Contractor.

PART 2 PRODUCTS (Not Used)

PART 3 EXECUTION (Not Used)

END OF SECTION

Technical Specifications for Building Works 013000 - 3 Administrative Requirements


[THIS PAGE IS LEFT BLANK INTENTIONALLY]
SECTION 013113

PROJECT SCHEDULE

PART 1 GENERAL

1.01 RELATED REQUIREMENTS AND INFORMATION SPECIFIED ELSEWHERE

A. Project Meetings: Section 013119.

B. Administrative Requirements: Section 013000.

C. Submittals: Section 013300.

1.02 DESCRIPTION

A. This section describes the requirements for the preparation, submittal, updating and
revision of the Contractor’s Project Schedule.

1.03 GENERAL

A. The Contractor’s Project Schedule shall be used by the Contractor to plan and execute
the Works. The Project Schedule will also be used by the Engineer to monitor progress
and be the basis for the assessment of extensions of time and the effect of delay on the
progress of the Works.

B. The Project Schedule shall be produced by the Contractor in the following phases:
1. Initial Project Schedule: For the 1st three months of Work.
2. Updated Project Schedule. The Accepted Project Schedule shall be updated with
actual progress and filled (saved electronically) on at least a monthly basis for
record purposes. The Contractor may submit for acceptance by the Engineer
other revisions to the Accepted or Updated Project Schedule.

C. Acceptance of the Project Schedule by the Engineer shall not relieve the Contractor
from any of his obligation under the Contract.

D. If at any time there is a dispute or difference between the Contractor and Engineer
over any matter concerning the Contractor’s Project Schedule, then immediate steps
should be taken by either party to have the dispute settled in accordance with the
appropriate clause of the General Conditions of Contract that sets out the contract
dispute resolution provisions.

1.04 SUBMISSION OF PROJECT SCHEDULE

A. Within the time specified in Section 013000 of this Specification, the Contractor shall
submit complete Project Schedule with all the information required to the Engineer for
acceptance. Consideration shall be given to the requirement of the review of the schedule
and re-submittal prior to the end of mobilizing period required by the Engineer for:
1. Its information an Initial Project Schedule showing the order in which the
Contractor proposes to carry out the works anticipated in the first three months
following the award of the Contract. The Initial Project Schedule shall have regard

Technical Specifications for Building Works 013113 - 1 Project Schedule


to the Contract completion dates and any other milestones, and/or restraints set out
in the Contract.
2. Its review and acceptance a Project Schedule for the whole Contract (incorporating
the Initial Project Schedule) showing the order of procedure in which the
Contractor proposes to carry out the Works. This Project Schedule becomes the
Accepted Project Schedule upon acceptance by the Engineer. The Accepted
Project Schedule shall have regard to the contract completion dates and any
other milestones, and/or restraints set out in the Contract. Thereafter, if the actual
progress does not conform with the Accepted Project Schedule, the Engineer is
entitled to require the Contractor to submit to the Engineer for acceptance a
revised Project Schedule showing the order of procedure and periods necessary to
ensure completion of the Works by the Contract completion dates.

B. The Contractor shall furnish the Method Statement and such other details and
information as the Engineer may reasonably require to accept the Project Schedule.

C. The Contractor shall supply the Engineer with an electronic copy of each Project
Schedule, together with a printout bar chart or tabular report in a pre-agreed format. All
Project Schedules shall be prepared and submitted using the specified or agreed project
planning software. The software shall be capable of producing Project Schedules and
information that complies with the requirements of this article and shall be in a format
that can be read by commercially available proprietary planning software.

D. Acceptance procedure of the Project Schedule:


1. The Engineer will have the right to accept the Project Schedule or give its reasons
for not accepting the Project Schedule.
2. If such reasons are given, the Contractor shall take account of the reasons and
resubmit the Project Schedule within a period of 10 working days.
3. If the Engineer does not accept or reject the Project Schedule within 15 working
days, the Engineer shall be deemed to have accepted the Project Schedule as
submitted.

1.05 DEFAULT IN SUBMISSION OF PROJECT SCHEDULES

A. Should the Contractor fail to submit a Project Schedule for acceptance as the
Accepted Project Schedule in accordance with (1.04 A) above, or not regularly
update the Accepted Project Schedule as an Updated Project Schedule, the Engineer
shall be entitled to reduce percentage of the amount, stated in the Conditions of
Contract, due to the Contractor interim payment certificates until the Contractor has
complied with its obligations in respect of the Project Schedule.

B. In the event that the Contractor does not submit to the Engineer a Project Schedule
for acceptance as the Accepted Project Schedule in accordance with (1.04 A) above
or does not regularly update the Accepted Project Schedule as an Updated Project
Schedule, the Contractor may lose his right to justify any delay that require the Project
Schedule as a basis for claiming Extension of Time or related monetary compensation.

1.06 PREPARATION OF PROJECT SCHEDULE

A. The Initial Project Schedule shall show the first three months’ work in the same level of
detail as is required for the Accepted Project Schedule set out in paragraph (1.06 C – 1)
below, but only insofar as it applies to the first three months of the Contract Period.

Technical Specifications for Building Works 013113 - 2 Project Schedule


B. The Initial Project Schedule shall also be presented as a Project Schedule in bar chart
form showing the detailed activities in the period covered by the network diagram,
together with the major activities and milestones in the remainder of the period of the
Contract. The Initial Project Schedule shall be presented as or be accompanied by the
schedules referred to (1.06 C – 2) and, if necessary, (1.06 C – 3) below.

C. The Accepted Project Schedule:


1. The Project Schedule submitted by the Contractor in accordance with (1.04 A)
above becomes the Accepted Project Schedule upon acceptance by the Engineer.
The Accepted Project Schedule shall form the Contractor’s basic strategy for the
completion of the Works by the contract completion date. The Project Schedule to
be accepted may either be at the direction of the Engineer in a linked bar
chart format or precedence network format prepared using techniques acceptable
to the Engineer and shall show as far as reasonably practicable:
a. The activities in all Work packages including those by the principal sub-
contractors and Suppliers and those Contractors and Suppliers directly
employed by the Procuring Entity.
b. The earliest and latest start and finish dates for every activity in each work
package. Activities shall include all scope activities and any activities or time
durations expected in addition to scope activities.
c. Access dates for each phase or section.
d. The earliest and latest start and finish dates for each phase or section, including
dates when the Contractor plans to complete work to allow the Employer and
others to do their Work.
e. Milestone and Key Dates.
f. Holiday periods.
g. Dates by which design work or drawings to be produced by the Contractor or
sub-contractors or suppliers will be submitted to the Engineer for
acceptance and dates by which acceptance of such design work or drawings
will be required by the Contractor, allowing time for submittals, re-submittals
and reviews.
h. Dates by which samples to be produced by the Contractor will be submitted
for approval by the Engineer and dates by which approval of such samples
will be required by the Contractor, allowing time for submittals, re-submittals
and reviews.
i. Procurement periods and delivery dates for the major items of goods, plant and
materials.
j. Dates by which work will be ready for testing by the Engineer
/Procuring Entity.
k. Details and dates of any information required from the Employer.
l. The work contained in defined Provisional Sums.
m. Activities representing the likely work content of undefined Provisional
Sums, complete with logic links but with durations set to zero (unless
specified otherwise).
n. Commissioning periods.
o. Provisions for float, time risk allowances, quality control procedures, health
and safety requirements and any other requirements that may be set out in the
Contract.

2. The Accepted Project Schedule shall also be presented as schedules showing


an analysis of the network including:

Technical Specifications for Building Works 013113 - 3 Project Schedule


a. A schedule of all activities tabulated in order of earliest starting date and
showing for each activity:
1) Activity number and brief description.
2) Preceding and succeeding activity numbers.
3) Duration.
4) Earliest and latest starting and finishing dates.
5) Total and Free float.

b. A schedule of leads and lags with (if requested by the Engineer /Procuring
Entity) reasons for them. Excessive leads and lags, negative lags or open/hanging
activities, use of fixed dates and any other programming activities that can
have the effect of creating false criticality or inhibiting the Project Schedule from
reacting dynamically to change should be avoided.
c. A schedule of all activities lying on the paths containing the least float,
namely the critical activities.
d. A schedule identifying the days of working per week, shifts per working day
and holidays.
e. A schedule giving details of the Contractor’s resource requirements in terms
of manpower, gang sizes, tradesmen, work rates, items of plant or equipment
and materials and quantities of work allowed for in sufficient detail to
explain the Contractor’s activity durations. Activities that may be the
Contractor’s activity durations. Activities that may be expedited by use of
overtime, additional shifts or any other means shall be identified and explained.

3. The Accepted Project Schedule shall also be presented with or be accompanied by


the following schedules.
a. A schedule of all submittals and material procurement activities, including
time for submittals, re-submittals and reviews and time for fabrication and
delivery of manufactured products. The interdependence of procurement and
construction activities shall be included in the schedule.
b. A schedule giving the monetary value of each activity for cash flow
purposes. The sum of the monetary values shall total the Contract amount.
The schedule shall also give the payment items applicable to the activity
monetary values.
c. A schedule giving the information stated in (1.06 C – 4) below.

4. The Accepted Project Schedule shall be prepared in sufficient detail to ensure


the adequate planning, execution and monitoring of the work. Activities should
generally range in duration up to 28 calendar days (single trade activities with
uniform rates of progress might be accepted) and the number of activities with
duration of less than seven calendar days should be kept to a minimum to make
progress monitoring on larger projects more manageable.
5. The Accepted Project Schedule shall take into account all time risk allowances,
including time for the weather conditions (rain) reasonably to be anticipated by
the Contractor. The Contract time has been defined on the assumption that the
weather conditions will conform to at least a 5 year average of the conditions
prevailing at the Site. The Contractor shall provide this data and a summation of
the assumed number of adverse weather days per month to the Engineer with the
Project Schedule.
6. The Engineer is entitled to withhold its acceptance of a Project Schedule
showing the work completed earlier than the contract completion date if that
Project Schedule is reasonably considered by the Engineer to be not achievable.

Technical Specifications for Building Works 013113 - 4 Project Schedule


1.07 METHODS OF CONSTRUCTION AND TEMPORARY WORKS

A. At the same time as the Contractor submits the Project Schedule in (1.06 C – 1) or such
other time as may be specified in the Contract, the Contractor shall submit to the
Engineer for its acceptance a general description of the arrangements and me thods of
construction and Temporary Works designs the Contractor proposes to adopt for the
carrying out of the Works (‘the Method Statement’). The Method Statement should be
fully cross-referenced to the activities in the Project Schedule.

B. The Contractor shall submit to the Engineer sufficient information as may be


considered reasonably necessary by the Engineer to interpret, evaluate and give acceptance
to the Method Statement.

C. The Contractor shall, whenever required by the Engineer, furnish for its information
further and more detailed particulars of the Contractor’s method statement.

D. Should the Contractor wish to change a method statement or should the Engineer
subsequently consider it necessary to change a method statement to which
acceptance has previously been given, then the Contractor shall submit a revised
method statement to the Engineer for its acceptance.

E. Acceptance by the Engineer of the Contractor’s Method Statement does not make the
Method Statement a contract document, or mandate that the Works shall be constructed
strictly in accordance with the Method Statement. The Contractor at all times remains
responsible for the construction of the Works in accordance with the clause of the
conditions of contract that sets out the Contractor’s basic obligations.

1.08 CASH FLOW ESTIMATES

A. Within four weeks of the award of the Contract or such other time as may be specified in
the Contract Documents, the Contractor shall submit to the Engineer for its information
a detailed cash flow estimate, in quarterly periods, of all payments to which the
Contractor considers it will be entitled to under the Contract. The Contractor shall
subsequently submit such revised cash flow estimates at quarterly intervals based on the
Updated Project Schedule, if required by the Engineer.

1.09 REVISING AND UPDATING THE PROJECT SCHEDULES

A. The Accepted Project Schedule:


1. The Accepted Project Schedule (or, if the Accepted Project Schedule has
already been updated, the Updated Project Schedule) and the corresponding
Method Statement if required by the Engineer shall be revised by the Contractor
within 10 working days of the Contractor changing its methods and/or sequences of
working or, if the changes are frequent, revised at least every month. The Project
Schedule shall also be revised within 10 working days of the grant by the
Engineer of an extension of time, or whenever circumstances arise that in the
opinion of the Engineer affect the progress of the Works. Each revision to the
Project Schedule shall be submitted to the Engineer for its review and
acceptance Once a revised Project Schedule is accepted by the Engineer, it
replaces the previously Accepted or Updated Project Schedule.

Technical Specifications for Building Works 013113 - 5 Project Schedule


2. Each revised Project Schedule submitted for acceptance shall be presented as or be
accompanied by the schedules referred to in (1.06 C – 2) and, if necessary, (1.06 C
– 3) above, together with any amendments to the method statement.

B. The Updated Project Schedule:


1. The Accepted Project Schedule shall be updated for actual progress at least once
every month and the updates shall be archived as separate electronic files for
record purposes. The updates shall be to all scope activities and any additional
activities carried out or time durations experienced in addition to the scope
activities. Actual progress shall be recorded by means of actual start and actual
finish dates for activities, together with percentage completion and/or remaining
duration of currently incomplete activities. Any periods of suspension of an
activity should be noted in the Updated Project Schedule. Each Updated Project
Schedule shall be submitted to the Engineer for its acceptance as a record. It
is possible (if the Works have been delayed) that these Updated Project
Schedules will show completion later than the contract completion dates. In this
event the Engineer’s acceptance of such Project Schedules will not constitute
acceptance of the delay(s).
2. The Updated Project Schedules will be used by the Engineer to monitor the
Contractor’s performance against the Accepted Project Schedule, forecast work to
be performed in the subsequent period and to assess extensions of time at the
time the cause of delay occurs. In order to provide effective monitoring of
performance, the Contractor shall also provide to the Engineer the progress.

PART 2 PRODUCTS (Not Used)

PART 3 EXECUTION (Not Used)

END OF SECTION

Technical Specifications for Building Works 013113 - 6 Project Schedule


SECTION 013119

PROJECT MEETINGS

PART 1 GENERAL

1.01 SECTION INCLUDES

A. This section includes the requirements for construction project meetings starting from
pre-construction meeting to closeout meeting.

1.02 PRE-CONSTRUCTION MEETING

A. Pre-construction meeting shall be held before the start of construction. This meeting is
important for establishing the desired attitude and direction for the entire construction
process.

B. The Engineer shall schedule pre-construction meeting and notify all parties concerned of
the time and place of the pre-construction meeting.

C. The Engineer or Engineer’s Representative preside the meeting.

D. Attendance Required: Procuring Entity’s representatives, Designers, special consultants


as required by Engineer or Engineer’s Representative, Contractor and/or Contractor’s
Representatives, and major Subcontractors and Suppliers.

E. During Pre-construction meeting, the following shall be reviewed and clarified:


1. Individuals who represent the parties to the Contract.
2. Individuals who have contractual authority to sign change orders and make binding
decisions.
3. Responsibilities of the parties to the Contract.
4. Lines of communication.
5. Duties of project personnel.
6. Submission requirements for the list of subcontractors, materials, equipment, and
named products.
7. Procedures for measurement and payment, including the schedule of values and
applications for payment.
8. Procedures for contract modifications, including supplemental instructions, field
orders, change directives, proposal requests, and change orders.
9. Preliminary schedule, construction progress schedule, and submittal schedule.
10. Importance of complete, correct, and timely submittals, as well as scheduled dates.
11. Review of insurance.
12. Procedures and processing of Shop Drawings, substitutions, Contract closeout and
other submittals.
13. Scheduling of the Work and coordination with other contractors.
14. Review of Subcontractors and Suppliers.
15. Appropriate agenda items listed for the site mobilization meeting when pre-
construction meeting and site mobilization meeting are combined.
16. Requirements for quality control, quality assurance, and informational submittals.
17. Product options and substitutions permitted, and explanation of the ground rules
and procedures associated with them.

Technical Specifications for Building Works 013119 -1 Project Meetings


18. Procedures for testing and inspection, including timely notification when the Work
is ready for testing and inspection.
19. Responsibilities and limitations of authority of an inspection service or laboratory,
and distribution of reports.
20. Procedures for field decisions and filing claims.
21. Procedures for maintaining record documents.
22. Maintaining construction tolerances.
23. Procedures for requests for interpretations.
24. Schedule for project meetings.
25. Any other issues.

1.03 SITE MOBILIZATION MEETING

A. Site mobilization meeting:


1. When required by Contract documents, the Engineer or Engineer’s Representative
will schedule a meeting at the Project site prior to Contractor mobilization.
2. The Engineer or Engineer’s Representative preside the meeting.
3. Attendance Required:
a. Procuring Entity’s representatives, Designers, special consultants as required by
Engineer or Engineer’s Representative, Contractor’s Representative, and major
Subcontractors.

4. Agenda:
a. Use of premises by the Procuring Entity and Contractor.
b. Safety and first aid procedures.
c. Construction controls provided by the Procuring Entity.
d. Temporary utilities.
e. Survey and layout.
f. Security and housekeeping procedures.
g. Field office requirements.
h. Any other issues.

1.04 UTILITY COORDINATION MEETING

A. On a project including significant utility work, or where significant utility relocation


work is required, utility coordination meeting shall be held shortly after the preconstruction
meeting. The following issues that shall be addressed, as appropriate, at the utility meeting:
1. Identifying the best time for each utility provider to perform their work.
2. Identifying the interface with other utility providers for work that must occur
concurrently.
3. Establishing how long each utility provider’s work will take.
4. Identifying the primary contact person.
5. Establishing how much notification (lead time) each utility provider will require to
mobilize.
6. Identifying whether there are related costs that have not been identified.
7. Determining or confirming who will do the locating work for each utility provider.
8. Identifying special inspection requirements. Regardless of the project extent, a
utility coordination meeting might be required by utility providers as a precondition
of future connection to utilities.
9. Any other issues.

Technical Specifications for Building Works 013119 -2 Project Meetings


1.05 PROGRESS MEETINGS

A. Monthly progress meetings:


1. Hold meetings at Project field office or other location designated by Engineer or
Engineer’s Representative.
2. The Engineer or Engineer’s Representative, as appropriate, preside the meeting.
3. The Engineer or Engineer’s Representative will provide required information and be
prepared to discuss each agenda item.
4. Attendance Required: Contractor’s Representative, major Subcontractors and
Suppliers, Procuring Entity’s representatives, Designers as appropriate for agenda
topics for each meeting.
5. Agenda:
a. Review minutes of previous meetings
b. Review also minutes of bi-weekly meetings.
c. Review of construction schedule, pay estimates, cash flow curve, and
compliance submittals.
d. Field observations, problems, and necessary decisions.
e. Identification of problems that impede planned progress.
f. Review of submittal schedule and status of submittals.
g. Modification status.
h. Review of off-site fabrication and delivery schedules.
i. Maintenance of Construction Schedule.
j. Corrective measures to regain Construction Schedule.
k. Planned progress during the succeeding work period.
l. Coordination of projected progress.
m. Maintenance of quality and work standards.
n. Any other issues related to the construction Works.
o. Any other issues.

B. Bi-weekly job meetings:


1. Unless otherwise directed, job meetings will be held every two weeks at a time and
place agreed upon by the Engineer’s Representative, the Contractor’s
Representative, and the Procuring Entity’s Representative. Other interested parties
may attend when needed, e.g., subcontractors and representatives from suppliers,
public utilities, and local government.
2. The meetings will be conducted by the Engineer’s Representative for the following
purposes:
a. Review job progress, quality of Work, and approval and delivery of materials.
b. Identify and resolve problems which impede planned progress.
c. Coordinate the efforts of all concerned so that the project progresses on
schedule to on time completion.
d. Maintain a sound working relationship between the Contractor and the
Engineer’s Representative and a mutual understanding of the project
requirements.
e. Maintain sound working procedures.
f. Any other issues.

1.06 PRE-INSTALLATION MEETINGS

A. Pre-installation meetings will be held to review the specifications, drawings and approved
submittals in preparation for start of a particular activity.

Technical Specifications for Building Works 013119 -3 Project Meetings


B. The meetings shall be attended by the Engineer’s Representative, a Design
Representative and the Contractor’s Representative including installer and representatives
of manufacturers & fabricators involved in or affected by the installation and its
coordination with other materials/trades.

C. The Engineer’s Representative shall schedule the meetings prior to the start of the work
and preside the meeting. The goal of these meetings is to ensure the quality of
construction and to maintain the schedule.

1.07 CLOSEOUT MEETING

A. The closeout meeting shall be used to review requirements for the completion of the
Contract and to obtain submittal of the necessary final documents. The following issues,
as appropriate, shall be addressed during closeout meeting:
1. Starting systems.
2. Testing, adjusting, and balancing.
3. Demonstration and training.
4. • Contractor’s inspection of work.
5. • Contractor’s preparation of an initial punch list.
6. Procedure to request Engineer’s Representative inspection to determine the date of
substantial completion.
7. Completion time for correcting defective work.
8. Certificate of use or occupancy and transfer of insurance responsibilities.
9. Partial release of retain-age.
10. Final cleaning.
11. Preparation for final inspection.
12. Closeout submittals.
13. Record documents.
14. Maintenance materials.
15. Product warranties.
16. Affidavits.
17. Final application for payment.
18. Contractor’s demobilization of site.
19. Operation and maintenance data.

1.08 PRE DEFAULT MEETING

A. Pre default meeting shall be conducted in the case where there is a default by the
Contractor for terminating the Contract. The Procuring Entity will have a demand upon a
surety to claim under the terms of the performance bond. The surety will investigate the
Procuring Entity’s claim against the contractor.

1.09 ATTENDANCE REQUIREMENTS

A. A Contractor’s Representative shall be required to attend all meetings scheduled by the


Engineer or Engineer’s Representative.

B. The Contractor’s Representative shall be a competent supervisor familiar with the work
and have authority to act for the Contractor.

C. If the Contractor’s Representative fail to attend 2 scheduled meetings without prior


approval, the Contractor will be directed to replace the current Contractor’s

Technical Specifications for Building Works 013119 -4 Project Meetings


Representative. Further incidents of non-attendance by the Contractor’s Representative,
will form the basis for review of the Contractor’s responsible bidder status.

1.10 MINUTES OF MEETINGS

A. The Engineer’s Representative records the minutes of meetings and distributed to the
participants.

PART 2 PRODUCTS (Not Used)

PART 3 EXECUTION (Not Used)

END OF SECTION

Technical Specifications for Building Works 013119 -5 Project Meetings


[THIS PAGE IS LEFT BLANK INTENTIONALLY]
SECTION 013300

SUBMITTALS

PART 1 GENERAL

1.01 RELATED REQUIREMENTS SPECIFIED ELSEWHERE

A. Other requirements pertaining to Submittals are included in the General Conditions of


Contract and in the various Sections of these Specifications.

B. Administrative Requirements: Section 013000.

C. Execution and Closeout Requirements: Section 017000.

1.02 DEVIATIONS FROM REQUIREMENTS OF THE CONTRACT DOCUMENTS

A. Deviations from the requirements of the Contract Documents shall not be allowed unless
a request for deviation is made in writing prior to or at the time of submission and the
specific deviation is approved by the Engineer’s Representative subject to the
requirements of the General Conditions of Contract.
1. The submission of a deviation shall be done in a timely manner according to the
schedule of Submittals to allow the Engineer sufficient time for review.

1.03 ADMINISTRATIVE REQUIREMENTS

A. Identify all Submittals by project title and number. Include Contractor’s name, date, and
revision date. On shop drawings, product data and samples, also include the name of the
supplier and subcontractor (if any), and applicable specification section number.
1. Stamp each Submittal and initial or sign the stamp to certify review and approval of
Submittal.

B. Assemble Submittals in accordance with the requirements in the individual sections of


the Specifications and as required by this Section.
1. It is the Contractor's responsibility to review and verify that all information required
for each Submittal is included in the submittal package.
a. Errors or omissions found by the Contractor are to be corrected prior to the
submission of the submittal package for approval.
b. Incomplete Submittal packages that have been submitted for review and
approval will be returned.

2. It is the Contractor's responsibility to verify that portions of the Submittal package to


be provided by a subcontractor (or supplier) are complete, as well as portions of the
submittal package being provided directly by the Contractor.
3. Do not combine the Submittals of more than one Specification Section with
Submittals required by other Specification Sections unless specifically stated in the
Contract specifications.

C. If a Submittal is based on, or the result of, a change order or field order to the Contract
Documents, include copies of the applicable change order or field order with the Submittal.

Technical Specifications for Building Works 013300 - 1 Submittals


1.04 RE-EVALUATION COST

A. A re-evaluation processing cost, if any, for each re-evaluation of any Submittal Package
submission that was returned for failure to comply with the submittal requirements
relative to completeness, content or format shall be covered by the Contractor.

1.05 PAPER AND ELECTRONIC SUBMITTALS

A. General:
1. The minimum acceptable qualities of materials and workmanship have been
established in this Specification by Reference to accepted Standards, Codes or
descriptions of required performance. Requirements have been established in each
Section for the advance submittal of data for review and approval. Such required
data shall be submitted and reviewed and resubmitted as frequently as required until
compliance with the specific requirements has been obtained.
2. Two copies of paper and electronic submittals shall be submitted to the Engineer for
review and approval.
a. At least one package of the paper submittals shall be originally signed and
sealed by the contractor.

3. Each data of Submittal shall be reviewed and verified for its compliance with the
specific requirements of the Submittals called for in each Section of this Specification.
4. Approval of Submittals shall not absolve the Contractor from replacing, the material
supplied or work executed, if the materials and workmanship are found defective by
tests carried out thereafter. Such materials found to be defective, shall be replaced at
no cost to the Procuring Entity.
5. All paper submittals shall accommodate one original copy having signed and sealed
by the Contractor in addition to the necessary photo copies.
6. All data, samples, test results, certificates, designs, drawings, etc., to be submitted
shall fully comply with the requirements as specified in each Section of this
Specification.
7. Data and document accompanying samples of materials for submittals shall be
signed by the Contractor as proof of their being submitted for the specific work
under consideration.
8. The document shall bear, the date, reference of Section to this Specification and
other requirement as specified in the particular Sections of this Specification.
9. Schedules of submittals required by the Technical Specification shall be prepared
and submitted both in paper and electronic (CD, DVD, or USB flash drive) of two
copies immediately after the signature of agreement.
10. Timing of submittals:
a. All Submittals and requests for substitutions shall be made in advance allowing
sufficient time for inspection, testing review and verification. They shall be
submitted in such a way that enough time is left after approval for the
placement of order, delivery, manufacture, etc., prior to the time for installation
in accordance with the work schedule.
b. Submittals shall always be in groups as far as possible.

B. Electronic Submittals:
1. Project paper submittals (shop drawing, product data and quality assurance
submittals) shall be scanned and converted to Portable Document Format (PDF) by

Technical Specifications for Building Works 013300 - 2 Submittals


the Contractor, unless other methods are specified or directed otherwise, and submitted
to the Engineer for review and approval. After the submittal is reviewed and approved,
it is documented and available in the project site for action or use by the Contractor
and Engineer’s Representatives.
2. It is the Contractor’s responsibility to provide the submittals in a PDF format. The
contractor may use any of the following options:
a. Subcontractors and suppliers provide and submit electronic submittals in PDF
format via the Contractor.
b. Subcontractors and suppliers provide paper submittals to the Contractor, who
electronically scans and converts them to PDF format.
c. Contract a Scanning Service, which will allow the Contractor and the
Contractor’s subcontractors and suppliers to provide paper submittals to the
Scanning Service, which electronically scans and converts them to PDF format.
It will be the Contractor’s responsibility to transmit the scanned submittals to
the Engineer.

3. Image Quality:
a. Image resolution: The PDF files shall be created at a minimum acceptable
resolution and utilizing the original document size to adequately present the
information.
b. Image Color Rendition: When information represented requires color to convey
the intent and compliance, provide full color PDF reproduction.

C. Paper prints (hardcopies) of reviewed submittals:


1. Record Copy: Within 14 days of receipt of approval of submittals the Contractor
shall provide one paper copy of the submittal they are responsible for to the Engineer’s
Representative.
a. Paper copies shall be printed in a size format equal to the original document.
b. Scaled Shop Drawings shall be printed to the scale noted on the drawings.
c. The resolution of the printed copy shall be equal to that of the PDF file that it is
being printed from.
d. The Record Copy shall be used by the Engineer’s Representative during the
construction of the project and shall be retained as a turn-over item to the
facility at the end of the project as required section 017716 Contract Closeout.

2. Contractor Copies: The Contractor will be responsible for making copies, for the
Contractors own use and for use by its subcontractors and suppliers.

D. For each submittal, the Contractor shall review and apply stamp and sign on paper
submittals certifying that the submittal complies with the requirements of the Contract
Documents, including verification of manufacturer/product, dimensions and coordination
of information with other parts of the work.

E. Project Closeout:
1. At completion of the project a minimum four sets of all submittal documents shall
be delivered to Engineer or Procuring Entity both in paper and electronic copies.

1.06 SHOP DRAWINGS`

A. Provide shop drawings in the format required by the specifications. Show the
information, dimensions, connections and other details necessary to insure that the shop
drawings accurately interpret the Contract Documents. Show adjoining construction in

Technical Specifications for Building Works 013300 - 3 Submittals


such detail as required indicating proper connections. Where adjoining connected
construction requires shop drawings or product data, submit such information for
approval at the same time so that connections can be accurately checked.

B. Have shop drawings prepared by a qualified detailer. Shop drawings shall be neatly
drawn and clearly legible. Machine duplicated copies of Contract Drawings will not be
accepted as shop drawings.
1. Where shop drawings are indicated to be drawn to scale:
a. Use scale normally found on an “Architect” or “Engineer” scale.
b. Written Scale: Clearly label scales being used on each drawing and/or on each
detail on the drawing.
c. Graphic Scale: Adjacent to each Written Scale, provide a graphic scale
delineating the scale being used. Graphic scale shall be divided into measuring
units relating to the accuracy required for the drawing or details.
d. Clearly dimension key elements of the drawing or detail.

2. When the drawing sheet is printed full size, requirements shall be maintained for the
minimum text size for hand drafting and for CADD drawings.

C. Submit the shop drawings Submittals to the Engineer both in paper print and electronic.
The shop drawings will be reviewed and the review results will be returned to the
Contractor. If the review results in disapproved, promptly correct the deficiencies and
resubmit the shop drawings meeting Contract requirements.

1.07 PRODUCT DATA

A. Provide product data in the format required by the specifications. Modify product data by
deleting information that is not applicable to the project or by marking the product data to
identify pertinent products. Supplement standard information, if necessary, to provide
additional information applicable to project.

B. Submit the product data Submittals to the Engineer both in paper print and electronic.
The product data will be reviewed and the review results will be returned to the
Contractor. If the review results in disapproved, promptly correct the deficiencies and
resubmit the product data meeting Contract requirements.

1.08 QUALITY ASSURANCE

A. Provide quality assurance information including supporting documentation as


required.

B. Submit the quality assurance information Submittals to the Engineer both in paper
print and electronic. The quality assurance information will be reviewed and the
review results will be returned to the Contractor. If the review results in disapproved,
promptly correct the deficiencies and resubmit the quality assurance information
meeting Contract requirements.

1.09 SAMPLES

A. Submit 2 (unless a different number is specified) of each sample with letter and
supporting documents required by the Specifications.

Technical Specifications for Building Works 013300 - 4 Submittals


B. Samples will become the property of the Procuring Entity when submitted and will not be
incorporated in the Work unless specifically stated otherwise.

C. The electronic submittal process is not intended for color samples, color charts, or
physical material samples.

D. Consult with the Engineer’s Representative for direction on where Samples will be sent
for review.

E. The sample will be reviewed and the review results will informed to the Contractor.

F. Rejected samples shall be removed from site immediately upon receipt of instruction.

G. No material or workmanship requiring sample approval shall he delivered or executed


prior to obtaining approval of the samples.

1.10 REVIEW OF SUBMITTALS

A. Items submitted for review will be reviewed for compliance with the contract documents,
based upon the information submitted. The items will be acted upon with the following
dispositions:
1. Approved: Where the Submittal gets approval, the Work covered by the Submittal
may proceed provided it complies with the Contract Documents. Final acceptance will
depend on that compliance.
2. Approved as Noted (or Make Corrections Noted): Where the Submittal is approved
as Noted, the work covered by the submittal may proceed provided it complies with
the review comments noted on the submittal and the Contract Documents. Final
acceptance will depend on that compliance.
3. Disapproved (or rejected): Where the Submittal gets disapproval, do not proceed
with the work covered by the submittal, including purchasing, fabrication, delivery
or other activity for the item submitted. Prepare a new submittal according to the
review comments noted on the submittal and meeting the Contract Documents.
4. Returned for Correction (or Revise and Resubmit): Where the Submittal is returned
for correction, do not proceed with the work covered by the submittal, including
purchasing, fabrication, delivery or other activity for the item submitted. Revise or
prepare a new submittal according to the review comments noted on the Submittal
and meeting the Contract Documents.
5. Acknowledged: Where the Submittal acknowledgement, receipt of the Submittal is
acknowledged and has been recorded.

1.11 SCHEDULES AND RECORDS

A. Submit submittals and record Schedules not later than 15 days after approval of the
Contract unless the Contractor or the Engineer determines an earlier submission is
required to properly schedule or progress the Work.
1. Schedule of Submittals: The submission date that is entered shall provide sufficient
time for the item to be reviewed, ordered, delivered and installed for timely
completion of the Work in accordance with the Project Schedule.

PART 2 PRODUCTS (Not Used)

Technical Specifications for Building Works 013300 - 5 Submittals


PART 3 EXECUTION (Not Used)

END OF SECTION

Technical Specifications for Building Works 013300 - 6 Submittals


SECTION 014100

REGULATORY REQUIREMENTS

PART 1 GENERAL

1.01 COMPLIANCE

A. Comply with applicable Regulatory Requirements and various Codes referenced in these
specifications. Where conflicts exist between Regional, and/or Federal Regulatory
Requirements, Codes, or these specifications, request advice from the Engineer. The
Engineer will assist in resolving the conflicts to the satisfaction of the regulatory agencies
prior to commencing the Work.

1.02 CODES

A. Ethiopian Building Standard Codes: All Contract Work shall comply with the
following listed Ethiopian Building Codes and their Referenced Standards. The
referenced Codes shall be the date of latest revision in effect at the time of receiving bids,
unless the date is given.
1. EBSC – 1: Basis of Design and Actions on Structures.
2. EBSC – 2: Structural Use of Concrete.
3. EBSC – 3: Design of Steel Structures.
4. EBSC – 4: Design of Composite Steel and Concrete.
5. EBSC – 5: Utilization of Timber.
6. EBSC – 6: Design of Masonry Structures.
7. EBSC – 7: Foundations.
8. EBSC – 8: Design of structures for Earthquake Resistance.
9. EBSC – 9: Plumbing services of building.
10. EBSC – 10: Electrical Installation of buildings.
11. EBSC – 11: Ventilation and Air Conditioning of buildings.
12. EBSC – 12: Architectural Design Code of buildings.
13. EBSC – 13: Fire Protection Code of buildings.
14. EBSC – 14: Health and Safety Code of buildings.
1.03 PROCLAMATIONS

A. All Contract Work shall comply with the Ethiopian Building Proclamation (Proclamation
No. 624/2009), the Ethiopian Building Regulation (Regulation No. 243/2011) and their
Directives.

B. Comply with the following Ethiopian Proclamations and Regulations applicable for
Environmental and Health and Safety issues:
1. Environmental Pollution Control Proclamation No. 300-2002.
2. Forest Development Conservation and Utilization Proclamation No. 542-2004.
3. Solid Waste Management Proclamation No 513-2007.
4. Environmental Impact Assessment Proclamation N0. 299-2002.
5. Labour Proclamation No 377/2003.
6. Labour (Amendment) Proclamation No 466/2005.
7. Labour (Amendment) Proclamation No 494/2006.
8. Convention on Forced or Compulsory Labour Ratification No 336/2003.

Technical Specifications for Building Works 014100 - 1 Regulatory Requirements


1.04 UTILITIES

A. Underground Utilities:
1. Locate existing underground utilities prior to commencing excavation work.
Conform to all requirements of concerned bodies, including the following:
a. Determine exact utility locations by hand excavated test pits. Contractor will be
responsible for the proper support and protection of all utilities to remain in
service.

B. Coordination with EEPCO:


1. Comply with EEPCO requirements for the incoming electric service connection
system and other concerning issues, such as wiring, power, etc.

C. Coordination with Municipality for Water Connection:


1. Comply with the municipal requirements for the connection of water lines to the
municipal utility services. Obtain all necessary permits from municipal water
department. Obtain authority to connect to their existing water mains.

D. Coordination with Municipality for Sanitary Sewer Connection:


1. Comply with the municipal requirements for the connection of sanitary sewer lines
to the municipal utility services. Obtain all necessary permits from municipal sewer
department. Obtain authority to connect to their existing sanitary sewers.

E. Coordination with Telecommunication Organization:


1. Contact the concerned Ethiopian Telecommunication office and arrange for the
removal and relocation of existing telephone/telecommunication equipment.

F. Utility Work within roads Right-Of-Way:


1. Utility Work, either overhead or underground, within the boundaries of the roads
Right-Of-Way, shall conform to the rules, regulations and procedures of the
Regional or Federal Government.

PART 2 PRODUCTS (Not Used)

PART 3 EXECUTION (Not Used)

END OF SECTION

Technical Specifications for Building Works 014100 - 2 Regulatory Requirements


SECTION 014200

REFERENCES

PART 1 GENERAL

1.01 REFERENCES SPECIFIED ELSEWHERE

A. Other References are included in the General Conditions of Contract, Contract


Documents and in various Sections of this Specifications.

1.02 QUALITY ASSURANCE

A. Conform to the latest Reference Standard by date of issue unless clearly specified in the
Contract Documents.

B. Request clarification from the Engineer before proceeding should Specified Reference
Standards conflict with Contract Documents.

1.03 ABBREVIATIONS

A. The words and terms for abbreviations used in this Specifications are described in the
following table:

ABBREVIATIONS TERM
-A-
A Ampere
AC Alternating Current
AC Air Conditioner
ACV Aggregate Crushing Value
AVG Average
AWG American Wire Gauge

-B-

-C-
CAD Computer Aided Design
CBR Californian Bearing Ratio
CCS Cross Connection Systems
CCTV Closed Circuit TV
CO Central Office (Telecommunication)
CPU Central Processing Unit

-D-
DIA Diameter

Technical Specifications for Building Works 014200 - 1 REFERENCES


ABBREVIATIONS TERM
°C Degree Centigrade
dB Decibel
DB Distribution Board
DC Direct Current
-E-
EEPCO Ethiopian Electric Power Corporation
E.G. For Example
EMI Electromagnetic Interference
EPBX Electronic Private Branch Exchange
ESA Ethiopian Standards Agency
-F-
FA FireAlarm
FACP Fire Alarm Control Panel
F(µF) Farads (Micro-Farads )

-G-
GCC General Conditions of Contract
GFCI Ground Fault Circuit Interruptor

-H-
HCC Horizontal Cross Connection
HCCS Horizontal Cross Connection Subsystem
HVAC Heating, Ventilating and Air Conditioning
Hz Hertz
-I-
IDC Insulation Displacement Connector
IEC International Electro-technical Commission
IMCCS Intermediate Cross Connection Subsystem
IMTC Intermediate Telecommunication Cabling
ISO International Organization for Standardization

-J-

-K-
KM Kilometer
kW Kilo-watt
KWh Kilo-Watt hour
KWHM Kilo-Watt hour meter
-L-
L Length
LAN Local Area Network
LED Light Emitting Diode

Technical Specifications for Building Works 014200 - 2 REFERENCES


ABBREVIATIONS TERM

-M-
M Meter
MATV Master Antenna TV
MCB Miniature Circuit Breaker
MCCB Moulded Case Circuit Breaker
MCCS Main Cross Connection Subsystem
MM Millimeter
MTC Main Telecommunication Cabling
-N-

-O-
OEM Original Equipment Manufacturer

-P-
PA Public Address
PVC Polyvinil Chloride
PVC-U Un-plasticized Poly (Vinyl Chloride)
PE Polyethylene
PE-HD High-Density Polyethylene
PI Plasticity Index
PM Plasticity Modulus
PP Polypropylene

-Q-
QA Quality Assurance
QC Quality Control

-R-
RCBO Residual Current Device with Overcurrent
Protection
RCCB Residual Current Circuit Breaker
RCD Residual Current Device
RTC Riser Telecommunication Cabling
-S-
SCC Special Conditions of Contract
SQ. Square
STP Shielded Twisted Pair

-T-
TC Telecommunication Closet
TCO Telecommunication outlet
TFV Ten percent Fines Value

Technical Specifications for Building Works 014200 - 3 REFERENCES


ABBREVIATIONS TERM
-U-
UTP Un-shielded Twisted Pair

-V-
V Volt
VA (KVA) Volt-Ampere (Kilo –Volt-Amprere)
VAr( KVAr) Reactive Volt-Ampere ( Reactive Kilo-Volt-
Ampere)
VCC Vertical Cross Connection
VCCS Vertical Cross Connection Subsystem
VOC Volatile Organic Compound

-W-
W Watt
WAN Wide Area Network
-X-
XLPE Cross Linked Poly-Ethylene

-Y-

1.04 DEFINITIONS

A. The following terms shall have the meanings ascribed to them in this Section, wherever
they appear in the Specifications.
1. Bill of Quantities: The document forming part of the Bid and containing an itemized
breakdown of the works to be carried out in a unit price contract, indicating a
quantity for each item and the corresponding unit price.
2. Contract Documents: The documents listed in the GCC, including all attachments,
appendices, and all documents incorporated by reference therein, and shall include any
amendments thereto.
3. Contract Price: The accepted Contract amount stated in the Procuring Entity's Letter
of Acceptance. The amount represents the initial estimate payable for the execution
of the Works or such other sum as ascertained by the final statement of account as due
to the Contractor under the Contract.
4. Contract: The binding Contract Agreement entered into between the Procuring
Entity and the Contractor, comprising Contract Documents referred to therein,
including all attachments, appendices, and all documents incorporated by reference
therein.
5. Contractor: A natural or juridical person under contract with a Procuring Entity to
supply Works.
6. Day: Calendar day.
7. Day-works: Varied work inputs subject to payment on an hourly basis for the
Contractor's employees and equipment, in addition to payment for associated materials
and plants.
8. Defect: Any part of the Works not completed in accordance with the Contract.

Technical Specifications for Building Works 014200 - 4 REFERENCES


9. Drawings: The drawings of the Works, as included in the Contract, and any
additional and modified drawings issued by (or on behalf of) the Procuring Entity in
accordance with the Contract, include calculations and other information provided or
approved by the Engineer for the carrying out of the works.
10. Engineer: A person named in the Special Conditions of Contract or appointed as
such by the Procuring Entity and notified in writing to the Contractor to act as the
representative of the Procuring Entity to supervise and inspect works and to test and
examine the materials employed and the quality of workmanship, including any
authorized representative of such person.
11. Equipment: The Contractor's machinery, vehicles, apparatus, components and any
other articles brought temporarily to the Site to construct the Works.
12. Final Acceptance Certificate: Certificate(s) issued by the Engineer to the Contractor
at the end of the Defects Liability Period stating that the Contractor has completed
its obligations to construct, complete, and maintain the Works concerned.
13. General Conditions of Contract: The general contractual provisions setting out the
administrative, financial, legal and technical clauses governing the execution of the
Contract, except where amended by the SCC or Contract Agreement.
14. Government: The Government of the Federal Democratic Republic of Ethiopia.
15. Materials: All supplies, including consumables, used by the Contractor for
incorporation in the Works.
16. Procuring Entity: Public body, which is partly or wholly financed by the Federal
Government Budget, higher education institutions, and public institutions of like
nature which has the powers and duties to conclude a Contract for the supply of Works,
as specified in the SCC.
17. Site: The places provided by the Procuring Entity where the Works are to be carried
out, and other places stated in the Contract as forming part of the site.
18. Special Conditions of Contract: The conditions attached to the Contract Agreement,
which shall govern the Contract and shall prevail over these General Conditions of
Contract.
19. Specification: This Specifications including the Specification of the Works included
in the Contract drawn up by the Procuring Entity setting out its requirements and/or
objectives in respect of the provision of works, specifying, where relevant, the
methods and resources to be used and/or results to be achieved.
20. Sub-Contractor: Any natural person, private or government entity, or a combination
of the above, including its legal successors or permitted assigns who has a Contract
with the Contractor to carry out a part of the Work in the Contract, which includes
work on the Site.
21. Third Party: Any person or entity other than the Procuring Entity, the Contractor or a
Sub-Contractor.
22. Works: All work associated with the construction, reconstruction, upgrading,
demolition, repair, renovation of a building, road, or structure, as well as services
incidental to works, if the value of those services does not exceed that of works
themselves.

1.05 REFERENCE STANDARDS

A. Schedule of references:

AASHTO American Association of State Highway and Transportation Officials.

ASTM American Society for Testing and Materials.

Technical Specifications for Building Works 014200 - 5 REFERENCES


ACI American Concrete Institute.

ANSI American National Standards Institute (USA).

ASHRAE American Society of Heating, Refrigerating, and Air-Conditioning


Engineers.

BS British Standards.

BSI British Standards Institute (UK).

BS EN British Standard European Norm.

EBSC Ethiopian Building Standard Code.


EIA Electronic Industries Alliance (USA).

ES Ethiopian Standards.
ES ISO
Ethiopian Standards that are Identical in Content and Structure with
ISO Standards.

ES IEC Ethiopian Standards that are Identical in Content and Structure with
IEC Standards.

IEC International Electrotechnical Commission.

ISO International Organization for Standardization.

NEC National Electrical Code (USA).

NFPA National Fire Protection Association (USA).

TIA Telecommunications Industry Association (USA).

UL Underwriter’s Laboratories(USA).

PART 2 PRODUCTS (Not Used)

PART 3 EXECUTION (Not Used)

END OF SECTION

Technical Specifications for Building Works 014200 - 6 REFERENCES


SECTION 014500

QUALITY CONTROL

PART 1 GENERAL

1.01 RELATED REQUIREMENTS SPECIFIED ELSEWHERE

A. Other requirements pertaining to quality control are included in the General Conditions of
Contract and in the various sections of the Specifications.

B. Regulatory Requirements: Section 014100.

1.02 COMPLIANCE

A. Comply with the requirements of applicable Referenced Standards and various Codes
referenced in these Specifications.

1.03 REQUIREMENTS

A. Accreditation Requirements: Construction materials testing laboratories must be


accredited by a laboratory accreditation authority and will be required to submit a copy of
the Certificate of Accreditation and Scope of Accreditation.

1.04 INSPECTION AND TESTING

A. Depending on the complexity of the work, the Contractor shall maintain adequate testing
facilities at site.

B. Tests may, if approved, be carried out by recognized agencies, if site testing facilities are
not required for the Works. The following requirements shall be maintained:
1. Testing laboratory shall inspect materials and workmanship and perform tests
described in this specification and additional tests requested by Resident Engineer.
When it appears materials furnished, or work performed by Contractor fail to meet
construction contract requirements, Testing Laboratory shall direct attention of
Resident Engineer to such failure.
2. The Testing Laboratory shall provide qualified personnel, materials, equipment, and
transportation as required to perform the services identified/required in this
Specification, within the agreed to schedule and/or time frame.

C. Where no testing requirements are specified, but become necessary, the Contractor shall
set the testing done according to instruction. The cost of testing shall be borne as
described in the costs section here under.

D. Tests shall be carried out in accordance with the procedures set out in the Standards and
Codes, referred to in the Specification. In the absence of such procedures other approved
procedures shall he used.

E. Cost: Costs associated with provision of materials for testing, testing costs, obtaining of
records, etc., shall be borne by the Contractor, if such tests are required by the Specification
or are deemed necessary (whether or not mentioned in the Specification) for

Technical Specifications for Building Works 014500 - 1 Quality Control


conformity of materials, workmanship and installed works to the requirements of the
specification.
1. If tests are made for the convenience of Procuring Entity/Engineer such tests shall be
carried out or cause to be carried out by the Contractor and related expenses shall be
reimbursed by the Procuring Entity.

F. Written Reports:
1. Testing laboratory shall submit test reports to Engineer’s Representative, Contractor,
unless other arrangements are agreed to in writing by the Resident Engineer. Submit
reports of tests that fail to meet construction contract requirements on colored paper.

G. Verbal Reports: The Contractor and/or the Testing Laboratory shall give verbal
notification to Engineer’s Representative immediately of any irregularity.

PART 2 PRODUCTS (Not Used)

PART 3 EXECUTION (Not Used)

END OF SECTION

Technical Specifications for Building Works 014500 - 2 Quality Control


SECTION 015000

TEMPORARY FACILITIES & CONTROLS

PART 1 GENERAL

1.01 DESCRIPTIONS

A. Temporary field office: Temporary field office to be utilized by Engineer and


Engineer’s Representatives and representatives of the Procuring Entity to
coordinate and monitor daily construction activities performed by Contractor.

1.02 CONTRACTOR’S RESPONSIBILITY

A. Comply with applicable requirements specified in other sections of Specifications.

B. Provide temporary facilities and controls necessary for the Work, unless otherwise
indicated.
1. The temporary facilities and controls specified to be provided shall be kept
operational by the Contractor for the Work.
2. The temporary facilities and controls specified to be provided shall be installed as
soon after award of the Contract as necessary to enable the Work of the Contract to
proceed on schedule, and maintained until completion of the Work unless otherwise
directed in writing.
a. Maintain and operate temporary facilities and systems to assure continuous
service.
b. Modify and extend systems as the Work progress requires.
c. Completely remove temporary materials and equipment when no longer
required.
d. Restore existing facilities used for temporary services to specified or original
condition.

1.03 MEASUREMENT AND PAYMENT

A. Unless explicitly specified in the Contract Documents, n o separate payment will be


made for any temporary facilities and controls required under this section. Cost of
such work is assumed to be distributed in the Contract prices.
1. For any items of temporary facilities and controls specified in the Contract
Documents, comply with the requirements for the specified items and provide
the remaining unspecified items as per this specification.

1.04 TEMPORARY UTILITIES

A. Obtaining Temporary Service:


1. Make arrangements with utility service companies for temporary services.
2. Abide by rules and regulations of the utility service companies or authorities
having jurisdiction.
3. Be responsible for utility service costs until Date of Substantial Completion.
Included are fuel, power, light, heat, and other utility services necessary for
execution, completion, testing, and initial operation of work.

Technical Specifications for Building Works 015000 - 1 Temporary Facilities & Controls
B. Contractor’s camp:
1. The Contractor, shall at approved locations, provide, erect, maintain and
subsequently remove temporary living accommodation, offices, stores, workshop,
sanitary facilities, compound fencing, lighting, etc., necessary for the completion of
the works.

C. Temporary light and power:


1. Provide electric power service required for the Work including required testing,
lighting, operation of equipment, and other Contractor use.
2. Electric power service includes temporary power or generators required to maintain
plant operations during scheduled shutdowns.

D. Temporary Heat and Ventilation:


1. Provide temporary heat necessary for protection or completion of the Work.

E. Telephone:
1. Provide emergency telephone service at Project site for use by Contractor
personnel and others performing work or furnishing services at the site.

F. Water:
1. Provide water required for and in connection with work to be performed and for
specified tests of piping, equipment, devices, or for other use as required for
proper completion of the Work.
2. Provide and maintain an adequate supply of potable water for domestic
consumption by Contractor personnel, Engineer and Engineer’s Representatives
and representatives of the Procuring Entity .

1.05 CONSTRUCTION FACILITIES

A. Temporary field office:

1. General:
a. Locate office in vicinity of the Work at a location approved by Engineer or
Engineer’s Representatives or where indicated on Drawings.
b. Furnish, Install and maintain field office for exclusive use of Engineer and
Engineer’s Representatives and representatives of the Procuring Entity. Provide
sufficient room for Project meeting, Engineer's Representative and his staffs’
office.
c. Provide office within 10 days of Date of Commencement of the Work.
d. Construct two all-weather, hard surfaced parking spaces for exclusive use of
Engineer and Engineer’s Representatives and representatives of the
Procuring Entity. Provide all-weather surfaced walk between parking spaces
and field office.
e. Provide and maintain temporary electrical, sewer, and water service for
duration of the Contract.

2. Minimum Construction:
a. Structurally sound foundation and superstructure.
b. Weather tight with insulated roof, walls and ceiling.
c. Resilient floor covering.

Technical Specifications for Building Works 015000 - 2 Temporary Facilities & Controls
d. Screened windows with area equal to approximately 10 percent of floor area
sufficient for light, view of the site, and ventilation. Provide each window with
operable sash and burglar bars.
e. Secure exterior doors with dead-bolt cylinder locks and burglar bars.

3. Minimum Services:
a. Exterior entrance light.
b. Interior lighting.
c. Electric power service.
d. One telephone service.
e. Sanitary facilities in field office with one water closet and one lavatory.

4. Minimum Furnishings:
a. One 5-drawer desk.
b. Two swivel desk chairs with casters.
c. One plan table.
d. One 4-drawer legal file cabinet complete with fifty legal-size hanging folders
and two full-sized carriers.
e. Two waste baskets.
f. Protective helmets (hard hats) with ratchet adjustment.
g. Conference table and chairs to accommodate 10 persons.

5. Provide adequate space for one set of Contract documents for ready reference.

6. Maintenance:
a. Maintain all-weather surface driveway & parking areas, buildings, walkways,
stairs and required furnishings and equipment for duration of the Contract.
b. Provide janitorial services for duration of the Contract.
c. Provide soap, paper towels, toilet paper, cleansers and other necessary
consumables.
d. Immediately repair damage, leaks or defective service.

B. First aid facilities:


1. Provide a first aid kit throughout the construction period.
2. The Contractor shall ensure that there is adequate arrangement to transport personnel
to the nearest acceptable medical Centre in the event of injuries requiring medical
attention beyond first aid.
3. Have at least one person thoroughly trained in first aid.

C. Sanitary facilities:
1. Provide and maintain sanitary facilities for persons on the site; comply with
regulations of the Ethiopian Government.
a. Provide toilet facilities for Contractor’s and subcontractors’ employees engaged
on the Project. Locate toilets where directed and maintain them in a sanitary
condition.
1) The type and location of toilet shall be approved by the Engineer’s
Representative before construction.
2) Keep toilets clean and supplied throughout the course of the Work.

D. Surveying Equipment and Assistance to the Engineer:


1. The Contractor shall provide and maintain at all times surveying equipment,
surveyors and assistants for the use of the Engineer and his representative. He shall

Technical Specifications for Building Works 015000 - 3 Temporary Facilities & Controls
in addition provide sufficient tools such as pegs, poles, paint, strings, spirit level,
and tools for checking the setting out of the works, etc., as required.

1.06 ROADS AND PARKING

A. Temporary road:
1. Provide and maintain temporary roads for the use of all persons lawfully frequenting
the site
2. From the start of construction, provide and maintain adequate temporary roads
which access all areas of the site requiring work under this and all related contracts.
Provide a temporary road section sufficient to carry the heaviest construction traffic
wheel loads resulting from this and all related contracts.
3. Crown or slope the surface of temporary roads for adequate drainage. Provide
temporary drainage, including swales, ditches, culverts and pumps as required, to
maintain the temporary roads and prevent ponding water on the roads or on the site.

B. Parking:
1. Park vehicles in areas where directed.
2. Designate temporary parking areas to accommodate construction and Procuring
Entity personnel. When site space is not adequate, provide additional off-site
parking. Locate as approved by Engineer’s Representative.
a. Keep designated parking areas clear of dirt and debris resulting from the Work.

3. Do not allow heavy vehicles or construction equipment in existing parking areas


except approved by the Engineer’s Representative .

C. Prevent interference with traffic and operations of the Procuring Entity on existing
roads.

D. Minimize use by construction traffic on existing streets and driveways.

1.07 TEMPORARY BARRIERS AND ENCLOSURES

A. General: Provide barriers during performance of the Work to:


1. Prevent unauthorized entry to work areas.
2. Allow for Procuring Entity’s occupancy of areas adjacent to the Site.
3. Protect existing facilities and adjacent properties from damage.
4. Protect vehicular and pedestrian traffic.

B. Temporary Dust Barriers:


1. Provide temporary dust barriers to prevent the spread of dust from the work areas.
Construct the dust barriers of wood framing sheathed with polyethylene film or
other material approved by the Engineer’s Representative. Secure the dust barriers in
place without damaging existing construction.

C. Temporary closures for exterior wall openings:


1. Whenever necessary, after the building is enclosed, to maintain proper temperatures
for the performance of the Work, provide and maintain temporary closures for all
openings in exterior walls that are not closed with permanent materials.
2. During the period when plastering is being done and continuing thereafter until the
plaster is properly cured, provide exterior window and door openings with
temporary closures.

Technical Specifications for Building Works 015000 - 4 Temporary Facilities & Controls
D. Scaffolding, Hoist, and Equipment Barriers:
1. Provide temporary fence enclosures as required to prevent unauthorized persons
from coming in contact with ground supported scaffolding, hoists, and equipment.

E. Temporary fence enclosure:


1. Provide temporary fence and gate as directed.
2. Maintain the temporary fence enclosure throughout the life of the Contract, or until
directed to be removed. Replace all items or portions of fence enclosure damaged or
destroyed.

F. Security:
1. Protect the Work, materials, equipment, and property from loss, theft, damage, or
vandalism. Protect Procuring Entity property used in performance of the
Contract.
a. Provide security guards as necessary as possible.

2. Promptly relock doors and security screens located in access routes, storage areas,
and work areas after use.
3. Restore, by the end of each work day, existing in place safety/security items such as
doors, screens, and alarm systems components that required removal, replacement,
or adjustment to perform the Work, unless otherwise authorized in writing by the
Engineer’s Representative.

1.08 SAFETY REQUIREMENTS

A. Conform to the requirements of safety established by the Government.

1.09 PROTECTION OF WORK AND EXISTING PROPERTY

A. Protect installed Work and existing property during performance of the Work.

B. Maintain the building in a watertight condition during performance of the Work.

C. Provide temporary and removable protection for installed products. Control activity in
immediate work area to prevent damage.

D. Provide protective coverings at wall projections, jambs, sills, and soffits of openings.

E. Protect finished floors, stairs, and other surfaces from traffic, dirt, wear, damage, and
movement of heavy objects by covering them with durable sheet materials.

F. Prohibit traffic or storage upon waterproofed and roofed surfaces. If traffic or activity is
necessary, obtain recommendations for protection from waterproofing or roofing material
manufacturer.

G. Protect existing trees and plants during performance of the Work unless otherwise
indicated. Box trees and plants within the grading limit lines. Do not deposit excavated
materials or store building materials around trees or plants. Do not attach guy wires to trees.

H. Prohibit traffic from landscaped areas.

Technical Specifications for Building Works 015000 - 5 Temporary Facilities & Controls
1.10 PROTECTION OF UTILITIES AND PIPELINES

A. Prevent damage to existing public utilities during construction. Approximate locations


of known utilities may be shown on Drawings, but all lines may not be shown.
Excavate with caution and repair lines damaged by construction operations.

B. If utility service lines are not shown on the construction document Drawings. Contractor
should anticipate that such service lines exit and should exercise extreme caution during
construction. The utility service lines should be repaired and restored immediately as per the
specification, if damaged due to any construction activities. No separate payment will be
made for this repair and restoration work. Include payment in unit price for work in
appropriate sections.

1.11 PROTECTION OF UNDERGROUND FACILITIES

A. Known Underground Facilities may be shown on the Drawings but all Facilities may
not be shown. Explore sufficiently ahead of trenching and excavation work to locate
Underground Facilities in order to prevent damage to them and to prevent interruption
of utility services. Restore damage to Underground Facilities to original condition at
no additional cost to the Procuring Entity.

B. Avoid moving or changing public utility without prior written consent of a responsible
official of the facility or structure. Allow representatives of utilities to enter the
construction site for maintenance and repair purposes or to make necessary changes.

C. Assume risk for damages and expenses to Underground Facilities and Surface
Structures within or adjacent to the Work

1.12 WATER CONTROLS

A. Provide & maintain pumping equipment necessary to keep the work area free from water.
Discharge water into existing storm drainage systems or otherwise disperse as directed.

1.13 FIRE PREVENTION

A. Take precautions necessary to prevent fires.

B. Conform to specified fire protection and prevention requirements established by the


Government.

C. Do not use flammable liquids, other than those specified, within a building without the
written approval from the Engineer’s Representative.

1.14 RUBBISH REMOVAL

A. The Contractor shall, during the construction period, maintain and clean up both
permanent and temporary facilities. He shall provide temporary site drainage to leave the
facilities free of standing water, accumulation of scrap, debris, waste material and
maintain good standards of hygiene.

Technical Specifications for Building Works 015000 - 6 Temporary Facilities & Controls
B. Inspection shall be carried out daily to ensure that sufficient workmen, tools and facilities
are provided to maintain the standard of hygiene.

C. Final cleaning of the site and removal of all temporary facilities shall be carried out to
approval at completion of works.

1.15 RELOCATION AND REMOVALS

A. Should a change in location of any construction facilities and temporary controls be


necessary in order to progress the Work properly, remove and relocate such items as
directed.

B. Remove the construction facilities and temporary controls when they are no longer
required. Restore permanent facilities used for or connected to temporary facilities to
their original condition or better.

PART 2 PRODUCTS (Not Used)

PART 3 EXECUTION (Not Used)

END OF SECTION

Technical Specifications for Building Works 015000 - 7 Temporary Facilities & Controls
[THIS PAGE IS LEFT BLANK INTENTIONALLY]
SECTION 015800

PROJECT IDENTIFICATION

PART 1 GENERAL

1.01 SECTION INCLUDES

A. Project identification sign description.

B. Project sign installation.

C. Maintenance and removal of Project sign.

1.02 SYSTEM DESCRIPTION

A. Sign Construction: Construct Project identification signs of new materials, for projects that
meet any of the following criteria, in accordance with Standard Template Detail provided.
1. For projects with a Contract Price of Birr 500,000 and above.
2. For projects with smaller Contract Price; if the construction duration is longer than
two months and the project is located in high traffic area.

B. Design requirements:
1. The structural adequacy of the signboard inclusive of its supporting frame,
supporting post, display surface and its fixings shall be justified with structural
calculations.
2. The signboard display surface and its fixing shall form part of the signboard
structure.
3. Supporting frames of the signboard shall be fixed to structural post in such a way
that it will not impair the structural integrity or behavior of the supporting structural
members. The fixing so provided should not overstress the signboard and should be
able to safely sustain and transmit all loading including wind load acting upon the
signboard.
4. The supporting post to which the signboard is to be fixed should be structurally
sound.
5. The supporting frames of the signboard should be structurally tied to provide for
adequate lateral stability.
6. The display surface of the signboard shall be fixed to the supporting frame in such a
way that it will not impair its structural integrity or behavior. The fixing so provided
should not overstress both the display surface materials and the supporting frame.
The fixings should be able to safely sustain and transmit all loading including wind
load acting on the display surface.

C. Appearance: Maintain Project identification signs to present a clean and neat look
throughout Contract duration.

D. Sign Manufacturer: Experienced professional company for the required Work.

E. Cost of Project Identification Sign: All cost of preparing, fixing, maintaining and other
necessary works shall be covered by the contractor.

Technical Specifications for Building Works 015800 - 1 Project Identification


F. Sign Placement: At locations determined by the Engineer.
1. Provide one sign for building construction Contracts.
2. Provide one sign at each site for Contracts with multiple sites.
3. Sign Relocation: As work progresses, relocate signs if directed by the Engineer in
writing. Cost of the first relocation shall be covered by the contractor. Subsequent
relocations, if directed by the Engineer in writing, will be subject to Variation Order.

1.03 SUBMITTALS

A. Shop drawing:
1. Submit Shop Drawings under provisions of Section 013300 - Submittal procedures.

B. Show content, layout, lettering style, lettering size, and colors. Make sign and lettering to
scale, clearly indicating condensed lettering, if used.

C. Structural plan and calculation: Submit the following for approval of the Engineer before
the production of project identification sign:
1. Layout of the signboard supporting frame and its fixings and supporting post.
2. Typical connections and supporting fixing details, including details of fixing of the
display surface to the signboard supporting frame and fixing of supporting post.
3. Supporting calculations for structural works of the project identification sign in
accordance with applicable Ethiopian Building Code of Standard.

1.04 QUALITY ASSURANCE

A. Sign painter: Professional experience in type of work required.

B. Finish, painting: Adequate to resist weathering and fading for the construction period.

PART 2 PRODUCTS

2.01 MATERIALS

A. General:
1. Materials used for the construction of signboards shall be of such quality and grade
that comply with applicable Standards.
2. The supporting frame of the signboard should be made of non-combustible material.
3. The display surface of the signboard and its fixings should be made of metal or any
other materials that are non-combustible, waterproof and non-brittle.

B. Structure and Framing: Use new sign materials.


1. Supporting frames:
a. All structural metal used shall have a minimum yield strength and possess such
chemical compositions and mechanical properties as specified in applicable
Standards.
b. All connections by welding shall be carried out by qualified welders. All
welded connections and electrodes shall comply with applicable Standards.

2. Sign Posts:
a. Shall be metal or pressure treated wood type posts as determined by the
Engineer.

Technical Specifications for Building Works 015800 - 2 Project Identification


b. Size: Shall comply with the minimum requirements obtained from the result of
structural calculations. However the minimum cross-sectional size of posts
shall not be less than10 cm by 10 cm.

3. Fasteners:
a. Galvanized steel or other appropriate materials approved by the Engineer.
b. Attach sign to posts by welding or with appropriate size and type of bolts and
secure with nuts and washers.
c. Paint fasteners to match sign background.

C. Sign (display surface): Shall be metal or plywood of appropriate type.


1. Use 240 cm wide by 170 cm high sheet for the sign unless specified.
2. Thickness: Shall comply with the minimum requirements obtained from the result
of structural calculations.

D. Paints and Primers: Comply with applicable Standards.

E. Colors:
1. Sign Background:
a. Shall be dark blue unless different option is determined by the Engineer.

2. Lettering on Blue Background:


a. Shall be white for lettering on dark blue background unless different option is
determined by the Engineer.

3. Logos and Project Picture Background:


a. Shall be white.

2.02 SIGN LAYOUT

A. Lettering:
1. Style, Size, and Spacing:
a. Calibri or Times New Roman font style.
b. Letters with a minimum of 75 mm high for PROJECT NAME and 64 mm for
others as measured by the upper case character.
c. Use 40 mm vertical spacing between each information items.

2. Condensed Style: Text may be condensed if needed to maintain sign composition.

B. Composition:
1. Lines with Standard Text:
a. Use lower left below the logo to list names for Procuring Entity, Contractor,
Consultant, Project Location, etc., in their order as listed in Standard Template
below.
b. Center the last information item of ‘CONTACT ADDRESS FOR FURTHER
INFORMATION’ as shown in Standard Template below.

2.03 LOGOS LAYOUT

A. Procuring Entity and Funders Logos:


1. The Procuring Entity’s and other Funding organizations’ logos shall be displayed 10
cm from the top edge of the sigh display. The horizontal spacing between logos and

Technical Specifications for Building Works 015800 - 3 Project Identification


the ends of the display shall be divided equally. If there is one logo shall be at the
middle on the space provided for logos.
2. A space of approximately 30 cm to 40 cm high shall be provided for the Procuring
Entity and Funders Logos.
3. The Procuring Entity or the Engineer will provide the Logos to be affixed to the
Project Identification sign.

2.03 PROJECT PICTURE LAYOUT

A. The Project Picture shall be displayed 10 cm from the right edge of the sign display and
10 cm from the bottom edge of the Logo.
1. Size: 50 cm wide and 70 cm high.

PART 3 EXECUTION

3.01 INSTALLATION

A. Install Project identification signs within seven days after Date of Commencement of the
Work.

B. Erect signs at locations determined by the Engineer. Position sign so that it is fully visible
and readable to general public.

C. Erect sign level and plumb.

D. Place posts 90 cm to 120 cm below grade and stabilize posts to minimize lateral motion.

E. Erect sign so that bottom edge of sign display is at a minimum height of 200 cm above
existing grade.

3.02 MAINTENANCE AND REMOVAL

A. Keep signs and supports clean. Repair deterioration and damage.

B. Remove signs, framing, supports, and foundations to a depth of as required upon


completion of Project. Restore area to a condition equal to or better than before
construction.

3.03 PROJECT IDENTIFICATION SIGN TEMPLATE

A. The project identification sign display for information items and logos shall be prepared
as per the Standard Template shown below.

B. Descriptions:
1. Logos: Graphical symbol of the Procuring Entity and Funding Organizations.
2. Procuring Entity: Name of the entity responsible for the project.
3. Funding source: Name of the funding organization/Government.
4. Contractor: Name of the Company that enters into the contract with the Procuring
Entity for the construction of the Project.
5. Consultant: Name of the Company that enters into the contract with the Procuring
Entity for supervising and administering the Contract.

Technical Specifications for Building Works 015800 - 4 Project Identification


6. Project name: Name of the project stated in the contract.
7. Project location: Address of the project.
8. Project description: Summary of construction descriptions and main outputs that the
project comprises.
9. Contract price: Contract price in Birr of the construction project.
10. Contract duration: Contract period in days, Commencement date and Completion
date of the construction project.
11. Contact address for further information: Phone number of the Procuring Entity’s
Contact Person and website address to access further project information.

Project Identification Sign Display Standard Template.

PROCURING ENTITY’S AND FUNDERS’ LOGOS

PROJECT NAME:
PROCURING ENTITY:
FUNDING SOURCE:
CONTRACTOR:
PROJECT PICTURE
CONSULTANT:
PROJECT LOCATION:

PROJECT DESCRIPTION:
CONTRACT PRICE:
CONTRACT DURATION:
Contact Address for Further Information:

END OF SECTION

Technical Specifications for Building Works 015800 - 5 Project Identification


[THIS PAGE IS LEFT BLANK INTENTIONALLY]
SECTION 016000

PRODUCT REQUIREMENTS

PART 1 GENERAL

1.01 RELATED REQUIREMENTS SPECIFIED ELSEWHERE

A. Specific requirements pertaining to materials and equipment specified elsewhere are


additional to the provisions of this Section.

1.02 PRODUCT LABELS

A. When materials or equipment are specified to conform to Referenced Standards or other


reference specifications, the materials delivered to the site shall bear the manufacturer’s
printed labels stating that the materials meet the requirements of such referenced
specifications.

1.03 MANUFACTURER'S INSTRUCTIONS

A. Unless otherwise indicated in specifications install or erect products in accordance with


manufacturer's instructions. Do not rely on labels or enclosures provided with products.
Obtain written instructions directly from manufacturers.

B. Notify Engineer’s Representative in writing, of conflicts between specifications and


manufacturer's instructions, so that Engineer’s Representative may establish course of
action.

C. Improper installation or erection of products, due to failure in complying with these


requirements, authorizes Engineer’s Representative to require removal and re-installation
at no increase in Contract Price or Contract Time.

1.04 QUALITY OF WORK

A. Ensure Quality of Work is of highest standard, executed by workers experienced and


skilled in respective duties for which they are employed. Immediately notify Engineer’s
Representative if required Work is such as to make it impractical to produce required
results.

B. Do not employ anyone unskilled in their required duties. Engineer’s Representative


reserves right to require dismissal from site, workers deemed incompetent or careless.

C. Decisions as to standard or fitness of Quality of Work in cases of dispute rest solely with
Engineer, whose decision is final.

1.05 TRANSPORTATION AND HANDLING

A. Deliver factory packaged materials and equipment in the manufacturer’s original


containers.

Technical Specifications for Building Works 016000 - 1 Product Requirements


B. Transport and handle materials and equipment in such a manner as to prevent their
damage.

C. Arrange for delivery of materials and equipment during the hours of the day established
by the Engineer’s Representative.

D. Have workers available to receive and unload materials and equipment delivered to the
site. Do not deliver, or have delivered, any materials and equipment to the site unless
such forces are available.

1.06 STORAGE AND PROTECTION

A. Neatly pile, store, protect, and secure materials and equipment in locations where
directed.

B. Protect materials and equipment subject to damage by temperature or other weather


conditions.

C. Do not store volatile liquids in a Procuring Entity building.

PART 2 PRODUCTS (Not Used)

PART 3 EXECUTION (Not Used)

END OF SECTION

Technical Specifications for Building Works 016000 - 2 Product Requirements


SECTION 017000

EXECUTION AND CLOSEOUT REQUIREMENTS

PART 1 GENERAL

1.01 RELATED REQUIREMENTS SPECIFIED ELSEWHERE

A. Other provisions pertaining to this Section are included of the Contract Documents.

B. Summary: Section 011000.

C. Submittal: Section 013300.

1.02 SUBMITTALS

A. Cutting or alteration submittals:


1. Submit written request in advance of cutting or alteration which affects:
a. Structural integrity of any element of Project.
b. Integrity of weather-exposed or moisture-resistant elements.
c. Efficiency, maintenance, or safety of any operational element.
d. Visual qualities of sight-exposed elements.
e. Work of Procuring Entity or separate contractor.

2. Include in request:
a. Identification of Project.
b. Location and description of affected Work.
c. Statement on necessity for cutting or alteration.
d. Description of proposed Work, and products to be used.
e. Alternatives to cutting and patching.
f. Effect on Work of Procuring Entity or separate contractor.
g. Written permission of affected separate contractor.
h. Date and time work will be executed.

B. Surveying submittals:
1. Submit name and address of Surveyor to Engineer’s Representative.
2. On request of Engineer’s Representative, submit documentation to verify accuracy
of field engineering work.
3. Submit certificate signed by surveyor certifying & noting those elevations &
locations of completed Work that do and don’t conform to Contract Documents.

1.03 EXAMINATION AND PREPARATION

A. General: The examination and preparation part includes:


1. Field engineering survey services to measure and stake site.
2. Survey services to establish and confirm inverts for Work.
3. Recording of subsurface conditions found.

B. Qualifications of surveyor:
1. The surveyor shall be certified from recognized organization and have good
knowledge and experience in the field.

Technical Specifications for Building Works 017000 - 1 Execution and Closeout Requirements
2. Comply with the requirements of the Contract Documents or get approval from the
Engineer before mobilizing to the site.

C. Survey reference points:


1. Existing base horizontal and vertical control points are designated on drawings.
2. Locate, confirm and protect control points prior to starting site work. Preserve
permanent reference points during construction.
3. Make no changes or relocations without prior written notice to Engineer’s
Representative.
4. Report to Engineer’s Representative when reference point is lost or destroyed, or
requires relocation because of necessary changes in grades or locations.
5. Require surveyor to replace control points in accordance with original survey
control.

D. Survey requirements:
1. Establish permanent bench marks on site, referenced to established bench marks by
survey control points. Record locations, with horizontal and vertical data in Project
Record Documents.
2. Establish lines and levels, locate and lay out, by instrumentation.
3. Stake for grading, fill placement.
4. Establish pipe invert elevations.
5. Stake batter boards for foundations.
6. Establish foundation column locations and floor elevations.
7. Establish lines and levels for mechanical and electrical work.

E. Existing services:
1. Where work involves breaking into or connecting to existing services, carry out
work at times directed by authorities having jurisdiction, with minimum of disturbance
to pedestrian and vehicular traffic.
2. Before commencing work, establish location and extent of service lines in area of
Work and notify Engineer’s Representative of findings.
3. Remove abandoned service lines within 2 m of structures. Cap or otherwise seal
lines at cut-off points as directed by Engineer’s Representative.

F. Location of equipment and fixtures:


1. Location of equipment, fixtures and outlets indicated or specified are to be
considered as approximate.
2. Locate equipment, fixtures and distribution systems to provide minimum
interference and maximum usable space and in accordance with manufacturer's
recommendations for safety, access and maintenance.
3. Inform Engineer’s Representative of impending installation and obtain approval for
actual location.
4. Submit field drawings to indicate relative position of various services and equipment
when required by Engineer’s Representative.

G. Records:
1. Maintain a complete, accurate log of control and survey work as it progresses.
2. Record locations of maintained, re-routed and abandoned service lines.

H. Subsurface conditions:

Technical Specifications for Building Works 017000 - 2 Execution and Closeout Requirements
1. Promptly notify Engineer in writing if subsurface conditions at Place of Work differ
materially from those indicated in Contract Documents, or a reasonable assumption
of probable conditions based thereon.
2. After prompt investigation, should Engineer’s Representative determine that
conditions do differ materially, instructions will be issued for changes in Work.

1.04 EXECUTION

A. Cutting and patching the Work:


1. Preparation:
a. Inspect existing conditions, including elements subject to damage or movement
during cutting and patching.
b. After uncovering, inspect conditions affecting performance of Work.
c. Beginning of cutting or patching means acceptance of existing conditions.
d. Provide supports to assure structural integrity of surroundings; provide devices
and methods to protect other portions of project from damage.
e. Provide protection from elements for areas which may be exposed by
uncovering work; maintain excavations free of water.
f. Obtain Engineer’s Representative’s approval before cutting, boring or sleeving
load-bearing members.

2. Execution:
a. Execute cutting, fitting, and patching including excavation & fill to complete
Work.
b. Fit several parts together, to integrate with other Work.
c. Uncover Work to install ill-timed Work.
d. Remove and replace defective and non-conforming Work.
e. Provide openings in non-structural elements of Work for penetrations of
mechanical and electrical Work.
f. Execute Work by methods to avoid damage to other Work, and which will
provide proper surfaces to receive patching and finishing.
g. Employ original installer to perform cutting and patching for weather-exposed
and moisture-resistant elements, and sight-exposed surfaces.
h. Cut rigid materials using masonry saw or core drill. Pneumatic or impact tools
not allowed on masonry work without prior approval.
i. Restore work with new products in accordance with the Contract Documents.
j. Fit Work to pipes, sleeves, ducts, conduit, & other penetration through surfaces.
k. At penetration of fire rated wall, ceiling, or floor construction, completely seal
voids with fire-stopping material in accordance with the requirements.
l. Refinish surfaces to match adjacent finishes: For continuous surfaces refinish to
nearest intersection; for an assembly, refinish entire unit.
m. Conceal pipes, ducts and wiring in floor, wall and ceiling construction of
finished areas except where indicated otherwise.
n. Make cuts with clean, true, smooth edges.
o. Where new work connects with existing, and where existing work is altered,
cut, patch and make good to match existing work.

1.05 CLEANING

A. General:
1. Conduct cleaning and disposal operations to comply with local ordinances and anti-
pollution laws.

Technical Specifications for Building Works 017000 - 3 Execution and Closeout Requirements
2. Store volatile waste in covered metal containers and remove from premises at end of
each working day.
3. Provide adequate ventilation during use of volatile or noxious substances. Use for
building ventilation systems is not permitted for this purpose.
4. Make arrangements with and obtain permits from authorities having jurisdiction for
disposal of waste and debris.

B. Project cleanness:
1. Maintain Work in tidy condition, free from accumulation of waste products and
debris, other than that caused by Procuring Entity or other Contractors.
2. Remove waste materials and debris from site at the end of each working day. Do not
burn waste materials on site.
3. Provide on-site containers for collection of waste materials and debris.
4. Clean interior areas prior to start of finish work, maintain areas free of dust and
other contaminants during finishing operations.
5. Use only cleaning materials recommended by manufacturer of surface to be cleaned,
and as recommended by cleaning material manufacturer.
6. Schedule cleaning operations so that resulting dust, debris and other contaminants
will not fall on wet, newly painted surfaces nor contaminate building systems.

C. Final cleaning:
1. When Work is Substantially Performed, remove surplus products, tools, construction
machinery and equipment not required for performance of remaining Work.
2. Remove waste products and debris other than that caused by others, and leave Work
clean and suitable for occupancy.
3. When the Work is Totally Performed, remove surplus products, tools, construction
machinery and equipment. Remove waste products and debris other than that caused
by the Procuring Entity or other Contractors.
4. Remove waste materials from the site at regularly scheduled times or dispose of as
directed by the Engineer’s Representative. Do not burn waste materials on site.
5. Leave the work broom clean before the inspection process commences.
6. Clean and polish glass, mirrors, hardware, wall tile, stainless steel, chrome,
porcelain enamel, baked enamel, plastic laminate, and mechanical and electrical
fixtures. Replace broken, scratched or disfigured glass.
7. Remove stains, spots, marks and dirt from decorative work, electrical and
mechanical fixtures, furniture fitments, walls, floors and ceilings.
8. Clean lighting reflectors, lenses, and other lighting surfaces.
9. Vacuum clean and dust building interiors, behind grilles, louvers and screens.
10. Wax, seal, shampoo or prepare floor finishes, as recommended by manufacturer.
11. Inspect finishes, fitments and equipment and ensure specified workmanship and
operation.
12. Broom clean and wash exterior walks, steps and surfaces; rake clean other surfaces
of grounds.
13. Remove dirt and other disfiguration from exterior surfaces.
14. Clean and sweep roofs.
15. Sweep and wash clean paved areas.
16. Clean equipment and fixtures to a sanitary condition; clean or replace filters of
mechanical equipment.

1.06 CONTRACT CLOSEOUT PROCEDURES

A. Final inspection and declaration procedures:

Technical Specifications for Building Works 017000 - 4 Execution and Closeout Requirements
1. Contractor's Inspection: The Contractor and all Subcontractors shall conduct an
inspection of Work, identify deficiencies and defects; repair as required. Notify the
Engineer’s Representative in writing of satisfactory completion of the Contractor's
Inspection and that corrections have been made. Request Engineer’s
Representative’s detail Inspection.
2. Engineer’s Representative’s Inspection: Engineer’s Representative and the
Contractor will perform an inspection of the Work to identify obvious defects or
deficiencies. The contractor shall correct Work accordingly.
3. Completion: Submit written certificate that the following have been performed:
a. Work has been completed and inspected for compliance with Contract
Documents.
b. Defects have been corrected and deficiencies have been completed.
c. Equipment and systems have been tested, adjusted and balanced and are fully
operational.
d. Certificates required by Fire Commissioner, Utility companies have been
submitted.
e. Operation of systems have been demonstrated to Procuring Entity's personnel.
f. Work is complete and ready for Final Inspection.

4. Final Inspection: When items noted above are completed, request final inspection of
Work to the Engineer’s Representative. If Work is deemed incomplete by the
Engineer’s Representative, complete outstanding items and request a re-inspection.
5. Declaration of Substantial Performance: When the Engineer’s Representative
considers deficiencies and defects have been corrected and it appears requirements
of Contract have been substantially performed, make application for Certificate of
Substantial Performance. Refer to General Conditions of Contract for specifics to
application.
6. Commencement of Warranty Periods: The date of acceptance of the submitted
declaration of Substantial Performance shall be the date for commencement for the
warranty period.
7. Declaration of Total Performance: When the Engineer’s Representative considers
final deficiencies and defects have been corrected and it appears requirements of the
Contract have been totally performed, make application for certificate of Total
Performance. Refer to General Conditions of Contract for specifics to application. If
Work is deemed incomplete by the Consultant, complete the outstanding items and
request a re-inspection.

B. Re-inspection:
1. Should status of work require re-inspection by Engineer’s Representative due to
failure of work to comply with Contractor’s claims for inspection, Procuring Entity
will deduct amount of compensation for re-inspection services from payment to
Contractor, unless specified otherwise.

1.07 PROJECT RECORD DOCUMENTS

A. Maintain on site, 2 sets of the following record documents; record actual revisions to the
Work:
1. Contract Drawings.
2. Product installed.
3. Addenda.
4. Change Orders and other modifications to the Contract.
5. Reviewed shop drawings, product data, and samples.

Technical Specifications for Building Works 017000 - 5 Execution and Closeout Requirements
B. Store record documents separate from documents used for construction.

C. Record information concurrent with construction progress.

D. Legibly mark and record a description of the actual products installed, including the
following:
1. Manufacturer’s name and product model and number.
2. Product substitutions or alternates utilized.
3. Changes made by addenda and modifications.

E. Record Documents and Shop Drawings: Legibly mark each item to record actual
construction including:
1. Measured depths of foundations in relation to finish (first) (main) floor datum.
2. Measured horizontal and vertical locations of underground utilities and
appurtenances, referenced to permanent surface improvements.
3. Measured locations of internal utilities and appurtenances concealed in construction,
referenced to visible and accessible features of the Work.
4. Field changes of dimension and detail.
5. Details not on original Contract Drawings.

F. Upon completion of the work, create electronic versions of the project record documents.
Black and white as well as colored documents are to be scanned.
1. The scanned images are to be put on a compact disc (CD). Name the electronic files
with the same name as the drawing. Create a folder on the CD for each trade and one
for Shop Drawings.
2. Label the CD with the project number, name, and title as it appears on the project
manual cover.

G. Applications for progress payments will not be approved if the record documents are not
kept current. Application for final payment will not be approved until the project record
documents are delivered to the Engineer’s Representative.

1.08 OPERATION AND MAINTENANCE DATA

A. Prepare 2 sets of operation and maintenance data. Prepare a printed Table of Contents for
each volume, with each product or system description identified. Internally subdivide the
binder contents with permanent page dividers, logically organized as described below, with
tab titles clearly printed under reinforced laminated plastic tabs:

Part 1: Listing names, addresses, and telephone numbers of Architect/Engineer,


Contractor, subcontractors, and major equipment suppliers.

Part 2: Operation and maintenance instructions, arranged by system and subdivided by


specification section. For each category, identify names, addresses, and telephone
numbers of subcontractors and suppliers. Identify the following:
1. Significant design criteria.
2. List of equipment.
3. Parts list for each component.
4. Operating instructions.
5. Maintenance instructions for equipment and systems.

Technical Specifications for Building Works 017000 - 6 Execution and Closeout Requirements
6. Maintenance instructions for finishes, including recommended cleaning methods and
materials and special precautions identifying detrimental agents.

Part 3: Project documents and certificates, including the following:


1. Shop drawings and product data.
2. Air and water balance reports.
3. Certificates.
4. Photocopies of warranties.

B. Submit one copy of completed volumes in final form 15 days prior to final inspection.
This copy will be returned after final inspection, with the Engineer’s comments. Revise
content of documents as required prior to final submittal.

C. Submit 2 volumes prior to final Application for Payment.

1.09 WARRANTIES

A. Furnish warranty certification and copies of warranties that extend beyond the one year
period required by the General Conditions of Contract and this Specifications. Warranties
submitted without warranty certification will not be accepted.
1. Warranty Certification: Written certification from the warrantor that invoices for
installation, service, supplies, and warranty fees have been paid in full to persons or
firms due payment, and that the warranty is in effect and non-retractable due to any
of the specified conditions.

B. Prepare printed Table of Contents and assemble warranty certifications and warranty
copies in a binder with a durable plastic cover.

C. Deliver the binder to the Engineer’s Representative prior to final Application for
Payment.

D. For items of Work delayed beyond date of Substantial Completion, provide updated
submittal within 10 days after acceptance, indicating date of acceptance as start of warranty
period.

E. Applications for final payment will not be approved until the warranty certification and
warranty documents are delivered to the Engineer’s Representative.

PART 2 PRODUCTS (Not Used)

PART 3 EXECUTION (Not Used)

END OF SECTION

Technical Specifications for Building Works 017000 - 7 Execution and Closeout Requirements
[THIS PAGE IS LEFT BLANK INTENTIONALLY]
DIVISION 02 – EXISTING
CONDITIONS
[THIS PAGE IS LEFT BLANK INTENTIONALLY]
SECTION 024100

DEMOLITION

PART 1 GENERAL

1.01 RELATED WORK SPECIFIED ELSEWHERE

A. Temporary Facilities and Controls: Section 015000.

B. Execution and Closeout Requirements: Section 017000.

C. Earthwork: Section 310000.

1.02 REFERENCES

A. ES 1556: Code of Practice for Demolition.

B. EBSC – 14: Health and Safety Code of buildings.

C. ES EN 143: Respiratory Protective Devices – Particle Filter – Requirements, Testing,


Marking.

D. ES EN 166: Personal Eye Protection – Specifications.

E. ES ISO 3873: Industrial Safety Helmets.

F. ES ISO 20345: Personal Protective Equipment – Safety Footwear.

1.03 SUBMITTALS

A. Quality Control Submittals:


1. Permits: Submit one copy of each permit.
2. Demolition Plan: Submit one copy of the demolition plan required under Quality
Assurance Article.

1.04 QUALITY ASSURANCE

A. Regulatory requirements:
1. Permits: Before the Work of this Section is started obtain all permits required by
concerned Governmental body and/or Local Authority for all phases and operations
of the Work.
2. Health and Safety: All protective precautions shall be maintained during demolition
Work by complying with the requirements of EBSC – 14 and other applicable
Referenced Standards.

B. Demolition Plan: Before the Work of this Section is started, prepare a detailed demolition
plan. The demolition plan shall include, but not be limited to, detailed outline of intended
demolition and disposal procedures. The demolition plan will not relieve the Contractor
of complete responsibility for the successful performance of the Work in accordance with
all applicable codes and restrictions.

Technical Specifications for Building Works 024100 - 1 Demolition


1.05 PROJECT CONDITIONS

A. Existing Paint: Precautions shall be taken as required to prevent spread of dust on painted
areas.

B. Recycle demolition debris to the extent possible.

C. Burning is prohibited unless specified otherwise.

D. The use of explosives is prohibited unless specified otherwise.

E. The restricted areas or roads for demolition related equipment shall not be accessed
unless otherwise approved in writing by the Procuring Entity or Engineer.

F. All known asbestos containing materials be removed before a demolition shall be


checked.

G. Protect utilities during the Work of this Section.

H. Verify the location and status of all utilities as required by the Contract Documents.

I. Identify utilities that will be disconnected by others.

J. Prior to beginning demolition, verify that all utilities serving the building to be
demolished have been disconnected.

K. Do not interrupt utility services to buildings which are to remain unless obtained
permission from Procuring Entity or Engineer’s Representative.

L. Employ watchpersons, as required and considering the extent of demolition, to patrol the
site 24 hours per day, 7 days a week, from the time demolition is started until rough grading
is completed.

PART 2 PRODUCTS

2.01 MATERIALS

A. General: Any material required for the demolition Works shall be in accordance with the
requirements of the Contract Documents and/or applicable Referenced Standards, or in
the absence of such requirements/Standards, they should be the best of their respective
kinds for the Work required.
1. Selected Fill: As specified in Earthwork Section. Combustible materials, metal,
glass, or other debris are not acceptable.

B. Materials arising from the Works should be removed as they accrue and not stored,
disposed of or used again on the site, except with the approval of the Procuring Entity.

C. Any timber infected with lice, bugs, dry rot, woodworm, or death watch beetle, or that is
otherwise decayed, should be disposed of by burning on the site, wherever possible, and
Statutory or Local Authority requirements permit; otherwise such timber should be

Technical Specifications for Building Works 024100 - 2 Demolition


removed by the demolition Contractor and burnt on a site to be indicated or provided by
him.

PART 3 EXECUTION

3.01 GENERAL

A. Unless specified otherwise, all the execution of demolition shall comply with the
requirements of ES 1556.

3.02 SITE VERIFICATION

A. Survey:
1. General: Before any works of demolition are started, a detail survey and
examination of the building or structure and its curtilage should be made, and
recorded and kept available for inspection. Photographs should be taken when
necessary. Special care should be taken when entering and surveying buildings
affected by fire or blast damage.
2. All available plans of the building or buildings shall be examined.
3. The relationship and condition of the adjoining property and other properties that
may be affected by the demolition should also be considered.
4. The possible effect of ground structural tremors caused by falling rubble may need
to be considered when work is carried out in the vicinity of hospitals and other
buildings containing equipment sensitive to shock and vibration. The possible
modifying effects of local ground structure and geological strata on the dispersion of
such tremors should also be borne in mind.
5. During the survey, particular attention should be given to the nature of the
construction of the building or structure. Also the building or structure should be
examined and, if necessary, tests be carried out, to determine its condition whether
constituent materials have deteriorated in strength, which could result in instability
arising during particular demolition process.

3.03 PREPARATION

A. Protection of site personnel: Comply with the requirements of EBSC – 14 and the
followings.
1. The requirements for protective precautions stated in ES 1556.
2. The requirements for respiratory protective devices of ES EN 143.
3. The requirements for eye protection of ES EN 166.
4. The requirements for safety helmets of ES ISO 3873.
5. The requirements for safety footwear of ES ISO 20345.
6. In additional to the above requirements, comply also applicable Standards of
Ethiopian Standard Agency required by Demolition Works.

B. Precautions against uncontrolled collapse:


1. If the structure, during demolition, abuts other buildings, the abutting buildings
should be given lateral support or shoring complying with ES 1556.

C. Provide temporary chain link fence of appropriate height or as specified in the Contract
Documents, including all required gates, around the building prior to start of the Work of

Technical Specifications for Building Works 024100 - 3 Demolition


this Section. Locate temporary fence where directed. Remove temporary fence in its
entirety, including all anchorage materials, after completion of backfill operations.

D. Search each building. Locate drums or containers of hazardous wastes. Remove


hazardous wastes in accordance with the requirements of EBSC – 14.

E. Remove loose equipment, materials, supplies, and furnishings (desks, chairs, beds,
mattresses, furniture, etc.) from building prior to demolition.

F. Remove items scheduled to be salvaged for the Facility, and place in designated storage
area.

G. Pump out standing water from basement and crawl space areas of the building prior to
demolition. Remove all mechanical equipment, piping, etc. from basement areas prior to
demolition.

H. Pump out cesspools, septic tanks, and fuel tanks and remove contents as required.

3.04 DEMOLITION

A. General: Perform demolition by hand or mechanical method as required. Bursting


(explosive) method of demolition may be performed if and only if it is expressly
specified in the Contract Documents. Comply with the requirements stated in ES 1556 for
method of demolition in use, and the appropriate precautionary measures that should be
taken on site.

B. Perform demolition in a systematic manner, beginning at the top of the structure and
proceeding to lowest basement floor. Complete demolition above each floor level before
disturbing supporting members on lower levels.

C. Wet down masonry and plaster materials during demolition to prevent spread of dust and
dirt. Sprinkle debris, and use temporary enclosures as necessary to limit dust to lowest
practicable level. Do not use water to extent causing flooding, contaminated runoff, or
icing.

D. Do not place demolition equipment in buildings where it will create excessive loads on
supporting walls, floors, and frames. Promptly remove accumulated debris and materials.

E. Lower structural framing members to ground by hoist or crane as required.

F. Remove below grade combustible material, glass and metal as required.

G. Remove walks, roads, pavements, curbs, slabs on grade, and fences within Contract
requirements, unless shown or directed otherwise.

3.05 DISPOSAL

A. Transport demolition debris and excess fill to designated disposal area as soon as
practicable. If necessary, grade disposal areas to adjacent contours and slope to drain.

B. Unless specified otherwise, do not store, sell, or burn materials on the construction site.

Technical Specifications for Building Works 024100 - 4 Demolition


3.06 BACKFILLING AND GRADING

A. Place fill in basements and other voids as per the requirements in the Contract
Documents. Where broken concrete and masonry materials are used for backfill, place fill
in layers not exceeding 20cm depth and compact each layer. Broken concrete and
masonry shall not be used as fill material outside the limits defined by the original
building foundation walls.

B. Final 20cm depth of backfill below topsoil elevations shall be selected fill.

C. Rough grade surface to adjacent contours and slope to drain as required.

3.07 SALVAGE SCHEDULE

A. The list of items to be retained ownership by the Procuring Entity shall be identified.
Prior to demolition, remove, prepare and place the items indicated where directed.

END OF SECTION

Technical Specifications for Building Works 024100 - 5 Demolition


[THIS PAGE IS LEFT BLANK INTENTIONALLY]
DIVISION 05 – METALS
[THIS PAGE IS LEFT BLANK INTENTIONALLY]
SECTION 051000

STRUCTURAL METAL FRAMING

PART 1 GENERAL

1.01 PRODUCTS FURNISHED BUT NOT INSTALLED UNDER THIS SECTION

A. Anchor Bolts: Installed under Section 033000.

B. Loose Bearing Plates: Installed under Section 042000.

C. Loose Lintels: Installed under Section 042000.

1.02 RELATED WORK SPECIFIED ELSEWHERE

A. Field Painting: Section 099101.

B. Cast-In-Place Concrete: Section 033000.

C. Mortar and Masonry Grout: Section 040513.

1.03 REFERENCES

A. EBSC EN 1993-1-1:2015: Design of Steel Structures – Part 1-1: General Rules and Rules
for Buildings.

B. EBSC EN 1993-1-8:2015: Design of Steel Structures – Part 1-8 Design of Joints.

C. ES 2087: Execution of Steel Structures – Part 1: General Rules and Rules for Buildings.

D. ES 3139: Structural Use of Aluminum – Part 1. Code of Practice for Design.

E. ES 2030: Tolerances in Building – Prefabricated Steel Components.

F. ES ISO 14555: Welding – Arc Stud Welding of Metallic Materials.

G. ES ISO 9606-(1-5): Approval Testing of Welders – Fusion Welding.

H. ES ISO 15607: Specification and Qualification of Welding Procedures for Metallic


Materials – General Rules.

I. ES ISO 1461: Hot Dip Galvanized Coatings on Fabricated Iron and Steel Articles –
Specifications and Test Methods.

J. ES 912: Metal Finishing – Preparation and Pretreatment of Surfaces. Method Selection


Guide.

K. BS 8118-2: Structural Use of Aluminum – Part 2. Specifications for Materials,


Workmanship and Protection.

Technical Specifications for Building Works 051000 - 1 Structural Metal Framing


L. ES ISO 262: General Purpose Metric Screw Threads – Selected Sizes for Screws, Bolts,
and Nuts.

1.04 DESIGN REQUIREMENTS

A. Design: Unless other requirements stated in the Contract Documents, design details and
connections shall be in accordance with requirements of EBSC EN 1993-1-1:2015 and
EBSC EN 1993-1-8:2015 for steel structures and ES 3139 for aluminum structures to
resist forces, moments, shears and allow for movements indicated.
1. Connections: Design and detail all connections for each member size, metal grade
and connection type to resist the loads and reactions indicated on the Drawings. Use
details consistent with the details shown on the Drawings, supplementing where
necessary. The details shown on the Drawings are conceptual and do not indicate the
required weld sizes or number of bolts unless specifically noted. Use the
requirements of relevant Standards and/or rational engineering design and standard
practice as appropriate in detailing, accounting for all loads and eccentricities in both
the connection and the members. Promptly notify the Engineer of any location
where the connection design criteria is not clearly indicated. The design of all
connections is subject to the review and acceptance of the Engineer. Submit
structural calculations prepared and sealed by a qualified engineer registered in
Ethiopia where the project is located. Submit calculations for review before
preparation of detail drawings.

B. Shop connections: Unless otherwise indicated, all shop connections shall be welded or
high strength bolted. Field connections required to be welded or fully-tensioned high-
strength bolted shall meet the same requirements when fabricated in the shop.

C. Field connections:
1. Unless specified otherwise, the following field connections shall be welded or fully-
tensioned high-strength bolted as shown or noted on the Drawings:
a. Column splices.
b. Roof truss splices.
c. Column bracing.
d. Connections for supports of machinery.
e. All connections of trusses to columns.
f. All connections of eave struts, eave purlins, first interior purlins, ridge beams,
and ridge purlins to rigid frames and trusses.

2. All other bolted field connections need only be tightened to the snug tight condition.
3. When metal members of any cross section are to be spliced by welding in the field, a
detailed welding procedure shall be submitted to the Engineer for approval. The
procedure shall be detailed on shop drawings, submitted and approved prior to the
fabrication of structural metal. The detailed field welding procedure shall include the
method of supporting members during welding. All field welded splices shall be
subject to applicable testing as per the requirements, as determined by the Engineer.
Field splice locations, when specifically shown on Contract Documents, shall not be
relocated nor shall splices be added without written approval of the Engineer.

D. Standard beam connections:


1. Unless otherwise shown on the Drawings or required in the Specifications, all beam
connections shall be framed in accordance with the requirements of applicable

Technical Specifications for Building Works 051000 - 2 Structural Metal Framing


Referenced Standards, with sizes and lengths of angles and welds and with fastener
spacing as shown therein.
2. Standard beam connections shown on the Drawings shall be fabricated as detailed.
Substitutions will not be approved.

E. Special beam connections:


1. Where special conditions make it impracticable to provide connections complying
with Paragraphs A thru D, and no details for such connections are shown on the
Drawings, special connections shall be used. Such special connections shall, in
general, comply with the provisions of applicable Referenced Standards.
2. Typical details of proposed special connections shall be shown on the job standards.
3. Special connections shown on the Drawings shall be fabricated as detailed.
Substitutions will not be approved.

1.05 SUBMITTALS

A. Shop drawings: Submit shop drawings for all structural metal required by the Contract
Documents. Machine-duplicated copies of Contract Drawings will not be accepted as
shop drawings. Shop drawings shall be standard size sheets, except that erection drawings
may be larger. The margin line from edge of sheet. The location and its contents, (e.g.
fabricator’s name, address, and telephone number) of the title block shall be as per the
standard. Failure to submit legible drawings of required size will be cause for their
disapproval without review. If the drawings are not prepared by a detailer under the direct
control of the fabricator, the fabricator shall stamp each drawing and initial or sign the
stamp to certify review and approval of the drawings, and conformance with the fabricator’s
shop practice and capability.
1. Include the following in the initial submission:
a. Drawings of proposed job standards for shop and field connections, including
standard and special connections, complying with the requirements.
b. Erection drawings indicating sizes, weights, and locations of all structural
members.
c. Anchor bolt and base plate plans.
d. Others as required.

2. Do not submit detail drawings, other than for anchor bolts and base plates, until after
approval of the job standards and the erection drawings.
3. Include the following in subsequent submissions:
a. Index sheets and revised erection drawings to which erection marks have been
added.
b. Detail drawings of all structural members.
c. Others as required.

4. Indicate all required shop and field welds by Standard Welding Symbols in
accordance with applicable Referenced Standards.
5. Indicate shop painting requirements.
6. Contract Drawings are not considered released for construction. Orders for materials
may be placed only after approval of erection drawings or written approval of the
Engineer.

B. Product data:
1. Shop Paint: Manufacturer’s name and printed product literature, including storage
and application instructions.

Technical Specifications for Building Works 051000 - 3 Structural Metal Framing


C. Quality control submittals:
1. Test reports: Submit 3 copies of each of the following:
a. Metal manufacturer’s mill test reports, covering physical and chemical tests, for
all main material.
b. Bolt manufacturer’s test reports, covering physical and chemical tests, for each
lot of high strength bolts supplied.
c. Test reports shall be submitted no later than the end of the week covered by the
reports except specified otherwise.

2. Certificates: Whenever any structural metal items other than main members, such as
anchor bolts, base plates and detail material, are supplied either from plant stock or
from a warehouse, submit 3 copies of evidence of compliance of the material with
the applicable requirements of this Specification. Such evidence shall consist of
certification as to the source of the material and copies of purchase orders,
manufacturer’s certifications or, in the case of stock material, copies of the latest
mill orders or purchase orders for routine replacement of such stock material.
3. Fabricator’s and Erector’s Qualifications Data: Name and experience of fabricator
and erector.
a. Include a summary of their QC programs.

4. Welding procedure specifications: Submit procedure specifications for each joint to


be welded as per the requirements stated in ES ISO 15607.
5. Welder’s certification: Submit each welder’s welding certification for each type
weld and position before fabrication.

1.06 QUALITY ASSURANCE

A. Fabricator’s qualifications: The fabricator of the structural metal shall be regularly


engaged in the fabrication of structural metal, and shall be subject to the approval of the
Engineer.

B. Erector’s qualifications: The structural metal erector shall be regularly engaged in the
erection of structural metal, and shall be subject to the approval of the Engineer.

C. Welders’ qualifications: Welding shall be performed only by welders, welding operators,


and the tackers who have good experience and qualification in the field.
1. Comply with the requirements of ES ISO 9606-(1-5) for fusion welding.

D. Do not deviate from the requirements of the Contract Documents except where an option
is specifically mentioned. The Engineer, however, may accept deviations proposed by the
Contractor when it is deemed in the best interest of the Procuring Entity and if the
deviations are consistent with sound and accepted engineering practice. Requests for
deviations shall be made prior to the submission of shop drawings to preclude delay in
the expeditious preparation and approval of the required shop drawings. In addition,
design calculations or other data may be required to establish conformity of such deviations
with the applicable Standards.

E. Provide certificate of Quality Compliance from steel fabricator upon completion of


structural metal fabrication stating that the work has been designed and fabricated in
accordance with the requirements of the contract documents.

Technical Specifications for Building Works 051000 - 4 Structural Metal Framing


F. Pre-Fabrication Meeting: A minimum of 14 days prior to the initial submission of shop
drawings, as per the structural engineer, a meeting will be held at the Site for the purpose
of reviewing the Contract Documents, and discussing the requirements and procedures
for submittals and for the Work. The meeting will be conducted by the Engineer’s
Representative. The Contractor and the fabricator’s project coordinator and certified
welding inspector must attend the meeting.

1.07 INSPECTION

A. Quality control inspection: Maintain Quality Control (QC) inspection during the
fabrication and erection of structural steel.
1. Submit for approval a summary of the QC programs of the proposed fabricator and
erector, including a list of their QC personnel and respective duties. Failure to obtain
approval of the QC programs will result in rejection of the proposed fabricator and
erector.
2. At least one of the fabricators and one of the erector’s QC personnel shall be a well
experienced and have good knowledge in the field.
3. The fabricator’s welding inspector shall make minimum QC inspections as follows
and shall prepare daily reports of such inspections:
a. At the start of fabrication to review welder qualifications, welding procedure
specifications and qualifications, welding equipment and consumables,
structural steel identification and tracking procedures and to perform all other
duties appropriate to startup of the specific project.
b. Periodically during the preparation and fit up of material for groove welding.
c. At all times that full penetration groove welding is being performed.
d. As necessary to ensure that all welding related requirements of this section are
being complied with.
e. Minimum QC inspection time by the inspector shall be one-half day every other
day that any welding related structural steel fabrication is being performed.

4. The erector’s welding inspector shall make minimum QC inspections as follows,


and shall prepare daily reports of such inspections:
a. Prior to commencement of field welding operations to review welder
qualifications, welding procedure specifications and qualifications, welding
equipment and consumables and to perform all other duties appropriate to
startup of field welding for the specific project.
b. Periodically during fit-up of material for full penetration groove welds.
c. At all times that full penetration groove welding is being performed.
d. As necessary to ensure that all welding related requirements of this section are
being complied with.
e. Minimum QC inspection time shall be one-half day on at least three separate
days for every week that any structural metal field welding is being performed.
This minimum time may be reduced if, in the opinion of the Engineer’s
Representative, such reduction is appropriate.

B. Quality Assurance (QA) inspection of structural steel fabrication and field welding and
high-strength bolting may be made at the discretion of the Engineer. The qualification of
welding procedures, welders, and tackers will be covered by such QA inspection.
Representatives of the Engineer and/or designated inspection laboratory shall be given
free and easy access to fabrication shop and field at all times that work is in progress.
1. If QA inspection is made by the Procuring Entity, it shall not relieve the Contractor,
fabricator, and erector of responsibility for their own QC programs.

Technical Specifications for Building Works 051000 - 5 Structural Metal Framing


2. When QA inspection is made by the Procuring Entity, schedule and perform the
Work as required to minimize the cost to the Procuring Entity for QA inspection.
When failure to schedule and perform the Work, or to coordinate with the QA
inspectors, results in excessive QA inspection costs, the Procuring Entity will back
charge such excess cost to the Contractor.
3. When QA inspection is made by the Procuring Entity, send 3 additional copies of
required material certifications and mill test reports to the designated inspection
laboratory.
4. Keep copies of the results of welder qualification test on file and make them
available to the QA inspector upon request.
5. Do not ship structural steel, except anchor bolts and base plates, from the fabricating
shop prior to QA inspection and approval by the Procuring Entity or designated
inspection laboratory, unless such inspection is waived by the Engineer. A waiver of
prior QA inspection and approval shall not reduce the Contractor’s responsibility to
provide structural steel in conformance with the Contract Documents.

1.08 WELDING PROCESSES

A. Appropriate welding processes shall be carried out as indicated or complying with the
requirements of the Referenced Standards.
1. Comply with ES 2087 for steel welding process.

1.09 WELDING PROCEDURE QUALIFICATION

A. Except specified in the Contract Documents otherwise comply with the general rules of
ES ISO 15607 for qualifications of welding procedures for all metallic materials.

1.10 DELIVERY, STORAGE, AND HANDLING

A. Deliver anchor bolts and other devices which are to be embedded in Cast-In-Place
Concrete or Masonry construction, for anchorage of structural metal, one week prior to
the start of that Work, unless otherwise required.

B. Handling:
1. Fabricated parts shall be handled and stacked in such a way that permanent damage
is not caused to the components.

C. Receiving shop paint: Receive paint in original, unopened containers bearing paint
manufacturer’s printed label.
1. Label shall show manufacturer’s name, trade name of paint, shelf life, and date of
manufacture.

D. Protection:
1. Upon delivery to the site, promptly cover and protect steel items (which are not
required to receive shop paint) from rusting.
2. Store shop paint in accordance with paint manufacturer’s printed instructions.

1.11 ENVIRONMENTAL REQUIREMENTS FOR SHOP PAINTING

A. Comply with the weather condition requirements of applicable Referenced Standards for
the application of paint unless otherwise stated in the paint manufacturer’s printed
directions.

Technical Specifications for Building Works 051000 - 6 Structural Metal Framing


1.12 MINIMUM SHOP FACILITIES FOR TRUSS FABRICATION

A. Except specified otherwise the following requirements shall be maintained as required by


the Engineer considering the project complexity and safety.
1. The fabricator shall possess sufficient lifting capacity, physical plant and equipment
for the fabrication and painting of structural metal trusses. The cranes in each
working area shall have a combined rated capacity equal to the lifting weight of the
heaviest assembly fabricated for shipment. A preliminary physical plant inspection
will be made by the Engineer’s Representative to verify compliance.
2. Spreader beams, or multiple cranes, shall be provided for lifting long slender
assemblies to prevent overstress and distortion from handling.
3. The fabricator shall be responsible for the proper preparation of groove joints to be
welded in the field. The joints shall be prepared and assembled in the shop to insure
that proper joint alignment and fit up is present at each joint when the correct
camber is in the assembled pieces.
4. When truss members of any cross section are to be spliced by welding in the field, a
detailed welding procedure shall be submitted to the Engineer for approval. The
procedure shall be detailed on shop drawings, submitted and approved prior to the
fabrication of structural metal. The detailed field welding procedure shall include the
method of supporting members during welding. Field splice locations, when
specifically shown on Contract Documents, shall not be relocated nor shall splices
be added without written approval of the Engineer.

PART 2 PRODUCTS

2.01 MATERIALS

A. Structural Steel: Comply with the requirements of EBSC EN 1993-1-1:2015 and EBSC
EN 1993-1-8:2015, except as specified or shown otherwise.

B. Structural Aluminum: Comply with the requirements of ES 3139 or BS 8118-2 as


appropriate, except as specified or shown otherwise.

C. Steel for anchor bolts, tie rods, sag rods, and other detail material not proportioned for
calculated stress: Comply with the requirements of applicable Referenced Standards.

D. Steel for shims and fillers: Comply with the requirements of applicable Referenced
Standards.

E. Exterior Lintels: Comply with the requirements of applicable Referenced Standards.

F. High-strength threaded fasteners (high-strength bolts): Heavy hexagon structural bolts,


nuts, and hardened washers and shall comply with the requirements of applicable
Referenced Standards.

G. Steel pipe: Comply with the requirements of applicable Referenced Standards.

H. Steel structural tubing: Comply with the requirements of applicable Referenced


Standards.

Technical Specifications for Building Works 051000 - 7 Structural Metal Framing


I. Welding Consumables:
1. General:
a. All welding consumables used for steel welding processes shall comply with
the requirements of EBSC EN 1993-1-8.
b. All welding consumables used for aluminum welding processes shall comply
with the requirements of BS 8118-2.

J. Steel Studs: Comply with the requirements of applicable Referenced Standards.

K. Cold galvanizing compound: As indicated in the Contract Documents. If not, use single
component compound giving 93 percent pure zinc in the dried film, and meeting the
requirements of applicable Referenced Standards.

L. Shop paint (general): Steel primer:


1. Comply with the requirements of applicable Referenced Standards.

M. Shop paint for galvanized steel:


1. Comply with the requirements of applicable Referenced Standards

N. Shop paint for steel to receive sprayed-on fireproofing: Primer paint, if any,
recommended by the manufacturer of the fireproofing material approved for use on this
Project.

O. Shop paint for exterior equipment supports (high-ratio water based zinc silicate): Steel
primer:
1. Comply with the requirements of applicable Referenced Standards.

P. Bedding mortar:
1. Cement Grout:
a. Comply with the requirements stated in Section 040513.

2. Shrink-resistant grout (ferrous): Factory-packaged, non-catalyzed, ferrous aggregate


mortar grouting compound:
a. Comply with the requirements of applicable Referenced Standards.

3. Shrink-resistant grout (non-staining): Factory-packaged, non-ferrous mortar grouting


compound:
a. Comply with the requirements of applicable Referenced Standards.

2.02 FABRICATION

A. Do not commence fabrication until the fabricator has been approved and the fabrication
schedule has been coordinated with the designated Quality Assurance inspection agency
(independent inspection laboratory or the Procuring Entity).
1. Give the Engineer’s Representative one week advance notice of the commencement
of fabrication.

B. Progress shop fabrication from “Approved” or “Approved as Noted” detail drawings


only.
1. When detail drawings are “Approved as Noted”, progress fabrication in strict
accordance with notes thereon.

Technical Specifications for Building Works 051000 - 8 Structural Metal Framing


2. Fabrication progressed from “disapproved” or “returned for correction” detail
drawings will be rejected. The contractor shall have no claim against the Procuring
Entity for any costs or delays due to rejection of items fabricated from
“disapproved” or “returned for correction” detail drawings.

C. Finish column ends at base plates and at load carrying cap plates to a true plane square to
the column, as per the required Standards.

D. Pipe and tube columns: Cap columns with a closure plate shop welded to the top of the
columns to exclude water and foreign material from entering the column.

E. Loose lintels: Loose lintels bearing on masonry or concrete shall have a minimum end
bearing length of 15 cm at each end, unless otherwise noted.

F. Make provision for connections of other Work, including all cutting and punching of
structural members where required by the Drawings, or for which information is
furnished prior to approval of the shop drawings.

G. Weld and inspect steel studs shall be in accordance with the requirements of applicable
Referenced Standards.

H. Remove extension bars or run-off plates upon the completion and cooling of groove
welds. Grind the ends of the welds smooth and flush with the edges of the abutting parts.

I. Remove tack welds not incorporated into the final weld, and temporary welds. Grind
affected surfaces smooth and flush.

J. Detail all fillet welded joints so as to permit the welding electrode or wire to be
positioned at a minimum angle of 30 degrees from the face of any material upon which
weld metal is to be deposited.

K. Prepare material in accordance with the requirements of applicable Referenced


Standards. Do not use gas or air carbon-arc cutting to cut or enlarge bolt holes.

2.03 GALVANIZING

A. Unless otherwise specified or noted, items indicated to be galvanized shall receive


applicable coating by the hot-dip process, after fabrication, complying with the
following:
1. ES ISO 1461 for iron and steel articles.

2.04 SHOP PAINTING

A. Thoroughly clean all structural steel. Remove oil, grease, and similar contaminants in
accordance with the requirements of ES 912. Remove loose mill scale, loose rust, weld slag
and spatter, and other detrimental material in accordance with the requirements of ES
912.
1. Thoroughly clean structural steel receiving sprayed-on fireproofing in accordance
with recommendations of the manufacturer of the fireproofing material approved for
use on this Project.

Technical Specifications for Building Works 051000 - 9 Structural Metal Framing


B. Coordinate shop paint to be applied on steel receiving sprayed-on fireproofing with the
manufacturer of the fireproofing material approved for use on this Project.

C. Galvanized Items:
1. Galvanized items which are to be finish painted under Section 099101 shall be
rinsed in hot alkali or in an acid solution and then in clear water.
2. Welded and abraded galvanized surfaces shall be wire brushed and repaired with a
coating of cold galvanizing compound applied in accordance with compound
manufacturer’s instructions.

D. Unless specified in the Contract Documents, apply one coat of shop paint to all steel
surfaces except as follows:
1. Do not paint steel members which do not need painting as indicated on the
Drawings.
2. Paint steel surfaces scheduled to be painted that are inaccessible after assembly,
except surfaces in contact, with two coats of shop paint before assembly.
3. Do not paint steel surfaces to be field welded, contact surfaces of high-strength
bolted slip-critical connections, steel to be encased in cast-in-place concrete, steel
receiving sprayed-on fireproofing, and the top flange of beams and girders in
composite construction.
4. Do not paint galvanized items which are not to be finish painted under Section
099101.

PART 3 EXECUTION

3.01 PREPARATION

A. Joint faces:
1. Surface and edges shall be appropriate for the welding process and free from visible
cracks and notches.
2. Permitted deviations for prepared joint faces and fit up should be in accordance with
the requirements of ES ISO 15607.
3. Any surfaces to be welded shall be dry and free from any material that would
adversely affect the quality of the welds impede the process of welding.
4. Welding consumables showing signs of damage or deterioration shall be rejected.

B. Weather protection:
1. Both the welder and the work shall be adequately protected against the direct effects
of wind, rain and snow, particularly when using gas shielded welding processes.

3.01 ERECTION

A. Erect steel and aluminum in accordance with the ES 2087 and BS 8118-2 respectively,
except as indicated otherwise specified.

B. Prepare and place shrink-resistant grout in accordance with grout manufacturer’s printed
instructions.
1. Comply with manufacturer’s instructions for preparation of surfaces in contact with
the grout, and for curing and protection of the grout.

Technical Specifications for Building Works 051000 - 10 Structural Metal Framing


C. Install and inspect metal studs in accordance with the requirements of applicable
Referenced Standards.

D. Remove extension bars and run-off plates upon the completion and cooling of groove
welds. Grind the ends of the welds smooth and flush with the edges of the abutting parts.

E. Remove tack welds not incorporated into the final weld, and temporary welds. Grind
affected surfaces smooth and flush.

F. Do not make corrections or alterations to fabricated steel without prior written approval
by the Engineer’s Representative.

3.02 SCHEDULE OF GALVANIZED STRUCTURAL STEEL

A. In addition to members indicated on the Drawings, hot-dip galvanize structural steel


members as indicated below:
1. All exterior exposed steel.
2. All loose lintels in exterior walls.
3. All framing supporting refrigerator/freezer equipment.
4. Nuts, washers and the top 30 cm of exterior anchor bolts.

END OF SECTION

Technical Specifications for Building Works 051000 - 11 Structural Metal Framing


[THIS PAGE IS LEFT BLANK INTENTIONALLY]
DIVISION 06 – WOOD, PLASTICS,
AND COMPOSITES
[THIS PAGE IS LEFT BLANK INTENTIONALLY]
SECTION 061000

ROUGH CARPENTRY

PART 1 GENERAL

1.01 RELATED WORK SPECIFIED ELSEWHERE

A. Wood Trusses: Section 061753.

1.02 REFERENCES

A. EBSC EN 1995-1-1&2:2015: EBSC 5: Design of Timber Structures.

B. ES 1653: Workmanship on Building Sites. Code of Practice for Carpentry, Joinery and
General Fixings.

C. ES 2084: Timber Structures – Structural Laminated Veneer Lumber – Requirements.

D. ES 1950: Structural Use of Timber. Code of Practice for the Preservative Treatment of
Structural Timber.

E. ES 3277: Wood-Based Panels – Guidance on the Use of Load-Bearing Boards in Floors,


Walls and Roofs.

F. ES 1641: Code of Practice for the Selection and Application of Particle Board, Oriented
Strand Board (OSB), Cement Bonded Particle Board and Wood Fire Boards for Specific
Purposes.

G. ES 1669: Code of Practice for Flooring of Timber, Timber Products and Wood Based
Panel Products.

H. ES 3735-51: Glue for Wood Working – Specification.

I. ES 1270: Specification for Nails: Steel Nails.

J. BS 6100-4-4: Glossary of Building and Civil Engineering Terms. Part 4. Forest Products:
Section 4.4 Carpentry and Joinery.

K. BS 6446: Specification for Manufacture of Glued Structural Components of Timber and


Wood Based Panels.

1.03 DEFINITIONS

A. The terms under this Section shall comply with the definitions of BS 6100-4-4 including
the following:
1. Carpentry: Structural woodwork.
2. Joinery: Assembly of worked timber components and panel products other than
structural timber or cladding.
3. Panel: Infilling of timber or wood based panel product to the space between framed
members.

Technical Specifications for Building Works 061000 - 1 Rough Carpentry


4. Laminated member: Solid member consisting of laminations connected together by
nails, screws, bolts, connectors or adhesives.
5. Lamination: Process of bonding two or more layers of material.
6. Plate: Timber section used as a bearing for other members.
7. Wall plate: Structural member along the top of a wall or built into its length that
distributes the forces from joists, rafters or roof trusses.
8. Blocking: Piece of timber fixed as a stiffener in angles, as in stairs, the heads of
double hung sash windows, etc.
9. Ground: Small section, usually of timber, to which a skirting, architrave, opening
lining, or similar is fixed and that may also be used as an edging for in situ
plasterwork.
10. Opening lining: Lining at an opening.
11. Strutting: Member fixed between joists to provide lateral stability.
12. Backing: Material of construction of a wall or partition to which a facing is attached.

1.04 SUBMITTALS

A. product data:
1. In addition to the requirements of submittals included in the Contract Documents,
submit product data for approval by the Engineer before fabrication of materials and
components indicating the following:
a. Proposed type of timber, posts and laminated panel to be used.
b. Proposed methods of impregnating timber & posts.
c. Proposed place of fabrication of joinery.
d. Additional necessary data as required by the Engineer.

B. Samples:
1. In addition to the requirements of submittals included in the Contract Documents,
submit samples of each type of Work in its component material, fabricated,
assembled fixed and finished form and shall be produced as required for approval by
the Engineer.

C. Quality control submittals:


1. Certificates: Certification for the following wood treatments the whole or partly as
required by the Engineer in addition to the requirements of submittals included in
the Contract Documents.
a. Dip Treatment: Certification by treatment plant stating chemical solutions,
submersion period, and conformance with applicable standards.
b. Pressure Treatment: Certification by treating plant stating chemicals and
process used, net amount of chemical preservative retained, and conformance
with specified standards.
c. Water-Bourne Preservatives: Certified written statement that moisture content
of treated materials was reduced to a maximum of 19 percent prior to shipment
to Project site.
d. Fire-Retardant Treatment: Certification by treating plant stating treated material
complies with specified standards and treatment will not bleed through
specified finishes.

1.05 QUALITY ASSURANCE

A. All materials and work thereafter shall in all respects, comply with the approved samples.

Technical Specifications for Building Works 061000 - 2 Rough Carpentry


B. Samples shall be maintained and kept in their original condition until permission to
remove them is granted by the Engineer.

1.06 DELIVERY, STORAGE, AND HANDLING

A. General: The delivery, storage and handling of materials shall comply with the
requirements of ES 1653 including the following:
1. General:
a. Keep the site clean and tidy in order that the checking, handling and storage of
materials and components can be carried out speedily and effectively.
b. Program deliveries in accordance with the contract program, to reduce site
storage to a minimum.
c. Prepare storage arrangements for each item in advance of delivery.
d. Unload straight into the designed storage space.

2. Delivery:
a. Carry out detail checks on delivery in accordance with the criteria set out in ES
1653. In particular:
1) Check quantities during unloading.
2) Check for damage to manufactured components during unloading.
3) Assess moisture content during unloading on overall components.
a) Keep materials dry during delivery.

b. Reject items which fail on any aspect of condition or specification.

3. Handling:
a. When handling, ensure that the items are not subject to stresses greater than
those that they will sustain once installed. In particular:
1) Support flat, planer items at all corners.
2) Support linear items adequately along their length to avoid undue ‘bow’.

4. Storage:
a. Provide storage in accordance with the criteria set out in ES 1653 to ensure that
materials and components are maintained free from damage and are in
conditions suitable for their specified moisture content.
1) Store materials by complying with the minimum height (usually 15 cm)
above ground surface.
2) Stack materials and components in accordance with the methods stated in
ES 1653, and provide air circulation between stacks.
3) Protect against exposure to weather and contact with damp or wet surfaces.
4) Cover stored materials and components with flexible or rigid sheets until
ready for use for protection from moisture.
a) Place and anchor cover in a manner that will provide good cross
ventilation between the top of the items stored and the covering.

1.07 PROJECT CONDITIONS

A. Comply with the requirements of Contract Documents and relevant Referenced


Standards.
1. Correlate location of supporting members to allow proper attachment of other Work.

Technical Specifications for Building Works 061000 - 3 Rough Carpentry


PART 2 PRODUCTS

2.01 TIMBER AND POST

A. General: Timber generally shall be to EBSC EN 1995-1-1&2:2015 and to be of mature


growth, properly seasoned and to nominal sizes indicated including the following:
1. All characteristics affecting the strength of the timber, i.e. arras, face, margin, splits,
knots, edge knit, wane, defect ratio, slope of grain and the like shall comply with the
requirements of relevant Referenced Standards.
2. Timber ready for use shall be free from live borer, beetle, fungus or other insect
attack. Timber for use or already used shall be removed and replaced if found defective
and indication of their being attacked is evident or discovered.
3. The moisture content of the timber is to be maintained at no more than the
requirements stated in ES 1653.

B. Post truss and rafter: Truss and rafter shall be fabricated from eucalyptus or other
equivalent posts complying with the requirements of relevant Referenced Standards.
1. Members shall be spliced where necessary, securely nailed or bolted to each other
and tied with mild steel bands at all splices and joints.
2. Trusses and rafter shall be securely tied or bolted to the support as detailed or
specified on Drawings. Where no details are shown the bottom members shall be
securely tied using 6 or 8 mm diameter mild steel round bars embedded in concrete
or masonry or welded to or tied around steel or timber supports.
3. The member receiving purlins shall be uniform in elevation oil trusses and rafters
along the length of the purlin. No truss or rafter member shall be notched to receive
purlins. Notched member shall be removed and replaced unless approval is given to
rectify by inserting wedges. Only sawn timber shall be used for wedging.

C. Sawn timber trusses and rafters: Trusses and rafters shall be fabricated from sawn timber
complying with the requirements of relevant Referenced Standards.
1. Truss members and rafters shall be overlapped or spliced at locations shown on
Drawings. Changes of locations of splices and overlaps require prior approval.
2. Truss members shall be securely nailed, screwed or bolted together as detailed on
Drawings. The nails, bolts and screws to be used for the works shall comply with the
requirements of relevant Referenced Standards.
3. If additional ties to secure the members in position are shown on Drawings or
instructed such ties shall be made in steel bands. Wedges and seats shall be in sawn
timber and provided as detailed on Drawings or as instructed.
4. The members receiving purlins shall be uniform in elevation on all trusses and
rafters along the length of the purlin. No truss or rafter member shall be notched to
receive purlins. Notched members shall be removed and replaced unless approval is
given to rectify by inserting wedges.
5. Trusses and rafters shall be securely tied or bolted to supports as detailed on
Drawings. Where no details are shown, the bottom members shall he tied to the support
using 6 or 8 mm diameter mild steel round bars embedded in concrete or masonry or
welded to or tied around steel or timber posts.

D. Round timber purlins: Purlins shall be produced from eucalyptus or other equivalent
timber complying with the requirements of relevant Referenced Standards.
1. Purlins shall be securely nailed to trusses.

Technical Specifications for Building Works 061000 - 4 Rough Carpentry


2. Purlins shall have uniform diameter throughout and shall be spliced at joints. The
splices shall be 600 mm overlap if not shown on drawings. Splices shall be made at
truss or rafter supports as far as possible.

E. Sawn timber purlins: Sawn timber purlins shall he produced from timber complying with
the requirements of relevant Referenced Standards.
1. Purlins shall be securely nailed or bolted to trusses as detailed on drawings.
2. Purlins shall remain uniform in size throughout the whole length and spliced at
joints. The splices shall be 600mm overlap if not indicated on drawings. Splices
shall he made at truss or rafter supports wherever possible.

F. Post and timber uprights, beams and bracings: Post and timber uprights, beams and
bracings shall comply with the requirements of relevant Referenced Standards.
1. Members shall be selected for uniformity of dimension and straightness. No spliced
members shall be used for uprights. The splicing of beams and bracings shall he as
detailed on drawings or as directed.
2. Posts, uprights, beams and bracings shall be embedded, tied, anchored, or bolted as
shown in details. The bolts to be used shall comply with the requirements of relevant
Referenced Standards.

G. Timber for joinery backing: Timber for the backing of joinery works like ceiling, soffits,
cladding, doors, windows, built-in furniture shall comply with the requirements of
relevant Referenced Standards.
1. Timber shall be milled if required by the nature of the joinery works.
2. Members shall be selected for uniformity of dimension and straightness.
3. Members shall be, placed set at spacing shown on Drawings and securely nailed or
glued depending on the type of joinery.
4. Timber in one length shall be used for joinery backing. Where the joinery work
requires shop drawing, the method of jointing shall be approved prior to production.
Where cross members are placed, such cross members shall be securely nailed or
glued together to ensure that no displacement occurs while the joinery facing is
placed on the timber backing.

2.02 PLYWOOD

A. Sheathing and Subflooring:


1. Furnish appropriate veneered panels, with span ratings for the required thicknesses
as indicated and complying with the requirements of relevant Referenced Standards.

B. Underlayment: Comply with the requirements of relevant Referenced Standards.


1. For use under resilient tile flooring and resilient sheet flooring: Sanded face.
2. For use under carpet and “liquid” flooring: Touch-sanded.

2.03 PARTICLEBOARD

A. Comply with the requirements of ES 1641.

2.04 HARDBOARD AND SOFTBOARD

A. Comply with the requirements of relevant Referenced Standards.

Technical Specifications for Building Works 061000 - 5 Rough Carpentry


B. Hardboard and soft board shall be of specified thickness, selected for straight edges and
consistency in surface grain.

C. The surfaces of hardboard and soft board shall be smooth or uniformly textured to receive
paint finish.

2.05 GLUE

A. Comply with the requirements of ES 3735-51.

2.06 PRESERVATIVE TREATMENT

A. Treat timber where indicated and as specified. The preservative treatment for structural
timber shall comply with the requirements of ES 1950.

B. Complete fabrication of items to be treated to the greatest extent possible prior to


treatment. Where items must be cut after treatment, coat cut surfaces with two brush coat
of the same chemical used for treatment or other solution recommended by ES 1950
Standards for the treatment.

C. Inspect timber after treating and drying. Discard warped or twisted items.

2.07 FIRE-RETARDANT TREATMENT

A. Furnish appropriate lumber where indicated, complying with applicable Referenced


Standards for pressure impregnation with fire-retardant chemicals to achieve to the required
flame-spread rating.

2.08 FRAMING HARDWARE

A. Fasteners and Anchoring Devices: Select and furnish items of type, size, style, grade, and
class as required for secure installation of the Work. Unless shown or specified
otherwise, comply with the following:
1. Nails, Screws, Bolts/Nuts/Washers:
a. Nails: Use nails of suitable length and appropriate nail for the different fixing
conditions complying with the requirements and as set out in ES 1653.
b. Screws: Select screw length according to the criteria applicable to nail length.
c. Bolts/nuts/washers:

PART 3 EXECUTION

3.01 EXAMINATION AND PREPARATION

A. Verification of Conditions: Examine substrate and supporting structure on which rough


carpentry is to be installed for defects that will adversely affect the execution and quality
of the Work. Do not proceed with installation until unsatisfactory conditions are
corrected.

B. Preparation: Comply with the requirements of ES 1653 for preparation before erection
and installation. When materials and components are distributed to the work position:

Technical Specifications for Building Works 061000 - 6 Rough Carpentry


1. Do not overload any part of the structure by stacking excessive quantities of
materials or components.
2. Place any materials and components that are stored on upper floors near to the walls
on which the joists bear and distribute the materials to avoid point loads.
3. Clean out all shavings, sawdust, offcuts and other rubbish from voids before these
are close in, and as the work proceeds.
4. Treat all surfaces of preservative treated timber exposed in cutting, with two brush
applied flood coats of the appropriate preservative.
5. Ensure that the moisture contents of the timber sections and components, when built
into the work, do not exceed the moisture content requirements stated in ES 1653.

3.02 INSTALLATION - GENERAL

A. Install Work of nominal sizes indicated or of units built-up to dimensions indicated, on


spacing shown. Unless otherwise indicated, comply with the requirements of ES
1653:2005. Construct required openings for installation of related work. Do not splice
structural members between supports.

B. Install miscellaneous blocking and framing indicated and as required for attachment and
support of facing materials, fixtures, specialty items, and trim.

C. Do not use units of material with defects which impair the quality of the Work and units
which are too small to fabricate the Work with minimum joints or with optimum joint
arrangement.

D. Install Work accurately to required lines and levels with members plumb and true,
accurately cut and fitted and securely fastened. Closely fit rough carpentry to other
associated construction.

E. Securely attach carpentry Work to substrates by anchoring and fastening as indicated or,
if not indicated, as required by the referenced standards. Select fasteners of size that will
not penetrate through members where opposite side will be exposed to view or will
receive finish materials. Make tight connections between members. Install fasteners without
splitting wood; predrill as required. Set nail heads in exposed Work which is to be painted
or stained and fill resulting holes.

F. Treated Wood: Apply two brush coats of treatment material to field cut surfaces where
necessary.

G. Accuracy: Construct all Work square, true to level and in correct alignment within the
required limit of deviation stated in ES 1653.

3.03 FIXING METHODS

A. Securely brace timber members or components temporarily during construction to hold


them in position, to prevent displacement by wind or other forces and to prevent straining
unfinished work.

B. Nailing: Anchor and nail members as indicated. If not indicated, comply with the
requirements of ES 1653 for type of nails to be used, appropriate application and nail
spacing.

Technical Specifications for Building Works 061000 - 7 Rough Carpentry


C. Screwing and bolting: Comply with and follow the requirements of ES 1653.

D. Gluing: Follow the adhesive manufacturer’s recommendations with respect to shelf life,
mixing, environmental conditions for application and curing, moisture content of
members and all other factors relevant to the proper use of adhesives.
1. Ensure that the surface to be glued are freshly prepared, clean and free from dirt,
dust, oil or other contamination likely to affect the performance of the adhesive, and
that there is close contact of the surfaces over the area to be joined.
2. Apply sufficient glue evenly over the surfaces to ensure that, after application of the
bonding pressure, an unbroken glue line is obtained.

3.04 WOOD NAILERS, BLOCKING, AND GROUNDS

A. Install required items where indicated and where required for support, attachment or
screeding of other Work. Form to shapes indicated or required. Coordinate locations and
cut and shim as required to provide items at true and level planes to receive Work to be
attached. Install closure strips for nailers at all edges.
1. Attach to substrates as indicated; if not indicated, size and space fasteners as
required to support applied loading. Maximum spacing of fasteners shall not exceed
40 cm. Unless otherwise shown on the Drawings, install and secure material to non-
wood construction as follows:
a. To Concrete: Attach material less than 2.5-1.25 cm thick with screws and non-
ferrous metal expansion shields. Attach material 2.5-1.25 cm and thicker with
machine bolts and non-ferrous metal compound type anchors.
b. To Concrete Unit Masonry: Attach material to new masonry with annular ring
nails driven into wall plugs where fastening occurs at joints of masonry or with
special hardened steel masonry nails where fastening occurs in the masonry
units. Attach material to existing masonry with machine screws and non-ferrous
metal expansion shields where fastening occurs in solid portions of masonry. If
fastening occurs at cells of masonry, secure material in place with toggle bolts.
c. To Brick Masonry: Attach material to new masonry with annular ring nails
driven into wall plugs. Attach material to existing masonry with machine
screws and non-ferrous metal expansion shields.
d. To Steel: Attach material with galvanized bolts and nuts or stainless steel
machine screws tapped into the metal, as required by conditions.
e. To Non-Ferrous Metal: Attach material with stainless steel or other approved
non-ferrous metal bolts and nuts or self-tapping screws, as required by
conditions.

2. Counter-sink bolts and nuts flush with surfaces, unless otherwise shown. Build into
masonry during installation of masonry Work. Where possible, anchor to formwork
before concrete placement. Bevel both edges of members to be anchored in concrete.
Shims shall be cedar shingles or redwood wedges.
3. Install permanent grounds of dressed, preservative treated, key- beveled lumber not
less than 2.5-1.25 cm wide and of the thickness required to bring face of ground to
exact thickness of finish material involved. Remove temporary grounds when no
longer required.

3.05 PLYWOOD SHEATHING, SUBFLOORING, AND UNDERLAYMENT

A. Comply with printed installation requirements of the Referenced Standards, unless


otherwise indicated.

Technical Specifications for Building Works 061000 - 8 Rough Carpentry


B. Plywood Underlayment: Unless shown on the Drawings, install underlayment just prior
to installation of finish flooring. Stagger end joints between panels in relation to each
other and stagger all joints in relation to substrate jointing. Allow 0.8 mm space between
panel ends and edges for expansion. Fasten in accordance with the requirements. Prior to
installation of finish flooring, patch damaged areas wider than 1.5 mm. Set nails 1.5 mm,
but do not fill. Sand rough areas smooth and uneven joints flush.

3.06 PARTICLEBOARD UNDERLAYMENT

A. Install underlayment in accordance with the requirements of ES 1641.

3.07 WALL PLATES

A. Unless specified otherwise comply with ES 1653 for fixing wall plates.
1. Use one piece of timber only for wall plate lengths of less than 3 m.
2. When making up wall plate lengths of 3 m and over, use the least practicable
number of separate pieces, with the shortest piece of sufficient length to support at
least three joists or trusses.
3. Join pieces with half lap running joints not less than 100 mm and twice nail.
4. Fix wall plates in accordance with the requirements of ES 1653.

3.08 STRUCTURAL FLOORING

A. Unless otherwise indicated, fix structural flooring for joist/wall connections, joist to joist
connections to form trimmers, joist to joist connections at right angles, floor bracing and
strutting in accordance with the recommendations of ES 1653.

3.09 ROOF BRACING AND TRUSSED RAFTER

A. Fix roof bracing complying with the requirements of Section 061753 in this
Specification.

3.10 TRUSSED RAFTERS

A. Construct and fix trussed rafters complying with the requirements of Section 061753 in
this Specification.

3.11 STUD WALLING

B. Construct stud walling in accordance with the recommendations stated in ES 1653.

END OF SECTION

Technical Specifications for Building Works 061000 - 9 Rough Carpentry


[THIS PAGE IS LEFT BLANK INTENTIONALLY]
SECTION 061753

WOOD TRUSSES

PART 1 GENERAL

1.01 RELATED WORK SPECIFIED ELSEWHERE

A. Rough Carpentry: Section 061000.

1.02 REFERENCES

A. EBSC EN 1995-1-1:2015: EBSC 5: Design of Timber Structures.

B. ES 1763: Timber Structures – Product Requirements for Prefabricated Trusses


Using Punched Meta Plate Fasteners.

C. ES 1653: Workmanship on Building Sites. Code of Practice for Carpentry, Joinery


and General Fixings.

D. ES 1950: Structural Use of Timber. Code of Practice for the Preservative Treatment
of Structural Timber.

E. BS 5268-3: Structural Use of Timber – Part 3: Code of Practice for Trussed Rafter
Roofs.

1.03 DESIGN REQUIREMENTS

A. Wood trusses shall be designed as per the requirements of EBSC EN 1995-1-1:2015.

1.04 SUBMITTALS

A. Shop Drawings:
1. Unless clearly specified otherwise in the Contract Drawings, shop drawings
shall include truss framing plans, truss elevations, locations and details of
connector plates, bearing and anchorage details, bracing and connection details,
species and grades of timber, and connections required for the support of other
Work.

B. Quality Control Submittals:


1. Design Data:
a. Connector plate evaluation information.
b. Timber design values.
c. Design calculations stamped and signed by a licensed Professional
Engineer.

2. Wood Treatment Certification: Submit "Certificate of Treatment" for timber


used to fabricate trusses and bracing, stating that treatment complies with
specified standards.

Technical Specifications for Building Works 061753 - 1 Wood Trusses


1.05 QUALITY ASSURANCE

A. Metal Connector-Plate Manufacturer Qualifications: A manufacturer that complies


with quality-control procedures for manufacture of connector plates.
1. Manufacturer's responsibilities include providing professional engineering
services needed to assume engineering responsibility.
2. Engineering Responsibility: Preparation of Shop Drawings and comprehensive
engineering analysis by a qualified professional engineer.

B. Fabricator Qualifications: Shop that complies with quality-control procedures and


that involves third-party inspection by an independent testing and inspecting agency.

C. Source Quality Control: Grade Marks: Each piece of timber shall be stamped with a
grade mark and registered symbol of a grading agency certified by the recognized
organization.

1.06 DELIVERY, STORAGE, AND HANDLING

A. General: The delivery, storage and handling of materials shall comply with the
requirements of ES 1653, BS 5268-3 and the following.
1. Protect trusses from moisture, warping, and distortion.
2. Use methods of handling and storage which will maintain truss alignment and
prevent loosening of joints.
3. Store trusses off the ground on sufficient blocking to prevent damage.
4. Protect trusses from moisture in a manner that allows adequate ventilation.
5. Furnish components as needed to prevent damage while lifting and handling
completed trusses.

PART 2 PRODUCTS

2.01 TIMBER

A. General: Timber generally shall be to EBSC EN 1995-1-1:2015 and to be of mature


growth, properly seasoned and to nominal sizes indicated.
1. The moisture content of the timber is to be maintained at no more than the
requirements stated in ES 1653.

B. Post truss and rafter: Truss and rafter shall be fabricated from eucalyptus or other
equivalent posts complying with the Referenced Standards.
1. Members shall be spliced where necessary, securely nailed or bolted to each
other and tied with mild steel bands at all splices and joints.
2. Trusses and rafter shall be securely tied or bolted to the support as detailed or
specified on drawings. Where no details are shown the bottom members shall
be securely tied using 6 or 8mm diameter mild steel round bars embedded in
concrete or masonry or welded to or tied around steel or timber supports.
3. The member receiving purlins shall be uniform in elevation oil trusses and
rafters along the length of the purlin. No truss or rafter member shall be
notched to receive purlins. Notched member shall be removed and replaced unless
approval is given to rectify by inserting wedges. Only sawn timber shall be used
for wedging.

Technical Specifications for Building Works 061753 - 2 Wood Trusses


C. Sawn timber trusses and rafters: Trusses and rafters shall be fabricated from sawn
timber complying with the requirements of the Referenced Standards.
1. Truss members and rafters shall be overlapped or spliced at locations shown on
drawings. Changes of locations of splices and overlaps require prior approval.
2. Truss members shall be securely nailed, screwed or bolted together as detailed
on drawings. The nails, bolts and screws to be used for the works shall comply
with the requirements of applicable Standards.
3. If additional ties to secure the members in position are shown on drawings or
instructed such ties shall be made in steel bands. Wedges and seats shall be in
sawn timber and provided as detailed on drawings or as instructed.
4. The members receiving purlins shall be uniform in elevation on all trusses and
rafters along the length of the purlin. No truss or rafter member shall be
notched to receive purlins. Notched members shall be removed and replaced
unless approval is given to rectify by inserting wedges.
5. Trusses and rafters shall be securely tied or bolted to supports as detailed on
drawings. Where no details are shown, the bottom members shall he tied to the
support using 6 or 8mm diameter mild steel round bars embedded in concrete
or masonry or welded to or tied around steel or timber posts.

2.02 FASTENERS

A. All nails and bolts used in trussed rafter roof construction, including those used with
metal plate fasteners or plywood gussets, should either be inherently corrosion
resistant or coated protectively by hot-dip galvanizing, sherardizing or any other
suitable treatment against corrosion complying with applicable Referenced
Standards.

2.02 FABRICATION

A. The fabrication of trussed rafter roofs shall comply with the requirements of BS
5268-3.
1. The selection of timber and production of trussed rafters shall be performed by
skilled staffs priory approved by the Engineers Representative.
2. Provide suitable equipment for handling of materials and completed trussed
rafters.
3. Provide suitable equipment for the cutting of timber components capable of
producing accurate and consistent angles and lengths.
a. Cut members accurately to length and angle as indicated.

4. Assemble trusses in accurate configuration and true alignment, with tight joints.

2.03 PRESERVATIVE TREATMENT

A. Treat timber where indicated and as specified. The preservative treatment for
structural timber shall comply with the requirements of ES 1950.

B. Complete fabrication of items to be treated to the greatest extent possible prior to


treatment. Where items must be cut after treatment, coat cut surfaces with two brush
coat of the same chemical used for treatment or other solution recommended by ES
1950 Standards for the treatment.

Technical Specifications for Building Works 061753 - 3 Wood Trusses


C. Inspect timber after treating and drying. Discard warped or twisted items.

PART 3 EXECUTION

3.01 EXAMINATION

A. Verification of Conditions: Examine surfaces to receive wood trusses and bracing


for defects that will adversely affect the execution and quality of the Work. Do not
proceed until unsatisfactory conditions are corrected.
1. Verify that supports are ready to receive trusses.
2. Verify that there is sufficient end bearing area.

3.02 ERECTION

A. General: The erection of trussed rafter roofs shall comply with the requirements of
BS 5268-3.
1. Do not cut, notch, or otherwise alter trusses without the prior approval of the
Engineer’s Representative.
2. Set and secure trusses plumb and level in the designed locations.
a. Tolerance: Comply with the requirements of applicable Referenced
Standards.

3. Provide temporary bracing and anchorage as required to maintain trusses in


position and alignment until permanent bracing and anchorage is installed.
4. Install permanent bracing and anchors prior to application of any loads.
5. Shim trusses at interior load bearing walls if they do not meet. Lower interior
walls and partitions if they are too high.

END OF SECTION

Technical Specifications for Building Works 061753 - 4 Wood Trusses


SECTION 062000

FINISH CARPENTRY

PART 1 GENERAL

1.01 RELATED WORK SPECIFIED ELSEWHERE

A. Wood Doors: Section 081400.

B. Finish Hardware: Section 087100.

1.02 REFERENCES

A. EBSC EN 1995-1-1&2:2015: EBSC 5: Design of Timber Structures.

B. ES 1653: Workmanship on Building Sites. Code of Practice for Carpentry, Joinery and
General Fixings.

C. ES 2084: Timber Structures – Structural Laminated Veneer Lumber – Requirements.

D. ES 1950: Structural Use of Timber. Code of Practice for the Preservative Treatment of
Structural Timber.

E. ES 3277: Wood-Based Panels – Guidance on the Use of Load-Bearing Boards in Floors,


Walls and Roofs.

F. ES 1669: Code of Practice for Flooring of Timber, Timber Products and Wood Based
Panel Products.

G. ES 3735-51: Glue for Wood Working – Specification.

H. ES 1270: Specification for Nails: Steel Nails.

I. ES 3734-21: Wooden File Cabinets – Specification.

J. ES 3734-22: Office Wooden Shelving Rock with Glass – Specification.

K. ES 3734-41: Office Bookcase, Wood – Specification.

L. BS 6100-4-4: Glossary of Building and Civil Engineering Terms. Part 4. Forest Products:
Section 4.4 Carpentry and Joinery.

M. BS 6446: Specification for Manufacture of Glued Structural Components of Timber and


Wood Based Panels.

1.03 DEFINITIONS

A. Comply with the terms and definitions stated in Section 061000 in this specification
including the following:

Technical Specifications for Building Works 062000 - 1 Finish Carpentry


1. Newel: Post that supports the ends of one or more outside strings, handrails or
winders.
2. String: Component that supports the ends of steps or landings.
3. Tenon: Projection at the end of one framed member, of lesser cross section than the
member, intended to fit into a corresponding hole or slot in the other member to
which it is thereby joined.
4. Molding: Profiled member or profile in section cut upon a member.
5. Blocking: Piece of timber fixed as a stiffener in angles, as in stairs, the heads of
double hand sash windows, etc.

1.04 SUBMITTALS

A. product data:
1. Submit product data for approval by the Engineer before fabrication of materials and
components indicating the following:
a. Proposed type of timber posts and laminated panel to be used.
b. Proposed methods of impregnating timber & poses.
c. Proposed place of fabrication of joinery.

B. Shop Drawings:
1. Show fabrication details and connections to adjacent Work.

C. Samples:
1. Samples of each type of work in its component material, fabricated, assembled fixed
and finished form shall be produced as required for approval by the Engineer.

D. Quality Control Submittals:


1. Dip Treatment Certificates: Certification by treating plant stating chemical solutions
used, submersion period, and conformance with specified standards.
2. Pressure Treatment Certificates: Certification by treating plant stating chemicals and
process used, net amount of salts retained, and conformance with specified
standards.

1.05 QUALITY ASSURANCE

A. All materials and work thereafter shall in all respects, comply with the approved samples.

B. Mill and producer's label:


1. Each factory produced timber and panel item shall bear label indicating type, grade,
mill, and grading agency on unfinished surface, or on end of material with finished
surfaces.

C. Samples shall be maintained and kept in their original condition until permission to
remove them is granted by the Engineer.

D. Pre-construction meeting:
1. Meeting shall be conducted for consultation and exchange of information for laying
flooring works at early date among parties concerned with the building operation, so
that each may have full knowledge of the work and be able to cooperate in
producing the conditions required by the others to ensure satisfactory completion.
2. The exchange of information shall include but not limited to points stated in ES
1669 whichever are applicable.

Technical Specifications for Building Works 062000 - 2 Finish Carpentry


1.06 DELIVERY, STORAGE, AND HANDLING

A. The delivery, storage and handling of materials shall comply with the requirements of ES
1653. For flooring materials comply with ES 1669.
1. General:
a. Keep the site clean and tidy in order that the checking, handling and storage of
materials and components can be carried out speedily and effectively.
b. Program deliveries in accordance with the contract program, to reduce site
storage to a minimum.
c. Prepare storage arrangements for each item in advance of delivery.
d. Unload straight into the designed storage space.

2. Delivery:
a. Carry out detail checks on delivery in accordance with the criteria set out in ES
1653. In particular;
1) Check quantities during unloading.
2) Check for damage to manufactured components during unloading.
3) Carry out moisture measurement on all manufactured joinery components
as soon as possible after delivery. [The most convenient way to measure
moisture content on site is by means of an electrical resistance moisture
meter used in accordance with the manufacturer’s direction].
a) Check against the values of moisture content set out in ES 1653.

b. Reject items which fail on any aspect of condition or specification.

3. Handling:
a. When handling, ensure that the items are not subject to stresses greater than
those that they will sustain once installed. In particular:
1) Support flat, planer items at all corners.
2) Support linear items adequately along their length to avoid undue ‘bow’.

4. Storage:
a. Provide storage in accordance with the criteria set out in ES 1653 to ensure that
materials and components are maintained free from damage and are in
conditions suitable for their specified moisture content.
3) Store materials by complying with the minimum height (usually 15 cm)
above ground surface.
4) Stack materials and components in accordance with the methods stated in
ES 1653, and provide air circulation between stacks.
5) Protect against exposure to weather and contact with damp or wet surfaces.
6) Cover stored materials and components with flexible or rigid sheets until
ready for use for protection from moisture.
a) Place and anchor cover in a manner that will provide good cross
ventilation between the top of the items stored and the covering.

1.07 PROJECT CONDITIONS

A. Environmental Requirements:
1. Maintain constant minimum temperature and maximum relative humidity as per the
requirements of the referenced standards to receive the Work of this Section.

Technical Specifications for Building Works 062000 - 3 Finish Carpentry


PART 2 PRODUCTS

2.01 MATERIALS

A. Timber:
1. General: Timber generally shall be to EBSC EN 1995-1-1&2:2015 and to be of
mature growth, properly seasoned and to nominal sizes indicated. The actual sizes
shall be within manufacturing tolerances allowed by the standard under which product
is produced.
a. All characteristics affecting the strength of the timber, i.e. arras, face, margin,
splits, knots, edge knit, wane, defect ratio, slope of grain and the like shall
comply with the requirements of the standards referred to above indicated.
b. Timber ready for use shall be free from live borer, beetle, fungus or other insect
attack. Timber for use or already used shall be removed and replaced if found
defective and indication of their being attacked is evident or discovered.
c. The moisture content of the timber is to be maintained at no more than the
requirements stated in ES 1653.

2. Timber for joinery backing: Timber for the backing of joinery works like ceiling,
soffits, cladding, doors, windows, built-in furniture shall comply with the requirements
of applicable Referenced Standards.
a. Timber shall be milled if required by the nature of the joinery works.
b. Members shall be selected for uniformity of dimension and straightness.
c. Members shall be, placed set at spacing shown on drawings and securely nailed
or glued depending on the type of joinery.
d. Timber in one length shall be used for joinery backing. Where the joinery work
requires shop drawing, the method of jointing shall be approved prior to
production. Where cross members are placed, such cross members shall be
securely nailed or glued together to ensure that no displacement occurs while
the joinery facing is placed on the timber backing.

3. Timber for flooring:


a. Unless specified otherwise in the Contract Documents, the type of timber
suitable for a particular use (e.g. flooring for pedestrians, gymnasium,
industrial, decorative, chemical and acid resistance, etc.) shall be selected in
accordance with the recommendations stated in ES 1669.

B. Fasteners:
1. Use fasteners of suitable length & appropriate type for the different fixing conditions
complying with the requirements and as set out in applicable Referenced Standards.

C. Glue:
1. Comply with the requirements of ES 3735-51.

2.02 OFFICE BOOKCASE, WOOD

A. Comply with ES 3734-41.

2.03 CABINETS AND COUNTERTOPS

A. Comply with applicable Referenced Standards.

Technical Specifications for Building Works 062000 - 4 Finish Carpentry


B. Cabinets:
1. Wooden File Cabinets: Comply with ES 3734-21.
2. Cabinet Hardware: As specified.

2.04 OFFICE WOODEN SHELVING ROCK WITH GLASS

A. Comply with ES 3734-22.

2.05 PRESERVATIVE TREATMENT

A. Treat timber where indicated and as specified. The preservative treatment for structural
timber shall comply with the requirements of ES 1950.

B. Unless specified otherwise complete fabrication of items to be treated to the greatest


extent possible prior to treatment. Where items must be cut after treatment, coat cut surfaces
with two brush coat of the same chemical used for treatment or other solution recommended
by ES 1950 for the treatment.

C. Inspect timber after treating and drying. Discard warped or twisted items.

2.06 FABRICATION

A. Comply with the requirements of BS 6446 for manufacturing glued structural


components of timber and wood based panels.
1. Color: As selected by the Engineer from the manufacturer's standard colors.

B. Machine and sand wood surfaces to comply with the requirements of applicable
Referenced Standards.

C. Mill assemble items to largest sizes practicable, to minimize field cutting and jointing.
Allow for cutting and fitting where necessary to fit at the Site.

2.07 FACTORY APPLIED PROTECTION

A. Protect glued laminated members before shipping by wrapping each member with factory
applied, durable, water resistant, plastic coated paper covering, with water resistant
seams.
1. Bundle-wrap small members of uniform size, with protective slip sheets between
members.

PART 3 EXECUTION

3.01 EXAMINATION

A. Verification of Conditions: Examine substrate conditions and surfaces upon which finish
Work is to be installed. Do not proceed with finish Work until unsatisfactory substrate
conditions are corrected.

B. Do not install finish lumber or millwork in any room or space where wet process systems,
such as concrete, masonry, or plaster work are not complete and dry.

Technical Specifications for Building Works 062000 - 5 Finish Carpentry


3.02 PREPARATION

A. Preparation: Unless specified otherwise, comply with the requirements of ES 1653 for
preparation and the following before erection and installation:
1. Do not overload any part of the structure by stacking excessive quantities of
materials or components.
2. Place any materials and components that are stored on upper floors near to the walls
on which the joists bear and distribute the materials to avoid point loads.
3. Clean out all shavings, sawdust, offcuts and other rubbish from voids before these
are close in, and as the work proceeds.
4. Before fixing or building-in any components ensure that surfaces that will be hidden
are primed or sealed as specified.
5. Treat all surfaces of preservative treated timber exposed in cutting, with two brush
applied flood coats of the appropriate preservative. Where primed timber is cut,
prime the cut faces of the external joinery, working the priming coating well into the
end grain of the timber.
6. Ensure that the moisture contents of joinery timber sections and components, when
built into the work, comply with the moisture content requirements stated in ES
1653.
7. Before fiber building boards are fixed, adjust the moisture content in accordance
with the requirements stated in ES 1653.
8. Obtain instructions in the case of boards other than fiber boards.

3.03 INSTALLATION

A. Securely brace timber members or components temporarily during construction to hold


them in position, to prevent displacement by wind or other forces and to prevent straining
unfinished work.

B. Install Work of nominal sizes indicated or of units built-up to dimensions indicated, on


spacing shown. Unless otherwise indicated, comply with the requirements of ES 1653.
Construct required openings for installation of related work. Do not splice structural
members between supports.

C. Install the Work plumb, level, and free of distortion. Shim where required, with
concealed shims.

D. Cut wood items to fit unless specified to be shop-fabricated, or shop-cut to exact size.
Scribe and cut for accurate fit where Work abuts other finish Work. Drill pilot holes at
corners before making cutouts.

E. Distribute defects to the greatest appearance advantage possible.

F. Trim and Molding: Install in single, un-jointed lengths at openings and for runs less than
the maximum timber length available. For long runs, use only 1 piece less than the
maximum length available in any straight run. Stagger joints in adjacent members.

G. Install miscellaneous blocking and framing indicated and as required for attachment and
support of facing materials, fixtures, specialty items, and trims.

Technical Specifications for Building Works 062000 - 6 Finish Carpentry


H. Treated Wood: Apply two brush coats of treatment material to field cut surfaces where
necessary.

I. Nailing: Anchor and nail members as indicated. If not indicated, comply with the
requirements of ES 1653 for type of nails to be used, appropriate application and nail
spacing.

J. Screwing and bolting: Comply with and follow the requirements of ES 1653.

K. Gluing: Follow the adhesive manufacturer’s recommendations with respect to shelf life,
mixing, environmental conditions for application and curing, moisture content of
members and all other factors relevant to the proper use of adhesives.
1. Ensure that the surface to be glued are freshly prepared, clean and free from dirt,
dust, oil or other contamination likely to affect the performance of the adhesive, and
that there is close contact of the surfaces over the area to be joined.
2. Apply sufficient glue evenly over the surfaces to ensure that, after application of the
bonding pressure, an unbroken glue line is obtained.

3.04 FIXING LOOSE JOINERY

A. Unless specified otherwise in the Contract Documents, the work of fixing for loose
joinery shall comply with the requirements of ES 1653.
1. Accuracy: Provide a true flat surface and when sheets and boards are fixed, the
inaccuracies shall be within permitted deviations of the requirements of ES 1653.
a. Make any adjustments to the supports to correct excessive inaccuracies.

2. Timber board external cladding:


a. Check that all fixtures and features around which the cladding is to be fixed
have been installed.
b. When boards are to lap, maintain the specified lap throughout.
c. Use nails as specified, and where required to be stopped, punch them at least 2
mm below the surface.
d. Make running joints in boards neatly and center over a support. Stagger running
joints in adjoining rows of boards.
e. Before fixing, ensure that the boards have been primed, sealed or given at least
one coat stain in accordance with the site work instructions.
f. Ensure that the cladding when fixed shows a true, even surface free from
undulations and other defects.

3.05 FLOORING

A. Unless specified otherwise in the Contract Documents, the work of flooring of wood and
wood products shall comply with the requirements of ES 1669.
1. Ensure that the building is weather-tight and dry in the area where the flooring is to
be laid.
2. Board and strip:
a. Spans for tongued and grooved softwood board should be not greater than the
values given in ES 1669.
b. Maximum spans for hardwood boards for sports halls, gymnasia, etc. should
not exceed 300 mm.
c. Processing to accurately finished size shall be completed before the flooring is
delivered to the site.

Technical Specifications for Building Works 062000 - 7 Finish Carpentry


d. Tongued and grooved strip flooring shall be secret nailed at each intersection
with a joist or batten.
e. Tongued and grooved boards of 100 mm or less in width shall be secret nailed
through the tongued edge at each intersection with a joist or batten.
f. Hardwood and softwood strip flooring and hardwood board flooring shall be
sanded and finished with a seal. Subsequently, it shall be either wax polished or
given an oil treatment.

3. Overlay and parquet:


a. Parquet and overlay shall be supported on a base of concrete. When plywood is
used as a base, it shall be of the factory sanded quality (at least good one side)
and shall be laid with the face uppermost.
b. Parquet panels shall be supplied square, framed and grooved around the edges
to accommodate tongues.

3.06 FIXING MANUFACTURED JOINERY COMPONENTS

A. Unless specified otherwise in the Contract Documents, the work of fixing for
manufactured joinery components shall comply with the requirements of ES 1653.
1. Cupboard units:
a. Before fixing, ensure that provision has been made for all services and, where
necessary, that services are fixed in position.
b. Fix cupboard units in position and ensure there is a neat fit to adjoining
surfaces. Scribe edges or cover strips as necessary to achieve this.
c. Ensure that wall units are securely and adequately fixed to the wall with screws
that give at least 35 mm hold into the timber framing or bearers or into proprietary
plugs in the masonry walls.

2. Staircases:
a. Where carriages and brackets are used, ensure that carriages bear fully and
tightly at top and bottom and fix at both points. Check that brackets are tight
against the underside of treads.
b. Ensure that strings are accurately tenoned into newels and that newels stand
straight and firm. Pin twice with hardwood dowels or steel pins.
c. Where balusters are not housed into the string and handrail, butt tightly and
twice screw.
d. Fix wall handrails securely at a slope parallel with the wall string.
e. Plug wall strings securely to walls at each alternative tread using the
appropriate screws.
f. On concrete floors, place a felt strip under the foot of the stair to prevent direct
contact between the timber and the concrete.

3.07 CLEANING

A. Clean exposed surfaces of prefinished Work.

3.08 QUALITY CONTROL

A. All members of timber construction shall be correctly positioned as specified.

B. All fixings shall be provided as specified.

Technical Specifications for Building Works 062000 - 8 Finish Carpentry


C. All nails, screws and bolts and packing shall be properly tightened.

D. All work shall be inspected whilst in progress and after completion.


1. Flooring: Special attention shall be given to those possible defects stated in ES 1669
for each flooring work.

3.09 PROTECTION

A. Protect installed Work from damage by Work of other trades. Maintain temperature and
humidity requirements during the construction period in interior installation areas.

END OF SECTION

Technical Specifications for Building Works 062000 - 9 Finish Carpentry


[THIS PAGE IS LEFT BLANK INTENTIONALLY]
DIVISION 08 – OPENINGS
[THIS PAGE IS LEFT BLANK INTENTIONALLY]
SECTION 081100

METAL DOORS AND FRAMES

PART 1 GENERAL

1.01 SECTION INCLUDES

A. Finish Hardware: Section 087100.

B. Glass and Glazing: Section 088100.

1.02 REFERENCES
A. EBSC EN 1993:2015: Design of Steel Structures.

B. ES 913: Metal Sheet – Hot Rolled Steel Flat Products.

C. ES 1344: Specification for Metal Door Frames (Steel).

D. ES 1595: Specification for Steel Windows, Sills, Window Boards and Doors.

E. ES ISO 630-1: Structural Steels – Plates, Wide Flats, Bars, Sections and Profiles.

F. ES ISO 630-2: Structural Steels – Part 2: Technical Delivery Requirements for Hot-
Finished Hollow Sections.

G. ES ISO 6929: Steel Products – Definitions and Classification.

H. ES ISO 4995: Hot-Rolled Steel Sheet of Structural Quality.

I. ES ISO 4997: Cold-Reduced Steel Sheet of Structural Quality.

J. ES ISO 6316: Hot-Rolled Steel Strip of Structural Quality.

K. ES ISO 4998: Continuous Dip Zinc Coated Carbon Steel Sheet of Structural Quality.

L. ES ISO 657: Hot-Rolled Steel Sections.

M. ES ISO 9328: Steel Flat Products for Pressure Purposes – Technical Delivery Conditions.

N. ES 1998: Internal and External Wood Door Sets, Door Leaves and Frames – Part 1:
Specification for Dimensional Requirements.

O. ES 3139: Structural Use of Aluminum – Part 1: Code of Practice for Design.

P. ES ISO 209: Wrought Aluminum and Aluminum Alloys – Chemical Composition and
Forms of Products.

Q. ES ISO 6361: Wrought Aluminum and Aluminum Alloy Sheets, Strips and Plates.

R. ES ISO 6362: Wrought Aluminum and Aluminum Alloy Extruded Rods/ Bars, Tubes and
Profiles.

S. ES 2947: Building Hardware Cylinder for Locks – Requirements and Test Methods.

Technical Specifications for Building Works 081100 - 1 Metal Doors and Frames
T. ES 2954: Building Hardware – Hardware for Sliding Doors and Folding Doors –
Requirements and Test Methods.

U. ES 2966: Building Hardware – Door and Window Bolts – Requirements and Test
Methods.

V. ES 2969: Building Hardware – Single Axis Hinges – Requirements and Test Methods.

W. ES 1524: Specification for Locks and Latches for Doors in Buildings.

X. ES 2983: Building Hardware – Locks and latches – Mechanically Operated Locks,


Latches, and Locking Plates – Requirements and Test Methods.

Y. ES 1997-1: Glossary of Building and Civil Engineering Terms – General and


Miscellaneous – Section 1.3: Parts of Construction Works – Subsections 1.3.5: Doors,
Windows and Openings.

1.03 DEFINITIONS

A. The terms in this section shall comply with the terms and definitions of ES 1997-1 and
the followings.
1. Opening: Void in a building element.
2. Jamb (1): Vertical part of a wall at an opening.
3. Jamb (2): Vertical side member of a frame of opening lining.
4. Lining: Dry covering to any internal building surface.
5. Frame: Surround to a door leaf, window, etc., that enables it to be fixed in position.
6. Door: Construction for closing an opening, intended primarily for access.
7. Door frame: Frame in which a door leaf moves.
8. Door jamb: Vertical side member of a door frame or door lining.
9. Door leaf: Movable part to close a door opening.
10. Door set: Complete unit supplied from a single source consisting of a door frame,
door leaf or leaves, essential building hardware and weather strip.
11. Sill: Construction providing a seating for a frame or the lower member of a frame.
12. Transom: Horizontal member dividing an opening or frame of a window or door.
13. Threshold (1): Horizontal member located at the foot of a door frame.
14. Threshold (2): Horizontal part of a wall or floor at the boot of an opening.
15. Mullion: Intermediate vertical member in an opening or frame.

1.04 SUBMITTALS

A. Submittals Packages
1. Door and Frame Schedule and Shop Drawings Package: Submit as a complete
package. Incomplete packages will be returned un-reviewed.
a. Quality Assurance Submittal:
1) Certification of Compliance as described in the Quality Assurance Article.
2) Company Field Advisor’s Qualification Data (if required by the Engineer)
a) Name of Company Field Advisor and Employer’s name, business
address and telephone number and e-mail address.
b) Names and addresses of 3 similar projects Company Field Advisor
has worked on during the past three years.
c) Written certification on metal door and frame manufacturer’s
letterhead that Company Field advisor is technically qualified in
design, installation, and servicing of the products furnished for this
Project.

3) Certified Supervisor’s and Installer’s Qualification Data

Technical Specifications for Building Works 081100 - 2 Metal Doors and Frames
a) Name of Supervisor and each Installer performing Work, and
Employer’s name, business address and telephone number.
b) Names and addresses of 3 similar projects Supervisor and each
Installer has worked on during the past three years.
c) Written certification on steel door and frame manufacturer’s
letterhead that Supervisor/Installer is technically qualified to ensure
approved steel frames and doors are installed, adjusted, and operate
properly.

b. Door and Frame Schedule:


1) Include a Cover Sheet that lists:
a) Project name, project number, and project address.
b) Manufacturer’s name, address, and telephone number.
c) Distributor’s name, address, and telephone number.
d) Shop drawing preparer’s name, and telephone number and e-mail
address.
e) Submission date.

2) List by opening
a) Door and Frame number and location by building and room name.
Use same reference numbers for openings and as those shown on
Contract Drawings.
b) Door width, height, thickness, type, gage, and options
c) Frame type, width, height, jamb depth, gage, anchor type and options.
d) Door and frame elevations; head and jamb profiles and details;
welding requirements; and reinforcements.
e) Fire Rating.
f) Glass type.
g) Undercut.
h) Electric preparations, if any.
i) Hardware Set.
j) Show dimensioned elevations; construction details of each door
including vertical and horizontal edge details; and frame details for
each type, including dimensions profiles; locations for finish
hardware, including cutout & reinforcements; gage of reinforcements;
details of connections; anchors and accessories; and details of conduit
and preparations for electrified door hardware and controls.

3) Product Data: Manufacturer's catalog sheets, specifications, and detailed


installation instructions. Highlight products and options pertaining to this
Project. Cross out information irrelevant to this Project.
4) Manufacturer’s Written Certification of Compliance that their products
conform to the requirements of the references named in the References
Article of this specification section, and as modified by this specification.
5) Samples:
a) Frames: One sample of each type, 50cm x 50cm, with mortises and
reinforcements, factory primed or factory finished, as required.
b) Doors: One sample of each type construction, 50cm x 50cm, with
mortises and reinforcements, factory primed or factory finished, as
required.

2. Closeout Submittals: Submit as a complete package.


a. Operation and Maintenance Manuals: Furnish 2 (two) hard cover three ring
binders with project name and number prominently displayed on the front cover
and the spine.
b. Listing of Manufacturer, address and contact information
c. Approved Door and Frame Submittal including shop drawings and product data
sheets

Technical Specifications for Building Works 081100 - 3 Metal Doors and Frames
d. Manufacturer’s dated warranty, as required by the Engineer, for this specific
project identified by Facility, project number, and manufacturer’s order
number.
e. Certification: Written certification from the Company Field Advisor that their
products are installed according to manufacturer’s printed installation
instructions, and are operating properly.

1.05 QUALITY ASSURANCE

A. Uniformity and single source responsibility:


1. Unless specified or directed otherwise provide metal doors and frames from a single
source manufacturer who specializes in this type of work.

B. Certification of Compliance: A statement, written on metal door and frame


manufacturer’s letterhead, that certifies their products, submitted for this Project, have been
tested and comply with references named in the References Article of this specification
section, and as modified by other requirements of this specification.

C. Construction Verification: In order to determine if the products furnished comply with


the specifications, the Engineer may choose one or more doors and frames for examination.
The examination may involve visiting manufacturer’s workshop, cutting doors to expose
the internal construction to inspect reinforcements, cores, welds and other construction
details.

D. Field Measurements: Verify existing openings by field measurements before fabrication


and indicate measurements on shop drawings.

E. Pre-Submittal Conference: Before the metal door and frame submittals are written, the
contractor, the metal door and frame distributor, the metal door and frame shop drawing
preparer, and the metal door and frame designer together with the Engineer
Representative shall attend a conference to discuss the contract requirements for the steel
door and frame submittal package, including but not limited to, quality assurance items to
be submitted, the cover sheet, index, page numbering, schedule formatting, product
nomenclature, installation notes, preparation for electric hardware, & product data sheets.

F. Pre-installation Conference: When metal frames are on site, and before metal frame
installation begins, the Engineer’s Representative shall call a conference at the site to
review the approved Metal Door and Frame Submittal, approved Finish Hardware
Submittals, and proper installation procedures for the Work as well as:
1. Pre-installation inspection of Doors and Frames
a. Use and coordination of approved Metal Door and Frame submittals with
approved Finish Hardware Submittals in the pre- installation inspection process
b. Reading and understanding manufacturer’s Door and Frame tags
c. Inspection and verification of labeling and label placement
1) Specified fire labels (attached metal labels) on doors and frames,
2) Label locations
3) Label legibility

d. Inspection and verification of proper welding of frames


e. Inspection and verification of hardware reinforcement and preparations in
frame head and jambs.
f. Inspection and verification of required anchors and fasteners.
g. Inspection and verification of glass kit preparations in doors
h. Inspection and verification of Electric hardware preparation in frames & doors

2. Review of maximum allowable clearances between frames and doors; doors and
floor; and meeting stiles of doors, and verification methods.
3. Verification of plumb, square and level frame installation with jamb rabbets parallel

Technical Specifications for Building Works 081100 - 4 Metal Doors and Frames
to one another.
4. Review of proper frame installation tools.

1.06 DELIVERY, STORAGE, AND HANDLING

A. Deliver doors and frames in heavy paper cartons or other protective packaging. Remove
any plastic protective wrap from the package.

B. Store doors and frames under cover, in a dry area, on raised platforms in vertical position
with minimum 10 cm blocking between units to allow air circulation.

C. Clearly label packaging, and doors and frames, for identification and installation location.

PART 2 PRODUCTS

2.01 STEEL MATERIALS


A. General:
1. The grade of materials, properties, ductility and tolerance requirements, fracture
toughness, etc., for steel shall comply with the requirements stated in EBSC EN
1993 and/or the following standards, in this section part, as appropriate.

B. Hot Rolled Steel Sheets and Strip:`


1. The structural quality for hot-rolled steel sheet shall comply with ES ISO 4995.
2. Hot-rolled steel sections shall comply with ES ISO 657.
3. The structural quality for hot-rolled steel strip shall comply with ES ISO 6316.
4. Hot rolled carbon strip of commercial and drawing qualities shall comply with ES
ISO 6317.

C. Cold Rolled Steel Sheets:


1. The structural quality for cold-reduced steel sheet shall comply with ES ISO 4997.
2. Cold Reduced Carbon Steel Sheet of Commercial and Drawing Qualities, comply
with ES ISO 3574.

D. Galvanized Steel Sheets:


1. Continuous Dip Zinc Coated Carbon Steel Sheet of Structural Quality, comply with
ES ISO 4998.
2. Continuous Dip Zinc Coated Carbon Steel Sheet of Commercial, Lock-forming, and
Drawing Qualities, comply with ES 1268.

E. Metal Door Frames:


1. The material for door frames fabricated from mild steel sheet shall comply with ES
1344.

F. Steel Products:
1. Complying with ES ISO 6929.

G. Fasteners: In general, bolts, screws, studs and nuts shall comply with ES ISO 8992 and/or
the followings as appropriate.
1. Tolerances and product grades shall comply with ES ISO 4759-1.
2. Bolts shall comply with ES 2966.

H. Locks and Latches:


1. Comply with ES 2983.

I. Hinges:
1. Comply with the requirements of ES 1344 for hinge type and product to be fixed

Technical Specifications for Building Works 081100 - 5 Metal Doors and Frames
with steel door frames.
2. Comply with the requirements of ES 2969 for single axel hinges.

2.02 ALUMINUM MATERIALS

A. General: The materials type for aluminum shall comply with the requirements of ES 3139
and/or the followings as appropriate.
1. The materials type for aluminum shall comply with the requirements of ES 3139.
2. The chemical composition and forms of products for wrought aluminum and
aluminum alloys shall comply with ES ISO 209
3. The sheets, strips and plates of wrought aluminum and aluminum alloy shall comply
with ES ISO 6361.
4. Tubes and profiles of wrought aluminum and aluminum alloy shall comply with ES
ISO 6362.

2.03 DOORS

A. General: Doors shall comply with the requirements of ES 1595 and the following:
1. Construct doors with smooth flush surfaces without visible joints or seams on
exposed faces or stile edges, except around glass and louver panels. Continuously
weld vertical edges full height of door, grind smooth, and dress to achieve seamless
edge. Tack welded, putty filled edges are not acceptable.
2. Reinforce vertical edges by a continuous steel channel as per the requirements.
3. Close top and bottom of horizontal edges with appropriate steel channel spot welded
to the inside of the face sheets as per the requirements.
4. Continuously weld the closing end channels to the vertical edge reinforcing channel
at all four corners producing a fully welded exterior.
5. Provide appropriate flush steel top and bottoms caps, notched at both ends to fit
hinge and lock channels, installed with welds as per the requirements. Grind welds,
body fill and finish smooth.
6. Door Edges: Comply with the requirements.

2.04 FRAMES

A. General:
1. Furnish metal frames for doors, transoms, and other openings, as shown, of size and
profile as indicated.
a. In the absence of information in the Contract Documents, steel door frames
shall comply with the requirements of elevations and sizes indicated in ES
1344. They shall be manufactured from the profiles shown in ES 1344.
b. Internal steel door frames shall be supplied with a base tie.
c. External door frames shall be supplied with a sill.

B. Hinge fixing:
1. Comply with the requirements of ES 1344 for fixing hinges with steel door frames.
a. The outer surface of the hinge leaf fitted to the frame shall not project above the
surface of the rebate.

C. Fixing lugs: Unless otherwise specified or shown, comply with the following.
1. Steel door frame: Comply with the requirements of ES 1344 and the following for
supplying fixing lugs.
b. Three adjustable corrugated fixing lugs shall be supplied for each jamb.
c. The lugs shall be of mild steel sheet of not less than 1.2 mm nominal thickness.
d. Lugs shall be protected by zinc coating of average minimum thickness not less
than 0.002 mm or equivalent.

Technical Specifications for Building Works 081100 - 6 Metal Doors and Frames
2.05 FABRICATION

A. Fabricate steel door and frame units to be rigid, neat in appearance, and free from warp,
buckle and defects. Accurately form metal to required sizes and profiles, with minimum
radius for thickness of metal. Where practical, fit and assemble units in manufacturer's
plant. To assure proper assembly at Project site, clearly identify items that cannot be
permanently factory-assembled before shipment.
1. Fabricate steel door frame units in accordance with the requirements of ES 1344
unless specified in the Contract Documents otherwise.
a. Each frame shall consist of two jambs and a head member and, when
applicable, a transom and/or a sill.
b. Where a transom is used the rebate of the transom shall fit flush with the rebate
of the door frame.
c. The base tie of internal frames shall be braced with adjustable base tie to hold
the frames rigid during transit and erection.
d. External door frames shall be fitted with a sill fixed flush to the base of the
frame to suit the door frame profile.

B. Except as shown or specified otherwise the door leaves shall suit as defined in ES 1998.
C. Finish Hardware Reinforcements:
1. Comply with applicable referenced standards.

D. Finish Hardware Preparation:


1. Factory prepare doors and frames to receive mortised and concealed hardware,
including cutouts; reinforcing; drilling and tapping, in accordance with approved
Finish Hardware Schedule and templates furnished by hardware manufacturers.
2. Factory reinforced doors and frames to receive surface applied hardware. Drill and
tap for surface applied hardware at project site.

E. Finish Hardware Locations: Locate hardware reinforcements and mortises so hardware


locations comply with requirements of applicable referenced standards.

F. Clearances: Fabricate doors for their respective frames as per the manufacturing tolerance
limit and shall comply with the requirements of ES 1595.

PART 3 EXECUTION

3.01 EXAMINATION

A. Verification of Conditions: Examine substrates, areas and conditions, with installer


present under which frames are to be installed for defects that will adversely affect
execution and quality of Work. Do not proceed until unsatisfactory conditions are
corrected.

3.02 PREPARATION

A. Prior to installation adjust and securely brace door frames for squareness, alignment,
twist, and plumb complying with the required tolerances.

3.03 INSTALLATION

A. General: Install metal doors and frames plumb, rigid, properly aligned, and securely
fastened in place; comply with Drawings, Specifications and manufacturer's written
instructions. Securely anchor sub-framing to supporting structures, plumb and level and
properly prepared to receive aluminum doors and frames.

Technical Specifications for Building Works 081100 - 7 Metal Doors and Frames
1. Frames: Install frame of size and profile indicated. Set frames accurately in position;
plumbed, aligned, and braced securely until permanent anchors are set.
a. Remove temporary braces necessary for installation only after frames have
been properly set and secured.
b. Check plumb, square-ness, and twist of frames as walls are constructed. Adjust
as necessary to comply with installation tolerances.
c. Place frames in position, ensuring the base tie is set at correct height for
appropriate finished floor level.
d. Plumb to ensure frame is upright, square and free from twist.
e. Fix temporary struts between the jambs to prevent them from bulging inwards
due to the weight of the wall or partition.
f. Care should be taken not to distort the frame during construction.
g. Build the walls up each side at equal height.
h. Voids in the back of frame should be filled in solid with mortar as the work
proceeds.
i. The three lugs provided to each side should be spaced not more than 750 mm
apart.
j. Base ties should be removed after masonry has set and before finished floor is
laid.

2. Installation Tolerances: Adjust door frames for square-ness, alignment, twist, and
plumb by complying with the installation tolerance requirements of the referenced
standards.

B. Doors: Fit doors accurately in their frames, with appropriate clearances for jamb and
head, between bottom of door and top of threshold, etc., complying with the requirements
of the referenced standards.

3.04 PROTECTION

A. Provide protective covering to protect aluminum doors and frames from damage or
defacement after erection.

3.05 ADJUSTING AND CLEANING

A. Final Adjustments:
1. Check and readjust operating hardware items immediately before final inspection.
2. Leave Work in complete and proper operating condition.
3. Remove and replace defective work including doors or frames that are warped,
bowed, or otherwise unacceptable.

B. Clean foreign materials off metal doors and frames immediately after installation.

3.06 FINAL INSPECTION

A. Upon completion of the project, the Engineer’s representative will schedule a final
inspection to verify doors and frames are properly installed and adjusted. The contractor,
door and frame installer, and design representative will attend.

B. Upon verification, the design representative will certify in writing components are
properly installed and adjusted within referenced tolerances in accordance with this
specification. Include this certification in the Close-out Submittals.

END OF SECTION

Technical Specifications for Building Works 081100 - 8 Metal Doors and Frames
SECTION 081400

WOOD AND PLASTIC DOORS

PART 1 GENERAL

1.01 RELATED WORK SPECIFIED ELSEWHERE

A. Metal Frames: Section 081100.

B. Finish Hardware: Section 087100.

C. Glass and Glazing: Section 088100.

D. Painting: Section 099101.

1.02 REFERENCES

A. EBSC EN 1995-1-(1 & 2):2015: Design of Timber Structures.

B. ES 1998: Internal and External Wood Door-sets, Door Leaves and Frames – Part 1:
Specification for Dimensional Requirements.

C. ES 2050: Wood Preservation in Building Construction Part 2: Preventive Structural


Measures.

D. ES 1997-1: Glossary of Building and Civil Engineering Terms – General and


Miscellaneous – Section 1.3: Parts of Construction Works – Subsections 1.3.5: Doors,
Windows and Openings.

E. CP 151: British Standard Code of Practice for Doors and Windows including Frames and
Linings. Part 1. Wooden Doors.

F. BS 459: Specification for Match-boarded Wooden Door Leaves for External Use.

G. BS 745: Animal Glue for Wood.

H. BS 1204: Cold-setting Synthetic Resin Adhesives for Constructional Work in Wood


(Phenolic and Amino-plastic).

1.03 DEFINITIONS

A. The terms in this section shall comply with the terms and definitions of ES 1997-1 and
the following:
1. Opening: Void in a building element.
2. Jamb (1): Vertical part of a wall at an opening.
3. Jamb (2): Vertical side member of a frame of opening lining.
4. Lining: Dry covering to any internal building surface.
5. Frame: Surround to a door leaf, window, etc., that enables it to be fixed in position.
6. Door: Construction for closing an opening, intended primarily for access.
7. Door frame: Frame in which a door leaf moves.
8. Door jamb: Vertical side member of a door frame or door lining.

Technical Specifications for Building Works 081400 - 1 Wood And Plastic Doors
9. Door leaf: Movable part to close a door opening.
10. Door set: Complete unit supplied from a single source consisting of a door frame,
door leaf or leaves, essential building hardware and weather strip.
11. Sill: Construction providing a seating for a frame or the lower member of a frame.
12. Transom: Horizontal member dividing an opening or frame of a window or door.
13. Threshold (1): Horizontal member located at the foot of a door frame.
14. Threshold (2): Horizontal part of a wall or floor at the boot of an opening.
15. Mullion: Intermediate vertical member in an opening or frame.
16. Flush door: Door leaf that does not contain any raised or recessed features nor any
openings except those which may be required to receive building hardware.
17. Paneled door: Door leave that has stiles, rails and sometimes muntins, framed with
the spaces filled with panels.
18. Glazed door: Paneled door in which the panels are of glass or similar material.
19. Plastic door: Door with a door leaf made of plastic glazing sheet material.
20. Ledged door: Unframed door leaf composed of vertical boarding fixed to horizontal
ledges.
21. Ledged and braced door: Ledged door with diagonal brace or braces.
22. Framed and ledged door: Door leaf that has stiles and rails framed and filled in on
one face with boarding of lesser thickness than the surrounding frame.
23. Framed, ledged and braced door: Framed and ledged door with diagonal brace or
braces.
24. Boarding: The solid filling or cladding in a boarded door. When it is tongued and
grooved with beaded or V joints, it is known as ‘match-boarding’.
25. Tenon: The end of a member reduced in section to fit into a mortise.
26. Mortise: A hole, usually rectangular, formed in a member to receive a tenon.
27. Muntin: An intermediate framing member, usually vertical, famed into the rails.
28. Veneer: A thin layer of wood of uniform thickness.
29. Rail: A lay framing member framed into the stiles.
30. Stile: One of the side framing members into which the rails are framed.

1.04 SUBMITTALS

A. Shop Drawings: Show details, elevation, and construction for each door type, location
and installation requirements for Finish Hardware (including cutouts and reinforcements),
and accessory items.
1. Include a schedule of doors using the same reference numbers for details and
openings as those on the Contract Drawings.

B. Product Data: Catalog sheets, specifications, and installation instructions for each type
door specified.

C. Samples:
1. Sample of each door type, with panel (if any).
a. Factory Finished Doors: Include shop finish on samples.

2. Plastic Laminate Color Samples: Manufacturer’s standard color, patterns & textures.

D. Quality Control Submittals:


1. Affidavit required under Quality Assurance Article.

1.05 QUALITY ASSURANCE

A. Certifications: Affidavit by door manufacturer certifying that each door meets the
specified requirements and standards.

Technical Specifications for Building Works 081400 - 2 Wood And Plastic Doors
B. Fire Rated Doors: Carry metal label, fastened on hinge edge with drive screws, indicating
fire class/rating certified by an independent testing agency.

1.06 DELIVERY, STORAGE, AND HANDLING

A. Factory Finished Doors: Deliver doors in factory applied plastic bags or heavy paper
protective cartons. Mark packaging with sufficient identification to insure proper door
location.

B. Comply with manufacturer’s storage instructions.

1.07 PROJECT CONDITIONS

A. Environmental Requirements: Do not store doors within the building or install doors until
after completion of cast-in-place concrete, masonry, plastering, gypsum board and tile
Work, and until after the building has dried out.

PART 2 PRODUCTS

2.01 MATERIALS

A. Timber: Comply with the requirements of EBSC EN 1995-1-(1 & 2):2015.


1. Exposed Surfaces: As indicated on the Drawings or specified. Furnish matching
exposed surface material on both faces and both edges of each door unless otherwise
indicated.
2. Timber shall be thoroughly seasoned to the moisture content appropriate to Work.

B. Plastic Laminate: High pressure decorative laminates complying with applicable


Referenced Standards.

C. Adhesive (Glue): Comply with one of the following as appropriate.


1. Animal glue: Comply with BS 745.
2. Synthetic resin adhesives: Comply with BS 1204.

D. Preservatives: Shall comply with the requirements of the Referenced Standards.

E. Flashing for exterior doors: Flexible, non-corrosive, sheet metal and shall comply with
the requirements of the Referenced Standards.

F. Wood Louvers: Comply with applicable Referenced Standards.

2.02 FABRICATION

A. Door jambs:
1. Timber door Jambs shall be produced from specified or approved timber.
2. Door Jambs shall be supplied assembled unless the supply of knock down forms is
approved.
3. Transoms shall be scribed and framed to the iambs with mortise and tenon joints.
4. Door Jambs shall be rebated as detailed on drawings.
5. Fan light openings on door Jambs shall be provided as detailed on drawings.
6. Glazing beads shall be temporarily pinned in position at the time of delivery.

Technical Specifications for Building Works 081400 - 3 Wood And Plastic Doors
7. Door Jambs shall be notched to receive ironmongery. Notching shall he executed
only after the type of ironmongery and notching depth has been determined.
8. Unless approved, door Jamb shall be produced from full width timber and to the
finished wall thickness. The minimum unrebated jamb thickness shall be 40 mm.
Lists to cover joints between frame and wall on either face of frame, shall be milled
timber molded architrave not less than 50mm wide.
9. Assembled door frames shall have temporary diagonals and stretchers.
10. Door frames shall be screwed to milled timber grounds embedded in masonry. The
spacing of ground for jambs and heads shall not be more than 1000 mm centers.
11. Door frames may alternately be fixed using steel band cramps screwed or nailed to
the back of the frames and embedded in masonry. The distance between cramps
shall not exceed 1000 mm centers.

B. Glazed panel doors:


1. Glazed wood doors shall be produced from specified or approved timber.
2. Glazed wooden doors shall be supplied and assembled unless supply in knock down
form is approved.
3. All framing joints should be properly made.
4. Doors shall be produced as detailed on drawings. The side, top, bottom and
intermediate rails shall be mortised and tenoned.
5. Rails shall he produced from single width timber. Unless provided otherwise on
drawings, the unrebated sizes of rails shall not be less than 40mm thick and l00mm
wide or such width required to insert locks.
6. Doors shall be rebated and notched for ironmongery. Notches on doors shall not
extend beyond 10mm of the edge of the panel. If the ironmongery requires notching
beyond this limit, flat metal lining shall be provided to the inner faces of the notched
part in the depth and length of notching.
7. Notches shall be formed only after ironmongery has been examined and trial fitted
on sample door.
8. Doors shall be rebated for glazing and beads temporarily pinned to the doors.
9. Doors shall be hinged to frames at locations showing in schedules.

C. Match boarded doors: the types of match boarded doors can be classified as framed door
(‘framed and ledged’ or ‘framed, ledged and braced’) or unframed door (‘ledged’ or
‘ledged and braced’) or paneled and shall comply with the following requirements:
1. Comply with BS 459 for the requirements of door leaves for external use.
2. Comply with applicable Referenced Standards and the following in general:
a. Match boarded doors shall be produced from specified or approved timber.
b. Match boarded doors shall be supplied and assembled. Doors shall be produced
as detailed on drawings. The sides, top, bottom and intermediate rails of match
boarded doors shall be mortised and tenoned.
c. Rails shall be produced from single width timber. Unless provided otherwise on
drawings, the unrebated sizes of rails shall not be less than 40mm thick and
100mm width or such width required to insert locks.
d. Match board panels shall be tongued and grooved boards not less than 20mm
thickness and 80mm width. The panels shall be tightly and neatly tongued and
grooved & securely glued or secretly nailed to grooves in the intermediate rails.

D. Flush wood doors:


1. Flush wood doors for external use shall be produced from specified or approved
tongued and grooved timber. Flush wood doors for internal use shall be produced
from timber or panel hoards.

Technical Specifications for Building Works 081400 - 4 Wood And Plastic Doors
2. The type of panel boards shall be as shown in schedules or approved.
3. The finished thickness of flush doors shall not be less than 40mm.
4. Face panels on either side shall not be less than 150mm wide and 15mm thick.
5. Cores may alternately be formed in honey comb plywood of thickness not less than
4mm.
6. The panel boards shall be securely glued to the core.
7. Tongued and grooved timber if used, shall be neatly and tightly nailed to the core.
All outer edges of doors shall be lipped with milled timber to the width of the door
and showing not less than 10mm on face.
8. Doors shall be rebated and notched for ironmongery. Notches on doors shall not
extend beyond 10mm of the edge of the panel. If the ironmongery requires notching
beyond this limit, flat metal lining shall he provided to the inner faces of the notched
part in the depth and length of notching.
9. Notches shall be formed only after ironmongery has been examined and trial fitting
on sample door.
10. Doors shall be rebated for glazing and heads temporarily pinned to the doors.
11. Doors shall be hinged to frames at locations showing in schedules.

E. Interior plastic faced flush wood doors: Unless specified in the Contract Documents, use
factory applied plastic laminate faces with hardwood cross-banding over a solid glued wood
block (stave) core edge bonded to stiles and rails, complying with applicable Standards.
1. Plastic Laminate: Color, pattern, and texture as selected.
2. Factory applied plastic laminate on both vertical stile edges. Match face laminate.
3. Manufacturer’s standard close grain hardwood on both vertical stile edges, for paint
finish.
4. Light and Louver Beads: Manufacturer’s factory applied units of close grain
hardwood finished to match face laminate.
5. Factory fabricate and pre-fit doors to finished size including required clearances.
Pre-machine doors for mortise hardware and other required cutting of doors.
a. Comply with finish hardware schedule, door frame shop drawings and with
hardware templates required to insure proper fit and alignment of hardware.

F. Transom and Side Panels:


1. Panels of identical quality and appearance as associated wood doors where panels
are indicated in the same framing system as wood doors.

2.03 PREPARATION FOR PAINTING OR POLISHING

A. Surface for painting shall be cross-sanded.


1. For staining or polishing, they should be sanded in the direction of the grain.

B. All knots that will be exposed when the door and frame have been fixed should be treated
with knotting, and the whole, including the edges of the doors, primed in accordance with
the requirements of the Referenced Standards.

C. Factory priming for doors to receive paint finish:


1. Shop apply prime coat on all exposed surfaces and edges of wood doors scheduled
or indicated to receive paint finish as indicated.

Technical Specifications for Building Works 081400 - 5 Wood And Plastic Doors
PART 3 EXECUTION

3.01 PREPARATION

A. Condition doors to average prevailing humidity in installation area prior to hanging.

B. The bottom of frames and linings should be properly protected from damp.

C. Prepare doors to receive scheduled mortise hardware. Coordinate doors with the finish
hardware schedule and with the door frame shop drawings for proper location of mortise
hardware. Machine doors for hardware.

D. Exterior Doors: Brush coat surfaces of cutouts and surfaces which have been trimmed or
altered after fabrication with a compatible preservative.

E. Touch-up cut surfaces of factory primed doors with primer compatible with primer
specified for factory priming.

3.02 INSTALLATION

A. Install the Work of this Section in accordance with manufacturer’s printed installation
instructions and as per the requirements of the Referenced Standards, except as shown or
specified otherwise.

B. Fit doors to prepared frames for proper fit. Allow appropriate clearance at head and both
jambs. Trim doors when necessary by planning. Slightly chamfer edge of lock stiles.

C. Pre-fit Doors: Do not alter pre-fit factory finished doors.

D. Fire Rated Doors: Install doors in corresponding fire rated frames in accordance with the
requirements of the Referenced Standards.

E. All hinges, running gears and other moveable parts of ironmongery, especially for
hanging of doors, should be oiled and greased where necessary.

F. Factory finished doors: Field touch-up and restore finishes damaged during installation.

END OF SECTION

Technical Specifications for Building Works 081400 - 6 Wood And Plastic Doors
SECTION 084413

GLAZED ALUMINUM CURTAIN WALLS

PART 1 GENERAL

1.01 RELATED WORK SPECIFIED ELSEWHERE

A. Structural Metal Framing: Section 051000.

B. Joint Sealants: Section 079200.

C. Metal Windows: Section 085100.

D. Glass and Glazing: Section 088100.

1.02 REFERENCES

A. ES 3140: Code of Practice for Design of Non-Loadbearing External Vertical Enclosures


of Buildings.

B. ES 3161: Curtain Walling - Resistance to Wind Load - Performance Requirements.

C. ES 3211: Curtain Walling - Air Permeability - Performance Requirements and


Classification.

D. ES 3212: Curtain Walling - Air Permeability - Test Method.

E. ES 3213: Curtain Walling – Water-tightness - Performance Requirements and


Classification.

F. ES 3214: Curtain Walling – Water-tightness - Laboratory Test under Static Pressure.

G. ES 3224: Curtain Walling – Water-tightness - Site Test.

H. ES 3308: Curtain Walling - Resistance to Wind Load -Test Method.

I. ES 3139: Structural Use of Aluminum – Part 1. Code of Practice for Design.

J. ES 2961: Building Hardware – Gasket and Weather-stripping for Doors, Windows,


Shutters and Curtain Walling – Part 1: Performance Requirements and Classification.

K. BS 5516: Code of Practice for Design and Installation of Sloping and Vertical Patent
Glazing.

L. BS 6100:1.3.1: Glossary for Building and Civil Engineering Terms – Part 1. General and
Miscellaneous – Section 1.3 Parts of Construction Works – Subsection 1.3.1 Walls and
Cladding.

M. BS 6100:1.4.1: Glossary for Building and Civil Engineering Terms – Part 1. General and
Miscellaneous – Section 1.4 Materials – Subsection 1.4.1 Glazing.

Technical Specifications for Building Works 084413 - 1 Glazed Aluminum Curtain Walls
1.03 DEFINITIONS

A. The terms in this Section shall comply with the terms and definitions stated in BS
6100:1.3.1, BS 6100:1.4.1 and the following.
1. Cladding: External, vertical or near vertical non-loadbearing covering to a structure.
2. Curtain wall: Non-loadbearing wall positioned on the outside of a building and
enclosing it.
3. Glazing: Fixing infill of plastic glazing sheet or glass.
4. Infill: Assembly of single or composite materials which is inserted to form part of
the structure of a façade, panel or frame in order to fill any gaps or openings.
5. Patent glazing: A self-draining and ventilated system of dry glazing which does not
rely necessarily for its water-tightness upon external glazing seals. It consists
essentially of a series of longitudinal supporting members, i.e. patent glazing bars
and an infilling of glass or other suitable infilling material.
6. Patent glazing bar: Longitudinal supporting member in a patent glazing that spans
between structural members and incorporates water channels.
7. Stud: Vertical member in a framed wall.

1.04 SYSTEMS DESCRIPTION

A. Curtain wall system: includes thermally broken tubular aluminum sections with
supplementary support framing, shop fabricated, factory prefinished, vision glass, insulated
metal panel, spandrel infill, column covers, related flashings, anchorage and attachment
devices.

B. Assemble system to permit re-glazing of individual glass (and infill panel) units without
requiring removal of structural mullion sections.

C. No curtain wall framing member shall deflect, in a direction normal to plane of wall,
more than the required limit.

D. Provide system complete with framing, mullions, trim, fasteners, anchors, accessories,
concealed auxiliary members, and attachment devices for securing wall to structure as
specified or indicated.

E. Fully coordinate system accessories directly incorporated and adjacent to contiguous


related work and insure materials compatibility, deflection limitations, thermal movements,
and clearances and tolerances as indicated or specified.

F. Provide system with adequate allowances for expansion and contraction of components
and fastenings to prevent buckling damage, joint seal failure, glass breakage, and undue
stress on fastenings or other detrimental effects.

G. Provide wall system to accommodate tolerances in building frame and other contiguous
work as indicated or specified.

1.05 DESIGH REQUIREMENTS

A. Unless specified otherwise, glazed aluminum curtain walls shall be designed in


accordance with the requirements of ES 3140.

Technical Specifications for Building Works 084413 - 2 Glazed Aluminum Curtain Walls
1. The design shall satisfy the testing requirements of curtain walling stated in
applicable Referenced Standards.
2. The design shall include construction details for cleaning and maintenance of curtain
walls.
a. The design shall consider the safely of the workers performing cleaning and
maintenance works of curtain walls.

3. The design shall consider the glare effect of the curtain walls created by the
reflection of sunlight to be within permissible range as required by applicable
Referenced Standards and Regulatory Requirements.
4. Consider the design requirements of BS 5516 for patent glazing.

1.06 PERFORMANCE REQUIREMENTS

A. System shall meet or exceed all performance requirements specified in ES 3140 and other
Referenced Standards for Curtain Walling.

B. Curtain wall components shall have been tested in accordance with requirements of
applicable Referenced Standards and shall meet performance requirements specified.

C. System Design: Design and size components to withstand dead loads and live loads
caused by positive and negative wind loads acting normal to plane of wall.

D. Seismic Loads: Design and size components to withstand seismic loads and sway
displacement.

1.07 SUBMITTALS

A. Manufacturer's Literature and Product Data: Submit product data, samples, all the items
listed under Quality Control Submittals, and any proposed deviations from the Contract
Documents, at the same time as one complete package. Partial submittals will not be
considered unless specified or permitted by the Engineer.
1. Proposed Deviations from The Contract Documents: To be considered for approval,
proposed deviations must be submitted with the initial submittal package. Proposed
deviations submitted after the initial submittals package is approved will not be
considered or approved and may be cause for rejection of the previously approved
manufacturer or system.
2. Product Data: Catalog sheets, specifications, load tables, and installation instructions
for each material specified.
a. Contract Documents: Unless approved otherwise, the Contract Documents have
precedence over manufacturer’s details and specifications except when a
specific detail or condition is not addressed in the Contract Documents.
b. Manufacturer’s Details: Do not use or submit manufacturer’s details unless
there is an omission or proposed deviation from the Contract Documents. In
such instances, submit the proposed detail for approval. The proposed detail
shall be referenced directly to the related detail on the Contract Drawings.
c. Manufacturer’s Specifications: When there is a proposed deviation from the
Specifications of the Contract Documents, submit the proposed deviation for
approval. The proposed deviation shall be referenced directly to the related article
in the Contract Specifications.

B. Samples:

Technical Specifications for Building Works 084413 - 3 Glazed Aluminum Curtain Walls
1. Submit pairs of samples of each specified color and finish on 300 mm (12-inch) long
section by width of each tubular or extruded shape section or 300 mm by 300 mm (12-
inch by 12-inch) wide sections of sheet shapes.
2. Submit corner section of framing members showing fasteners, panels, glazing
methods, glazing materials, and weather-stripping. Submit one sample minimum
300 mm by 300 mm (12 inches by 12 inches). In lieu of submitting separate samples
for corner section, intermediate section, and panel, one composite sample
incorporating all components and features listed may be submitted.
3. Where normal color variations are anticipated, include 2 or more units in set
indicating extreme limits of color variations.

C. Shop Drawings:
1. Show elevations of glazed curtain wall system at 1:50 (1/4 inch) scale, metal gages,
details of construction, methods of anchorage, glazing details, and details of
installation.
2. Submit for curtain wall system, accessories, and mock-up. Tentative approval of
drawings shall be received before fabrication of mock-up. Final approval of
drawings shall be deferred pending approval of mock-up and accessories. Drawings
shall indicate in detail all system parts including elevations, full size sections,
framing, jointing, panels, types and thickness of metal anchorage details, flashing
and coping details, field connections, weep and drainage system, finishes, sealing
methods, glazing, glass sizes and details, fire-stopping insulation materials, and
erection details.
3. Operation and Maintenance Manuals:
a. Submit cleaning and maintenance instructions.

D. Glass:
1. Specified in Section 088100, Glass and Glazing.

E. Quality Control Submittals:


1. Design Data:
a. Submit structural and thermal calculations for complete wall assembly.
Structural calculations and design shop drawings shall be signed and sealed by
a professional structural engineer registered and licensed by recognized
authority.

2. Factory Test Reports:


a. Test Reports: Provide certified test reports, for each of following listed tests,
from a qualified independent testing laboratory showing that glazed aluminum
curtain wall system assembly has been tested in accordance with specified test
procedures and complies with performance characteristics as indicated by
manufacturer’s testing procedures. Manufacturer shall submit appropriate
testing numbers for specific tests indicated below.
1) Deflection and structural tests.
2) Water penetration tests.
3) Air infiltration tests.
4) Delamination tests.
5) Thermal conductance tests.
6) Sound transmission loss test.
7) Submit factory tests required except that where a curtain wall system or
component of similar type, size, and design as specified for this project has

Technical Specifications for Building Works 084413 - 4 Glazed Aluminum Curtain Walls
been previously tested within last year, under conditions specified herein,
resulting test reports may be submitted in lieu of listed testing.

F. Manufacturer's Certificates:
1. Submit Certificates of Compliance, with specification requirements, for the
following.
a. Metal extrusions.
b. Metal accessories.
c. Stating that aluminum has been given specified thickness of anodizing or
organic coating finish.
d. Indicating manufacturer’s and installer’s meet qualifications as specified.
e. Submit list of equivalent size installations, for both manufacturer and installer,
which have had satisfactory and efficient operation.

G. Manufacturer’s Field Reports:


1. Submit field reports of manufacturer’s field representative observations of curtain
wall installation indicating observations made during inspection at beginning of
project, during middle of installation and at conclusion of project. Indicate results of
field testing of mockup field panel, and any directions given Contractor for
corrective action.

1.08 QUALITY ASSURANCE

A. Qualifications:
1. Approval is required of products or service of proposed manufacturer, suppliers and
installers, and will be based upon submission by Contractor of certification that:
a. Manufacturers Qualifications: Manufacturer with five (5) years continuous
documented experience in design, fabrication, and/or installation of glazed
aluminum curtain wall systems of type and size required for that project.
b. Installer: Manufacturer approved in writing. Continuously installed glazed
aluminum curtain walls systems for previous five (5) years.
c. Manufacturer shall provide technical field representation at project site, as a
minimum, at start of project, during middle, towards end of project, and during
field testing of field mockup panel.
d. Testing Laboratory: Contractor retained. Engage an accredited commercial
testing laboratory to perform tests specified as required by the Engineer. Submit
information regarding testing laboratory’s facilities and qualifications of
technical personnel to perform testing specified in this section.
e. Qualification of Welders: Welding shall be performed by certified welders
qualified in accordance with applicable Referenced Standards, using
procedures, materials, and equipment of the type required for this work.

B. Pre-Installation Conference: Prior to starting installation of glazed curtain wall system,


schedule conference with Engineer’s Representative at the site to ensure following:
1. Clear understanding of drawings and specifications.
2. Onsite inspection and acceptance of structural and pertinent structural details
relating to curtain wall system.
3. Coordination of work of various trades involved in providing system. Conference
shall be attended by Contractor; personnel directly responsible for installation of
curtain wall system, flashing and sheet metal work, fire-stopping system and curtain
wall manufacturer and their Technical Field Representatives. Conflicts shall be
resolved and confirmed in writing.

Technical Specifications for Building Works 084413 - 5 Glazed Aluminum Curtain Walls
4. The conference shall be attended by the Contractor, the authorized system installer,
the person supervising the Work, the job foreman or crew chief, and the designer.
5. The Engineer’s Representative chairs the conference.

C. Mockup: Perform the following fully or partially in addition to or/and as required by the
Contract Documents, or as directed by the Engineer.
1. Construct, at job site, full size typical wall unit which incorporates horizontal and
vertical joints, framing, window units, panels, glazing, sealants, and other
accessories as detailed and specified. Mock-up wall unit location, size and design
shall be as indicated. Orient mockup to be facing full sun when constructed.
2. Performance Test:
a. Conduct performance test after approval of visual aspects has been obtained.
Finished work shall match approved mock-up.
b. Refer to the requirements for testing included in this Section of Specification or
applicable Referenced Standards.

3. Approved Mock-up:
a. After completion and approval of test results of job site mockup, as directed,
approved mock-up panel shall be used as minimum standard of comparison for
entire curtain wall system.

1.09 DELIVERY, STORAGE, AND HANDLING

A. Comply with the requirements for delivery, storage and handling of materials and
components stated in applicable Referenced Standards.

B. Prior to packaging for shipment from factory, mark wall components to correspond with
shop and erection drawings and their placement location and erection.

C. Prior to shipment from factory, place knocked-down lineal members in cardboard


containers and cover finished surfaces of members with protective covering of adhesive
paper, waterproof tape, or strippable plastic. Do not cover metal surfaces that will be in
contact with sealants after installation.

D. Inspect materials delivered to site for damage; unload and store with ventilation, free
from heavy dust, not subject to combustion products or sources of water, and shall permit
easy access for inspection and handling.

1.10 PROJECT CONDITIONS

A. Unless directed otherwise, do not execute the Work of this Section unless the Engineer’s
Representative is present.

B. Do not install the Work of this Section unless the substrate is dry and free of dirt and
debris.

C. Field Measurements:
1. Where glazed aluminum curtain wall systems are indicated to fit to other
construction, verify dimensions of other construction by field measurements before
fabrication and indicate measurements on Shop Drawings. Coordinate fabrication
schedule with construction progress to avoid delaying Work.

Technical Specifications for Building Works 084413 - 6 Glazed Aluminum Curtain Walls
1.11 WARRANTY

A. Provide a written guarantee in the name of the owner stating that the curtain wall system;
including but not limited to frames, glazing, panels, flashings, etc., is guaranteed against
material and workmanship for a period for ten (10) years from the date of Substantial
Completion.

1.12 MAINTENANCE

A. Provide maintenance manual for cleaning and maintenance of Glazed Aluminum Wall
and finishes.

PART 2 PRODUCTS

2.01 MATERIALS

A. General: Type of materials for glazed curtain wall components shall comply with the
requirements specified in this Section hereunder of specifications unless clearly indicated
in the Contract Documents.

B. Aluminum Framing Members and sheet:


1. Comply with the requirements of ES 3139.
2. Size and color: As indicated.

C. Glazing Materials:
1. As specified under Section 088100 Glass and Glazing.
2. Glazing Gaskets: Comply with the requirements of ES 2961.
3. Glass Sizes and Clearances:
a. Size: As indicated.
1) Verify actual sizes required by measuring frames.

b. Clearances:
1) Coordinate dimensions for glass and glass holding members to meet
applicable minimum clearances as per applicable Referenced Standards or
as recommended by glass manufacturer.

c. Do not nip glass to remove flares or to reduce oversized dimensions. All cutting
shall occur in factory.

4. Glass Setting Materials:


a. Provide head bead and drive wedge required for glass installation to suit curtain
wall system in accordance with the requirements of applicable Referenced
Standards or manufacture’s recommendations.

D. Steel Sections:
1. As indicated.

E. Patent glazing system:


1. General: All materials and components shall be of aluminum type and shall fulfill
the requirements of BS 5516. Materials and components include:
a. Patent glazing bar, bars, wings and sheaths.

Technical Specifications for Building Works 084413 - 7 Glazed Aluminum Curtain Walls
b. Transverse supporting members: Head, sills and transoms.

F. Primer:
1. Comply with applicable Referenced Standards

G. Joint Sealants and Accessories:


1. In accordance with requirements specified in Section 079200, Joint Sealants.
2. Comply with recommendations of sealant manufacturer for specific sealant
selections.
3. Provide only sealants that have been tested as per the requirements of applicable
Referenced Standards and approved by the Engineer’s Representative to exhibit
adequate adhesion to samples of glass and metal equivalent to those required for
project.

H. Fasteners:
1. Comply with applicable Referenced Standards.

2.02 FABRICATION

A. Curtain wall components


1. Shall be of materials and thickness indicated or specified. Details indicated are
representative of required design and profiles.
2. Maintain sightlines indicated on drawings. Unless specifically indicated or specified
otherwise, methods of fabrication and assembly shall be in accordance with
applicable Referenced Standards.
3. Perform fitting and assembling of components in shop to maximum extent
practicable. Anchorage devices shall permit adjustment in three directions. There
shall be no exposed fasteners.

B. Protection and Treatment of Metals:


1. Remove from metal surfaces lubricants used in fabrication and clean off other
extraneous material before leaving shop.

C. Metal sills and Closures:


1. Fabricate accessories, spandrel panels, trim closures of sizes and shapes indicated
from similar materials and finish as specified for wall system.

PART 3 EXECUTION

3.01 EXAMINATION

A. Prior to installation of glazed curtain wall system, arrange for representative(s) of


manufacturer to examine structure and substrate to determine that they are properly
prepared, and ready to receive glazed curtain wall work included herein.

B. Verifying Conditions and Adjacent Surfaces:


1. After establishment of lines and grades and prior to system installation examine
supporting structural elements. Verify governing dimensions, including floor
elevations, floor to floor heights, minimum clearances between curtain wall and
structural frames, and other permissible dimensional tolerances in building frame.

Technical Specifications for Building Works 084413 - 8 Glazed Aluminum Curtain Walls
3.02 PREPARATION

A. Take field dimensions and examine condition of substrates, supports, and other
conditions under which work of this section is to be performed to verify that work may
properly commence. Do not proceed with installation until unsatisfactory conditions have
been corrected.

B. Contact between aluminum and dissimilar metals shall receive a protective coating of
approved type [for example asphaltic paint] for prevention of electrolytic action and
corrosion.

3.03 INSTALLATION

A. Installation and erection of glazed curtain wall system and all components shall be in
accordance with the Contract Documents, the approved shop drawings and approved
deviations (if any) from the Contract Documents. In the absence of detail for installation
and erection of glazed curtain wall, comply with applicable Referenced Standards.
1. Coordinate the installation of the glazed curtain wall system with other Work of the
Contract.
2. Install the Work of this Section so the system is secure, watertight, plumb, and
straight and true to adjacent work.
3. Exposed metal shall be free of visible dents, scratches, tool marks, cuts, and other
imperfections.

B. Bench Marks and Reference Points:


1. Establish and permanently mark bench marks for elevations and building line offsets
for alignment at convenient points on each floor level. Should any error or
discrepancy be discovered in location of marks, stop erection work in that area until
discrepancies have been corrected.

C. Install glazed aluminum curtain wall system so as to maintain a virtually flat face cap,
with no visible bowing.

D. Installing Composite Vapor Retarder / Slip Sheet:


1. On steel decks the vapor retarder must be installed the same day the underlayment
board is installed.
2. Unprotected underlayment board will not be allowed.

E. Install entire system so that fasteners are not visible.

F. Tolerances:
1. As indicated, if not comply with applicable Referenced Standards.

G. Windows:
1. Refer to Section 085100, Metal Windows, for aluminum window requirements.
2. Install windows in accordance with details indicated and approved shop drawing
detail drawings.
3. Seal exterior metal to metal joints between members of windows, frames, mullions,
and mullion covers in accordance with requirements of Section 079200, Joint
Sealers. Remove excess sealant.

Technical Specifications for Building Works 084413 - 9 Glazed Aluminum Curtain Walls
4. After installing and glazing windows, adjust ventilators and hardware to operate
smoothly and to be weather-tight when ventilators are closed and locked. Lubricate
hardware and moving parts.
5. Install to make weather-tight contact with frames when ventilators are closed and
locked. Do not cause binding of sash or prevent closing and locking of ventilator.
a. Provide for ventilating sections of all windows to insure a weather-tight seal
meeting infiltration tests specified.
b. Use easily replaceable factory-applied weather-stripping of approved
manufacturer's stock type.

H. Joint Sealants:
1. Joint Sealants: Shall be in accordance with requirements of Section 079200, Joint
Sealants.
2. Surfaces to be primed and sealed shall be clean, dry to touch, free from frost,
moisture, grease, oil, wax, lacquer, paint, or other foreign matter. Enclose joints on
three sides. Clean out grooves to proper depth. Joint dimensions shall conform to
approved detail drawings with a required tolerance requirement. Apply compound
during convenient atmospheric conditions complying with the ambient temperature
requirements of applicable Referenced Standards. Clean out loose particles and
mortar just before sealing. Remove protective coatings or coverings from surfaces in
contact with sealants before applying sealants or tapes. Solvents used to remove
coatings shall be of type that leaves no residue on metals.
3. Match approved sample. Force compound into grooves with sufficient pressure to
fill grooves solidly. Sealing compound shall be uniformly smooth and free of
wrinkles and, unless indicated otherwise, shall be tooled and left sufficiently convex
to result in a flush joint when dry. Do not trim edges of sealing material after joints
are tooled.

I. Glass:
1. Refer to Section 088100, Glass and Glazing, and Contract Drawing for glass types.
2. Install in accordance with the Contract Documents and approved deviations (if any)
from the Contract Documents. In the absence of detail for installation of glass, comply
with applicable Referenced Standards.
3. Before installing glass, inspect sash and frames to receive glass for defects such as
dimensional variations, glass clearances, open joints, or other conditions that will
prevent satisfactory glass installation. Do not proceed with installation until defects
have been corrected.
4. Clean sealing surfaces at perimeter of glass and sealing surfaces of rebates and stop
beads before applying glazing compound, sealing compound, glazing tape, or
gaskets. Use only approved solvents and cleaning agents recommended by
compound or gasket manufacturer. All sashes shall be designed for outside glazing.
Provide continuous snap in glazing beads to suit glass as specified.
5. Provide adequate means to weep incidental water and condensation away from
sealed edges of insulated glass units and out of wall system.

3.04 ADJUSTING

A. Adjust windows, doors or revolving doors to provide a tight fit at contact points and
operate easily.

B. Adjust weather-stripping to make even contact with surfaces.

Technical Specifications for Building Works 084413 - 10 Glazed Aluminum Curtain Walls
C. Adjust operating hardware and moving parts.

3.05 CLEANING

A. Install curtain wall frame and associated metal to avoid soiling or smudging finish.

B. Clean metal surfaces promptly after installation, exercising care to avoid damage to
coatings.

C. Remove excess glazing and sealant compounds, dirt, and other substances.

D. Follow recommendations of manufacturer in selection of cleaning agents. Do not use


cleaning agents containing ammonia or other compounds that might damage finished
metal surfaces.

E. Replace cracked, broken, and defective glass with new glass at no additional cost to
Procuring Entity. Just prior to final acceptance of curtain wall system clean glass surfaces
on both sides, remove labels, paint spots, compounds, and other defacements, and clean
metal fixed panels. Remove and replace components that cannot be cleaned successfully.

3.06 FIELD QUALITY CONTROL

A. Testing Agency: Engage accredited commercial qualified independent testing and


inspecting agency to perform field quality-control tests specified, and to prepare test
reports: Submit information regarding testing laboratory's facilities and qualifications of
technical personnel to Engineer’s Representative for approval.

B. Conduct field check test for glazed aluminum curtain wall system for those performance
requirements indicated and required by the Engineer’s Representative for compliance
with the requirements of applicable Referenced Standards.

3.07 PROTECTION

A. After installation, protect windows, and other exposed surfaces from disfiguration,
contamination, contact with harmful materials, and from other construction hazards that
will interfere with their operation, or damage their appearance or finish. Protection methods
shall be in accordance with recommendations of product manufacturers or of applicable
Referenced Standards. Remove paper or tape factory applied protection immediately after
installation. Clean surfaces of mortar, plaster, paint, smears of sealants, and other foreign
matter to present neat appearance and prevent fouling of operation. In addition, wash with
a stiff fiber brush, soap and water, and thoroughly rinse. Where surfaces become stained or
discolored, clean or restore finish in accordance with recommendations of product
manufacturer or applicable Referenced Standards.

END OF SECTION

Technical Specifications for Building Works 084413 - 11 Glazed Aluminum Curtain Walls
[THIS PAGE IS LEFT BLANK INTENTIONALLY]
SECTION 085100

METAL WINDOWS

PART 1 GENERAL

1.01 RELATED WORK SPECIFIED ELSEWHERE

A. Joint Sealers: Section 079200.

B. Glass and Glazing: Section 088100.

C. Field Painting: Section 099101.

1.02 REFERENCES

A. EBSC EN 1993:2015: Design of Steel Structures.

B. ES 1566: Performance of Windows. Classification for Weather Tightness (Including


Guidance on Selection and Specification).

C. ES 1595: Specification for Steel Windows, Sills, Window Boards and Doors.

D. ES ISO 630-1: Structural Steels – Plates, Wide Flats, Bars, Sections and Profiles.

E. ES ISO 630-2: Structural Steels – Part 2: Technical Delivery Requirements for Hot-
Finished Hollow Sections.

F. ES ISO 6929: Steel Products – Definitions and Classification.

G. ES ISO 4995: Hot-Rolled Steel Sheet of Structural Quality.

H. ES ISO 4997: Cold-Reduced Steel Sheet of Structural Quality.

I. ES ISO 6316: Hot-Rolled Steel Strip of Structural Quality.

J. ES ISO 4998: Continuous Dip Zinc Coated Carbon Steel Sheet of Structural Quality.

K. ES ISO 657: Hot-Rolled Steel Sections.

L. ES ISO 9328-1: Steel Flat Products for Pressure Purposes – Technical Delivery
Conditions Part 1: General Requirements.

M. ES ISO 9328-2: Steel Flat Products for Pressure Purposes – Technical Delivery
Conditions Part 2: Non-Alloy and Alloy Steels with Specified Elevated Temperature
Properties.

N. ES 2947: Building Hardware Cylinder for Locks – Requirements and Test Methods.

O. ES 2966: Building Hardware – Door and Window Bolts – Requirements and Test
Methods.

P. ES 2969: Building Hardware – Single Axis Hinges – Requirements and Test Methods.

Technical Specifications for Building Works 085100 - 1 Metal Windows


Q. ES 2983: Building Hardware – Locks and latches – Mechanically Operated Locks,
Latches, and Locking Plates – Requirements and Test Methods.

R. ES 1997-1: Glossary of Building and Civil Engineering Terms – General and


Miscellaneous – Section 1.3: Parts of Construction Works – Subsections 1.3.5: Doors,
Windows and Openings.

S. ES 3139: Structural Use of Aluminum – Part 1: Code of Practice for Design.

T. ES ISO 209: Wrought Aluminum and Aluminum Alloys – Chemical Composition and
Forms of Products.

U. ES ISO 6361: Wrought Aluminum and Aluminum Alloy Sheets, Strips and Plates.

V. ES ISO 6362: Wrought Aluminum and Aluminum Alloy Extruded Rods/ Bars, Tubes and
Profiles.

1.03 DEFINITIONS

A. The terms in this section shall comply with the terms and definitions of ES 1997-1 and
the following:
1. Window: Construction for closing a vertical or near vertical opening in a wall or
pitched roof that will admit light and may admit fresh air.
2. Opening: Void in a building element.
3. Jamb (1): Vertical part of a wall at an opening.
4. Jamb (2): Vertical side member of a frame of opening lining.
5. Lining: Dry covering to any internal building surface.
6. Frame: Surround to a door leaf, window, etc., that enables it to be fixed in position.
7. Window frame: Frame that contains the lights of a window.
8. Transom: Horizontal member dividing an opening or frame of a window.
9. Mullion: Intermediate vertical member in an opening or frame.
10. Window jamb: Vertical side member of a window frame or window lining.
11. Light: Individual glazed unit of a window.
12. Sash: Framed opening light that slides.
13. Sill: Construction providing a seating for a frame or the lower member of a frame.
14. Head: Top member, usually horizontal, of a frame or opening lining.

1.04 DESCRIPTION

A. Window Classification:
1. Weather Tightness: Complying with ES 1566.
2. Bullet Resistance: Complying with ES 3228.
3. Explosion Resistance: Complying with ES 3202.
4. Mechanical Durability: Complying with ES 2985.

1.05 PERFORMANCE REQUIREMENTS

A. Wind Resistance Test: Complying with ES ISO 6612.

B. Air Permeability Test: Complying with ES ISO 6613.

C. Thermal Performance: Complying with ES ISO 12567-1.

Technical Specifications for Building Works 085100 - 2 Metal Windows


D. Structural Performance: Complying with ES ISO 630-1 & ES ISO 630-2.

1.06 SUBMITTALS

A. Shop Drawings: Furnish for each type window included in project.


1. Layout and installation details, including anchors, support framing and sheet metal
trim members.
2. Elevations of continuous work and typical window unit elevations as per the
standard scale.
3. Full-size section details of typical composite members, including reinforcement.
4. Hardware.
5. Accessories.
6. Glazing details.
7. Color charts for standard finishes and sealants.

B. Product Data: Furnish for each type of window required, including:


1. Construction details and fabrication methods.
2. Profiles and dimensions of individual components.
3. Data on hardware, including sweep lock, keeper, lift handles, accessories, and
finishes.
4. Recommendations for maintenance and cleaning of window surfaces.

C. Samples:
1. Corner section of frame, sash, etc. showing materials and construction.
2. One window unit of each type.
3. Hardware: Each item required.
4. Color Samples for Factory Prefinished Windows: Manufacturer's standard colors for
specified finish.

D. Quality Control Submittals:


1. Test Reports: Window manufacturer provide certified test report from a qualified
independent testing laboratory engaged in testing windows to verify that his metal
window assembly has been tested in accordance with specified test procedures and
products comply with these minimum test performance characteristics indicated.
Test reports shall have been made within current year.
2. Manufacturer’s Certificate:
a. Stating metal members have been given specified thickness of prime coat
and/or organic coating finish.
b. Indicating manufacturer and installer’s meet qualifications as specified.

E. Contract Closeout Submittals:


1. Operation and Maintenance Data: Deliver 2 copies, covering the installed products,
including instructions for cleaning and touching-up finish, to the Engineer's
Representative.

1.07 QUALITY ASSURANCE

B. Testing Agency:
1. Wind resistance, air permeability, thermal and structural performance tests shall be
performed by a qualified independent testing laboratory.

Technical Specifications for Building Works 085100 - 3 Metal Windows


1.08 DELIVERY, STORAGE, AND HANDLING

A. Deliver metal window units and related components in manufacturer’s original, unopened
protective packaging labeled for identification with manufacturer's name and brand and
contents. Use padded blankets or other approved protective wrapping for glass,
decorative metal work, and other exposed elements.
1. Do not deliver metal window units until work is ready for their installation.
2. Inspect components for damage upon delivery. Do not install metal window units
with dimples or dents. Remove and replace damaged components at no additional cost.

B. Store metal window units and related components, in positions necessary to prevent
twisting, in weather-tight and dry storage facility in their original shipping containers
with protective wrapping or packaging securely in place, in accordance with
manufacturers written instructions.

C. Protect finish from damage from handling, weather and construction operations before,
during and after installation.

1.09 WARRANTY

A. Warranty: Submit written warranty, in accordance with the Contract Requirements.

PART 2 PRODUCTS

2.01 STEEL MATERIALS

A. Windows and Frames: Unless otherwise shown or specified, the grade of materials,
properties, ductility and tolerance requirements, fracture toughness, etc., for steel
windows shall comply with the requirements stated in EBSC EN 1993:2015 and/or the
following standard requirements as appropriate.
1. Hot Rolled Steel Sheets and Strip:
a. The structural quality for hot-rolled steel sheet shall comply with ES ISO 4995.
b. Hot-rolled steel sections shall comply with ES ISO 657.
c. The structural quality for hot-rolled steel strip shall comply with ES ISO 6316.

2. Cold Rolled Steel Sheets:

a. The structural quality for cold-reduced steel sheet shall comply with ES ISO
4997.

3. Galvanized Steel Sheets:


a. The structural quality for continuous dip zinc coated carbon steel sheet shall
comply with ES ISO 4998.

B. Glazing Beads: Unless otherwise shown or specified, comply with the requirements of
the Referenced Standards.
1. Finish: Finish shall match windows.

C. Hardware:
1. Lever Handles and Knob Furniture: complying with ES 3004.

Technical Specifications for Building Works 085100 - 4 Metal Windows


2. Locks and Latches: complying with ES 2983.

D. Weather-stripping: Complying with ES 1566.

E. Mullions and Transom Bars: Unless otherwise shown or specified, comply with the
requirements of the Referenced Standards.

F. Locks and Latches:


1. Comply with ES 2983.

G. Hinges:
1. Comply with the requirements of appropriate Referenced Standards for hinge type
and product to be fixed with steel door frames.
2. Comply with the requirements of ES 2969 for single axel hinges.

H. Accessories:
1. Anchors: Anchors, clips, fittings, and related fasteners shall be galvanized or
cadmium plated steel, unless otherwise approved.
2. Fasteners: In general, bolts, screws, studs and nuts shall comply with ES ISO 8992
and/or appropriate Referenced Standards as appropriate.

I. Sealing Mastic: Non-staining sealant material of approved quality and recommended by


window manufacturer.

2.02 ALUMINUM MATERIALS

A. General: The materials type for aluminum window shall comply with the requirements of
ES 3139:2006 and/or the followings as appropriate.
1. The materials type for aluminum shall comply with the requirements of ES 3139.
2. The chemical composition and forms of products for wrought aluminum and
aluminum alloys shall comply with ES ISO 209.
3. The sheets, strips and plates of wrought aluminum and aluminum alloy shall comply
with ES ISO 6361.
4. Tubes and profiles of wrought aluminum and aluminum alloy shall comply with ES
ISO 6362.

2.03 FABRICATION

A. General: Fabricate metal windows in accordance with approved shop drawings. Form
sections in one piece, straight, true and smooth. Prior to fabrication, all hot rolled steel
sections shall be cleaned by shot blasting. Provide drips and weep holes in accordance
with manufacturer’s standard practice.
1. Attachment of manufacturer's metal nameplates shall not be permitted on any
window surface.

B. Frame: Members shall be modified channel shapes. Corners of frame and ventilators shall
be mitered or coped then solidly welded. Head and jamb members shall have integral
screen-stops. Integrally roll continuous flange at jambs and heads to form a caulking stop
between facing and backing masonry. Exposed and contact surfaces shall be finished
smooth, flush, with adjacent surfaces.

Technical Specifications for Building Works 085100 - 5 Metal Windows


C. Sills: Sills shall have stepped rebates to receive lower sash bottom rail, which shall be
kept clear of sill wash. Sills shall not be perforated at any point in their full length. Weld
strap anchors to underside of sill, or screw to tapped lugs welded thereto.

D. Sash: Rails shall be tubular. Stiles may be tubular or modified channel shape. Stiles and
rails shall be formed in one piece from single strips. Make sash rebates minimum 15 mm
(19/32 inch). Make interior horizontal top surfaces of both meeting rails flat and in same
plane. Meeting rails shall have tight contact with wedge blocks at jambs when sash is
closed. Cope, end-lap and weld all corners of sash.

E. Glazing: Design windows for interior glazing. Provide continuous removable snap-in
metal glazing beads to suit specified glazing.

F. Mullions: Provide manufacturer's standard or a structural shape mullion at multiple unit


openings. Make mullions full height of opening and embed them to minimum depth of
125 mm (5 inches) into sill, or securely anchor at head and sill with zinc-coated sheet
steel extensions, standard bent-clips or offset shapes of 1.7 mm (14 gauge) zinc-coated
steel.

G. If windows and interior metal window trim are installed as complete units, mullions may
be anchored at head by means of 5 mm (3/16 inch) steel plate clip bolted to mullion and
welded to lintel, and supported at sill with 2.3 mm (12 gauge) zinc-coated steel bent clips
welded to mullion.

H. Closures: Miter or cope closure corners and fit with tightly closed joints. Secure closures
to window frames with non-corrosive machine screws or expansion rivets, and to
masonry with fasteners specified.

I. Reinforcing: Reinforce window frames for attachment of screens, screen hardware or


travel-limit lug. Full or limited length reinforcing plates shall be welded to back of
frames, and shall be 3 mm (1/8 inch) thick and of sufficient width to securely hold fasteners.

J. Welding: Dress all exposed welds and joints, flush and smooth.

K. Fasteners for Anchoring: Where type, size or spacing of fasteners for securing windows
and accessories to building construction is not shown or specified, use expansion or
toggle bolts or screws, recommended by manufacturer for construction material adjacent
to window units. Bolts or screws: Minimum 6 mm (1/4 inch) diameter and spaced not
over 600 mm (24 inches) on centers.
1. Expansion shield and bolt assemblies shall provide holding power beyond tensile
and shearing strength of bolt.
2. Power actuated drive pins may be used for securing anchors to concrete if
recommended by manufacturer.

L. Weather-stripping: Install weather-strips, as standard with manufacturer, at head, jambs,


sill, and meeting rails of sash and of impost. Weather-strip shall be applied to both
integral weather-strip grooves of aluminum weather-strip adapter. Secure weather-strip
adapter to frame surface.

M. Tolerance for Window Size (height and width) Dimensions: Comply with applicable
Referenced Standards.

Technical Specifications for Building Works 085100 - 6 Metal Windows


N. Hardware: Unless otherwise shown or specified, comply with applicable Referenced
Standards for use with the particular type of window, location, and screen condition.

2.04 SHOP FINISHES

A. Paint Finishes:
1. Prime Coat: After fabrication, steel windows, fins, mullions, cover plates and
associated parts shall be cleaned, properly treated, prime painted with
manufacturer’s standard prime paint.
2. Factory Finish: After fabrication, for type of factory finish selected, steel windows
and associated components shall be cleaned, and shall be given appropriate
treatments in accordance with applicable Referenced Standards:

PART 3 EXECUTION

3.01 EXAMINATION

A. Window openings shall conform with details, dimensions and tolerances shown on
window manufacturer’s approved shop drawings.

B. Conditions which may adversely affect window installation shall be brought to


Contractors attention, for repair, prior to commencement of window installation. Do not
proceed with window installation until unsatisfactory conditions have been corrected.

C. Wash-down of adjacent masonry shall be completed prior to erection of windows to


prevent damage to window finish by cleaning materials.

3.02 INSTALLATION

A. General: Windows specified under this section shall be installed by experienced


personnel as approved by window manufacturer.

B. Install windows in strict accordance with approved shop drawings.


1. Set units plumb, level and true to line, without warp or rack of frames.
2. Anchor units securely to surrounding construction with a minimum of three
adjustable asphalt coated or galvanized steel anchors with approved fasteners in
accordance with manufacturer’s recommendations.
3. Exterior joints between sash, trim and mullions shall be properly sealed watertight
with an approved sealant as specified in Section 07 92 00, JOINT SEALANTS, and
neatly pointed. Finished work shall have weather-tight joints.

C. Protect window equipment during construction.

D. Upon complete installation of all windows and accessories, and before acceptance of
work, adjust all movable sash and operating mechanism for free and easy operation, and
defects of any nature.

E. Furnish certificate, signed by both contractor and window manufacturer, stating that
installation of windows was done by installers approved by manufacturer of windows.

Technical Specifications for Building Works 085100 - 7 Metal Windows


F. Install one window cleaning anchor at each side edge of each window unit.

3.03 ADJUSTING AND CLEANING

A. Adjust ventilators and hardware for smooth operation and weather-tight closure.
Lubricate hardware and other moving parts.

B. Clean window units promptly after completion of installation.

3.04 PROTECTION

A. Protect windows from damage until final inspection and acceptance.

END OF SECTION

Technical Specifications for Building Works 085100 - 8 Metal Windows


SECTION 087100

FINISH HARDWARE

PART 1 GENERAL

1.01 REFERENCES

A. ES 2947: Building Hardware Cylinder for Locks – Requirements and Test Methods

B. ES 2311: Building Hardware – Controlled Door Closing Devices – Requirements and


Test Methods.

C. ES 2966: Building Hardware – Door and Window Bolts – Requirements and Test
Methods

D. ES 2969: Building Hardware – Single Axis Hinges – Requirements and Test Methods.

E. ES 2954: Building Hardware – Hardware for Sliding Doors and Folding Doors –
Requirements and Test Methods

F. ES 1524: Specification for Locks and Latches for Doors in Buildings.

G. ES 2983: Building Hardware – Locks and latches – Mechanically Operated Locks,


Latches, and Locking Plates – Requirements and Test Methods.

H. ES 2984: Building Hardware – Gasket and Weather-stripping for Doors, Windows,


Shutters, and Curtain Walling – Part 1: Performance Requirements and Classification.

I. ES 2943: Building Hardware – Electrically Powered Hold-open Devices for Swing Doors
- Requirements and Test Methods.

J. ES 2959: Building Hardware – Corrosion Resistance - Requirements and Test Methods.

K. ES 2926: Building Hardware – Emergency Exit Devices Operated by a Lever Handle or


Push Pad - Requirements and Test Methods.

L. ES 2942: Building Hardware – Panic Exit Devices Operated by a Horizontal Bar -


Requirements and Test Methods.

M. ES 2944: Building Hardware – Door Coordinator Devices - Requirements and Test


Methods.

N. ES 3004: Building Hardware – Lever Handle and Knob Furniture - Requirements and
Test Methods.

O. BS 6000-1-3-6: Glossary of Building and Civil Engineering Terms. Part 1 – General and
Miscellaneous – Section 1.3: Parts of Construction Works – Subsections 1.3.6: Jointing
Products, Builders’ Hardware and Accessories.

Technical Specifications for Building Works 087100 - 1 Finish Hardware


1.02 DEFINITIONS

A. The terms in this section shall comply with the terms and definitions of BS 6000-1-3-6
and the following:
1. Builders’ hardware: Fasteners, fastenings and fittings.
2. Fastener: Jointing component that is used to operate a door, window, shutter, gate
and drawer.
a. Lock: Fastener controlled by a key or similar device that secures a movable
component within a frame or opening.
b. Latch: Fastener, self-engaging and usually operable from both sides of a
component that holds it in a closed position and is released by hand.
c. Key: Device that is removable and portable and is used to operate a fastener.

3. Fastening: Jointing component that is used for connecting one part to another.
a. Hinge: Fastening between two adjacent parts that permits rotary movement of
one part relative to the other about a single axis.
b. Screw: Fastening, with a spiral or helical threaded shank and indented head that
is inserted into position by turning.
c. Hanger: Metal section used to suspend one component from another.

4. Fitting: Small component, usually of metal, other than a fastener that is fixed to a
primary component for a specific purpose.
a. Handle: Fitting for opening and closing doors windows, gates and drawers by
hand.
b. Knob: Handle of spherical, ovoid or similar form.
c. Door stop: Fitting fixed to a floor or wall to limit the opening of a door or leaf.

5. Door plate: Plate to protect part of the surface of a door leaf.


a. Kicking plate: Door plate fixed across the bottom of a door leaf.

1.03 SUBMITTALS

A. Finish hardware submittals:


1. Finish Hardware Schedule: Submit Hardware Schedule, if required by the Engineer,
which includes complete hardware sets for each door and frame shown on Door
Schedule.

2. Product Data: Furnish Manufacture's specification, catalogues and other data


required to demonstrate compliance of hardware and components to the standards
set in the schedule for approval prior to placement order. In addition to this, the
schedule to be submitted for approval shall incorporate the following:
a. Each hardware item shall be identified by manufacturer, manufacturer's
catalogue number, the location of the item in the works and the number of keys
(if any).
b. Manufacturers' catalogue to demonstrate methods of fixing.
c. Details, templates, and physical samples to demonstrate that they neatly
interface with the work on which they are to be installed.

3. Submit samples as requested.


a. If samples are required to be submitted such samples shall be submitted for
inspection and or approval within the time limit set at the time of request of the

Technical Specifications for Building Works 087100 - 2 Finish Hardware


samples. Such samples, when submitted, shall indicate that, they interfaces with
the joinery or metalwork item they are to be installed on.

B. Closeout submittals:
1. Operation and Maintenance Manuals: Furnish the necessary hard copies with the
project name and number displayed on the front cover and spine. Include:
a. List of Manufacturers.
b. Approved Finish Hardware Schedule.
c. Approved Manufacturers’ Product Data Sheets.
d. Manufacturer’s operation, installation, maintenance, and repair instructions for each
type of hardware furnished.
e. Parts List for each type of finish hardware furnished.
f. Manufacturers’ dated written warranty for each type of finish hardware furnished.
g. Certifications: Written certification from Contract that their products are installed
according to manufacturers’ printed installation instructions, are operating properly.
h. Special Tools: List of special tools, if any, required to install hardware, and their
purpose.

1.04 QUALITY ASSURANCE

A. Installers:
1. Only workmen who are thoroughly trained and experienced in the installation of
hardware and fixing of joinery and metalwork on which the hardware is to be fixed
shall be employed for hardware installation.

B. On Site Pre-installation Conference: Before finish hardware installation begins, the


Engineer’s Representative will call a conference at the site to review Finish Hardware
Specifications, approved Finish Hardware Submittals, and to discuss requirements for the
Work including:
1. Hardware delivery and storage.
2. Hardware labeling by door number.
3. Hardware locations.
4. Potential location conflicts.
5. Hardware installation sequence and responsibility.
6. Required accessories and fasteners.
7. Continuous hinge installation.
8. Surface overhead stops and closer template and adjustments.
9. Special tools and maintenance items.
10. Hardware Closeout requirements.
11. Hardware Warranties.

C. Pre-installation Conference Attendance:


1. The Contractor, authorized finish hardware installers, and the site project manager
shall attend the conference.
2. The Engineer’s Representative conducts the meeting.

D. Uniformity of Hardware and Single Source Responsibility:


1. For each kind of hardware provide product(s) of a single manufacturer otherwise
finish of hardware shall be such that all components exposed to view shall have
matching finish even if supplied by different manufacturers.

Technical Specifications for Building Works 087100 - 3 Finish Hardware


1.05 DELIVERY AND STORAGE

A. Coordinate delivery to avoid delay.

B. Packing and Marking: Individual units of hardware shall, before delivery to site, be
packed separately by complete with fastenings and appurtenances clearly marked on the
outside to indicate contents. The marking shall he either by name or number cross
referenced to the schedule showing the item of work on which it is to be installed.

C. Clearly label each item for identification and installation location as it corresponds to the
approved Finish Hardware Schedule and subsequent information bulletins.

D. Deliver hardware to the jobsite in the manufacturers’ original packages complete with
fasteners, parts, installation instructions, and templates required for proper installation.

E. Inventory hardware at jobsite to identify shortages or backorders. Resolve delivery


shortages and damaged items prior to installing hardware.

F. Precaution shall be taken to protect hardware in transit, at the site and during installation.
All require or replacements as are necessary, when instructed, shall be made to approval
at no additional cost to the Employer.

G. Store finish hardware where directed by Engineer’s Representative. Provide locked, dry
storage for finish hardware.

1.06 WARRANTY

A. Manufacturer’s Warranty: Ten year minimum warranty for door closers, unless specified.

B. Manufacturer’s Warranty: Three year minimum for locksets, unless specified.

PART 2 PRODUCTS

2.01 ACCESSORIES

A. Provide brackets, plates, arms, spacers, and special templates to mount door closers in
combination with overhead stops and coordinators, on narrow top rails and for special
ceiling and jamb conditions.

2.02 FASTENINGS

A. Screws, bolts and other fasteners of suitable size and type to anchor the hardware for long
life shall be provided. Fastenings, where necessary, shall be expansion shields, toggle bolts,
sex bolts or other approved anchors, recommended by the manufacturer and harmonizing
with the hardware as to material and surface finish.

2.03 MATERIALS AND FINISHES

A. General: Unless specified in the Contract Documents, materials and finishes shall comply
with the requirements stated in the applicable Referenced standards.

Technical Specifications for Building Works 087100 - 4 Finish Hardware


2. Finished surfaces of one material whether extruded, rolled, cast or stamped, shall
match exactly in color and texture and all finishes visible on a door face shall be
visually identical, unless otherwise specified.
3. All concealed components including lock bodies shall be protected by the
manufacturer's standard finish which shall, where applicable, comply with the
applicable Referenced standards.
4. Iron or steel surfaces shall be protected by galvanizing, zinc or cadmium plating or
other approved corrosion resistance methods.
5. Suitable, matching, metric, positive drive fixings of correct types & lengths shall be
provided for background constructions, with visible finishes to match the item fixed.

B. Hinges:
1. Hinges and pivots shall be of the appropriate class for the door size, weight and
duty, with heavy-duty, maintenance free, concealed bearings.
2. Hinges shall be stainless steel, all finished to match other hardware on the door
face, including plating to match brass, bronze or other finishes, where required.
3. Hinges shall be countersunk drilled, fixed with matching screws & of appropriate
type.
4. Comply with the requirements of ES 2969 for single axis hinges.

C. Locks, Latches and Bolts:


1. Comply with the requirements of ES 2983 for mechanically operated locks, latches,
and locking plates.
2. Comply with ES 2966 for bolts used for doors and windows.
3. Comply with the requirements of ES 2947 for cylinder for locks.

D. Controlled door closing devices:


1. Comply with the requirements of ES 2311 for manually operated door closing
devises for swinging doors.
2. Provide all-weather fluid to eliminate seasonal adjustment of closer speed.
3. A door closer shall be supplied with clear, detailed instructions for its installation,
regulation and maintenance, which shall include any limitations of opening angle.
4. Comply with the requirements of ES 2944 for door coordinator devices for double
leaf swinging doors fitted with door closers.

E. Lever handle and knob furniture:


1. Comply with the requirements of ES 3004.

F. Hardware for Sliding Doors and Folding Doors


1. The principal components for sliding doors and folding doors of the bi-fold type and
multi-panel folding doors excluding doors and panels shall comply with the
requirements of ES 2954.

G. Emergency exit devices:


1. Comply with the requirements of ES 2926 for emergency exit devices operated by a
lever handle or push pad.

2.04 KEY SYSTEM

A. The works shall after completion be inspected and verified for the correctness of the
master or other key system in accordance with the Schedule. The keys, with the number

Technical Specifications for Building Works 087100 - 5 Finish Hardware


for each, indicated by the manufacturer, shall be issued to the Employer after such
verification.

2.05 GASKET AND WEATHER-STRIPPING

A. Comply with the requirements of ES 2984.

2.06 CORROSION RESISTANCE

A. The corrosion Resistance of hardware for both coated and uncoated surfaces shall comply
with the requirements of ES 2959.

PART 3 EXECUTION

3.01 EXAMINATION

A. Examine doors and frames and related items for conditions such as, but not limited to,
incorrect handing, hardware preparation, misaligned lock and strike preparations, that
would prevent proper application of finish hardware. Do not proceed until defects are
corrected.

B. Report conditions or hardware applications that are incorrect to the Engineer’s


Representative.

3.02 INSTALLATION

A. Do not proceed with installation of finish hardware prior to attending referenced pre-
installation conference.

B. Installation Sequence:
1. Use proper installation sequence, i.e., install coordinators, and overhead stops and
holders before surface mounted door closers.

C. Install hardware in accordance with manufacturer’s printed installation instructions, and


adjust for smooth operation, free of sticking, binding or rattling.
1. Template surface overhead stops and holders for proper operation
2. Template and adjust closers for proper operation.

D. Use proper tools and methods to prevent scratches, burrs or other defacement.

E. Finish hardware shall be oiled and adjusted where required and left in perfect working
order.

F. Screws:
1. Screws shall be properly inserted to drilled pilot holes with a correctly sized
screwdriver. Screws must not be hammered even part of the way in.
2. Items when fixed where the screw head is burred shall have the screws replaced.
Where required, screw or bolt threads shall be plugged to suit the construction to
which the item is fixed

Technical Specifications for Building Works 087100 - 6 Finish Hardware


G. Gasket Installation:
1. Install continuous stripping at each opening without unnecessary interruptions.
2. Where fasteners are required, secure fasteners for stripping and seals so they will not
work loose during door operation. Exposed heads of fasteners shall be free of sharp
edges.
3. Coordinate meeting stile gasket with hardware before installation.
4. Install units plumb and level at the optimum location to maintain a permanent
effective seal.

H. After installation, cover and protect hardware to prevent damage during remaining
construction. Remove protection upon completion of construction.

3.03 LOCATION

A. Install hardware at the exact position indicated on the Drawings.

3.04 FIELD QUALITY CONTROL

A. Post Installation Review: After hardware is adjusted for proper operation, Engineer’s
Representative will hold a Post-Installation Review with the Contractor, Hardware
Distributor and Hardware Installers.
1. Physically inspect to verify proper application, installation, adjustment and operation
of finish hardware, and in particular that:
a. Latches engage freely without binding. Filing of strike plates to relieve latch
bind is not acceptable.
b. Closers are adjusted for proper spring power; sweep speed, latching speed; and
hydraulic back check.
c. Locations and proper attachment of installed protective hardware are as
specified.
d. There is no field modification of fasteners.
e. Damaged fasteners are replaced.

2. Defective hardware is repaired or replaced.


3. Hardware is to be left clean and free from disfigurement.

B. Hardware shall be neatly and accurately fitted to joinery and metalwork. The finished
hardware shall be inspected for accuracy of installation and optimum working conditions

END OF SECTION

Technical Specifications for Building Works 087100 - 7 Finish Hardware


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SECTION 088100

GLASS AND GLAZING

PART 1 GENERAL

1.01 REFERENCES

A. Comply with the following Referenced Standards except:


1. As shown or specified otherwise in the Contract Documents.
2. As specifically recommended otherwise by the manufacturers of the glass and
glazing materials.

B. ES 1655: Workmanship on Building Sites. Code of Practice for Glazing.

C. ES 3111: Specification for Impact Performance Requirements for Flat Safety Glass and
Safety Plastics for Use in Buildings.

D. ES 3222: Glazing and Airborne Sound Insulation-Product Descriptions and


Determination of Properties.

E. ES ISO 9050: Determination of Light Transmittance, Solar Direct Transmittance, Total


Solar Energy Transmittance, Ultraviolet Transmittance and Related Glazing Factors.

F. ES ISO 3170: Glass in Building – Basic Soda Lime Silicate Glass Products Part 1:
Definitions and General Physical and Mechanical Properties.

G. ES ISO 1333: Glass and Glazing. Classification.

1.02 SUBMITTALS

A. Product Data: Manufacturer's specifications and installation instructions for each type of
glass and glazing material specified, and spacers and compressible filler rod.

B. Samples:
1. Glass: 300mm x 300mm pieces for each type of glass specified.
2. Setting blocks, full size.
3. Sealing materials for each type.
4. Color Samples for Glazing Materials: Manufacturer's standard colors for selection
and approval by the Architect/Engineer for the following.
a. Gasket.
b. Tinted Glass.

5. Pattern Samples:
a. Manufacturer's standard patterns.

C. Quality Control Submittals:


1. Test Reports: Certified test data to sufficiently substantiate glass or glass assembly
compliance with requirements specified.
2. Certificates:
a. Affidavit required under Quality Assurance Article.

Technical Specifications for Building Works 088100 - 1 Glass And Glazing


b. Wired Glass: Affidavit required under Quality Assurance Article.

1.03 QUALITY ASSURANCE

A. Compatibility of Materials: All components of the glazing system shall be manufactured


or recommended by one manufacturer to assure the compatibility of materials.

B. Workmanship: Comply with the requirements of ES 1655.

C. Certification:
1. Affidavit by the material supplier, certifying type and quality of glass furnished.

1.04 DELIVERY, STORAGE, AND HANDLING

A. General: The delivery, storage and handling of glazing materials and components shall
comply with the requirements stated in ES 1655 and the following:
1. Protect glass from edge and other damages during delivery, handling, storage, and
installation.

B. Delivery:
1. The delivery tickets and certificates shall correspond to the materials and
components delivered and shall comply with the specification of the Contract.
2. Marks and labels and conditions of materials and components shall be checked.
3. Schedule delivery to coincide with glazing schedules so minimum handling of crates
is required. Do not open crates except as required for inspection for shipping
damage.

C. Handling:
1. All units and sheets shall be handled carefully to avoid breaking or chipping the
glazing materials and injury to people to site.
2. Serviceable equipment shall be used.
3. Any warning labels affixed upon receipt of the consignment shall be read carefully
and shall be taken action accordingly.

D. Storage:
1. The storing area shall be prepared level and adequately firm to support the weight of
units and sheets.
2. The location of the store shall be selected to protect the units and sheets from
accidental damage and not to be a hazard to the site.
3. Shade and shelter shall be provided to protect the units and sheets from the sun and
rain. The insulating glass units and plastics glazing sheets shall be kept away from heat
sources.
4. Store cases according to printed instructions on case, in areas least subject to traffic
or falling objects. Keep storage area clean and dry.
5. Unpack cases following printed instructions on case. Stack individual windows on
edge leaned slightly against upright supports with separators between each.

1.05 PROJECT CONDITIONS

A. Environmental Requirements: Comply with glazing materials manufacturer's written


recommendations regarding environmental conditions under which glazing materials can
be installed.

Technical Specifications for Building Works 088100 - 2 Glass And Glazing


B. Glazing channel dimensions shown are intended to provide for necessary minimum bite
on the glass, minimum edge clearance and adequate glazing material thicknesses, with
reasonable tolerances. Provide correct glass size for each opening, within the tolerances and
necessary dimensions required.

PART 2 PRODUCTS

2.01 GLASS

A. Glass shall generally be annealed float, polished flat glass, toughened or tempered plate
glass free from bubbles specs and other imperfections and complying with the particular
material specifications and classifications hereunder and the stated References above or
schedules and drawings. In addition to these requirements, the specific type requirements
shown in the following subsections shall be met:

B. Use thickness stated on the Contract Documents: (Technical specification, Drawings, Bill
of quantities).

C. Transparent Sheet Glass: Transparent sheet glass shall be clear, light transmitting and
capable of distinctly showing objects thorough. Transparent glass shall be ordinary
quality (OQ), selected glazing quality (SQ) and special selected quality (SSQ) depending
on the quality of work to be achieved and may be colored or tinted as required.

D. Figured Glass: Figured glass shall be identified for quality as in sheet glass but having
sufficient imprinting of texture or pattern to obscure vision partially or totally as specified
and yet capable of allowing the transmission of light. Figured glass shall be clear or
tinted. The pattern or texture of the figuring shall be subject to approval.

E. Opaque Glass: Opaque glass shall meet the requirement of transparent sheet glass for
quality but shall have white or other approved color to obscure vision partially or totally
as specified but transmitting light through.

F. Wired Glass: Wired glass shall be Georgian or normal hexagonal mesh in transparent,
figured or opaque glass as specified. The requirements of transparent, figured or opaque
glass shall be met in addition to the standards required for wired glass.

G. Glass Block: Glass block shall be translucent with normal pressed finish on both faces
and capable of carrying its own and superimposed weight. The jointing faces shall be
shaped or coated to ensure adequate bond between glass and concrete or mortar.

H. Setting blocks: Use setting blocks of appropriate size which are rot-proof, non-absorbent
and load bearing, capable of maintaining the requisite edge clearance without presenting
local area of stress to the glass through being incompressible or un-resilient.
1. Use the block material made of sealed hardwood of suitable density, hammered lead
or extruded PVC, or plasticized PVC (with a softness number of 35 to 45).
a. Size: in accordance with the requirements of ES 1655.

I. Polished Plate Glass for Mirror: Unless otherwise specified in the Contract Documents,
mirrors shall be produced from minimum 6mm thick polished plate glass silvered on one
side with the quality of silvering depending on the standard of finish required. Mirror

Technical Specifications for Building Works 088100 - 3 Glass And Glazing


work shall include mirrors, shelves and cabinets. Where cabinets and shelves are to be built
in other materials, the requirements specified in the specifications for such materials shall
be complied with.

2.02 GLAZING MATERIALS

A. General: Unless otherwise specified, the materials to be used for glazing shall be
identified from the table stated in ES 1655 and the following:
1. Bedding and sealing materials:
a. Metal casement putty: Use putty on most non-absorbent surfaces, such as steel
(non-stainless) and sealed wood and sealed concrete (but not with PVC).
b. Linseed oil putty: Use the putty only on primed (but not with micro-porous
stain finishes).

B. Glazing Accessories:
1. Glazing clips, shins, angles, beads, setting blocks and spacer strips supplied with the
items to be glazed shall be of appropriate type in accordance with the Referenced
Standards and matching the color and quality of the other accessories. Such
accessories shall have finishes that do not corrode or stain.

2.03 CLASSIFICATION

A. Complying with ES ISO 1333 and in accordance with the following types:
1. "Clear float or polished plate glass" identified for quality (OQ, SQ, SSQ, and
Tempered) and tint.
2. "Figured float or polished plate glass" identified for quality (OQ, SQ, SSQ, and
Tempered), tint and texture or pattern.
3. "Opaque float or polished plate glass" identified for quality (OQ, SQ, SSQ,
Tempered) and color
4. "Wired Glass" identified for quality (OQ, SQ, SSQ, and Tempered) and stating
whether clear, figured or opaque and tint.
5. "Glass Block" specifying color and thickness
6. "Glass Mirror" specifying sizes and thickness, whether in shelf or cabinet and degree
of silvering. Drawings or schedules to show cabinets shall he submitted with
schedule of glazing.
7. "Security and Other special purpose glazing" - The technical specifications,
drawings and schedules required to enable procure and install glass for this purpose
shall he included in this specification as required.

PART 3 EXECUTION

3.01 PREPARATION

A. Glass shall be cut to size and edge rounded at shop or work site to accurate dimension
leaving equal play on all sides.

B. All items in which glazing is to be fixed shall he free from dirt, grease, oil or other
elements impairing the fixing and likely to stain the glazing and sealant.

Technical Specifications for Building Works 088100 - 4 Glass And Glazing


C. Clean the glazing channel, or other framing members to receive glass, immediately
before glazing. Remove coatings which are not firmly bonded to the substrate. Remove
lacquer from metal surfaces wherever elastomeric sealants are used.

D. Inspect each piece of glass immediately before installation, and eliminate pieces which
have observable damage or face imperfections.

E. Apply primer or sealer to joint surfaces wherever recommended by sealant manufacturer.

3.02 INSTALLATION

A. Glazing shall be fixed with visible lines and waves running in the horizontal direction.

B. Glazing shall be set in position with equal edge clearance on all sides. The play around
all edges ether puttied or not shall not exceed 2mm unless indicated.

C. Glazing shall be fixed or stopped with the beads furnished with the item to be glazed,
whether putty or gaskets are used.

D. Moving items shall be securely closed or locked in position until glazing compound has
thoroughly set.

E. Special precaution shall be taken to ensure that sealants and gaskets used in external
glazing are and water tight.

F. Excess compounds, smears, labels and paints spots shall be removed and both faces of
the glass cleaned to ensure that the surface is free of any scratches or defacing marks.

G. Each installation shall withstand normal temperature changes, wind loading, and impact
loading (for operating sash and doors) without failure of any kind including loss or breakage
of glass, failure of sealants or gaskets to remain watertight and airtight, deterioration of
glazing materials and other defects in the Work.

H. Unify appearance of each series of lights by setting each piece to match others as nearly
as possible. Inspect each piece and set with pattern, draw and bow oriented in the same
direction as other pieces.

I. Install glazing materials in accordance with the manufacturer's printed instructions.

3.03 GLAZING TECHNIQUES

A. General: The glazing method shall be selected depending on size of glazing sheet,
exposure, degree of movement, type of frame material and profile, accessibility, etc., and
shall follow the requirements stated in ES 1655.

B. Glazing blocks: Incorporate setting and location blocks and distance pieces to provide
support in relation to size of sheet or unit, technique of glazing and condition of use as
described in ES 1655.
1. Always use setting blocks of proper size, except when glazing single panes of glass
less than 0.2 m2 with putty or plastic glazing compound, or with certain types of
gasket, or with plastics glazing sheet materials.

Technical Specifications for Building Works 088100 - 5 Glass And Glazing


C. Voids and Filler Rods: Prevent exudation of sealant or compound by forming voids or
installing filler rods in the channel at the heel of jambs and head (do not leave voids in
the sill channels) except as otherwise indicated, depending on light sizes, thickness and
type of glass, and complying with manufacturer's recommendations.

D. Do not cut, seam, nip, or abrade glass which is tempered, heat strengthened, or coated.

E. Force glazing materials into channel to eliminate voids and to ensure complete "wetting"
or bond of glazing material to glass and channel surfaces.

F. Tool exposed surfaces of glazing sealants and compounds to provide a substantial "wash"
away from the glass. Install pressurized tapes and gaskets to protrude slightly out of the
channel, so as to eliminate dirt and moisture pockets.

G. Where wedge-shaped gaskets are driven into one side of the channel to pressurize the
sealant or gasket on the opposite side, provide adequate anchorage to ensure that gasket
will not "walk" out when subjected to dynamic movement. Anchor gasket to stop with
matching ribs, or by proven adhesives, including embedment of gasket tail in cured heel
bead.

H. Gasket Glazing: Miter cut and bond ends together at corners where gaskets are used for
channel glazing, so that gaskets will not pull away from corners and result in voids or leaks
in the glazing system.

I. Structural Gasket Glazing: Cut zipper strips slightly long, to ensure tight closure.
Lubricate zipper strip and use special tool to install zipper. Do not lubricate glazing
channel or anchorage rabbet. Comply with manufacturer's instructions, including the
possible use of sealants and weep holes.

3.04 CURE, PROTECTION AND CLEANING

A. Cure glazing materials in accordance with manufacturer's printed instructions and


recommendations, to obtain high early bond strength, internal cohesive strength, and
surface durability.

B. Mark glazed openings immediately upon installation of glass by attaching crossed


streamers to framing. Do not apply markers of any type to surfaces of glass.

C. Replace glass included in the work which is broken, or otherwise damaged, from the time
Work is started at the site until the date of physical completion.

D. Maintain glass in a reasonably clean condition until date of physical completion.


1. Clean and trim excess glazing material from the glass and stops or frames promptly
after installation.
2. Do not scratch the finished faces with tools or abrasive materials.

E. When directed, or just before the project is turned over to the Procuring Entity, remove
dirt and other foreign material and wash and polish glass included in the work on both
sides.

END OF SECTION

Technical Specifications for Building Works 088100 - 6 Glass And Glazing


DIVISION 09 – FINISHES
[THIS PAGE IS LEFT BLANK INTENTIONALLY]
SECTION 092300

PLASTERING

PART 1 GENERAL

1.01 RELATED WORK SPECIFIED ELSEWHERE

A. Mortar and Masonry Grout: Section 040513.

1.02 REFERENCES

Except as shown or specified otherwise, the Work of this Section shall conform to the
requirements of the following Referenced Standards.

A. ES 1658: Workmanship on Building Sites, Code of Practice for Plastering and Rendering.

B. ES 2142: Building Lime-Conformity Evaluation.

C. ES 2119: Code of Practice for External Renderings.

D. ES 1487: Code of Practice for Internal Plastering.

E. ES 2284: Aggregates for Mortar.

F. BS 1369: Metal lathing for Plastering.

G. BS 1199: Sand for External Rendering and Internal Plastering with Lime and Portland
Cement.

H. BS 1198: Sand for Internal Plastering with Gypsum Plasters.

I. BS 1230: Gypsum Plasterboard.

J. BS 6100-1-3-7: Glossary of Building and Civil Engineering Terms. Part 1. General and
Miscellaneous. Section 1.3. Parts of Construction Works: Subsection 1.3.7 Finishes.

K. BS 6100-6-1: Glossary of Building and Civil Engineering Terms. Part 6. Concrete and
Plaster. Section 6.1. Binders.

1.03 DEFINITIONS

A. Unless specified otherwise, the terms in this section shall conform to the terms and
definition stated in BS 6100-1-3-7, BS 6100-6-1including the following:
1. Plaster: Mixture based on a binder that, after the addition of water, is applied while
plastic and that hardens after application, generally used to obtain a surface finish.
2. Gypsum: Naturally occurring or chemically produced Calcium Sulphate Dehydrate
from which binders are produced by varying degrees of dehydration.
3. Lime: Quicklime, hydrated lime, lime putty or slaked lime.
4. Coat: Continuous layer of coating material that results from a single application.
5. Coating: Process that leads to the production of coat.

Technical Specifications for Building Works 092300 - 1 Plastering


6. Coating material: Material used to cover a surface for protective, decorative or other
purposes.
7. Substrate: Surface to which a coating material is applied.
8. Priming coat: Initial coat applied directly to the substrate.
9. Finishing coat: Final coat of a coating system
10. Undercoat: Coat between a priming coat and a finishing coat.

1.04 DESCRIPTION OF PLASTER SYSTEMS

A. Cement mortar: consisting of cement mortar priming coat, cement mortar undercoat,
finishing coat cement mortar, render coat, and float finish.

B. Compo mortar: consisting of compo mortar priming coat, compo mortar undercoat, and
finishing coat lime plaster.

C. Gypsum plaster: consisting of gypsum plaster priming coat, gypsum plaster undercoat,
and finishing coat gypsum plaster.

D. Pointing: Recessed pointing and flush pointing.

1.05 SUBMITTALS

A. Product Data: Manufacturer’s name and brand, material type, and specifications:
1. Cement.
2. Lime.

B. Quality Control Submittals:


1. Sand and aggregates: Name and location of source, and test certificate.

1.06 QUALITY ASSURANCE

A. Plasterers shall be skilled workmen who are thoroughly trained and experienced in the
necessary crafts. In addition to these requirements assign at least one person who is
thoroughly familiar with the specified requirements and capable of guiding the trades’
men in the section of materials and execution of the works of this section.

B. Do not use asbestos bearing materials and do not add asbestos to plaster mixes.

C. Allowable Tolerances: Maximum deviation from true plane shall comply with the
requirements of ES 1658.

D. Example of Work: Unless specified otherwise, prepare a sample panel for approval
before preceding the plastering work.
1. Construct a 1 m. x 1.5 m. sample panel for each type of plaster, showing color,
texture, and workmanship.
2. Do not proceed with plaster application until sample panel has been approved by the
Engineer’s Representative.
3. Maintain sample panel on site for comparison purposes until work of this Section
has been finished and approved.

E. Ready-mixed plaster mixes are subject to the approval of the Engineer.

Technical Specifications for Building Works 092300 - 2 Plastering


1.07 DELIVERY, STORAGE, AND HANDLING

A. The delivery, storage and handling of materials and components shall comply with the
requirements stated in ES 1658 and the followings.
1. Deliver manufactured materials in original sealed containers, with manufacturer’s
label intact and legible.
2. The material and components to be delivered to the project site shall be of approved
quality, clean and undamaged.
3. Keep cement, gypsum and lime dry, stored off ground, under cover.
4. Keep different materials in separate stacks.
5. Stack bags away from walls, closely together not more than eight bags high.
6. Stack bags so that consignments can be used in the order of delivery.
7. The storing of sand & aggregates shall be as specified under Cast-in-Place Concrete
Section.
8. Remove wet, lumpy, and hardened materials from the site.

1.08 PROJECT CONDITIONS

A. Environmental Requirements: Comply with the environmental requirements of applicable


Referenced Standards and the following;
1. Do not use frozen materials in plaster mixes.
2. Do not apply plaster to surfaces that are frozen or contain frost.
3. Do not apply plaster when ambient temperature is less than the requirement.
4. Interior Plastering: Make arrangements thru the Engineer’s Representative to have
the required temperature maintained for a minimum of 24 hours prior to application,
during application, and until plaster has cured.
5. Exterior Plastering: Provide heated shelters when necessary. Maintain required
temperature for a minimum of 24 hours prior to application, during application, and
until plaster has cured.
6. Small on-the-job mix adjustments recommended by the plasterer for working
characteristics and drying conditions may be made with the approval of the Engineer’s
Representative.

B. Protection:
1. Protect adjacent finishes with suitable, non-staining covers.
2. Protect plaster from uneven and excessive evaporation and from temperature
differentials until it has cured.

PART 2 PRODUCTS

2.01 GYPSUM PLASTER MATERIALS

A. Gypsum plasters for internal plastering shall comply with the requirements of ES 1487.

B. Sand: Shall comply with BS 1198.

2.02 GYPSUM PLASTER BOARD

A. Gypsum plasterboard when used as a background to plastering system should comply


with BS 1230.

Technical Specifications for Building Works 092300 - 3 Plastering


2.03 COMPO MORTAR AND CEMENT PLASTER

A. Cement shall comply with one of the following:


1. ES 2169 for low heat Portland cement.
2. ES 2171 for sulfate - resisting Portland cement.
3. ES 2179 for pozzolanic pulverized-fuel ash cement.

B. Lime: Shall comply with ES 2142.

C. Sand: Shall comply with BS 1199.

2.04 MISCELLANEOUS MATERIALS

A. Water: Potable, clear, and free of substances harmful to plaster.

B. Bonding agents: Shall comply with the requirements stated in ES 1487.

C. Metal lath for plastering: Shall comply with the requirements of BS 1369.

2.05 CEMENT PLASTER MIX COMPOSITION

A. The mix proportion of cement-sand for priming coat, undercoat and finishing coat shall
comply with the requirements stated in ES 1487.

2.06 COMPO MORTAR MIX COMPOSITION

A. The mix proportion of compo mortar for priming coat, undercoat and finishing coat shall
comply with the requirements stated in ES 1487.

2.07 GYPSUM PLASTER MIX COMPOSITION

A. Shall comply with the requirements stated in ES 1487.

2.08 RENDER COAT MIX COMPOSITION

A. The mix proportion of cement-lime-sand, cement-ready mixed lime-sand, cement-sand


and mortar cement-sand shall comply with the requirements stated in ES 2119.

2.09 FLOATING MIX COMPOSITION

A. 1 part cement to 2 parts of fine sand by volume.

2.10 POINTING MIX COMPOSITION

A. 1 part of cement to 2 parts of fine aggregate by volume.

2.11 AGGREGATES

A. Shall comply with ES 2284.

B. Aggregate for plaster and pointing shall be naturally occurring sand or crushed aggregate.
The aggregate shall be hard, clean, free from adhered coatings with no clay content

Technical Specifications for Building Works 092300 - 4 Plastering


C. Aggregate shall be free of harmful organic and inorganic material that may affect the
setting, strength, durability and appearance of render or undercoat and material in
contract with it

D. The clay and fine silt content of aggregate shall not exceed 5% by weight.

2.12 MIXING

A. General:
1. Mixing process for mortar shall comply with the requirements of the “Section
040513” of this Specification
2. Accurately proportion materials for each batch with measuring devices of known
value.
3. Size batches for complete use within maximum of one hour after mixing.
4. Do not use frozen, caked, or lumpy materials. Remove such materials from the site.
5. When sand is required in mix proportions, use moist loose sand.
6. Withhold 10% of mixing water until mixing is almost complete. Add remainder as
needed to produce necessary consistency.

B. Machine Mixing:
1. Unless otherwise approved by the Engineer’s Representative, mix materials in a
power mixer.
2. Clean mixer of set materials before loading each new batch.
3. Maintain mixer in continuous operation while adding the components. After all
materials are in the machine, continue mixing for at least 2 minutes.

PART 3 EXECUTION

3.01 PREPARATION

A. Generally the preparation of backgrounds that receives plastering and rendering shall
comply with the requirements stated in the Referenced Code of Practices and Standards
in this Section.

B. Remove dust, loose particles and other foreign matter which would affect bond of plaster.

C. Wet absorptive bases with a fine spray or fog of clean water to produce a uniform moist
condition.

D. When interior concrete surfaces are smooth, dense, and not suitable for keying of the
plaster coat, prepare surfaces and apply bonding compound in conformance with the
manufacturer’s instructions.

E. Concrete surface shall be hammered to form key Chases shall be formed before services
are installed and made good thereafter prior to plastering.

F. Prior to plastering, joints of stone, brick and concrete blocks shall be raked, to form key.
Where making good with plastering is required, the surface shall be cut out to a
rectangular shape with the edges forming dovetail key.

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G. Cracks, blisters and other defects shall be cut out and made good. Where required,
dubbing shall be made with the same material as the under coat application.

3.02 INSTALLING ACCESSORIES

A. Provide all accessories required for a complete finished installation.


1. Set accessories plumb or level, and true to line. Use shims where necessary. Align
joints with concealed splices and tie plates. Attach accessories to substrate as per the
requirements stated on the Referenced Standards.
2. Install continuous corner beads at all external corners of plaster.
3. Unless otherwise indicated, install continuous casing beads to terminate plaster at
head and jambs of doors and windows, at each side of expansion joints, and at
internal corner junctions of load bearing and non-load bearing elements.
4. Unless otherwise indicated, install screeds at control joints and along top of
wainscots.

3.03 PLASTER APPLICATION AND CURING

A. General:
1. Internal plastering: shall comply with ES 1487.
2. External rendering: shall comply with ES 2119.
3. Workmanship: shall comply with ES 1658.
4. Application of metal lath: comply with BS 1369.
5. Provide plaster thicknesses complying with the Referenced Standards or on the
Drawings. On solid base, thickness will be measured from face of base material. On
metal lath base, thickness will be measured from the back plane of metal lath.
6. Apply plaster by hand or machine, unless otherwise indicated.
7. Over metal lath, apply plaster by hand only.
8. Provide 3 coat applications consisting of priming coat, undercoat, and finishing
coats as required.
9. Final coats shall form true, sharp lines at angles and against other items. Where
plaster abuts flush trim, make a small V-joint in the final coat at the trim.
10. Stop off plaster application only at junctions of plaster planes, at openings, or
control joints.
11. Except for metal lath, apply base and finishing coats to moist surfaces only.
12. Ready-Mixed Materials: Follow the manufacturer’s application instructions.
13. In spaces where plastering is indicated on the Drawings, apply plaster on surfaces of
reveals, soffits, pilasters, columns, and other related surfaces, except where other
finish is shown.
14. Extend priming coat and undercoat in back of built-in casework unless otherwise
indicated. Carry final coat a maximum of 3mm past edges of built-in casework.

B. Priming Coat:
1. Allow scratch coat to set hard, but not dry, before application of brown coat.
Maintain moisture by fogging with clean water as necessary.
2. The priming coat shall have maximum thickness of 5mm and shall be trowel, spread
or machine sprayed, struck off level and left to cure for 24 hours.

C. Undercoat:
1. Plumb line for the second coat shall be established on wetted priming coat.
2. The undercoat shall have a maximum thickness of 12mm applied by trowel and left
to cure.

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3. Straighten and float gypsum plaster to an even plane to allow for finish coat of
uniform thickness. Let second coat set hard. Make certain that brown coat is moist
when applying final coat.
4. Straighten and float compo mortar and cement plaster to an even plane and cross
scratch lightly to form key for finishing coat. Moisture cures for not less than 24
hours by fogging with clean water. Maintain moist curing until finishing coat is
applied.

D. Finishing Coat:
1. Finishing coat shall be applied by trowel or machine sprayed, finished level and
smooth to a maximum thickness of 3mm and left to cure.

E. Curing of Plaster:
1. The successive coats in turn shall he wetted and the priming coat left to cure for 24
hours, undercoat for 21 days and finishing coat for 25 days before further finish is
applied. Where finishing coat is cement plaster, this coat shall be applied within 24
hours of the undercoat.

3.04 POINTING

A. General:
1. Surface to receive pointing shall be thoroughly cleaned and wetted before surface
application.
2. Prior to application joints of stone, brick and concrete blocks shall be raked out to a
minimum depth of 5mm. Raked out joints shall be flush or recess pointed with stuck
weathered horizontal joints and square vertical joints.
3. Pointed surfaces shall be cement dusted or cement paste applied to form a final even
and smooth surface, wetted for seven days and left to cure for 28 days.

3.04 CLEAN-UP

A. Clean adjacent surfaces that have been soiled or defaced due to performing the work of
this Section. Restore marred or damaged surfaces.

END OF SECTION

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[THIS PAGE IS LEFT BLANK INTENTIONALLY]
SECTION 093000

TILING

PART 1 GENERAL

1.01 RELATED WORK SPECIFIED ELSEWHERE

A. Cast-In-Place Concrete: Section 033000.

1.02 REFERENCES

A. ES 13006: Ceramic Tiles – Definitions, Classification, Characteristics and Marking.

B. ES 1822: Glass in Building – Special Basic Products 2. Glass Ceramics.

C. ES 1536: Specification for Adhesives for Use with Ceramic Tiles and Mosaics.

D. ES 2139: Adhesives for Tiles – Definitions and Specifications.

E. ES 1659: Workmanship on Building Sites. Code of Practice for Wall and Floor Tiling.
Ceramic Tiles, Terrazzo Tiles, and Mosaics.

F. ES 1660: Workmanship on Building Sites. Code of Practice for Wall and Floor Tiling.
Natural Stone Tiles.

G. ES 3068: Wall and Floor Tiling – Part 1: Code of Practice for the Design and Installation
of Internal Ceramic and Natural Stone Wall Tiling and Mosaics in Normal Conditions.

H. ES 3069: Wall and Floor Tiling – Part 2: Code of Practice for the Design and Installation
of External Ceramic Wall Tiling and Mosaics (Including Terra Cotta and Faience Tiles).

I. ES 3070: Wall and Floor Tiling – Part 3: Code of Practice for the Design and Installation
of Ceramic Floor Tiles and Mosaics (Formerly Part of CP 202).

J. ES 3071: Wall and Floor Tiling – Part 4: Code of Practice for Tiling and Mosaics in
Specific Conditions.

K. ES ISO 10545-(1-16): Ceramic Tiles.

L. ES 2386: Terrazzo Tiles – Part 1: Terrazzo Tiles for Internal Use.

M. ES 2387: Terrazzo Tiles – Part 2: Terrazzo Tiles for External Use.

N. ES 2408: Specification for Precast Terrazzo Units.

O. ES 2410: Specification for Terrazzo Tiles.

P. ES 2409: Specification for Concrete Flooring Tiles and Fittings.

Q. ES 2284: Aggregates for Mortar.

Technical Specifications for Building Works 093000 - 1 Tiling


R. ES 2142: Building Lime-Conformity Evaluation.

S. ES 2169: Specification for Low Heat Portland Cement.

T. ES 2171: Specification for Sulfate - Resisting Portland Cement.

U. ES 2179: Specification for Pozzolanic Pulverized-fuel Ash Cement.

V. ES 2174: Specification for Ready-Mixed Building Mortar.

W. ES 1665: Workmanship on Building Sites, Code of Practice for Sealing Joints in


Buildings using Sealants.

X. BS 3260: Specification for Semi-Flexible PVC Floor Tiles.

Y. BS 6100-1-3-3: Glossary of Building and Civil Engineering Terms: Floors and Ceilings.

1.03 DEFINITIONS

A. The terms under this section shall comply with the definitions stated in BS 6100-1-3-3
and the following:
1. Tile: Thin, flat or shaped component used to form a covering.
2. Mosaic: Surface finish that consists of an arrangement of tesserae.
3. Tesserae: Cubic, square or irregular unit, usually small and of marble, glass or
ceramic, used as a surface finish.
4. Terrazzo tile: Tile that consists of Portland cement and marble aggregate with a
surface that is ground and polish.

1.04 SYSTEM DESCRIPTION

A. This section specifies the installation of wall and floor for ceramic, terrazzo and natural
stone tiles, and also specifies the installation of floor for concrete and PVC floor tiles and
accessories.

1.05 SUBMITTALS

A. Product Data: Catalog sheets, specifications, and installation instructions for each of the
following:
1. Tile and trim units.
2. Setting materials.
3. Grouting materials.
4. Marble door thresholds.

B. Samples:
1. Tile and Grout: Each type and color required.
2. Trim Units: Each type and shape required.
3. Color Samples:
a. Tile manufacturer’s standard range of colors and textures for each tile type
required.
b. Grout manufacturer’s standard range of colors for each grout type required.

Technical Specifications for Building Works 093000 - 2 Tiling


4. Marble thresholds.
5. Metal edge strips.

C. Shop Drawings:
1. Layout of patterns shown on the Drawings or as directed by the Engineer.
2. Edge strip locations showing types and detail cross sections.

D. Quality Control Submittals:


1. Tile Grade Certificates/test reports: Furnish tile manufacturer’s product quality
assurance certificate and/or test reports bearing the manufacturer’s certification for
each shipment, type and composition of tiles.
2. Installers’ Qualification Data:
a. Name of each person who will be performing the work and their telephone
number.
b. Names and addresses of 3 similar projects that each person has worked on
during the past 5 years.

E. Contract Closeout Submittals:


1. Maintenance Data: Tile and grout manufacturer’s recommended cleaning and stain
removal methods and materials.

1.06 QUALITY ASSURANCE

A. Manufacturer: Unless specified otherwise or received instruction from the Engineer,


perform the followings;
1. Obtain each color, grade, finish, type, composition, and variety of tile from one
source with resources to provide products from the same production run for each
contiguous area of consistent quality in appearance and physical properties without
delaying the Work.
2. Obtain ingredients of a uniform quality for each mortar, waterproof membrane,
adhesive, and grout component from a single manufacturer and each aggregate from
one source or producer.

B. Certifications:
1. Tile manufacturer’s product quality assurance certification for each shipment of
tiles.

C. Installers’ Qualifications: The persons installing the work of this Section and their
Supervisor shall be personally experienced in tiles installation and shall have been regularly
employed by a Company installing tiles for a minimum of 5 years.

D. Pre-installation Conference: Before the work of this Section is scheduled to begin, a


conference will be called by the Engineer’s Representative at the site for the purpose of
reviewing the Drawing and the Specifications and discussing requirements for the Work.
The conference shall be attended by the Contractor, the tiles installers, and if needed the
tiles distributor.

1.07 DELIVERY, STORAGE, AND HANDLING

A. Deliver and store packaged materials in original containers with seals unbroken and
labels intact until time of use.

Technical Specifications for Building Works 093000 - 3 Tiling


B. Materials from containers which have been distorted, damaged or opened prior to
installation will be rejected.

C. Store materials in weather-tight and dry storage facility.

D. Prevent damage or contamination to materials by water, freezing, foreign matter, and


other causes.

1.08 PROJECT CONDITIONS

A. Environmental Requirements: Do not install tile until construction in spaces is completed.


Set and grout tile when ambient temperature and humidity conditions are being
maintained to the requirements of applicable Referenced Standards.

B. All work to meet material manufacturer’s recommendations.

C. Do not install PVC tile flooring until building is permanently enclosed and wet
construction in or near areas to receive tile materials is complete, dry and cured.
1. Environmental Requirements:
a. Maintain temperature of materials a minimum of 22 C (70 F,) for 48 hours
before installation.
b. Maintain temperature of rooms where work occurs between 21 C and 27 C
(70 F and 80 F), for at least 48 hours, before, during and after installation

1.09 MAINTENANCE

A. Extra Materials: Furnish extra tile, for the amount as specified in the Contract
Documents, of each type, composition, pattern, size and color of tile required. Also
furnish a proportionate number of trim units. Place extra materials packaged with protective
covering in storage at the site where directed.

PART 2 PRODUCTS

2.01 TILES

A. Mosaic:
1. Comply with ES 3068 for internal wall tile.
2. Comply with ES 3069 for external wall tile.
3. Comply with ES 3070 for floor tile.
4. Comply with ES 1659 for wall and floor tile (as alternative).

B. Glazed ceramic tile:


1. Comply with ES 1822.

C. Ceramic tile: The classification and characteristics to which ceramic tiles conform shall
comply with ES 13006 and the following Standard products characteristics unless specified
otherwise in the Contract Documents:
1. Sampling and basis for acceptance - ES ISO 10545-(1-16).
2. Dimension and surface quality - ES ISO 10545-2.
3. Water absorption, apparent porosity, apparent relative density and bulk density - ES
ISO 10545-3.

Technical Specifications for Building Works 093000 - 4 Tiling


4. Modulus of rupture and breaking strength - ES ISO 10545-4.
5. Impact resistance by measurement of coefficient or restitution - ES ISO 10545-5.
6. Resistance to deep abrasion for unglazed tiles - ES ISO 10545-6.
7. Resistance to deep abrasion for glazed tiles - ES ISO 10545-7.
8. Linear thermal expansion - ES ISO 10545-8.
9. Resistance to thermal shock - ES ISO 10545-9.
10. Moisture expansion - ES ISO 10545-10.
11. Glazing resistance for glazed tiles - ES ISO 10545-11.
12. Frost resistance - ES ISO 10545-12.
13. Chemical resistance - ES ISO 10545-13.
14. Resistance to stains - ES ISO 10545-14.
15. Lead and cadmium given off by glazed tiles - ES ISO 10545-15.
16. Small color difference - ES ISO 10545-16.

D. Terrazzo tile:
1. Comply with ES 2410 for floor and wall tiles.
2. Comply with ES 2408 for precast terrazzo units.
3. Comply with ES 1659 for wall and floor tile (as alternative).

E. Concrete flooring tiles and fittings:


1. Comply with ES 2409.

F. Natural stone tiles: Comply with ES 1660.


1. Granite: Polished, eggshell, honed, fine rubbed, fine axed, dolly pointed, bush
hammered, flame textured, air abrasive blasted or tooled.
2. Marble: Travertine, and hard limestone: polished, eggshell, honed or gritted.
3. Slate: Fine rubbed, sawn, riven, or flame textured.
4. Quartzite: Riven.
5. Limestone: Fine rubbed, sawn or tooled.
6. Sandstone: Fine rubbed, sawn, tooled or riven.

G. PVC tile:
1. Shall comply with the requirements of BS 3260.
2. Tiles shall have a minimum thickness of 1.6mm for residential use, 2 mm for
commercial use and 3mm for industrial use.

H. Trim Units:
1. Furnish necessary trim shapes of same material, grade, type, and finish as indicated
on the Drawing. Furnish trim for head, jambs and sills of openings, external and
corners as per the Contract Documents Requirements.

I. Colors: Tile colors shall be as indicated on the Drawings, or if not indicated, as selected
by the Engineer from tile manufacturer’s standard range of colors.

2.02 SETTING MATERIALS

A. Portland Cement Mortar:


1. Portland Cement: Shall comply with one of the following as appropriate:
a. ES 2169 for low heat Portland cement.
b. ES 2171 for sulfate - resisting Portland cement.
c. ES 2179 for pozzolanic pulverized-fuel ash cement.

Technical Specifications for Building Works 093000 - 5 Tiling


2. Sand: Comply with ES 2284.
3. Hydrated Lime: Comply with ES 2142.
4. Water: Clean and potable.

B. Adhesive:
1. Comply with ES 1536 for ceramic and mosaic tiling.
2. Comply with ES 2139 for natural stone, terrazzo, and concrete flooring tiling.
3. Comply with the requirements of BS 3260 for PVC floor tiling.

C. Primer: As recommended by the mortar/adhesive and tile manufacturer.

D. Mortar mix: The mix, materials, proportion, method and application of mortar shall
comply with the following standards.
1. Comply with ES 3068 for internal ceramic and natural stone wall tiling and mosaics
in normal conditions.
2. Comply with ES 3069 for external ceramic wall tiling and mosaics (including terra
cotta and faience tiles).
3. Comply with ES 3070 for ceramic floor tiling and mosaics.
4. Comply with ES 3070 for ceramic wall and floor tiling and mosaics under specific
conditions.
5. Comply with ES 2409 for concrete flooring tiles.
6. Thickness of mortar as specified in the Drawings.

2.03 GROUTING MATERIALS

A. Sand for grouting: Sand for joints with respect to nominal widths shall comply with the
requirements stated in ES 3068, ES 3069, ES 3070 or ES 3071 as applicable.

B. Proprietary grouts: Comply with the requirements stated in ES 3068, ES 3069, ES 3070
or ES 3071 as applicable for;
1. Mix based on cement and sand but modified by the inclusion of various additives.
2. Mixed based on epoxide resin.

C. Cement: sand mortar grouts: Comply with the requirements stated in ES 3068, ES 3069,
ES 3070 or ES 3071 as applicable.

D. Admixtures to grouts:
1. Comply with the requirements stated in ES 3068, ES 3069, ES 3070 or ES 3071 as
applicable.
2. Admixtures to grouts should be used strictly in accordance with manufacturer’s
instructions, and they should not be added to a proprietary grout unless approved by
the manufacturer of the product.

2.04 ADHESIVE FOR PVC TILE

A. Use adhesives, underlayment, primers and polish recommended by the floor resilient
material manufacturer.

2.05 WATERPROOFING

A. Waterproofing: As required by the Contract Documents or one of the following, in


compliance with the flooring manufacturer’s printed recommendations:

Technical Specifications for Building Works 093000 - 6 Tiling


1. Elastomeric rubber membrane, neoprene or urethane, one or 2 component liquid
formulation.

2.05 MISCELLANEOUS MATERIALS

A. Metal Edge Strips: As required by the Contract Documents or white zinc-alloy terrazzo
strips, 0.32 cm wide at top edge with integral provision for anchorage to mortar bed or
substrate, unless otherwise indicated.

B. Expansion Joint Materials:


1. Sealants:
a. Comply with the requirements stated in ES 1665 and
b. For materials used for movement joints comply, as an alternative, with the
requirements for flexible material selection and properties stated in ES 3068,
ES 3069, ES 3070 or ES 3071 as applicable.

2. Back-up Strip:
a. Comply with the requirements stated in ES 3068, ES 3069, ES 3070 or ES 3071
as applicable.

2.06 MARBLE DOOR THRESHOLDS

A. Marble: As required by the Contract Documents.

B. Fabricate thresholds to equal width of door jambs, with true planes, edges straight, and
free of chipped or broken arises and corners.
1. Raised Thresholds: Depth shall be as required to finish 1.3 cm above finished tile
floor and have a minimum thickness of 2.5-0.65 cm, unless otherwise shown. Bevel
exposed edge arises 0.65 by 0.65 cm.
2. Flush Thresholds: 2 cm thick, unless otherwise shown.
3. Finish: Honed finish on exposed faces and edges, unless otherwise shown.

2.07 SOLID PLASTIC THRESHOLDS

A. Solid Plastic Thresholds: Fabricated of a synthetic, homogeneous, monolithic material.


1. Fabricate to profile shown with eased edges and sanded smooth.
2. Fabricate thresholds to equal door jamb opening and equal width of door jamb, unless
otherwise shown.
3. Raised Thresholds: Depth and profile shall be as shown on drawings.
4. The manufacturer’s recommended epoxy type adhesive.

PART 3 EXECUTION

3.01 EXAMINATION

A. Examine substrates, areas, and conditions where tile will be installed, with Installer
present, for compliance with requirements for installation tolerances and other conditions
affecting performance of installed tile.

B. Do not proceed with installation until unsatisfactory conditions have been corrected.

Technical Specifications for Building Works 093000 - 7 Tiling


3.02 PREPARATION

A. Provide concrete substrates comply with flatness tolerances specified in ES 3068, ES


3069, ES 3070 or ES 3071 as applicable.

B. Protection: Protect adjacent surfaces before tile-work begins.

C. Cleaning: Clean substrate surfaces in accordance with applicable reference standards and
manufacturer’s installation instructions.

D. Prior to placing mortar bed, cement slurry bonding coat shall be applied to the
subsurface. The mortar setting coat shall be immediately applied to the surface

E. Prior to placing tile, glue shall be spread onto surface using trowel to a depth not
exceeding 3mm thick. Comb the adhesive with notched edge of the trowel ensuring that
continuous horizontal ribs of adhesive are formed.

3.03 SUBFLOOR PREPARATION FOR PVC FLOOR TILING

A. Shall comply with the requirements of BS 3260.

B. Fill cracks, joints and other irregularities in concrete with leveling compound:
1. Do not use adhesive for filling or leveling purposes.
2. Do not use leveling compound to correct imperfections which can be corrected by
spot grinding.
3. Trowel to smooth surface free of trowel marks, pits, dents, protrusions, cracks or
joints.

C. Clean floor of oil, paint, dust, and deleterious substances: Leave floor dry and cured free
of residue from existing curing or cleaning agents.

D. Preparation of existing installation shall include the removal of existing resilient floor and
existing adhesive. Do not use solvents to remove adhesives.

3.04 INSTALLATION

A. Install wall and floor tiles in accordance with the printed installation instructions of the
tile and setting material manufacturers and the followings;
1. ES 3068 for internal ceramic and natural stone wall tiling and mosaics in normal
conditions.
2. ES 3069 for external ceramic wall tiling and mosaics (including terra cotta and
faience tiles).
3. ES 3070 for ceramic floor tiles and mosaics.
4. ES 3071 for the installation of ceramic wall and floor tiling and mosaics in situations
where there are specific functional or environmental requirements and/or conditions
that are potentially detrimental to the installation or the background or both.
5. Comply with the requirements of BS 3260 for PVC tile flooring.
6. Neutralize and seal substrate as required by the mortar/adhesive manufacturer’s
instructions.
7. Mix and apply proprietary setting and grouting materials in compliance with the
manufacturer’s instructions.

Technical Specifications for Building Works 093000 - 8 Tiling


8. Tiles (other than PVC) shall be thoroughly soaked in water for a minimum of 15
minutes before laying/fixing and shall be taken out before use.

B. Joint Pattern: Install tile in grid pattern with joint width in accordance with ES 3068, ES
3069, ES 3070 or ES 3071 as applicable, unless otherwise indicated.

C. Layout tile-work on principal walls, with tile-work field centered in both directions on
the floor and lengthwise on walls in each space, so that no tile less than one-half full size
will occur, unless otherwise approved to suit the features of the space. Align joints when
adjoining tiles are the same size. Maintain uniform joint width.

D. Extend tile-work into recesses and under equipment and fixtures, to form a complete
covering without interruptions, except as otherwise shown. Terminate tile-work neatly at
obstructions, edges, and corners without disruption of pattern or joint alignments.

E. Accurately form intersections and returns. Perform cutting and drilling of tile without
marring visible surfaces. Carefully grind cut edges of tile abutting trim, finish, or built-in
items for straight aligned joints. Fit tile closely to electrical outlets, piping, fixtures, and
other penetrations so plates, collars, or covers overlap tile.

F. PVC tile Layout: Unless specified otherwise, comply with the requirements of BS 3260
and the following.
1. If layout is not shown on drawings, lay tile symmetrically about center of room or
space with joints aligned.
2. No tile shall be less than 150 mm (6 inches) and of equal width at walls.
3. Place tile pattern in the same direction; do not alternate tiles.

G. Expansion and Control Joints: Comply with preparation, joint depths and widths, and
installation in accordance with ES 3068, ES 3069, ES 3070 or ES 3071 as applicable.
Keep expansion and control joints free of setting and grouting materials. Do not saw-cut
joints after installing tiles.
1. Install continuous expansion joint at perimeter of floor/wall juncture.
2. Install sealants in accordance with manufacturer’s printed instructions.

H. Edge Strips: Install metal edge strips at edge of tile meeting other types of flooring,
unless otherwise indicated.

I. Edge Strips for PVC floor tiling:


1. Locate edge strips under center line of doors unless otherwise shown.
2. Set PVC tile edge strips in adhesive. Anchor metal edge strips with anchors and
screws specified.
3. Where tile edge is exposed, butt edge strip to touch along tile edge.
4. Where thin set ceramic tile abuts PVC tile, set edge strip against floor tile and
against the ceramic tile edge.

J. Grouting: Comply with ES 3068, ES 3069, ES 3070 or ES 3071, as applicable for type of
grout and grouting procedure, and manufacturer’s installation instructions. Make joints
watertight, and without voids, cracks and excess grout. Damp cure in accordance with
reference standards and manufacturer’s instructions when applicable.

K. Solid Plastic Thresholds: Set the thresholds in a full bed of adhesive as recommended by
the Threshold manufacturer.

Technical Specifications for Building Works 093000 - 9 Tiling


L. Install waterproofing to comply with waterproofing manufacturer’s written instructions to
produce a waterproof membrane of uniform thickness bonded securely to substrate.
1. Do not install tile over waterproofing until waterproofing has cured and been tested
to determine that it is watertight.

M. Marble Door Thresholds: Set marble thresholds in a full bed of the same type of setting
material specified for adjoining tile-work, unless otherwise indicated.
1. Wood Subfloors: Set marble thresholds in a full bed of epoxy mortar.

3.05 FIELD QUALITY CONTROL

A. Tests: Perform electrical performance testing of the conductive tile floors as required by
the Engineer’s Representative after installation in accordance applicable Referenced
Standards.

3.06 CLEANING AND MAINTENANCE

A. Comply with the requirements stated in ES 3068, ES 3069, ES 3070 or ES 3071 as


applicable.

B. PVC tile flooring:


1. Comply with the requirements of BS 3260.
2. Clean adhesive marks on exposed surfaces during the application of resilient
materials before the adhesive sets. Exposed adhesive is not acceptable.
3. When protective materials are removed and immediately prior to acceptance, replace
any damage tile, re-clean resilient materials, lightly re-apply polish and buff floors.

C. Check the tile-work installation. Remove defective tile and retile. Leave finished
installation free of cracked, chipped, broken, un-bonded, and otherwise defective tile- work.

D. On completion of placement and grouting, clean all ceramic tile surfaces so they are free
of foreign matter. Comply with grouting specifications and with grout manufacturer’s
printed instructions for materials and method.
1. Remove latex-Portland cement grout residue from tile as soon as possible.
2. Unglazed tile may be cleaned with acid solutions only when permitted by tile and
grout manufacturer’s written instructions, but no sooner than 10 days after installation.
Protect metal surfaces, cast iron, and vitreous plumbing fixtures from effects of acid
cleaning. Flush surface with clean water before and after cleaning.

3.07 PROTECTION

A. Apply heavy Kraft paper, or other approved heavy protective covering, masked in place
over tile-work to prevent staining, damage, and wear.

B. Prohibit foot and wheel traffic on newly tiled areas for seven days after completion of
installation unless otherwise approved by the Engineer’s Representative.

C. Before final inspection, remove protective coverings and rinse neutral cleaner from tile
surfaces.

Technical Specifications for Building Works 093000 - 10 Tiling


D. PVC tile flooring protection:
1. Comply with the requirements of BS 3260.
2. When construction traffic occurs over tile, cover PVC materials with reinforced
Kraft paper properly secured and maintained until removal is directed by Resident
Engineer. At entrances and where wheeled vehicles or carts are used, cover tile with
plywood, hardboard, or particle board over paper, secured and maintained until
removal is directed by Resident Engineer.

END OF SECTION

Technical Specifications for Building Works 093000 - 11 Tiling


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SECTION 095000

CEILINGS

PART 1 GENERAL

1.01 REFERENCES

A. ES 3242: Suspended Ceilings – Requirements and Test Methods.

B. ES 1641: Code of Practice for the Selection and application of Particle Board, Oriented
Strand Board (OSB), Cement Bonded Particle Board and Wood Fiber Boards for Specific
Purposes.

C. BS 8290: Suspended Ceilings.

1.02 SUBMITTALS

A. Submittals Package: Submit the Shop Drawings, Product Data, Samples, and Quality
Control Submittals specified below as a package at the same time or on different time
schedules as per the agreement with the Engineer.

B. Shop Drawings: Ceiling plans and details that indicate coordinating penetrations and
ceiling mounted items, including the following.
1. Ceiling suspension members.
2. Method of attaching hangers to supporting building structure.
3. Ceiling-mounted items including light fixtures; air outlets and inlets; sprinkler
heads; and special moldings at walls, columns penetrations, and other junctures with
adjoining construction.

C. Product Data: Manufacturer’s catalog sheets, specifications, and installation instructions


shall be submitted for the Works of acoustical and metal ceiling system for each item
specified including:
1. Each suspension system type specified.
2. Infill units specified.
3. Integral access units, etc.

D. Samples:
1. Samples of each type of work in its component material, and fabricated, assembled,
fixed and finished forms shall be produced for approval.
a. Sample size will be determined by the Engineer.

2. Suspension System Materials: Exposed suspension system, component members,


including moldings, for each color and system type required.
a. Sample size will be determined by the Engineer.

3. Material Units: Each type, pattern, and color specified.


a. Sample size will be determined by the Engineer.

E. Quality Control Submittals:

Technical Specifications for Building Works 095000 - 1 Ceilings


1. Certification: Manufacturer’s written statement, certifying that the suspension
system meets or exceeds the specified structural requirements.

1.03 QUALITY ASSURANCE

A. Installers Qualifications: The persons installing the suspended ceiling system and their
supervisor shall be personally experienced in suspended ceiling installation and shall
have been regularly employed by a company installing systems for a minimum of 2
years.

B. Marking: Complying with the requirements of BS 8290, all suspended ceiling


components made from steel and aluminum materials shall be legibly and permanently
marked with the registered name of trade mark of the manufacturer of the component.

1.04 PROJECT CONDITIONS

A. Environmental Requirements: Comply with acoustical and metal unit manufacturer’s


printed temperature and ventilation requirements before, during, and after installation.

B. Space Enclosure: Do not install interior acoustical units until space is enclosed and
weatherproof, wet work in spaces is completed, and work above ceilings is complete.

PART 2 PRODUCTS

2.01 MATERIALS

A. General: Unless specified in the Contract Documents the type of material used for ceiling
Works shall comply with the requirements of the Referenced Standards.

B. Chipboard Particle board:


1. Chipboard shall be prime quality, in specified thickness complying with
requirements of ES 1641.
2. Chipboard shall be straight edge and free from visible defects that might impair
strength and appearance.
3. The exposed face of chipboard shall be smooth enough to receive further finish
application.

C. Steel: Unless otherwise specified in the Contract Documents, steel used in the
manufacture of cold formed sections for use in ceiling grids shall comply with BS 8290.

D. Aluminum: Unless otherwise specified in the Contract Documents, aluminum used in the
manufacture of strips and sections for use in ceiling grids shall comply with BS 8290.

E. Infill units: Unless otherwise specified in the Contract Documents, infill units shall
comply with the requirements of applicable Referenced Standards.
1. Color and texture as indicated or may be selected from manufacturer's standard
colors and textures by the Architect/Engineer.

F. Fasteners: Except where shown or specified, select fasteners of type, size, grade, and
class required for secure installation of ceiling system by complying with the
requirements of applicable Referenced Standards.

Technical Specifications for Building Works 095000 - 2 Ceilings


G. Tolerances: The variation of the overall height and width of the cross-section of main
runners, cross members and perimeter trims of ceiling materials and length, width,
thickness, square-ness and flatness of infill units shall be within the tolerances given in
the applicable Referenced Standards.

2.02 FABRICATION

A. Fabricate ceiling members and components as indicated in the Contract Documents or if


not indicated comply with the requirements of applicable Referenced Standards.

B. Form ceiling support system from steel shapes, plates, and bars, sizes as indicated, or if
not indicated sized to support the specified design loads.
1. Galvanize ceiling support system after fabrication.

C. Unless otherwise indicated or approved, fabricate ceiling panels for predetermined


openings, including opening required by related contracts, and reinforce and close panel
edges to maintain panel strength, alignment, profile, and security.

D. Fabricate access panels and removable panels where indicated and required. Coordinate
exact locations with related contracts.

2.03 GALVANIZING

A. Unless otherwise specified or noted, items indicated, or specified, to be galvanized shall


receive appropriate type of coating by complying with the requirements of applicable
Referenced Standards:

2.04 SHOP FINISHING

A. After fabrication, give steel shapes, plates, and bars that will be exposed in the finish
system a recommended amount and type of coating applied in accordance with the
coating manufacturer's printed instruction.

PART 3 EXECUTION

3.01 EXAMINATION

A. Examine surfaces to receive the work of this Section for defects that will adversely affect
the execution and quality of the work. Do not proceed until unsatisfactory conditions are
corrected.

3.02 INSTALLATION

A. General: Unless otherwise specified or noted in the Contract Documents, installation of


ceiling Works shall comply with the requirements of applicable Referenced Standards.

B. Ceiling soffits nailed to supports: Chipboards, plywood, hardboard and soft board and
metal ceiling panels nailed to timber battens:
1. Ceiling panels shall be nailed to sawn timber backing. Nails shall be punched and
stopped.

Technical Specifications for Building Works 095000 - 3 Ceilings


2. The sizes, patterns and spacing of battens shall be as indicated on drawings. Where
details are not given, the minimum sizes of timber battens shall he 40x50mm and the
maximum spacing 600mm centers in both directions. The battens shall be fixed to
trusses or rafters in 40x50 mm sawn timber suspenders that may also be used to
adjust levels. Where truss spacing is not close enough to keep the ceiling battens level,
timber backing nailed or tied to the truss shall he provided as necessary. The pattern
of layout, if not given on drawings shall be as directed.
3. Ceiling panel edges shall be finished straight or chamfered as shown on drawings or
schedules.
4. Where ceiling panel edges are finished straight, the joints shall he covered with
milled timber molded lists not less than 30mm wide. The cover molds shall follow
strict and uniform pattern even if they are not to cover joints.
5. The joints of ceiling to wall shall be covered with molded corner lists of width not
less than 50mm.
6. The gap to be left between chamfered panels shall he as detailed on drawings or
where not shown not less than 10mm.
7. Unless specified, the joint between chamfered panels and walls shall be covered
with molded cover fillets of width not less than 50mm.
8. Ceiling panels less than 8min in thickness shall not he chamfered.

C. Suspended Ceiling: Chipboard, plywood, metal, acoustic and other ceiling panels the
support frames of which are suspended from supports by wires, chains and steel profiles:
1. Support metals shall be aluminum, galvanized or coated steel or other approved
material to the shapes and dimension shown on drawing or approved.
2. Ceiling panels shall be accurately sized to the dimension shown on drawings. No
bottom support shall be laid out.
3. Suspended panels with no bottom support shall be laid out and hanged from
suspension, ensuring that panels are either with no gap in between, or the gap left in
as detailed on drawings.
4. Panels when joined, shall form true and straight lines. Panels rest on metal supports
not than 10mm width of panels shall rest on the support. Where up lifting of panels
is likely, ceiling panels shall be securely screwed to supports.

D. Installation of acoustical units:


1. Install acoustical units in accordance with the manufacturer’s printed instructions,
unless otherwise shown or specified.
a. Fit acoustical units in place, free from damaged edges or other defects
detrimental to appearance and function.
b. Install acoustical unit level, in uniform plane, and free from twist, warp, and
dents.
c. Scribe and cut acoustical units to fit accurately at borders and at penetrations.
d. Where tiles are not supported by suspension members, install splines at
unsupported joints.
e. Keep border tiles in compression by inserting spring steel spacers between tiles
and moldings. Place one spacer bar at the center of each tile.
f. Locate integral access units to provide uniformly distributed units equal to 20
percent of the total area of each ceiling.
g. Install integral access units in locations shown on the drawings.
h. Hold-down Clips: Install hold-down clips in areas shown on the drawings and
in areas required for fire resistance ratings. Space as recommended by panel
manufacturer, or as shown or required.

Technical Specifications for Building Works 095000 - 4 Ceilings


i. Impact Clips: Install impact clip system in accordance with the manufacturer’s
printed instructions.

3.03 CLEANING AND ADJUSTING

A. Clean exposed surface of acoustical ceilings, including trim, wall moldings, and
suspension members. Comply with manufacturer’s printed instructions for cleaning and
touch-up of minor finish damage.

END OF SECTION

Technical Specifications for Building Works 095000 - 5 Ceilings


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SECTION 099101

CONSTRUCTION PAINTING

PART 1 GENERAL

1.01 REFERENCES

A. ES 1661: Workmanship on Building Sites. Code of Practice for Decorative Wall


Coverings and Painting.

B. ES 853: Paints and Varnishes – Zinc Chromate Primer – Specification.

C. ES 854: Paints and Varnishes – Red Iron Oxide Primer – Specification.

D. ES 855: Paints and Varnishes – Plastic Emulsion Paints – Specification.

E. ES 856: Paints and Varnishes – Enamel Paints – Specification.

F. ES 874: Paints and Varnishes – Inorganic Zinc Silicate Paint – Specification.

G. ES 875: Paints and Varnishes – Organic Zinc Rich Primer – Specification.

H. ES 2168: Pigment for the Coloring of Building Material based on Cement and/or Lime –
Specifications and Methods of Test.

I. ES ISO 1248: Iron Oxide Pigments for Paints.

J. ES ISO 1249: Zinc Chromate Pigments – Basic Zinc Potassium Chromate Pigments and
Zinc Tetrahydroxy Chromate Pigments.

K. ES ISO 1336: Specification for Black Paints (Tar-Based).

L. ES 857: Paints and Varnishes – Determination of Drying Oil Content of Non-Volatile


Vehicle.

M. ES 858: Paints and Varnishes – Determination of Pigment Volume Concentration of


Non-Aqueous Solvent Base.

N. ES 859: Paints and Varnishes – Determination of Rosin Acid Content of Paint Vehicle.

O. ES 860: Paints and Varnishes – Determination of Water Content.

P. ES 862: Paints and Varnishes – Determination of Wet and Dry Hiding Power.

Q. ES 870: Paints and Varnishes – Determination of Quantity of Material in a Container.

R. ES 871: Paints and Varnishes – Determination of Color Stability of Paint Films.

S. ES 876: Paints and Varnishes – Determination of Metallic Zinc Content.

Technical Specifications for Building Works 099101 - 1 Construction Painting


T. ES 877: Paints and Varnishes – Determination of Pencil Hardness of Paint Films.

U. ES 878: Paints and Varnishes – Determination of Degree of Setting.

V. ES ISO 11998: Paints and Varnishes – Determination of Wet-Scrub Resistance and Clean
Ability of Coating.

W. ES ISO 1524: Paints and Varnishes and Printing Inks – Determination of Fineness of
Grind.

X. ES ISO 2808: Paints and Varnishes – Determination of Film Thickness.

Y. ES ISO 2811: Paints and Varnishes – Determination of Density.

Z. ES ISO 2812: Paints and Varnishes – Determination of resistance to liquid.

AA. ES ISO 2813: Paints and Varnishes – Determination of Specular Gloss of Non-Metallic
Paint Films at 20, 60 And 85 Degrees.

BB. ES ISO 3248: Paints and Varnishes – Determination of the Effect of Heat.

CC. ES ISO 3668: Paints and Varnishes – Visual Comparison of Color Paints.

DD. ES ISO 6270: Paints and Varnishes – Determination of Resistance to Humidity


(Continuous Condensation).

EE. ES ISO 6503: Paints and Varnishes – Determination of Total Lead by Flame Atomic
Absorption Spectrometric Method.

FF. ES ISO 8501-1: Preparation of Steel Substrates Before Application of Paint and Related
Products – Visual Assessment of Surface Cleanness – Part 1 Rust Grades and Preparation
Grades of Uncoated Steel Substrates and of Steel Substrates after Overall Removal of
Previous Cotings.

GG. ES ISO 12944-4: Paints and Varnishes – Corrosion Protection of Steel Structures by
Protective Paint.

HH. BS 5493: Code of Practice for Protective Coating of Iron and Steel Structures against
Corrosion.

1.02 DEFINITIONS

A. The word “paint” in this Section refers to substrate cleaners, fillers, sealers, primers,
undercoats, enamels, stains, varnishes and other first, intermediate, last or finish coatings.

B. The word “primer” in this Section refers to substrate cleaners, fillers, sealers, undercoats,
and other first or intermediate coats beneath the last or finish coating.

C. The words “finish paint” in this Section refer to the last or final coat and previous coats
of the same material or product directly beneath the last or final coat.

Technical Specifications for Building Works 099101 - 2 Construction Painting


D. Finish Paint Systems: Finish paint and primers applied over the same substrate shall be
considered a paint system of products manufactured or recommended by the finish coat
manufacturer.
1. Finish paint products shall meet or exceed specified minimum physical properties.

1.03 SUBMITTALS

A. Painting Schedule: Cross-referenced Painting Schedule listing all exterior and interior
substrates to be painted and specified finish paint type designation; product name and
manufacturer, recommended primers and product numbers, and finish paint color
designation for each substrate to be painted.
1. Designate exterior substrates by building name and number, substrate to be painted
and surface location.
2. Designate interior substrates by building name and number, floor, room name and
number, and surface to be painted.

B. Product Data Sheets: Manufacturer’s published product data sheets describing the
following for each finish paint product to be applied:
1. Percent solids by weight and volume, solvent, vehicle, weight per gallon,
gloss/reflectance angle, recommended wet and dry film thickness, volatile organic
compound (VOC) content in kg/gallon, product use limitations and environmental
restrictions, substrate surface preparation methods, directions and precautions for
mixing and thinning, recommended application methods, square foot area coverage
per gallon, storage instructions, and shelf-life expiration date.
2. Manufacturer’s recommended primer for each finish paint product and substrate to
be painted.
3. Manufacturer’s complete range of available colors for each finish paint product to be
applied.

C. Finish Paint Samples: Two finish paint samples applied over recommended primers for
each substrate to be painted.
1. Samples shall be in the designated color and specified reflectance.
2. Label each sample with the following information:
a. Project number and Painting Schedule designation describing substrate location
represented by the sample.
b. Finish paint and primer manufacturer, product names and numbers, finish paint
color and reflectance.

3. Sample Sizes: Determine sample size in consultation with the Engineer’s


Representative for the following substrates.
a. Wall, Ceiling, and Floor Substrates,
b. Finish Wood Substrates,
c. Concrete and Concrete Masonry Unit Substrates,
d. Sheet Metals,
e. Bar and Tubular Metals,

D. Quality Control Submittals:


1. Test Reports: Furnish certified test results from an independent testing laboratory
showing that products submitted comply with the specifications, if requested by the
Engineer’s Representative.
2. Certificates: Furnish certificates of compliance required under QUALITY
ASSURANCE Article as required.

Technical Specifications for Building Works 099101 - 3 Construction Painting


E. Existing Exterior Paint Film Stripping and Removal Submittals:
1. Submit proposed materials and methods for removing existing paint films down to a
clean and original undamaged substrate.
a. Depending upon the substrate to be stripped and thickness of paint films to be
removed, acceptable methods of removal include hand or mechanical tools,
pressure washing with water, heat or steam devices, chemical strippers and
other appropriate methods.
b. More aggressive paint stripping and removal methods will not be accepted
when less aggressive methods are equally effective with less damage.
c. Chemical Strippers: As recommended by a letter of approval from finish paint
manufacturer.

1.04 QUALITY ASSURANCE

A. Volatile Organic Compounds (VOCs) Regulatory Requirements: Comply with the


Government regulatory requirements.
1. Certificate of Compliance: List of each paint product to be delivered and installed.
List shall include written certification stating that each paint product listed complies
with the VOC regulatory requirements in effect at the time of job site delivery and
installation.

B. Container Labels: Label each product container with paint manufacturer’s name, product
name and number, color name and number, thinning and application instructions, date of
manufacture and shelf-life expiration, required surface preparation, recommended coverage
per gallon, wet and dry film thickness, drying time, and clean up procedures.

C. Field Examples:
1. Prior to on-site painting, at locations designated by the Engineer’s Representative,
apply field examples of each paint type to be applied.
2. Field examples to be applied on actual substrates to be painted and shall duplicate
earlier approved paint samples.
d. Interior field examples to be applied in rooms and spaces to be painted with the
same products.
e. Field Example Minimum Wet and Dry Film Thickness: As indicated on
approved product data sheet.
f. Application: Apply each coat in a smooth uniform wet mil thickness without
brush marks, laps, holidays, runs, stains, cloudiness, discolorations, nail holes and
other surface imperfections.
1) Leave a specified exposed width of each previous coat beneath each
subsequent coat of finish paint and primer.

g. Use of Field Examples: Field examples shall serve as a quality control standard
for acceptance or rejection of painting Work to be done under this Section.

3. Field Example Sizes:


a. Floor, Wall, and Ceiling Examples: 20 square meters.
b. Door and Frame Examples: One door and frame with 30 cm wide horizontal
strips.
c. Linear Substrate Examples: 5m linear with 30cm long strips.

Technical Specifications for Building Works 099101 - 4 Construction Painting


4. Do not begin applying paints represented by field examples until examples have
been reviewed and approved by the Engineer’s Representative.
a. Protect and maintain approved field examples until all painting work
represented by the example has been completed and approved.

5. Existing Exterior Paint Stripping and Removal Field Examples: Apply necessary
number of examples required to determine least aggressive method for stripping and
removing existing paint films without damaging the original substrate.
a. Example Size: 1.5m by 1.5m at location designated by the Engineer’s
Representative.

D. Compatibility of Paint Materials: Primers and intermediate paints shall be products


manufactured or recommended by the finish paint manufacturer.

1.05 DELIVERY, STORAGE, AND HANDLING

A. Comply with the requirements stated in ES 1661 and the following:


1. Delivery: Deliver approved materials to the Site in original, unopened containers
and cartons bearing manufacturer’s printed labels. Do not deliver products which
have exceeded their shelf life, are in open or damaged containers or cartons, or are
not properly labeled as specified.
2. Handling: Unload and handle materials with care to avoid crushing, tearing or
damage to packaging, and denting or unsealing of containers.
3. Storage: Store materials in a clean, dry, well-ventilated store in accordance with
manufacturer’s published product data sheets and the following.
a. Store materials providing protection from frozen extremes of temperature
change within the range of 5 degrees C and 30 degrees C.
b. Set aside any material that has been exposed to temperatures outside those
stipulated by the manufacturer, until advice has been obtained on its suitability
for use.
c. Store materials so that they can readily be used in order of delivery and issued
from store before the expiry of any shelf life period stated by the manufacturer.

1.06 PROJECT CONDITIONS

A. Environmental Requirements: Comply with ES 1661 and the following for unsuitable
environmental conditions prevailed on the project site.
1. Ambient Air Temperature, Relative Humidity, Ventilation, and Surface
Temperature: Comply with paint manufacturer’s published product data sheet or
other printed product instructions.
2. If paint manufacturer does not provide environmental requirements, do not apply
painting materials:
a. To surfaces affected by dump or frost.
b. When the air or substrate temperature is below, or likely to fall below 5 degree
C.
c. When condensation is likely to occur before the paint is touch is dry.
d. When rain or snow is likely to affect the paintwork.
e. When heat is likely to cause faults to develop.
f. When airborne dust is likely to spoil wet paint.
g. When the light is insufficient.
h. To substrates not adequately dried out.

Technical Specifications for Building Works 099101 - 5 Construction Painting


3. Ventilation: Ensure there is adequate ventilation for all painting processes..

1.07 EXTRA MATERIALS

A. Provide extra finish paint materials, from the same production run as paints to be applied,
for the quantities as directed by the engineer for each color installed.

PART 2 PRODUCTS

2.01 PAINT PRODUCTS

A. Unless specified or indicated in the Contract Documents, comply with the following
requirements stated under this PAINT PRODUCTS part:

B. Plastic emulsion paints shall comply with ES 855.

C. Enamel paints shall comply with ES 856.

D. Black paints (tar-based) shall comply with ES ISO 1336.

E. Zinc chromate primer shall comply with ES 853.

F. Red iron oxide primer shall comply with ES 854.

G. Inorganic zinc silicate paint shall comply with ES 874.

H. Organic zinc rich primer shall comply with ES 875.

I. Color Pigments: Pigment for the coloring of building material based on cement and/or
lime shall comply with ES 2168.

J. Iron oxide pigments for paints shall comply with ES ISO 1248.

K. Zinc chromate pigments shall comply with ES ISO 1249.

L. Bedding Compound: Water based pre-mixed gypsum wallboard joint compound.

M. Metal Filler: Polyester resin base auto-body filler.

N. Mineral Spirits: Low odor type recommended by finish paint manufacturer.

O. Paint Stripper: As recommended by finish paint manufacturer.

P. Spackling Compound: Water based pre-mixed plaster and gypsum wallboard finishing
compound.

Q. Stain Blocker, Primer-Sealer: As recommended by finish paint manufacturer.

R. Wood Putty: Water based pre-mixed wood filler.


1. Color match putty to wood substrate beneath clear and semi-transparent finishes.

Technical Specifications for Building Works 099101 - 6 Construction Painting


S. Wood Substrate Cleaner, Brightener, Conditioner, and Open-grain Sealer: As
recommended by finish paint manufacturer.

2.02 PAINT TYPES

A. Determination of Paint Properties:


1. Properties of acceptable materials.
a. Determination of drying oil content of non-volatile vehicle shall comply with
ES 857.
b. Determination of pigment volume concentration of non-aqueous solvent base
shall comply with ES 858.
c. Determination of rosin acid content on paint vehicle shall comply with ES 859.
d. Determination of water content shall comply with ES 860.
e. Determination of wet and dry hiding power shall comply with ES 862.
f. Determination of quantity of material in a container shall comply with ES 870.
g. Determination of color stability of paint films shall comply with ES 871.
h. Determination of metallic zinc content shall comply with ES 876.
i. Determination of pencil hardness of paint films shall comply with ES 877.
j. Determination of degree of setting shall comply with ES 878.
k. Determination of wet-scrub resistance and clean ability of coating shall comply
with ES ISO 11998.
l. Determination of fineness of grind shall comply with ES ISO 1524.
m. Determination of film thickness shall comply with ES ISO 2808.
n. Determination of density shall comply with ES ISO 2811.
o. Determination of resistance to liquid shall comply with ES ISO 2812.
p. Determination of specular gloss of non-metallic paint films at 20, 60 and 85
degrees shall comply with ES ISO 2813.
q. Determination of the effect of heat shall comply with ES ISO 3248.
r. Visual comparison of color paints shall comply with ES ISO 3668.
s. Determination of resistance to humidity shall comply with ES ISO 6270.
t. Determination of total lead by flame atomic absorption spectrometric method
shall comply with ES ISO 6503.

B. Colors: Provide paint colors either shown on Contract Drawings or to be selected by the
Engineer from finish paint manufacturers available color selections.
1. Approved finish paint manufacturers to match designated colors of other
manufacturers where colors have been shown on the Contract Documents.

PART 3 EXECUTION

3.01 EXAMINATION

A. Examine surfaces to be prepared, primed, or painted for compliance with Contract


Documents, required environmental conditions, manufacturer’s product data sheets,
product label instructions and other written requirements.
1. Do not begin any phase of the work without first checking and verifying that
surfaces and environmental conditions are acceptable for such work and that any
earlier phase deficiencies and discrepancies have been properly corrected.
a. The commencement of new work shall be interpreted to mean acceptance of
surfaces to be affected.

Technical Specifications for Building Works 099101 - 7 Construction Painting


3.02 PREPARATION

A. Protection: Cover and protect both surfaces to be painted and adjacent surfaces not to be
painted from existing paint removals, airborne sanding particles, cleaning fluids and paint
spills using suitable drop cloths, barriers and other protective devices.
1. Adjacent exterior surface protections include roofs, walls, landscaping, driveways
and walkways. Interior protections include floors, walls, furniture, furnishings and
electronic equipment.
2. Remove and replace removable hardware, lighting fixtures, telephone equipment,
and other devices and cover plates over concealed openings in substrates to be
painted.
a. Cover and neatly mask permanently installed hardware, lighting fixtures, cover
plates and other devices which cannot be removed and are not scheduled for
painting.

3. Schedule and coordinate surface preparations so as not to interfere with work of


other trades or allow airborne sanding dust particle to fall on freshly painted
surfaces.
4. Provide adequate natural or mechanical ventilation to allow surfaces to be prepared
and painted in accordance with product manufacturer’s instructions and applicable
regulations.
5. Provide and maintain “Wet Paint” signs, temporary barriers and other protective
devices necessary to protect prepared and freshly painted surfaces from damages
until Work has been accepted.

B. Clean and prepare surfaces to be painted in accordance with specifications, paint


manufacturer’s approved product data sheets and printed label instructions. In the event
of conflicting instructions or directions, the more stringent requirements shall apply.
1. Cleaners: Use only approved products manufactured or recommended by finish
paint manufacturer. Unless otherwise recommended by cleaner manufacturer,
thoroughly rinse with clean water to remove surface contaminants and cleaner
residue.

C. Surfaces:
1. Moisture content: Before applying coatings check the moisture content of the
substrate will not adversely affect the completed work.
a. For the application of paints on plastered, rendered, concrete, block and stone
surfaces and substrates, ensure that the substrate is completely dry after the
completion of their curing time before application of paints.

2. Existing Exterior Painted Surfaces: Thoroughly clean to remove dirt, soot, grease,
mildew, chalkiness and stains using appropriate cleaner complying with the
requirements of ES 1661 unless specified otherwise in the Contract Documents.
a. Apply cleaner using hand-held wand applicator in accordance with product
manufacturer’s instructions. Thoroughly rinse and remove all residues with
clean water.
b. Remove loose, peeling, cracked and blistered paint by chipping, scraping, and
sanding smooth with medium and fine sandpaper.
c. Completely strip and remove existing paint films where shown on the drawings
using approved methods. When approved, a chemical stripper to be applied and
rinsed or removed in accordance with product manufacturer’s printed
instructions.

Technical Specifications for Building Works 099101 - 8 Construction Painting


d. Fill surface holes and depressions with finish paint manufacturer’s
recommended filler and sand smooth to adjacent undisturbed edges.
e. Touch-up bare spots on previously painted surfaces with finish paint
manufacturer’s recommended primer.
f. Sand existing semi-gloss and gloss paint surfaces to a uniform smooth dull
finish before painting.
g. Fill and sand smooth existing paint surface damages, depressions, ridges and
other imperfections that will remain visible after new paints have been applied.

3. Concrete:
a. Allow appropriate time for poured concrete to dry before painting.
b. Remove form release agents, laitance, efflorescence, dirt, grease, oils, slurry,
chalk deposits, and other surface contaminants as per the requirements of ES
1661.
c. Ensure that the surface is completely clean and ready for painting.
d. Chip and grind surface projections smooth to adjacent surfaces.
e. Open concealed voids and cracks, remove cement slurry by wire-brushing to
expose clean aggregate substrate, and chip out surface honeycomb pockets to
allow a neat cementitious patch with square corners and a uniform thickness.
f. Inspect surfaces to be painted for exposed or rusted steel reinforcement and
contact Engineer’s Representative for a survey of damages to be repaired before
substrate can be painted. Do not paint over exposed steel reinforcement without
first repairing both deteriorated reinforcement and protective coating.
g. Use an electronic meter or consult the Engineer to determine moisture content
compliance with finish paint manufacturer’s recommendations.

4. Concrete Masonry Units:


a. Allow appropriate time for mortar joints to dry before painting.
b. Remove severe laitance, efflorescence, dirt, grease, slurry, chalk deposits and
other surface contaminants as per the requirements of ES 1661.
c. Ensure that the surface is completely clean and ready for painting.

5. Existing Structural Steel, Metal Decks and Stairs:


a. Generally the grade of cleanliness of steel substrates to be painted shall comply
with the requirements of ES ISO 8501-1.
b. For protective paint system, comply with ES ISO 12944-4 for the preparation
of steel surface.
c. Inspect for exposed or rusted steel reinforcement and contact Engineer’s
representative for an on-site survey of repairs to make before painting. Do not
paint over exposed steel reinforcement without first repairing both deteriorated
reinforcement and protective concrete covering.

6. Galvanized Metal:
a. Remove “white rust” using appropriate solvent and, if necessary, wire brushing
or sanding.
b. Generally the grade of cleanliness of steel substrates to be painted shall comply
with the requirements of ES ISO 8501-1.
c. For protective paint system, comply with ES ISO 12944-4 for the preparation
of steel surface.

7. Steel Doors and Frames: Fill indentations and cracks with metal filler; sand smooth
to match adjacent undamaged surfaces.

Technical Specifications for Building Works 099101 - 9 Construction Painting


8. Aluminum:
a. Non-corroded Surfaces: Rub with fine steel wool and wipe clean with mineral
spirits.
b. Corroded Surfaces: Sand smooth, rub with fine steel wool and wipe clean with
mineral spirits.

9. Wood: Comply with the requirements of ES 1661 and the following:


a. Remove surface dirt, stains, markings, discolorations and other contaminants
using finish paint manufacturer’s recommended cleaning methods and solvents.
1) Wood Decks: Remove previous stains and other surface contaminants to
expose clean bare wood before applying finish paints.

b. Sand raised grain, rough saw-cut edges, planed mill glaze, old paint, and other
surface imperfections clean and smooth using medium and fine sandpaper.
Sand wood in the direction of grain.
c. Fill open cracks, knot holes, countersunk fastener holes and other surface
indentations with wood filler putty. Sand putty smooth and flush to adjacent
unfilled surface.
1) Color match wood putty to natural wood substrate where surfaces are to be
stained or varnished.
2) Fill and sand smooth open grain woods before sealing, staining or
varnishing.

d. Seal knots, pitch streaks, sap spots, stains and graffiti with finish paint
manufacturer’s recommended primer/sealer.
e. Sand wood in the direction of grain.

10. Plaster, Cement Plaster, and Gypsum Wallboard:


a. Fill cracks, holes, and other indentations smooth to adjacent surfaces using
specified bedding, spackling, and finishing compounds.
b. Plaster: Scrape and sand smooth ridges, spills, nibs, and other surface
projections.
c. Cement Plaster: Coat surfaces to be patched with a bonding agent. Patch
cement plaster with an approved mortar patching mix and finish to match
adjacent surface and texture.
d. Gypsum Wallboard: Fill and sand smooth minor bedding and finishing
compound defects.
e. Vacuum and wipe surfaces free of all sanding residue and dust.

11. Glazing Repairs: Cut out and replace dry, loose, and cracked glazing compound or
putty.
12. Other Substrates: Comply with the requirements of ES 1661 and see finish paint
manufacturer’s recommendations.

D. Painting Material Preparations:


1. Prepare painting materials in accordance with manufacturer’s approved product data
sheets and printed label instructions and as per the requirements of ES 1661.
a. Mixing: Do not mix different materials or similar materials made by different
manufacturers.
b. Stir materials before and during application for a consistent mixture of density.
Remove container surface paint films before stirring and mixing.

Technical Specifications for Building Works 099101 - 10 Construction Painting


c. Slightly tint first opaque finish coat where primer and finish coats are the same
color.
d. Do not thin paints unless allowed and directed to do so in writing within limits
stated on approved product data sheets.

3.03 APPLICATION

A. Environmental Conditions: Comply with the requirements of applicable Referenced


Standards.
1. Water-based and other Paints: Apply when surface temperatures will maintain the
required range throughout the drying period.
2. Apply exterior paints during daylight hours free from rain, snow, fog and mist when
ambient air conditions are more than 5 degrees above the surface dew-point
temperature and relative humidity less than 85 percent.
a. When exterior painting is allowed or required during non-daylight hours,
provide portable outdoor weather recording station with constant printout
showing hourly to diurnal air temperature, humidity, and dew-point
temperature.

3. Exterior Cold Weather Protection: Provide heated enclosures necessary to maintain


specified temperature and relative humidity conditions during paint application and
drying periods.

B. General:
1. All paint materials shall he prepared and mixed in strict compliance with the
manufacturer's instructions. The mixture shall he stirred as often as required before
and during application to produce a mixture of uniform density. Any film forming
on the surface of the mixture shall be removed before application. The mixture shall
be strained if necessary to remove film and resolve.

C. Sample painted surfaces:


1. At least one sample painted surface shall be prepared for approval as required for the
different surfaces to receive paints. All paint work thereafter shall match the
approved samples for color, texture and coverage.

D. Install approved paints where specified, or shown on the drawings, and to match
approved field examples.
1. Paint Applicators: Brushes, rollers or spray equipment recommended by the paint
manufacturer and appropriate for the location and surface area to be painted.
a. Approved minimum wet and dry film thicknesses shall be the same for different
application methods and substrates.
b. Successive coats shall be applied only after the drying and approval of
preceding coats
c. Surfaces shall be sanded and dusted between coats to remove all visible defects
d. All brush and roller coats shall be applied to the surface in an even film.
Cloudiness, runs, spotting, brush marks and the like imperfections shall be
removed and the surface left even and uniform in color. Each coat of spray
application shall be equivalent to brush applied coat. Spray application shall not
be doubled back to apply paint for the purpose of building up film in place of
successive coats

Technical Specifications for Building Works 099101 - 11 Construction Painting


E. Paint type coats to be applied: Unless specified otherwise by finish paint manufacturer’s
product data sheet or in the Contract Documents, the number of coats to be applied for each
paint type are as follows:
1. Masonry and plastered wall surfaces:
a. Unless specified otherwise, masonry and plastered wall surfaces shall receive
primers and two successive coats.

2. Wooden surfaces.
a. Unless specified otherwise, wooden surfaces shall receive primer and two
successive coats.
b. Defects like' open joints, nail holes shall be stopped and surface imperfections
faced up after priming. All these remedied areas shall be primed before
application of the succeeding coat.
c. The stopping, filling and facing up of imperfection for wood surfaces to be
finished in varnish or clear wood finish shall be in approved wood filler to
match the color of the wood or tint of the varnish. Priming of varnish and clear
wood finish shall be applied in the joiners shop where practicable but not allowed
to stay long before the successive coat is applied.

3. Metal surfaces:
a. Unless specified otherwise, metal surfaces shall be coated with.
1) Two coats of anti-rust primer where coating is not decorative.
2) Or one coat anti-rust primer and two successive coats of synthetic enamel
paint.

4. Waterproof Cement Coating:


a. Cement paint shall be applied in two successive coats with no primer. Cement
coating shall not be applied under strong direct sun or windy conditions.

F. Surfaces: Unless otherwise specified or shown on the drawings, paint surfaces as follows:
1. Unless otherwise noted, paint both exterior and interior un-removable and exposed
wall and ceiling air supply and return grilles; plumbing pipes; electrical panel and
fuse boxes, raceways and conduits; heating convector cabinets, radiators, radiator
cabinets, unit heaters, and similar existing and installed devices and equipment by
other trades.
a. Paint to match adjacent wall or ceiling surfaces.
b. Paint exposed surfaces when any part of the surface is on or within 8 inches of
ceiling or wall surface to be painted.
c. Paint visible interior surfaces behind grilles, guards and screens.

2. Doors and Frames: Unless otherwise noted, paint doors and frames the same color in
the next highest gloss as adjacent wall surfaces.
a. Where walls are not the same color on both sides of a door frame, change color
at the inside corner of the frame stop.
b. Prime and finish paint door faces and edges before installation.
1) Paint door edges the same paint type color as the exterior side of the door.

c. Do not paint door components which are clearly not intended to be painted such
as non-ferrous hardware, frame mutes, and weather stripping.
d. Do not allow doors and frames to touch until paint is thoroughly dry on both
surfaces.

Technical Specifications for Building Works 099101 - 12 Construction Painting


3. Window Frames and Sash: Unless otherwise noted, paint window frames and
sash the same color as adjacent wall surfaces.
a. Where interior walls are not the same color on both sides, change paint
color along the inside concealed corner of door frame stops.
b. Do not paint window components which are clearly not intended to be
painted such as prefinished frames, sliding metal or plastic contacts,
weather-stripping, and non-ferrous hardware.
c. Do not allow operable doors, windows and frames to touch until paint
is thoroughly dry on both surfaces.

4. Ferrous Metal Door and Window Hardware: Unless otherwise noted, prime
and paint to match adjacent doors, windows and frames.
5. Case Work: Paint factory unfinished exposed and semi-exposed surfaces when
doors and drawers are either open or closed including:
a. Both faces and edges of cabinet doors, shelving, dividers including
interior side, rear, and bottom panel surfaces.
b. Both faces and edges of drawer face, side, rear, and bottom panels.
c. Exposed bottom or underside of case work more than 4 feet above the floor.
d. Do not paint plastic laminate surfaces, special countertop materials,
glazing, factory finished surfaces, finish hardware and similar items clearly
not intended
to be painted.

3.04 FIELD QUALITY CONTROL

A. Paint Samples: Assist the Engineer’s Representative in obtaining random one quart
paint samples for testing at any time during the Work.
1. Notify the Engineer’s Representative upon delivery of paints to the
Site.
2. Furnish new one quart metal paint containers with tight fitting lids and
suitable labels for marking.
a. Furnish labor to thoroughly mix paint before sampling and provide
assistance with sampling when required.

3.05 ADJUSTING AND CLEANING

A. Reinstall removed items after painting has been completed.


1. Restore damaged items to a condition equal to or better than when removed.
Replace damaged items that cannot be restored.

B. Touch up and restore damaged finish paints. Touch up and restoration paint coats
are in addition to the number of specified finish paint coats.

C. Remove spilled, splashed, or spattered paint without marring, staining or


damaging the surface. Restore damaged surfaces to the satisfaction of the Engineer’s
representative.

D. Remove temporary barriers, masking tape, and other protective coverings


upon completion of painting, cleaning and restoration work.

END OF SECTION

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